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Ready Reckoner For L5 Category: International Centre For Automotive Technology (ICAT)

The document provides a ready reckoner for category L5 vehicles in India, which are defined as 3-wheeled vehicles with a maximum speed over 25 kmph. It lists technical requirements for L5 vehicles including dimensions, weight limits, engine power, required tests, and applicable standards. Tests include emission testing, OBD, electrical performance, braking, noise and more. The ready reckoner provides details on compliance with Central Motor Vehicle Rules for the type approval of L5 vehicles in India.

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Rahul rana
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0% found this document useful (0 votes)
580 views4 pages

Ready Reckoner For L5 Category: International Centre For Automotive Technology (ICAT)

The document provides a ready reckoner for category L5 vehicles in India, which are defined as 3-wheeled vehicles with a maximum speed over 25 kmph. It lists technical requirements for L5 vehicles including dimensions, weight limits, engine power, required tests, and applicable standards. Tests include emission testing, OBD, electrical performance, braking, noise and more. The ready reckoner provides details on compliance with Central Motor Vehicle Rules for the type approval of L5 vehicles in India.

Uploaded by

Rahul rana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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International Centre for Automotive Technology (ICAT)

(Division of NATRiP Implementation Society (NATIS), Govt. of India)

READY RECKONER FOR L5 CATEGORY


Category L5 means a three wheeled motor vehicle with maximum speed exceeding 25 kmph and engine capacity exceeding
25 cc, if fitted with a thermic engine, or motor power exceeding 0.25 kW, if fitted with electric motor and the vehicle shall
Definition
normally used for:
(a) carrying persons; or (b) carrying goods
Seating Capacity NA
Weight (kg) GVW ≤ 1500 GCW NA ULW NA
Dimensions (mm) Length ≤ 4000 Width ≤ 1600 Height ≤ 2500
Speed (kmph) As per above definition
Power (kW) As per above definition
Fuel Internal Combustion Engine Vehicle - ICEV (Gasoline / Diesel) / Battery Operated Vehicle - BOV (Electric)
Brief ICEV - 7, 11 (Gasoline / Diesel) Detailed ICEV - 1, 1D, 8, 9, 10 & 12
AIS-007 Tables
Specs BOV - 7, 11 & 13 Specs BOV - 1A, 8, 9, 10 & 12
Vehicle Required - 1 Updated on 22nd July 2021
Sr. CMV Reference Effective
Test Details Remarks
No. Rule No. Standard Date

VEHICLE LEVEL

115 (1), (2)(i/ii) &


1 Mass emission test (Type I, II & III) AIS-137 (Part 2) 1st April 2020 For ICEV
(20)
115 (1), (2)(i/ii) & For gasoline
2 Evaporative emission test (Type IV) AIS-137 (Part 2) 1st April 2020
(20) ICEV
115 (1), (2)(i/ii) &
3 OBD Stage I (BS - VI) AIS-137 (Part 2) 1st April 2020 For ICEV
(20)
115 (1), (2)(i/ii) &
4 OBD Stage II (BS - VI) AIS-137 (Part 2) 1st April 2023 For ICEV
(20)

5 Measurement of electrical energy consumption 124 (1)(27) AIS-039 (Rev. 1)-2015 - For BOV

6 Method of measuring the range 124 (1)(28) AIS-040 (Rev. 1)-2015 - For BOV

Measurement of net power and maximum 30


7 124 (1)(29) AIS-041 (Rev. 1)-2015 - For BOV
minute power

8 Full throttle performance (FTP) test 115 (20) AIS-137 (Part 5) - For ICEV

9 Photographs - ICAT PROCEDURE - -

10 Fitment of tyres 94 & 95 - - -

11 CMVR Physical Verification 93 to 125 ICAT PROCEDURE - -

96 (1), (2), (3),


12 Brake test IS:14664-2010 - -
(4)(ia),(7)(a/b)&(8)

13 Speedometer calibration 117 (1) & (2) IS:11827-2008 - -

14 Pass by noise measurement 120 (1) & (2) IS:3028-1998 - -

Centre-I: Plot No. 26, Sector - 3 | Centre-II: Plot No. 01, Sector – M11
HSIIDC, IMT Manesar, Gurugram -122 050 Haryana, India
Landline: + 91-124-4586111 | Email: [email protected] | Website: www.icat.in
International Centre for Automotive Technology (ICAT)
(Division of NATRiP Implementation Society (NATIS), Govt. of India)

READY RECKONER FOR L5 CATEGORY


Category L5 means a three wheeled motor vehicle with maximum speed exceeding 25 kmph and engine capacity exceeding
25 cc, if fitted with a thermic engine, or motor power exceeding 0.25 kW, if fitted with electric motor and the vehicle shall
Definition
normally used for:
(a) carrying persons; or (b) carrying goods
Seating Capacity NA
Weight (kg) GVW ≤ 1500 GCW NA ULW NA
Dimensions (mm) Length ≤ 4000 Width ≤ 1600 Height ≤ 2500
Speed (kmph) As per above definition
Power (kW) As per above definition
Fuel Internal Combustion Engine Vehicle - ICEV (Gasoline / Diesel) / Battery Operated Vehicle - BOV (Electric)
Brief ICEV - 7, 11 (Gasoline / Diesel) Detailed ICEV - 1, 1D, 8, 9, 10 & 12
AIS-007 Tables
Specs BOV - 7, 11 & 13 Specs BOV - 1A, 8, 9, 10 & 12
Vehicle Required - 1 Updated on 22nd July 2021
Sr. CMV Reference Effective
Test Details Remarks
No. Rule No. Standard Date

15 Tell tale symbols 124 (1)(18) AIS-071-2009 (Part 1 & 2) - -

16 Gradeability 124 (1)(23) AIS-003-1999 - -

17 VIN verification 122 (1) & (2) AIS-065-2005 - -

18 Horn Installation 119 (1) & (2) IS:15796-2008 - -

IS:12222-2011 & IS:11948- If steering wheel


19 TCD test & steeering effort test 98 (1), (2) & (3) -
2010 is fitted
AIS-002 (Part 2)(Rev. 1)-
20 Rear view mirror installation 125 (2)(a/b) - -
2011
100 (1), (2), (3) & IS:2553 (Part 2)(Rev. 1)-
21 Safety glass - If fitted
(3c) 2019
Installation requirements for lighting & signaling
22 124 (1)(24)(a) AIS-009 (Rev. 1)-2011 - -
devices
23 Requirements of handhold 124 (1)(42) AIS-046-2005 - -
If safety glass is
24 Windscreen wiper 101 (1) IS:15802-2008 -
fitted
If safety glass is
25 Windscreen wiping system 124 (1)(39) AIS-045-2004 -
fitted
If engine
26 External projection 124 (1)(11) IS:13942-1994 - capacity
> 500 cc

27 Protective devices against unauthorized use 124 (1)(44) AIS-074-2005 - -

28 Electromagnetic compatibility (EMC) 124 (1)(21)(ii) AIS-004-1999 (Part 3) - -

29 Construction & functional safety 124 (1)(26) AIS-038 (Rev. 1)-2015 - For BOV

Centre-I: Plot No. 26, Sector - 3 | Centre-II: Plot No. 01, Sector – M11
HSIIDC, IMT Manesar, Gurugram -122 050 Haryana, India
Landline: + 91-124-4586111 | Email: [email protected] | Website: www.icat.in
International Centre for Automotive Technology (ICAT)
(Division of NATRiP Implementation Society (NATIS), Govt. of India)

READY RECKONER FOR L5 CATEGORY


Category L5 means a three wheeled motor vehicle with maximum speed exceeding 25 kmph and engine capacity exceeding
25 cc, if fitted with a thermic engine, or motor power exceeding 0.25 kW, if fitted with electric motor and the vehicle shall
Definition
normally used for:
(a) carrying persons; or (b) carrying goods
Seating Capacity NA
Weight (kg) GVW ≤ 1500 GCW NA ULW NA
Dimensions (mm) Length ≤ 4000 Width ≤ 1600 Height ≤ 2500
Speed (kmph) As per above definition
Power (kW) As per above definition
Fuel Internal Combustion Engine Vehicle - ICEV (Gasoline / Diesel) / Battery Operated Vehicle - BOV (Electric)
Brief ICEV - 7, 11 (Gasoline / Diesel) Detailed ICEV - 1, 1D, 8, 9, 10 & 12
AIS-007 Tables
Specs BOV - 7, 11 & 13 Specs BOV - 1A, 8, 9, 10 & 12
Vehicle Required - 1 Updated on 22nd July 2021
Sr. CMV Reference Effective
Test Details Remarks
No. Rule No. Standard Date

30 Component clearance 93 to 125 ICAT PROCEDURE - -

31 Type Approval of electric powertrain vehicles 124 (1)(30) AIS-049 (Rev. 1)-2016 - For BOV

32 Certification per base model per variant - ICAT PROCEDURE - -

33 Document verification - ICAT PROCEDURE - -

COMPONENT LEVEL

1 Horn 119 (1) IS:1884-1993 - -

AIS-001 (Part 2) (Rev. 1)-


2 Rear view mirror 125 (2)(a/b) - -
2011
-
3 Tyres  95 (1) IS:15627-2005 -

AIS-010 (Part 1)(Rev. 1)-


Lighting & light signalling devices
4 124 (1)(32)(i)(a) 2010 / AIS-010 (Part 2)(Rev. - -
(Main beam & dipped beam)
1)-2010
Lighting & light signalling devices
(Front position lamps, rear position lamps, stop AIS-010 (Part 3)(Rev. 1)-
5 124 (1)(32)(i)(b) - -
lamps, direction indicator lamps, rear 2010
registration plate (mark) illuminating devices)
Lighting & light signalling devices AIS-012 (Part 1)(Rev. 1)-
6 124 (1)(32)(i)(c) - -
(Front fog lamps) 2011
Lighting & light signalling devices AIS-012 (Part 2)(Rev. 1)-
7 124 (1)(32)(i)(d) - -
(Rear fog lamps) 2011
Lighting & light signalling devices AIS-012 (Part 6)(Rev. 1)-
8 124 (1)(32)(i)(e) - -
(Stop lamps of S3 or S4 category) 2011

Centre-I: Plot No. 26, Sector - 3 | Centre-II: Plot No. 01, Sector – M11
HSIIDC, IMT Manesar, Gurugram -122 050 Haryana, India
Landline: + 91-124-4586111 | Email: [email protected] | Website: www.icat.in
International Centre for Automotive Technology (ICAT)
(Division of NATRiP Implementation Society (NATIS), Govt. of India)

READY RECKONER FOR L5 CATEGORY


Category L5 means a three wheeled motor vehicle with maximum speed exceeding 25 kmph and engine capacity exceeding
25 cc, if fitted with a thermic engine, or motor power exceeding 0.25 kW, if fitted with electric motor and the vehicle shall
Definition
normally used for:
(a) carrying persons; or (b) carrying goods
Seating Capacity NA
Weight (kg) GVW ≤ 1500 GCW NA ULW NA
Dimensions (mm) Length ≤ 4000 Width ≤ 1600 Height ≤ 2500
Speed (kmph) As per above definition
Power (kW) As per above definition
Fuel Internal Combustion Engine Vehicle - ICEV (Gasoline / Diesel) / Battery Operated Vehicle - BOV (Electric)
Brief ICEV - 7, 11 (Gasoline / Diesel) Detailed ICEV - 1, 1D, 8, 9, 10 & 12
AIS-007 Tables
Specs BOV - 7, 11 & 13 Specs BOV - 1A, 8, 9, 10 & 12
Vehicle Required - 1 Updated on 22nd July 2021
Sr. CMV Reference Effective
Test Details Remarks
No. Rule No. Standard Date
Lighting & light signalling devices AIS-012 (Part 10)(Rev. 1)-
9 124 (1)(32)(i)(f) - -
(Daytime running lamps) 2011
AIS-134-2016 / AIS-034 (Part
10 Automobile lamps (bulbs) 124 (1)(1)(b) & (c) - -
1) (Rev. 1)-2010

11 Brake hose 124 (1)(2) IS:7079-2008 - If fitted

12 Brake fluid 124 (1)(3) IS:8654-1986 - If fitted

Fuel tank -
13 124 (1)(25)(a) & (b) IS:14681-1999 For ICEV
(Metallic / Plastic)
Wheel rims AIS-073-2005
14 124 (1)(43) - -
(Alloy / sheet metal / spoke) (Part 1 to Part 3)

15 Traction batteries 124 (1)(49) AIS-048-2009 - For BOV

16 Reflex reflector 104 (4) AIS-057 (Rev. 1)-2010 - -

Centre-I: Plot No. 26, Sector - 3 | Centre-II: Plot No. 01, Sector – M11
HSIIDC, IMT Manesar, Gurugram -122 050 Haryana, India
Landline: + 91-124-4586111 | Email: [email protected] | Website: www.icat.in

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