Fairchild IGBT Basics
Fairchild IGBT Basics
Fairchild IGBT Basics
IGBT Basics 1
by K.S. Oh
CONTENTS
1. Introduction........................................................................................................
3. Basic Characteristics.........................................................................................
3-1. Advantages, Disadvantages and Characteristics Comparison with
BJT and MOSFET .....................................................................................
3-2. Latch-up .....................................................................................................
3-3. Static Blocking Characteristics ..................................................................
3-4. Leakage Current .......................................................................................
3-5. Forward Conduction Characteristics .........................................................
3-6. Switching Characteristics ..........................................................................
3-7 SOA (Safe-Operating-Area) .......................................................................
EMITTER GATE
EMITTER
.
N-CH. - +
P N
J3
RS +
GATE
. NPN P
RS RMODULATION
J2
NPN N-CHANNEL - -
N epi. (N drift)
PNP PNP
+
N buffer
J1
+
. P substrate
COLLECTOR
COLLECTOR
Figure 1. Equivalent Circuit for the IGBT & a Cross Section of the IGBT Structure (PT & N-Channel)
PT & NPT
An IGBT is called a PT (punch-through) or asymmetrical when there is an N+ buffer layer
between the P+ substrate and N- drift region. Otherwise, it is called an NPT (non-punch-
through) IGBT or symmetrical IGBT. The N+ buffer layer improves turn-off speed by reducing
the minority carrier injection quantity and by raising the recombination rate during the switch-
ing transition. In addition, latch-up characteristics are also improved by reducing the current
gain of the PNP transistor. The problem is that the on-state voltage drop increases. However,
the thickness of the N- drift region can be reduced with the same forward voltage blocking
capability because the N+ buffer layer improves the forward voltage blocking capability. As a
result, on-state voltage drop can be lowered. Hence, the PT-IGBT has superior trade-off char-
acteristics as compared to the NPT-IGBT in switching speed and forward voltage drop. Cur-
rently, most commercialized IGBTs (Fairchild IGBTs) are PT-IGBTs. Section (3-3) about static
blocking characteristics illustrates that IGBT forward and reverse blocking capability are
approximately equal because both are determined by the same N- drift layer thickness and
resistance. The reverse-blocking voltage of PT-IGBTs that contain N+ buffer layer between P+
substrate and N- drift region is lowered to tens of volts due to the existence of a heavy doping
region on both sides of J1.
Turn-on
When the device is in the forward blocking mode, and if the positive gate bias (threshold volt-
age), which is enough to invert the surface of P-base region under the gate, is applied, then an
n-type channel forms and current begins to flow. At this time the anode-cathode voltage must
be above 0.7V (potential barrier) so that it can forward bias the P+ substrate / N- drift junction
(J1). The electron current, which flows from the N+ emitter via the channel to the N- drift
region, is the base drive current of the vertical PNP transistor. It induces the injection of hole
current from the P+ region to the N- base region. The conductivity modulation improves
because of this high level injection of the minority carrier (hole). This increases the conductiv-
ity of the drift region by a factor varying from ten to hundred. This conductivity modulation
enables IGBTs to be used in high voltage applications by significantly reducing the drift region
resistance. There are two kinds of currents flowing into the emitter electrode. One is the elec-
tron current (MOS current) flowing through the channel, and the other is the hole current (bipo-
lar current) flowing through the P+ body / N- drift junction (J2).
Turn-off
The gate must be shorted to the emitter or a negative bias must be applied to the gate. When
the gate voltage falls below the threshold voltage, the inversion layer cannot be maintained,
and the supply of electrons into the N- drift region is blocked, at which point, the turn-off pro-
cess begins. However, the turn-off cannot be quickly completed due to the high concentration
minority carrier injected into the N- drift region during forward conduction. First, the collector
current rapidly decreases due to the termination of the electron current through the channel,
and then the collector current gradually reduces, as the minority carrier density decays due to
recombination.
3. Basic Characteristics
3-1. Advantages, Disadvantages and Characteristic Comparison with
BJT and MOSFET
Advantages
(1) High forward conduction current density and low on-state voltage drop:
The IGBT has a very low on-state voltage drop due to conductivity modulation and has
superior on-state current density compared to the power MOSFET and bipolar
transistor. So a smaller chip size is possible and the cost can be reduced.
(2) Low driving power and a simple drive circuit due to the input MOS gate structure:
The IGBT can easily be controlled as compared to current controlled devices
(thyristor, BJT) in high voltage and high current applications.
(3) Wide SOA:
With respect to output characteristics, the IGBT has superior current conduction capability
compared with the bipolar transistor. It also has excellent forward and reverse blocking
capabilities.
Disadvantages
(1) Switching speed (less than 100kHz) is inferior to that of the power MOSFETs, but it is
superior to that of the BJT. The collector current tailing due to the minority carrier causes
the turn-off speed to be slow.
(2) There is the possibility of latch-up due to the internal PNPN thyristor structure.
3-2. Latch-up
The IGBT contains a parasitic PNPN thyristor structure between the collector and the emitter.
A latch-up means the turning on of the thyristor. When there is action by a thyristor, the IGBT
current is no longer controlled by the MOS gate. The IGBT would be destroyed because of
excessive power dissipation produced by the amount of current over the rated value between
the collector and the emitter.
Causes of latch-up
(1) Static latch-up mode:
Since the conductivity of the drift region under the gate electrode is increased by the
introduction of electron current through the channel, most of the holes injected into the
drift region are injected at the P body region under the channel and flow to the source
metal along the bottom of N+ source. Due to this, the lateral voltage drops across the
shunting resistance (RS, refer to Fig. 1) of the P body layer. If this voltage drop becomes
greater than the potential barrier of the N+ source / P body layer junction (J3), electrons
are injected from the N+ source to the P body layer, and the parasitic NPN transistor
(N+ source, P body and N- drift) is turned-on. If the sum of the two NPN, PNP parasitic
transistors’ current gain becomes 1 (αNPN + αPNP≥1), latch-up occurs.
(2) Dynamic latch-up mode:
When the IGBT is switched off, the depletion layer of the N- drift / P body junction (J2) is
abruptly extended, and the IGBT latches up at a current lower than 1/2 of the static
latch-up current due to the displacement current. And because of this, the safe operating
area is limited.
Avoidance of latch-up
The first method is to prevent the NPN parasitic transistor from turning on, and the second is
to keep the sum of the two NPN, PNP parasitic transistors’ current gain less than 1 (αNPN +
αPNP<1) when the NPN parasitic transistor is turned on. In the latter case, the two transistors’
current gain must be reduced. As the current gain is proportional to the base transport factor
and the injection efficiency of an emitter-base junction, both must be reduced. In the PNP tran-
sistor, electron irradiation and the inserting of a N+ buffer layer between the P+ substrate and
N- drift region can be used, but it is difficult to reduce the current gain in the NPN transistor. So
the following representative methods to improve latch-up characteristics are focused on pre-
venting the turn-on of the NPN parasitic transistor.
25
Common Emitter 20V 15V IC [A]
TC = 25℃ Increasing VGE
20
[A] C
Collector Current, I
15
12V
10
VGE = 10V
0
0 2 4 6 8
VCE [V]
Collector - Emitter Voltage, VCE [V]
Fig. 2 is a graph of the IGBT’s static characteristics. Even if a MOSFET channel of the input
side is formed, the collector current does not flow if the anode-cathode forward voltage drop
does not exceed approximately 0.7V as in the PiN diode. In addition, the current is saturated
when the voltage across the MOSFET channel is greater than (VGE – Vth) and has an infinite
output resistance, as in a power MOSFET. However, in a symmetrical IGBT, the collector cur-
rent increases with the increase in collector voltage, and the rate of increase in the collector
current also increases with the increase in collector voltage. Such finite output resistance is
due to a shortening of the channel due to an increase in the collector voltage, and a secondary
decrease in the drain output resistance due to bipolar transistor current flow. In order to
increase the collector output resistance, an asymmetrical structure with a N+ buffer layer
between the N- drift region and P+ substrate is used to prevent an increase in the bipolar tran-
sistor’s current gain with the increase in the collector voltage. In an asymmetrical structure, the
width of the undepleted N- drift region does not change rapidly with the increase in the collec-
tor voltage due to the high concentration of the buffer layer, but it remains the same width as
the N+ buffer layer for all collector voltages. This results in a constant value of the PNP transis-
tor’s current gain. In addition to this, the N+ buffer layer reduces the injection efficiency of the
P+ substrate / N+ buffer junction (J1). This reduces the current gain of the PNP transistor. As
such, an IGBT with an asymmetrical structure has much superior output characteristics than a
symmetrical type. In addition, collector output resistance can be increased with electron irradi-
ation to shorten the minority carrier lifetime, which reduces the diffusion length. The following
is the equation for obtaining the saturated collector current of the IGBT:
1 µ ns C ox Z 2
I C ,sat = ---------------------------- ----------------------- ( V GE – V th )
( 1 – α PNP ) 2L CH
The IGBT’s saturated collector current and transconductance are higher than those of the
power MOSFETs of the same aspect ratio (Z/LCH). This is because the PNP transistor’s cur-
rent gain (αPNP) is less than 1 (0.2 to 0.3 in general).
[V]
VGE = 15V
3.5
TC = 25℃ ━━
CE
16 10A
Collector Current, I C [A]
TC = 125℃ ------
8 5A
2.0
IC = 3A
4
Crossover 1.5
NTC characteristics
0 1.0
1 10 -50 0 50 100 150
Figure 3. Typical Saturation Voltage Characteristics Figure 4. Saturation Voltage vs. Case
Temperature at variant Current Level
20 20
Common Emitter
Common Emitter
TC = 25℃
TC = 125℃
[V]
16 [V] 16
CE
CE
Collector - Emitter Voltage, V
Collector - Emitter Voltage, V
12 12
8 8
10A
10A
4 4 5A
5A
IC = 3A
IC = 3A
0 0
0 4 8 12 16 20 0 4 8 12 16 20
Gate - Emitter Voltage, VGE [V] Gate - Emitter Voltage, VGE [V]
Figure 5. Saturation Voltage vs. VGE due to Collector Current, Case Temperature
Turn-on
When the device is in the forward blocking mode, and if the positive gate bias (threshold volt-
age), which is enough to invert the surface of P base region under the gate, is applied, then an
n-type channel forms and the current begins to flow. At this time the anode-cathode voltage
must be above 0.7V (potential barrier), so that it can forward bias the P+ substrate / N- drift
junction (J1). The electron current flowing from the N+ emitter to the N- drift region through the
channel is the base drive current of the vertical PNP transistor, and it induces a minority carrier
(hole) injection from the P+ region to the N- base region. The current that flows to the emitter
electrode are divided into the electron current (MOS current) flowing through the channel and
bipolar current flowing through the P body / N- drift junction (J2). When gate bias falls to near
the threshold voltage at on-state, the inversion layer conductivity is reduced, and significant
voltage drop that arises from electron current flow occurs across the region as in a MOSFET.
When the voltage drop is equal to the difference between the gate bias and threshold voltage
(VGE - Vth), then the channel is pinched off. At this point, the electron current becomes satu-
rated. Since this limits the base drive current of the PNP transistor, the hole current flowing
through the PNP transistor is also limited. As a result, the device operates with saturated cur-
rent at the active region (gate controlled output current).
IC
ICO
ICD
MOSFET current (electron current) => ≒90%
ICT
BJT current (hole current) : tail current => ≒10%
t
(1) High voltage, low current: Maximum voltage is limited by breakdown voltage.
(2) High current, low voltage: Maximum current is limited by latch-up of parasitic thyristor.
(3) Simultaneous high current and voltage: Limited by the rise in temperature caused by high
power dissipation.
Rev. A2, February 2001
11
If the high current and voltage are introduced simultaneously for a short time, then the SOA is
no longer limited by power dissipation. The following explanation illustrates the safe operating
area for short duration simultaneous application of high current and voltage stress at the time
of turn-on and turn-off of the IGBT with inductive load with FBSOA and RBSOA.
α PNP M = 1
1
α PNP = ---------------------------------
cosh ( 1 ⁄ L a )
V n –1
M = 1 – -------------------
BV SOA
It can be seen from the above formula that avalanche breakdown takes place at lower collec-
tor bias when the collector current increases. By reducing the doping concentration at the drift
region, BVSOA(breakdown voltage) can be raised, and this is possible in an asymmetrical
structure, which does not have the danger of reach-through breakdown.
[A]
Collector Current, I C [A]
C
10
Collector Current, I
1 DC Operation
2
R θJC × VTO max + 4 × R CE × ( T J ( max ) – T C ) VTO max
I c = ------------------------------------------------------------------------------------------------------------------------
- – ----------------------- [A]
2 × R θJC × R CE 2 × R CE
IC
∆Ic
∆Vce
0 VCE
VTO
The specification is influenced by the device’s ability to remove heat (heat resistance), and the
current specification at the case temperature of 25°C represents the current rating of the
device. The current specification at the case temperature of 100°C is more usable in real
applications.
T J ( max ) – T C
P D = --------------------------------- [W]
R θJC
TL (Maximum Lead Temp. for Soldering Purposes at 1/8 from case for 5 seconds)
It is the maximum lead temperature during soldering. The lead temperature must not exceed
300°C for 5 seconds at 1/8” from the case.
PD TJ TC TS TA
Junction Junction TC TS TA
TJ PD PD TJ
Co-pak products have specified the RθJC of IGBT and the RθJC of the diode, respectively.
10
Thermal Response, Zthjc [℃/W]
0.5
1
0.2
0.1
0.05
0.1
0.02
0.01
single pulse
0.01
-5 -4 -3 -2 -1 0 1
10 10 10 10 10 10 10
Pdm
t 11
t 12
t2
Junction Temperature
TJ12
( Tj )
TJ11
TC
0 t 11 t 12
Time ( t )
A single pulse curve determines the thermal resistance for repetitive power pulses having a
constant duty factor (D) as shown in the following equation.
where, Zthjc(t): Thermal impedance for repetitive power pulse with duty factor D
Sthjc(t): Thermal impedance for single pulse
Off Characteristics
On Characteristics
Dynamic Characteristics
The capacitance of an IGBT is generally measured under specific conditions, and its decrease
is inversely proportional to the bias voltage introduced in the collector-emitter as shown in Fig.
15. The datasheet specifies typical values under VGE = 0V, f = 1MHz and VCE = 30V.
Collector
700
O Common Emitter
Cgc VGE = 0V, f = 1MHz
600 TC = 25℃
500
Gate O Cce
Capacitance [pF]
400 Cies
Cge
300
O
Emitter 200
Coes
100
Cies = Cge + Cgc , Cce is shorted
Cres
0
Cres = Cgc 1 10
Switching Characteristics
The diode-clamped inductive load circuit shown in Fig. 16 is a circuit commonly encountered
in power electronics. It is a test circuit for switching characteristics. So with this circuit, we
examine the IGBT’s turn-on and turn-off behavior. Fig. 17 is a realistic switching waveform
considering the characteristics of diode recovery and stray inductance (LS). First, we set the
condition to be in the constant steady state current, which initially flows through the inductive
load and then flows through the ideal diode (freewheeling diode) connected in parallel with the
inductive load.
LS
.
+
DIODE LOAD
LS
LS
VCC CBANK
2
RG 1
IGBT
VGG±
3
.
_
.
VGE,Io
VGG+
VGE(th)
0 0
VGG-
vCE(t) vCE(t)
VCC
IO iC(t) iC(t)
MOSFET current
VCE(sat
0 0 BJT current
t0 t1 t2 t3 t4 t5 t6 t7 t8 t9
(a) (b)
Figure 17. VGE(t), VCE(t), IC(t) Switching waveforms
(a) Turn-on
(b) Turn-off
Since the input side of the IGBT has a MOS gate structure, its on and off state transition is
very similar to that of a power MOSFET.
(1) t0 section: It is the section where vGE rises to VGE(th) while iG (gate current) charges the
parasitic input capacitance Cge, Cgc. The vGE increase pattern is shown to be linear, but it is
actually an exponential curve with time constant RG(Cge+Cgc). The vCE is maintained at the
VCC value, and iC remains at zero. The delay time is generally defined as the time when the
gate voltage is 10% of VGG+ to when iC reaches 10% of IO value. As such, most of the turn-on
delay falls under this section.
(2) t1 section: vGE continues to increase exponentially past VGE(th) as it does in t0 section. As
vGE increases, iC begins to increase to reach IO which is the full load current. In the t1 and t2
section, vCE appears to be shaved off than VCC. This is due to the voltage induced to LS in Fig.
16 during the increase in iC, VLS = LS*diC/dt. The amount it is shaved off is proportional to the
magnitude of diC/dt and LS, and the shape is determined by iC.
(3) t2, t3 sections: In iD, the diode current which begins to decrease from t1 section does not
immediately fall to zero, but there is a reverse recovery current where it flows in the reverse
direction. This current is added to iC current to take the same shape as iC in the t2 and t3 sec-
tion. At this time, the diode voltage recovers and increases, and vCE decreases, and when vCE
is high, it decreases rapidly as Cgc takes a small value. In t3 section, Cgc discharges by
absorbing the gate drive current and the discharged current from Cge. At the end of t3 section,
reverse recovery of the diode stops.
(4) t4 section: In this section, iG continues to charge Cgc. vGE maintains VGE,Io value, and iC
maintains a constant full load current (IO). On the other hand, vCE falls at a rate of {(VGG-
VGE,Io)/(RGCgc)}. At this time, vCE has already fallen significantly, and when vCE is low, the
value of Cgc is large. Slow charging causes a voltage tail.
(6) t6 section: This is the section that includes most of the td(off) (Turn off delay time). vGE falls
from the injected VGG+ to VGE,Io. At this time, there is no change in the values of vCE or iC.
(7) t7 section: This is the section where vCE (collector voltage) increases according to the fol-
lowing equation, and the rate of increase can be controlled with RG(gate resistance).
dv CE V GE ,I O
------------- = -----------------------
dt C res ⋅ R G
(8). t8 section: vCE maintains VCC value, and iC decreases at the rate of the following equation,
and its rate of increase can also be controlled with RG.
di V GE ,IO
-------c- = g fe ⋅ ----------------------
-
dt C ies ⋅ R G
As with the turn-on transient period, there is over-voltage as VLS = LS*diC/dt that is induced to
stray inductance from the effect of diC/dt is added to IGBT C-E terminals in sections t7 and 8.
The MOSFET current disappears at t8, which is the first of the two sections where iC
decreases.
(9) t9 section: PNP transistor current, out of the IGBT iC, disappears in this section, and this
current is commonly called the tail current. It takes place due to the recombination of the
minority carrier (hole), which has been injected into the N- drift region during the on-state. Due
to the existence of this region, the IGBT’s switching characteristics are inferior as compared
with a power MOSFET
SWITCHING TIME
Switching time is divided into 4 sections as shown in Fig. 18, and they are specified at
TC=25°C and 125°C for VCC=VCES/2, IC= IC,MAX(@TC=100°C), VGE=15V and under inductive
load conditions. Data for TC=125°C are provided to the user because the temperature of the
devices in the system rise during operation. Switching time generally rises due to increases in
RG (Gate Resistance), IC (Collector Current) and TC (Case Temperature). Figs. 19 and 20
show detailed changes in switching time with changes in RG, IC and TC. These data are not
absolute values, but they are included in the data sheet as a reference for design purposes.
10% VGG+
0 Gate-emitter voltage
td(on) tr td(off) tf
tr (Rise Time)
The time it takes for the collector current to reach 90% of IO from 10%. Any fall in the collector
current after that point is not considered.
tf(Fall Time)
The time it takes for the collector current to reach from 90% of IO to 10%. We ignore the sec-
tion where the collector voltage is rising and the tail current where the current is less than 10%
of IO.
Toff
Tr
Tf
Toff
Tf
10 100
10 100 10 100
100
Ton
Tr Toff
Tf
Toff
Tf
100
10
3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10
SWITCHING ENERGY
It is not enough to calculate the switching loss only with the switching time, as there is a region
where some switching loss occurs although it is not specifically included in the switching time.
As such, a switching energy specification is indicated for system designers in calculating
switching loss. Indicating Eoff specification would allow designers to compensate for the region
where the collector-emitter voltage rises and the collector tail current that is outside the tf
region during turn-off, while Eon specification would compensate for the region where the col-
lector-emitter voltage falls during turn-on. Eon, Eoff and Ets are specified at TC=25°C and
125°C for VCC=VCES/2, IC= IC,MAX(@TC=100°C), VGE=15V and under inductive load condi-
tions. Data for TC=125°C are provided to the user because the temperature of the devices in
the system rise during operation. Switching energy generally rises due to increases in RG
(Gate Resistance), IC (Collector Current) and TC (Case Temperature). Figs. 21 and 22 show
detailed changes in switching energy with changes in RG, IC and TC. These data are not abso-
lute values, but they are included in the data sheet as a reference for design purposes.
1000 1000
Common Emitter
VGE = ± 15V, RG = 40Ω
TC = 25℃ ━━
TC = 125℃ ------
Eoff
Switching Loss [uJ]
Switching Loss [uJ]
Eon
100 Eon
Common Emitter
VCC = 300V, VGE = ± 15V
IC = 5A
T C = 25℃ ━━
T C = 125℃ ------
10
10 100 3 4 5 6 7 8 9 10
2
1 1 1
3
MOTOR
2
(1) (2)
1 1 1
(3)
3
Figure 23. Short Circuit Mode of IGBT
GATE CHARGE
It is the total gate charge necessary to fully turn on the IGBT. Test criteria are set at VCC=
VCES/2, VGE=15[V], IC= rated IC (@TC=100°C), which is similar to the conditions in actual
operation to give useful specifications for setting the switching speed or drive circuit design.
Fig. 24 shows the gate charge test circuit, and Fig. 25 shows the characteristics of the gate
charge by VCC. In the test circuit, a constant current source is used as the input source for the
gate drive, and resistance load has been connected to make changes in IC according to
changes in VCC.
15
Common Emitter
RL = 60Ω
12 T C = 25℃
Gate - Emitter Voltage, VGE [V]
300V
RL
200V
VCC = 100V
9
1
2
VCC
6
1
DUT
2
Qge Qgc
3
3
Qg
0
0 3 6 9 12 15 18
Figure 24. Gate Charge Test Circuit Figure 25. Gate Charge Characteristics by VCC
100
TC = 25℃ ━━
TC = 100℃ ------
[A] F
10
Forward Current, I
0.1
0 1 2 3
1
Q rr = --- × I rr × T rr
2
Values of Trr, Irr and Qrr can vary according to the test conditions, but they are generally spec-
ified at TC=25°C and 100°C for rated IF (Diode Continuous Forward Current @TC=100°C) and
diF/dt = 200A/µs conditions. As shown in Fig. 27, Trr, Irr and Qrr generally increase with a rise
in case temperature. On the other hand, Irr and Qrr increase and Trr decreases when the diF/dt
slope rises.
[nC]
TC = 25℃ ━━ TC = 25℃ ━━
[A]
400
TC = 100℃ ------ TC = 100℃ ------
rr
rr
300
10
200
100
1 0
100 1000 100 1000
100
VR = 200V
IF = 8A
80 TC = 25℃ ━━
[ns]
TC = 100℃ ------
rr
Reverce Recovery Time, t
60
40
20
0
100 1000
di/dt [A/us]
Figure 27. Trr, Irr, Qrr Characteristics with Changes in Case Temperature, diF/dt
2
DUT
1
VCE
3
IS
L
RG Driver 2
1
1
. VR
2
3
VGE
IS
(DUT) diF/dt trr
ta tb
Figure 28. Diode Reverse Recovery Characteristics Test Circuit & Waveforms
DISCLAIMER
Advance Information Formative or In This datasheet contains the design specifications for
Design product development. Specifications may change in
any manner without notice.
No Identification Needed Full Production This datasheet contains final specifications. Fairchild
Semiconductor reserves the right to make changes at
any time without notice in order to improve design.