420 Mobile Piston Pump Design Code C
420 Mobile Piston Pump Design Code C
420 Mobile Piston Pump Design Code C
Design Code C ADU049 280 bar (4060 psi) ADU080 210 bar (3050 psi)
2 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Content
Model codes 2
Control options
Pressure & Flow (Load Sense) Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remote Pressure Control (RPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
EH Inverse Proportional Pressure Control (IPPC). . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electronic De-stroke (Cold Start) Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Performance
ADU041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ADU049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ADU062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ADU080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pump Installation
B-Mount – rear-ported. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B-Mount – side-ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
C-Mount – rear-ported. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
C-Mount – side-ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Thru-Drive SAE A option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Thru-Drive SAE B option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dual shaft seal option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control Installation
Pressure & Flow (Load Sense) Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EH Inverse Proportional Pressure Control (IPPC). . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electronic De-stroke (Cold Start) Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
External Manual Stroke Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Center of gravity 36
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Introduction
420 Series Mobile Piston Pump
Compact design that enables greater flexibility and cost Unique control piston design – Single-acting control piston
savings. with special coating helps minimize friction, increasing
operating life.
Simplified pump architecture – The X20 pump has 25% fewer
components than traditional pumps, reducing the number of leak Bronze piston shoes – Bronze piston shoes are robust against
points and simplifying maintenance. contamination should particles enter the fluid, enhancing system
performance and component service life.
Compact package size – The X20 portfolio’s small size satisfies
Tier 4 requirements and provides more flexibility when designing High-load bearings – Larger, more durable bearings resist wear
the engine compartment. and deliver industry-leading bearing life.
More horsepower – The compact rotating group delivers a 3-year manufacturer’s warranty – Eaton’s warranty terms
remarkable amount of horsepower, improving productivity provide peace of mind for three full years, helping you get
without using more fuel. through your warranty period with complete confidence.
One-piece housing – Single-piece pump housing removes leak Global network of Eaton-certified experts for end-to-end
points and makes maintenance faster and easier versus more support.
complicated multi-piece housings.
More partners in more regions – Growing network of Eaton
Multiple options that make it easy to specify exactly what distributors around the world ensures there’s local service and
you need. support anywhere you need it.
Variety of control options – Including pressure control, load World-class system design and assembly – Our expert
sense, cold start, torque control, remote pressure control, distribution partners can help with everything from specifying to
inverse proportional pressure control, proportional pressure prototyping and assembly to commissioning, so you can focus
control, electronic displacement control, and swash sensor on other areas of your business.
feedback, giving you more ways to design more efficient,
productive machines. Eaton-standardized practices and processes – Eaton
employs a unique system of tools and processes, known as
Several displacement options – With seven displacement the Eaton Business System, to ensure quality development
options, there’s an X20 pump to fit virtually any mobile and delivery of the 220 X20 product. These tools and process
application need. include such known methods as Design for Six Sigma, Lean
Manufacturing and ISO certification.
Eaton’s 420 Series is available with displacements of 41cc,
49cc, 62cc, and 80cc for operating speeds at 2,650 rpm. A
strong, field-proven rotating group allows the pumps to handle
pressures to 280 bar (4060 psi) continuous and 320 bar (4600
psi) intermittent.
1 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Model codes
420 Mobile Piston Pump
ADU 062 R 08 AB 1 0 AA 43 14 00 0A 01 AB 1 00 CD 00 C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 2
Model codes
420 Mobile Piston Pump
ADU 062 R 08 AB 1 0 AA 43 14 00 0A 01 AB 1 00 CD 00 C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
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Specifications and performance
420 Mobile Piston Pump
Hydraulic fluids
Minimum
Recommended Maximum viscosity @ max.
operating Maximum viscosity at temperature of Minimum
viscosity range continuous startup 93°C (200°F) intermittent
Fluid cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS)
Use antiwear hydraulic oil, or automotive type 16 to 40 (80 to 188) 430 (1192) 2100 (9720) 10 (59) 6 (46)
crankcase oil (designations SC, SD, SE or SF)
per SAE J183 FEB80
For more information, see Eaton publication 579. For operation on other alternative or environmentally friendly fluids, please contact your Eaton representative.
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Control options
Pressure & Flow (Load Sense) Compensator
The pump will provide flow & pressure matching of pump output To load
to system load demand, maximizing efficiency and improving
load metering characteristics of any directional control valve
installed between the pump and the load. Load sensing ensures
Gage
that the pump always provides only the amount of flow needed outlet
by the load. The pump operating pressure adjusts to the load
pressure plus a pressure differential required for the load sense
margin. When the system is not demanding flow, the load
(Opt)
sense control will operate in low pressure zero flow, energy
saving stand-by mode. The differential pressure is the difference
between the pressure inlet and service port of a proportionally
controlled directional valve, or a load sensing directional control
valve. See the model code for differential pressure settings for
Bleed down
load sensing. If the load pressure exceeds the system pressure
setting, the pressure compensator reduces pump displacement. Gage
inlet (Opt) (Opt)
The load sensing line must be as short as possible and can
also be used for remote pressure control or unloading of the
pump pressure. For remote pressure control purposes, it is Inlet Load sense
recommended that you contact your Eaton Representative for
the correct configuration of the control.
Dynamic response per SAE J745 (using swash plate position)
Warning: Response Recovery Load sense
(off stroke) (on stroke) recovery
1. When adjusting the pressure compensator, install a 0 to 350
msec msec msec
bar (0 to 5000 psi) gage in the outlet gage port and limit the
pressure setting to the continuous rated pressure for the ADU041 20 75 90
pump displacement. It is possible to adjust the pressure ADU049 20 75 90
compensator beyond the rated pressure of the pump. ADU062 25 90 115
Doing so, may void the warranty of the pump.
ADU080 26 75 115
2. EATON recommends use of relief valve in all systems.
Typical operating curve
Pressure limit settings
There are two springs used to cover the load sense adjustment
range of this control. Available load sense range is
P P
Spring 1 = < 20 bar (290 psi) Outlet Pressure Outlet Pressure
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Control options
Pressure Compensator
The pump will provide a continuously modulated flow to meet Inlet Load sense
changing load demands at a pre-adjusted compensator pressure.
At pressures below the compensator setting, the pump will
operate at maximum displacement. See model code position
16,17 for compensator pressure ranges.
Warning
Q Q
Outlet Flow
Outlet Flow
P P
Outlet Pressure Outlet Pressure
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Control options
Torque Control
The torque control limits the torque input to the pump preventing To load
the engine from stalling while also optimizing the use of the
engine power. Gage
Outlet
When combined with Pressure Compensator Control and/or
Load Sense, it will allow the pump to remain inside the power
envelope of the Pressure Flow curve. When the combination of
pump flow and outlet pressure moves outside the envelop the (Opt)
pump displacement will automatically be reduced.
Bleed down
This maximum setting is easily calculated using the
following steps: Gage
Inlet (Opt) (Opt)
• Select the 420 pump displacement you intend to use
• Identify the available engine horsepower (HP) and speed (rpm) Inlet Load sense
• Calculate the torque limit required by the system using the
equations shown
• Select the MAX torque setting from the table shown
Horsepower (HP) x 63025
Torque (in-lbs) =
Engine RPM
Code Torque setting 41cc 49cc 62cc 80cc Full flow pressure for
Power curve*
torque limit setting
AA 40 Nm (350 in-lbs) √ √ — — 50
AB 51 Nm (450 in-lbs) √ √ — —
40
Flow (GPM)
AC 62 Nm (550 in-lbs) √ √ √ —
30 Pressure
AD 73 Nm (650 in-lbs) √ √ √ √
limit
AE 85 Nm (750 in-lbs) √ √ √ √ 20 setting
AF 96 Nm (850 in-lbs) √ √ √ √ 10 35%
AG* 107 Nm (950 in-lbs) √ √ √ √ 75%
0
AH 119 Nm (1050 in-lbs) — √ √ √ 0 1000 2000 3000 4000
AJ 130 Nm (1150 in-lbs) — √ √ √ Pressure (PSI)
AK 141 Nm (1250 in-lbs) — √ √ √
AL 153 Nm (1350 in-lbs) — — √ √
Torque curve*
AM 164 Nm (1450 in-lbs) — — √ √
3000
AN 175 Nm (1550 in-lbs) — — √ √ 35% Without torque control
2500 75%
Torque (lbf-in)
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Control options
Remote Pressure Control (RPC)
Outlet pressure
bar) can be set by adjusting remote relief valve setting. Once
pressure reaches preset value, flow across remote relief valve
psi (bar)
pressure rise
Hysteresis/
starts, this results in RPC spool movement due to pressure
imbalance. This will de-stroke the pump to maintain the set
pressure.
290
Secondary pressure compensator is provided to limit the max (20)
pressure setting as a fail safe measure. The delta pressure is
factory set which can not be changed. 0
0 Flow - gpm (lpm)
Note-
• Flow compensator is not available with RPC. Delta pressure setting at control valve - bar (psi) 14 - 24 (200 - 350)
• Flow compensator/ Remote pressure control setting should be Control fluid consumption - lpm (gpm) 4.5 (1.2) max.
selected within range of 10-24 bar (140-350 psi).
Recommended flow rating of remote relief valve- lpm (gpm) 3 – 5 (0.8 – 1.32)
• Remote relief valve is not included in supply scope of the
Recommended Eaton Relief Valve part number RV5-10-S-0-50
pump.
• If the remote line is connected directly to tank, the flow
compensator setting selected in the model code will be the
minimum pressure setting.
To load
Gage
outlet
Remote
relief valve
not in Eaton
supply scope
Gage
inlet
Inlet
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Control options
Electronic Displacement Control (EDC)
To Load To load
Gage outlet
Gage outlet
(Opt)
(Opt)
Gage Gage
Bleed Bleed
inlet down inlet
(Opt)
down
(Opt) (Opt) (Opt)
100 100
Displacement (%)
Displacement (%)
50 50
0 0
0 400 800 1200 1600 12V
0 400 800 1200 1600 12V
0 200 400 600 800 24V
0 200 400 600 800 24V
Current (mA)
Current (mA)
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Control options
EH Inverse Proportional Pressure Control (IPPC)
Warning:
• When adjusting the pressure limiter, install a 0 to 350 bar
(0 to 5000 psi) gage in the outlet gage port and limit the Gage
inlet
pressure setting to the continuous rated pressure for the
pump displacement. It is possible to adjust the pressure
compensator beyond the rated pressure of the pump. Doing
so, may void the warranty of the pump. Inlet
• EATON recommends use of relief valve in all systems.
The minimum is 110 bar and max pressure can be set from 140 Typ. Current vs pressure characteristics of IPPC at 1800 rpm
bar (2050 psi) to 280 bar (4060 psi). at various max pressure settings at 49 deg C (120deg F),
static conditions.
300
Electrical data
Voltage 12 V 24 V 250
Max Current 1500 mA 750 mA
R20, Resistance (ohm) 5.3 +/- 5% 21.2 +/- 5%
200
Pressure (bar)
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Control options
Electronic De-stroke (Cold Start) Valve
11 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Performance
ADU041
Overall efficiency versus speed @ 49º C (120º F), Overall efficiency versus speed @ 49º C (120º F),
Full Flow, and 1.0 bar (0 psi) Inlet full flow, and 1.0 bar (0 psi) Inlet
90 90
150 bar (2200 psi)
88
88
103 bar (1500 psi)
86
86
84 68 bar (1000 psi)
Efficiency (%)
Efficiency (%)
84 82
280 bar (4000 psi) 50 bar (700 psi)
82 80
Input power versus speed @ 49º C (120º F), Input torque versus speed @ 49º C (120º F),
full flow, and 1.0 bar (0 psi) inlet full flow, and 1.0 bar (0 psi) inlet
70
52 (70)
226 280 bar (4000 psi)
280 bar (4000 psi) (2000)
60
45 (60)
250 bar (3600 psi)
Input Torque, Nm (in-lb)
Input Power , Kw (hp)
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Performance
ADU041
Delivery and case flow versus speed @ 49º C (120º F) Input torque and case flow stand-by @ 49º C (120º F)
50.5 (450)
Case Flow, lpm (gpm)
45.0 (400)
39.4 (350)
33.8 (300)
28.0 (250)
22.5 (200)
150 bar (2175 psi) Torque
16.9 (150) 6.0
280 bar (4060 psi) (1.50)
11.3 (100) Case Flow 4.0
150 bar (2175 psi) Case Flow (1.0)
5.6 (50) 2.0
(.50)
0
500 1000 1500 2000 2500 3000
Input Speed, rpm
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Performance
ADU049
Overall efficiency versus speed @ 49º C (120º F), full flow, Overall efficiency versus speed @ 49º C (120º F), full flow, and
and 1.0 bar (0 psi) inlet 1.0 bar (0 psi) inlet
90 90
88 88
150 bar (2200 psi)
86 103 bar (1500 psi)
200 bar (2900 psi)
86
84 68 bar (1000 psi)
Efficiency (%)
Efficiency (%)
Input power versus speed @ 49º C (120º F), full flow, and 1.0 Input torque versus speed @ 49º C (120º F), full flow, and 1.0
bar (0 psi) inlet bar (0 psi) inlet
60 (80) 271
280 bar (4000 psi)
(2400) 280 bar (4000 psi)
52 (70)
250 bar (3600 psi) 226 250 bar (3600 psi)
Input Torque, Nm (in-lb)
45 (60) (2000)
Input Power, kW (hp)
7.5 (10) 45
50 bar (700 psi) (400) 34 bar (500 psi)
0
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm
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Performance
ADU049
Delivery and case flow versus speed @ 49º C (120º F) Input torque and case flow stand-by @ 49º C (120º F)
3.94 (35)
(500)
Case Flow, lpm (gpm)
45.0
(400)
280 bar
33.8 (4060 psi) Case Flow 6.0 (1.50)
(300) 5.0 (1.25)
150 bar (2175 psi) Case Flow
22.5 4.0 (1.0)
(200) 3.0 (.75)
11.3 150 bar (2175 psi)Torque 2.0 (.50)
(100) 1.0 (.25)
0 0
500 1000 1500 2000 2500
Input speed, rpm
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Performance
ADU062
Overall efficiency versus speed @ 49º C (120º F), full flow, Overall efficiency versus speed @ 49º C (120º F), full flow,
and 1.0 bar (0 psi) inlet and 1.0 bar (0 psi) inlet
90 91
200 bar (2900 psi) 150 bar (2200 psi) 89 103 bar (1500 psi)
88 87
250 bar (3600 psi) 85 68bar (1000 psi)
86 83
81 50 bar (700 psi)
280 bar (4000 psi)
Efficiency (%)
Efficiency (%)
79
84
77
75
82 73
71
80 69
67 17 bar (250 psi)
78 65
63
76 61
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm
Input power versus speed @ 49º C (120º F), full flow, and 1.0 Input torque versus speed @ 49º C (120º F), full flow, and 1.0
bar (0 psi) inlet bar (0 psi) inlet
82 (110)
280 bar 317 (2800) 280 bar (4000 psi)
74.5 (100) (4000 psi)
67 (90) 271 (2400) 250 bar (3600 psi)
Input Torque, Nm (in-lb)
Input Power, kW (hp)
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Performance
ADU062
Delivery and case flow versus speed @ 49º C (120º F) Input torque and case flow stand-by @ 49º C (120º F)
3.94 (35)
134 (35) 280 bar
(4000 psi) 3.38 (30)
115 (30) 11 bar (160 psi)
2.81 (25)
95 (25)
2.25 (20) 1
4.0 (1.0)
76 (20)
1.69 (15) 0.75
3.0 (.75)
57 (15)
1.13 (10) 0.5
2.0 (.50)
28 (10) 280 bar (4000 psi) 3.8 (1.0)
19 (5) 1.9 (0.5) .56 (5) 0.25
1.0 (.25)
25 bar (365 psi)
0 0 0 0
0 500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm
67.5
(600)
56.3
Input torque, Nm (in-lb)
(500)
45.0
(400)
33.8 6.0 (1.50)
280 bar (4060 psi) case flow
(300) 5.0 (1.25)
150 bar (2175 psi) Case Flow
22.5 4.0 (1.00)
(200) 3.0 (.75)
11.3 150 bar (2175 psi) Torque 2.0 (.50)
(100) 1.0 (.25)
0 0
500 1000 1500 2000 2500 3000
Input speed, rpm
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Performance
ADU080
Input power versus speed @ 49º C (120º F), full flow, Overall efficiency versus speed @ 49º C (120º F), full flow, and
and 1.0 bar (0 psi) inlet 1.0 bar (0 psi) inlet
90 90
Efficiency (%)
84 82
82 80
78
80
76
78
74
76 72
70
74
500 700 900 1100 1300 1500 1700 1900 2100 2300
500 700 900 1100 1300 1500 1700 1900 2100 2300
Input Speed, rpm Input Speed, rpm
Input power versus speed @ 49º C (120º F), full flow, and 1.0 Input torque versus speed @ 49º C (120º F), full flow,
bar (0 psi) inlet and 1.0 bar (0 psi) inlet
70 350
(93.9)
207 bar (3000 psi) (3098)
60 300
(80.5)
Input Torque, Nm (lb-in)
50 250
(67.1) 172 bar (2500 psi) (2213) 172 bar (2500 psi)
40 200
(53.6) 138 bar (2000 psi) (1770) 138 bar (2000 psi)
30 150
(40.2) 103 bar (1500 psi) (1328) 103 bar (1500 psi)
100
20 67 bar (1000 psi) (885) 67 bar (1000 psi)
(26.8)
50
10 35 bar (500 psi) 35 bar (500 psi)
(13.4) (443)
0 0
400 600 800 1000 1200 140016001800 2000 2200 2400
400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
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Performance
ADU080
180 (47.6)
Input torque and case flow stand-by @ 49º C (120º F) Input torque and case flow cut-off @ 49º C (120º F)
8 (71) 60 (531)
7 (62)
Input Torque, Nm (lb-in)
50 (443)
Case Flow, lpm (gpm)
3 (27) 3 (0.8)
20 bar (300 psi) 20 (177) 4 (1.1)
207 bar (3000 psi)
2 (18) 2 (0.5)
10 (89) 2 (0.5)
1 (9) 1 (0.3)
0 0 0 0
500 700 900 1100 13001500 170019002100 2300 500 700 900 1100130015001700190021002300
Input Speed, rpm Input Speed, rpm
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Pump installation
B-Mount - rear-ported
RH Rotation
72.6 [2.86]
[Diagnostic port] 46 [1.81]
149.1
[5.87] 69.1 [2.72] 72.1 [2.84]
[Diagnostic port] Case drain
2x 13.6
[.54]
97.3
[3.83]
74.7
[2.94]
77.5
[3.05]
Pressure port
20.6 [.81]
192.6 [7.58]
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Pump installation
B-Mount - side-ported
46 [1.81]
2X 13.6
[.54 ]
Suction port
4X .500-13 UNC-2B
[M12 X 1.75-6H Optional]
19.6
218.1 Min
[.77]
[8.59]
21 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
C-Mount - rear-ported
RH Rotation 122.9
Top case drain [4.84]
46 [1.81]
74.7 [2.94]
2X 15.4
[.61]
5.08 122.2
Pressure port [.200] 79.2 [3.12] [4.81]
[Case drain]
114.3
[4.500]
Optional 72.1 [2.84] 76.1
diagnostic [Case drain] [3.00]
A port
103.1 12.4 2X Ø17.5
38.1 41.1
[4.06] [.49] [.69]
[1.50] [1.62]
203.7 114.5
4X .500-13 UNC-2B [8.02] [4.508]
4X Ø14.33 178.3
[M12 X 2.5-6H Optional]
2X 230.7 [.564] [7.02]
19.6 Min
[9.08]
[.77]
Suction port
Optional diagnostic port Pressure port
20.6
[.81]
205.3
[8.08]
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 22
Pump installation
C-Mount - side-ported
73.3 71.4
[2.89] [2.81] 46 [1.81 ]
150.9 [5.94]
74.7 71.4
72.14 [2.840]
[2.94] [2.81]
Optional 2X 15.4
suction port [.61]
For compensator configuration see For shaft configuration see
Optional separate shaft installation drawing
diagnostic port separate compensator installation drawing
122.2
A [4.81]
Case drain left
21.3
[.84] Pressure 5.1
port [.20] 79.2 [3.12]
[Case drain]
114.3
[4.500]
72.1 [2.84]
[Case drain]
A 2X Ø17.5
53.1 44.5
103.1 [.69] 76.1
[2.09] [1.75]
[4.059] 114.5 [3.00]
224.4 4X Ø14.33
[4.508]
[8.84] 12.4 [.564]
178.3
[.49] [7.02]
4X .375-16 UNC-2B
[M10 X 1.5-6H Optional] 253.6
14 [9.99]
Min
[.57] 251.2 [diagnostic port]
[9.89 ]
110
Case drain bottom [4.33]
Ø127
[5.00]
264.1 [10.40]
[Diagnostic port]
268.9
[10.59] LH Rotation
View A-A
4X .500-13 UNC-2B
[M12 X 2.5-6H Optional]
19.6
Min
[.77]
Suction port
230.8
[9.09]
23 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
Thru-Drive SAE A
Thru-drive SAE A
Groove to accept a cap as
568A size 042
(1/16 X 3 1/4 ID) o-ring
Ø82.63 ± 0.02
[3.253 ± .001] .375-16 UNC-2B
7.9 19 Min
[.31] [.75]
3X .375-16
UNC-2B Thru
229.9
[9.05]
106.38 172.7
[4.188] [6.80]
86.4
[3.40]
106.38
[4.188] 287.3
[11.31]
172.7
[6.80]
For output shaft configuration see separate output shaft installation drawing
106.38
[ 4.188 ]
9.5 287.3
106.38 Optional mounting position [ .38 ] [ 11.31 ]
[ 4.188 ] 300.0 With Double Shaft Seal
[11.81]
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 24
Pump installation
Thru-Drive SAE B
Thru-drive SAE B
Ø101.68 ± 0.02
[4.003 ± .001]
10.4
[.41]
4X .500-13
UNC-2B Thru 229.9
146.1 172.7 [9.05]
[5.75] [6.80]
86.4
[3.40]
2X 18.3
[ .72 ]
146.1
[ 5.75 ]
9.7 287.3
146.1 [ .38 ] [ 11.31 ]
[ 5.75 ] 300.0
Double shaft seal c-mount
[11.81]
Ø22.5 (.886) 13 tooth 30˚ flat Ø25.5 (1.006) 15 tooth 30° flat
root side fit 16/32 class 1 root side fit 16/32 internal
internal spline per SAE J498B spline per ASA B5.15-1960
Accepts 13 tooth 30˚ flat root Accepts 15 tooth 30° flat root
side fit 16/32 external splines side fit 16/32 external splines
per SAE J498B class 1 or ANSI per SAE J498B class 1 or ANSI
B92.1 class 5 with 41.2 (1.62) B92.1 class 5 with 46 (1.81)
extension from mounting flange extension from mounting flange
41.2 46
[1.62 ] ( 1.81)
287.3 (11.31) 287.3 (11.31)
300.0 (11.81) 300.0 (11.81)
With double shaft seal With double shaft seal
and C-mount and C-mount
25 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
Dual shaft seal option
5.7 (.22)
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 26
Control installation
Pressure & Flow (Load Sense) Compensator
71.3
64.5 66.7
Load sense port [2.81]
[2.54] [2.62]
143.5 128
128 [5.65] [5.04]
[5.04]
171.9 [6.77 ]
176.0 [6.92]
with double shaft seal
117.9
103.7 [4.64]
[4.08]
Section A-A
27 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control installation
Torque Control
74.7
[ 2.94 ]
Compensator/control
Not shown for clarity
145.5
[ 5.73 ]
253.3
[ 9.97 ]
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 28
Control installation
Electronic Displacement Control (EDC)
162.8
[10.35 ]
236.4
43.5 72.8 [9.31 ]
[1.71] [2.87]
171.9
[6.77 ]
Manual
98.4
override
[3.87 ]
Deutsch
connector
147.4 143
[5.63] Load sense port 128
[5.80 ]
[ 5.04 ]
29 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control installation
EH Inverse Proportional Pressure Control (IPPC)
166
[6.54]
107.4
[4.23]
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 30
Control installation
Electronic De-stroke (Cold Start) Valve
123.8 [4.87]
Load sense port 78.1
[3.08]
64.5 74.8 [2.94]
[2.54] 71.5
[2.82]
176.7
161.2 [6.96] 161.2
[6.34] [6.34]
119.5
[4.71]
171.9 [6.77 ]
176 [6.93]
With double shaft seal housing
97.93 [3.86]
78.13
Double Shaft
[ 3.08 ]
Seal Housing
152.65 12 VDC
97.93 71.37
[6.01] Flying lead coil shown
[3.86] [ 2.81 ]
49.9 see below for options
[1.96]
135.41
149.63
[5.33]
119.53 [5.89]
[4.71]
Optional connectors
31 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control installation
External Manual Stroke Adjustment
18
[ .71 ]
Max displacement
3.5
Torque 20 ± 5 Lbf - ft [ .14 ]
after adjusting 25% of max displacement
Max displacement
20°
105.1
[ 4.14]
177.9
[ 7.0 ]
190.6
[ 7.5 ]
With double seal housing and c-mount
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 32
Input shaft options
01 Code 02 Code
Maximum torque 209 Nm (1850 in-lbf) Maximum torque 337 Nm (2987 in-lbf)
+.12
24.9 -.11 28.16 +.11
-.12
[.980 +.005 ] [1.108 +.005 ]
-.004 -.004
Ø22.21±.01 +.007
Ø25.393 -.006
[.874 +.001]
-.000 [.9998 +.0002 ]
-.0003
03 Code 05 Code
Maximum torque 209 Nm (1850 in-lbf) Maximum torque 307 Nm (2717 in-lbf)
3.2 6.3
[0.126] [0.248]
41.3
Section A-A [ 1.62 ]
24.6
[0.969] Ø21.737 (.8558) 13 tooth 30º
23.0 flat root side fit 16/32
[0.906] class 5 spline per
A ANSI B92.1 (Modified)
.625-18 UNF-2A
Fits 13 tooth 30º flat root
side fit 16/32 internal
22.2 [0.875] splines per SAE J498b
class 1 or ANSI B92.1 class 5
0.1570
A
1.6 [63]
28.6 125:1000
[1.125] [1.500:12]
7.9
[0.31] 42.9
[1.688]
59.5
[2.341]
33 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Input shaft options
08 Code 32 Code
Maximum torque 397 Nm (3514 in-lbf) Maximum torque 640 Nm (5660 in-lbf)
46
[ 1.81 ]
55.5
[2.185]
Ø 24.912 (.9808) 15 tooth 30º
flat root side fit flat root Ø 31.224 (1.2293) 14
tooth 30° flat root side
side fit 16/32 class 5 spline per
fit 12/24 class 5 spline
ANSI B92.1 (Modified) per ANSI B92.1 (modified)
Fits 15 tooth 30º flat root Fits 14 tooth flat root side
side fit 16/32 internal fit 12/24 internal splines
splines per SAE J498B per SAE J498B class
class 1 or ANSI B92.1 class 5 1 or ANSI B92.1 class 5
33 Code 34 Code
Maximum torque 450 Nm (3980 in-lbf) Maximum torque 397 Nm (3514 in-lbf)
7.9
[0.311]
55.5
[2.185] 46.0
[1.812]
33.3
[1.312]
31.6 29.5
[1.245] [1.16]
R 16.0
[0.63]
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 34
Input shaft options
35 Code 38 Code
Maximum torque 640 Nm (5660 in-lbf) Maximum torque 450 Nm (3980 in-lbf)
7.9 4.1
[0.312] [0.161]
55.5
[2.185]
Section A-A
Ø 31.224 (1.2293) 14 tooth 30° 31.0
flat root side fit 12/24 [1.219]
class 5 spline per ANSI A
31.7
B92.1 (Modified) 1.000-12 UNF-2a
[1.249]
Fits 14 tooth flat root side
fit 12/24 internal splines per
SAE J498B class 1 or
ANSI B92.1 class 5
Ø3.99 Thru
A
[.157]
1.6 [63]
125:1000
[1.500:12]
34.9
7.9 [1.375]
[0.31]
49.2
[1.938]
73.8
[2.904]
35 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Center of gravity
Center of gravity
L3
L1
Lt L4
L2
Thru-
Rear Port Side Port Drive Length Dual Seal
Lcg L3 L4 Lcg L3 L4 Lcg L3 L4 Lt Lds
ADU041 109.6 (4.31) 9.6 (0.38) 2.9 (0.11) 114.7 (4.51) 9.2 (0.36) 2.4 (0.10) 131.5 (5.18) 8.2 (0.32) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
ADU049 109.6 (4.31) 9.6 (0.38) 2.9 (0.11) 114.7 (4.51) 9.2 (0.36) 2.4 (0.10) 131.5 (5.18) 8.2 (0.32) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
ADU062 109.9 (4.32) 9.4 (0.37) 2.9 (0.11) 114.9 (4.52) 9.0 (0.35) 2.4 (0.10) 131.3 (5.17) 8.0 (0.31) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
ADU080 109.9 (4.32) 9.4 (0.37) 2.9 (0.11) 114.9 (4.52) 9.0 (0.35) 2.4 (0.10) 131.3 (5.17) 8.0 (0.31) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 36
Installation and start-up
Warning: Care should be taken that mechanical and hydraulic Fluid cleanliness
resonances are avoided in the application of the pump. Such
resonances can seriously compromise the life and/or safe The 420 Series pumps are rated in anti-wear petroleum
operation of the pump. fluids with a contamination level of 21/18/13 per ISO 4406.
Operation in fluids with levels more contaminated than this is
Drive data not recommended. Fluids other than petroleum, severe service
cycles, or temperature extremes are cause for adjustment of
Mounting attitude should be horizontal using the appropriate these codes. Please contact your Eaton Representative for
case drain ports to ensure that the case remains full of fluid at specific duty cycle recommendation.
all times. Consult your local Eaton Representative if a different
arrangement is required. Eaton 420 Series pumps, as with any variable displacement
piston pumps, will operate with apparent satisfaction in fluids up
In those cases where geometric tolerances of mounting are to the rating specified here. Experience has shown however, that
critical, or where specific tolerance ranges are required and not pump and hydraulic system life is not optimized with high fluid
specified, consult Eaton Engineering for specific limits. contamination levels (high ISO cleanliness codes).
Direction of shaft rotation, viewed from the prime mover end, Proper fluid condition is essential for long and satisfactory life of
must be as indicated in the model designation on the pump – hydraulic components and systems. Hydraulic fluid must have
either right hand (clockwise) or left hand (counterclockwise). the correct balance of cleanliness, materials, and additives for
protection against wear of components, elevated viscosity and
Direct coaxial drive through a flexible coupling is recommended. inclusion of air.
If drives imposing radial shaft loads are considered, please
consult your Eaton Representative. Essential information on the correct methods for treating
hydraulic fluid is included in Eaton publication 561 – “Eaton
Start-up procedure Guide to Systemic Contamination Control” – available from
your local Eaton distributor. In this publication, filtration and
Make sure the reservoir and circuit are clean and free of dirt/
cleanliness levels for extending the life of axial piston pumps and
debris prior to filling with hydraulic fluid.
other system components are listed. Included is an excellent
Fill the reservoir with filtered oil and fill to a level sufficient discussion of the selection of products needed to control
enough to prevent vortexing at the suction connection to pump fluid condition.
inlet. It is good practice to clean the system by flushing and
filtering, using an external slave pump.
Caution: Before the pump is started, fill the case through the
uppermost drain port with hydraulic fluid of the type to be used.
The case drain line must be connected directly to the reservoir
and must terminate below the oil level.
37 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges No.7 Lane 280 Linhong Road
USA Switzerland Changning District, Shanghai
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 200335 China
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 Tel: (+86 21) 5200 0099
www.eaton.com/hydraulics Fax: (+86 21) 2230 7240
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
© 2020 Eaton
All Rights Reserved
Printed in USA Eaton is a registered trademark.
Document No. E-PUPI-TM002-E7
Supersedes E-PUPI-TM002-E6 All other trademarks are property
February 2020 of their respective owners.