420 Mobile Piston Pump Design Code C

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420 Mobile Piston Pump ADU041 280 bar (4060 psi) ADU062 280 bar (4060 psi)

Design Code C ADU049 280 bar (4060 psi) ADU080 210 bar (3050 psi)
2 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Content

Model codes 2

Specifications and performance 4

Control options
Pressure & Flow (Load Sense) Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remote Pressure Control (RPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
EH Inverse Proportional Pressure Control (IPPC). . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electronic De-stroke (Cold Start) Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Performance
ADU041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ADU049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ADU062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ADU080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pump Installation
B-Mount – rear-ported. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B-Mount – side-ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
C-Mount – rear-ported. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
C-Mount – side-ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Thru-Drive SAE A option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Thru-Drive SAE B option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dual shaft seal option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Control Installation
Pressure & Flow (Load Sense) Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EH Inverse Proportional Pressure Control (IPPC). . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electronic De-stroke (Cold Start) Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
External Manual Stroke Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Input shaft options 33

Center of gravity 36

Installation and start-up 37

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Introduction
420 Series Mobile Piston Pump

The Eaton® X20 portfolio of open-circuit piston pumps is built


to maximize machine performance and productivity. With
sophisticated controls that enhance system efficiency and a
compact design that delivers incredible power, the X20 portfolio
empowers mobile machine operators to do more work in less
time using less fuel.

Sophisticated controls that improve performance while


optimizing efficiency.

Excellent pressure responsiveness – The X20 portfolio


delivers the fastest response and recovery times in the open-
circuit piston segment, helping customers get the job done
faster.

Low standby pressure – The X20 portfolio can maintain low


margin pressure (~150 psi) with exceptional stability, reducing
heat generation and helping to eliminate wasted energy.

Stable fan drive functionality – Eaton’s fan drive control


reaches desired speed more quickly and remains stable once The combination of high load capacity bearings and a stiff drive
there, reducing energy-wasting oscillation. shaft help provide a pump B10 bearing life of up to 10,280
hours at rated mobile conditions, reducing operating costs and
Advanced electronic controls – The cold start and fan extending operating life.
drive controls are Pro-FX Ready, meaning they can be easily
configured with pre-programmed development tools and Variety of mounting options – The X20 portfolio is available
controlled electronically for maximum flexibility and precision. with both SAE and ISO mounting flange configurations, can
be side- or rear-ported, and offers multiple drain ports to help
Winning load sense combination – X20 works in conjunction overcome any installation challenges.
with Eaton’s CLS Load Sense Sectional Mobile Valve, providing
OEMs one resource for their machine’s load sense needs. Exceptional quality that provides remarkable reliability.

Compact design that enables greater flexibility and cost Unique control piston design – Single-acting control piston
savings. with special coating helps minimize friction, increasing
operating life.
Simplified pump architecture – The X20 pump has 25% fewer
components than traditional pumps, reducing the number of leak Bronze piston shoes – Bronze piston shoes are robust against
points and simplifying maintenance. contamination should particles enter the fluid, enhancing system
performance and component service life.
Compact package size – The X20 portfolio’s small size satisfies
Tier 4 requirements and provides more flexibility when designing High-load bearings – Larger, more durable bearings resist wear
the engine compartment. and deliver industry-leading bearing life.

More horsepower – The compact rotating group delivers a 3-year manufacturer’s warranty – Eaton’s warranty terms
remarkable amount of horsepower, improving productivity provide peace of mind for three full years, helping you get
without using more fuel. through your warranty period with complete confidence.

One-piece housing – Single-piece pump housing removes leak Global network of Eaton-certified experts for end-to-end
points and makes maintenance faster and easier versus more support.
complicated multi-piece housings.
More partners in more regions – Growing network of Eaton
Multiple options that make it easy to specify exactly what distributors around the world ensures there’s local service and
you need. support anywhere you need it.

Variety of control options – Including pressure control, load World-class system design and assembly – Our expert
sense, cold start, torque control, remote pressure control, distribution partners can help with everything from specifying to
inverse proportional pressure control, proportional pressure prototyping and assembly to commissioning, so you can focus
control, electronic displacement control, and swash sensor on other areas of your business.
feedback, giving you more ways to design more efficient,
productive machines. Eaton-standardized practices and processes – Eaton
employs a unique system of tools and processes, known as
Several displacement options – With seven displacement the Eaton Business System, to ensure quality development
options, there’s an X20 pump to fit virtually any mobile and delivery of the 220 X20 product. These tools and process
application need. include such known methods as Design for Six Sigma, Lean
Manufacturing and ISO certification.
Eaton’s 420 Series is available with displacements of 41cc,
49cc, 62cc, and 80cc for operating speeds at 2,650 rpm. A
strong, field-proven rotating group allows the pumps to handle
pressures to 280 bar (4060 psi) continuous and 320 bar (4600
psi) intermittent.

1 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Model codes
420 Mobile Piston Pump

ADU 062 R 08 AB 1 0 AA 43 14 00 0A 01 AB 1 00 CD 00 C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1 2 3 Pump series 13 Diagnostic pressure ports not available on


ADU – 420 Series open circuit piston pump thru-drive units
0 – No diagnostic pressure ports
4 5 6 Pump displacement 1 – #6 SAE o-ring - plugged (rear ports only)
041 – 41.0 cm3/r [2.50 in3/r] 2 – M14 metric o-ring - plugged (rear ports only)
049 – 49.2 cm3/r [3.00 in3/r] 3 – #4 SAE o-ring - plugged (side ports only)
062 – 62.3 cm3/r [3.80 in3/r] 4 – M12 metric o-ring - plugged (side ports only)
080 – 80.0 cm3/r [4.88 in3/r]
14 15 Controller type
7 Input shaft rotation AA – Pressure flow compensator with #4 SAE o-ring
L – Left hand load sense port (left side)
R – Right hand AB – Pressure flow compensator with M12 metric o-ring
load sense port (left side)
8 9 Front mount and shaft AC – Pressure compensator only
01 – 2 Bolt B, 22.2 mm (0.875in.) Dia. keyed shaft AH – Pressure flow compensator with torque control #4
02 – 2 Bolt B, 25.4 mm (1.00in.) Dia. keyed shaft SAE o-ring load sense port (left side)
03 – 2 Bolt B, 22.22 mm (.875in.) Dia. tapered keyed shaft AJ – Pressure flow compensator with torque control
05 – 2 Bolt B, 13 tooth 16/32 spline M12 metric o-ring load sense port (left side)
08 – 2 Bolt B, 15 tooth 16/32 spline AK – pressure compensator with torque control
32 – 2/4 Bolt C, 14 tooth 12/24 spline AP – Remote pressure control M12 metric o-ring port,
33 – 2/4 Bolt C, 31.8 mm (1.25in) Dia. keyed shaft left side
34 – 2 Bolt B, 15 tooth 16/32 sled runner spline AT – Pressure and flow compensator with
35 – 2 Bolt B, 14 tooth 12/24 spline electronic displacement control - EP type
38 – 2/4 Bolt C, 31.75 mm (1.25) Dia. tapered keyed shaft AV – EH Inverse proportional pressure control
(vertical mounting)
10 11 Main ports size & location AW – Remote pressure control with
AA – Rear ports suction - 2” (code 61); .4375-20 SAE o-ring port, left side
Pressure - 1” (code 61) AY – Pressure and flow compensator with
AB – Side ports suction - 2” (code 61); electronic displacement control - EPD type
Pressure - 1” (code 61) 16 17 Pressure compensator setting*
AC – Rear ports suction - 2” (code 61) with M12 threads;
Pressure - 1” (code 61) with M10 threads. 28 – 207-214 bar [3000-3100 lbf/in2]
AD – Side ports suction - 2” (code 61) with M12 threads; 35 – 241-248 bar [3500-3600 lbf/in2]
Pressure -1” (code 61) with M10 threads. 43 – 276-283 bar [4000-4100 lbf/in2]
AE – Rear ports suction - SAE o-ring port;
18 19 Flow compensator / remote pressure
Pressure - UN-2B SAE o-ring port
(ADU041, ADU049 & ADU062 only) control setting*
AF – Side ports suction - #24 SAE o-ring; 00 – No flow compensator setting
Pressure - #16 SAE o-ring 14 – 12-15 bar [180-220 lbf/in2]
(ADU041 and ADU049 only) 24 – 23-26 bar [330-370 lbf/in2]
AG – Rear ports suction - M48 metric o-ring;
1 * Additional settings available by request
Pressure - M33 metric o-ring
2 # - Recommend RPC pressure settings 10-21 bar (140-350 psi)
(ADU041 & ADU049 Only)
AH – Side ports suction - M48 metric o-ring;
Pressure - M33 metric o-ring
(ADU041 & ADU049 only)
AK – Rear ports suction - 2” (code 61);
Pressure - #16 SAE o-ring (ADU062 only)
12 Case drain ports
1 – #12 SAE o-ring - top
2 – #12 SAE o-ring - bottom
3 – M27 x 2 o-ring - top
4 – M27 o-ring - bottom
5 – #12 SAE o-ring - left side (swash sensor boss)

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 2
Model codes
420 Mobile Piston Pump

ADU 062 R 08 AB 1 0 AA 43 14 00 0A 01 AB 1 00 CD 00 C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

20 21 Torque control setting 26 27 Auxiliary (rear) mount & output shaft


00 – No torque control 00 – No auxiliary mounting features
AA – 40 Nm [350 in-lbs] (41,49) AB – SAE A 2 Bolt, 11T 16/32 Spline
AB – 51 Nm [450 in-lbs] (41,49) AC – SAE B 2 Bolt, 13T 16/32 Spline
AC – 62 Nm [550 in-lbs] (41,49,62) AD – SAE B 2 Bolt, 15T 16/32 Spline
AD – 73 Nm [650 in-lbs] (41,49,62,80) AE – SAE A 2 Bolt, 9T 16/32 Spline
AE – 85 Nm [750 in-lbs] (41,49,62,80)
AF – 96 Nm [850 in-lbs] (41,49,62,80) 28 Shaft seal
AG – 107 Nm [950 in-lbs] (41,49,62,80) 0 – No shaft seal
AH – 119 Nm [1050 in-lbs] (49,62,80) 1 – Standard polyacrylate shaft seal
AJ – 130 Nm [1150 in-lbs] (49,62,80) 2 – Viton shaft seal
AK – 141 Nm [1250 in-lbs] (49,62,80) 3†– Double, two-way shaft seal,
AL – 153 Nm [1350 in-lbs] (62,80) Viton with VHO filter
AM – 164 Nm [1450 in-lbs] (62,80) 4 – Nitrile shaft seal
AN – 175 Nm [1550 in-lbs] (62,80) 5– Single viton shaft seal in 2/4 Bolt C mount
AP – 186 Nm [1650 in-lbs] (62,80) pump housing
AR – 198 Nm [1750 in-lbs] (62,80)
AT – 209 Nm [1850 in-lbs] (62,80) 29 30 Pump special features
AU – 220 Nm [1950 in-lbs] (80) 00 – No special features
22 23
AA – Auxiliary mounting cover plate
Control special features
AB – Swash position sensor
00 – Control special features AC – Shaft speed sensor
0A – Bleed down orifice AD – Modified end cover, corner removed
0B – 24V Cold start valve AE – Support Studs (1/2-13 UNC-2B x 117.8 (4.64)
0D – 12V Cold start valve long in top two end cover/housing bolt locations
0S – 12V DC solenoid AMP Jr connector AG – Swash position sensor and shaft speed sensor
(used with EH inverse proportional
pressure control) 31 32 Paint
0T – 24V DC solenoid AMP Jr connector 00 – No paint
(used with EH inverse proportional CD – Blue primer
pressure control) 0B – Black
0U – 12V DC solenoid deutsch connector
(used with EH inverse proportional 33 34 Identification/packaging
pressure control) 00 – Standard Eaton identification box packaging
0V – 24V DC Solenoid deutsch connector 0J – ATEX certification
(used with EH inverse proportional
pressure control) 35 Design level
24 25 Maximum displacement option* C – Third design
01 – Standard displacement (as given in code title) 1 *
 Additional settings available by request, including fixed displacement stops.
02 – External manual stroke adjustment set at max 2 † Not available on SAE B mount

3 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Specifications and performance
420 Mobile Piston Pump

General performance specifications


Units ADU041 ADU049 ADU062 ADU080
Displacement cc/r (in3/r) 41.0 (2.50) 49.2 (3.00) 62.3 (3.80) 80.0 (4.88)
Mounting 2 Bolt B, 2 Bolt C , 2/4 Bolt C
Pressure Continuous bar (psi) 280 (4060) 280 (4060) 280 (4060) 210 (3050)
Intermittent 2 320 (4600) 320 (4600) 320 (4600) 230 (3335)
Peak 3 350 (5000) 350 (5000) 350 (5000) 250 (3625)
Speed 4 At 1 bar abs (0 psig) rpm 2650 2650 2600 2500
At.85 bar abs (5 in.Hg) 2450 2450 2400 2200
At 2 bar abs (15 psig) 2950 2950 2800 2800
Max (standby) 3600 3600 3600 3600
Min 600 600 600 600
Power Max (theoretical) kW (hp) 50.7 (68.0) 60.8 (81.5) 75.6 (101.3) 61.7 (82.7)
Standby .98 (1.3) .98 (1.3) 1.1 (1.5) 1.4 (1.9)
Torque Max (theoretical) Nm (lb-ft) 183 (135) 219 (162) 278 (205) 268 (198)
Weight Single Seal1 kg (lbm) 22.9 (50.4) 22.9 (50.4) 23.8 (52.4) 24.2 (53.4)
Dual Seal1 24.1 (53.1) 24.1 (53.1) 25.0 (55.1) 25.4 (56.1)
Bearing life5 At 140 bar (2030 psi) B10 Hours 103,650 55,580 33,500 17,150
At 210 bar (3045 psi) 26,830 14,380 8,670 4,440
At 280 bar (4060 psi) 10,280 5,510 3,320 N/A
Mass moment of inertia Nm-sec2 .0033 .0033 .0046 .0058
(lb-in-sec2) (.0288) (.0288) (.0403) (.0517)

1 Standard SAE B non-through drive.


2 Less than 10% of duty cycle.
3 Momentary system pressure spikes only.
4 Ratings based on Flange ports. Note: Tube ports are not available on the 62cc and 80cc displacements.
5 Bearing life ratings at rated speed - 1 bar abs (0 psig) inlet.

Inlet pressure, case pressure, and operating temperature requirements


Inlet pressure Case pressure Operating temperature
Maximum Maximum Minimum Maximum
Rated Minimum Maximum continuous intermittent Peak Rated temperature intermittent
bar abs (psig) bar abs (in. Hg) bar abs (psig) bar abs (psig) bar abs (psig) bar abs (psig) °C (°F) °C (°F) °C (°F)
1.0 (0) 0.85 (5) 4.4 (50) 1.3 (5) 3.1 (30) 6.2 (75) 93 (200) -37 (-35) 104 (220)

Hydraulic fluids
Minimum
Recommended Maximum viscosity @ max.
operating Maximum viscosity at temperature of Minimum
viscosity range continuous startup 93°C (200°F) intermittent
Fluid cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS)
Use antiwear hydraulic oil, or automotive type 16 to 40 (80 to 188) 430 (1192) 2100 (9720) 10 (59) 6 (46)
crankcase oil (designations SC, SD, SE or SF)
per SAE J183 FEB80
For more information, see Eaton publication 579. For operation on other alternative or environmentally friendly fluids, please contact your Eaton representative.

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 4
Control options
Pressure & Flow (Load Sense) Compensator

The pump will provide flow & pressure matching of pump output To load
to system load demand, maximizing efficiency and improving
load metering characteristics of any directional control valve
installed between the pump and the load. Load sensing ensures
Gage
that the pump always provides only the amount of flow needed outlet
by the load. The pump operating pressure adjusts to the load
pressure plus a pressure differential required for the load sense
margin. When the system is not demanding flow, the load
(Opt)
sense control will operate in low pressure zero flow, energy
saving stand-by mode. The differential pressure is the difference
between the pressure inlet and service port of a proportionally
controlled directional valve, or a load sensing directional control
valve. See the model code for differential pressure settings for

Bleed down
load sensing. If the load pressure exceeds the system pressure
setting, the pressure compensator reduces pump displacement. Gage
inlet (Opt) (Opt)
The load sensing line must be as short as possible and can
also be used for remote pressure control or unloading of the
pump pressure. For remote pressure control purposes, it is Inlet Load sense
recommended that you contact your Eaton Representative for
the correct configuration of the control.
Dynamic response per SAE J745 (using swash plate position)
Warning: Response Recovery Load sense
(off stroke) (on stroke) recovery
1. When adjusting the pressure compensator, install a 0 to 350
msec msec msec
bar (0 to 5000 psi) gage in the outlet gage port and limit the
pressure setting to the continuous rated pressure for the ADU041 20 75 90
pump displacement. It is possible to adjust the pressure ADU049 20 75 90
compensator beyond the rated pressure of the pump. ADU062 25 90 115
Doing so, may void the warranty of the pump.
ADU080 26 75 115
2. EATON recommends use of relief valve in all systems.
Typical operating curve
Pressure limit settings

The pressure compensator uses two springs to cover the full


pressure range of the X20 pumps.
Q Q
Spring 1 = < 140 bar (2050 psi)
Outlet Flow

Spring 2 = 145 - 280 bar (2100 - 4060 psi) Outlet Flow


Flow compensator (load sense) settings

There are two springs used to cover the load sense adjustment
range of this control. Available load sense range is
P P
Spring 1 = < 20 bar (290 psi) Outlet Pressure Outlet Pressure

Spring 2 = 22- 42 bar (319- 609 psi).

5 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control options
Pressure Compensator

The pump will provide a continuously modulated flow to meet Inlet Load sense
changing load demands at a pre-adjusted compensator pressure.
At pressures below the compensator setting, the pump will
operate at maximum displacement. See model code position
16,17 for compensator pressure ranges.

Warning

1. When adjusting the pressure compensator, install a 0 to 350


bar (0 to 5000 psi) gage in the outlet gage port and limit the
pressure setting to the continuous rated pressure for the
pump displacement. It is possible to adjust the pressure
compensator beyond the rated pressure of the pump.
Doing so, may void the warranty of the pump.
2. EATON recommends use of relief valve in all systems.
Pressure limit settings

The pressure compensator uses two springs to cover the full


pressure range of the X20 pumps.
Drain To load
Spring 1 = < 140 bar (2050 psi)
Dynamic response per SAE J745 (using swash plate position)
Spring 2 = 145 - 280 bar (2100 - 4060 psi)
Response Recovery
(off stroke) (on stroke)
msec msec
ADU041 20 75
ADU049 20 75
ADU062 25 90
ADU080 26 75

Pressure cut-off characteristics of pressure compensator


control at 49°C (120°F), static conditions.

Q Q
Outlet Flow

Outlet Flow

P P
Outlet Pressure Outlet Pressure

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 6
Control options
Torque Control

The torque control limits the torque input to the pump preventing To load
the engine from stalling while also optimizing the use of the
engine power. Gage
Outlet
When combined with Pressure Compensator Control and/or
Load Sense, it will allow the pump to remain inside the power
envelope of the Pressure Flow curve. When the combination of
pump flow and outlet pressure moves outside the envelop the (Opt)
pump displacement will automatically be reduced.

Bleed down
This maximum setting is easily calculated using the
following steps: Gage
Inlet (Opt) (Opt)
• Select the 420 pump displacement you intend to use
• Identify the available engine horsepower (HP) and speed (rpm) Inlet Load sense
• Calculate the torque limit required by the system using the
equations shown
• Select the MAX torque setting from the table shown
Horsepower (HP) x 63025
Torque (in-lbs) =
Engine RPM

Horsepower (KW) x 9550


Torque (Nm) =
Engine RPM

Code Torque setting 41cc 49cc 62cc 80cc Full flow pressure for
Power curve*
torque limit setting
AA 40 Nm (350 in-lbs) √ √ — — 50
AB 51 Nm (450 in-lbs) √ √ — —
40
Flow (GPM)

AC 62 Nm (550 in-lbs) √ √ √ —
30 Pressure
AD 73 Nm (650 in-lbs) √ √ √ √
limit
AE 85 Nm (750 in-lbs) √ √ √ √ 20 setting
AF 96 Nm (850 in-lbs) √ √ √ √ 10 35%
AG* 107 Nm (950 in-lbs) √ √ √ √ 75%
0
AH 119 Nm (1050 in-lbs) — √ √ √ 0 1000 2000 3000 4000
AJ 130 Nm (1150 in-lbs) — √ √ √ Pressure (PSI)
AK 141 Nm (1250 in-lbs) — √ √ √
AL 153 Nm (1350 in-lbs) — — √ √
Torque curve*
AM 164 Nm (1450 in-lbs) — — √ √
3000
AN 175 Nm (1550 in-lbs) — — √ √ 35% Without torque control
2500 75%
Torque (lbf-in)

AP 186 Nm (1650 in-lbs) — — √ √


AR 198 Nm (1750 in-lbs) — — √ √ 2000 With torque control
62cc AT
AT* 209 Nm (1850 in-lbs) — — √ √ 1500
With torque control
AU 220 Nm (1950 in-lbs) — — √ √ 1000 62cc AG
500
* reference 62cc
0
0 1000 2000 3000 4000
Pressure (PSI)

7 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control options
Remote Pressure Control (RPC)

Remote relief valve is to be connected to pilot port “J” through


necessary external piping. Standard differential pressure of 20 4800
bar is set at RPC spool. The required outlet pressure (below 280 (280)

Outlet pressure
bar) can be set by adjusting remote relief valve setting. Once
pressure reaches preset value, flow across remote relief valve

psi (bar)

pressure rise
Hysteresis/
starts, this results in RPC spool movement due to pressure
imbalance. This will de-stroke the pump to maintain the set
pressure.
290
Secondary pressure compensator is provided to limit the max (20)
pressure setting as a fail safe measure. The delta pressure is
factory set which can not be changed. 0
0 Flow - gpm (lpm)
Note-
• Flow compensator is not available with RPC. Delta pressure setting at control valve - bar (psi) 14 - 24 (200 - 350)
• Flow compensator/ Remote pressure control setting should be Control fluid consumption - lpm (gpm) 4.5 (1.2) max.
selected within range of 10-24 bar (140-350 psi).
Recommended flow rating of remote relief valve- lpm (gpm) 3 – 5 (0.8 – 1.32)
• Remote relief valve is not included in supply scope of the
Recommended Eaton Relief Valve part number RV5-10-S-0-50
pump.
• If the remote line is connected directly to tank, the flow
compensator setting selected in the model code will be the
minimum pressure setting.

To load

Gage
outlet

Remote
relief valve
not in Eaton
supply scope

Gage
inlet

Inlet

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 8
Control options
Electronic Displacement Control (EDC)

Pump displacement can be controlled infinitely, as per the Electrical data


current signal provided to the solenoid control valve.
Voltage 12 V DC 24 V DC
The integrated pump control makes use of an external current
signal to vary the pump displacement. This control has an Max Current 1500 mA 750 mA
proportional characteristic i.e. with increasing current signal, R20, Resistance(ohm) 5.19 +/- 0.52% 20.8 +/- 2.08
the displacement increases proportionately. Type of Control Current Current
This control is with manual override. Based on fail safe condition Recommended 250 Hz 250 Hz
there are two types: PWM Frequency
Dither Frequency 75 Hz 75 Hz
Min type (EP): Return to min displacement in case of power loss.
Dither Amplitude 300 mA 300 mA
Max type (EPD): Return to max displacement in case of power loss
Duty Cycle 100% 100%
Warning: Insulation material Class H, 180 deg C Class H, 180 deg C
Protection Class IP69K IP69K
• When adjusting the pressure limiter, install a 0 to 350 bar
(0 to 5000 psi) gage in the outlet gage port and limit the Connector Deutsch Deutsch
pressure setting to the continuous rated pressure for the Operating Temperature -40 deg C; 85 deg C -40 deg C; 85 deg C
pump displacement. It is possible to adjust the pressure
compensator beyond the rated pressure of the pump. This control has manual override.
Doing so, may void the warranty of the pump. Hysteresis less than 5%. For cold start function,
• EATON recommends use of relief valve in all systems. Control type Supply current (mA)
12V 24V
Pressure limit settings
EP 0 0
The EDC can operate between 20 bar (290 psi) and 280 bar EPD 480 240
(4060 psi).

EP type EPD type

To Load To load

Gage outlet
Gage outlet

(Opt)
(Opt)

Gage Gage
Bleed Bleed
inlet down inlet
(Opt)
down
(Opt) (Opt) (Opt)

Inlet Load sense Inlet Load sense

100 100
Displacement (%)

Displacement (%)

50 50

0 0
0 400 800 1200 1600 12V
0 400 800 1200 1600 12V
0 200 400 600 800 24V
0 200 400 600 800 24V
Current (mA)
Current (mA)

9 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control options
EH Inverse Proportional Pressure Control (IPPC)

The EH Inverse Proportional Pressure control allows for stepless To load


variation of the max pump output pressure, as per the current
signal provided to the control valve solenoid.
Gage
The integrated pump control makes use of an external outlet
current signal to vary the pump output pressure

This control has an inverse proportional characteristic i.e.


with increasing current signal, the max output pressure is
proportionately reduced

Warning:
• When adjusting the pressure limiter, install a 0 to 350 bar
(0 to 5000 psi) gage in the outlet gage port and limit the Gage
inlet
pressure setting to the continuous rated pressure for the
pump displacement. It is possible to adjust the pressure
compensator beyond the rated pressure of the pump. Doing
so, may void the warranty of the pump. Inlet
• EATON recommends use of relief valve in all systems.

Pressure limit settings

The minimum is 110 bar and max pressure can be set from 140 Typ. Current vs pressure characteristics of IPPC at 1800 rpm
bar (2050 psi) to 280 bar (4060 psi). at various max pressure settings at 49 deg C (120deg F),
static conditions.
300
Electrical data
Voltage 12 V 24 V 250
Max Current 1500 mA 750 mA
R20, Resistance (ohm) 5.3 +/- 5% 21.2 +/- 5%
200
Pressure (bar)

Type of Control Current Current


Recommended 100 Hz 100 Hz
PWM
150
Frequency
Duty Cycle 100% 100% 100
Insulation material Class H, 180 deg C Class H, 180 deg C
Protection Class IP6K6/IP69K IP6K6/IP69K 50
Connector AMP Junior Power AMP Junior Power
Timer/ Deutsch Timer/ Deutsch
0
Connector DT04-2P Connector DT04-2P 0 100 200 300 400 500 600 700 800
Operating Temperature -30 deg C; 105 deg C -30 deg C; 105 deg C Current (mA)

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 10
Control options
Electronic De-stroke (Cold Start) Valve

The 620 Electronic Destroke Valve reduces pump start-up


torque by directing outlet pressure to the control piston.
It is primarily used in cold weather applications and
includes a 12 or 24 VDC directional control valve mounted
between the pump housing and compensator. Refer
model code position 22,23 - control special features for
available connector options

11 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Performance
ADU041

Overall efficiency versus speed @ 49º C (120º F), Overall efficiency versus speed @ 49º C (120º F),
Full Flow, and 1.0 bar (0 psi) Inlet full flow, and 1.0 bar (0 psi) Inlet

90 90
150 bar (2200 psi)
88
88
103 bar (1500 psi)
86
86
84 68 bar (1000 psi)
Efficiency (%)

Efficiency (%)
84 82
280 bar (4000 psi) 50 bar (700 psi)
82 80

250 bar (3600 psi) 78


80
76
78 34 bar (500 psi)
200 bar (2900 psi) 74
76 72
74 70
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000

Input speed, rpm Input speed, rpm

Input power versus speed @ 49º C (120º F), Input torque versus speed @ 49º C (120º F),
full flow, and 1.0 bar (0 psi) inlet full flow, and 1.0 bar (0 psi) inlet

70
52 (70)
226 280 bar (4000 psi)
280 bar (4000 psi) (2000)
60
45 (60)
250 bar (3600 psi)
Input Torque, Nm (in-lb)
Input Power , Kw (hp)

250 bar (3600 psi) 181


37.5 50
(50) (1600)
280 bar (2900 psi)
40
30 (40) 200 bar (2900 psi)
136 150 bar (2200 psi)
(1200)
22.5 30
(30) 150 bar (2200 psi) 103 bar (1500 psi)
90
20
15 (20) (800) 50 bar (700 psi) 68 bar (1000 psi)
103 bar (1500 psi)
7.5 10
(10) 45
50 bar (700 psi) (400) 34 bar (500 psi)
0 0
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000

Input speed, RPM Input speed, RPM

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 12
Performance
ADU041

Delivery and case flow versus speed @ 49º C (120º F) Input torque and case flow stand-by @ 49º C (120º F)

134 (35) 4.50 (40)

115 (30) 3.94 (35)


25 bar (365 psi) 20 bar (290 psi)

Input Torque, Nm (in-lb)


Main Flow, lpm (gpm)

Case Flow, lpm (gpm)


Case Flow, lpm (gpm)
3.38 (30)
95 (25)
2.81 (25)
76 (20) 11 bar (160 psi)
280 bar (4000 psi) 2.25 (20) 4.0
57 (15) (1.0)
1.69 (15) 3.0
280 bar (4000 psi) (.75)
28 (10) 3.8
1.13 (10) 2.0
(1.0) (.50)
19 (5) 1.9 .56 (5) 1.0
25 bar (365 psi) (0.5) (.25)
0 0 0
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input Speed, rpm Input Speed, rpm

Input torque and case flow cut-off @ 49º C (120º F)

50.5 (450)
Case Flow, lpm (gpm)

280 bar (4060 psi) Torque


Input Torque, Nm (in-lb)

45.0 (400)
39.4 (350)
33.8 (300)
28.0 (250)
22.5 (200)
150 bar (2175 psi) Torque
16.9 (150) 6.0
280 bar (4060 psi) (1.50)
11.3 (100) Case Flow 4.0
150 bar (2175 psi) Case Flow (1.0)
5.6 (50) 2.0
(.50)
0
500 1000 1500 2000 2500 3000
Input Speed, rpm

13 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Performance
ADU049

Overall efficiency versus speed @ 49º C (120º F), full flow, Overall efficiency versus speed @ 49º C (120º F), full flow, and
and 1.0 bar (0 psi) inlet 1.0 bar (0 psi) inlet

90 90

88 88
150 bar (2200 psi)
86 103 bar (1500 psi)
200 bar (2900 psi)
86
84 68 bar (1000 psi)

Efficiency (%)
Efficiency (%)

250 bar (3600 psi)


84 82
280 bar (4000 psi)
50 bar (700 psi)
82 80
78
80
76
78 34 bar (500 psi)
74
76 72
74 70
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm

Input power versus speed @ 49º C (120º F), full flow, and 1.0 Input torque versus speed @ 49º C (120º F), full flow, and 1.0
bar (0 psi) inlet bar (0 psi) inlet

60 (80) 271
280 bar (4000 psi)
(2400) 280 bar (4000 psi)
52 (70)
250 bar (3600 psi) 226 250 bar (3600 psi)
Input Torque, Nm (in-lb)

45 (60) (2000)
Input Power, kW (hp)

280 bar (2900 psi)


37.5 (50) 200 bar (2900 psi) 181
(1600)
150 bar (2200 psi)
30 (40) 150 bar (2200 psi) 136
(1200)
22.5 (30) 103 bar (1500 psi)
103 bar (1500 psi) 90 50 bar (700 psi) 68 bar (1000 psi)
15 (20) (800)

7.5 (10) 45
50 bar (700 psi) (400) 34 bar (500 psi)
0
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 14
Performance
ADU049

Delivery and case flow versus speed @ 49º C (120º F) Input torque and case flow stand-by @ 49º C (120º F)

153 (40) 5.06 (45)


4.50 (40)
134 (35) 20 bar (290 psi)
34 bar (500 psi)

Input Torque, Nm (in-lb)


Main Flow, lpm (gpm)

3.94 (35)

Case Flow, lpm (gpm)

Case Flow, lpm (gpm)


115 (30)
3.38 (30)
95 (25) 280 bar (4000 psi) 11 bar (160 psi)
2.81 (25)
76 (20)
2.25 (20) 4.0 (1.0)
57 (15)
1.69 (15) 3.0 (.75)
280 bar (4000 psi) 3.8
28 (10) (1.0) 1.13 (10) 2.0 (.50)
19 (05) 1.9
(0.5) .56 (5) 1.0 (.25)
34 bar (500 psi)
0 0 0
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm

Input torque and case flow cut-off @ 49º C (120º F)


67.5
(600)
280 bar (4060 psi) Torque
56.3
Input Torque, Nm (in-lb)

(500)
Case Flow, lpm (gpm)

45.0
(400)
280 bar
33.8 (4060 psi) Case Flow 6.0 (1.50)
(300) 5.0 (1.25)
150 bar (2175 psi) Case Flow
22.5 4.0 (1.0)
(200) 3.0 (.75)
11.3 150 bar (2175 psi)Torque 2.0 (.50)
(100) 1.0 (.25)
0 0
500 1000 1500 2000 2500
Input speed, rpm

15 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Performance
ADU062

Overall efficiency versus speed @ 49º C (120º F), full flow, Overall efficiency versus speed @ 49º C (120º F), full flow,
and 1.0 bar (0 psi) inlet and 1.0 bar (0 psi) inlet

90 91
200 bar (2900 psi) 150 bar (2200 psi) 89 103 bar (1500 psi)
88 87
250 bar (3600 psi) 85 68bar (1000 psi)
86 83
81 50 bar (700 psi)
280 bar (4000 psi)
Efficiency (%)

Efficiency (%)
79
84
77
75
82 73
71
80 69
67 17 bar (250 psi)
78 65
63
76 61
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm

Input power versus speed @ 49º C (120º F), full flow, and 1.0 Input torque versus speed @ 49º C (120º F), full flow, and 1.0
bar (0 psi) inlet bar (0 psi) inlet

82 (110)
280 bar 317 (2800) 280 bar (4000 psi)
74.5 (100) (4000 psi)
67 (90) 271 (2400) 250 bar (3600 psi)
Input Torque, Nm (in-lb)
Input Power, kW (hp)

60 (80) 200 bar (2900 psi)


250 bar (3600 psi) 226 (2000)
52 (70)
45 (60) 181 (1600) 150 bar (2200 psi)
200 bar (2900 psi)
37.5 (50) 150 bar
(2200 psi) 136 (1200)
30 (40) 103 bar (1500 psi)
22.5 (30) 103 bar 90 (800) 69 bar (1000 psi)
(1500 psi)
15 (20) 34 bar (500 psi)
45 (400)
7.5 (10)
25 bar (365 psi) 0
0
500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 16
Performance
ADU062

Delivery and case flow versus speed @ 49º C (120º F) Input torque and case flow stand-by @ 49º C (120º F)

Case Flow, lpm (gpm)


191 (50) 5.06 (45)

Case Flow, lpm (gpm)


172 (45)

Input Torque, Nm (in-lb)


4.50 (40)
25 bar (365 psi) 20 bar (290 psi)
153 (40)
Main Flow, lpm (gpm)

3.94 (35)
134 (35) 280 bar
(4000 psi) 3.38 (30)
115 (30) 11 bar (160 psi)
2.81 (25)
95 (25)
2.25 (20) 1
4.0 (1.0)
76 (20)
1.69 (15) 0.75
3.0 (.75)
57 (15)
1.13 (10) 0.5
2.0 (.50)
28 (10) 280 bar (4000 psi) 3.8 (1.0)
19 (5) 1.9 (0.5) .56 (5) 0.25
1.0 (.25)
25 bar (365 psi)
0 0 0 0
0 500 1000 1500 2000 2500 3000 500 1000 1500 2000 2500 3000
Input speed, rpm Input speed, rpm

Input torque and case flow cut-off @ 49º C (120º F)

67.5
(600)
56.3
Input torque, Nm (in-lb)

280 bar (4060 psi) Torque


Case Flow, lpm (gpm)

(500)
45.0
(400)
33.8 6.0 (1.50)
280 bar (4060 psi) case flow
(300) 5.0 (1.25)
150 bar (2175 psi) Case Flow
22.5 4.0 (1.00)
(200) 3.0 (.75)
11.3 150 bar (2175 psi) Torque 2.0 (.50)
(100) 1.0 (.25)
0 0
500 1000 1500 2000 2500 3000
Input speed, rpm

17 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Performance
ADU080

Input power versus speed @ 49º C (120º F), full flow, Overall efficiency versus speed @ 49º C (120º F), full flow, and
and 1.0 bar (0 psi) inlet 1.0 bar (0 psi) inlet

90 90

88 172 bar (2500 psi) 88 69 bar (1000 psi)


138 bar (2000 psi)
86 103 bar (1500 psi)
86
84
207 bar (3000 psi) 34 bar (500 psi)
Efficiency (%)

Efficiency (%)
84 82

82 80
78
80
76
78
74
76 72
70
74
500 700 900 1100 1300 1500 1700 1900 2100 2300
500 700 900 1100 1300 1500 1700 1900 2100 2300
Input Speed, rpm Input Speed, rpm

Input power versus speed @ 49º C (120º F), full flow, and 1.0 Input torque versus speed @ 49º C (120º F), full flow,
bar (0 psi) inlet and 1.0 bar (0 psi) inlet
70 350
(93.9)
207 bar (3000 psi) (3098)
60 300
(80.5)
Input Torque, Nm (lb-in)

(2655) 207 bar (3000 psi)


Input Power, kW (hp)

50 250
(67.1) 172 bar (2500 psi) (2213) 172 bar (2500 psi)
40 200
(53.6) 138 bar (2000 psi) (1770) 138 bar (2000 psi)
30 150
(40.2) 103 bar (1500 psi) (1328) 103 bar (1500 psi)
100
20 67 bar (1000 psi) (885) 67 bar (1000 psi)
(26.8)
50
10 35 bar (500 psi) 35 bar (500 psi)
(13.4) (443)
0 0
400 600 800 1000 1200 140016001800 2000 2200 2400
400 600 800 1000 1200 1400 1600 1800 2000 2200 2400

Input Speed, rpm Input Speed, rpm

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 18
Performance
ADU080

Delivery and case flow versus speed @ 49º C (120º F)

180 (47.6)

Case Flow, lpm (gpm)


35 bar (500 psi)
160 (42.3)
140 (37.0)
Main Flow, lpm (gpm)

207 bar (3000 psi)


120 (31.7)
100 (26.4)
80 (21.1)
60 (15.9) 207 bar (3000 psi) 1.5 (0.4)
40 (10.6) 1.0 (0.3)
35 bar (500 psi)
20 (5.3) 0.5 (0.1)
0 0
500 700 900 1100 1300 1500 1700 1900 2100 2300
Input Speed, rpm

Input torque and case flow stand-by @ 49º C (120º F) Input torque and case flow cut-off @ 49º C (120º F)

8 (71) 60 (531)
7 (62)
Input Torque, Nm (lb-in)

50 (443)
Case Flow, lpm (gpm)

Input Torque, Nm (lb-in)


20 bar (300 psi)

Case Flow, lpm (gpm)


6 (53)
40 (354)
5 (44) 207 bar (3000 psi)
4 (35) 30 (266) 6 (1.6)

3 (27) 3 (0.8)
20 bar (300 psi) 20 (177) 4 (1.1)
207 bar (3000 psi)
2 (18) 2 (0.5)
10 (89) 2 (0.5)
1 (9) 1 (0.3)
0 0 0 0
500 700 900 1100 13001500 170019002100 2300 500 700 900 1100130015001700190021002300
Input Speed, rpm Input Speed, rpm

19 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
B-Mount - rear-ported

RH Rotation

Top case drain 110.2


[4.34]

72.6 [2.86]
[Diagnostic port] 46 [1.81]
149.1
[5.87] 69.1 [2.72] 72.1 [2.84]
[Diagnostic port] Case drain

2x 13.6
[.54]

For compensator configuration Optional case drain


see separate compensator 2x Ø14.2
installation drawing For shaft configuration [.56]
see separate shaft
A
installation drawing
Suction port

5.1 [.20] 122.2


Pressure 79.2 [3.12] [4.81]
Port Case drain
Ø101.6
[4.00]
Optional 72.1 [2.84] 76.1
diagnostic Case drain [3.00]
A Port
87.9 9.4
38.1 41.1 [3.46] [.37]
[1.50] [1.62] 146.1
191 [5.75]
4x .500-13 UNC-2B 4x .375-16 UNC-2B [7.52]
[M12 x 1.75-6H [M10 x 1.5-6H
optional] optional] 2x 218
19.6 min 14 min [8.58]
[.77] [.57]

97.3
[3.83]

74.7
[2.94]

77.5
[3.05]

Bottom case drain

View A-A LH Rotation

Pressure port

Optional dignostic port Suction port

20.6 [.81]

192.6 [7.58]

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 20
Pump installation
B-Mount - side-ported

RH Rotation Case drain top 110.1


[4.34]

46 [1.81]

73.8 [2.91] 72.1 [2.84]


74.7 [2.94]
[Case drain]

2X 13.6
[.54 ]

For compensator configuration see separate compensator


installation drawing
A Optional case drain
For shaft configuration
see separate shaft
21.3 122.2
installation drawing
[.84] [4.81]
Pressure
port 5.1 79.2 [3.12]
[.20] (Case drain)
Optional
diagnostic 72.1 [2.84] 76.1
port 2X Ø14.2 (Case drain) [3.00]
A [ .56 ]
87.9
53.1 44.5 [3.46]
[2.09] [1.75] 211.7 146.1
[8.34] [5.75]
Optional
suction port
240.9
[9.49]
4X .375-16 UNC-2B
[M10 X 1.5-6H Optional] 238.5 [Diagnostic port]
[9.39]
14 Min 97.3
9.4
[.55] [3.83 ]
[.37]
Bottom case drain
71.4
[2.81]
Ø101.6
[4.00]
71.4
[2.81]

251.4 [Diagnostic port]


[9.90]
256.2
[10.09]
View A-A LH Rotation

Suction port

4X .500-13 UNC-2B
[M12 X 1.75-6H Optional]
19.6
218.1 Min
[.77]
[8.59]

21 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
C-Mount - rear-ported

RH Rotation 122.9
Top case drain [4.84]

46 [1.81]

74.7 [2.94]

2X 15.4
[.61]

For shaft configuration


For compensator configuration see separate Optional case drain see separate shaft
compensator installation drawing installation drawing
A
Suction port

5.08 122.2
Pressure port [.200] 79.2 [3.12] [4.81]
[Case drain]
114.3
[4.500]
Optional 72.1 [2.84] 76.1
diagnostic [Case drain] [3.00]
A port
103.1 12.4 2X Ø17.5
38.1 41.1
[4.06] [.49] [.69]
[1.50] [1.62]
203.7 114.5
4X .500-13 UNC-2B [8.02] [4.508]
4X Ø14.33 178.3
[M12 X 2.5-6H Optional]
2X 230.7 [.564] [7.02]
19.6 Min
[9.08]
[.77]

4X .375-16 UNC-2B 110


[M10 X 1.5-6H Optional] [4.33]
14 Min Bottom case drain
[.57]
69.1 [2.72]
[Diagnostic port]
154.1 Ø127
[6.07] [5.00]
73.3 [2.89]
[Diagnostic port]

View A-A LH Rotation

Suction port
Optional diagnostic port Pressure port

20.6
[.81]

205.3
[8.08]

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 22
Pump installation
C-Mount - side-ported

RH Rotation Case drain top 122.9


[4.84]

73.3 71.4
[2.89] [2.81] 46 [1.81 ]
150.9 [5.94]
74.7 71.4
72.14 [2.840]
[2.94] [2.81]

Optional 2X 15.4
suction port [.61]
For compensator configuration see For shaft configuration see
Optional separate shaft installation drawing
diagnostic port separate compensator installation drawing
122.2
A [4.81]
Case drain left

21.3
[.84] Pressure 5.1
port [.20] 79.2 [3.12]
[Case drain]
114.3
[4.500]
72.1 [2.84]
[Case drain]
A 2X Ø17.5
53.1 44.5
103.1 [.69] 76.1
[2.09] [1.75]
[4.059] 114.5 [3.00]
224.4 4X Ø14.33
[4.508]
[8.84] 12.4 [.564]
178.3
[.49] [7.02]
4X .375-16 UNC-2B
[M10 X 1.5-6H Optional] 253.6
14 [9.99]
Min
[.57] 251.2 [diagnostic port]
[9.89 ]
110
Case drain bottom [4.33]

Ø127
[5.00]

264.1 [10.40]
[Diagnostic port]

268.9
[10.59] LH Rotation
View A-A

4X .500-13 UNC-2B
[M12 X 2.5-6H Optional]
19.6
Min
[.77]

Suction port

230.8
[9.09]

23 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
Thru-Drive SAE A

Thru-drive SAE A
Groove to accept a cap as
568A size 042
(1/16 X 3 1/4 ID) o-ring
Ø82.63 ± 0.02
[3.253 ± .001] .375-16 UNC-2B
7.9 19 Min
[.31] [.75]

3X .375-16
UNC-2B Thru
229.9
[9.05]
106.38 172.7
[4.188] [6.80]
86.4
[3.40]

106.38
[4.188] 287.3
[11.31]
172.7
[6.80]
For output shaft configuration see separate output shaft installation drawing

SAE A Thru-drive cover plate installation


2X 15.5
[ .61 ]

106.38
[ 4.188 ]

9.5 287.3
106.38 Optional mounting position [ .38 ] [ 11.31 ]
[ 4.188 ] 300.0 With Double Shaft Seal
[11.81]

Output shaft installation Output shaft installation


9T spline 11T spline
Maximum torque 75 Nm Maximum torque 119 Nm
(660 in-lbf) (1056 in-lbf)

Ø 16.54 (.651) 9 toothe 30° flat Ø19.33 (.761) 11 tooth 30°


root side fit 16/32 class 5 internal Flat root side fit 16/32
spline per ANSI B92.1 class 1 internal spine per
SAE J498B
Accepts 9 tooth 30° flat root side
fit 16/32 external splines per Accepts 11 tooth 30° flat
SAE J498b Class 1 or ANSI root side fit 16/32 external
B92.1 class 5 with 31.8 (1.25) splines per SAE J498B
extension from mounting flange class 1 or ANSI B92.1 class
5 with 31.8 (1.25) extension
Additional units dive by this from mounting flange
spline must not require more
than 74.6 N-m (55 Lbf-ft) 31.8 Additional units driven by 31.8
of torque (1.25) this spline must not (1.25)
287.3 (11.31) require more than 118.6 N–m 287.3 (11.31)
(88 Lbf–ft) of torque 300.0 (11.31)
300.0 (11.31)

With double shaft seal With double shaft seal


and C-mount and C-mount

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 24
Pump installation
Thru-Drive SAE B

Thru-drive SAE B
Ø101.68 ± 0.02
[4.003 ± .001]
10.4
[.41]

Groove to accept a cap


as 568A size 045
(1/16 X 4 ID) O-Ring

4X .500-13
UNC-2B Thru 229.9
146.1 172.7 [9.05]
[5.75] [6.80]
86.4
[3.40]

For output shaft 146.1


configuration see [5.75] 287.3
separate output shaft [11.31]
installation drawing 172.7
[6.80]

SAE B thru-drive cover plate installation

2X 18.3
[ .72 ]

146.1
[ 5.75 ]

9.7 287.3
146.1 [ .38 ] [ 11.31 ]
[ 5.75 ] 300.0
Double shaft seal c-mount
[11.81]

Output shaft installation Output shaft installation


13T spline 13T spline
Maximum torque 209 Nm Maximum torque 337 Nm
(1850 in-lbf) (2987 in-lbf)

Ø22.5 (.886) 13 tooth 30˚ flat Ø25.5 (1.006) 15 tooth 30° flat
root side fit 16/32 class 1 root side fit 16/32 internal
internal spline per SAE J498B spline per ASA B5.15-1960

Accepts 13 tooth 30˚ flat root Accepts 15 tooth 30° flat root
side fit 16/32 external splines side fit 16/32 external splines
per SAE J498B class 1 or ANSI per SAE J498B class 1 or ANSI
B92.1 class 5 with 41.2 (1.62) B92.1 class 5 with 46 (1.81)
extension from mounting flange extension from mounting flange

41.2 46
[1.62 ] ( 1.81)
287.3 (11.31) 287.3 (11.31)
300.0 (11.81) 300.0 (11.81)
With double shaft seal With double shaft seal
and C-mount and C-mount

25 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Pump installation
Dual shaft seal option

B-Mount dual shaft seal*

5.7 (.22)

C-Mount dual shaft seal*

Cross section of dual


shaft seal assembly

Seal leakage drain (VHO filter optional)

* Refer to C-Mount Pump installation drawings for port locations.

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 26
Control installation
Pressure & Flow (Load Sense) Compensator

71.3
64.5 66.7
Load sense port [2.81]
[2.54] [2.62]

143.5 128
128 [5.65] [5.04]
[5.04]

171.9 [6.77 ]
176.0 [6.92]
with double shaft seal

Pressure compensator 106.2


[4.18]
With double
shaft seal

158.1 93.5 71.4


[6.22] [3.68] [2.81]

117.9
103.7 [4.64]
[4.08]

Section A-A

27 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control installation
Torque Control

74.7
[ 2.94 ]
Compensator/control
Not shown for clarity

145.5
[ 5.73 ]

253.3
[ 9.97 ]

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 28
Control installation
Electronic Displacement Control (EDC)

162.8
[10.35 ]

236.4
43.5 72.8 [9.31 ]
[1.71] [2.87]
171.9
[6.77 ]
Manual
98.4
override
[3.87 ]

Deutsch
connector

147.4 143
[5.63] Load sense port 128
[5.80 ]
[ 5.04 ]

29 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control installation
EH Inverse Proportional Pressure Control (IPPC)

208.1 97.9 81.3


[8.19] [3.85] [3.20]

166
[6.54]

107.4
[4.23]

AMP connector Deutsch connector

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 30
Control installation
Electronic De-stroke (Cold Start) Valve

Cold start valve

123.8 [4.87]
Load sense port 78.1
[3.08]
64.5 74.8 [2.94]
[2.54] 71.5
[2.82]

176.7
161.2 [6.96] 161.2
[6.34] [6.34]
119.5
[4.71]

171.9 [6.77 ]
176 [6.93]
With double shaft seal housing

97.93 [3.86]
78.13
Double Shaft
[ 3.08 ]
Seal Housing
152.65 12 VDC
97.93 71.37
[6.01] Flying lead coil shown
[3.86] [ 2.81 ]
49.9 see below for options
[1.96]

135.41
149.63
[5.33]
119.53 [5.89]
[4.71]

Optional connectors

Deutsch option Metri-pack 280 option Metri-pack 150 option

31 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Control installation
External Manual Stroke Adjustment

Maximum stroke limiter

18
[ .71 ]
Max displacement

3.5
Torque 20 ± 5 Lbf - ft [ .14 ]
after adjusting 25% of max displacement
Max displacement

Max displacement is reduced


by approximately 5 to 6%
per clockwise turn Compensator/control
not shown for clarity

20°
105.1
[ 4.14]

177.9
[ 7.0 ]
190.6
[ 7.5 ]
With double seal housing and c-mount

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 32
Input shaft options

01 Code 02 Code
Maximum torque 209 Nm (1850 in-lbf) Maximum torque 337 Nm (2987 in-lbf)

6.31±.04 Key width 6.31±.04 Key width

41.3 [.248 +.001] 46


[.248 +.001 ]
-.002 [1.81] -.002
[1.62]
24.6 28.6
[.97] [1.12]
3
3 [ .12]
[ .12]

+.12
24.9 -.11 28.16 +.11
-.12
[.980 +.005 ] [1.108 +.005 ]
-.004 -.004

Ø22.21±.01 +.007
Ø25.393 -.006
[.874 +.001]
-.000 [.9998 +.0002 ]
-.0003

03 Code 05 Code
Maximum torque 209 Nm (1850 in-lbf) Maximum torque 307 Nm (2717 in-lbf)

3.2 6.3
[0.126] [0.248]

41.3
Section A-A [ 1.62 ]

24.6
[0.969] Ø21.737 (.8558) 13 tooth 30º
23.0 flat root side fit 16/32
[0.906] class 5 spline per
A ANSI B92.1 (Modified)
.625-18 UNF-2A
Fits 13 tooth 30º flat root
side fit 16/32 internal
22.2 [0.875] splines per SAE J498b
class 1 or ANSI B92.1 class 5

0.1570
A
1.6 [63]
28.6 125:1000
[1.125] [1.500:12]
7.9
[0.31] 42.9
[1.688]

59.5
[2.341]

33 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Input shaft options

08 Code 32 Code
Maximum torque 397 Nm (3514 in-lbf) Maximum torque 640 Nm (5660 in-lbf)

46
[ 1.81 ]
55.5
[2.185]
Ø 24.912 (.9808) 15 tooth 30º
flat root side fit flat root Ø 31.224 (1.2293) 14
tooth 30° flat root side
side fit 16/32 class 5 spline per
fit 12/24 class 5 spline
ANSI B92.1 (Modified) per ANSI B92.1 (modified)

Fits 15 tooth 30º flat root Fits 14 tooth flat root side
side fit 16/32 internal fit 12/24 internal splines
splines per SAE J498B per SAE J498B class
class 1 or ANSI B92.1 class 5 1 or ANSI B92.1 class 5

33 Code 34 Code
Maximum torque 450 Nm (3980 in-lbf) Maximum torque 397 Nm (3514 in-lbf)

7.9
[0.311]

55.5
[2.185] 46.0
[1.812]
33.3
[1.312]

4.9 Ø 24.912 [.9808] 15 Tooth


[0.194] 30° Flat Root Side Fit
16/32 Class 5 Spline per
ANSI B92.1 (Modified)
16
1/4-20 UNC-2B
35.1 (.63)
[1.38]

31.6 29.5
[1.245] [1.16]
R 16.0
[0.63]

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 34
Input shaft options

35 Code 38 Code
Maximum torque 640 Nm (5660 in-lbf) Maximum torque 450 Nm (3980 in-lbf)

7.9 4.1
[0.312] [0.161]

55.5
[2.185]

Section A-A
Ø 31.224 (1.2293) 14 tooth 30° 31.0
flat root side fit 12/24 [1.219]
class 5 spline per ANSI A
31.7
B92.1 (Modified) 1.000-12 UNF-2a
[1.249]
Fits 14 tooth flat root side
fit 12/24 internal splines per
SAE J498B class 1 or
ANSI B92.1 class 5
Ø3.99 Thru
A
[.157]

1.6 [63]
125:1000
[1.500:12]
34.9
7.9 [1.375]
[0.31]

49.2
[1.938]

73.8
[2.904]

35 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Center of gravity

Center of gravity

L3

L1
Lt L4

L2

Thru-
Rear Port Side Port Drive Length Dual Seal
Lcg L3 L4 Lcg L3 L4 Lcg L3 L4 Lt Lds
ADU041 109.6 (4.31) 9.6 (0.38) 2.9 (0.11) 114.7 (4.51) 9.2 (0.36) 2.4 (0.10) 131.5 (5.18) 8.2 (0.32) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
ADU049 109.6 (4.31) 9.6 (0.38) 2.9 (0.11) 114.7 (4.51) 9.2 (0.36) 2.4 (0.10) 131.5 (5.18) 8.2 (0.32) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
ADU062 109.9 (4.32) 9.4 (0.37) 2.9 (0.11) 114.9 (4.52) 9.0 (0.35) 2.4 (0.10) 131.3 (5.17) 8.0 (0.31) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)
ADU080 109.9 (4.32) 9.4 (0.37) 2.9 (0.11) 114.9 (4.52) 9.0 (0.35) 2.4 (0.10) 131.3 (5.17) 8.0 (0.31) 2.1 (0.08) 287.3 (11.31) 13.0 (0.50)

Examples: Calculation L1 and L 2

Tandem ADU062 Thru-drive with ADU041 rear ported

L1 = Lcg 131.3mm (5.17 inches)

L 2 = Lt + Lcg 287.3mm + 109.6mm


= 396.9mm (15.6 inches)

Tandem dual seal ADU049 Thru-drive with ADU049


side ported

L1 = Lcg + Lds 131.5mm + 13mm = 144.5mm


(5.69 inches)

L 2 = Lt + Lds + Lcg 287.3mm + 13mm + 114.7mm


= 415mm (16.34 inches)

Tandem pump applications

Eaton recommends that tandem pump applications be provided


with additional support to limit overhung loading of the mounting
flange. The thru-drive alternate attachment points on the rear
flange may be used with a customer designed support.

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com 36
Installation and start-up

Warning: Care should be taken that mechanical and hydraulic Fluid cleanliness
resonances are avoided in the application of the pump. Such
resonances can seriously compromise the life and/or safe The 420 Series pumps are rated in anti-wear petroleum
operation of the pump. fluids with a contamination level of 21/18/13 per ISO 4406.
Operation in fluids with levels more contaminated than this is
Drive data not recommended. Fluids other than petroleum, severe service
cycles, or temperature extremes are cause for adjustment of
Mounting attitude should be horizontal using the appropriate these codes. Please contact your Eaton Representative for
case drain ports to ensure that the case remains full of fluid at specific duty cycle recom­mendation.
all times. Consult your local Eaton Representative if a different
arrangement is required. Eaton 420 Series pumps, as with any variable displacement
piston pumps, will operate with apparent satisfaction in fluids up
In those cases where geometric tolerances of mounting are to the rating specified here. Experience has shown however, that
critical, or where specific tolerance ranges are required and not pump and hydraulic system life is not optimized with high fluid
specified, consult Eaton Engineering for specific limits. contamination levels (high ISO cleanliness codes).
Direction of shaft rotation, viewed from the prime mover end, Proper fluid condition is essential for long and satisfac­tory life of
must be as indicated in the model designation on the pump – hydraulic components and systems. Hydraulic fluid must have
either right hand (clockwise) or left hand (counterclockwise). the correct balance of cleanliness, materials, and additives for
protection against wear of components, elevated viscosity and
Direct coaxial drive through a flexible coupling is recommended. inclusion of air.
If drives imposing radial shaft loads are considered, please
consult your Eaton Representative. Essential information on the correct methods for treating
hydraulic fluid is included in Eaton publication 561 – “Eaton
Start-up procedure Guide to Systemic Contamination Control” – available from
your local Eaton distributor. In this publication, filtration and
Make sure the reservoir and circuit are clean and free of dirt/
cleanliness levels for extending the life of axial piston pumps and
debris prior to filling with hydraulic fluid.
other system components are listed. Included is an excellent
Fill the reservoir with filtered oil and fill to a level sufficient discussion of the selection of products needed to control
enough to prevent vortexing at the suction connection to pump fluid condition.
inlet. It is good practice to clean the system by flushing and
filtering, using an external slave pump.

Caution: Before the pump is started, fill the case through the
uppermost drain port with hydraulic fluid of the type to be used.
The case drain line must be connected directly to the reservoir
and must terminate below the oil level.

Once the pump is started, it should prime within a few seconds.


If the pump does not prime, check to make sure that there are no
restrictions between the reservoir and the inlet to the pump, and
that the pump is being rotated in the proper direction, and that
there are no air leaks in the inlet line and connections. Also check
to make sure that trapped air can escape at the pump outlet.

After the pump is primed, tighten the loose outlet con­nections,


then operate for five to ten minutes (unloaded) to remove all
trapped air from the circuit.

If the reservoir has a sight gage, make sure the fluid is


clear – not milky.

37 EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges No.7 Lane 280 Linhong Road
USA Switzerland Changning District, Shanghai
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 200335 China
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 Tel: (+86 21) 5200 0099
www.eaton.com/hydraulics Fax: (+86 21) 2230 7240

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com

© 2020 Eaton
All Rights Reserved
Printed in USA Eaton is a registered trademark.
Document No. E-PUPI-TM002-E7
Supersedes E-PUPI-TM002-E6 All other trademarks are property
February 2020 of their respective owners.

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