BATTERY TEST LAB

Applications of Cells & Batteries

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BIS ACCREDITATION

• IS 16046 (Part 1) :2018 /IEC 62133-1: Secondary cells and batteries containing alkaline or other non-acid electrolytes
2017 – Portable sealed rechargeable single cells – Part 1: Nickel Systems
• IS 16046 (Part 2) :2018 /IEC 62133-2: Secondary Cells and Batteries Containing Alkaline or Other Non-Acid
2017 Electrolytes –Safety Requirements for Portable Sealed Secondary Cells, and for
Batteries Made From Them, for use in portable applications –Part 2: Lithium
Systems
CB (IEC) TESTING & CERTIFICATION

Secondary cells and batteries containing alkaline or other non-acid electrolytes –

• IEC 62133-1: 2017
Portable sealed rechargeable single cells – Part 1: Nickel Systems
Secondary Cells and Batteries Containing Alkaline or Other Non-Acid Electrolytes –
• IEC 62133-2: 2017 Safety Requirements for Portable Sealed Secondary Cells, and for Batteries Made
From Them, for use in portable applications –Part 2: Lithium Systems
• IEC 62281 (Ed. 4) : 2019 Safety of primary and secondary lithium cells and batteries during transport
ETL (UL) TESTING & CERTIFICATION

Secondary Cells and Batteries Containing Alkaline or Other Non-Acid Electrolytes –

•UL 62133-2: 2017 Safety Requirements for Portable Sealed Secondary Cells, and for Batteries Made
From Them, for use in portable applications –Part 2: Lithium Systems
•UL 1642
(Fifth Edition, March 13, Standard for Safety - Lithium Batteries
2012)
•UL 2054:2011 Household and Commercial Batteries
NABL ACCREDITATION (LITHIUM CHEMISTRY)
• IS 16046:2015/BS EN 62133:2013/UL 62133 Edition 1:2015/ Secondary Cells and Batteries Containing Alkaline or
CAN/CSA-E62133:13, Other Non-acid Electrolytes — Safety Requirements for
• IS 16046 (Part 2) :2018 /IEC 62133-2: 2017 Portable Sealed Secondary Cells, and for Batteries Made
from them, for Use in Portable Applications
• IS 16047 (Part 3):2018 / IEC 61960-3:2017* Secondary cells and batteries containing alkaline or
other non-acid electrolytes – Secondary lithium cells
and batteries for portable applications – Prismatic and
cylindrical lithium secondary cells, and batteries made
from them
• UL1642 (Fifth Edition, March 13, 2012)* Standard for Safety - Lithium Batteries

• UL 2054:2011* Household and Commercial Batteries

• UN 38.3 (ST/SG/AC.10/11/Rev.6/ Amend.1) / Safety of primary and secondary lithium cells and
IEC 62281 (Ed 3.0 :2016-12) batteries during transport

* Partial Scope (Please refer our NABL SCOPE)

NABL ACCREDITATION (NICKEL CHEMISTRY)
• IS 16046:2015/BS EN 62133:2013/UL 62133 Edition 1: 2015/ Secondary Cells and Batteries Containing Alkaline or
CAN/CSA-E62133:13, Other Non-acid Electrolytes — Safety Requirements for
• IS 16046 (Part 1) :2018 /IEC 62133-1: 2017 Portable Sealed Secondary Cells, and for Batteries
Made from them, for Use in Portable Applications
• IS 16048 (PART 1):2013 *, Secondary cells and batteries containing alkaline or
• IEC 61951-1 : 2017* other non-acid electrolytes – Portable sealed
rechargeable single cells – Part 1: Nickel-cadmium
• IS 16048 (Part 2):2013* , Secondary cells and batteries containing alkaline or
• IEC 61951-2 : 2017* other non-acid electrolytes – Portable sealed
rechargeable single cells – Part 2: Nickel-metal hydride
• IS 16270 : 2014* Secondary Cells and Batteries for Solar Photovoltaic
Application – General Requirements and Methods of
Test

* Partial Scope (Please refer our NABL SCOPE)

NABL ACCREDITATION (LEAD ACID CHEMISTRY)
• IEC 60896-11: 2002* Stationary lead-acid batteries – Part 11: Vented types – General requirements and
methods of tests
• IEC 60896-21 & 22: 2004* Stationary lead-acid batteries - Valve regulated types – Methods of test
• IEC 61427-1: 2013* Secondary cells and batteries for renewable energy storage – General requirements and
methods of test – Part 1: Photovoltaic off-grid application
• IS :13369 :1992 * Stationary lead-acid batteries - (With Tubular Positive Plates) in Monobloc Container –
Specification
• IS 15549:2005 +A2* Stationary Valve Regulated Lead Acid Batteries- Specification
• IS: 1651-2013* Stationary Cells and Batteries, Lead-Acid Type ( With Tubular Positive Plates)-
Specification
• IS 16270 : 2014 Secondary Cells and Batteries for Solar Photovoltaic Application – General Requirements
and Methods of Test
• IS 14257: 1995 (RA 2003)* Lead acid storage batteries for motor vehicles with light weight and high cranking
performance Lead acid storage batteries for motor vehicles with light weight and high
cranking performance

* Partial Scope (Please refer our NABL SCOPE)

CUSTOMIZED TEST CAPABILITIES
Lab / Manufacturer Premises
1. Developmental Testing of Cell & Battery
2. Capacity Testing of Cell & Battery
3. Lifecycle Testing of Cell & Battery
4. Mechanical Testing of Cell & Battery
5. Climatic Testing of Cell & Battery
6. Abnormal Testing
7. Third Party Inspection cell / Battery
8. Logic Verification
 SAMPLES REQUIREMENT
IS 16046 (Part 1) :2018 /IEC 62133-1: 2017 IS 16046 (Part 2) :2018 /IEC 62133-2: 2017
Table 1 – Sample size for type tests Table 1 – Sample size for type tests
Test Cell a Battery Cell Battery
Test Cell a Battery Cell (a,d) Battery
7.2.1 Low rate charging 5 7.2.1 Continuous charge 5 ---

7.2.2 Vibration 5 5 7.2.2 Case stress --- 3

7.3.1 External short-circuit 5 per temperature ---
7.2.3 Case stress --- 3
7.3.2 External short-circuit --- 5
7.2.4 Temperature cycling 5 5 7.3.3 Free fall 3 3

7.3.1 Incorrect installation 5 sets of 4 (20) --- 7.3.4 Thermal abuse 5 per temperature ---
7.3.5 Crush 5 per temperature ---
7.3.2 External short circuit 5 per temperature 5 per temperature
7.3.6 Overcharge --- 5
7.3.3 Free fall 3 3 7.3.7 Forced discharge 5 ---

7.3.4 Mechanical shock 5 5 7.3.8 Mechanical

– 7.3.8.1 Vibration --- 3
7.3.5 Thermal abuse 5 ---
– 7.3.8.2 Mechanical shock --- 3
7.3.6 Crush 5 (10 for prismatic) --- 7.3.9 Forced internal short b, c 5 per temperature

7.3.7 Low pressure 3 – 3 --- D.2 Measurement of the internal AC resistance for coin cells 3
a Excludes coin cells with an internal resistance greater than 3 Ω.
7.3.8 Overcharge 5 5 5 5
b Country specific test: only required for listed countries (Not applicable in INDIA).
7.3.9 Forced discharge 5 − 5 --- c Not applicable to coin and lithium ion polymer cells.

Total Nos. (Cylindrical) 76+2=78 Nos. 36+2= 38 d For tests requiring charge procedure of 7.1.2 (procedure 2): 5 cells per temperature are tested
Total Nos. 43+2 = 45 22+2 = 24 Samples
Total Nos. (Prismatic) 81+2 = 83 Nos.
Total Nos. of coin cells 46 + 2 = 48
SAMPLES REQUIREMENT’S & TAT
Battery Pack
New Projects Changeover Projects
Nickel Based
Samples Required : 37+2=39 Nos. Samples Required : 6+2=8 Nos.
IS 16046 (Part 1) :2018 / (TAT : 3 weeks) (TAT : 2 weeks)
IEC 62133-1: 2017
Lithium Based
IS 16046 (Part 2) :2018 / 22+2=24 Samples Required : 17+2=19
IEC 62133-2: 2017 (TAT : 2 weeks) (TAT : 2 weeks)

Cells
New Projects Changeover Projects
Nickel Based
Samples Required : 81+2=83 for Prismatic Samples Required : 20 +2= 22for Prismatic
IS 16046 (Part 1) :2018 /
IEC 62133-1: 2017 Samples Required : 76 +2=78 for Cylindrical Samples Required : 15+2=17 for Cylindrical
(TAT : 6 weeks) (TAT : 2 weeks)
Samples Required : 43+2= 45 nos.
Lithium Based Samples Required : 46+2=48 nos. for Coin
Samples Required : 35+2= 37 Samples
IS 16046 (Part 2) :2018 / Cells-Internal resistance ≤3Ω)
(TAT : 2 weeks)
IEC
Insert 62133-2:
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SERIES GUIDELINES
Sealed Secondary Cells / Batteries containing Alkaline or other non-acidic Electrolyte for use in portable applications
LITHIUM CELL REQUIRE DOCUMENTS FOR BIS TESTING
• CDF & critical component list with manufacturer sign. & stamp.
• Specification or Data Sheet or MSDS for the Cell.
• Marking and instruction with manufacturing date code on sample
(Note : Sample should not less than six months old)
• Safety instruction sheets / manual.
• Packaging information for Cell with box drawing.
• Transportation UN38.3 latest test report.
• Latest and valid ISO 9001 certificate for the manufacturer of Cell covering the manufacturing
unit from which the cell is subjected to test.
LITHIUM BATTERY REQUIRE DOCUMENTS FOR BIS TESTING

• CDF & critical component list with manufacturer sign. & stamp.
• Cell BIS certificate no. & cell should be marked with BIS logo & R-No.
• Specification or Data Sheet or MSDS for the Battery.
• PCB Layout & Circuit Diagram
• Marking and instruction with manufacturing date code on sample
(Note : Sample should not less than six months old)
• Safety instruction sheets / manual.
• Packaging information for Battery with box drawing.
• Transportation UN38.3 latest test report.
• Latest and valid ISO 9001 certificate for the manufacturer of Battery covering the manufacturing unit from which the
battery is subjected to test.
• Battery Connectors

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LAB PHOTOS

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CONTACT PERSONS

Contact : For Operations Contact : For Sales

KRUNAL SHAH ANKIT SETH
Technical Manager Deputy Manager - Sales
+91-98716 98775 +91-9560300550
[email protected] [email protected]
Test Laboratory Address:
Intertek India Pvt. Ltd.,
E-26, Block B1, Mohan Co-Operative Industrial Area,
Mathura Road, New Delhi -110 044, INDIA.
www.Intertek.com