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FEM Analysis of 3D Eddy Current Field in Power Transformer

1) The document describes a finite element analysis of the 3D eddy current field in a power transformer using the complex magnetic vector potential approach. 2) Several methods are presented to reduce the number of variables and computation time, such as neglecting the electric scalar potential if tangential electric field components are much smaller than normal components. 3) As an example, the time-varying electromagnetic field in a three-phase transformer under short circuit conditions is calculated, along with eddy currents in the oil tank and other structural parts.
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0% found this document useful (0 votes)
95 views3 pages

FEM Analysis of 3D Eddy Current Field in Power Transformer

1) The document describes a finite element analysis of the 3D eddy current field in a power transformer using the complex magnetic vector potential approach. 2) Several methods are presented to reduce the number of variables and computation time, such as neglecting the electric scalar potential if tangential electric field components are much smaller than normal components. 3) As an example, the time-varying electromagnetic field in a three-phase transformer under short circuit conditions is calculated, along with eddy currents in the oil tank and other structural parts.
Copyright
© © All Rights Reserved
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3786 IEEE TRANSACTIONS ON MAGNETICS, VOL. MAG-23, NO.

5 , SEPTEMBER1987
FEM ANALYSIS OF 3D EDDY CURRENT FIELD I N POWER TRANSFORMER

Xie Dexin Tang Yunqiu Xu Zihong


Shenyang Polytechnic Harbin I n s t i touft e Shenyang Transformer
University E l e c t r i c a l Technology
Research Institute
Dept. of Elect. Eng. Dept. Elect.
of P.R.
Fng. China
P. R. China P.R. China

Abstract: The t h r e e d i m e n s i o n a l f i n i t e e l e m e n t non-conductor a r e r a t h e r s m a l l e r t h a n t h e t a n g e n t i a l


a n a l y s i s o f eddy current problems using the complex components, t h e e f f e c t o f t h e c h a r g e on theconductor
magnetic vector potential i s applied to a p r a c t i c a l s u r f a c e can be neglected, so i t i s w i t h t h e e l e c t r i c a l
t h r e e p h a s e power transformer. The eddy current densi- scalarpotential. Thus t h e number o f t h e v a r i a b l e s a r e
ties in the oil tank and o t h e r s t e e l s t r u c t u r e p a r t s reduced. B u t i n what case the equation ( 1 ) i s approxi-
and t h e m a g n e t i c f l u x d e n s i t i e s i n t h e whole t r a n s f o r - mately valid? And i f t h e e l e c t r i c a l s c a l a r p o t e n t i a l
mer a r e computed. Severalmethods t o reduce the amount i s neglected in this case, how i s t h e computing p r e c i -
ofcomputation are presented. The eddy c u r r e n t l o s s e s sion? These questions has to be researched further.
in steel materials are computed by combiningnumerical However, there have been some i n s t a n c e s f o r r e f e r e n c e .
method w i t h a n a l y t i c a l . The computed r e s u l t s a r e i n Demerdash e t al. * used only the magnetic vector
p o t e n t i a l t o s o l v e a 3 D eddy c u r r e n t f i e l d i n an alu-
substantial agreement with the corresponding experi-
m e n t a l values. minum t e s t b a r w i t h i t s e x c i t a t i o n c o i l on it, and ob-
tained the numerical results which agrees with the
Introduction testresultssatisfactorily.Inthispaper,alsoonly
t h e magnetic vector potential i s taken t o s o l v e t h e 3D
There has been a g r e a t d e a l done with f i n i t e e l e - eddy c u r r e n t f i e l d i n a power transformer. Thecompu-
ment method a n a l y s i s o f three dimensional. eddy c u r r e n t t e d results show t h a t t h e e l e c t r i c a l f i e l d i n t e n s i t i e s
f i e l d . I n most o f t h e s e i n v e s t i g a t i o n s o n l y model x on t h e i n t e r i o r s u r f a c e of t h e o i l t a n k wall almost
problems were t a k e n t o v e r i f y t h e methodspresented. parallel the surface, and the normal components of f
Buta more complicatedandtroublesomeproblem is are approximately equal to zero, whereas on t h e f a s -
u s i n g t h e method f o r p r a c t i c a l power devices. Our sub- tening parts there are some small surface normal com-
ponents o f f somewhere.

al. ’
j e c t h a s t r i e d it. Ve apply the 3D-FE complex magnetic
v e c t r o t e n t i a l a n a l y s i s proposed by Demerdash e t
t: t h e power devices,andhavedevelopeda
thodofimplementation which i s s u i t a b l e t o s o l v e t h e
me- The Region t o beSolved

In the strict sense, the upper


i s Reduced
and lower parts of
3 D eddy current problems in practical engineering. As
an example, t h e 3 D sinusoidaltime-varyingelectromag- t h e power transformer are not symmetrical. However,
n e t i c f i e l d i n a three phase transformer i s c a l c u l a t e d , the experimental results prove that the direction of
which i s s u b j e c t t o t h e s h o r t c i r c u i t c o n d i t i o n . mean- m a g n e t i c f i e l d on t h e c o i l c e n t r e symmetricalplane i s
while, the eddy c u r r e n t i n t h e o i l t a n k and other almostperpendiculartotheplane, so t h i s p l a n e can
s t r u c t u r e p a r t s i s considered.Neglectthe eddy cur- be regarded as t h e symmetrical plane of the transfor-
rent in the laminated core and the skin effect in the mer, and the upper and lower parts can be computed
coil conductors. Take t h e d i f f e r e n c e o f t h e r e l u c t i v i - r e s p e c t i v e l y . The verticalsymmetricalplaneconsi-
tiesinthelaminatedcorein x,y, z directions into dered, the quater of the whole regioncan be t a k e n t o
account. The r e l u c t i v i t i e s may depend on t h e f i e l d . solve,seeFig. 1.
F i r s t o r d e r t e t r a h e d r a l f i n i t e e l e m e n t s are u s e d f o r
s p a c e d i s c r e t i z a t i o n . The n u m e r i c a l r e s u l t s u s i n g t h e The Boundary Conditions are Treated Properlz
proposed method have good agreement with the experi-
mental values. There a r e t h r e e s o r t s o f d i f f e r e n t b o u n d a r i e s .
First, at the infinitive boundary, a l l t h e components
The Method t o Reduce t h e V a r i a b l e s ofmagneticvectorpotentialaretaken as zero, so
t h a t t h e c o r r e s p o n d i n g node equations are not estab-
The complicated structure of the three phase power l i s h e d , and these nodes are numbered f i n a l l y i n nume-
transformer included oil tank and some f a s t e n i n g p a r t s r i c a l procedure. Second and t h i r d , a t the boundaries
makes t h e number of elements and nodes and so of t h e i n which t h e normal or t a n g e n t i a l components of the
variables involved in the problem t o be solved rather magnetic field vanish, the magnetic vector potential
l a r g e . In o r d e r t o r e d u c e t h e number o f t h e v a r i a b l e s has only one or two non-zero components r e s p e c t i v e l y .
while the accuracy of the solutions remains, the prob- So that only one or two node equations in these two
lem canbe d e a l t w i t h i n t h e f o l l o w i n g ways. sorts of boundarial nodes are needed separately. To
r e d u c e t h e band width of the coefficient matrix, the
The E l e c t r i c a l S c a l a r P o t e n t i a l i s Neglected nodes on t h e secondand third boundaries are numbered
mixedly with the interior nodes. I n view o f t h e r e l a -
I n 3D eddy current problems, i f t h e c o n d u c t i v i t i e s tively dense discretization in the outside surface of
u are c o n s t a n t s i n d i v i d u l l y in subregions and the mag- t h e r e g i o n t o be solved, the number o f t h e v a r i a b l e s
n e t i c v e c t o r p o t e n t i a l A i s s e l e c t e d as t h e unknown canbereduced g r e a t l y by t h i s way w h i l e t h e t o t a l
f u n c t i o n ,i ng e n e r a l , an electrical scalar p o t e n t i a l ‘P number of the nodes remains. For example, if t h e t o t a l
has to be used too. The reason i s t h a t t h e r e i s a number of the nodes equals 2000, t h e number of t h e va-
r i a b l e s i s reduced t o 3800 i n s t e a d of t h r e e t i m e s t h e
the conductivity changes abruptly ’.
c h a r g e d i s t r i b u t i o n on t h e s u r f a c e of conductors where
The e f f e c t o f t h e number o f t h e nodes. The matrix of the eleutent
i s on t h e second or t h i r d boundary i s d i f f e r e n t from
which

c e p t f o r A , f o r example, P
But i n c e r t a i n c a s e s ,
.
charge h a s t o beconsidered by another function, ex-

i f the condition
the matrix of the interior elements,
dure i s needed t o f i n d o u t t h e s e
SO t h a t a proce-
two s o r t s of elements

vu.
-
E = 0
respectively.
(1)
Calculation of the Losses
i s validapproximately, i. e. t h e normal Components of
the electrical field in the interface Of conductor and In the oil tank and other steel structure Parts,

0018-9464/87/0900-3786$01.0001987 IEEE

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3787

a d e q u a t e d i s c r e t i z a t i o n becomes a problembecause of
thin skin depth. It can besolved by combiningnumeri-
cal method w i t h a n a l y t i c a l . The eddy c u r r e n t l o s s e s p e r
s t e e l s u r f a c e a r e a P are determined by
p = (f/4)* (Joz//a).A
(2)
where3 i s the amplitude of the local surface eddy cur-
r e n t d e n s i t y , D. i s skindepth.Innumericalprocedure
J. i s c a l c u l a t e d as

Thesumming operation in equation ( 4 ) i s accomplished


a t the vertexes of the triangle which belongs t o t h e
element placed i n t h e steel s u r f a c e l a y e r and i s super-
posed on t h e s t e e l s u r f a c e . In t h i s way, certainac-
curacy can be obtained under relatively sparse discre-
tization.

Results
Fig.
The abovementioned method i s a p p l i e d t o a 17000
KVA three phase power transformer. The d i s c r e t i z a t i o n
process i s implemented by a special technique automati-
cally. Fig. 3 shows t h e t e t r a h e d r a l g r i d a t several ho-
rizontalsections.Fig. 2 shows t h e d i s c r e t i z a t i o n la-
y e r s a t a vertical. section. Shown i n Fig. 4 i s t h e d i s -
tribution of the magnetic flux densities in the verti-
cally symmetrical plane of the transformer a t t h e mo-
ment t h a t t h e A-phase c o i l c u r r e n t r e a c h e s maximum. t h e
d i s t r i b u t i o n o f t h e eddy c u r r e n t d e n s i t i e s on t h e i n -
terior surface of the oil tank w a l l a t t h e same moment
as Fig. 4 i s shown i n Fig. 5. Fig. 6 r e p r e s e n t s t h e
normal components o f t h e m a g n e t i c f l u x d e n s i t i e s n e a r
the interior surface of the o i l tank w a l l a l o n g v e r t i -
c a l i n some measure positions. Table 1 shows t h e t o t a l
eddy c u r r e n t l o s s e s i n t h e s t e e l s t r u c t u r e p a r t s .

Conclusion

A method o f i m p l e m e n t a t i o n s u i t a b l e t o t h e 3U eddy
current problems in p r a c t i c a l e n g i n e e r i n g was develo-
ped. Severalmethods t o s i m p l i f y t h e computation was -
proposed, which reduced the computertimegreatly. The
methods were a p p l i e d t o a 17000 KVA t h r e e p h a s e power
transformer. It was s e e n t h a t t h e c a l c u l a t e d r e s u l t s
were i n s u b s t a n t i a l agreement with the experimental va- Fig.3 The TetrahedralGrid a t SeveralHorizontal
lues. Sections

1. Iron Core, 2. H. V. C o i l , 3 . L. V. Coil


4., 5. FasteningParts, 6. O i l Tank
Fig. 4 The D i s t r i b u t i o n o f t h e F l u x D e n s i t i e s
Fig. 1 The Region t o beSolved i n t h e V e r t i c a l l y SymmetricalPlane

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3788

1
The Total Eddy Current Losses
i n the Steel Structure Parts
(KW)

Computed Measured
Value Value

14.63 13.75

Table 1

Reference

1. Chari, M.V.K.: Three-DimensionalVectorPotential


Analysis for Machine FieldProblems, IEEE. Trans. on
Magnetics, No.2, 1982
2. Demerdash, N.A., Mohammed, O.A., N e h l , T.W.,
Fouad, F. A., Miller, R.H. : Solution of Eddy Current
Problems Using Three Dimensional Finite Element Com-
plexMagneticVectorPotential, IEEE. Trans. on P.A.S.
No. 11,1982
3. Bamnond,P.: Use o f P o t e n t i a l s i n Calculation of
ElectromagneticFields, IEE PROC., Vol. 129, P t . A,
No. 2, 1982
4. Agarwal, P.D.:Eddy CurrentLosses i n S o l i d and
LaminatedIron,Trans. Am . I n s t ,E l e c t . Engrs. 78,
P a r t I, 1959

0 LO 10 0 20 44
gs gs
Position
(b) 2 P (ocs)i t i o n 3

Fig.6 The Norm@l, Components Of t h e Fl.uX


Densities Near the Interior Surface of the
O i l Tank Wa
l

Measured Values ---Computed Values

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