GROUPS 70

HYDRAULICS
REMOVING THE BASKET AND TURRET
ROTATION ENGINE
165ATJ
70-2-44-M.53 EN

01 / 2002
REMOVING THE BASKET ROTATION ENGINE

- Locate the basket rotation engine hoses. A

- Dismantle the ring gear case 1 (Fig. A)(3 screws, 10 mm wrench).
- Dismantle the two hydraulic hoses 2 (Fig. A) (19 mm wrench).
- Dismantle the two mounting screws 3 (Fig. A) of the engine (10 mm hex. 2
wrench).
- Remove the engine 4 (Fig. A).

Nota : tightening torque of mountig screws 3 : 8 +- 10% daN.m

1 3 4

REMOVING THE TURRET ROTATION ENGINE

- Position the platform in such a way as to gain access to the turret rotation engine. B

8
- Disassemble the inner turret casing (4 screws, 10 mm wrench).
6
- Locate the hoses.

- Disassemble the lower turret polyester casing (7 screws, 10 mm wrench). 7

- Disassemble the two hydraulic hoses 5 (Fig. B) (19 mm wrench, 24 mm wrench).

5 5
- Disassemble from these two ends the hydraulic hose 6 (Fig. B) (19 mm
wrench).

- Disassemble the two engine mounting screws 7 (Fig. B) (8 mm hexagonal

wrench height 40).

- Remove the engine 8 (Fig. B).

When remounting the engine, use two new mounting screws 7 (Fig. B)
(qualité 12.9) with average locking compound.
(tightening torque : 13.5 +- 10% daN.m)

1
 150 ATS 2
25
165 ATJS

2
REMOVING THE LIFTING CYLINDERS
165ATJ
70-2-60-M.53 EN

01 / 2002
REMOVING THE LIFTING CYLINDERS

LIFTING CYLINDER OF LOWER ARM A

- Remove the right turret cowl.

- Locate the hydraulic hoses.

- Position the lower arm horizontally. 2

- Tightly block the lower arm using stays or a pulley.

- Dismantle the locking axles 1 (Fig. A) of the lower cylinder. 1

- Remove the cylinder 2 (Fig. A).

- Disconnect the hydraulic hoses (19 mm wrench).and seal them.

REASSEMBLY

- Carry out the operations described above in the reverse order.

B
2
LIFTING CYLINDER OF UPPER ARM (Fig. B)

- Lift the middle arm in order to release the access to the cylinder foot axle.

- Follow the same instructions described above while replacing “lower arm”
by “upper arm”.

1
LOWER LIFTING CYLINDER

10 CA 157

2
UPPER LIFTING CYLINDER

10 CA 156

3
REMOVING THE TILT CYLINDER
165ATJ
70-2-61-M.53 EN

01 / 2002
REMOVING THE TILT CYLINDER

- Locate the hydraulic hoses.

- Wedge the basket with a hoisting device (lift as much as possible).

- Dismantle the locking axles 1 (Fig. A and B)(13 mm wrench, circlip pliers).

- Remove the cylinder.

- Disconnect the hydraulic hoses (19 mm wrench) and seal them.

1

REASSEMBLY

- Carry out the operations described above in the reverse order. B

1
TILT CYLINDER

10 CD 66

2
REMOVING THE TELESCOPE CYLINDER
165ATJ
70-2-63-M.53 EN

01 / 2002
REMOVING THE TELESCOPE CYLINDER

A
- Position the telescope arm horizontally.
1
- If necessary, hold back the basket-mobile tube assembly.

- Dismantle the telescope cylinder head axle 1 (Fig. A) (circlips pliers).

- Retract the telescope cylinder until it comes to a stop.

- Dismantle the telescope arm cover 2 (Fig. B) (2 screws, 10 mm wrench).

- Locate the hydraulic hoses.

- Disconnect the hydraulic hoses 3 (Fig. C) (24 mm wrench).and seal them.

- Dismantle the fixing device from the cylinder foot axle 4 (Fig. D) and drive
it out (13 mm wrench). B

- Remove the cylinder. 2

REASSEMBLY

- Carry out the operations described above in the reverse order.

1
TELESCOPE CYLINDER

10 CC 71

2
REMOVING THE COMPENSATION
CYLINDER
165ATJ
70-2-64-M.53 EN

01 / 2002
REMOVING THE COMPENSATION CYLINDER

A
- Locate the hydraulic hoses.
1

- Lift the middle arm in order to release the access to the compensation
cylinder head and foot axles.

- Cut off the power supply.

- Dismantle the locking axles 1 (Fig. A) (13 mm wrench).

- Remove the cylinder. 1

- Disconnect the hydraulic hoses (19 mm wrench) and seal them.

REASSEMBLY

- Carry out the operations described above in the reverse order.

1
COMPENSATION CYLINDER

10 CB 38

2
REMOVING THE AXLE LOCKING CYLINDER
(OSCILLATION)
165ATJ
70-2-70-M.53 EN

01 / 2002
REMOVING THE AXLE LOCKING CYLINDER (OSCILLATION)

- Position the platform (lower arm lift as much as possible) and orientate the A
right front wheel so as to obtain as much accessibility as possible.
2

- Cut off the power supply (battery cut out). 1

1
- Disconnect the safety valves 1 (Fig A) with a screwdriver.

- Disconnect the hydraulic hose 2 (Fig. A) and seal it. (19 mm wrench)

3
- Dismantle the shafts 3 (Fig. A and B). (circlip pliers)

- Remove the cylinder.

REASSEMBLY

- Carry out the operations described above in the reverse order. 3

1
AXLE LOCKING CYLINDER (OSCILLATION)

2
REMOVING THE PENDULAR CYLINDER
165ATJ
70-2-73-M.53 EN

01 / 2002
REMOVING THE PENDULAR CYLINDER

- Place the platform on the ground. A

- Cut off the power supply (battery cut out).

1
- Disconnect the hydraulic hoses and seal them (19 mm wrench).

- Dismantle the axles 1 (Fig. A and B). (10 mm wrench and circlip pliers). 2

- Remove the lower arm 2 (Fig. A).

3
- Remove the cylinder 3 (Fig. A).

B
REASSEMBLY

- Carry out the operations described above in the reverse order.

1
PENDULAR CYLINDER

10 CA 155

2
HYDRAULIC PRESSURE
165ATJ
70-5-M.53 EN

01/ 2002
 A
All the pressures are adjusted between 25 et 30°c
1 2
- Remove the turret right cowling.

MAIN CIRCUIT (240 BARS)

- Required tooling

• 1 pressure gauge (0-400 bar) ............549885

• 1 test hose .................................................549887

- Connect the pressure gauge onto the pressure tapping point 1 (Fig. A).

- Lower the lower arm as much as possible.

- Read the pressure on the pressure gauge.

- Main circuit pressure = 240 bar.

- If necessary, act upon the pressure limiter 2 (Fig. A) with a 1/4 mm hex.
wrench (adjusting screw) after having removed the plug.

1
HYDRAULIC DIAGRAM
165ATJ
70-6-M.53 EN

01 / 2002
165 ATJ BASKET HYDRAULIC DIAGRAM

1
2
3
 PRINCIPAL DISTRIBUTOR

4
 DANFOSS DISTRIBUTOR THERMIC ENGINE

5
 BRAKE BLOCK

6
 19
PERKINS 900 ENGINE 10

Rotating seal Opening 1

Right side

11

5
Rotating seal Opening 2
Left side

6
50% SLOPE OPTION

21

1 2 3 20 4 9
Screw delivered with coupling

18 12 7 13 18

15

14

Fuel filter

17

7
 CANCELLED PARTS PART LISTS REF 520856

- - 1 RAC CD ADA MA 20S / FE20SOR 217043

- - 1 Oil filter support 519600
21 - 1 RAC UN MA8S 12X150 518365
20 - 2 RL W14 CI 42256
18 - 2 RAC UN MA20S / MA3/4BSP JE 482664
16 - 1 Engine cowling support 518151
15 - 1 FLE H2S 19FC 20S 90FC 25S L 550 518288
14 - 1 FLE H2S 16FC 20S 90FC 20S L 1800 203663
13 - 1 Max suction filter FT1ASP25 SBP 519596
11 - 1 FLE H4S 19BR3/4” 30FC 25S90 L1050 518290
10 - 1 FLE H4S 19BR3/4” 30FC 25S90 L940 518292
4 - 2 Screw CHC M14-40 C8.8 CI 45631
3 - 1 Hydrostatic pump A10VG45 518184
2 - 1 Flywheel casing 519115
50% SLOPE OPTION

1 - 1 Coupling 517367
Rep. Nbre Designation Reference

ADDED PARTS PART LISTS REF 520855

21 1 RAC UN MA8S 14X150 CI 175746

20 2 RL W16 CI 42322
19 1 RAC CD ADA MA25S FE25S OR CI 216267
18 2 RAC UN MA25S / MA1”1/4BSP JE 593878
17 1 RAC CD ADA MA20S FE20S OR CI 217043
16 1 Engine cowling support 593637
15 1 FLE H1S 19FC 25S 90FC 25S L 580 593582
14 1 FLE H1S 19FC 25S 90FC 20S L 1800 593583
13 1 Filter LPF BN/HC160DE10W1X/-KB CI 593542
12 2 Screw H M10-20 CI 63727
11 1 FLE H4S 19FC 25S 90° FC25S 90° L 950 593856
10 1 FLE H4S 49FC 25S 90° FC25S 90° L 850 593855
9 1 Flanked elbow connection 593860
8 8 Screw CHC M10-35 10.9 ZN8/C CI 202250
7 10 RL, W10 ZN12C CI 42232
6 4 Flange 600 psi 593844
5 1 Flanked straight connection 593859
4 2 Vis CHC M16-40 CI54366
3 1 Hydrostatic pump A4VG56 592406
2 1 Flywheel casing 592498
1 1 Coupling DX250/71 592499
Rep. Nbre Designation Reference