Pulse Jet Filter Operation and Maintenance Manual: 312 SOUTH HWY. 73, PO BOX 398 FALLS CITY, NE 68355-0398 800-500-9777
Pulse Jet Filter Operation and Maintenance Manual: 312 SOUTH HWY. 73, PO BOX 398 FALLS CITY, NE 68355-0398 800-500-9777
Pulse Jet Filter Operation and Maintenance Manual: 312 SOUTH HWY. 73, PO BOX 398 FALLS CITY, NE 68355-0398 800-500-9777
Index
Introduction ............................................................................................................ 3
Safety Precautions ................................................................................................. 4
Definitions .............................................................................................................. 5
The Filtration Process ............................................................................................ 7
Solenoid and Diaphragm Valve .......................................................................... 9
Pulse Jet Theory of Operation .......................................................................... 10
E-86 Theory of Operation ................................................................................. 11
Filter Media Properties ......................................................................................... 12
Installation............................................................................................................ 15
Filter .................................................................................................................. 15
Compressed Air ................................................................................................ 15
Lubrication ........................................................................................................ 15
Top Access Bag and Cage Installation ............................................................. 15
Bottom Access Cartridge Installation ................................................................ 16
E86 Cartridge Installation.................................................................................. 17
Explosion Vents ................................................................................................ 18
Operation ............................................................................................................. 20
Maintenance ........................................................................................................ 21
Lubrication ........................................................................................................ 21
Timer Adjustments ............................................................................................ 21
Cleaning and Repair ......................................................................................... 21
Solenoid and Diaphragm Valves....................................................................... 21
Filter Elements .................................................................................................. 21
Rotary Valve (Airlock) ....................................................................................... 21
Screw Conveyor................................................................................................ 21
Troubleshooting Pulse Jet Filters......................................................................... 22
Magnehelic Gauge Operation .............................................................................. 27
Introduction
AIRLANCO, along with all of our employees, thank you for selecting us to fulfill your needs for
environmental control equipment.
Pulse jet filters provide a mechanically simple, efficient, and economical means to separate
particulate from a gas stream. The absolute minimum of moving parts enhances the efficiency and
durability of the system. This manual will provide the information needed for an operator or
maintenance technician to understand the process of fabric filtration and the mechanical operation
of your AIRLANCO pulse jet filter. Understanding these basic principles will assure that this filter
will provide years of dependable service with minimum maintenance.
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Safety Precautions
Warnings
• Do not operate this equipment without guards, access doors, and covers secured.
• Lock out power before servicing this equipment.
• This equipment is automatically controlled and will start at any time without warning.
• Do not enter access plenum while system fan is operating: airflow can pull service door closed
causing severe injury or entrapment.
• OSHA considers some filter housings a confined space. Follow procedures set forth by your
safety administrator.
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Definitions
ACR Air to Cloth Ratio. The velocity that a gas moves through filter media.
Divide the gas volumetric flow rate (cfm) by the total area of filtration
media in (sq. ft.)
Can Velocity Upward speed of air moving through a filter housing (fpm). Divide the
gas volumetric flow (cfm) by the cross sectional area of the baghouse
(sq. ft.)
Cartridge Filter Filter element consisting of a pleated filter media supported on a steel
or plastic skeletal frame.
Clean Air Plenum Section of a baghouse directly above the tubesheet and filter bags or
cartridges.
Dew Point The temperature at which water vapor in a gas will condense into a
liquid state.
Filter Cake The accumulation of dust on a filter element before cleaning. This cake
assists in the filtration of dust.
Header The pressurized reservoir that contains the compressed air supply for
pulsing.
Inch of Water A unit of pressure equal to the pressure exerted by a column of water
one inch in height at a standard temperature. 27.7 in. wg. = 1psi.
Interstitial Velocity The apparent velocity of a gas as it passes through the filter element
matrix. It is found by dividing the gas flow rate (cfm) by the cross
sectional area of the filter housing less the area occupied by the filter
elements.
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Purge Pipe Pipe with holes in it that extends into a filter clean air plenum and
delivers cleaning air from the header to the filter elements.
Re-entrainment The phenomenon whereby dust is collected from the air stream and
then is returned to the air stream. Occurs when dust is pulsed from a
filter element and then caught by an upward moving air stream.
Seeding The application of a relatively coarse, dry dust to a filter element before
start-up to provide an initial filter cake for immediate high efficiency and
to protect filter elements from blinding.
Tubesheet The steel plate from which the filter elements are suspended. Separates
the clean air and dirty sections of the baghouse.
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As the dust cake builds on the filter element surface, it becomes increasingly difficult for the gas to
pass through the element. A differential pressure gauge mounted on the filter measures the force
required to move air through the filter media. Normal pressure drop for a filter will fall in the range of
1 to 5 inches of water after the elements are broken in. The differential pressure reading will
increase as the elements get dirty. The dust cake must eventually be removed from the filter
element surface or airflow will fall to unacceptable levels.
Pulse jet filters are continuous self-cleaning units. A high-pressure blast of clean, dry compressed
air is injected into each filter element at periodic intervals. This air is stored in a reservoir called a
header. Several purge pipes are attached to the header and extend into the clean air plenum above
rows of filter bags or cartridges. Holes are drilled in the purge pipes directly above each of the filter
elements. Several elements are cleaned by one purge pipe. A solid state timer controls a solenoid
that opens a diaphragm valve allowing air to flow from the reservoir into the purge pipe and filter
element. The element experiences a shock wave while air is forced through it in a direction
opposite to the dirty air flow. A portion of the dust cake will fall away from the bag into the filter’s
hopper. It is normal for some of the dust to re-entrain itself onto the filter element.
Mechanical Operation
AIRLANCO Pulse Jet Filters are available with continuous or "on demand" cleaning control.
Cleaning duration and frequency are adjustable on the timer board. Dwyer Photohelic® pressure
switches can be used to control the cleaning cycle, which will conserve energy, reduce element
wear, and lower emissions by maintaining a set pressure drop across the filter elements. Filter bags
are made from felted fibers and are supported on a rigid wire cage. Filter cartridges are made from
pleated filter media and supported on skeletal frames. The composition of the fiber will vary
depending on the dust and gas chemistry, temperature, and gas stream humidity. Consult
AIRLANCO engineering (800-500-9777) for further information on the characteristics and types of
available filter media.
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Dust is collected on the surface of the filter media and eventually forms a cake. When a pulse of
compressed air is injected into the filter element, a shock wave is induced that causes the dust
cake to break away. Some of this air will pass through the filter media in a reverse direction and
further separate the dust cake from it. The name "Reverse Pulse Jet" is derived from this cleaning
method. Separated dust falls into the hopper where it is removed through an airlock or other airtight
device. The airlock prevents air from entering the hopper through its discharge. Leakage at the
hopper's discharge will cause re-entrainment of dust onto the filter elements, which could contribute
to high differential pressures.
The solid state programmable timer is available with 3 to 32 output connections. A potentiometer is
provided for the adjustment of the pulse duration and frequency. Duration of the pulse is factory set
at 50 milliseconds. Frequency of the pulse is factory set at 10 to 15 seconds.
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Cleaning air passes from the header through a large diaphragm valve, through the purge pipe, then
into the filter element. This diaphragm valve is controlled by the timer board with a normally closed
solenoid valve (see illustration below).
VENT TO ATMOSPHERE
HEADER
AIR FLOW
FILTER ELEMENT
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AIRLOCK
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6
Solids are released to fall into the
filter hopper or bin.
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STRENGTH &
RESISTANCE
RESISTANCE
RESISTANCE
RESISTANCE
PROPERTIES
FILTRATION
OPERATING
ABRASION
RELATIVE
SOLVENT
TEMP °F
ALKALI
FLAME
COST
ACID
MATERIAL
Polypropylene E E E E P G 1 180
Acrylic G F G G P G 2 260
Polyester G G G E G E 1 275
Ryton E E E G E V 6 375
Nomex F G V G E E 4 425
Teflon E E E G E F 8 450
Fiberglass E F E P E F 3 500
P-84 V F V G E E 5 500
Polypropylene
This synthetic is available in both continuous filament and staple fiber form and is produced as
either a felt or woven material. Its major limitation is its low maximum continuous operating
temperature of 180°F (88°C). Oxidizing agents, copper, and related salts damage polypropylene.
Its primary benefit is that it is non-hygroscopic (does not chemically react with water). It exhibits
great resistance to static build-up and abrasion, and provides a slick surface for good dust cake
release during bag cleaning. Polypropylene is widely used in the food, detergent, chemical
processing, pharmaceutical, and tobacco industries.
Acrylic
These synthetic fibers offer good hydrolytic resistance over a limited temperature range, 260°F
(127°C) continuous, 275°F (135°C) surge. The homopolymer versions, such as Draylon T®
produced by Farbenfabriken Bayer AG, are normally recommended. Acrylic fibers are used in the
manufacture of ferrous and nonferrous metals, carbon black, cement, lime, fertilizers, and following
spray-dryers in coal-fired burners. They are also used extensively in wet-filtration applications.
Polyester
Today, polyesters are among the most widely used fabrics for general applications below 275°F
(135°C), their maximum continuous-use temperature. Their maximum surge temperature is about
300°F (149°C). Polyester fibers are produced in both filament and staple form and are available in
both woven and felted fabrics. The primary damaging agents are water (hydrolysis) and
concentrated sulfuric, nitric, and carbolic acids. They have good resistance to weak alkalies and fair
resistance to strong alkalies at low temperatures. They have good resistance to most oxidizing
agents and excellent resistance to most organic solvents.
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Ryton
This is a relatively new synthetic fiber with a moderate temperature range, 375°F (190°C)
continuous, 450°F, (232°C) surge. It will hydrolyze, but only at temperatures above 375°F. It has
excellent resistance to both acids and alkalies, which makes it very useful in combustion-control
applications. Its early applications have been on industrial coal-fired boilers, waste-to-energy
incineration (with and without spray dryers), titanium dioxide, and installations where Nomex does
not perform well due to chemical or hydrolytic attack.
Nomex
This is a commonly used fiber for applications in the 275-400°F (135-204°C) range. It is produced in
both filament and staple fiber form and is available as both woven and felted fabrics. It has
excellent thermal stability, shrinking less than 1% at 350°F (177°C). The fiber is flame resistant, but
when impregnated with combustible dusts, will support combustion that will melt and destroy the
o
fabric. Nomex will begin to hydrolyze at 375 F (190°C) when the relative humidity is 10% or greater.
Hydrolysis changes the normal white or gray fabric to a red-brown color. The presence of acids will
catalyze the hydrolysis process. Unacceptably short bag life will result where sulfur oxides (SOx)
and moisture are present and frequent dew point excursions occur, such as in coal-fired boilers.
Some acid-retardant finishes have been developed for Nomex, but have been found to improve bag
life by no more than 50%, leaving most bag life cycles unacceptably short.
®
Teflon (PTFE)
Teflon® is unique among synthetics in its ability to resist chemical attack across the entire pH range
throughout its operating temperature range of 450°F (232°C) continuous, to 500°F (260°C) surge.
This fluorocarbon fiber is non-adhesive, has zero moisture absorption, and is unaffected by mildew
or ultraviolet light. The primary shortcomings of Teflon® are its high cost and relatively poor
abrasion resistance. However, the higher cost can often be justified through longer bag life in
extremely corrosive atmospheres. Felted Teflon® is also produced in combination with staple glass
fibers and marketed by DuPont as Tefaire®. This combination produces some improved filtration
and flow characteristics. Applications of Teflon® include coal-fired boilers, waste-to-energy
incinerators, carbon black, titanium dioxide, primary and secondary smelting operations, and
chemical processing.
Fiberglass
Most fiberglass fabrics are woven from minute 0.00015 inch (.0038 mm) filaments. Many variations
of yarn construction, fabric weaves, and fabric finishes are available. It is also produced in a felted
form. Fiberglass has the highest operating temperature range available in conventional fabrics:
500°F (260°C) continuous, 550°F (288°C) surge. Above 500°F (260° C), the fiberglass itself is not
directly damaged, but the finish which provides yarn-to-yarn lubrication begins to vaporize, resulting
in accelerated mechanical wear of the glass fibers. Fiberglass is noncombustible, has zero moisture
absorption (cannot hydrolyze), has excellent dimensional stability, and has reasonably good
strength characteristics. Woven glass fabrics have high tensile strength characteristics but relatively
low flex strength, especially in the fill (circumference) direction of the bag, and low abrasion
resistance. Care must be taken to minimize flexing and rubbing. Fiberglass fabrics have relatively
good resistance to acids, but impurities in the glass fibers are attacked by hydrofluoric,
concentrated sulfuric, and hot phosphoric acids. They also have poor resistance to hot solutions of
weak alkalies, acid anhydrides, and metallic oxides. For these reasons, glass fabrics should not be
operated below the acid dew point. Fiberglass fabrics are used extensively with coal-fired boilers
and high temperature metals applications.
P-84
P-84 is an aromatic polymer fiber produced in felt form only. The unique shape of the fiber
produces improved capture efficiency characteristics. This fabric is specified at 500°F. Composites
are available that take advantage of the superior filtration characteristics of P-84 while reducing its
cost. Any of the previous felted materials can be combined with P-84 to produce a fabric composite
that exhibits the characteristics of both materials.
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Media Treatments
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Installation 800-500-9777
Filter
AIRLANCO pulse jet filters, depending on size, will be shipped either as complete units or in
sections. All units require the installation of the filter elements along with connections to 110 VAC
and compressed air. Larger filters are shipped in major sub assemblies that are bolted together at
the job site and set on the foundation. Refer to the general arrangement drawing for details on the
number of sub-assemblies and the extent of assembly required for your unit.
Compressed Air
AIRLANCO pulse jet filters having bags and cages require 90-100 psi clean (5 micron filter), dry
(dew point -40°F), compressed air. Cartridge filters require 60 psi max. This supply is connected to
the filter header. The general arrangement drawing will note the location and pipe size for the
compressed air feed.
Lubrication
There are no lubrication requirements on a pulse jet filter. However, discharge devices such as a
rotary airlock will require lubrication. Refer to the specific manuals for lubrication of this equipment.
the tubesheet.
STAINLESS STEEL SNAP BAND
Step 2
Fold the snap band (bag top) to insert it into the
tubesheet hole.
GROUND WIRE PLACED
Step 3 BETWEEN BAG CUFF
AND TUBESHEET
Fit the groove of the snap band to the edge of
the tubesheet and allow the band to snap into
place.
Step 4
Check the fit of the snap band. It should fit
securely all around with no wrinkles in the snap
band. The top of the bag should be above the WIRE CAGE
tubesheet approximately 3/8”.
Step 5
Slide the cage into the bag until it rests on the tubesheet.
Step 1
BAG CUP
Before entering the filter, slide the
GROOVE
clamp band over the rubber collar
at the top end of the cartridge.
CLAMP BAND
Step 2
LIP
Step 4
Step 1
BAG CUP
Step 2
SPLIT TOP
CAGE COLLAR
Fold top 3" of bag and ground strip
(if supplied) into cage.
Step 4
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OUTSIDE
CARTRIDGE OPEN END
WING NUTS PLATE COLLAR
WELDED
STUDS
Check the sealing gaskets on the cartridge before installation. They should be secure on both ends.
Loose gaskets may be re-attached with silicone caulk. Minor damage may be repaired with silicone
caulk. Major damage will require replacement of the gasket. Contact AIRLANCO (800-500-9777)
for replacement parts.
Insert the cartridge into the cartridge plate hole. Avoid contact between pleated media and edges,
as this could damage the media. Align the flange holes with the studs in the cartridge plate. Tighten
the wing nuts by hand until the flange touches the cartridge plate, fully compressing the gasket. Do
not use tools.
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R INSTALLATION INSTRUCTIONS
Explosion Vents
CORPORATION
06-308
WARNING
• Read these instructions carefully and completely
before attempting to unpack, install or service the
explosion vent.
• Handle the explosion vent with extreme care. DO
NOT bend, poke, or in any way distort the explosion
vent.
• Do not locate vent assembly where personnel are
exposed to the vent or the area above or in front of the
vent, as they may be injured by the release of pressure,
flame, noise, particles, and/or process material.
• Locate the explosion vent so that the discharge does
not ignite other combustibles, resulting in an ensuing
fire or secondary explosion.
• Interfacing equipment and/or machinery must also be
protected.
• Flow arrows on round explosion vent tags, or explosion
vent tag for square and rectangular vents must be
directed to the atmospheric side of the process.
Provisions shall be made to prevent personnel from
standing or walking on vents, as they risk falling
through. 4. Two personnel are recommended for handling of all
• The vent opening is to be left free and clear. Nothing, vents larger than 24” x 30” (600 x 1000 mm)
i.e. goods or products, is allowed to obstruct the vent (rectangular) and 30” (800 mm) (round) or larger.
area as this will decrease vent efficiency. 5. CV-SF vents require vent frames with back-up bars to
• Install the enclosed DANGER sign in a conspicuous properly function (consult Fike for design
location near the zone of potential danger. requirements).
GENERAL INSTALLATION
An explosion vent is a pressure relief device, designed to WARNING: The vent opening should be left free and
give an instantaneous opening at a predetermined clear. Do not insulate any part of the explosion
pressure. Its purpose is to protect the equipment from vent or frame without consulting Fike.
excessive pressures caused by dust or gas deflagrations.
Important: When explosion vents are installed
INSPECTION/PREPARATION horizontally, the use of drainage/weep holes in the
WARNING: Always handle the explosion vent with holddown frame is required.
extreme caution. Handle the explosion vent by its
edges only. Damage to the functional area (center) 1. Use base/inlet of explosion vent frame as a template
or seat area of the explosion vent may adversely to indicate placement of explosion vent on the vessel
affect the performance of the explosion vent. Read or duct to be protected.
the explosion vent tag completely before installing 2. Cut the vessel or duct opening to the marked size.
to confirm that the size and type are correct for your The marked size should match the size identified on
system. the vent tag.
3. Weld or bolt the inlet angle frame to the vessel or
1. Carefully remove the explosion vent from its packaging duct.
container.
2. Inspect the explosion vent for damage. Important: The explosion vent frame must be installed
3. If foreign material is present, carefully clean the such that the seat area is flat and bolt holes remain
explosion vent with a solvent that is compatible with perpendicular (square and rectangular vent frames) or
your media. circular (round vent frames).
India Pvt. Ltd., +91-20-5453336, sameerp@pn2.vsnl.net.in | Fike Japan Corp., +81-3-3595-1291, office@fikejapan.co.jp | Fike Asia Pacific, Malaysia, +60 (3) 7859-1462, fikeap@fike.com
4. If sealing is a particular concern due to the nature of
Canada Inc., 905-681-3100, fikecanada@fike.com | Fike Europe B.v.b.a., Belgium, +32-14-210031, fike-europe@fike.com | Fike Latina Ldta, Brasil, +55-11-45251277,vendas@fike.com.br
the process, apply a process compatible silicone
sealant or gasket to provide seal between explosion
vent and inlet frame.
5. If using a gasket, select a gasket material that is
compatible with the process, with a suggested
thickness of 1/16" (1.5 mm) maximum. The gasket
United Kingdon, +44-1-622-677081, sales@fike.co.uk | Fike France, +33-1-30-31-31-32, Fike.france@fike-france.fr | Fike Deutschland, +49-621-32-1670, info@fike.de |
is to have the same inside diameter and outside
diameter as the explosion vent frame.
6. Install the explosion vent and outlet flange aligning
the bolt holes. DO NOT force the explosion vent hole
alignment.
7. Apply light oil to the threads and install the nuts and
bolts hand tight.
8. Torque each bolt to the value identified on the explosion
vent tag.
BURST INDICATOR
The explosion vents can have as an option an integrated
electric burst indicator designed for intrinsically safe
service. Refer to Burst Indicator Instructions / Drawing for
electrical and dimensional specifications.
Fike
CORPORATION
P/N 06-308-1-2 Copyright 2004 by Fike Corporation. All rights reserved.
800-500-9777
Operation
Proper startup and shutdown procedures are very important in the successful operation of a bag
house filter. A typical ambient air dust collection system should follow this sequence of operation.
1. Start the dust removal system that transfers collected material from the filter
hopper. This could include rotary airlocks, pneumatic conveying equipment, etc.
This step is not applicable for Style II bin vent filters.
2. Start the bag house cleaning mechanism. Before starting additional equipment, let
the cleaning mechanism run long enough to allow the filter temperature and
humidity to stabilize with ambient conditions and to remove any material that may
have been left from the previous day’s operation. This is most important in high
humidity climates.
Reverse the order of the above sequence to shut down the bag house.
3. Shut down the bag house cleaning mechanism after allowing the collected material
to be discharged from the collector.
4. Shut down the dust removal system that transfers material from the filter hopper
(not applicable for Style II bin vent filters).
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Maintenance
Very little maintenance is required to achieve maximum efficiency and life from your AIRLANCO
pulse jet filter. The following items should be periodically serviced.
Lubrication
Pulse jet filters have no lubrication requirements.
Timer Adjustments
Do not change the timer adjustments until the filter has had several weeks to stabilize. This break-in
period is required for the filter media to develop a stable dust cake. After the break-in period, the
pulse interval can be increased in order to conserve energy and compressed air. Increase the pulse
interval by adjusting the potentiometer clearly marked on the timer board. Adjust in 5 second
increments allowing 24 hrs of operation between adjustments. Observe the differential pressure of
the unit after 24 hrs. The pulse interval can be extended until an increase in differential pressure is
observed in the filter. Do not change the pulse duration. It should be 40 to 50 milliseconds for
best results.
Dust may enter the clean air plenum through a leaking or broken filter element. Remove
accumulated dust from clean air plenum and replace filter element immediately. Dust in the clean
air side of a filter element will reduce the life and performance of the element.
Filter Elements
Filter elements do not require any periodic maintenance. However, at some point the elements will
require replacement. This will be indicated by persistent high differential pressure across the
elements. Many factors affect the life of filter elements. Refer to the section on troubleshooting if
low element life or persistent wear problems are evident.
Screw Conveyor
The roller chain drive should be kept tight enough so that the chain cannot "climb the sprocket" and
should be oiled lightly once per month. The auger bearings have been factory pre-lubricated with
high quality grease and for normal conditions of service require no further lubrication. Periodic
lubrication may be advisable when service is abnormal with respect to speed, temperature,
exposure to moisture, dirt, or corrosive chemicals, or where extremely long life is required. Remove
pipe plug and replace with a standard grease fitting to lubricate.
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Customer Name
Location
Contact Name
Email Address
Please provide a complete description of the problem and a detailed description of the system layout.
Are the airlock and discharge auger operating, and in the correct rotation?
Does the filter have an adequate supply of compressed air, and is it turned on?
Is the compressed air supply regulated to 90-100 PSIG for bags or to 60 PSIG for cartridges?
Check the tubing between the solenoid valves and diaphracm valves for cracks or splits.
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Bad Gauge
Check the gauge by blowing into it. Do not use compressed air that could damage the gauge.
Replace the gauge if the needle does not move.
Media Blinding
Excessive moisture is the most common cause of blinding. High humidity, condensation, and leaks
in the duct are typical sources. In high humidity areas, the filter should be operated under no load
until air temperatures stabilize. The air stream temperature crossing the dew point, either from
ambient high humidity or from process moisture, causes condensation. It may be necessary to pre-
heat and insulate the filter to avoid dew point issues. Duct leaks are found by inspection and routine
preventive maintenance.
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Holes in Bags
Replace all bags. See section on poor bag life.
Blank-Out Plugs
Plugs may be missing or improperly installed. Refer to the instruction manual for correct installation.
Holes in Bags
Replace all bags. See section on poor bag life.
Blank-Out Plugs
Plugs may be missing or improperly installed. Refer to the instruction manual for correct installation.
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Problem: Poor Bag Life
Abrasion
Provide an inlet transition to make use of the full inlet area. Stubbing a duct onto a plate on the inlet
will result in high velocity. Do not mount a duct elbow directly on the filter inlet, as this will cause
eccentric loading and potentially damaging airflows.
Damaged Cages
Filter cages that are bent, have broken wires, or have corrosion will cause premature failure of the
filter bags. Inspect and replace as soon as possible. Corrosion problems may require coated or
stainless steel cages.
Media Blinding
Excessive moisture is the most common cause of blinding. High humidity, condensation and leaks
in the duct are typical sources. In high humidity areas, the filter should be operated under no load
until air temperatures stabilize. The air stream temperature crossing the dew point, either from
ambient high humidity or from process moisture, causes condensation. It may be necessary to pre-
heat and insulate the filter to avoid dew point issues. Duct leaks are found by inspection and routine
preventive maintenance.
Airlock/Auger Speed
If your filter is equipped with an auger/airlock combination slave drive and operating conditions have
changed, the airlock/auger speed may need to be increased.
The above is intended as a quick reference for common problems that may be
encountered with a pulse jet dust filter. If you are experiencing any difficulties that
are not covered here or have any questions concerning your AIRLANCO filter,
complete the worksheet on page 21 and contact AIRLANCO at www.airlanco.com
or at 800-500-9777.
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TOP PLENUM
1/4" TUBING
CLEAN AIR
EXHAUST TUBESHEET
HIGH PRESSURE
DIRTY AIR HOUSING
(BAG HOUSE)
4 6
BAGHOUSE 2 8
10
0
MAGNEHELIC
FILTER BAGS
OR CARTRIDGES
LOW PRESSURE
CLEAN AIR
DISCHARGE CONE (TOP PLENUM)
DIRTY AIR
ZERO SET
INLET
FILTERED MATERIAL
DISCHARGE
The Magnehelic® gauge is used to measure the differential pressure between the clean gas side
(top plenum) and the dirty gas side of the baghouse. It measures the force required to pass air
through the filter media.
Normal pressure drop for a filter will fall in the range of 1 to 5 inches of water after the elements
establish a dust cake. The differential pressure reading will increase as the elements get dirty.
Eventually, the dust cake must be removed from the filter element surface or air flow will fall to
unacceptable levels.
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CONTROL SWITCH
CONTACTS SOLID STATE
TIMER BOARD
EXTERNAL PRESSURE
SWITCH CONTACTS OFF & ON TIME
HIGH LOW
ADJUSTMENTS
NC NC NC
(FACTORY SET)
NO NO NO NO JUMPERS
COM COM
120 VAC
L1 L2
PROGRAM WIRE
3A FUSE
PHOTOHELIC SWITCH
3000 SERIES STYLE HH
SOLENOID
C 1 2 3 4 VALVES
PREWIRED AT FACTORY
L1 120 VAC L2
SWITCH LOGIC
PROGRAM WIRE
3/4
3A FUSE C 1 2 3 4
L1
120 VAC (BY INSTALLER) L2
SOLENOID VALVES
(PREWIRED AT FACTORY)
PROGRAM WIRE
N.C.
3A FUSE
C 1 2
L1
N.O. 120 VAC (BY INSTALLER) L2
SOLENOID VALVES
LIMIT SWITCH (PREWIRED AT FACTORY)
SHOWN IN DOOR
OPEN POSITION
(PREWIRED AT FACTORY)
TIMER BOARD
JUMPER
L1 L2 13
21
DOOR
LIMIT SWITCH
22 14
95 T1
T1 2 1 L1460VAC
NC T2
T2 4 3 L2460VAC
TO T3
FAN T3 6 5 L3460VAC
A2 A1
L2 120VAC L1 120VAC