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HelixDeltaDShaftReport AS1403ExamplePage45

This document contains calculations for the pulley shaft of conveyor CV 101. It details specifications like the pulley diameter, mass, belt tensions, shaft material properties, and bearing types. The calculations determine the bending moments and stresses on the shaft at different points as well as the required shaft diameters. The selected shaft diameters are 280mm at the bearing, 300mm at the locking element.

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Ravi Yogi
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110 views2 pages

HelixDeltaDShaftReport AS1403ExamplePage45

This document contains calculations for the pulley shaft of conveyor CV 101. It details specifications like the pulley diameter, mass, belt tensions, shaft material properties, and bearing types. The calculations determine the bending moments and stresses on the shaft at different points as well as the required shaft diameters. The selected shaft diameters are 280mm at the bearing, 300mm at the locking element.

Uploaded by

Ravi Yogi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Helix Pulley Shaft Calculation - AS1403

Technologies

Helix Technologies Pty Ltd


Project AS 1403 Example Calculation Designed By P Burrow
Project No See Page 45 Design Date 27 July 2007

Conveyor Number CV 101


Pulley Description As 1403 Example Pulley Type Drive
Belt Speed 3 m/s Torque Reversals Yes
Pulley Diameter O/Steel 1046 mm Design Factor of Safety 1.2
Pulley Lagging thickness 12 mm Belt Tension T1 Start 516.25 kN
Pulley Mass 5,286 kg Belt Tension T2 Start 320.59 kN
Shaft Bearing Centres 2,134 mm Belt Tension T1 Run 300 kN
Locking Element Centres 1,420 mm Belt Tension T2 Run 200 kN
Bearing Housing Type SSN/SD Belt Wrap Angle 180 degrees
Shaft Material CS1020 Belt Contact Angle to T1 0 degrees
Shaft UTS 410 MPa Locking Element Type RFN7012
Shaft Endurance Limit 185 MPa Locking Elem. k factor fig.6 1.3
Shaft Modulus 'E' 207,000 MPa Bearing k factor AS1403 fig.5 1.5
Shaft Size factor, Ks fig.1 1.78 Correction factor AS1403 fig.3 0.130
Corr.factor kstep AS1403 fig.4 1.37

Single or Dual Drive Dual Has Torque Arm No


Gearbox assembly mass 12500 kg Drive Thrust Orientation Leading

Dimension h 0 mm
Dimension L1 Torque Arm 4200 mm
Dimension L2 COG to Shaft 1900 mm
O/hung Lever Arm end A 990.5 mm
O/hung Lever Arm end B 990.5 mm

Half Resultant Load, run 250 kN Half Resultant Load, start 418.42 kN
Bearing Designation 22260 Calculated Bearing Life L10h 418,810 hrs
Torque on Shaft 52,339.05 Nm Bending Moment at Bearing 78.86 kNm
Lock. Elem Torque Rating 153,000 Nm Bending Moment at Shoulder 128.63 kNm
Bending Moment at Locking 164.8 kNm
Element
Bearing Diameter Selected 280 mm Calculated Dia at Bearing D2 250.8 mm
Shaft Shoulder Radius R1 20 mm Calculated Dia at Shoulder D3 278.5 mm
Selected Dia at Locking 300 mm Calculated Dia at Locking 295.1 mm
Element Element D4
Shaft Dia at centre D6 300 mm Linear Deflection 0.817 mm
Shaft Linear Deflection 0.038 % brg span Angular Deflection 0.0008 radians

Bearing Crs 2,134


Locking Crs 1,420
R = 20

990.5 254.32 990.5

357

www.helixtech.com.au Page 1
Helix Pulley Shaft Calculation - AS1403
Technologies

Helix Technologies Pty Ltd


Project AS 1403 Example Calculation Designed By P Burrow
Project No See Page 45 Design Date 27 July 2007

Bending Moment Diagram


CV 101 - Drive
200

180
Bending Moment, kNm

160

140

120
Vertical
Horizontal
100 Resultant

80

60

40

20

0
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000

Shaft Length, mm

Bearing Crs 2,134


Locking Crs 1,420
R = 20

990.5 254.32 990.5

357

www.helixtech.com.au Page 2

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