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    Sample PQR

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    This document provides an example of a Procedure Qualification Record (PQR) used to document the qualification of a welding procedure. The PQR includes sections to record information about the joint details, base metals, filler metals, welding positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, welding parameters, test results, and certification of the procedure qualification.

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    Download as PDF, TXT or read online from Scribd

    Sample PQR

    Uploaded by

    udaysrp
    2K views2 pages
    This document provides an example of a Procedure Qualification Record (PQR) used to document the qualification of a welding procedure. The PQR includes sections to record information about the joint details, base metals, filler metals, welding positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, welding parameters, test results, and certification of the procedure qualification.

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    Sample Pqr

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    This document provides an example of a Procedure Qualification Record (PQR) used to document the qualification of a welding procedure. The PQR includes sections to record information about the joint details, base metals, filler metals, welding positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, welding parameters, test results, and certification of the procedure qualification.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views2 pages

    Sample PQR

    Uploaded by

    udaysrp
    This document provides an example of a Procedure Qualification Record (PQR) used to document the qualification of a welding procedure. The PQR includes sections to record information about the joint details, base metals, filler metals, welding positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, welding parameters, test results, and certification of the procedure qualification.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    of 2

    AWS B2.1/B2.

    1M:2009

    SAMPLE PROCEDURE QUALIFICATION RECORD (PQR)


    for SAW, SMAW, GMAW, GTAW, FCAW

    Company_____________________________________ Approved by _____________________________________


    Approved by (Signature Required)
    PQR No. _____________________________________ Date ___________________________________________
    Welding Process(es) ____________________________ Type(s) _________________________________________
    (Manual, Semiautomatic, Automatic, Robotic, Mechanized)
    Joints (see 4.14.1)
    Joint Type ____________________________________ Joint Details
    Backing ______________________________________
    Backing Material (Type)__________________________
    Groove Angle _________________________________
    Root Opening Radius: U J
    Root Face ____________________________________
    Backgouging: Yes No
    Backgouging Method ___________________________

    Sketches, production drawings, welding symbols, or written


    description should show the general arrangement of
    the parts to be welded. Where applicable, the root
    details of the weld groove may be specified.

    Base Metals (see 4.14.2)


    M-No. _________________ Group No. ____________ or to M-No. _____________ Group No. _______________
    Specification Type and Grade _____________________ to Specification Type and Grade ______________________
    Thickness Range of Base Metal: Groove___________________________ Fillet___________________________
    Pipe Diameter Range: Groove___________________________ Fillet___________________________
    Other ___________________________________________________________________________________________
    _______________________________________________________________________________________________

    Filler Metals (see 4.14.3)


    Filler Metal F-No._______________________________ Other ___________________________________________
    AWS Classification _____________________________ AWS Specification_________________________________
    Weld Metal Analysis A-No. _______________________ Other ___________________________________________
    Filler Metal Size________________________________ Electrode Flux (Class)______________________________
    Weld Metal Thickness ___________________________ Flux Trade Name__________________________________
    Consumable Insert _____________________________ Other ___________________________________________

    Positions (see 4.14.4) Preheat (see 4.14.5)


    Position(s) of Groove____________________________ Preheat Temperature (Min.) _________________________
    Position(s) of Fillet______________________________ Temperature (Max.)________________________________
    Weld Progression ______________________________
    PWHT (see 4.14.6)

    Temperature __________________________________ Time ___________________________________________

    Shielding (see 4.14.7)


    Torch Shielding Root Shielding Trailing Environmental Shielding
    Gas(es)
    Composition
    Flow Rate

    Figure F.3—Example of a Procedure Qualification Record

    269
    AWS B2.1/B2.1M:2009

    Electrical Characteristics and Welding Parameters


    (see 4.13.8) Other Variables (see 4.14.9)
    Current Type/Polarity____________________________ Cup or Nozzle Size ________________________________
    Pulsing: Yes No Collet Body or Glass Lens
    Current (Range) _______________________________ Cleaning Method__________________________________
    Voltage (Range) _______________________________ Technique: Stringer or Weave Bead
    Wire Feed Speed (Range) _______________________ Number of Electrodes ______________________________
    Travel Speed (Range) ___________________________ Number of Passes per Side _________________________
    Tungsten Electrode Size/Type_____________________ Other ___________________________________________
    Transfer Mode _________________________________ _______________________________________________
    Pulsing Parameters _____________________________ _______________________________________________
    Heat Input ____________________________________ _______________________________________________
    Other ________________________________________ _______________________________________________

    Test Results
    Visual Test Results ________________________________________________________________________________
    _______________________________________________________________________________________________
    _______________________________________________________________________________________________

    Tensile Results
    Results
    Specimen Yield Yield Tensile Tensile Failure Type
    No. Width Thickness Area Load Strength Load Strength and Location

    Guided Bend Tests Qualification Results for Toughness Application


    Type and Figure Number Type and Figure Number

    Results Results

    Fillet Weld Tests Other Tests


    Type and Figure Number Type and Figure Number

    Results Results

    We, the undersigned, certify that the statements in this record are correct and the test welds were prepared, welded,
    and tested in accordance with the requirements of AWS B2.1/B2.1M, ( __________), Specification for Welding Procedure
    and Performance Qualification. (year)

    Manufacturer or Contractor __________________________________________________________________________

    Date ________________________ By ____________________________ ______________________________


    Please Print Signature Required

    Permission to reproduce granted by the American Welding Society.

    Figure F.3 (Continued)—Example of a Procedure Qualification Record

    270

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