Bunker Design
Bunker Design
h1= Ph1
3.6
W1
B
PH3
PH2
R1 W2
h2=
2.167 26.37 W3 26.37 52
degree degree 25.62 degree 25.62
degree degree
O PH4 O'
C 1.039
b1= 0.400
1.074
1.239 2.5
b2=
0.2
Design temperature of ash hopper= 270.00 degree Depth Below the levelled surface of the maximum possible fill Zo
Thickness of Plate= 6.00 mm
During Filling Zof= 3.420 m
Density of material flowing(ϱ)= 1.00 T/m3 During Emptying Zoe= 2.196 m
horizontal cross sectional area(A)= 12.68 m2 Self Weight of Hopper per Unit Area
Perimeter of cross section(U)= 15.052 m Weight of Hopper plate per unit area 0.0942 T/m2
Force Calculations
At 'B'
Horizontal pressure during filling Ph fb = 1.11 T/m2
Horizontal pressures during emptying Pe fb = 1.77 T/m2
Horizontal press. At B (Ph)b = MAX(ph fb,Pe eb)
1.77 T/m2
At 'C'
Horizontal press. During filling ph fc = 1.39 T/m2
Horizontal press. During emptying ph fe = 2.04 T/m2
Horizontal press. At C (Ph)c = MAX(ph fc,Pe ec)
2.04 T/m2
Total Horizontal Loads due to the pressure Ph
At 'B'
vertical pressure during filling pv fb = 2.23 T/m2
vertical pressure during emptying pv eb = 1.77 T/m2
Vertical pressure dueto self weight of material = 3.60 T/m2
At 'C'
vertical pressure during filling pv fc = 2.79 T/m2
vertical pressure during emptying pv ec = 2.04 T/m2 Summary of Forces at B & C
Vertical pressure dueto self weight of material = 5.77 T/m2
Tangential
Normal Component
Horizontal Vertical Component( (Trough
Location Pressure(Ph) Pressure(Pv) trough wall) Wall)
Verticla pressure at B (Pv)c = MAX(pvfb,pveb,vw)
5.77 T/m2 B 1.77 3.60 2.174 0.813
Vertical Reaction at B C 3.60 5.77 2.817 1.570
Vertical Reaction R1 = 6.18 T/m
Thickness of plate(t)= 6 mm
Design of vertical main stiffenr(plate region) Design of horizontal secondary stiffenr(plate region)
Selected member size MC150 (Channel) Lxx = 3.60 m Selected member size FB50x6 (Angle) Lxx = 0.75 m
Duct plate thickness, t = 6.00 mm Lyy= 2.18 m Duct plate thickness, t = 6.00 mm Lyy= 0.00 m
Width of the plate b = 32t+B = 267 mm A(plate) = 16.02 cm Width of the plate b =32 t + tw = 192 mm A(plate) = 11.52 cm
Member properties Weight = 16.80 Kg/m B = 75.00 mm Member properties Weight = 2.36 Kg/m B = 6.00 mm
A(member) = 21.30 cm2 ; D = 150.00 mm A(member) = 3.00 cm2 ; D = 50.00 mm
tw = 5.70 mm Tf = 9.00 mm tw = mm Tf = mm
Ixx = 788.00 cm4 ; Iyy = 103.00 cm4 Ixx = 6.25 cm4 ; Iyy = cm4
Total Area A = 37.32 cm2 ; D/T= 16.67 Total Area A = 14.52 cm2 ; D/T= #DIV/0!
C.G from plate (bottom) y1 = 4.75 cm USE THIS EXCLUSIVELY C.G from plate (bottom) y1 = 1.89 cm USE THIS EXCLUSIVELY
C.G from top y2 = 10.85 cm Zxx(min) = 123.96 cm3 C.G from top y2 = 3.71 cm Zxx(min) = 11.05 cm3
Ixx (comp) = 1345.00 cm4 ; Zxx(max) = 283.16 cm3 ; Ixx (comp) = 41.00 cm4 ; Zxx(max) = 21.69 cm3 ;
Iyy (comp) = 1054.71 cm4 ; Iyy (comp) = cm4 ;
ryy = 5.32 cm rxx= 6.00 cm ryy = 0.00 cm rxx= 1.68 cm
Lyy/Ryy = = 41 Lxx/Rxx= 59.97 Lyy/Ryy = = #DIV/0! Lxx/Rxx= 44.63
max Lyy= 2.179612 max Lyy= 0
Z for trail member > zreq Design Safe Z for trail member > zreq Design Safe
DESIGN OF HORIZONTAL BEAM
Design pressure p = 10.42 kN/m2 presure varies according to the elevation of beam Design pressure p = 10.42 kN/m2
10.42 Stiffener length(L1) = 4.98 m 10.42 Stiffener length(L2) = 2.55 m
Udl on the beam w = 10.42 kN/m Udl on the beam w = 10.42 kN/m
Effective length L = 4.98 m Spacing between vertical members Effective length L = 2.55 m Spacing between vertical members
Maximum Bending Moment M = wl2/8 Maximum Bending Moment M = wl2/8
= 32270.45 N-m = 8454.620 N-m
Selected member size MC250 (Channel) Lxx = 4.98 m Selected member size MC150 (Channel) Lxx = 2.55 m
Duct plate thickness, t = 6.00 mm Lyy= 1.92 m Duct plate thickness, t = 6.00 mm Lyy= 2.18 m
Width of the plate b = 32t+B = 272 mm A(plate) = 16.32 cm Width of the plate b = 32t+B = 267 mm A(plate) = 16.02 cm
Member properties Weight = 30.60 Kg/m B = 80.00 mm Member properties Weight = 16.80 Kg/m B = 75.00 mm
A(member) = 39.00 cm2 ; D = 250.00 mm A(member) = 21.30 cm2 ; D = 150.00 mm
tw = 7.20 mm Tf = 14.10 mm tw = 5.70 mm Tf = 9.00 mm
Ixx = 3880.00 cm4 ; Iyy = 211.00 cm4 Ixx = 788.00 cm4 ; Iyy = 103.00 cm4
Total Area A = 55.32 cm2 ; D/T= 17.73 Total Area A = 37.32 cm2 ; D/T= 16.67
C.G from plate (bottom) y1 = 9.33 cm USE THIS EXCLUSIVELY C.G from plate (bottom) y1 = 4.75 cm USE THIS EXCLUSIVELY
C.G from top y2 = 16.27 cm Zxx(min) = 354.39 cm3 C.G from top y2 = 10.85 cm Zxx(min) = 123.96 cm3
Ixx (comp) = 5766.00 cm4 ; Zxx(max) = 618.01 cm3 ; Ixx (comp) = 1345.00 cm4 ; Zxx(max) = 283.16 cm3 ;
Iyy (comp) = 1217.18 cm4 ; Iyy (comp) = 1054.71 cm4 ;
ryy = 4.69 cm rxx= 10.21 cm ryy = 5.32 cm rxx= 6.00 cm
Lyy/Ryy = = 41 Lxx/Rxx= 48.76 Lyy/Ryy = = 41 Lxx/Rxx= 42.44
max Lyy= 1.923183 max Lyy= 2.179612
Z for trail member > zreq Design Safe Z for trail member > zreq Design Safe
Design of hopper vertical main stiffener:
Spacing
Length of between Span of Max load on the
S.NO DESCRIPTION stiffener stiffeners stiffener stiffenr
Section Section
UdLon Moment modulus modulus Seclected
Beam calc required provided ection Check
S.No Description unit Value Value Value Value Value Value Value Value Value Value Value
2
3 1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
4 2 Plate width, b= 16t+B+16t cm 23.20 24.20 25.70 26.70 26.70 26.70 27.20 27.20 28.20 29.20 29.20
5 3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
6 4 Plate area = A1 cm² 13.92 14.52 15.42 16.02 16.02 16.02 16.32 16.32 16.92 17.52 17.52
20 18 Zx(max) = Ixx/Y cm³ 88.99 139.22 207.64 283.00 351.11 423.36 518.13 618.36 810.18 1031.64 1285.85
21 19 Zx(min) = Ixx/(t+D-Y) cm³ 27.29 48.05 81.90 123.96 165.86 212.93 277.20 354.23 488.16 650.27 856.05
22 20 Rxx = √{Ixx/(A1+A2)} cm 2.71 3.76 4.89 6.00 7.06 8.10 9.17 10.21 12.14 14.05 16.02
23 21 Iyy= Iy1+Iy2 cm 4
637.26 735.32 909.83 1054.71 1073.71 1092.71 1194.18 1217.18 1434.29 1678.85 1752.85
24 22 Ryy = √{Iyy/(A1+A2)} cm 5.26 5.25 5.32 5.32 5.12 4.95 4.91 4.69 4.76 4.83 4.64
MB100 MB125 MB150 MB175 MB150 MB200 MB225 MB250 MB300 MB350 MB400 MB450 MB500
S.No Description unit Value Value Value Value Value Value Value Value Value Value Value Value Value
1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
2 Plate width, b= 16t+B+16t cm 24.20 26.20 26.70 27.70 26.70 29.20 30.20 31.70 33.20 33.20 33.20 34.20 37.20
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 14.52 15.72 16.02 16.62 16.02 17.52 18.12 19.02 19.92 19.92 19.92 20.52 22.32
18 Zx(max) = Ixx/Y cm³ 137.90 214.92 274.89 362.29 274.89 481.44 619.69 779.21 1064.19 1318.00 1640.45 2064.75 2672.47
19 Zx(min) = Ixx/(t+D-Y) cm³ 45.53 84.70 112.91 168.08 112.91 240.65 343.00 455.19 660.47 854.92 1121.65 1468.10 1952.95
20 Rxx = √{Ixx/(A1+A2)} cm 3.74 4.93 5.96 7.07 5.96 8.27 9.39 10.52 12.60 14.60 16.59 18.63 20.69
21 Iyy= Iy1+Iy2 cm 4
721.52 937.74 998.51 1139.40 998.51 1381.85 1595.18 1927.75 2315.72 2367.72 2451.72 2834.08 3943.94
22 Ryy = √{Iyy/(A1+A2)} cm 5.28 5.35 5.33 5.23 5.33 5.35 5.25 5.38 5.43 5.23 4.99 5.01 5.44
MB550 MB600 UC152X152X23 UC152X152X30 UC152X152X37 UC203X203X46 UC203X203X52 UC203X203X60
S.No Description unit Value Value Value Value Value Value Value Value
1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
2 Plate width, b= 16t+B+16t cm 38.20 40.20 34.42 34.49 34.64 39.56 39.63 39.78
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 22.92 24.12 20.65 20.69 20.78 23.74 23.78 23.87
18 Zx(max) = Ixx/Y cm³ 3334.86 4181.21 406.84 471.89 526.97 828.31 891.56 967.73
19 Zx(min) = Ixx/(t+D-Y) cm³ 2530.40 3258.60 184.33 246.30 302.64 487.25 551.45 631.54
20 Rxx = √{Ixx/(A1+A2)} cm 22.72 24.82 6.35 6.70 6.89 8.82 8.96 9.06
21 Iyy= Iy1+Iy2 cm 4
4617.15 5898.24 2438.93 2611.40 2784.28 4643.56 4890.02 5212.49
22 Ryy = √{Iyy/(A1+A2)} cm 5.46 5.72 6.99 6.65 6.40 7.51 7.37 7.21
UC203X203X71 UC203X203X86 UC254X254X73 UC254X254X89 UC254X254X107 UC254X254X132 UC254X254X167 UC305X305X97
S.No Description unit Value Value Value Value Value Value Value Value
1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
2 Plate width, b= 16t+B+16t cm 39.84 40.11 44.66 44.83 45.08 45.33 45.72 49.73
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 23.90 24.07 26.80 26.90 27.05 27.20 27.43 29.84
18 Zx(max) = Ixx/Y cm³ 1096.25 1244.12 1435.49 1639.15 1859.42 2184.52 2639.16 2178.12
19 Zx(min) = Ixx/(t+D-Y) cm³ 758.54 913.53 956.15 1163.44 1391.63 1723.10 2186.68 1525.81
20 Rxx = √{Ixx/(A1+A2)} cm 9.33 9.47 11.16 11.38 11.54 11.80 12.12 13.57
21 Iyy= Iy1+Iy2 cm 4
5698.75 6353.47 8361.75 9361.81 10508.59 12188.22 14648.47 13457.30
22 Ryy = √{Iyy/(A1+A2)} cm 7.06 6.88 8.35 8.18 8.03 7.90 7.81 9.38
UC305X305X118 UC305X305X137 UC305X305X158 UC305X305X198 UC305X305X240 UC305X305X283
Plate moment of inertia about X-X Plate moment of inertia about X-X
5 axis = Ix1 cm4 axis = Ix1 0.48
Plate moment of inertia about Y-Y Plate moment of inertia about Y-Y
6 axis = Iy1 cm4 axis = Iy1 951.71
7 Member size - Member size MC150
8 Member weight Kg/m Member weight 16.80
9 Member depth = D cm Angle depth = D 15.00
10 Member width = B cm Angle width = B 7.50
11 C.G of the menber = Y' cm Angle thickness = s 0.57
12 Y2 = t+Y' mm C.G of the menber = Y' 7.50
13 Member area = A2 cm² Y2 = t+Y' 8.10
L110x110x10 16.6 21.1 110 110 10 10 3.09 240 240 3.37 3.37
L110x110x12 19.7 25.1 110 110 12 12 3.17 281 281 3.35 3.35
L110x110x16 25.7 32.8 110 110 16 16 3.32 357 357 3.3 3.3
L130x130x10 19.7 25.1 130 130 10 10 3.59 405 405 4.02 4.02
L130x130x12 23.5 29.9 130 130 12 12 3.67 476 476 3.99 3.99
L130x130x16 30.7 39.2 130 130 16 16 3.82 609 609 3.94 3.94
L150x150x16 35.8 45.6 150 150 16 16 4.31 959 959 4.58 4.58
L150x150x20 44.1 56.2 150 150 20 20 4.46 1,160 1,160 4.53 4.53
L200x200x16 48.5 61.8 200 200 16 16 5.56 2,370 2,370 6.19 6.19
L200x200x20 60 76.4 200 200 20 20 5.71 2,880 2,880 6.14 6.14
3.6 3.6
5.2 5.2
6.8 6.8
6.2 6.2
8.1 8.1
7.3 7.3
9.5 9.5
8.4 8.4
11 11
16 16
19.8 19.8
20 20
24.7 24.7
29.2 29.2
30.4 30.4
35.9 35.9
46.5 46.5
43.1 43.1
51 51
66.3 66.3
89.7 89.7
110 110
164 164
201 201