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Bunker Design

This document contains calculations for the design of stiffeners in a secondary air duct leading to a windbox. It includes calculations of: 1. Vertical and horizontal forces on the duct walls from stored materials at different fill levels. 2. Reactions at points along the duct walls due to horizontal bursting forces. 3. Maximum vertical and horizontal pressures on the duct walls. 4. A summary of normal and tangential wall forces calculated at two points along the duct.

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0% found this document useful (0 votes)
321 views25 pages

Bunker Design

This document contains calculations for the design of stiffeners in a secondary air duct leading to a windbox. It includes calculations of: 1. Vertical and horizontal forces on the duct walls from stored materials at different fill levels. 2. Reactions at points along the duct walls due to horizontal bursting forces. 3. Maximum vertical and horizontal pressures on the duct walls. 4. A summary of normal and tangential wall forces calculated at two points along the duct.

Uploaded by

swatkool
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 25

Document Number DT12001-DT-C-9017

STIFFENER DESIGN CALCULATION FOR SECONDARY AIR DUCT


TO WINDBOX
Page 3 Rev No A

1.274 length of bin L=


width of bin W= 2.548 4.978
PH1 A

h1= Ph1
3.6
W1

B
PH3
PH2
R1 W2

h2=
2.167 26.37 W3 26.37 52
degree degree 25.62 degree 25.62
degree degree
O PH4 O'
C 1.039

b1= 0.400
1.074
1.239 2.5
b2=
0.2

Design temperature of ash hopper= 270.00 degree Depth Below the levelled surface of the maximum possible fill Zo
Thickness of Plate= 6.00 mm
During Filling Zof= 3.420 m
Density of material flowing(ϱ)= 1.00 T/m3 During Emptying Zoe= 2.196 m

Angle of internal friction ø = 35.00 degrees Ratio of Z/Zo


At Level B
Angle of Wall Friction δ During Filling (Z/Zo)bf = 1.05
During Filling δf (0.75ø) = 26.25 degrees During Emptying (Z/Zo)be= 1.64
During Emptying δf (0.75ø) = 21.00 degrees At level C
During Filling (Z/Zo)cf = 1.69
Pressure Ratio λ During Emptying (Z/Zo)ce= 2.63
During Filling λf = 0.50
During Emptying λf = 1.00 Maximum value of horizontal pressure ph max

Coefficient of Friction µ ph max during filling (ph)f max= 1.71 T/m2


During Filling µf(tanδf)= 0.493 ph max during emptying (ph)e max= 2.20 T/m2
During Filling µe(tanδe)= 0.384
pv max during filling (pv)f max= 3.42 T/m2

Correction factor R pv max during emptying (pv)e max= 2.20 T/m2

horizontal cross sectional area(A)= 12.68 m2 Self Weight of Hopper per Unit Area
Perimeter of cross section(U)= 15.052 m Weight of Hopper plate per unit area 0.0942 T/m2

Correction Factor R = 0.84 m


Document
DT12001-DT-C-9017
Number
STIFFENER DESIGN CALCULATION FOR SECONDARY AIR DUCT TO WINDBOX
Page 3 Rev No A

Force Calculations

Vertical Forces Due to Weight of materials

Load in Primatic section W1 = 3.866 T/m

Load in hopper portion W2 = 1.164 T/m

Load immediately above bottom W3 = 1.153 T/m

Horizontal pressure on bin walls due to stored material

At 'B'
Horizontal pressure during filling Ph fb = 1.11 T/m2
Horizontal pressures during emptying Pe fb = 1.77 T/m2
Horizontal press. At B (Ph)b = MAX(ph fb,Pe eb)
1.77 T/m2
At 'C'
Horizontal press. During filling ph fc = 1.39 T/m2
Horizontal press. During emptying ph fe = 2.04 T/m2
Horizontal press. At C (Ph)c = MAX(ph fc,Pe ec)
2.04 T/m2
Total Horizontal Loads due to the pressure Ph

Total Horizontal load on AB due to Ph(Ph1) = 3.19 T/m


Total Horizontal Load on BC in the trough portion(Ph2) = 3.84 T/m
Total Horizontal Load on BC in the bottom portion(Ph3) = 0.29 T/m

Reactions Due to the Horizontal Forces Ph1,Ph2,Ph3(Bursting Forces) A


Due to the Forces on AB(i.e., Ph1)
Reaction at A(PH1) = 1.06 T/m2
Reaction at B(PH3) = 2.12 T/m2 Ph1

Due to the Forces on BC(i.e., Ph2,Ph3)


Reaction at B(PH2) = -0.100 T/m2 B
Reaction at C(PH4) = 4.03 T/m2 Ph2 Ph3
C
Vertical pressure on tough walls due to stored material

At 'B'
vertical pressure during filling pv fb = 2.23 T/m2
vertical pressure during emptying pv eb = 1.77 T/m2
Vertical pressure dueto self weight of material = 3.60 T/m2

Verticla pressure at B (Pv)b = MAX(pvfb,pveb,vw)


3.60 T/m2

At 'C'
vertical pressure during filling pv fc = 2.79 T/m2
vertical pressure during emptying pv ec = 2.04 T/m2 Summary of Forces at B & C
Vertical pressure dueto self weight of material = 5.77 T/m2
Tangential
Normal Component
Horizontal Vertical Component( (Trough
Location Pressure(Ph) Pressure(Pv) trough wall) Wall)
Verticla pressure at B (Pv)c = MAX(pvfb,pveb,vw)
5.77 T/m2 B 1.77 3.60 2.174 0.813
Vertical Reaction at B C 3.60 5.77 2.817 1.570
Vertical Reaction R1 = 6.18 T/m

Checking for Equilibrium of forces

Sum of forces =Sum of reactions

Sum of all forces = Ph1+Ph2+Ph3


7.31
Sum of the reactions = PH1+PH3-PH2+PH4
7.31
Document Number DT12001-DT-C-9017
STIFFENER DESIGN CALCULATION FOR
SECONDARY AIR DUCT TO WINDBOX
Page 4 Rev No A

Thickness of plate(t)= 6 mm

Design Temperature of plate(T)= 270.00 degree


Material specification of plate= IS2062
Yeild Stress of the material(fy)= 179.5 Mpa
Allowable bending stress(pb)= 118.47 Mpa

Design of vertical wall plate

Horizontal pressure acting on the plate(q)= 1.77 T/m2


Spacing of horizontal stiffener(a)= 750 mm
Spacing of vetical stiffener(b)= 750 mm
Plate Ratio(a/b)= 1

As per Roark's Formula for maximum bending stress

Maximum bending stress(sigmab) of plate wall = (-ß1*q*b2)/t2

where , ß1= value of constant


for a/b=1, ß1= 0.308 b
q= horizontal load on plate wall(hb)
b= Spacing of vertical main stiffener
t= thickness of plate
maximum bending moment sigma b= a
83.50695319 Mpa q

<allowable deflection design safe

Design of Plate in Hopper Protion

Normal pressure on the hopper plate= 2.816784632

Spacing of horizontal stiffener(a)= 650


Spacing of vetical stiffener(b)= 650
Plate Ratio(a/b)= 1

As per Roark's Formula for maximum bending stress

Maximum bending stress(sigmab) of plate wall = (-ß1*q*b2)/t2

where , ß1= value of constant b


for a/b=1, ß1= 0.308
q= horizontal load on plate wall(hb)
b= Spacing of vertical main stiffener a
t= thickness of plate
q
maximum bending moment sigma b=
99.8195202

<allowable deflection design safe


STIFFENER DESIGN CALCULATION FOR PLATE REGION

Design of vertical main stiffenr(plate region) Design of horizontal secondary stiffenr(plate region)

Design pressure p = 17.36 kN/m2 Design pressure p = 17.36 kN/m2


17.36 Stiffener length = 3.60 m 17.36 Stiffener length = 0.75 m
Spacing of Stiffener = 0.75 m Spacing of Stiffener = 0.75 m
Udl on the beam w = 13.02 kN/m Udl on the beam w = 13.02 kN/m
Effective length L = 3.60 m Spacing between vertical members Effective length L = 0.75 m Spacing between vertical members
Maximum Bending Moment M = 0.0641pl2 Maximum Bending Moment M = wl2/12
= 10818.28 N-m = 610.431 N-m

Design Temperature = 270.00 Deg C Design Temperature = 270.00 Deg C


Stress reduction factor = 0.00 Stress reduction factor = 0.00
fy At Design Temperature = 180 Mpa fy At Design Temperature = 180 Mpa
Allowable bending stress pb = 0.66*fy Allowable bending stress pb = 0.66*fy
= 118.47 Mpa = 118.47 Mpa
Required Section modulus of the member Zreq = 91.32 cm3 Required Section modulus of the member Zreq = 5.15 cm3

Selected member size MC150 (Channel) Lxx = 3.60 m Selected member size FB50x6 (Angle) Lxx = 0.75 m
Duct plate thickness, t = 6.00 mm Lyy= 2.18 m Duct plate thickness, t = 6.00 mm Lyy= 0.00 m
Width of the plate b = 32t+B = 267 mm A(plate) = 16.02 cm Width of the plate b =32 t + tw = 192 mm A(plate) = 11.52 cm
Member properties Weight = 16.80 Kg/m B = 75.00 mm Member properties Weight = 2.36 Kg/m B = 6.00 mm
A(member) = 21.30 cm2 ; D = 150.00 mm A(member) = 3.00 cm2 ; D = 50.00 mm
tw = 5.70 mm Tf = 9.00 mm tw = mm Tf = mm
Ixx = 788.00 cm4 ; Iyy = 103.00 cm4 Ixx = 6.25 cm4 ; Iyy = cm4
Total Area A = 37.32 cm2 ; D/T= 16.67 Total Area A = 14.52 cm2 ; D/T= #DIV/0!
C.G from plate (bottom) y1 = 4.75 cm USE THIS EXCLUSIVELY C.G from plate (bottom) y1 = 1.89 cm USE THIS EXCLUSIVELY
C.G from top y2 = 10.85 cm Zxx(min) = 123.96 cm3 C.G from top y2 = 3.71 cm Zxx(min) = 11.05 cm3
Ixx (comp) = 1345.00 cm4 ; Zxx(max) = 283.16 cm3 ; Ixx (comp) = 41.00 cm4 ; Zxx(max) = 21.69 cm3 ;
Iyy (comp) = 1054.71 cm4 ; Iyy (comp) = cm4 ;
ryy = 5.32 cm rxx= 6.00 cm ryy = 0.00 cm rxx= 1.68 cm
Lyy/Ryy = = 41 Lxx/Rxx= 59.97 Lyy/Ryy = = #DIV/0! Lxx/Rxx= 44.63
max Lyy= 2.179612 max Lyy= 0

Z for trail member > zreq Design Safe Z for trail member > zreq Design Safe
DESIGN OF HORIZONTAL BEAM

Design of horizontal beam at level A

Design pressure p = 10.42 kN/m2 presure varies according to the elevation of beam Design pressure p = 10.42 kN/m2
10.42 Stiffener length(L1) = 4.98 m 10.42 Stiffener length(L2) = 2.55 m

Udl on the beam w = 10.42 kN/m Udl on the beam w = 10.42 kN/m
Effective length L = 4.98 m Spacing between vertical members Effective length L = 2.55 m Spacing between vertical members
Maximum Bending Moment M = wl2/8 Maximum Bending Moment M = wl2/8
= 32270.45 N-m = 8454.620 N-m

Design Temperature = 270.00 Deg C Design Temperature = 270.00 Deg C


Stress reduction factor = 0.00 Stress reduction factor = 0.00
fy At Design Temperature = 180 Mpa fy At Design Temperature = 180 Mpa
Allowable bending stress pb = 0.66*fy Allowable bending stress pb = 0.66*fy
= 118.47 Mpa = 118.47 Mpa
Required Section modulus of the member Zreq = 272.39 cm3 Required Section modulus of the member Zreq = 71.37 cm3

Selected member size MC250 (Channel) Lxx = 4.98 m Selected member size MC150 (Channel) Lxx = 2.55 m
Duct plate thickness, t = 6.00 mm Lyy= 1.92 m Duct plate thickness, t = 6.00 mm Lyy= 2.18 m
Width of the plate b = 32t+B = 272 mm A(plate) = 16.32 cm Width of the plate b = 32t+B = 267 mm A(plate) = 16.02 cm
Member properties Weight = 30.60 Kg/m B = 80.00 mm Member properties Weight = 16.80 Kg/m B = 75.00 mm
A(member) = 39.00 cm2 ; D = 250.00 mm A(member) = 21.30 cm2 ; D = 150.00 mm
tw = 7.20 mm Tf = 14.10 mm tw = 5.70 mm Tf = 9.00 mm
Ixx = 3880.00 cm4 ; Iyy = 211.00 cm4 Ixx = 788.00 cm4 ; Iyy = 103.00 cm4
Total Area A = 55.32 cm2 ; D/T= 17.73 Total Area A = 37.32 cm2 ; D/T= 16.67
C.G from plate (bottom) y1 = 9.33 cm USE THIS EXCLUSIVELY C.G from plate (bottom) y1 = 4.75 cm USE THIS EXCLUSIVELY
C.G from top y2 = 16.27 cm Zxx(min) = 354.39 cm3 C.G from top y2 = 10.85 cm Zxx(min) = 123.96 cm3
Ixx (comp) = 5766.00 cm4 ; Zxx(max) = 618.01 cm3 ; Ixx (comp) = 1345.00 cm4 ; Zxx(max) = 283.16 cm3 ;
Iyy (comp) = 1217.18 cm4 ; Iyy (comp) = 1054.71 cm4 ;
ryy = 4.69 cm rxx= 10.21 cm ryy = 5.32 cm rxx= 6.00 cm
Lyy/Ryy = = 41 Lxx/Rxx= 48.76 Lyy/Ryy = = 41 Lxx/Rxx= 42.44
max Lyy= 1.923183 max Lyy= 2.179612

Z for trail member > zreq Design Safe Z for trail member > zreq Design Safe
Design of hopper vertical main stiffener:

Slant height of hopper portion= 2.42 m

Spacing of horizontal main stiffener= 650 mm


0.65 m
No of stiffeners in hopper portion= 3.72061088028
4 Nos

Spacing
Length of between Span of Max load on the
S.NO DESCRIPTION stiffener stiffeners stiffener stiffenr

1 stiffener 1 2.31 0.234 0.442 2.291

2 stiffener 2 1.731 0.65 0.650 2.464


3 stiffener 3 1.154 0.65 0.650 2.637
4 stiffener 4 0.58 0.650 0.442 2.755
5 bottom 0.234
MC75 MC100
Design Temperature = 270.00 Deg C
Stress reduction factor = 0.00
fy At Design Temperature = 180 Mpa
Allowable bending stress pb = 0.66*fy
= 118.47 Mpa

Section Section
UdLon Moment modulus modulus Seclected
Beam calc required provided ection Check

1.013 0.676 55.9487477 81.9014787 MC125 SAFE

1.602 0.600 49.6750307 81.9014787 MC125 SAFE


1.714 0.285 23.6264035 27.2907732 MC75 SAFE
1.218 0.051 4.24024175 27.2907732 MC75 SAFE
MC125 MC150 MC175 MC200 MC225 MC250 MC300 MC350 MC400
MB100 MB125 MB150 MB175 MB150 MB200 MB225 MB250 MB300 MB350
MB400 MB450 MB500 MB550 MB600UC152X152X23
UC152X152X30
UC152X152X37
UC203X203X46
UC203X203X52
UC203X203X60
UC203X203X71
UC203X203X86
UC254X254X73
UC254X254X89
UC254X254X107
UC254X254X132
UC254X254X167
UC305X305X97
UC305X305X118
UC305X305X137
UC305X305X158
UC305X305X198
UC305X305X240
UC305X305X283
H B t1 t2 Cx Cy AREA WEIGHT Ix Iy Rx Ry Sx Sy
표기 mm mm mm mm mm mm ㎠ kg/m ㎝⁴ ㎝ ㎝³
MC75 75 40 4.8 7.5 8.5 2.4 MC75x40x4.8x7.5 9.1 7.14 78.5 12.9 20.9 4.81
MC100 100 50 5 7.7 9 2.4 MC100x50x5x7.7 12.2 9.56 192 26.7 33.5 7.71
MC125 125 65 5.3 8.2 9.5 2.4 MC125x65x5.3x8.2 16.7 13.1 425 61.1 68.1 13.4
MC150 150 75 5.7 9 10 2.4 MC150x75x5.7x9 21.3 16.8 788 103 105 19.5
MC175 175 75 6 10.2 10.5 3.2 MC175x75x6x10.2 24.9 19.6 1240 122 141 23
MC200 200 75 6.2 11.4 11 3.2 MC200x75x6.2x11.4 28.5 22.3 1,830 141 181 26.4
MC225 225 80 6.5 12.4 12 3.2 MC225x80x6.5x12.4 33.3 26.1 2,710 188 241 33
MC250 250 80 7.2 14.1 12 3.2 MC250x80x7.2x14.1 39 30.6 3,880 211 307 38.5
MC300 300 90 7.8 13.6 13 3.2 MC300x90x7.8x13.6 46.3 36.3 6,420 313 428 47.1
MC350 350 100 8.3 13.5 14 4.8 MC350x100x8.3x13.5 54.4 42.7 10,000 434 576 57.3
MC400 400 100 8.8 15.3 15 4.8 MC400x100x8.8x15.3 63.8 50.1 15,200 508 760 67
1 MC75 MC100 MC125 MC150 MC175 MC200 MC225 MC250 MC300 MC350 MC400

S.No Description unit Value Value Value Value Value Value Value Value Value Value Value
2
3 1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
4 2 Plate width, b= 16t+B+16t cm 23.20 24.20 25.70 26.70 26.70 26.70 27.20 27.20 28.20 29.20 29.20
5 3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
6 4 Plate area = A1 cm² 13.92 14.52 15.42 16.02 16.02 16.02 16.32 16.32 16.92 17.52 17.52

Plate moment of inertia about X-X


7 5 axis = Ix1 cm4 0.42 0.44 0.46 0.48 0.48 0.48 0.49 0.49 0.51 0.53 0.53

Plate moment of inertia about Y-Y


8 6 axis = Iy1 cm4 624.36 708.62 848.73 951.71 951.71 951.71 1006.18 1006.18 1121.29 1244.85 1244.85
9 7 Member size - MC75 MC100 MC125 MC150 MC175 MC200 MC225 MC250 MC300 MC350 MC400
10 8 Member weight Kg/m 7.14 9.56 13.10 16.80 19.60 22.30 26.10 30.60 36.30 42.70 50.10
11 9 Member depth = D cm 7.50 10.00 12.50 15.00 17.50 20.00 22.50 25.00 30.00 35.00 40.00
12 10 Member width = B cm 4.00 5.00 6.50 7.50 7.50 7.50 8.00 8.00 9.00 10.00 10.00
13 11 C.G of the menber = Y' cm 3.75 5.00 6.25 7.50 8.75 10.00 11.25 12.50 15.00 17.50 20.00
14 12 Y2 = t+Y' mm 4.35 5.60 6.85 8.10 9.35 10.60 11.85 13.10 15.60 18.10 20.60
15 13 Member area = A2 cm² 9.10 12.20 16.70 21.30 24.90 28.50 33.30 39.00 46.30 54.40 63.80

Moment of inertia of member about


16 14 X-X axis= Ix2 cm4 78.50 192.00 425.00 788.00 1240.00 1830.00 2710.00 3880.00 6420.00 10000.00 15200.00

Moment of inertia of member about


17 15 Y-Y axis= Iy2 cm4 12.90 26.70 61.10 103.00 122.00 141.00 188.00 211.00 313.00 434.00 508.00

C.G of combined section from bottom


of plate = Y mm
18 16 =(A1*Y1+A2*Y2)/(A1+A2) 1.90 2.72 3.71 4.75 5.81 6.89 8.05 9.32 11.51 13.76 16.23

Moment of inertia of combined


section = Ixx =Ix1+A1(Y-
19 17 Y1)²+IX2+A2(Y-Y2)² cm4 169.18 378.66 769.42 1344.76 2038.89 2918.48 4171.56 5765.54 9321.25 14199.31 20864.87

20 18 Zx(max) = Ixx/Y cm³ 88.99 139.22 207.64 283.00 351.11 423.36 518.13 618.36 810.18 1031.64 1285.85
21 19 Zx(min) = Ixx/(t+D-Y) cm³ 27.29 48.05 81.90 123.96 165.86 212.93 277.20 354.23 488.16 650.27 856.05
22 20 Rxx = √{Ixx/(A1+A2)} cm 2.71 3.76 4.89 6.00 7.06 8.10 9.17 10.21 12.14 14.05 16.02
23 21 Iyy= Iy1+Iy2 cm 4
637.26 735.32 909.83 1054.71 1073.71 1092.71 1194.18 1217.18 1434.29 1678.85 1752.85
24 22 Ryy = √{Iyy/(A1+A2)} cm 5.26 5.25 5.32 5.32 5.12 4.95 4.91 4.69 4.76 4.83 4.64
MB100 MB125 MB150 MB175 MB150 MB200 MB225 MB250 MB300 MB350 MB400 MB450 MB500

S.No Description unit Value Value Value Value Value Value Value Value Value Value Value Value Value

1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
2 Plate width, b= 16t+B+16t cm 24.20 26.20 26.70 27.70 26.70 29.20 30.20 31.70 33.20 33.20 33.20 34.20 37.20
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 14.52 15.72 16.02 16.62 16.02 17.52 18.12 19.02 19.92 19.92 19.92 20.52 22.32

Plate moment of inertia about X-X


5 axis = Ix1 cm4 0.44 0.47 0.48 0.50 0.48 0.53 0.54 0.57 0.60 0.60 0.60 0.62 0.67

Plate moment of inertia about Y-Y


6 axis = Iy1 cm4 708.62 899.24 951.71 1062.70 951.71 1244.85 1377.18 1592.75 1829.72 1829.72 1829.72 2000.08 2573.94
7 Member size - MB100 MB125 MB150 MB175 MB150 MB200 MB225 MB250 MB300 MB350 MB400 MB450 MB500
8 Member weight Kg/m 8.90 13.30 15.00 19.60 15.00 24.20 31.10 37.30 46.00 52.40 61.50 72.40 86.90
9 Member depth = D cm 10.00 12.50 15.00 17.50 15.00 20.00 22.50 25.00 30.00 35.00 40.00 45.00 50.00
10 Member width = B cm 5.00 7.00 7.50 8.50 7.50 10.00 11.00 12.50 14.00 14.00 14.00 15.00 18.00
11 C.G of the menber = Y' cm 5.00 6.25 7.50 8.75 7.50 10.00 11.25 12.50 15.00 17.50 20.00 22.50 25.00
12 Y2 = t+Y' mm 5.60 6.85 8.10 9.35 8.10 10.60 11.85 13.10 15.60 18.10 20.60 23.10 25.60
13 Member area = A2 cm² 11.40 17.00 19.10 25.00 19.10 30.80 39.70 47.50 58.60 66.70 78.40 92.20 111.00

Moment of inertia of member about


14 X-X axis= Ix2 cm4 183.00 445.00 718.00 1260.00 718.00 2120.00 3440.00 5130.00 8990.00 13600.00 20500.00 30400.00 45200.00

Moment of inertia of member about


15 Y-Y axis= Iy2 cm4 12.90 38.50 46.80 76.70 46.80 137.00 218.00 335.00 486.00 538.00 622.00 834.00 1370.00

C.G of combined section from bottom


of plate = Y mm
16 =(A1*Y1+A2*Y2)/(A1+A2) 2.63 3.70 4.54 5.74 4.54 6.87 8.23 9.44 11.72 14.01 16.49 18.95 21.36

Moment of inertia of combined


section = Ixx =Ix1+A1(Y-
17 Y1)²+IX2+A2(Y-Y2)² cm4 362.82 795.88 1248.55 2078.15 1248.55 3305.29 5100.26 7355.78 12470.68 18460.61 27046.29 39125.85 57095.63

18 Zx(max) = Ixx/Y cm³ 137.90 214.92 274.89 362.29 274.89 481.44 619.69 779.21 1064.19 1318.00 1640.45 2064.75 2672.47
19 Zx(min) = Ixx/(t+D-Y) cm³ 45.53 84.70 112.91 168.08 112.91 240.65 343.00 455.19 660.47 854.92 1121.65 1468.10 1952.95
20 Rxx = √{Ixx/(A1+A2)} cm 3.74 4.93 5.96 7.07 5.96 8.27 9.39 10.52 12.60 14.60 16.59 18.63 20.69
21 Iyy= Iy1+Iy2 cm 4
721.52 937.74 998.51 1139.40 998.51 1381.85 1595.18 1927.75 2315.72 2367.72 2451.72 2834.08 3943.94
22 Ryy = √{Iyy/(A1+A2)} cm 5.28 5.35 5.33 5.23 5.33 5.35 5.25 5.38 5.43 5.23 4.99 5.01 5.44
MB550 MB600 UC152X152X23 UC152X152X30 UC152X152X37 UC203X203X46 UC203X203X52 UC203X203X60

S.No Description unit Value Value Value Value Value Value Value Value

1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
2 Plate width, b= 16t+B+16t cm 38.20 40.20 34.42 34.49 34.64 39.56 39.63 39.78
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 22.92 24.12 20.65 20.69 20.78 23.74 23.78 23.87

Plate moment of inertia about X-X


5 axis = Ix1 cm4 0.69 0.72 0.62 0.62 0.62 0.71 0.71 0.72

Plate moment of inertia about Y-Y


6 axis = Iy1 cm4 2787.15 3248.24 2038.93 2051.40 2078.28 3095.56 3112.02 3147.49
7 Member size - MB550 MB600 UC152X152X23 UC152X152X30 UC152X152X37 UC203X203X46 UC203X203X52 UC203X203X60
8 Member weight Kg/m 104.00 123.00 23.00 30.00 37.00 46.10 52.00 60.00
9 Member depth = D cm 55.00 60.00 15.24 15.76 16.18 20.32 20.62 20.96
10 Member width = B cm 19.00 21.00 15.22 15.29 15.44 20.36 20.43 20.58
11 C.G of the menber = Y' cm 27.50 30.00 7.62 7.88 8.09 10.16 10.31 10.48
12 Y2 = t+Y' mm 28.10 30.60 8.22 8.48 8.69 10.76 10.91 11.08
13 Member area = A2 cm² 132.00 156.00 29.20 38.30 47.10 58.70 66.30 76.40

Moment of inertia of member about


14 X-X axis= Ix2 cm4 64900.00 91800.00 1250.00 1748.00 2210.00 4568.00 5259.00 6125.00

Moment of inertia of member about


15 Y-Y axis= Iy2 cm4 1830.00 2650.00 400.00 560.00 706.00 1548.00 1778.00 2065.00

C.G of combined section from bottom


of plate = Y mm
16 =(A1*Y1+A2*Y2)/(A1+A2) 23.99 26.54 4.94 5.61 6.12 7.75 8.11 8.51

Moment of inertia of combined


section = Ixx =Ix1+A1(Y-
17 Y1)²+IX2+A2(Y-Y2)² cm4 79993.52 110979.69 2009.39 2647.58 3225.72 6417.95 7229.87 8239.13

18 Zx(max) = Ixx/Y cm³ 3334.86 4181.21 406.84 471.89 526.97 828.31 891.56 967.73
19 Zx(min) = Ixx/(t+D-Y) cm³ 2530.40 3258.60 184.33 246.30 302.64 487.25 551.45 631.54
20 Rxx = √{Ixx/(A1+A2)} cm 22.72 24.82 6.35 6.70 6.89 8.82 8.96 9.06
21 Iyy= Iy1+Iy2 cm 4
4617.15 5898.24 2438.93 2611.40 2784.28 4643.56 4890.02 5212.49
22 Ryy = √{Iyy/(A1+A2)} cm 5.46 5.72 6.99 6.65 6.40 7.51 7.37 7.21
UC203X203X71 UC203X203X86 UC254X254X73 UC254X254X89 UC254X254X107 UC254X254X132 UC254X254X167 UC305X305X97

S.No Description unit Value Value Value Value Value Value Value Value

1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
2 Plate width, b= 16t+B+16t cm 39.84 40.11 44.66 44.83 45.08 45.33 45.72 49.73
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 23.90 24.07 26.80 26.90 27.05 27.20 27.43 29.84

Plate moment of inertia about X-X


5 axis = Ix1 cm4 0.72 0.72 0.80 0.81 0.81 0.82 0.82 0.90

Plate moment of inertia about Y-Y


6 axis = Iy1 cm4 3161.75 3226.47 4453.75 4504.81 4580.59 4657.22 4778.47 6149.30
7 Member size - UC203X203X71 UC203X203X86 UC254X254X73 UC254X254X89 UC254X254X107 UC254X254X132 UC254X254X167 UC305X305X97
8 Member weight Kg/m 71.00 86.10 73.10 88.90 107.10 132.00 167.10 96.90
9 Member depth = D cm 21.58 22.22 25.41 26.03 26.67 27.63 28.91 30.79
10 Member width = B cm 20.64 20.91 25.46 25.63 25.88 26.13 26.52 30.53
11 C.G of the menber = Y' cm 10.79 11.11 12.71 13.02 13.34 13.82 14.46 15.40
12 Y2 = t+Y' mm 11.39 11.71 13.31 13.62 13.94 14.42 15.06 16.00
13 Member area = A2 cm² 90.40 110.00 93.10 113.00 136.00 168.00 213.00 123.00

Moment of inertia of member about


14 X-X axis= Ix2 cm4 7618.00 9449.00 11407.00 14268.00 17510.00 22529.00 29998.00 22249.00

Moment of inertia of member about


15 Y-Y axis= Iy2 cm4 2537.00 3127.00 3908.00 4857.00 5928.00 7531.00 9870.00 7308.00

C.G of combined section from bottom


of plate = Y mm
16 =(A1*Y1+A2*Y2)/(A1+A2) 9.07 9.66 10.40 11.05 11.67 12.45 13.37 12.93

Moment of inertia of combined


section = Ixx =Ix1+A1(Y-
17 Y1)²+IX2+A2(Y-Y2)² cm4 9943.81 12020.41 14926.94 18120.66 21705.20 27193.54 35289.65 28165.05

18 Zx(max) = Ixx/Y cm³ 1096.25 1244.12 1435.49 1639.15 1859.42 2184.52 2639.16 2178.12
19 Zx(min) = Ixx/(t+D-Y) cm³ 758.54 913.53 956.15 1163.44 1391.63 1723.10 2186.68 1525.81
20 Rxx = √{Ixx/(A1+A2)} cm 9.33 9.47 11.16 11.38 11.54 11.80 12.12 13.57
21 Iyy= Iy1+Iy2 cm 4
5698.75 6353.47 8361.75 9361.81 10508.59 12188.22 14648.47 13457.30
22 Ryy = √{Iyy/(A1+A2)} cm 7.06 6.88 8.35 8.18 8.03 7.90 7.81 9.38
UC305X305X118 UC305X305X137 UC305X305X158 UC305X305X198 UC305X305X240 UC305X305X283

S.No Description unit Value Value Value Value Value Value

1 Plate thickness =t cm 0.60 0.60 0.60 0.60 0.60 0.60


2 Plate width, b= 16t+B+16t cm 49.94 50.12 50.32 50.65 51.04 51.42
3 C.G of the plate = Y1 cm 0.30 0.30 0.30 0.30 0.30 0.30
4 Plate area = A1 cm² 29.96 30.07 30.19 30.39 30.62 30.85

Plate moment of inertia about X-X


5 axis = Ix1 cm4 0.90 0.90 0.91 0.91 0.92 0.93

Plate moment of inertia about Y-Y


6 axis = Iy1 cm4 6227.53 6295.11 6370.77 6496.93 6648.17 6797.77
7 Member size - UC305X305X118 UC305X305X137 UC305X305X158 UC305X305X198 UC305X305X240 UC305X305X283
8 Member weight Kg/m 117.90 136.90 158.10 198.10 240.00 282.90
9 Member depth = D cm 31.45 32.05 32.71 33.99 35.25 36.53
10 Member width = B cm 30.74 30.92 31.12 31.45 31.84 32.22
11 C.G of the menber = Y' cm 15.73 16.03 16.36 17.00 17.63 18.27
12 Y2 = t+Y' mm 16.33 16.63 16.96 17.60 18.23 18.87
13 Member area = A2 cm² 150.00 174.00 201.00 252.00 306.00 360.00

Moment of inertia of member about


14 X-X axis= Ix2 cm4 27672.00 32814.00 38747.00 50904.00 64203.00 78872.00

Moment of inertia of member about


15 Y-Y axis= Iy2 cm4 9059.00 10700.00 12569.00 16299.00 20315.00 24635.00

C.G of combined section from bottom


of plate = Y mm
16 =(A1*Y1+A2*Y2)/(A1+A2) 13.66 14.22 14.78 15.73 16.59 17.40

Moment of inertia of combined


section = Ixx =Ix1+A1(Y-
17 Y1)²+IX2+A2(Y-Y2)² cm4 34086.49 39648.27 46029.13 59016.82 73148.43 88667.00

18 Zx(max) = Ixx/Y cm³ 2495.93 2788.33 3114.29 3750.97 4408.05 5095.93


19 Zx(min) = Ixx/(t+D-Y) cm³ 1853.22 2151.21 2484.03 3129.83 3798.79 4493.92
20 Rxx = √{Ixx/(A1+A2)} cm 13.76 13.94 14.11 14.46 14.74 15.06
21 Iyy= Iy1+Iy2 cm 4
15286.53 16995.11 18939.77 22795.93 26963.17 31432.77
22 Ryy = √{Iyy/(A1+A2)} cm 9.22 9.13 9.05 8.98 8.95 8.97
MC150

S.No Description unit Description Value

1 Plate thickness =t cm Plate thickness =t 0.60


2 Plate width, b= 16t+B+16t cm Plate width, b= 16t+s+16t 26.70
3 C.G of the plate = Y1 cm C.G of the plate = Y1 0.30
4 Plate area = A1 cm² Plate area = A1 16.02

Plate moment of inertia about X-X Plate moment of inertia about X-X
5 axis = Ix1 cm4 axis = Ix1 0.48

Plate moment of inertia about Y-Y Plate moment of inertia about Y-Y
6 axis = Iy1 cm4 axis = Iy1 951.71
7 Member size - Member size MC150
8 Member weight Kg/m Member weight 16.80
9 Member depth = D cm Angle depth = D 15.00
10 Member width = B cm Angle width = B 7.50
11 C.G of the menber = Y' cm Angle thickness = s 0.57
12 Y2 = t+Y' mm C.G of the menber = Y' 7.50
13 Member area = A2 cm² Y2 = t+Y' 8.10

Moment of inertia of member about


14 X-X axis= Ix2 cm4 Member area = A2 21.30

Moment of inertia of member about Moment of inertia of member about


15 Y-Y axis= Iy2 cm4 X-X axis= Ix2 788.00

C.G of combined section from bottom


of plate = Y mm Moment of inertia of member about
16 =(A1*Y1+A2*Y2)/(A1+A2) Y-Y axis= Iy2 103.00

Moment of inertia of combined C.G of combined section from bottom


section = Ixx =Ix1+A1(Y- of plate = Y
17 Y1)²+IX2+A2(Y-Y2)² cm4 =(A1*Y1+A2*Y2)/(A1+A2) 4.75

Moment of inertia of combined


section = Ixx =Ix1+A1(Y-
18 Zx(max) = Ixx/Y cm³ Y1)²+IX2+A2(Y-Y2)² 1344.76
19 Zx(min) = Ixx/(t+D-Y) cm³ Zx(max) = Ixx/Y 283.00
20 Rxx = √{Ixx/(A1+A2)} cm Zx(min) = Ixx/(t+D-Y) 123.96
21 Iyy= Iy1+Iy2 cm 4
Rxx = √{Ixx/(A1+A2)} 6.00
22 Ryy = √{Iyy/(A1+A2)} cm Iyy= Iy1+Iy2 1054.71
L50x50x6 4.5 5.68 50 50 6 6 1.45 12.9 12.9 1.51 1.51
L60x60x6 5.4 6.84 60 60 6 6 1.69 22.6 22.6 1.82 1.82
L60x60x8 7 8.96 60 60 8 8 1.77 29 29 1.8 1.8
L65x65x6 5.8 7.44 65 65 6 6 1.81 29.1 29.1 1.98 1.98
L65x65x8 7.7 9.76 65 65 8 8 1.89 37.4 37.4 1.96 1.96
L70x70x6 6.3 8.06 70 70 6 6 1.94 36.8 36.8 2.14 2.14
L70x70x8 8.3 10.6 70 70 8 8 2.02 47.4 47.4 2.12 2.12
L75x75x6 6.8 8.66 75 75 6 6 2.06 45.7 45.7 2.3 2.3
L75x75x8 8.9 11.4 75 75 8 8 2.14 59 59 2.28 2.28
L90x90x8 10.8 13.8 90 90 8 8 2.51 104 104 2.75 2.75
L90x90x10 13.4 17 90 90 10 10 2.59 127 127 2.73 2.73
L100x100x8 12.1 15.4 100 100 8 8 2.76 145 145 3.07 3.07
L100x100x10 14.9 19 100 100 10 10 2.84 177 177 3.05 3.05
L100x100x12 17.7 22.6 100 100 12 12 2.92 207 207 3.03 3.03

L110x110x10 16.6 21.1 110 110 10 10 3.09 240 240 3.37 3.37
L110x110x12 19.7 25.1 110 110 12 12 3.17 281 281 3.35 3.35
L110x110x16 25.7 32.8 110 110 16 16 3.32 357 357 3.3 3.3
L130x130x10 19.7 25.1 130 130 10 10 3.59 405 405 4.02 4.02
L130x130x12 23.5 29.9 130 130 12 12 3.67 476 476 3.99 3.99
L130x130x16 30.7 39.2 130 130 16 16 3.82 609 609 3.94 3.94
L150x150x16 35.8 45.6 150 150 16 16 4.31 959 959 4.58 4.58
L150x150x20 44.1 56.2 150 150 20 20 4.46 1,160 1,160 4.53 4.53
L200x200x16 48.5 61.8 200 200 16 16 5.56 2,370 2,370 6.19 6.19
L200x200x20 60 76.4 200 200 20 20 5.71 2,880 2,880 6.14 6.14
3.6 3.6
5.2 5.2
6.8 6.8
6.2 6.2
8.1 8.1
7.3 7.3
9.5 9.5
8.4 8.4
11 11
16 16
19.8 19.8
20 20
24.7 24.7
29.2 29.2

30.4 30.4
35.9 35.9
46.5 46.5
43.1 43.1
51 51
66.3 66.3
89.7 89.7
110 110
164 164
201 201

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