Rebar Cutter Instruction

& Parts Breakdown

DC SERIES PORTABLE REBAR CUTTERS
DC-32WH DC-25X, DC-20WH,
DC-16W, DC-16LZ,
DCC-1618HL, DCC-2018HL

BN Products-USA, LLC.
3450 Sabin Brown Road
Wickenburg, Arizona 85390
(800) 992-3833 or (928) 684-2813
Fax: (928) 684-7041 • [email protected]
www.bnproducts.com

Cutter_Instructions_2015 Page | 1 BN Products-USA, LLC.

 IMPORTANT: READ THESE
INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING
TO USE YOUR TOOL
Not knowing the proper operating procedures can lead to accidents. If
you have any questions about any procedures, contact the nearest au-
thorized distributor/agent or call BN Products-USA, LLC.
(800) 992-3833 or 928-684-2813.

CONTENTS
General Safety Precautions 3
Bleeding Instructions 3
Operation Instructions 3
Pre-use Checks 4
Parts and Specifications 4
Warm-up 4
Stopper Adjustment 4
Cutting 4
Points of Attention 4
Maintenance of Cutter Blocks 5
Cleaning 5
Oil-level Check 5
Oil Change 5
Bolt tightness 5
Carbon Brushes 5
General Safety Rules 6
Power Tool Care 6
DC-16LZ 7
DC-16W 8
DC-20WH 9
DC-25X 10
DC-32WH 11
DCC-1618HL 12
DCC-2018HL 14

CUSTOMER SERVICE
TOLL -FREE NUMBER:
(800) 992-3833
WICKENBURG, ARIZIONA:
(928) 684-2813

Cutter_Instructions_2015 Page | 2 BN Products-USA, LLC.

 GENERAL SAFETY GUARD AGAINST 2. When the oil is warm, run the piston
PRECAUTIONS ELECTRIC SHOCK out just before it returns and stop.

To avoid possible shock, do not handle 3. Remove the oil plug and top it off with
Use rebar cutters on maximum Grade 60
cutter with wet hands or use cutter in oil.
steel reinforcing bars only. These tools are
not to be used in cutting other kinds of the rain or damp places. Be aware of all
power lines, electric circuits and other 4. Make a seal with your thumb over the
metal or materials. Do not cut ungraded
hazards that may be contacted, espe- oil plug opening.
rebar.
cially those that are below the surface
or otherwise hidden from view. Never 5. Run the tool so that it makes a com-
IMPORTANT: plete cycle.
attempt to pick the tool up by use of the
electric cord.
Do not attempt to cut rebar by locking 6. When the piston is completely retract-
the off/on switch to the on position. This ed in the open position, gently roll your
locking procedure is to be used only to UNPLUG TOOL thumb to let the unwanted air escape.
warm the tool in cold climates or used
with our hands free electrical box and Disconnect cutter from outlet when not
7. Repeat step #5 and #6 at least three
foot operated switch. This is a safety is- in use and before cleaning, adjusting or
times.
sue and may cause damage to your rebar servicing. Do not disconnect plug from
cutter. Always pull the on/off switch by outlet by pulling the cord. Always check
8. Add oil only when the piston is at least
hand for each individual cut. A foot op- that the switch lock is OFF before plug-
halfway out.
erated switch and special electrical box ging in.
are available if you want to use these cut- 9. If you have to add additional oil, repeat
ters as production tools. Contact your lo- DO NOT CUT #5 and #6.
cal distributor or BN Products UNGRADED REBAR
10. Replace the oil plug and tighten it.
RESTRICT USE TO MAINTAIN CUTTER
DESIGNATED MATERIALS WITH CARE 11. Make three or four cuts with rebar.
The machine should now be working
There is always a chance that the cut Inspect cutter before each application. properly. Make sure that you observe ex-
end may shoot out, especially if less than Faulty or loose cutter blocks could result actly at what point the rebar is actually
30cm (1 foot) in length. Exceeding des- is personal injury. Keep handle dry, clean breaking.
ignated material specifications greatly in- and free from oil and/or grease. Keep
creases this risk and will also damage the housing and piston free of dirt and iron 12. Pinch a piece of rebar stopping just
tool. Do not attempt to cut rebars harder, filings. Check that no screws or bolts are before it actually breaks.
thicker or thinner than specified. loose or missing. Follow instructions for
maintenance. Inspect switch, cord, plug 13. Remove the oil plug again and top off
and any extension cable at regular inter- the reserve one more time.
USE EYE PROTECTION
vals. It is a good idea to inspect the hous-
ing for any cracks before operating. 14. Replace the oil plug and tighten
Wear safety goggles, safety glasses with
side shields or a face shield when using 15. The operation is now complete.
cutter.
DO NOT EXCEED MAXIMUM
We recommend the following 20-wieght
PROVIDE SAFETY CUTTING PRESSURE BY Non-Detergent Hydraulic Oils for use
BARRIERS ADDING TO OR MODIFYING with our tools (anti-foam anti-abrasion):
THE HYDRAULIC PUMP. Tellus 68 (Shell), Rando HD 68 (Texaco)
Erect safety screens to protect coworkers or Chevron AW 68 (Chevron). Hydraulic
from possible flying ends. Place a safety BLEEDING YOUR oil can also be ordered in quart contain-
screen under the rebar when working in PORTABLE ers from your Diamond Tool Distributor.
high places. REBAR CUTTER
OPERATING
EXERCISE PROPER You may have to bleed the hydraulics on INSTRUCTIONS
CONTROL your cutter if the tool runs unusually slow
or doesn’t have the pressure to cut nor- CAUTION: Indicates haz-
Hold cutter firmly and maintain proper mally. Do not run tool with low or no oil. ard that could result in minor
For best results please follow these direc-
footing and balance. Do not overreach.
tions: personal injury and/or product
When working in a high place, secure damage.
cutter to scaffolding with a safety rope.
Check that power cord is not fouled and 1. If piston is still moving, run the tool
keep cord away from sharp edges and for 2 minutes to warm the oil inside. If CARE: Indicates hazard that
heat. Check that all adjusting wrenches the piston is not moving, add oil before will result in product damage.
have been removed before using cutter. warming up for 2 minutes.

Cutter_Instructions_2015 Page | 3 BN Products-USA, LLC.

 PRE-USE CHECKS WARM-UP POINTS OF ATTENTION
1. Check oil level. (See Maintenance) In cold weather you should warm up the 1. Be especially careful when cutting off
tool unit for 30-60 seconds so that the short lengths (30cm/12” or less) as the
2. Check condition of cutter blocks and hydraulic oil reaches the proper viscosity. cut end tends to fly out.
tightness of cutter block bolts. (See Pull trigger-switch to extend piston and
Maintenance) - CHECK FOR CRACKS release when it has reached its full stroke. CAUTION: Flying ends are a
IN HOUSING Repeat 15-20 times. hazard to all personnel in the
vicinity. Erect safety screens.
CAUTION: Using loose or STOPPER BOLT
cracked cutter blocks may result ADJUSTMENT 2. Do not cover air vents or operate the
in injury to operator as well as tool on dirt – use a plywood base under
damage to the tool. THE STOPPER BOLT IS the rebar cutter to keep armature and fan
PROBABLY THE MOST clean
3. Check that the power source is appro- IMPORTANT PART OF
priate to the cutter.
YOUR PORTABLE CUTTER... CARE: If the vents are covered,
the motor will overheat and
CARE: If voltage is too high, the The adjustable stopper functions to main- may burn out.
motor will burn out. If voltage is tain the rebar in the correct position dur-
too low, insufficient power will be ing cutting and must be properly set for 3. If hydraulic oil exceeds 70 degrees C
generated. Never use DC current. each size of rebar before use. (158 degrees F) in temperature, power
will drop. Allow unit to cool before re-
4. Check that power supply is properly 1. Screw in stopper to provide sufficient suming operation. (Be particularly care-
grounded. clearance for rebar. ful in summer, when the aluminum pump
case heats up quicker.)
CAUTION: Failure to ground 2. Insert rebar fully into U-shaped sup-
port. Make sure that rebar is resting on 4. If a drop in power is observed and mo-
power supply may result in the base of the support. tor is unusually hot, check carbon-brush-
electric shock to operator (DC- es. (See maintenance)
16LZ, DC-16W and DC-32WH 3. Keeping rebar at right angles (90 de-
have double-insulated motors grees) to front cutter block, screw out 5. If piston should ever fail to retract com-
and do not require grounding.) stopper until it is just touching the rebar. pletely, push rear cutter block backwards
Once set, the stopper needs no further to manually retract piston or check under
adjustment while cutting rebar of the piston to remove and debris keeping the
5. Check that cord is undamaged and that
same diameter, but must be reset for a piston from retracting.
plug is not loose.
different size rebar.
CAUTION: Cut or abraded CAUTION: Use a rebar or flat
covering could result in a short CAUTION: Failure to correctly metal bar for this purpose.
and Electric shock to operator. set the stopper bolt will result in Never push cutter block with
excessive wear of cutter blocks any part of the hand, even if
6. If an extensions cable is to be used, and may cause cut end to fly out. gloved.
make sure that it is undamaged and that This will also lead to piston and
it is the proper wire gauge thickness for cylinder damage. NOTE: Rebar cutters manufactured in
after 2007 have a safety release valve
Length 110/115 50/60 Hz for retracting the piston if it doesn’t re-
Cable Size (AWG) CUTTING turn to the start position. This is usually
Up to 15mm (50 ft.) 14 caused by cutting improperly seated re-
1. Insert rebar between stopper and front bar that becomes jammed between the
Up to 30mm (100 ft.) 12 cutter block, making sure that it is prop- cutting blocks. On these newer models
erly seated in U-shaped support.
Up to 45mm (150 ft.) 10 simply rotate the Allen set screw a quar-
ter turn to retract the piston. On the
2. Pull trigger-switch and keep depressed
the length. See table below. DC-20WH, see parts breakdown part
while piston advances and rebar is cut. #64 for location of this release valve.
(If switch is released at an intermediate
7. Before plugging in the tool, make sure point, piston will stop.)
that the switch lock is OFF. Once piston has been retracted, pull
trigger-switch long enough to partially
3. When cut is completed, release switch.
CAUTION: If switch lock is ON, advance piston. Unplug unit. Check pis-
Piston retracts automatically (Note that
cutter will start as soon as it is ton and housing for accumulated dirt and
switch cannot be reactivated until piston iron filings that may be jamming the pis-
plugged in. To disengage lock, has fully retracted.) ton. (See Maintenance) If, after cleaning,
pull trigger-switch and press piston still does not automatically retract
lock-button, which will pop out. when fully extended, the piston itself may
Cutter_Instructions_2015 Page | 4 BN Products-USA, LLC.
be damaged. Return the unit to an autho- CAUTION: Hydraulic oil is 8. Replace seal washer (packing) and oil
rized repair center or BN Products for highly flammable. Keep away plug. Connect cutter to power source and
repair. completely sever rebar.
from sparks and naked flame.
MAINTENANCE ON Do not smoke.
CUTTER BLOCKS OIL-CHANGE

Before using, always check that the two

CAUTION: Hydraulic oil may The hydraulic oil should be changed
bolts on each cutter block are properly cause inflammation of the eyes at least once a year, sooner if it appears
tightened. Using a loose block will result and skin. If ingested, it will dirty.
in damage to block and housing. Also cause diarrhea and vomiting.
check condition of cutter blocks. If either In case of eye contact, rinse in NOTE: Hydraulic oil should be
cutting edge is dull or chipped, remove clean water for at least 15 min- warm before draining
retaining bolts and rotate both blocks so
that two new edges come into use. Re- utes and consult a physician. In
1. Unplug unit from power source. Re-
place and tighten bolts. (Each block has case of skin contact, wash thor- move oil-plug and packing. Turn cutter
four cutting edges.) When all four cutting oughly with soap and water. In over and drain oil into a suitable recepta-
case of ingestion, consult a phy- cle. When oil ceases to drain out, tilt unit
sician immediately. Do not in- to rear so that oil trapped in the piston
duce vomiting. housing can run out. When housing is
empty, tilt unit in the opposite direction
1. Oil should be warm but not hot. Warm to empty the residue in the pump case.
up unit if cold. 2. With drain-hole uppermost, slowly fill
the unit with fresh oil. Replace plug and
2. Adjust stopper and make three or four lightly tighten. Connect unit to power
cuts, noting exactly at what point the re- source and advance piston two or three
bar is actually breaking. times. Unplug unit and remove oil-plug.
edges have been used or if either block is Top off oil-level and replace plug.
cracked or otherwise damaged, replace
3. Pinch a short piece of rebar, stopping
both blocks. 3. Finally, follow procedure for oil-level
just before it breaks off. Unplug unit from
power source. check. (Steps 2-8)
CAUTION: A loose or cracked
block may result in injury to 4. With partially severed rebar in place, NOTE: Dispose of hydraulic oil
operator. oil-plug should be straight up. (If unit is in accordance with local
hot, allow cooling down.) regulations. Do not pour into
CLEANING the sea, a river, a lake or drains.
5. Remove oil-plug and seal-washer
Clean your tool every day, preferably im (packing).
BOLT TIGHTNESS
mediately after use.
CAUTION: Never remove Once a week, or after every 500 cuts,
CAUTION: Wear gloves to pro- oil-plug when unit is hot or oil check the tightness of all bolts; especially
tect hands from metal splinters. will spurt out. those bolts securing the housing to the
cylinder. Loose bolts will result in a loss
Do not use an air gun: blasting with air 6. Check that oil is level with bottom of of power. Make sure that the bolts hold-
can cause metal filings and/or dust to get plug hole (i.e. that pump case if full to the ing both cutter blocks are also tight
into eyes and respiratory system. brim).
CARBON BRUSHES
Disconnect the unit. Wipe or brush away If oil level is too low, top up with 20-weight
all dirt and metal filings. Pay particular hydraulic oil with anti-foam and anti- Inspect the two carbon brushes at least
attention to the lower half of the piston, abrasion properties (ISO viscosity grade once every two months. (Nominal brush
where dirt is more easily accumulated. VG46, e.g. Shell oil Tellus 68, Mobil oil life is 200 hours).
DTE-25 or Esso Uni power SQ46).
NEVER USE YOUR CUTTER CARE: Worn brushes will result
TO CUT REBAR IN 7. After topping off, extract air from sys-
tem. Gently tilt cutter lengthwise and re- in power loss, cause the motor
WET CONCRETE. turn it to a level position. Top off again to run hot and irreparably dam-
and tilt in the opposite direction. Repeat age the armature.
OIL-LEVEL CHECK this process until all air has been extract-
ed. 1. Disconnect unit.
As the cutters are hydraulically operated,
2. Unscrew both brush caps and pull out
the oil-level must be checked at frequent CARE: Cutter cannot carbon brushes.
intervals, preferably every day. Failure to
maintain the oil at the proper level results function properly if oil 3. Replace brushes if less than 6mm
in a drop in pressure and loss of cutting contains air bubbles. or1/4” in length.
power.
Cutter_Instructions_2015 Page | 5 BN Products-USA, LLC.
 OVERHAUL use. Use a cord suitable for outdoor use Disconnect the plug from the power
reduces the risk of electric shock. source and/or the battery pack from the
Return the unit to an authorized agent power tool before making any adjust-
for overhaul at least once every two years, PERSONAL SAFETY ments, changing accessories, or storing
sooner if subjected to heavy use. Call power tools. Such preventative safety
(800) 992-3833 Stay alert, watch what you are doing measures reduce the risk of starting the
and use common sense when operating power tool accidentally.
GENERAL SAFETY RULES a power tool. Do not use a power tool
while you are tired or under the influ- Store idle power tools out of the reach
WARNING: Read all instructions. Fail- ence of drugs, alcohol or medication. A of children and do not allow persons un-
ure to follow all instructions listed below moment of inattention while operating familiar with the power tools or these
may result in electric shock, fire and/or power tools may result in serious per- instructions to operate the power tool.
serious injury. The term “power tool” sonal injury. Power tools are dangerous in the hands
in all of the warnings listed below refers of untrained users.
to your mains-operated (corded) power Use safety equipment. Always wear eye
tool or battery-operated (cordless) power protection. Safety equipment such as Maintain power tools. Check for mis-
tool. dust mask, non-skid safety shoes, hard alignment or binding or moving parts,
hat, or hearing protection used for ap- breakage of parts and any other condition
SAVE THESE propriate conditions will reduce personal that may affect the power tools operation.
If damaged, have the power tool repaired
INSTRUCTIONS injuries.
before use. Many accidents are caused by
WORK AREA SAFETY Avoid accidental starting. Ensure the poorly maintained power tools.
switch is in the off-position before plug-
Keep work area clean and well lit. Clut- ging in. Carrying power tools with your Keep cutting tools sharp and clean. Prop-
tered or dark areas invite accidents. finger on the switch or plugging in power erly maintained cutting tools with sharp
tools that have the switch on invites ac- cutting edges are less likely to bind and
Do not operate power tools in explosive cidents. are easier to control.
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power Remove any adjusting key or wrench be- Use the power tool, accessories and tool
tools create sparks which may ignite the fore turning the power tool on. A wrench bits etc., in accordance with these in-
dust or fumes. or a key left attached to a rotating part of structions and in the manner intended
the power tool may result in personal in- for the particular type of power tool, tak-
Keep children and bystanders away while jury. ing into account the working conditions
operating a power tool. Distractions can and the work to be performed. Use of the
cause you to lose control. Do not overreach. Keep proper footing power tool for operations different from
and balance at all times. This enables those intended could result in a hazard-
ELECTRICAL SAFETY better control of the power tool in unex- ous situation.
pected situations.Dress properly. Do not
Power tool plugs must match the outlet. wear loose clothing or jewelry. Keep your SERVICE
Never modify the plug in any way. Do hair, clothing and gloves away from mov-
not use any adapter plugs with earthed ing parts. Loose clothes, jewelry or long Have your power tool serviced by a quali-
(grounded) power tools. Unmodified hair can be caught in moving parts. fied repair person using only identical re-
plugs and matching outlets will reduce placement parts. This will ensure that the
risk of electric shock. If devices are provided for the connec- safety of the power tool is maintained.
tion of dust extraction and collection fa-
Avoid body contact with earthed or cilities, ensure these are connected and For a Service Repair Center nearest you
grounded surfaces such as pipes, radia- properly used. Use of these devices can please call (800)992-3833 or go on- line
tors, ranges and refrigerators. There is reduce dust-related hazards. www.bnrebartools.com
an increased risk of electric shock if your
body is earthed or grounded. POWER TOOL
Do not expose power tools to rain or wet
USE AND CARE
conditions. Water entering a power tool
Do not force the power tool. Use the cor-
will increase the risk of electric shock.
rect power tool for your application. The
correct power tool will do the job better
Do not abuse the cord. Never use the
and safer at the rate for which it was de-
cord for carrying, pulling or unplugging BN Products USA, LLC
signed
the power tool. Keep cord away from 3450 Sabin Brown Road
.
heat, oil sharp edges or moving parts.
Damaged or entangled cords increase the
Do not use the power tool if the switch Wickenburg, Arizona 85390
does not turn it on and off. Any power (800) 992-3833 or
risk of electric shock.
tool that cannot be controlled with the (928) 684-2813
switch is dangerous and must be re-
When operating a power tool outdoors,
paired. Fax: (928) 684-7041
use an extension cord suitable to outdoor

Cutter_Instructions_2015 Page | 6 BN Products-USA, LLC.

 DC-16LZ

DC-16LZ Rebar Cutter 25 70RG60 O RING 50 1CL001C BRUSH HOLDER

1 1C2025700 HOUSING (DC-16LZ) 26 1C1971 RAM 51 1C1361A CARBON BRUSH SET
2 70RP30 O RING P30 27 1C1972 RAM RETURN SPRING 52 3V0001P HOLDER PIECE
3 1C16021 SEAL PACKING SKY30 28 1C1973 DELIVERY VALVE 53 7NS04016 TAPPING SCREW
29 1C1331 DELIVERY VALVE D4X16
4 RB-16LZ CUTTER BLOCK SET
SPRING 54 3V0001W CONDENSER
5 7CB05015 CAP BOLT M5XM15
30 1C13352 SPRING GUIDE 55 4V0001N SWITCH
6 7SW0005 SPRING WASHER M5
31 1C13292 PUMP HEAD SEAL 56 7WB035006 SCREW M3.5X6
7 7B810025 STOPPER BOLT
M10X25 32 3P1030 BEARING 608
8 1C4079400 LOCK SPRING 33 1C1325 BEARING GUIDE 57 3V0001R LEAD WIRE
9 1C4078900 AIR BAG 34 1C1340 NEEDLE BEARING 58 3V0001Z CORD ARMER
10 7ST0612 TAPPING SCREW (+) 35 1C1326 SNAP RING H27 59 4V001V CORD SET
6×12 36 3P1044 MAGNET FILTER 60 1CL001Q CORD CLIP
11 1C4079000 AIRBAG NUT 37 1C4079300 PUMP CASE PACKING 61 7FNS04016 TAPPING SCREW
12 7CB08022 CAP BOLT M8X22 D4X16
38 7SB0812 OIL PLUG M8×12
13 1C3039700 PISTON 62 3V0001L HANDLE COVER
39 70RP10 O RING P-10
14 7FU0825L0 SEAL PACKING OSI66- 63 7WNS04020 TAPPING SCREW
40 1C2025800 PUMP CASE
56-6 D4X20
41 1C1342 OIL SEAL
15 1C4079701 PISTON KEY 7X8X24 64 3V0001V FOOT
42 76002VV BALL BEARING 6002VV
17 1CL0123 RETURN VALVE 65 3V0001S SLEEVE
43 3V0001E ARMATURE WITH CAM
18 1CL0143 RETURN VALVE 66 7PW0005 PLATE WASHER M5
SPRING 44 7608VV BALL BEARING
67 7CB05075 CAP BOLT M5X75
19 1C1922 VALVE END SPRING 45 1CL001P BEARING LOCK
68 NAME PLATE
20 SEE 6 SEE 6 46 3V0001D STATOR COIL
69 7R020032 RIVET
21 7CB05015 CAP BOLT M5X15 47 7HT04070 TAPPING SCREW
73 1CL001R SUPPORT B
D4X70
22 7SW0005 SPRING WASHER M5 74 1CL001M CONNECTOR
48 7SW0004 SPRING WASHER M4
23 1CL016 RETURN SPRING 75 1DBR2943 STEEL BALL 5/32
49 3V0001K MOTOR HOUSING
24 1C2025600 CYLINDER

Cutter_Instructions_2015 Page | 7 BN Products-USA, LLC.

 DC-16W

DC-16W Rebar Cutter 28 1C16012 HOUSING 56 4V0001K SLEEVE

1 1CW0001 CYLINDER (DC 16X) 29 1C1616 AIR BAG 57 4V0001L FOOT
2 1CW0003 BALL BEARING 698 30 1C1620 AIR BAG NUT 58 7CB05080 CAP BOLT M5x80
3 1C1327 RAM 31 7SW0008 SPRING WASHER M8 59 7SS04005 SET SCREW M4x5
4 1C1330 RAM RETURN SPRING 32 1CM2-28 AIR BAG SET BOLT 60 4V0001D BRUSH HOLDER
5 1C13281 DELIVERY VALVE 33 1C16142 CYLINDER PACKING 61 1C1961A CARBON BRUSH SET
6 1C1331 DELIVERY VALVE SPRING 34 1C16021 SEAL PACKING SKY30 62 4V0001E BRUSH CAP
7 1C13352 SPRING GUIDE 35 1C16052 RETURN SPRING 63 4V0001P CONDENSER
8 1C13292 PUMP HEAD SEAL 36 7CB06020 CAP BOLT M6x20 64 4V0001Q SUPPORT (B)
9 3P1044 MAGNET FILTER 37 7CB06020 CAP BOLT M6x20 65 4V0001N SWITCH
10 1C1615 PUMP CASE PACKING 38 RB-16X CUTTER BLOCK SET 66 7WB035006 SWITCH BOLT M3.5X6
11 1C1325 BEARING GUIDE 39 7SW0005 SPRING WASHER M5 67 4V0001M SWITCH COVER
12 1C1340 NEEDLE BEARING 40 7CB05018 CAP BOLT M5x18 68 7WNS04020 TAPPING SCREW D4X20
13 1C1325 BEARING GUIDE 41 SEE 38 SEE 38 69 4V0001S TERMINAL
14 1C1326 SNAP RING H27 42 7GW0005 WASHER M5 70 4V0001T LEAD WIRE
15 4V0001A PUMP CASE 43 7CB05015 CAP BOLT M5x15 71 4V0001U CONNECTOR 50091
16 7SD15257 OIL SEAL 44 1C1603 LOCK SPRING 72 4V0001W CONNECTOR 50092
17 7HR26 SNAP RING H26 45 7B810040 STOPPER BOLT M10X40 73 4V0001R CORD CLIP
18 76002VV BALL BEARING 6002VV 46 1C1627 SIDE HANDLE 74 7FNS04016 TAPPING SCREW D4X16
19 1C1305 SEAL WASHER 47 7DN167 STICKER 75 4V0001X CORD ARMER
20 1C1304 OIL PLUG M10x15 49 4V0001B ARMATURE WITH CAM 76 4V0001V CORD SET
21 1C1604 SEAL PACKING 50 4V0001J DUST SEAL (A) 77 7DN018 STICKER
22 1C16182 PISTON KEY 51 7608VV BALL BEARING 608VV 78 7DN121 STICKER
24 1C1319 RETURN VALVE 52 4V0001G BEARING LOCK 79 7DN202 NAME PLATE
25 1CL0143 RETURN VALVE SPRING 53 7WNS05060 TAPPING SCREW D5x60 80 7R020032 RIVET
26 1C16172 PISTON 54 4V0001C STATOR COIL
27 1C1323 VALVE END SPRING 55 4V0001H MOTOR HOUSING

Cutter_Instructions_2015 Page | 8 BN Products-USA, LLC.

 DC-20WH

DC-20WH Rebar Cutter No. Part No. Part Name No. Part No. Part Name
No. Part No. Part Name 23 1C1330 RAM RETURN SPRING 45 1C1961F CORD SET
1 1CM20012 HOUSING 24 1C13281 DELIVERY VALVE 46 1C1961I CORD ARMER
2 1CM2002 SEAL PACKING SKY35 25 1C1331 DELIVERY VALVE 47 1C1961B SWITCH
3 1C1958 AIR BAG SPRING 49 1C1961L CONDENSER
4 1CM2028 AIR BAG SET BOLT 26 1C13352 SPRING GUIDE 50 1C1961M BALL BEARING 6000VV
5 1CM2027 AIR BAG NUT 27 1C13292 PUMP HEAD SEAL 51 1C1912 CAP BOLT M8X25
6 1C1603 LOCK SPRING 28 3P1044 MAGNET FILTER 52 1C1311W SPRING WASHER M5
7 7B10038 STOPPER BOLT M10X38 29 1C1951G PUMP CASE PACKING 53 1C1311B CAP BOLT M5X25
30 1C2059900 PUMP CASE 54 1C1313 CAP BOLT M5X18
8 RB-20XH CUTTER BLOCK SET
31 1C1342 OIL SEAL SC15-25-7 55 7P205055 PAN HEAD BOLT M5X55
9 1C1920 RETURN SPRING
32 1C1941 BALL BEARING 6004VV 56 1C1949 CAP BOLT M6X90
10 1C19171 PISTON
33 1C1305 SEAL WASHER WF10 57 1BR5092 CAP BOLT M6X16
11 1C1936 PISTON KEY
34 1C1304 OIL PLUG M10X15 58 1C1945 CAP BOLT M6X18
12 1C1319 RETURN VALVE
35 1C1944B/C MAIN HANDLE 59 7PB04008 PAN HEAD BOLT M4X8
13 1C1921 RETURN VALVE SPRING
36 1C1946 SWITCH COVER 60 1C1947 PAN HEAD BOLT M4X15
14 1C1922 VALVE END SPRING
37 1C19612E ARMATURE ASS’Y 61 7SS05008 SET SCREW M5X8
15 1CM2025 CYLINDER PACKING
38 1C1961D STATOR COIL 62 7PB04008 PAN HEAD BOLT M4X8
16 1C1918 SEAL PACKING
39 1C1961K MOTOR HOUSING 63 7PB05010 PAN HEAD BOLT M5X10
17 1C2061500 CYLINDER
40 1C1961J BRUSH HOLDER 64 1C4160601 RELEASE VALVE
18 1C1326 SNAP RING H27
41 1C1961A CARBON BRUSH SET 65 7ORS4 O RING
19 1C1325 BEARING GUIDE
42 1C1961H BRUSH CAP 66 1C4195900 CUTTER GUARD
20 1C1340 NEEDLE BEARING
43 1C1961SC SIDE COVER
21 1CW0003 BALL BEARING 698
44 1C1961TC TAIL COVER
22 1C1327 RAM

Cutter_Instructions_2015 Page | 9 BN Products-USA, LLC.

 DC-25X

DC-25X Rebar Cutter No. Part No. Part Name No. Part No. Part Name
No. Part No. Part Name 27 1C2610 RAM 52 1C2612G BRUSH CAP
1 1C2601B HOUSING 28 1C1330 R RETURN SPRING 53 1C1961I CORD ARMER
2 1C2602 SEAL PACKING 29 1C13281 DELIVERY VALVE 54 1C2612H CONDENSER
3 70RP32 O RING P32 30 1C1331 D VALVE SPRING 55 1C2612I MOTOR COVER
5 1C2570 AIR BAG 31 1C13352 SPRING GUIDE 56 7956683 STOP PLATE
6 1CM2027 AIR BAG NUT 32 1C13292 PUMP HEAD SEAL 57 1C2612J BALL BEARING 6200VV
7 1C2620B HOUSING CAP 33 3P1044 MAGNET FILTER 60 1BR5092 CAP BOLT M6×16
8 1CM2028 AIR BAG SET BOLT 34 1C2615 PUMP CASE PACKING 61 1C1912 CAP BOLT W/WASHER
9 1C1505 AIR FILTER 35 1C25398 PUMP CASE 62 1C1911B CAP BOLT M8×30
10 7SP06030 SPRING PIN D6X30 36 1C1304 OIL PLUG M10X15 63 7CB06045 CAP BOLT M6×45
11 RB-25X CUTTER BLOCK SET 37 1C1305 SEAL WASHER WF10 64 1C1949 CAP BOLT M6×90
12 7B16050 S BOLT M16X50 38 1C2542 OIL SEAL SC20-35-8 65 7CB06075 CAP BOLT M6×75
13 7N8016 STOPPER NUT M16 39 1C1941 BEARING 6004VV 66 7CB06035 CAP BOLT M6×35
14 1C2607 RETURN SPRING 40 1C2616 HANDLE PRESS 67 1C1945 CAP BOLT M6×18
15 1C2614 CYLINDER PACKING 41 1C1944B/C MAIN HANDLE 68 7SW006 SPRING WASHER
16 1C2604 PISTON 42 1C1946 SWITCH COVER 69 1C1947 P H BOLT M4X15
17 1C2518 SEAL PACKING 43 1C2611 CASE COVER 70 7PB04008 P H BOLT M4X8
18 1C2519 RETURN VALVE 44 1C2612A CARBON BRUSH SET 71 7PSW05012 P H BOLT W/ WASHER
19 1C2521 R VALVE SPRING 45 1C1961B SWITCH 72 7PB05065 P H BOLT M5×65
20 1C2522 VALVE END SPRING 46 1C2612B STATOR COIL 73 1C4160601 RELEASE VALVE
21 1C2605 PISTON KEY 47 1C2612C ARMATURE 74 7ORS4 O RING
22 1C1024200 CYLINDER 48 1C1961F CORD 75 7CGW08030 CAP BOLT W/WASHER
23 1C2526 SNAP RING H35 49 1C2612D FAN COVER 76 1C4199800 CUTTER GUARD

24 1C2525 BEARING GUIDE 50 1C2612E MOTOR HOUSING

25 1C2534 NEEDLE BEARING 51 1C2612F BRUSH HOLDER

26 1C2609 BALL BEARING 609

Cutter_Instructions_2015 Page | 10 BN Products-USA, LLC.

 DC-32WH

DC-32WH Rebar Cutter 30 1C2521 Return valve spring 59 7340358F Stator coil
1 1C1022601 Housing (DC-32WH) 31 1C2519 Return valve 60 7312449 Motor housing
2 1C4172100 Sub handle 32 1C4139500 Steel ball 4.5 61 7984271 Tapping screw D5x75
3 1C4172000 Collar 33 7ORS4 O ring S4 62 7SW0005 P. Washer M5
4 7PW0008 P. Washer M8 34 1C4160600 Release valve 63 7CB05045 Cap bolt M5×45
5 7SW0008 S. Washer M8 35 1C1022901 Cylinder 64 7SS05008 Cap bolt M5×8
6 7B08020 Cap bolt M8x20 36 1C2610 Ram 65 7312434 Bearing bush
7 7ORP40 O ring P40 37 1C1330 Ram return spring 66 7980487 Brush holder
8 1C3258 Air bag 38 1C13281 Delivery valve 67 1C2612A Carbon brush
9 1C4171401 Air bag nut 39 1C1331 Delivery valve spring 68 7940540 Brush cap
10 1C4171601 Housing cap 40 1C13352 Spring guide 69 7981866 Handle A
11 7SP06036 Spring pin 41 1C13292 Pump head seal 70 7981867 Handle B
12 1CM2028 Set bolt 42 3P1044 Magnet filter 71 7990082 Support
13 7B11T20060 Bolt(11T) M20x60 43 1C2609 Ball bearing 609 72 1C1961B Switch
14 7N11T0020 Nut(11T) M20-P2.5 44 1C2525 Bearing guide 73 7994273 Condenser
15 7CB08035 Cap bolt M8x35 45 1C2534 Needle bearing 74 1C4160400 Handle stay
16 RB-32WH Cutter blocks 46 1C2525 Bearing guide 75 1C1961I Cord armor
17 1C1911B Cap bolt M8×30 47 1C2526 Snap ring H35 76 7990940 Distance piece
18 1C4171700 Handle spacer 48 1C4165800 Pump case packing 77 7CB06035 Cap bolt M6×35
19 7CB06025 Cap bolt M6×25 49 1C1021301 Pump case 78 7FCB06025 Flange socket M6×25
20 7CB10030 Cap bolt M10×30 50 1C1305 Seal washer WF10 79 4V0001V Cord set
21 1C3093600 Cylinder packing 51 1C1304 Cap bolt M10×15 80 7956636 Tapping screw D4×25
22 1C4171900 Return spring 52 7GW0006 Teethed washer M6 81 1C4156001 Tube
23 7CU0567KO Seal packing USH45-55-6 53 7CB06055 Cap bolt M6×55 82 7PW0006 P. Washer M6
24 1C1911B Cap bolt M8×30 54 1C2542 Oil seal SC20-35-8 83 7SW0005 S. Washer M5
25 1C2056500 Piston 55 1C1941 Ball bearing 6004VV 84 7GW0008 Teethed washer M8
26 1C4184900 Piston key 56 7312435 Fan cover 85 7SW0008 S. Washer M8
28 7FU1078LO Seal packing OS1100-85-9 57 7360406F Armature 86 7CB08030 Cap bolt M8x16
29 1C2522 Valve end spring 58 1C2612J Ball bearing 62002RU

Cutter_Instructions_2015 Page | 11 BN Products-USA, LLC.

 DCC-1618HL

No. Part No. Part Name 28 102044601 CYLINDER 56 76901ZZ BALL BEARING 6901ZZ
1 1C2059501 HOUSING 29 7SP03010 SPRING PIN 3X10 57 103130300 DISTANCE PIECE P
2 70805035 CAP SOLT M5X35 30 70RG70RF 0 RING G70RF 58 70805050 CAP SOLT M5X50
3 7WF05 SEAL WASHER WF5 31 104196500 RELEASE VALVE 59 7GW005 WASHER M5
4 7B10025T11 STOPPER BOLT 10X25 32 70RS4 0 RING S4 60 103130100 CAM SHAFT
5 104079400 LOCK SPRING 33 3P1044 MAGNET FILTER 61 104256200 IDLE GEAR 22
6 10L003 CUTTER BLOCK NO. 13L 34 104103200 RAM 62 7HTK333806B NEEDLE ROLLER A
7 104199500 CUTTER GUARD 35 104197100 REM RETURN SPRING 63 7HTK333807B RING GEAR
8 708205022 CAP SOLT WITH WASHER 36 10197301 DELIVERY VALVE 64 103130200 DISTANCE PIECE M
9 7USI26 USIPACKING 37 101331 DELIVERY VALVE SPRING 65 708205015 CAP SOLT WITH WASHER
10 104139602 RETURN SPRING 38 1013352 SPRING GUIDE 66 7NT05060 TAPPING SCREW 5X60
11 103097800 PISTON 39 1013292 PUMP HEAD SEAL 67 7SW005 SPRING WASHER M5
12 7K0606023R2H PISTON KEY 40 7635 BALL BEARING 68 104255900 INNER COVER
13 10L003 CUTTER BLOCK NO. 13L 41 104103000 BEARING GUIDE 69 7HTK334310B BALL BEARING 61907GB
14 708205015 CAP BOLT WITH WASHER 42 7RNAF8151C NEEDLE BEARING 70 1C4256100AS ARMATURE ASSY
15 70RP49RF 0 RING P49RF 43 104137200 BEARING GUIDE 2 71 7HTK333796B MAGNET
16 7BRP49B BACK UP RING P49 44 7SRH020 SNAP RING H20 72 7HTK333797B DUST GUARD FIN
17 104138501 RETURN VALVE 45 102044700 PUMP CASE 73 7HTK334311B BRUSH HOLDER
18 7BW008 DISK SPRING 8 46 104143403 PUMP CASE PACKING 74 7HTK999100B CARBON BRUSH SET
19 7SRH026 SNAP RING H26 47 7810010 BOLT 10X10 75 7HTK319847B BRUSH CAP
20 1084104002 GUIDE CLAMP 48 7WF10 SEAL WASHER WF10 76 103130000 MOTOR HOUSING SET
21 7SPN08 SPNC PACKING SPNCB 49 104137300 AIR BAG 77 7HTK3016538 FLANGE TAPPING SCREW
22 7BRP8B BACK UP RING PBT2 50 104137400 AIR BAG NUT 4X20

23 104152300 RETURN VALVE GUIDE 51 7NT04012 TAPPING SCREW 4X12 78 7HTK333795B SWITCH

24 70RP16 ORINGP16 52 7SW004 SPRING WASHER M4 79 7HTK334313B TERMINAL PIECE SET

25 7BRP16B BACK UP RING P16T2 53 70805045 CAP SOLT M5X45 80 7BSL1830 BATTERY PACK BSL1830

26 SPW005 PLATE WASHER S5 54 7GW005 WASHER M5 81 1C1627 SIDE HANDLE

27 7NU005 U NUT 5 55 75012257 OIL SEAL

Cutter_Instructions_2015 Page | 12 BN Products-USA, LLC.

 DCC-2018HL

No. Part No. Part Name 26 7NU006 U NUT 6 52 706504010 CAP BOLTS 4X10
1 1C2066401 HOUSING 27 1C2066500 CYLINDER 53 7GW004 WASHER M4
2 70608020 CAP BOLT M8X20 28 3P1044 MAGNET FILTER 54 76902ZZ BALL BEARING 6902ZZ
3 101610 CUTTER BLOCK NO. 0 29 101327 RAM 55 103129900 DISTANCE PIECE P
4 104199700 CUTTER GUARD 30 101330 RAM RETURN SPRING 56 70605060 CAP BOLT M5X60
5 706205025 CAP BOLT WITH 31 1013281 DELIVERY VALVE 57 7GW005 WASHER M5
WASHER
32 101331 DELIVERY VALVE 58 1C3129800 DISTANCE PIECE M
6 7B12020T11 STOPPER BOLT 12X20 SPRING
59 7NT05030 TAPPING SCREW 5X30
7 104079400 LOCK SPRING 33 1013352 SPRING GUIDE
60 7SW005 SPRING WASHER M5
8 70RS67 0 RING S67 34 1C13292 PUMP HEAD SEAL
61 7JAS020371ATF 0 RING JAS02037
9 1016052 RETURN SPRING 35 70RP10 0 RING P10
62 103129700 CAM SHAFT
10 7SKY32 SKY PACKING 32-42-6 36 75608012 FLAT HEAD BOLT 8X12
63 7HTK333808B INNER COVER
11 103123600 PISTON 37 70RS4 0 RING S4
64 7HTK360922B ARMATURE ASSY
12 7K100829.5R2 PISTON KEY 38 104160601 RELEASE VALVE
65 7HTK333796B MAGNET
13 101610 CUTTER BLOCK NO. 0 39 7608M03 BALL BEARING 608MC3
66 7HTK333797B DUST GUARD FIN
14 706205015 CAP BOLT WITH 40 1C1325 BEARING GUIDE
WASHER 67 7HTK334311B BRUSH HOLDER
41 712NQ2410.A NEEDLE BEARING
15 101604 SEAL PACKING 68 7HTK999100B CARBON BRUSH SET
42 7SRH027 SNAP RING H27
16 1CM20181 RETURN VALVE 69 7HTK319847B BRUSH CAP
43 104079300 PUMP CASE PACKING
17 7BW008 DISK SPRING 8 70 1C3130000 MOTOR HOUSING SET
44 102025800 PUMP CASE
18 7SRH026 SNAP RING H26 71 7HTK3016538 FLANGE TAPPING
45 104078900 AIR BAG SCREW 4X20
19 1064104002 GUIDE CLAMP
46 104079000 AIR BAG NUT 72 7HTK333795B SWITCH
20 7BRP8B BACK UP RING P8T2
47 7ST06012B1 TAPPING SCREW B1 73 7HTK334313B TERMINAL PIECE SET
21 7SPN08 SPNC PACKING 6X12
74 7BSL1830 BATTERY PACK
22 1016081 RETURN VALVE GUIDE 48 75015257 OIL SEAL BSL1830
23 7BRP16B BACK UP RING P16T2 49 76002VV BALL BEARING 6002VV 75 1C1627 SIDE HANDLE
24 70RP16 0 RING P16 50 7SRS015 SNAP RING S15
25 104242500 RETURN VALVE COL- 51 3AP4230600 WASHER
LAR

Cutter_Instructions_2015 Page | 13 BN Products-USA, LLC.

Cutter_Instructions_2015 Page | 14 BN Products-USA, LLC.
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Cutter_Instructions_2015 Page | 15 BN Products-USA, LLC.

Cutter_Instructions_2015 Page | 16 BN Products-USA, LLC.