M318D MH and M322D MH Excavator Hydraulic System: Imp Lock Sol Heavy Lift Sol

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RENR9466-04

November 2013
HEAVY LIFT SOL
Component Location
IMP LOCK SOL Description
Part Machine
Number Location
Schematic
Location

SWING BRAKE SOL 90 GEAR SOL


Accumulator Gp - Hydraulic (Axle Osc Lock)
Accumulator Gp - Hydraulic (MH Boom)
8U-2924
353-5954
1
2
I-9
F-14, F-15
STICK DOZER / STABILIZER Accumulator Gp - Hydraulic (Pilot)
Accumulator Gp - Hydraulic (Travel Brake)
317-8429
235-5646
3
4
B-11
C-10, C-8

OSC AXLE SOL AEC SW TRAVEL BOOM 71 Cap - Breather (Hydraulic Tank)
Control Gp - Hydraulic Hand (Stabilizer Blade)
194-7849
257-6104
5
6
A-5
E-13
Control Gp - Hydraulic Pedal (Travel) 254-2685 7 E-11

BUCKET MAIN RELIEF Control Gp - Hydraulic Pedal (VA Boom) 112-5704 8 E-11

(Dimensions: 56 inches x 35 inches)


Cylinder Gp - Axle Osc Lock 226-3699 9 I-9, J-9
Cylinder Gp - Boom (Optional) 367-6476 10 F-14, F-15, F-16
M318D MH 367-6476
LOAD Cylinder Gp - Boom
M322D MH 367-6470
11 H-6

M318D MH 367-6480
SENSING Cylinder Gp - Bucket 12 G-3

RENR9466-04
M322D MH 367-6473

SWING SIGNAL Cylinder Gp - Coupler


Cylinder Gp - Dozer Blade
169-0329
252-7310
13
14
H-7
I-12, J-12

AEC SW LIMITER Cylinder Gp - Hydraulic (Blade)


Cylinder Gp - Hydraulic (Cab Riser)
249-4939
296-1870
15
16
B-14
H-12, H-13
M318D MH 296-3235
Cylinder Gp - Hydraulic (VA Boom) 17 H-8
M322D MH 367-6472
Cylinder Gp - Offset Boom NOTE A 18 I-13
Cylinder Gp - Stabilizer 198-4694 19 I-8, J-8

M318D MH and M322D MH Excavator


Cylinder Gp - Steering 278-7552 20 I-8
Cylinder Gp - Stick (Optional) 367-6477 21 J-14, J-15, J-16
M318D MH 367-6477
Cylinder Gp - Stick 22 G-4

Filter Gp - Oil (Fan)


M322D MH 367-6472
227-6000 23 C-5 Hydraulic System
29 Filter Gp - Oil (Hydraulic)
Filter Gp - Oil (Main Pump)
8U-0198
8U-0198
24
25
A-4
A-7
Filter Gp - Oil (Main Return) 290-5479 26 A-4 M318D MH: M322D MH:
Filter Gp - Oil (Pilot Pump)
Filter Gp - Oil (Swing Pump)
145-7750
109-7288
27
28
B-7
C-5
W8R1-UP W2T1-UP
Manifold And Valve Gp - (Pilot) 254-2662 29 C-12
Motor Gp - Gear (Hydraulic Fan) 281-6268 30 D-5
Motor Gp - Gear (Hydraulic Generator) 227-5999 31 B-15, B-16
Motor Gp - Gear (Reversing Hydraulic Fan) 297-1572 32 H-4
Motor Gp - Piston (Travel) 291-3711 33 I-10
Motor Gp - Swing 152-7371 34 B-4, B-15

42 Page,
Pump Gp - Gear (Aux, Brake, Pilot, Steering) 329-5735 35 B-7
Pump Gp - Gear (Hyd Fan) 281-6269 36 B-5
M318D MH 205-6215
75 Pump Gp - Metering (HMU)

Pump Gp - Piston (Implement)


M322D MH 187-3774
251-8034
37

38
F-9

B-7
Pump Gp - Piston (Implement) 251-8036 39 I-6
M318D MH 190-8199
Pump Gp - Piston (Swing) 40 B-6
M322D MH 196-8429
Sensor Gp - Pressure (Boom Float, Overload Warning) 214-6863 41 H-5
Sensor Gp - Pressure (Boom Float, Overload Warning) 214-6863 42 F-6

81 Sensor Gp - Pressure (Transmission)


Solenoid As - (Pump Control)
290-5825
216-1397
43
44
C-11
C-7

59 71 65 54 FF Solenoid As - (Pump Control) 216-1397 45 J-6


Switch As - Pressure (Swing) 309-5769 46 B-12
Switch As - Pressure (Work Tool) 309-5769 47 C-11

LOCATION OF THE LOCATION OF THE Switch Gp - Pressure (Quick Coupler) 176-9671 48 H-7

HH JJ GG MULTI COMBINATION VA BOOM VALVE


Swivel Gp
Swivel Gp
249-1277
249-1277
49
50
G-13
H-5

VALVE GROUP WHEN EQUIPPED Tank And Mtg Gp - Hydraulic


M318D MH 278-6955
51 A-12
M322D MH 278-6975
Valve As - Check (Hydraulic) 243-2652 52 B-15
Valve As - Check (Smart Boom Op) 265-7163 53 F-5, F-6
Valve Gp - Brake Control 249-5527 54 C-9
Valve Gp - Check (Drift Reduction) 254-0488 55 G-4
PILOT MANIFOLD MAIN CONTROL QUICK COUPLER Valve Gp - Check (Drift Reduction)
Valve Gp - Check (Offset Boom)
254-0488
238-7021
56
57
G-1
H-12
© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

Valve Gp - Check (VA Boom) 254-2677 58 H-7


Valve Gp - Combination (Multifunction) 334-7446 59 F-1
Valve Gp - Control (Auxiliary, High Pressure) 252-1269 60 E-8
Valve Gp - Control (Hydraulic Generator) 192-3177 B-16
61
Valve Gp - Control (Hydraulic Generator) 334-7445 B-15
Valve Gp - Control (Hydraulic Hammer) 252-5984 62 J-2
Valve Gp - Control (Med Press, Joystick Str, Hcr) 254-2647 63 F-12

MM 83 16 82 51 68 69 2 10 Valve Gp - Control (Quick Coupler) 176-9667 64 G-7


FLUID POWER SYMBOLS
72 Valve Gp - Control (VA Boom)
Valve Gp - Diverter (Boom Cyl, Head End)
251-8038
290-9591
65
66
E-7
G-3
Valve Gp - Diverter (Boom Cyl, Rod End) 290-9589 67 G-2 BASIC COMPONENT SYMBOLS
Valve Gp - Load Control (Boom Cylinder) 254-2675 68 F-15, F-16
NN Valve Gp - Load Control (Boom Cylinder) 254-2675 69 H-5, H-6
MAIN AUX

Valve Gp - Load Control (Stick Cylinder) 254-2676 70 J-15, J-16 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
M318D MH 251-8026 COMPENSATED)
Valve Gp - Main Control 71 F-2
M322D MH 251-8027
Valve Gp - Manual 277-0954 72 H-1, H-2
Valve Gp - Manual (Boom Lowering Control) 145-7166 73 F-15, F-16 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Valve Gp - Pilot (Joystick) 243-4046 74 G-16, G-14 COMPENSATED)

Valve Gp - Pilot (Joystick, Steering) 242-9670 75 G-10 VALVES


VALVE ENVELOPES VALVE PORTS
Valve Gp - Pilot (Left Joystick) 243-4046 76 E-12
Valve Gp - Pilot (Right Joystick) 243-4046 77 E-11
Valve Gp - Pilot Joystick (LH) 243-4046 78 I-4
RH MACHINE VIEW WITH HCR Valve Gp - Pilot Joystick (RH) 243-4046 79 I-3 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

LL 70
Valve Gp - Priority (Steering)
Valve Gp - Selector (Control Pattern Change)
188-1814
243-5227
80
81
C-7
J-4
AB
CONTROL VALVES
A B
CHECK VALVES

Valve Gp - Shutoff (Cab Manual Lowering - Inside) 226-9860 82 B-9

72 16 Valve Gp - Shutoff (Cab Manual Lowering - Outside) 226-9860 83 B-9


P T P T

10 21 Valve Gp - Solenoid (Blade Lockout)


Valve Gp - Solenoid (Blade)
291-6475
196-7544
84
85
B-14
J-12
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Valve Gp - Solenoid (Fast Travel) 265-7287 86 G-4 FLUID STORAGE RESERVOIRS


Valve Gp - Solenoid (Reversible Fan) 308-1191 87 H-3
Valve Gp - Solenoid (Smartboom, Hyd Cab Riser) 265-7156 88 F-10
Valve Gp - Solenoid (Stabilizer) 196-7543 89 I-7

71 69 68 2 73 10 Valve Gp - Solenoid (Heavy Lift) 196-7486 90


Note A: See the Parts Manual for specific cylinder part numbers for the machine effectivity.
C-12 VENTED PRESSURIZED

MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

ROTATING SHAFTS
Always check component part numbers with Parts Manual for your specific machine.

MH BOOM PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

Tap Location
Pressure and Sampling
RH MACHINE VIEW WITH MH BOOM SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Tap Schematic
Description
Number Location MANUAL CONTROL SYMBOLS
AA Swing Pump Filter Inlet Pressure C-5
BB Swing Pump Pressure B-5

MM CC
DD
Implement Pump Pressure
Accumulator Service Brake (1st Brake)
B-7
C-10 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

EE Brake Pressure C-9 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
FF Accumulator Service Brake (2nd Brake) C-9
GG Travel Pedal Pilot Pressure B-12
HH Travel Motor Control B-13

NN JJ
LL
Swing Brake Pressure
Clutch Release
C-12
J-11
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

MM Transmission Brake Pressure I-11 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
NN Transmission Clutch Pressure I-11
KK Travel Motor Control Pressure I-10
P1 Implement Pump Outlet Pressure D-2
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
P2 Load Sense D-2
P3 Pilot Pressure D-2 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
RH CAB VIEW 21 70 P4
P5
Pilot/Steer/Brake/MPF/Pump Outlet Press
Implement Pump Power Shift Pressure
D-2
C-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

ON THE
ON THE 51 71 2 69 68 73 10 P6
P7
Swing Pump Power Shift Pressure
Fan Pump Outlet Pressure
C-2
C-2
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

RH SIDE
71 83 LH SIDE 82 OF CAB
P8
PP
Joystick Steering Pressure
Quick Coupler Control Valve
C-2
H-7
UNIDIRECTIONAL UNIDIRECTIONAL

FLOOR FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

MH STICK DIRECTION

TRANSMISSION HYD CAB RISER MH BOOM AND STICK

MACHINE WITH VA BOOM 58 69 11


PP
50
39 45
67 9 17
79
68
64
49 35 88
38 40
39 38 CC 40 ELECTRICAL SYMBOLS TABLE
28 AA
89 84 20 1 77 48 34 63 33 36 44 HYDRAULIC SYMBOLS (ELECTRICAL)

86
KK 33
22
G
12 15 19 71 65 55 42 60 M
14 56 62 59 41 53
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
85 63
13 66 14 25 26 24 5
51 61 31 52
19 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
7 30 23 32 87
8 74 6 80 4
9 54 37 78 76 69 11 68 27 29 3 47 46 ELECTRICAL SYMBOLS (ELECTRICAL)

75 90 43
18 57
66 58 11 4 27 46 42 41 53 63 T
22 67 17 68 69 63 43 47 71 65 60 PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH
12 29 3 55 56
DD
75 90 62 59 WIRE NUMBER IDENTIFICATION CODES
61 31 52
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
79 74 77 CURRENT STANDARD CURRENT STANDARD
88 30 23 32 87
78 76 6 FF HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”

86 54 EE 18 57 WIRE

37 54 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

7 8 25 26
OFFSET BOOM CIRCUIT NUMBER WIRE WIRE GAUGE
24 5 51 IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD
39
38 40 45 WIRE WIRE COLOR
33 KK
36 28 44 AA 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


13 19 15 9 1 49 50 34 35 14 IDENTIFICATION

BB 40 38 39
89 84 20 PP 64 48 80 33 85

MACHINE COMPONENT LOCATIONS TRAVEL MOTOR PUMP SYSTEM BRAKE VALVE


16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(62) VALVE GP
SCHEMATIC FOR MH STICK CYLINDER SCHEMATIC FOR MH STICK CYLINDER CONTROL
(HYDRAULIC HAMMER)
WITH STICK LOWERING WITHOUT STICK LOWERING 252-5984
CONTROL VALVES THIS HOSE ROUTING IS VALID
CONTROL VALVES a3 b3 a5 b5
(OPTIONAL) IF THE MACHINE IS EQUIPPED WITH A
G (9) CYLINDER GP JOYSTICK PATTERN CHANGER HAMMER OP
AXLE OSC LOCK
226-3699
J X (19) CYLINDER GP
J
B01 A01
(21) CYLINDER GP STABILIZER
(70) VALVE GP
(21) CYLINDER GP
(70) VALVE GP
STICK CLUTCH 198-4694
IMPLEMENT PUMP M322D
LOAD CONTROL LOAD CONTROL
STICK 367-6477 RELEASE (DIFFERENT TO IMPLEMENT PUMP 5 1 7 3

PATTERN CHANGER OP
(STICK CYLINDER) (STICK CYLINDER) (33) MOTOR GP T1
367-6477 B
(Dimensions: 56 inches x 35 inches)

254-2676 (89) VALVE GP


254-2676 PISTON (TRAVEL)
SOLENOID
M318D) (81) VALVE GP
291-3711
Z1 P

B
A
MR (STABILIZER) SELECTOR
1

LL

2
B

A
EL L U T1 MB G 196-7543 (45) SOLENOID AS
(PUMP CONTROL) MX X Z
(CONTROL PATTERN CHANGE)
243-5227

DOZER SHUT OFF VALVE


MZ

STEERING CYLINDR
BRAKE VALVE Z1 216-1397

WHEEL BRAKE
STABILIZER SHUT OFF VALVE OP
B

OSC. AXLE LOCK


WHEEL BRAKE
BB SA LS DS
RENR9466-04

DOZER BLADE

STABILIZER
6 2 8 4
A B A REV AEC
B
TRAVEL
(14) CYLINDER GP MOTOR Z2
T (39) PUMP GP (78) VALVE GP (79) VALVE GP
DOZER BLADE
252-7310 MIN PISTON PILOT JOYSTICK (LH) PILOT JOYSTICK (RH)
(IMPLEMENT) 243-4046 243-4046
MR
S (1) ACCUMULATOR GP 251-8036
T A X MR X A T
(85) VALVE GP GEAR HYDRAULIC 1 2 3 4 1 2 3 4
SOLENOID (BLADE)
(AXLE OSC LOCK)
196-7544
MAX
8U-2924 M A G

1
P T
A

A
B
(20) CYLINDER GP STICK OUT BOOM DOWN
MS STEERING
278-7552 P
FWD SW L SW R BCT CL BCT OP
B
n (19) CYLINDER GP Vg max Vg min STICK IN BOOM UP
u
STABILIZER
I
1

EK MM A JOYSTICK JOYSTICK
I

A
A T2 MA 198-4694
LEFT HAND RIGHT HAND
EB
M1 PILOT P1
MB (9) CYLINDER GP S M1 MANIFOLD
R1 R2 T1 T2
KK AXLE OSC LOCK P T P T
B K MK 226-3699
OFFSET BOOM NN
b3 STICK B3 A3
b3
TILT
STICK B3 A3
REVERSE FAN (OP)

(18) CYLINDER GP
OFFSET BOOM B
NOTE A

U
42 Page,

n
T

(57) VALVE GP 4 2 1
C1 C2
CHECK
6
(OFFSET BOOM) (69) VALVE GP (41) SENSOR GP 5 3
238-7021 LOAD CONTROL BOOM U PRESSURE
VA BOOM QUICK COUPLER OP (BOOM CYLINDER) (11) CYLINDER GP
P (BOOM FLOAT, 0 P
254-2675 BOOM MR
OVERLOAD
S A
RELEASABLE CHECK VALVE WARNING)
M318D MH: 367-6476
V1 OP V2 BLCV OP BLCV OP M322D MH: 367-6470 BLCV OP 214-6863
Psta L SHUT OFF BALL VALVES
(13) CYLINDER GP
COUPLER (FOR SINGLE OR DOUBLE ACTING TOOL)
H A B 169-0329 (69) VALVE GP H
(32) MOTOR GP (87) VALVE GP (72) VALVE GP
(17) CYLINDER GP LOAD CONTROL
HYDRAULIC (VA BOOM) (BOOM CYLINDER) 0 GEAR SOLENOID MANUAL
HYDRAULIC CAB RISER M318D MH: 296-3235 254-2675
(REVERSING HYDRAULIC FAN) (REVERSIBLE FAN) 277-0954
M322D MH: 367-6472 5 297-1572 308-1191
3
(16) CYLINDER GP PP
MA A B 6 1 (50) SWIVEL GP
HYDRAULIC
B A A B A
4 2 249-1277
(CAB RISER) GRAPPLE ROTATE B
296-1870
a3

<-- CAB UP / CAB DOWN -->


a3 (48) SWITCH GP
PST G M A1 B1 PRESSURE
(QUICK COUPLER)
MAIN VALVE (58) VALVE GP
176-9671
MAIN VALVE SECTION CHECK (VA BOOM)
SECTION SPOOL STICK CYLINDER (75) VALVE GP 254-2677 MR X A T T A X MR MR X A T BUCKET
SPOOL STICK CYLINDER PILOT
(74) VALVE GP
(74) VALVE GP A A (JOYSTICK, STEERING)
STICK
PILOT 242-9670 (12) CYLINDER GP
PILOT
(JOYSTICK) N N BUCKET ADJUST b0 T BUCKET A' Y X
(JOYSTICK) M318D MH: 367-6480
243-4046

ANTI DRIFT VALVE


243-4046 1 2 3 4 (22) CYLINDER GP
1 2 3 4 QUICK COUPLER VALVE M322D MH: 367-6473
STICK (56) VALVE GP
P OP CHECK

OP
STICK OUT M318D MH: 367-6477
STICK OUT JOYSTICK STEERING V. OP M322D MH: 367-6472 (DRIFT REDUCTION)
T A B 254-0488
SW L SW R
SW L SW R STICK IN
STICK IN (55) VALVE GP
(64) VALVE GP
CHECK
CONTROL (QUICK COUPLER) TO BE (DRIFT REDUCTION)
176-9667
CONNECTED IF SMART 254-0488 (86) VALVE GP DIVERTER BALL VALVES
G P T S B S B G
P T BOOM IS NOT a3 SOLENOID
5 4 6 INSTALLED (FAST TRAVEL)
265-7287
(67) VALVE GP
DIVERTER
1 3 (BOOM CYL, ROD END)
290-9589 A
2 Y X A' PST Y B (66) VALVE GP
DIVERTER

ANTI DRIFT VALVE


(49) SWIVEL GP A (BOOM CYL, HEAD END)
249-1277
290-9591
SCHEMATIC FOR MH BOOM CYLINDER SCHEMATIC FOR MH BOOM CYLINDER (42) SENSOR GP
PRESSURE B01 A01
WITH BOOM LOWERING WITHOUT BOOM LOWERING (BOOM FLOAT, b01

OP
CONTROL VALVES CONTROL VALVES OVERLOAD WARNING)
(53) VALVE AS
214-6863
(OPTIONAL) (2) ACCUMULATOR GP
2 CHECK
TRAVEL BYPASS
(SMART BOOM OP)
(2) ACCUMULATOR GP
HYDRAULIC
(MH BOOM)
1 3 A B HCR/OFFSET A B A B JOYSTICK STEERING
265-7163 (FT) Pst
MEDIUM
HYDRAULIC 353-5954 5 4 6 OP
PRESSURE OP U (71) VALVE GP
(MH BOOM) P MAIN CONTROL
353-5954 FUNCTION M318D MH: 251-8026
OP JOYSTICK STEERING
b0 T
PRIORITY PRESSURE b4 b3 b2 b1 M322D MH: 251-8027

COMPENSATOR. ONLY
A
INSTALLED WITH
A B B1 L R VA BOOM B0

STEERING VALVE
JOYSTICK STEERING L Pst B A b0 A0 P AUX 1 b5 BOOM B5 A5 b4 DOZER/L B4 A4 b3 STICK B3 A3 b2 TRAVEL B2 A2 b1 BUCKET B1 A1 S51

SMART BOOM OP
VALVE
OP STABI-
LIZER

(10) CYLINDER GP
F (68) VALVE GP BOOM F
LOAD CONTROL (10) CYLINDER GP 367-6476
(BOOM CYLINDER) BOOM
254-2675 367-6476
(73) VALVE GP
MANUAL
(73) VALVE GP
(BOOM LOWERING
PST L X
MANUAL
CONTROL)
(BOOM LOWERING
MR 145-7166

2ND HIGH PRESSURE OP


CONTROL)
145-7166 (88) VALVE GP (59) VALVE GP
COMBINATION

OP
SOLENOID
(SMARTBOOM, (MULTIFUNCTION)
"SPOOL IN 334-7446
HYD CAB RISER)
SPOOL" 265-7156

A B B A

MULTI
COMBINED
P R VALVE OP

MAIN VALVE
T A X MR MR X A T

(63) VALVE GP
CONTROL LD
(MED PRESS, JOYSTICK STR, HCR)
(68) VALVE GP 254-2647 P T
LOAD CONTROL
(BOOM CYLINDER) (37) PUMP GP
254-2675 METERING
E (HMU) E
M318D MH: 205-6215
M322D MH: 187-3774

b5

OUT
b5 b4 a4 Y1 b3 Y2 b0 a0 b2 a2 a5 a1 b1

IN
Pst L a0 DA K MP LS MLS LS AUX P P AUX 2 a5 S53 a4 S52 a3 a2 a1 S5 T PMP
TRAVEL PEDAL

b5 BOOM B5 A5 1 2 1 2 3 4 2 1 2 1 1 2 3 4
FWD (65) VALVE GP
DOZER STABILIZER

b5 BOOM B5 A5
DOWN STICK OUT OUT BOOM DOWN
CONTROL (VA BOOM)
251-8038
a0 a5 a4 a3 a2 a1 Psta L a01
VA BOOM OP

(60) VALVE GP
CONTROL
(AUXILIARY, HIGH PRESSURE)
SW L SW R U BCT CL BCT OP 252-1269
DEG
UP STICK IN IN BOOM UP
JOYSTICK JOYSTICK
LEFT HAND RIGHT HAND

REV
P T
P T P T P T P T
(8) CONTROL GP (7) CONTROL GP
(6) CONTROL GP (76) VALVE GP (77) VALVE GP
HYDRAULIC PEDAL HYDRAULIC PEDAL
HYDRAULIC HAND PILOT (LEFT JOYSTICK) PILOT (RIGHT JOYSTICK)
(VA BOOM) (TRAVEL)
(STABILIZER BLADE) 243-4046 243-4046
112-5704 254-2685
257-6104

D P1 IMPLEMENT PUMP P2 LOAD SENSE D


P1
OUTLET PRESSUE PRESSURE
(30) MOTOR GP
GEAR P2
MAIN (HYDRAULIC FAN)
RETURN 281-6268
MAIN FILTER
RETURN
T P3 P3 PILOT PRESSURE P4 PILOT, STEERING,
FILTER
a5 U BRAKE, MPF, PUMP
n OUTLET PRESSURE
a5
a5 P4

a5
MAIN VALVE
MAIN VALVE SECTION P5 P5 IMPLEMENT PUMP P6 SWING PUMP POWER
SECTION POWER SHIFT SHIFT PRESSURE
SPOOL BOOM CYLINDER PRESSURE
SPOOL BOOM CYLINDER S P FAN MOTOR

P6

P7 P7 FAN PUMP P8 JOYSTICK STEERING


OUTLET PRESSURE PRESSURE
(54) VALVE GP (23) FILTER GP
DS1 OIL (FAN)
EE BRAKE CONTROL P8
C (29) MANIFOLD AND VALVE GP
JJ a3 (47) SWITCH AS 249-5527 EF CF (40) PUMP GP
227-6000 C
PRESSURE
SCHEMATIC FOR ADDITIONAL
(PILOT)
254-2662 (90) VALVE GP
(43) SENSOR GP
(WORK TOOL)
Y2 Y1 PISTON (SWING)
PRESSURE U 309-5769
B1 B2 M318D MH: 190-8199
SOLENOID
MH DOZER BLADE 196-7486
(TRANSMISSION) P M322D MH: 196-8429
290-5825 REMOTE PRESSURE TAPS
(OPTIONAL) A4 A3 A2 A1 K B M2 BB SA LS DS
1 2 LD Y2 Y3 Y1
IMPLEMENT LOCK

PILOT GEAR AEC IMPLEMENT PUMP


GENERATOR EAME OP GENERATOR SSMC OP SHIFT
SWING BRAKE

M318D (FOR M322D SEE (34) MOTOR GP


MANIFOLD DD FF P
(28) FILTER GP
SWING
HEAVY LIFT

RIGHT UPPER CORNER OF THIS SHEET) OIL (SWING PUMP)


OSC AXLE

S1 109-7288 152-7371
B m2 (80) VALVE GP
X Z
PRIORITY (STEERING)
REST

S2 188-1814 SWING MOTOR


TRAVEL BRAKE

K m1
DOZER/STABILIZER

(31) MOTOR GP DS2 T2


TO PORT B AT

B GEAR 1
G G (4) ACCUMULATOR GP (4) ACCUMULATOR GP
VALVE

GEAR (34) MOTOR GP (44) SOLENOID AS


(15) CYLINDER GP HYDRAULIC HYDRAULIC
(HYDRAULIC GENERATOR) AA
CYLINDER

SWING (PUMP CONTROL)


227-5999 HYDRAULIC (TRAVEL BRAKE) (TRAVEL BRAKE)
T P 152-7371 B A
(BLADE)
P 216-1397
P 235-5646 T 235-5646 B
(61) VALVE GP 249-4939 TRAVEL N (38) PUMP GP
CONTROL (61) VALVE GP TRAVEL SWING MAIN ACTIVATION K GEAR 2 PISTON (IMPLEMENT) PS R T1 T2 FA FA1 FE

SWING PUMP
(HYDRAULIC GENERATOR) CONTROL X2 X1 A B B1 MOTOR PUMP PUMP VALVE
X2 X1
B01 A01 251-8034
192-3177 B01 A01 (HYDRAULIC GENERATOR) CONTROL CONTROL CONTROL OR B B A
334-7445 TRAVEL
PILOT A
P M A G
DOZER/STABILIZER

T
T CONTROL P1 (36) PUMP GP
(27) FILTER GP GEAR T1
OIL (PILOT PUMP) MB (HYD FAN) P
TO PORT P AT

145-7750 281-6269
A8 M8 A7 D7 M7 A6 M6 T1/1 A5 M5 T1/2 SP PST HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP OUTPUT
VALVES

(82) VALVE GP
B (3) ACCUMULATOR GP SHUTOFF
INSIDE Vg max Vg min Z PILOT PUMP OUTPUT B
(84) VALVE GP CAB ENGINE
HYDRAULIC (CAB MANUAL LOWERING - INSIDE) ONLY M313D
R DOZER BLADE CYLINDER / STABILIZER CYLINDER CONTROL CIRCUIT
SOLENOID HH (PILOT) 226-9860
MAIN VALVE (BLADE LOCKOUT)
GG SWING PUMP SUPPLY CIRCUIT
PORT LS 317-8429
291-6475 (46) SWITCH AS (35) PUMP GP VA BOOM CYLINDER CONTROL CIRCUIT
(52) VALVE AS
S M1
LSX

PRESSURE (SWING) GEAR R1 R2 T1 T2 OSC AXLE CYLINDER CONTROL CIRCUIT


CHECK A B1 MA
309-5769 (83) VALVE GP (AUX, BRAKE,
(HYDRAULIC) ACCESS IMPLEMENT PUMP LOAD SENSE
SHUTOFF PILOT, STEERING)
243-2652 FROM SUPPLY LINE
(CAB MANUAL LOWERING - OUTSIDE) 329-5735
PUMP REGULATOR A
PORT X
P
226-9860 GROUND
X1 X2 G MH FS S
DRAIN / RETURN LINE LINE PATTERNS
CC
COMPENSATOR

COMPENSATOR

STEERING CONTROL CIRCUIT


PRIORITY VALVE

PRIORITY VALVE
PRESSURE

PRESSURE

BB
BUCKET CYL CONTROL CIRCUIT / BUCKET ADJ / GRAPPLE ROTATE Pressure Line
VALVE
VALVE
LS LUDV

LS LUDV

HEAVY LIFT CONTROL OPTION


TO MAINVALVE TO MAINVALVE QUICK COUPLER CONTROL CIRCUIT Pilot / Load Sensing Pressure
PORT LS AUX PORT LS AUX T MULTI COMBINATION TOOLS / HAMMER OPTION
TO MAINVALVE SECTION
TO MAINVALVE SECTION

TRAVEL MOTOR CONTROL CIRCUIT Drain / Return Lines


DOZER/STABILIZER B4
DOZER/STABILIZER A4

TO MAINVALVE TO MAINVALVE
P P
(26) FILTER GP SWING MOTOR CONTROL CIRCUIT
PORT P AUX 2 PORT P AUX 2
P MP P MP OIL BOOM CYLINDER CONTROL CIRCUIT Component Group
(MAIN RETURN)
TO MAINVALVE

TO MAINVALVE

290-5479 IMPLEMENT PUMP POWER SHIFT PRESSURE


STICK CYLINDER CONTROL CIRCUIT CALLOUTS
PORT P

PORT P

TRANSMISSION CLUTCH CONTROL CIRCUIT


a01 a01
TO PILOT MANIFOLD
L
SWING MOTOR SUPPLY CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
TO PILOT MANIFOLD
PORT PST PORT PST TRANSMISSION OIL CIRCULATION PUMP
(25) FILTER GP FAN PUMP SUPPLY CIRCUIT Callout Number Component
(5) CAP
(24) FILTER GP (Machine Location from (52) VALVE GP - CONTROL Name
(51) TANK AND MTG GP OIL OIL BRAKE CYLINDER CONTROL CIRCUIT Component LocationsTable)
HYDRAULIC (MAIN PUMP) BREATHER (HYDRAULIC) HCR CYLINDER / MEDIUM PRESSURE CONTROL CIRCUIT
138-1234 Part Number
M318D MH: 278-6955 8U-0198 (HYDRAULIC TANK) MAIN 8U-0198
A M322D MH: 278-6975 194-7849 RETURN A
FILTER
THIS SCHEMATIC IS FOR THE M318D MH AND M322D MH EXCAVATOR HYDRAULIC SYSTEM
N1
N2
MEDIA NUMBER: RENR9466-04
N3 SCHEMATIC PART NUMBER: 294-2044, CHANGE: 05, VERSION: EY
308-7476, CHANGE: 02, VERSION: EY
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note A: See the Parts Manual for specific cylinder part numbers for the machine effectivity.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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