M318D MH and M322D MH Excavator Hydraulic System: Imp Lock Sol Heavy Lift Sol
M318D MH and M322D MH Excavator Hydraulic System: Imp Lock Sol Heavy Lift Sol
M318D MH and M322D MH Excavator Hydraulic System: Imp Lock Sol Heavy Lift Sol
November 2013
HEAVY LIFT SOL
Component Location
IMP LOCK SOL Description
Part Machine
Number Location
Schematic
Location
OSC AXLE SOL AEC SW TRAVEL BOOM 71 Cap - Breather (Hydraulic Tank)
Control Gp - Hydraulic Hand (Stabilizer Blade)
194-7849
257-6104
5
6
A-5
E-13
Control Gp - Hydraulic Pedal (Travel) 254-2685 7 E-11
BUCKET MAIN RELIEF Control Gp - Hydraulic Pedal (VA Boom) 112-5704 8 E-11
M318D MH 367-6480
SENSING Cylinder Gp - Bucket 12 G-3
RENR9466-04
M322D MH 367-6473
42 Page,
Pump Gp - Gear (Aux, Brake, Pilot, Steering) 329-5735 35 B-7
Pump Gp - Gear (Hyd Fan) 281-6269 36 B-5
M318D MH 205-6215
75 Pump Gp - Metering (HMU)
38
F-9
B-7
Pump Gp - Piston (Implement) 251-8036 39 I-6
M318D MH 190-8199
Pump Gp - Piston (Swing) 40 B-6
M322D MH 196-8429
Sensor Gp - Pressure (Boom Float, Overload Warning) 214-6863 41 H-5
Sensor Gp - Pressure (Boom Float, Overload Warning) 214-6863 42 F-6
LOCATION OF THE LOCATION OF THE Switch Gp - Pressure (Quick Coupler) 176-9671 48 H-7
Valve Gp - Load Control (Stick Cylinder) 254-2676 70 J-15, J-16 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
M318D MH 251-8026 COMPENSATED)
Valve Gp - Main Control 71 F-2
M322D MH 251-8027
Valve Gp - Manual 277-0954 72 H-1, H-2
Valve Gp - Manual (Boom Lowering Control) 145-7166 73 F-15, F-16 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Valve Gp - Pilot (Joystick) 243-4046 74 G-16, G-14 COMPENSATED)
LL 70
Valve Gp - Priority (Steering)
Valve Gp - Selector (Control Pattern Change)
188-1814
243-5227
80
81
C-7
J-4
AB
CONTROL VALVES
A B
CHECK VALVES
MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
ROTATING SHAFTS
Always check component part numbers with Parts Manual for your specific machine.
COMBINATION CONTROLS
Tap Location
Pressure and Sampling
RH MACHINE VIEW WITH MH BOOM SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
Tap Schematic
Description
Number Location MANUAL CONTROL SYMBOLS
AA Swing Pump Filter Inlet Pressure C-5
BB Swing Pump Pressure B-5
MM CC
DD
Implement Pump Pressure
Accumulator Service Brake (1st Brake)
B-7
C-10 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
EE Brake Pressure C-9 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
FF Accumulator Service Brake (2nd Brake) C-9
GG Travel Pedal Pilot Pressure B-12
HH Travel Motor Control B-13
NN JJ
LL
Swing Brake Pressure
Clutch Release
C-12
J-11
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
MM Transmission Brake Pressure I-11 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
NN Transmission Clutch Pressure I-11
KK Travel Motor Control Pressure I-10
P1 Implement Pump Outlet Pressure D-2
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
P2 Load Sense D-2
P3 Pilot Pressure D-2 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
RH CAB VIEW 21 70 P4
P5
Pilot/Steer/Brake/MPF/Pump Outlet Press
Implement Pump Power Shift Pressure
D-2
C-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
ON THE
ON THE 51 71 2 69 68 73 10 P6
P7
Swing Pump Power Shift Pressure
Fan Pump Outlet Pressure
C-2
C-2
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
RH SIDE
71 83 LH SIDE 82 OF CAB
P8
PP
Joystick Steering Pressure
Quick Coupler Control Valve
C-2
H-7
UNIDIRECTIONAL UNIDIRECTIONAL
MH STICK DIRECTION
86
KK 33
22
G
12 15 19 71 65 55 42 60 M
14 56 62 59 41 53
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
85 63
13 66 14 25 26 24 5
51 61 31 52
19 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
7 30 23 32 87
8 74 6 80 4
9 54 37 78 76 69 11 68 27 29 3 47 46 ELECTRICAL SYMBOLS (ELECTRICAL)
75 90 43
18 57
66 58 11 4 27 46 42 41 53 63 T
22 67 17 68 69 63 43 47 71 65 60 PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH
12 29 3 55 56
DD
75 90 62 59 WIRE NUMBER IDENTIFICATION CODES
61 31 52
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
79 74 77 CURRENT STANDARD CURRENT STANDARD
88 30 23 32 87
78 76 6 FF HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
86 54 EE 18 57 WIRE
37 54 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
7 8 25 26
OFFSET BOOM CIRCUIT NUMBER WIRE WIRE GAUGE
24 5 51 IDENTIFICATION COLOR 325-PK
PREVIOUS STANDARD
39
38 40 45 WIRE WIRE COLOR
33 KK
36 28 44 AA 325-PK-14 B A
BB 40 38 39
89 84 20 PP 64 48 80 33 85
(62) VALVE GP
SCHEMATIC FOR MH STICK CYLINDER SCHEMATIC FOR MH STICK CYLINDER CONTROL
(HYDRAULIC HAMMER)
WITH STICK LOWERING WITHOUT STICK LOWERING 252-5984
CONTROL VALVES THIS HOSE ROUTING IS VALID
CONTROL VALVES a3 b3 a5 b5
(OPTIONAL) IF THE MACHINE IS EQUIPPED WITH A
G (9) CYLINDER GP JOYSTICK PATTERN CHANGER HAMMER OP
AXLE OSC LOCK
226-3699
J X (19) CYLINDER GP
J
B01 A01
(21) CYLINDER GP STABILIZER
(70) VALVE GP
(21) CYLINDER GP
(70) VALVE GP
STICK CLUTCH 198-4694
IMPLEMENT PUMP M322D
LOAD CONTROL LOAD CONTROL
STICK 367-6477 RELEASE (DIFFERENT TO IMPLEMENT PUMP 5 1 7 3
PATTERN CHANGER OP
(STICK CYLINDER) (STICK CYLINDER) (33) MOTOR GP T1
367-6477 B
(Dimensions: 56 inches x 35 inches)
B
A
MR (STABILIZER) SELECTOR
1
LL
2
B
A
EL L U T1 MB G 196-7543 (45) SOLENOID AS
(PUMP CONTROL) MX X Z
(CONTROL PATTERN CHANGE)
243-5227
STEERING CYLINDR
BRAKE VALVE Z1 216-1397
WHEEL BRAKE
STABILIZER SHUT OFF VALVE OP
B
DOZER BLADE
STABILIZER
6 2 8 4
A B A REV AEC
B
TRAVEL
(14) CYLINDER GP MOTOR Z2
T (39) PUMP GP (78) VALVE GP (79) VALVE GP
DOZER BLADE
252-7310 MIN PISTON PILOT JOYSTICK (LH) PILOT JOYSTICK (RH)
(IMPLEMENT) 243-4046 243-4046
MR
S (1) ACCUMULATOR GP 251-8036
T A X MR X A T
(85) VALVE GP GEAR HYDRAULIC 1 2 3 4 1 2 3 4
SOLENOID (BLADE)
(AXLE OSC LOCK)
196-7544
MAX
8U-2924 M A G
1
P T
A
A
B
(20) CYLINDER GP STICK OUT BOOM DOWN
MS STEERING
278-7552 P
FWD SW L SW R BCT CL BCT OP
B
n (19) CYLINDER GP Vg max Vg min STICK IN BOOM UP
u
STABILIZER
I
1
EK MM A JOYSTICK JOYSTICK
I
A
A T2 MA 198-4694
LEFT HAND RIGHT HAND
EB
M1 PILOT P1
MB (9) CYLINDER GP S M1 MANIFOLD
R1 R2 T1 T2
KK AXLE OSC LOCK P T P T
B K MK 226-3699
OFFSET BOOM NN
b3 STICK B3 A3
b3
TILT
STICK B3 A3
REVERSE FAN (OP)
(18) CYLINDER GP
OFFSET BOOM B
NOTE A
U
42 Page,
n
T
(57) VALVE GP 4 2 1
C1 C2
CHECK
6
(OFFSET BOOM) (69) VALVE GP (41) SENSOR GP 5 3
238-7021 LOAD CONTROL BOOM U PRESSURE
VA BOOM QUICK COUPLER OP (BOOM CYLINDER) (11) CYLINDER GP
P (BOOM FLOAT, 0 P
254-2675 BOOM MR
OVERLOAD
S A
RELEASABLE CHECK VALVE WARNING)
M318D MH: 367-6476
V1 OP V2 BLCV OP BLCV OP M322D MH: 367-6470 BLCV OP 214-6863
Psta L SHUT OFF BALL VALVES
(13) CYLINDER GP
COUPLER (FOR SINGLE OR DOUBLE ACTING TOOL)
H A B 169-0329 (69) VALVE GP H
(32) MOTOR GP (87) VALVE GP (72) VALVE GP
(17) CYLINDER GP LOAD CONTROL
HYDRAULIC (VA BOOM) (BOOM CYLINDER) 0 GEAR SOLENOID MANUAL
HYDRAULIC CAB RISER M318D MH: 296-3235 254-2675
(REVERSING HYDRAULIC FAN) (REVERSIBLE FAN) 277-0954
M322D MH: 367-6472 5 297-1572 308-1191
3
(16) CYLINDER GP PP
MA A B 6 1 (50) SWIVEL GP
HYDRAULIC
B A A B A
4 2 249-1277
(CAB RISER) GRAPPLE ROTATE B
296-1870
a3
OP
STICK OUT M318D MH: 367-6477
STICK OUT JOYSTICK STEERING V. OP M322D MH: 367-6472 (DRIFT REDUCTION)
T A B 254-0488
SW L SW R
SW L SW R STICK IN
STICK IN (55) VALVE GP
(64) VALVE GP
CHECK
CONTROL (QUICK COUPLER) TO BE (DRIFT REDUCTION)
176-9667
CONNECTED IF SMART 254-0488 (86) VALVE GP DIVERTER BALL VALVES
G P T S B S B G
P T BOOM IS NOT a3 SOLENOID
5 4 6 INSTALLED (FAST TRAVEL)
265-7287
(67) VALVE GP
DIVERTER
1 3 (BOOM CYL, ROD END)
290-9589 A
2 Y X A' PST Y B (66) VALVE GP
DIVERTER
OP
CONTROL VALVES CONTROL VALVES OVERLOAD WARNING)
(53) VALVE AS
214-6863
(OPTIONAL) (2) ACCUMULATOR GP
2 CHECK
TRAVEL BYPASS
(SMART BOOM OP)
(2) ACCUMULATOR GP
HYDRAULIC
(MH BOOM)
1 3 A B HCR/OFFSET A B A B JOYSTICK STEERING
265-7163 (FT) Pst
MEDIUM
HYDRAULIC 353-5954 5 4 6 OP
PRESSURE OP U (71) VALVE GP
(MH BOOM) P MAIN CONTROL
353-5954 FUNCTION M318D MH: 251-8026
OP JOYSTICK STEERING
b0 T
PRIORITY PRESSURE b4 b3 b2 b1 M322D MH: 251-8027
COMPENSATOR. ONLY
A
INSTALLED WITH
A B B1 L R VA BOOM B0
STEERING VALVE
JOYSTICK STEERING L Pst B A b0 A0 P AUX 1 b5 BOOM B5 A5 b4 DOZER/L B4 A4 b3 STICK B3 A3 b2 TRAVEL B2 A2 b1 BUCKET B1 A1 S51
SMART BOOM OP
VALVE
OP STABI-
LIZER
(10) CYLINDER GP
F (68) VALVE GP BOOM F
LOAD CONTROL (10) CYLINDER GP 367-6476
(BOOM CYLINDER) BOOM
254-2675 367-6476
(73) VALVE GP
MANUAL
(73) VALVE GP
(BOOM LOWERING
PST L X
MANUAL
CONTROL)
(BOOM LOWERING
MR 145-7166
OP
SOLENOID
(SMARTBOOM, (MULTIFUNCTION)
"SPOOL IN 334-7446
HYD CAB RISER)
SPOOL" 265-7156
A B B A
MULTI
COMBINED
P R VALVE OP
MAIN VALVE
T A X MR MR X A T
(63) VALVE GP
CONTROL LD
(MED PRESS, JOYSTICK STR, HCR)
(68) VALVE GP 254-2647 P T
LOAD CONTROL
(BOOM CYLINDER) (37) PUMP GP
254-2675 METERING
E (HMU) E
M318D MH: 205-6215
M322D MH: 187-3774
b5
OUT
b5 b4 a4 Y1 b3 Y2 b0 a0 b2 a2 a5 a1 b1
IN
Pst L a0 DA K MP LS MLS LS AUX P P AUX 2 a5 S53 a4 S52 a3 a2 a1 S5 T PMP
TRAVEL PEDAL
b5 BOOM B5 A5 1 2 1 2 3 4 2 1 2 1 1 2 3 4
FWD (65) VALVE GP
DOZER STABILIZER
b5 BOOM B5 A5
DOWN STICK OUT OUT BOOM DOWN
CONTROL (VA BOOM)
251-8038
a0 a5 a4 a3 a2 a1 Psta L a01
VA BOOM OP
(60) VALVE GP
CONTROL
(AUXILIARY, HIGH PRESSURE)
SW L SW R U BCT CL BCT OP 252-1269
DEG
UP STICK IN IN BOOM UP
JOYSTICK JOYSTICK
LEFT HAND RIGHT HAND
REV
P T
P T P T P T P T
(8) CONTROL GP (7) CONTROL GP
(6) CONTROL GP (76) VALVE GP (77) VALVE GP
HYDRAULIC PEDAL HYDRAULIC PEDAL
HYDRAULIC HAND PILOT (LEFT JOYSTICK) PILOT (RIGHT JOYSTICK)
(VA BOOM) (TRAVEL)
(STABILIZER BLADE) 243-4046 243-4046
112-5704 254-2685
257-6104
a5
MAIN VALVE
MAIN VALVE SECTION P5 P5 IMPLEMENT PUMP P6 SWING PUMP POWER
SECTION POWER SHIFT SHIFT PRESSURE
SPOOL BOOM CYLINDER PRESSURE
SPOOL BOOM CYLINDER S P FAN MOTOR
P6
S1 109-7288 152-7371
B m2 (80) VALVE GP
X Z
PRIORITY (STEERING)
REST
K m1
DOZER/STABILIZER
B GEAR 1
G G (4) ACCUMULATOR GP (4) ACCUMULATOR GP
VALVE
SWING PUMP
(HYDRAULIC GENERATOR) CONTROL X2 X1 A B B1 MOTOR PUMP PUMP VALVE
X2 X1
B01 A01 251-8034
192-3177 B01 A01 (HYDRAULIC GENERATOR) CONTROL CONTROL CONTROL OR B B A
334-7445 TRAVEL
PILOT A
P M A G
DOZER/STABILIZER
T
T CONTROL P1 (36) PUMP GP
(27) FILTER GP GEAR T1
OIL (PILOT PUMP) MB (HYD FAN) P
TO PORT P AT
145-7750 281-6269
A8 M8 A7 D7 M7 A6 M6 T1/1 A5 M5 T1/2 SP PST HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP OUTPUT
VALVES
(82) VALVE GP
B (3) ACCUMULATOR GP SHUTOFF
INSIDE Vg max Vg min Z PILOT PUMP OUTPUT B
(84) VALVE GP CAB ENGINE
HYDRAULIC (CAB MANUAL LOWERING - INSIDE) ONLY M313D
R DOZER BLADE CYLINDER / STABILIZER CYLINDER CONTROL CIRCUIT
SOLENOID HH (PILOT) 226-9860
MAIN VALVE (BLADE LOCKOUT)
GG SWING PUMP SUPPLY CIRCUIT
PORT LS 317-8429
291-6475 (46) SWITCH AS (35) PUMP GP VA BOOM CYLINDER CONTROL CIRCUIT
(52) VALVE AS
S M1
LSX
COMPENSATOR
PRIORITY VALVE
PRESSURE
PRESSURE
BB
BUCKET CYL CONTROL CIRCUIT / BUCKET ADJ / GRAPPLE ROTATE Pressure Line
VALVE
VALVE
LS LUDV
LS LUDV
TO MAINVALVE TO MAINVALVE
P P
(26) FILTER GP SWING MOTOR CONTROL CIRCUIT
PORT P AUX 2 PORT P AUX 2
P MP P MP OIL BOOM CYLINDER CONTROL CIRCUIT Component Group
(MAIN RETURN)
TO MAINVALVE
TO MAINVALVE
PORT P
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1