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Manual sg2500mv

This document is a system manual for the SG2500-MV MV Turnkey Station. It contains information about safety instructions, product descriptions, delivery, mechanical installation, and electrical installation of the SG2500-MV MV Turnkey Station. The manual provides guidelines on transporting, hoisting, installing the foundation, installing flashings, removing sealing tapes and plates, and performing electrical connections of the DC and AC circuits according to diagrams and specifications. Safety is a primary focus, with instructions for safe operation in the module room and transformer room.

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Dung Vu Dinh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
579 views104 pages

Manual sg2500mv

This document is a system manual for the SG2500-MV MV Turnkey Station. It contains information about safety instructions, product descriptions, delivery, mechanical installation, and electrical installation of the SG2500-MV MV Turnkey Station. The manual provides guidelines on transporting, hoisting, installing the foundation, installing flashings, removing sealing tapes and plates, and performing electrical connections of the DC and AC circuits according to diagrams and specifications. Safety is a primary focus, with instructions for safe operation in the module room and transformer room.

Uploaded by

Dung Vu Dinh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 104

SG2500-MV

MV Turnkey Station
System Manual

SG2500-MV_V13-SEN-Ver12-201805
Contents

1 About This Manual....................................................................1


1.1 Foreword ..................................................................................................... 1
1.2 Validity ......................................................................................................... 1
1.3 Content ........................................................................................................ 1
1.4 Target Group................................................................................................ 1
1.5 Symbols Explanation ................................................................................... 2
1.6 How to Use this Manual .............................................................................. 3
1.7 Terminology ................................................................................................. 3
2 Safety Instructions ...................................................................4
2.1 Intended Usage ........................................................................................... 4
2.2 Important Safety Instructions ....................................................................... 4
2.2.1 General Safety Rules .......................................................................... 5
2.2.2 Manual Storage ................................................................................... 5
2.2.3 PV Arrays Hazards .............................................................................. 5
2.2.4 Ground Fault Protection ...................................................................... 6
2.2.5 Live Line Measurement ....................................................................... 6
2.2.6 Measuring Instrument ......................................................................... 6
2.2.7 Volt-free Operations ............................................................................ 6
2.2.8 ESD Protection.................................................................................... 7
2.2.9 LCD Parameter Setting ....................................................................... 7
2.2.10 Sand and Moisture Protection........................................................... 7
2.2.11 Symbols on the Device Body ............................................................ 7
2.2.12 Safety Warning Signs ........................................................................ 7
2.2.13 Daily Operation and Maintenance..................................................... 7
2.2.14 Disposal of Waste ............................................................................. 8
2.2.15 Manual Description ........................................................................... 8
2.3 Safety Instructions of Each Working Area ................................................... 8
2.3.1 Safe Operation of the Module room .................................................... 9
2.3.2 Safe Operation of the Transformer Room ........................................... 9
3 Product Description ...............................................................10
3.1 Brief Introduction .......................................................................................10
3.2 Inverter Internal Construction ....................................................................10

I
3.3 Inverter Design .......................................................................................... 11
3.3.1 Inverter Views .................................................................................... 11
3.3.2 Mechanical Parameter ..................................................................... 12
3.3.3 Internal Components ........................................................................ 13
3.3.4 Ventilation Design ............................................................................ 14
3.3.5 Cable Entry Design .......................................................................... 14
3.4 Module Design .......................................................................................... 15
3.4.1 Appearance of the Modules ............................................................. 15
3.4.2 Electrical Connections Area ............................................................. 16
3.5 Intelligent PMD ......................................................................................... 16
3.5.1 Brief Introduction .............................................................................. 16
3.5.2 Appearance ...................................................................................... 16
3.5.3 Connections Area ............................................................................. 17
4 Delivery ................................................................................... 18
4.1 Scope of Delivery ..................................................................................... 18
4.2 Identifying the Inverter .............................................................................. 19
4.3 Checking for Transport Damages ............................................................. 19
4.4 Storage of the Inverter .............................................................................. 20
5 Mechanical Installation .......................................................... 21
5.1 Transport .................................................................................................. 21
5.2 Hoisting the Inverter ................................................................................. 22
5.2.1 Safety Precautions ........................................................................... 22
5.2.2 Hoisting ............................................................................................ 23
5.2.3 Fastening of Connectors .................................................................. 23
5.3 Foundation ................................................................................................ 24
5.3.1 Selection of Installation Site ............................................................. 24
5.3.2 Foundation Requirements ................................................................ 24
5.3.3 Recommended foundation construction plan ................................... 25
5.3.4 Other Precautions ............................................................................ 28
5.4 Flashings Installation ................................................................................ 29
5.4.1 Brief Introduction .............................................................................. 29
5.4.2 Preparation before installation ......................................................... 29
5.4.3 Installation Steps .............................................................................. 29
5.5 Removing Sealing Tapes and Sealing Plates........................................... 30
6 Electrical Installation ............................................................. 32
6.1 Safety Instructions .................................................................................... 32
6.1.1 Generals rules .................................................................................. 32

II
6.1.2 Five Safety Rules ..............................................................................33
6.2 Parts for Cabling ........................................................................................34
6.2.1 Copper Wire Connection ...................................................................34
6.2.2 Aluminum Wire Connection ...............................................................35
6.3 Preparation before Electrical Connections ................................................36
6.3.1 Installation Tools ................................................................................36
6.3.2 Opening the Module Front Door .......................................................36
6.3.3 Removal of the Protective Grid .........................................................36
6.3.4 Removing Sealing Tapes of Cable Inlet holes ..................................37
6.3.5 Checking the Cables .........................................................................37
6.3.6 During Connection ............................................................................37
6.4 Inverter Circuit Diagram and Cable Connection........................................37
6.4.1 Circuit Diagram .................................................................................37
6.4.2 Cable Specifications ..........................................................................38
6.5 DC Connection ..........................................................................................39
6.5.1 Checking before Connection .............................................................39
6.5.2 DC Cable Connection .......................................................................39
6.6 AC Connection ..........................................................................................40
6.6.1 Safety Notices ...................................................................................40
6.6.2 AC Cable Connection ........................................................................41
6.7 Ground Connection ...................................................................................41
6.7.1 Brief Introduction ...............................................................................41
6.7.2 Equipotential connection of inverter internal devices ........................41
6.7.3 External grounding ............................................................................42
6.8 Module Power Supply Mode .....................................................................43
6.9 Communication Connections ....................................................................43
6.10 External 3-phase Power Supply (Optional) .....................................44
6.11 Finishing Electrical Connection .......................................................44
7 Commissioning .......................................................................45
7.1 Safety Instructions .....................................................................................45
7.2 Requirements of Commissioning ..............................................................45
7.3 Checking before Commissioning ..............................................................46
7.3.1 Checking the Cable Connection .......................................................46
7.3.2 Checking the Inverter Switches ........................................................46
7.3.3 Checking PV Array ............................................................................46
7.3.4 Checking Grid Voltage ......................................................................47
7.4 Preparation before Starting .......................................................................47

III
7.5 Starting the Device ................................................................................... 47
7.6 LCD Parameter Setting ............................................................................ 48
7.7 Completing Commissioning ...................................................................... 48
8 Starting/Stopping ................................................................... 50
8.1 Starting...................................................................................................... 50
8.1.1 Inspection before starting ................................................................. 50
8.1.2 Steps to Start .................................................................................... 50
8.2 Stopping .................................................................................................... 51
8.2.1 Normal Stop ..................................................................................... 51
8.2.2 Inverter Stops when A Fault Occurs ................................................. 51
9 LCD Menu Operation ............................................................. 52
9.1 LCD Touch Screen ................................................................................... 52
9.2 Default Screen .......................................................................................... 52
9.2.1 Initialization....................................................................................... 52
9.2.2 Default Screen Introduction .............................................................. 52
9.2.3 Backlight and Screensaver .............................................................. 53
9.3 Overview of LCD Menu and Icon ............................................................. 53
9.3.1 Overview of Submenu and Icon ....................................................... 53
9.3.2 Layout of the submenus ................................................................... 53
9.4 Entering Password ................................................................................... 54
9.5 Language Setting ..................................................................................... 55
9.5.1 Conventional Way ............................................................................ 55
9.5.2 Shortcut ............................................................................................ 56
9.6 Date and Time Setting .............................................................................. 56
9.7 Running Information Checking ................................................................. 57
9.8 History Information Checking ................................................................... 58
9.8.1 History Event Checking .................................................................... 58
9.8.2 History Data Checking ..................................................................... 59
9.8.3 History Fault Checking ..................................................................... 59
9.8.4 History Alarm Checking .................................................................... 59
9.9 Present Fault Information Checking ......................................................... 60
9.10 Starting/Stopping ............................................................................. 61
9.11 Load Default ................................................................................... 61
9.12 Firmware Version Checking ............................................................ 61
9.13 Parameters of LCD ......................................................................... 62
9.13.1 Communication Parameters........................................................... 62
9.13.2 Running Parameters ...................................................................... 63

IV
9.13.3 Protection Parameter ......................................................................65
10 Inverter Functions ..................................................................68
10.1 Operation Mode ...............................................................................68
10.1.1 Mode Change ..................................................................................68
10.1.2 Operation Mode Description ...........................................................68
10.2 Active Power Limitation ...................................................................70
10.2.1 Introduction to Active Power Limitation ...........................................70
10.2.2 How to Realize Power Limitation ....................................................70
10.3 Reactive Power Adjustment.............................................................70
10.4 LVRT ................................................................................................71
10.5 High Voltage Ride Through (HVRT) ................................................72
10.6 Temperature Derating ......................................................................73
10.7 MPPT ...............................................................................................73
10.8 Intelligent Temperature-Control Technology ....................................74
10.9 Insulation Monitoring Function.........................................................74
10.9.1 Introduction .....................................................................................74
10.9.2 Simple Troubleshooting ..................................................................74
10.10 GFDI Function .................................................................................75
10.11 Protection Function ..........................................................................75
10.11.1 DC over-voltage protection ...........................................................75
10.11.2 AC over/under-voltage protection .................................................75
10.11.3 Frequency anomaly protection ......................................................75
10.11.4 Islanding protection .......................................................................75
10.11.5 Reverse polarity protection ...........................................................75
10.11.6 Overload protection .......................................................................75
10.11.7 Ground protection .........................................................................76
10.11.8 Module over-temperature protection .............................................76
10.11.9 Internal over-temperature protection.............................................76
10.12 Firefighting .......................................................................................76
10.12.1 General Introduction .....................................................................76
10.12.2 Smoke Detector ............................................................................76
10.12.3 Fire Emergency Lights ..................................................................76
11 Troubleshooting......................................................................77
11.1 Safety Instructions ...........................................................................77
11.2 Fault Checking .................................................................................77
11.3 Fault and Troubleshooting on the LCD screen ................................78
11.4 LCD Display Alarm Information and Troubleshooting .....................81

V
11.5 Other Faults .................................................................................... 82
12 Routine Maintenance ............................................................. 84
12.1 Safety Instructions .......................................................................... 84
12.1.1 Safety Instructions .......................................................................... 84
12.1.2 Five Safety Rules ........................................................................... 84
12.2 Maintenance ................................................................................... 85
12.2.1 Introduction..................................................................................... 85
12.2.2 Maintenance Interval ...................................................................... 85
12.3 Cleaning the Inverter ...................................................................... 87
12.3.1 Introduction..................................................................................... 87
12.3.2 Cleaning Interval ............................................................................ 87
12.3.3 Cleaning the Internal Dust .............................................................. 88
12.3.4 Cleaning the Foundation ................................................................ 88
12.3.5 Filter checking and cleaning........................................................... 88
12.3.6 Cleaning the Surface of the Inverter .............................................. 89
12.3.7 Checking the Lock and Hinge ........................................................ 89
12.3.8 Checking the Sealing Strip ............................................................. 89
12.4 On-site painting make-up measures ............................................... 89
12.5 Replacement of the electrical components ..................................... 92
13 Appendix ................................................................................ 93
13.1 System Parameter .......................................................................... 93
13.2 Tightening Torques ......................................................................... 94
13.3 Exclusion of Liability ....................................................................... 94
13.4 Contact Information ........................................................................ 95

VI
1 About This Manual
1.1 Foreword
Thank you for purchasing the MV Turnkey Station from Sungrow Power Supply Co., Ltd..
We hope that the device will meet your satisfaction. Your commands and feedbacks on the
performance and function of the device are very important for our further improvement.

1.2 Validity
This manual is applicable to the MV Turnkey Station product of SG2500-MV (hereinafter it
will be referred to as "inverter" unless otherwise specified).

1.3 Content
This manual contains the following information:
Content Description
Safety Safety instructions concerning the installation, operation, maintenance and
instruction troubleshooting of the inverter
Product
The appearance and internal components of the inverter
Description
Delivery Delivery and inspection after receiving the inverter
Installation Mechanical transport, installation, and electrical connection of the inverter
Safety notices and commissioning process when the inverter is powered on
Commissioning
for the first time
Steps to start and stop the inverter internal devices during normal
Start/Stop
maintenance or troubleshooting
Operation of
Function and use of the inverter HMI
LCD Display
Functions Descriptions of the inverter main functions
Troubleshooting Simple troubleshooting of the inverter
Daily operation Instructions and guide of the daily operation of the inverter

1.4 Target Group


This manual is for technical personnel who are responsible for the transport, installation
and other operations of the inverter. Only qualified personnel can perform the installation,
maintenance and troubleshooting of the inverter. Unauthorized persons should not perform
any operation to the inverter and should be away from the inverter to avoid potential
hazards. Qualified personnel are:

 Equipped with certain electrical, electrical wiring and mechanical knowledge and
familiar with electrical and mechanical principle diagram;
 Familiar with the construction and working principle of the PV grid-connected power
generation system; familiar with the construction and working principle of the inverter
upstream and downstream equipment
 Trained specifically for electrical device installation and commissioning

1
1 About This Manual System Manual

 Equipped with the ability to cope with the dangerous and emergency situations during
installation and commissioning
 Familiar with the country/regional standards and specifications
 Familiar with this manual

1.5 Symbols Explanation


This manual contains important safety and operational instructions that must be accurately
understood and respected during the installation and maintenance of the equipment.
To ensure the optimum use of this manual, note the following explanations of the symbols
used.

DANGER indicates a hazard with a high level of risk which, if not avoided, will
result in death or serious injury.

WARNING indicates a hazard with a medium level of risk which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard with a low level of risk which, if not avoided, could
result in minor or moderate injury.

NOTICE indicates a situation which, if not avoided, could result in equipment or property
damage.

NOTE indicates additional information, emphasized contents or tips to help


you solve problems or save time.

The symbols below may be pasted on the electrical parts of the inverter or its inside device.
Make sure to read the following symbols and fully understand them before installing the
equipment.
Symbol Explanation

Lethal voltage inside! Do not touch!

Hot surface! Do not touch the hot surface of the device.

Protective earth. Earthing securely to ensure personal safety.

2
System Manual 1 About This Manual

1.6 How to Use this Manual


Read this manual and other related documents before transporting and installing the
inverter. Documents must be stored at hand and available at all times.
All rights reserved including the pictures, markings and symbols used. Any reproduction or
disclosure, even partially, of the contents of this manual is strictly forbidden without prior
written authorization of Sungrow.
The contents of the manual will be periodically updated or revised due to the product
development. It is probably that there are changes of manual in the subsequent module
edition. The latest manual can be acquired via visiting the web site at
www.sungrowpower.com.

Please read over this manual and other related manuals before installation and
operation of the devices inside the inverter.

1.7 Terminology
Name For short
MV Turnkey Station Inverter
Module unit/ Inverter unit Unit
Intelligent power distribution cabinet Intelligent PMD or PMD
The foregoing devices are expressed in the abbreviation form in this document unless
otherwise specified.

3
2 Safety Instructions
2.1 Intended Usage
The inverter, R & D and manufactured by Sungrow, is mainly applied to large-and-medium
PV power inverter. The inverter integrates PV modules, transformer, and monitoring &
power distribution units, and security & protection system to meet the modular design and
quick installation requirement of the large-and-medium PV power inverter as well as ensure
the long-time, reliable and safe grid-connected power generation.
The PV power generation system with inverter is shown in the following figure.

A B C D

Fig. 2-1 Application of Inverter to the PV Power System


No. Name
A PV Array
B PV Array Combiner Box
C Inverter
D Utility Grid

Installation of the inverter not in compliance with the description in this manual or
installation or modification of the device without authorization from Sungrow may
lead to personal injuries or device damages and may void pertinent warranty
claims from Sungrow.

2.2 Important Safety Instructions


Read the safety instructions carefully before installing the inverter. Refer to corresponding
manuals for the safety instructions on the internal devices.

4
System Manual 2 Safety Instructions

2.2.1 General Safety Rules

Touching of the terminals or contactors connected to the grid may lead to electric
shock hazards!
 Do not touch the terminals or conductors connected to the grid.
 Respect all safety instructions on the grid connection.

Lethal voltages are present inside the device!


 Pay attention and follow the warning signs on the device.
 Respect all safety instructions in this manual and other pertinent documents.

Electric shock or fire may occur due to the device damage or system fault.
 Visual inspect for device damages or other hazards.
 Check if the external devices and circuit connections are safe.
 Only operate the device when it is safe to do so.

All installations and operations on the inverter must be in full accordance to the
national and local regulations and standards.

2.2.2 Manual Storage


Product manuals are indispensable part of the product. Very important information about
the transport, installation, maintenance and troubleshooting of the inverter is included in
this manual. All the descriptions in this manual, especially those safety-related items, must
be complied with. Please read all the instructions thoroughly prior to any operation work on
the inverter.

 Transport, install, maintain and service the inverter by strictly following the descriptions
in this manual. Device damage, personal injury or property loss may follow if otherwise.
 This manual and relevant documents should be available for relevant persons at all
times.

2.2.3 PV Arrays Hazards

DC high voltage! Electric shock hazards!


When exposed to sunlight, PV array will produce voltage, which is very high in
large-scale power inverter.
Death resulting from burning and electric shock upon touching the PV array.
During installation, maintenance and troubleshooting of the device, please ensure:

5
2 Safety Instructions System Manual

 Inverter is disconnected from the PV array.


 Necessary warning signs are in place to prevent accidental reconnection.

2.2.4 Ground Fault Protection

If a ground fault occurs to the PV system, some parts that were voltage-free
before may contain lethal voltage. Accidental touch may cause serious damage.
Make sure there is no system ground fault before operation and take proper
protection measures.

2.2.5 Live Line Measurement

High voltages are present inside the device. Death resulting from burning and
electric shock upon touching the live components of the inverter. During live line
measurement,
 use suitable protective equipment, for example dielectric gloves, and
 accompany by other persons.

2.2.6 Measuring Instrument


Instrument for measurement of the electrical parameters should meet the requirements
listed below:

 Instrument for measurement of the electrical parameters should be high quality


instrument with sufficient measuring range.
 Make sure the connection and use of the instrument are correct to avoid arc and
other dangerous situations.
 Use suitable protective equipment, for example dielectric gloves if live line
measurement is required.

2.2.7 Volt-free Operations


Perform operations on the inverter only when all devices inside the inverter, esp. the four
modules are completely voltage free.

 Avoid any accidental re-connections.


 Verify that no voltage or current is present with appropriate testing devices.
 Ground and short-circuit whenever necessary.
 Cover possible live parts to avoid accidental contact.
 Ensure sufficient escape room.
 Wait at least 10 minutes after the four module stops completely to operate the inverter
inside. Ensure that the four modules are both completely voltage-free.

6
System Manual 2 Safety Instructions

2.2.8 ESD Protection

Devices may be damaged irreversibly by electrostatic discharge (ESD).


 Avoid unnecessary touching of the PCB.
 Observe all the ESD-related safety instructions. Take proper personal protective
equipment (PPE), like wear wrist strap.

2.2.9 LCD Parameter Setting


Certain LCD settable parameters are closely related to the inverter and internal devices
operation, therefore these parameters can only be set after reliable evaluation of the
system.

 Improper parameter setting may affect the functionality of the device.


 Only qualified personnel can set the parameters.

2.2.10 Sand and Moisture Protection


Do not open the inverter door in sand storm, thunderstorm, strong wind or hail days or
when the ambient humidity is above 95%.

2.2.11 Symbols on the Device Body


Symbols on the devices body contain important information on the safe operation of the
inverter and its internal devices. Do not tear or damage them!

Do not damage or tear the symbols.


 All symbols on the device body must be clearly visible.
 Replace the symbols once any damaged or unclearness is detected.

2.2.12 Safety Warning Signs


During transport, installation, maintenance and troubleshooting of the inverter, keep
non-related persons away.

 Post warning signs near the inverter upstream and downstream switches to prevent
accidental connection.
 Place necessary warning signs or barriers near the on-site operation areas.

2.2.13 Daily Operation and Maintenance


Make sure the inverter doors are closed and locked during daily operation to prevent
internal devices from damages by rain or rodents.
Routine check and maintain the inverter and internal devices to ensure long and reliable
operation of the inverter.

7
2 Safety Instructions System Manual

Make proper insulation protection during live line operation. At least two persons
are required until the operation is done.
Proper field rescue facilities are necessary since the location of most PV inverter
is far away from the urban areas.
Take the followings into consideration during daily operation and maintenance:
 The nameplate is pasted on the inverter body. It contains very important parameter
information about the devices. Protect the nameplate during all operations.
 Heating components may exist inside the inverter. When the device stops, the heating
components may still be hot. Wear proper glove when working on them.
 Maintain the cooling fans inside the inverter and inside the module only when the fans
stop rotating.
 Wear proper PPE, such safety glasses, safety footwear and safety gloves if necessary.
 All necessary auxiliary measures are advisable to ensure the personal and device
safety

2.2.14 Disposal of Waste


When the inverter or internal devices is end of life, it cannot be disposed of together with
household wastes. Some components inside can be recycling and some components can
cause environment pollution.
Please contact the local authorized collection point.

2.2.15 Manual Description

For user’s convenience, there are a large number of pictures in this manual.
These pictures are indicative only. For details about the device, please refer to
the actual product you receive.

Keep this manual at a convenience place near the device for future reference
during installation, operation, maintenance and troubleshooting of the device.

All the descriptions in this manual are for the standard inverter. Please inform
us in the purchase order if you have specific requirements. The actual product
you receive may differ.
This manual may not cover all possible situations. Should a specific problem
occur that is not explained in this manual, please contact Sungrow.

2.3 Safety Instructions of Each Working Area


The station can be divided into module room, and transformer room. To make sure the
device safety and efficient operation, the above mentioned two parts are designed
relatively independently. Please follow corresponding safety instructions when working in
the two areas.

8
System Manual 2 Safety Instructions

2.3.1 Safe Operation of the Module room

Perform the operations in this section before any operation on the module room.
Physical injury or device damage may follow if otherwise.
Step 1 Identify the module and read the safety instructions on the module cabinet carefully.
Step 2 Disconnect all power supplies from the module, including module upstream and
downstream devices and other connected power supplies. Also place warning signals to
prevent accidental reconnection.
1. Stop the module. Wait at least 10 minutes after the module is stopped. Open the
cabinet door after all the internal capacitor is discharged completely
2. Disconnect the transformer downstream switch. Disconnect other power supplies
connected to the station, for example the grid and sub-stations in parallel connection,
etc.
3. Disconnect all DC power supply to the module. Disconnect the output circuit breakers
of the station upstream combiner box.
Step 3 Make sure all operation areas are voltage-free. Measure the module AC and DC
connection terminals and other operational areas using multimeter to make sure they are
all voltage-free.
Step 4 Temporarily ground the AC and DC sides of the modules by using proper temporary
grounding devices.

2.3.2 Safe Operation of the Transformer Room

Perform the operations in this section before any operation on the transformer
room. Physical injury or device damage may follow if otherwise.
Step 1 Identify the transformer and read the safety instructions on the transformer cabinet
carefully.
Step 2 Disconnect all power supplies from the transformer, including transformer upstream and
downstream devices and other connected power supplies. Also place warning signals to
prevent accidental reconnection.
1. Stop the module.
2. Disconnect the transformer downstream switch. Disconnect other power supplies
connected to the transformer, for example the grid and sub-stations in parallel
connection, etc.
Step 3 Make sure all operation areas are voltage-free.
Step 4 Make sure the transformer is voltage-free. High voltage side connection terminals, low
voltage side connection terminals and all possible auxiliaries are voltage-free.
Step 5 Measure the high voltage terminal with proper high voltage tester to make sure the high
voltage side is voltage free; measure the low voltage side terminal with proper test probe to
make sure the low voltage side is voltage free.
Ground the module. Temporarily ground the AC side of the modules by using proper
temporary grounding devices. Turn the earthing switch to the earthed position.

9
3 Product Description
3.1 Brief Introduction
The inverter mainly applies to medium and large-scale PV generation systems. Based on
standard-sized outdoor container, the inverter integrates the PV grid-connected inverters,
transformer, power distribution unit, monitoring unit, security system and firefighting
equipment to meet with the requirements of modular design and fast installation of the PV
systems.
The inverter converts DC current generated from the PV array into grid-compatible AC
current, which can be directly fed into the medium voltage grid.

3.2 Inverter Internal Construction


The inverter is made up of the following two parts:

Front view of the inverter

Room1 Room2
Fig. 3-1 Inverter internal construction
Item Name Description
Integrate intelligent power distribution cabinet, modules, and etc.
Room1 Module room Convert the DC current generated from the PV array into AC
current.
Integrate one transformer. Convert the module output
Transformer
Room2 low-voltage AC current into grid-compatible medium-voltage
room
level.

10
System Manual 3 Product Description

3.3 Inverter Design

3.3.1 Inverter Views


View Description

Front view.
Front of the inverter.
The front doors of the
module room and the
transformer room are
located on the side of the
inverter front door.

Back view.
Back of the inverter.
The back doors of the
module room and the
transformer room are
located on the side of the
inverter back door.

Left view
A monitoring window with
LCD display internally
contained; the emergency
stop button is also here.
In emergency situation,
open the monitoring
window, press down the
emergency stop button to
stop all the four modules
inside the inverter
immediately, and to trip
the AC medium voltage
switch instantaneously..
The inverter external
grounding point is located
on the lower right side.

11
3 Product Description System Manual

View Description

Right view
The back door of the
switchgear room is located
on the right view.

3.3.2 Mechanical Parameter

Dimensions
External dimensions (without the flashings) are shown in figure below.

Front view Side view


Height

Width Depth

Fig. 3-2 Appearance and dimensions of the inverter


Width Height Depth
6058mm 2896mm 2438mm

Clearance Spaces
The clearance spaces around the inverter should be sufficient for at least the doors when
they are all open, unit: mm.

12
System Manual 3 Product Description

5338 5416

7102

Fig. 3-3 The diagram of the required space when the door is opened for 90°and 180°

3.3.3 Internal Components


Figure below shows the top view of the major electrical components inside the station:

K #4 #3

TR

#1 #2

Inverter front door

Fig. 3-4 Inverter internal devices layout


Devices in the above figure are:
Item Device Description
Monitoring power The upper part of the cabinet is the monitoring system and the
K
distribution cabinet lower part of the cabinet is the power supply system.
#1 module 1
#2 module 2 Here in after the four modules will be referred to as #1 ~ #4
#3 module 3 respectively
#4 module 4
TR Transformer Convert the module output voltage to medium voltage level

The monitoring function of the Monitoring power distribution cabinet is an


optional function. There can be an AC power distribution cabinet only with
power distribution function or a wall-mounted AC power distribution cabinet in
the position K. Pease refer to the actual project configuration.

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3 Product Description System Manual

3.3.4 Ventilation Design


Cooling air comes into the inverter from the bottom and hot air goes out of the inverter from
the top.

3.3.5 Cable Entry Design


For convenient cable connection in the field, all cables among the inverter internal devices
are connected before delivery.
All cables between the inverter and the external are routed through the bottom of the
inverter. All cables come into or out of the inverter should be protected properly, for
example, cable pipe to prevent damage by rodents. After cable connection, all cable entries
except for cable glands should be sealed by fireproof mud or other appropriate materials.

B
A
C*

Fig. 3-5 Cable entries of the inverter


Functions of each opening is shown below:
Item Description
A DC cables connect to the DC side of the inverter through this hole
The monitoring system cable or fiber optic and external auxiliary power cable
B
comes inside the cabinet through this hole
C* AC cables connect to the AC side of the inverter through this hole
Note:*C is different via the requirement.

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System Manual 3 Product Description

Dimensions of holes(unit:mm)

265 240 240

500 500
220

710 C* C

500 500

460
240 240

3.4 Module Design

3.4.1 Appearance of the Modules


Four modules are inside the module room. Modules are core devices inside the inverter
that can convert the DC power to AC power. The appearance of the module is shown
below.

Fig. 3-6 Appearance of the module


Name Description
A DC connection areas are on the lower part of the cabinet

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3 Product Description System Manual

3.4.2 Electrical Connections Area


All the electrical connection areas are in the lower part of the module front side with specific
markings.
Please observe the connection markings to perform the electrical connection work.

Fig. 3-7 Electrical connections area of the module


Item Descriptions Markings on the Device
DC+, DC- (6-input for standard configuration module,
A DC connection areas
the input numbers can be customized)

3.5 Intelligent PMD

3.5.1 Brief Introduction


The intelligent PMD integrates the function of monitoring and power distribution.
The upper part, integrating monitoring function, can summarize and upload the information
of devices inside the inverter; the lower part, with power distribution function integrated, can
supply power to the lighting device, security devices inside the inverter.
Multi-input micro-switch is also reversed in the power distribution area for user to use
according to the on-site situation.

3.5.2 Appearance
The intelligent PMD is shown in the following figure.

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System Manual 3 Product Description

Fig. 3-8 Appearance of the Intelligent PMD


The nameplate, containing the information of the device model, serial number and
parameters, is located on the upper corner of the inside of the cabinet door. Please protect
the nameplate from tearing or damaging.
The cable inlet and outlet is located on the bottom of the cabinet. Seal the in-betweens of
the cable inlet and outlet by proper materials after cable connection.

3.5.3 Connections Area

Please strictly follow all the markings inside the device when connecting the
cables.
All cables that need the user to connect on-site can be connected after opening the cabinet
front door. See the following figure for the areas of communication cables connection and
AC power distribution.

Fig. 3-9 Connections area of the intelligent PMD


Note: This figure is for standard power distribution cabinet, and the actual product may
differ.
Item Descriptions
A RS485 interface
B Ethernet interface (Insert the network cable after removing the dust cover)

17
4 Delivery
4.1 Scope of Delivery

A B C

D E F G

H I J K

Scope of delivery for the inverter is shown in the following table:


No. Name Quantity Note
A Inverter 1pcs -
B Flashings 6 set Installed in the air outlets
Related Including FQC test report, Quality Certificate,
C 1set
documents Warranty card, Manual, etc.
D Door keys 1bunch Open the inverter cabinet door
E Salant 4 box Seal air outlets
80*/60** M12×40*/ M16×45**
F Screw
40 M6×16
G Flat washer 160 Φ12
H Spring washer 160 Φ12
I Nut 80 M12
J Bolt kit 60 M5X16
Large flat
K 60 M5
washer
Note1: The foregoing components and their quantities are based on the standard inverter,
and those of the actual product may differ.
Note2: *is for the version with 6 DC inputs; and ** is for the version with 8 DC inputs.

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System Manual 4.Delivery

4.2 Identifying the Inverter


Identify the inverter from the nameplate located on the lower left side of inverter (identified
by “Nameplate” in figure below). The nameplate contains the following information: inverter
model, major technical parameters, marks of certification institutes, origins, and serial
number which are available and recognized by Sungrow.

Nameplate

Left view

Fig. 4-1 Location of the station nameplate

Very important technical parameters and inverter related parameters are


contained in the nameplate.
Protect the nameplate at all times!

4.3 Checking for Transport Damages


The inverter has been strictly inspected and tested before delivery. Despite robust
packaging, the container or inside devices may be damaged during transport. Therefore,
once you receive the inverter, a detailed inspection is necessary.
If any damage is detected, contact the shipping company or Sungrow immediately. A
relevant photo is preferred. We will provide you with the fast and best service.

 Examine the contents of the shipment to check if there is anything missing according to
4.1 Scope of Delivery.
 Check to make sure the inverter and inner devices are the models placed in your order;
 Check thoroughly the inverter and inner devices for any possible damages during
transport.

Install and commission the inverter only when it is technically faultless! Make
sure before installing the inverter that
 inverter is intact without any damage;
 all devices inside the inverter are intact without any damages.

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4.Delivery System Manual

4.4 Storage of the Inverter


If it is not to be installed immediately after delivery, store the inverter appropriately:
 Store the inverter indoors, for example large warehouse or workshop to prevent
possible condensation or damp;
If the inverter has to be stored outdoors, elevate the inverter base according to the field
geological and ambient conditions. And when the ambient temperature is too low, heat
the inverter internal devices.
 Temperature: -40°C~+70°C;
Relative humidity: 0 … 95%, non-condensation
Store the inverter in a dry, clean and solid ground with sufficient load capacity. The
ground should be flat without water, bumps or plantings.
 Lock the inverter internal devices and the inverter during storage.
 Take proper protection method to prevent the water and dust penetrating inside the
inverter internal. At least protect the inverter air inlets and outlets.
Routine check the inverter and internal devices at least once every half a month.

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5 Mechanical Installation

Respect all local standards and requirements during mechanical installation.

5.1 Transport
All devices are installed inside the inverter before delivery. The inverter should be
transported as a whole. Transport the inverter by crane with sufficient load capacity.
The inverter is delivered to the user by a forwarding company. After unloading, the inverter
will be transported to the installation site by the plant staff.

Local standards and regulations on the container transport and loading &
unloading, especially those safety instructions, should be observed at all times.
 All the accessory appliances used during transport should be maintained
beforehand.
 The transport of the inverter must be done by qualified personnel. Qualified
means the operators must have relevant training experience, especially those
safety-related ones.

Keep in mind the dimensions and total weight of the inverter at all times!

Ensure that the following requirements are met:

 All the doors are locked.


 Choose appropriate crane or hoist to transport the inverter. The crane or hoist must be
sufficient to bear the weight of the inverter.
 An additional traction vehicle may be needed when the road has a gradient.
 Anything, which may hinder the transport, like trees, cables (or similar), should be
removed.
 If possible, choose fine weather days to transport the inverter.
 Warning signs or barriers must be posted near the transport areas to avoid accidental
injuries.
Additionally, the following should be met when the inverter is placed on the ground:

 Place the inverter carefully and gently. Do not pull or push the inverter on any surface.
 The place should be firm and flat, has good drainage and has no obstacles or
outshoots. The inverter should be placed and supported by the four feet.

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5 Mechanical Installation System Manual

5.2 Hoisting the Inverter

5.2.1 Safety Precautions

 Observe the safety operating rules of the crane at all times.


 Standing within 5 to 10 meters of the hoisting areas is strictly forbidden!
Anybody standing under the boom or inverter is strictly forbidden in the whole
hoisting process.
 The hoisting work must be stopped in violent weather days. For example, in
strong wind, heavy rain, or thick fog conditions.
Please carefully observe the following items:
 All safety requirements must be met.
 A professional instructor is needed in the whole hoisting process.
 All the slings used must have the load-bearing capacity of at least 20t.
 The crane should have sufficient arm length and radius of gyration.
 All the connection point must be firmly connected.
 The length of the slings can be adjusted appropriately according to on-site conditions.
 Transport the inverter in a level, smooth and steady way.
 Transport the inverter by connecting the four top corner fittings.
 Some accessories may be needed to ensure the hoisting safety.
The following figure illustrates the hoisting operations. Circle A describes the work areas of
the crane. Anybody standing inside the circle B is forbidden for safety considerations.

A
Inverter

Inverter

Crane

Fig. 5-1 Hoisting the Inverter

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System Manual 5 Mechanical Installation

5.2.2 Hoisting
In the whole hoisting process, please observe following rules:
 Hoist the inverter in a vertical manner. Do not drag or drop the inverter on any surface.
 When the inverter has been hoisted for about 300mm from the ground, stop to check if
all the connections are still firm. After confirmation, continue hoisting the inverter.
 When transported to the final location, the inverter should be put down slowly and
steadily.
 The final location should be firm, level, and well-drained. The inverter is supported by
four bottom fittings on the ground.
The inverter should be hoisted by four top corner fittings as shown in the following figure.

Fig. 5-2 Hoisting from top fittings

5.2.3 Fastening of Connectors


Use slings with hooks or U-hooks to hoist the inverter.
The lifting devices should be connected correctly to the inverter.

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5 Mechanical Installation System Manual

Lifting
Hook U-hook
device

Connections

Insert the hook from inside to Lateral pin of the U-hook


Notice
outside. should be tightened.

 National and local safety rules should be observed at all times.


 Regardless of relevant safety rules may void pertinent warranty claims from
Sungrow.

5.3 Foundation

5.3.1 Selection of Installation Site


When selecting the installation site, consider at least the following requirements:

 Ambient and geological conditions, like stress wave emissions, the level of
underground water table and etc. should be taken into account.
 The ambient environment should be dry, well ventilated, and far away from inflammable
materials.
 The ground at the installation site must be compacted enough. Relative compaction of
the ground should be equal or greater than 98%.take proper methods to strengthen the
ground if otherwise.

5.3.2 Foundation Requirements

Pay attention to the heavy weight of the inverter. Check thoroughly the conditions
of the installation site (mainly the geographical and environmental conditions).
Then design and construct the foundation.
Improper foundation construction may affect the place of the inverter, open & close of the
door and later maintenance of the inverter. Therefore, the foundation must be designed and
constructed according to related standard. The dimensions, weight of the inverter, the cable
route and later maintenance should be considered at all times.
The following conditions must be fulfilled:

 The bottom of foundation should be firm enough.

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System Manual 5 Mechanical Installation

 The foundation should be at least 300mm higher than the ground level on site to avoid
the rain damaging the base or the inside of the inverter.
 Sufficient cross-sectional area and depth of the foundation should be maintained. The
depth is designed according to local soil conditions.
 Cable route should be taken into account.
 According to the cable design of inverter and for easy electrical connection,
please establish cable trenches on bottom of the inverter, i.e. reserve the
cable trenches inside the foundation and pre-bury the wire pipes.
 The material dug out should be cleared immediately.

5.3.3 Recommended foundation construction plan


The foundation construction plan includes concrete foundation plan and strip foundation
plan.

Plan 1: Concrete foundation

The foundation plan described in this chapter is for reference only; please consult
on-site professional project personnel before project construction.
This section clearly specifies the foundation construction plan for reference as shown
below (unit: mm). Please refer to the ultimate civil drawing issued by the design institute in
detail.

300

500
300
2600

300
510

700 225 6158 490

7873

Fig. 5-3 Inverter foundation and wiring (recommended)


The recommended foundation construction plan is described as follows:

 The maintenance platform is constructed around the foundation to bring convenience


to maintenance in the late period.
 According to the position and overall dimension of inlet and outlet wire holes in the
foundation of the inverter, the cables enter and exit from the bottom of inverter. In the
construction of foundation, an adequate space is reserved for AC/DC side cable trench
and perforating pipes are pre-embedded.
− Recommended dimension of cable trench (Width X Depth): 600mm×800mm.
− The specification and quantity of perforating pipe are confirmed according to the
cable model and inlet and outlet wire quantity.

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5 Mechanical Installation System Manual

 20# channel steel is pre-embedded on the front and back side of the foundation surface
so that the foundation of station can be welded with the foundation after the mechanical
installation. The pre-embedded channel steel must be horizontal with the rest part of
foundation upper surface; the front and back channel steels maintain a levelness of
less than 5mm. the pre-embedded steel sheet must be firm and reliable.
 According to the on-site actual conditions, water discharge system is designed and
constructed at the bottom of foundation to avoid steeper.
 In the construction of foundation, the grounding body is pre-embedded; The
recommended embedment depth is 0.8m. One end of the grounding body is welded
with the main grounding network of power plant while the other end is welded with the
pre-embedded channel steel in the foundation to assure firm welding quality. The
embedded grounding pole must be in accordance with the installation codes.
 The maintenance entry is designed for the foundation; if needed, the working personnel
can enter into the foundation for required operation.
 It is recommended to build up steps at the inlet of station for convenient access. The
step width and level are reasonably selected according to the on-site actual conditions.
 For convenient late maintenance and repair work, a proper maintenance area is
constructed around the foundation according to the on-site actual conditions. The
maintenance area enjoys an adequate bearing capacity and levelness and conforms to
the local standard/code.
 Both ends of all the pre-embedded pipes are temporarily sealed to prevent impurities;
otherwise, it is inconvenient for laying cables in the late period.
 Upon connection of all the electrical cables, the cable inlet and outlet and joint are
sealed by refractory mud or other appropriate materials to prevent entrance of rodents.
 Please refer to the said drawing and other related drawings for the rest recommended
dimensions.

Pre-bury grounding units according to relevant standards of the country/region


where the project is located.

Fixing the Inverter


Check to ensure that the foundation construction has met all the local standards and other
relevant requirements. Install the station to its installation place only after the foundation is
dry, firm and smooth enough.

Fig. 5-4 Hoisting position

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System Manual 5 Mechanical Installation

A B
Maintenance platform Bottom base of the inverter
Weld the four corners of inverter base to the pre-buried channel steel. Anti-rust treatment
for the inverter and foundation should also be done.

Plan 2: Concrete pillar


The following conditions must be fulfilled:

 The bottom of the foundation should be firm enough.


 The foundations must be suitable for the weight of the inverter.
 The foundation should be at least 100mm higher than the pea gravel ground on site to
prevent the rain from damaging the base or penetrating into the inverter.
 Each foundation has the following width: 500mm to 600mm.
 The length of each foundation must be at least 200 mm longer than the width of inverter
on each side.
 Sufficient cross-sectional area and depth of the foundation should be maintained. The
depth is designed according to local soil conditions.
 Cable route should be taken into account.
Overall construction effect of Plan 2 is shown below.
Front view Left view

A C B
No Name
A Foundation
B Pea gravel ground
C Solid ground, e.g. gravel

Foundation
The distances between the Turnkey Station support points (item P) are shown in following
figure.

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5 Mechanical Installation System Manual

P P P P
1740mm 1900mm 2418mm

Refer to the above distances to construct the foundation.

>400

C-C H S

Item Name Note


A Foundation -
B Pea gravel ground -
C Pre-embedded 20# channel steel H*W*S=200*75*90mm

5.3.4 Other Precautions

A drainage system should be designed on the installation site to prevent the


inverter from being immersed in water during heavy rain falls.

Do not plant any trees near the inverter installation site to prevent the damage of
inverter by tree leaves or stems.

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System Manual 5 Mechanical Installation

5.4 Flashings Installation

5.4.1 Brief Introduction


It is recommended to install the flashings after the station is installed and fixed. The
flashings can also be installed before the station is fixed. You can also install according to
the actual situations on site.

After the flashings are installed, the joint between the flashings and the station
must be well sealed.

The cover plate and the flashings are heavy; therefore, please make sure this
procedure is performed by at least two persons.

5.4.2 Preparation before installation


Sealing plates have been attached to the air outlets before delivery, and the locations are
shown by A in the following figure. Remove these sealing tapes before installing the
flashings.

A A A

A A A

5.4.3 Installation Steps

Joints between the flashings and station must be sealed to prevent air or water
leakage. The sealing materials used must be able to withstand temperature of at
least 70℃.

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5 Mechanical Installation System Manual

Proceed as follows to install the flashing.


Step Figure Description
Remove the sealing plate.

1 Remove the sealing plate before installing the


flashing. Unscrew the fastening screws around
the plate to remove the plate.

Figure in the left is the view after the plate is


2
removed.

Install the flashing.


Install the flashing to the pre-set position.
3
Screw all the tightening screws that connect the
flashing to the station.

Seal the flashing.


Seal the gaps in-between the flashing and the
inverter properly.
4
Seal the left, right and top side in-between the
flashing and the station using the waterproof glue
in the scope of delivery.

Installation completes.
5 Figure in the left is the front view of the product
after the flashing is installed.

5.5 Removing Sealing Tapes and Sealing Plates


Before commissioning of the inverter, make sure all the sealing tapes and sealing plates
are removed away. There may not be sufficient fresh air for the normal operation of the
devices inside the inverter if otherwise.
The locations of sealing tapes and sealing plates are marked as A and B in the following
figure respectively.

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System Manual 5 Mechanical Installation

B B B B

A A B B B B

B B

B B A A

Additional information
Loosen the bolt kit to remove the sealing plates(marked as B in above figure).
After removing the sealing plate, seal the threaded holes by using waterproof washers (in
the scope of delivery) as well as the bolt kit.

Waterproof
washer

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6 Electrical Installation
6.1 Safety Instructions

6.1.1 Generals rules

High voltage! Electrical hazards!


 Do not touch the live components of the device.
 Make sure the AC and DC sides are voltage-free before installation.
 Never put flammable materials in the vicinity of the inverter.

If a ground fault occurs to the PV system, some parts that were voltage-free
before may contain lethal voltage. Accidental touch may cause serious damage.
Make sure there is no system ground fault before operation and take proper
protection measures.

 Observe all the country-specific standards and regulations.


 Connect the inverter to public grid only after receiving authorization from the
local network operator.

Only professional electricians can perform the operations described in this


chapter.
Observe all the instructions to connect the wires.

Disconnect all AC and DC Switches before electrical connection.

Sand and moisture penetration may affect the performance of electric devices
inside the inverter!
 Do not perform electrical connection in sandy season or when the ambient
relative humidity is above 95%.
 Perform electrical connection at fine weather days.

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System Manual 6 Electrical Installation

Improper torque used may cause fire to the connection point!


Fix the bolts by strictly following the torque requirements in this manual during
electrical connection.

Too small bending radius or excessive intertwine may damage the fiber!
When selecting fiber as the communication cable, please follow the related
requirements of the fiber manufacturer about the min. allowable bending radius.

Only professional electricians can perform the electrical connection. Professional


electricians should meet the related requirements listed in 2 Safety Instructions in
this manual. Sungrow should hold no liability for any personal injury or property
loss caused by ignorance of the safety instructions.

Ensure the electrical insulation is satisfied before laying the cables. Follow the
EMC regulation and lay the power cable and communication cable in different
layers. Provide support and protection to the cables to reduce the stress of the
cables when necessary.

Strictly follow all the instructions when connecting the cables.

 The installation and design of the inverter must fulfill national and local
standards and regulations.
 Sungrow should hold no liability for the inverter or system fault caused by
ignorance of the description in this manual.

Select optical fibers as the external communication cable to lower the signal
interference.

6.1.2 Five Safety Rules


During electrical connections and other operations on the inside device, observe the
following Five Safety Rules:

 Disconnect all the external connections and disconnect the inverter internal power
supply
 Avoid any accidental re-connections.
 Verify that no voltage or current is present with appropriate testing devices.

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6 Electrical Installation System Manual

 Ground and short-circuit whenever necessary.


 Cover possible live parts to avoid accidental contact.

6.2 Parts for Cabling

Incorrect connection of power cables will cause fires. Follow the sequence when
connecting the power cables.
Ensure the fastness of the connection parts. Poor contact or oxidation of the
contact surface may cause fire.

NOTICE
 Long bolts may affect the insulation and may cause short circuit.
 Remove the heat-shrinkable tubing between the cable lug and the copper bar if
necessary. Poor contact or over-heating may follow if otherwise.

Clean the connection terminals before cable connection. Do not touch the
terminal after cleaning.

Spare parts required for power cables connection like the screws are within the scope of
delivery. Please respect the description in this chapter during connection.

6.2.1 Copper Wire Connection


If copper wires are used, connect the spare parts as described below:

A
E E
D D
F C

Fig. 6-1 Copper wire terminal connection sequence of single-hole cable connection

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System Manual 6 Electrical Installation

Fig. 6-2 Copper wire terminal connection sequence of double-hole cable connection
A B C D E F
Copper Bus Cable Lug Bolt Spring washer Flat washer Nut

6.2.2 Aluminum Wire Connection


When the aluminum wire is selected, a copper-aluminum composite terminal is needed as
shown below:

A
E E
D D
F C

Fig. 6-3 Copper-aluminum composite terminal of single-hole cable connection

Fig. 6-4 Copper-aluminum composite terminal of double-hole cable connection


A B C D E F
Copper copper-aluminum composite Bolt Spring Flat Nut
Bus terminal washer washer

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6 Electrical Installation System Manual

6.3 Preparation before Electrical Connections


Cables inside the inverter have been connected before delivery. You need to connect the
cables from the inverter to the external devices, i.e. the DC input cable connection, the AC
output copper bus connection, the communication connection and the communication
cabinet cable connection.

6.3.1 Installation Tools


Prepare the following tools before installation:
 Torque wrench
 Screwdriver
 Wire stripper
 Terminal crimping device
 Alcohol blast burner (or hot air blower)
 Allen wrench
 Meg-ohmmeter or multi-meter
 Other auxiliary tools or spare parts

6.3.2 Opening the Module Front Door


Before electrical connection, user needs to open the module front door. Cabinet door keys
are needed to open or close the front door. Proceed as follows to open the front door.

(1) (2) (3) (4)


Fig. 6-5 Open the front door
Step Description
(1) Front door is locked
(2) Reveal the keyhole by moving the keyhole cover up
(3) Insert the key and turn it clockwise
(4) Turn the handle counterclockwise and open the front door

6.3.3 Removal of the Protective Grid


The module is equipped with protective grid inside to maintain safe operation. Remove the
grid prior to electrical connections.

NOTICE
All external cables connect to the connection terminal through the cable entries
on the bottom of the module.
The protective grid is located on the lower part of the module cabinet.
Step 1 Open the door and find the protective grid.
Step 2 Unscrew the bolts on sides of the protective grid, and then remove the protective grids.
Store properly the tightening screws. Reassemble the protective grid after the cable
connection.

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System Manual 6 Electrical Installation

6.3.4 Removing Sealing Tapes of Cable Inlet holes


To prevent sea-water or moisture penetrated inside the inverter during ship transport, all
the cable inlet holes (except for cable glands) of the inverter are equipped with sealing
tapes.
Please remove these sealing tapes before electrical connections.

6.3.5 Checking the Cables

Check to ensure the intactness and insulation of all cables before electrical
connection. Poor insulation or damages of cables may cause potential hazards.
Replace them if necessary.

6.3.6 During Connection

 Make sure the polarities of the DC cables and AC cables the phase sequence of
the AC cables are correct before connection.
 Do not pull the cables hard during electrical connection.
 Make sure there is enough wire bending space for all connection cables.
 Take proper methods to reduce the stress of cables.
 Check carefully to ensure the correctness and fastness of the connections.

6.4 Inverter Circuit Diagram and Cable Connection

6.4.1 Circuit Diagram

#1
=
A

3~

#2
=
A

3~

B
#3
=
A
TR
3~

#4
=
A

3~

D* K H

Fig. 6-6 Inverter main circuit diagram

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6 Electrical Installation System Manual

Devices in the above figure are:


Item Name
#1~#4 Module 1~ module 4
A Inverter DC input
B Inverter AC output
C External communication interface
D* External 3-pahse power supply
K Intelligent power distribution cabinet
H Other devices inside the inverter
Note: *is optional.

6.4.2 Cable Specifications


Choose cables according to the rules below:

 All the cables must have sufficient ampacity. The ampacity of the conductor can at least
be influenced by environmental conditions, conductor insulation materials, laying, wire
materials and cross-sectional areas and etc.
 All the cables must be chosen according to the maximum current of the inverter.
 Cables for one polarity or phase should be of the same type and specification.
 Flame retardant and fire resistant cables are recommended.

Overloading operation of cables is strictly forbidden.


Recommended cable specifications are listed below.
No. Function Recommended cable spec.
A DC input Copper wire of 240mm2 at most
B AC output 70mm2~240mm2copper wire
External communication
C RS485 and Ethernet interface for standard version;
interface
Connect to inverter power supply to supply power to
External 3-pahse power
D devices inside the inverter;
supply
Recommend 10mm2 anti-flaming cables

The external 3-pahse power supply is not a mandatory option. The inverter AC
output can be used to supply power to the monitoring power distribution cabinet
and then supply power to other devices inside the inverter; or used together
with inverter power supply to provide active/standby switch for the power supply
to ensure high reliability of the power supply.
For details, please refer to the actual configuration of relevant projects.

Cable sizes in this section are only for copper cables. If aluminum cables are
used on site, please choose cable with appropriate cross sectional areas.

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System Manual 6 Electrical Installation

6.5 DC Connection

6.5.1 Checking before Connection


Check the following items before cable connections.
 Check the open-circuit voltage of the PV array to ensure the open-circuit voltage is
within the max. DC voltage of the inverter.
 Mark the negative and positive polarity of the cable.
 Check the PV modules for possible ground fault.

 Open-circuit voltage of the PV array should not exceed the max. DC voltage of
the inverter. The inverter may be damaged if otherwise.
 If the ground fault is found, it must be removed before any DC connection.

Strictly follow all the instructions when connecting the cables.

Observe all the safety rules required by the PV array manufacture.


Start the DC connection only when all checks and measurements meet requirements.

6.5.2 DC Cable Connection


Proceed as follows to connect the DC cables:
Step 1 Make sure the switch upstream of the combiner box is in the OFF position;
Step 2 Strip off the insulation cover of the cable with a tripped length of 5mm longer than the depth
of the cable lug;

L=D+5mm
D

Cable
lug

Step 3 Crimp the cable lug. It is advisable to select DT-×× (×× is the cable cross-sectional area)
cable lug.
1. Put the stripped cable inside the cable lug;
2. Tighten the cable lug with relevant tools. The crimping number should be more than
two.
Step 4 Insert the heat-shrinkable tubing;
1. A tubing with length 2cm longer than the depth of the cable lug is recommended;
2. Insert the heat-shrinkable tubing into the cable lug;

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6 Electrical Installation System Manual

3. Shrink the tubing with hot air blower.

Cable protectors are advisable in the cable crosses if the multi-core cables are
used.
Step 5 Connect the cable;
1. Select bolts matching with the cable lug;
2. Attach the cable lug to the DC connection copper bar following the sequence in "6.2
Parts for Cabling";
3. Fasten the bolts with screwdriver or spanner.
Circuit Tightening
No of DC inputs Connection holes Bolts
breaker torque
315A
6 Φ17 M16×45 119~140 N·m
400A
200A
8 Φ13 M12×40 60~70 N·m
250A
Note: Figures in the foregoing table are based on typical inverter, and the actual product
may differ.

 Incorrect connection sequence may cause fire. Please pay maximum attention
to the connection sequence.
 Ensure the firmness of the cable connection. Poor connection or oxidation of
the surface may cause over-heating or fire.

NOTICE
 Long bolts may affect the insulation and may cause short circuit.
 Remove the heat-shrinkable tubing between the cable lug and the copper bar if
necessary. Poor contact or over-heating may follow if otherwise.
Step 6 Confirm that all cable connections are secure.

6.6 AC Connection

6.6.1 Safety Notices

Incorrect AC connection may cause damages to the inverter.

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System Manual 6 Electrical Installation

Electrical hazards!
 Do not touch the live components.
 Disconnect the AC switches and ensure all terminals are voltage-free.
 The connection to the public grid must be carried out only after receiving
approval from the distribution utility as required by national and state
interconnection regulations.

Strictly follow all the instructions when connecting the cables.

Strictly follow all device internal instructions when closing/opening the AC


switches.

6.6.2 AC Cable Connection


Perform the AC cable connections according to the switchgear manual. If the switchgear is
not chosen, please refer to the transformer manual.

6.7 Ground Connection

6.7.1 Brief Introduction

The country-specific regulations and standards must be observed at all times!

Generally, the ground connection can be divided into two parts, equipotential connection of
inverter internal devices and inverter external grounding.

6.7.2 Equipotential connection of inverter internal devices


All electrical devices inside the inverter should be connected equipotentially through the
total equipotential connection copper bar inside the module room, i.e. the grounding
terminal of all the main electrical devices should connect to the total equipotential
connection copper bar. The total equipotential connection copper bar is located near by the
intelligent power distribution cabinet.
The connection of the internal main electrical devices to the ground copper bar has been
finished before delivery. Please perform the following operation on-site:

 Measure the electrical conductivity between the device ground terminals and the total
equipotential connection copper bar to ensure the effectiveness of the internal ground
connection;
 Ground the shielding layers and protection layers of the cables connected to the
inverter outside.

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6 Electrical Installation System Manual

6.7.3 External grounding


Two external grounding points are located at the bottoms on the left side and right side of
the inverter.
Illustrations Description

Left-side view of the inverter.


The external grounding point is
shown in the left figure.
190

100
M10

Right-side view of the inverter.


The external grounding point is
shown in the left figure.

190

100
M10

The external grounding points of can be grounded in the following two manners:

 Connect the grounding cable to the external grounding points with M10 bolts, where the
recommended cable is of 50 mm2 to 95 mm2.
 Weld the grounding steel flat onto the external grounding point, after which
anti-corrosion processing needs to be performed.
Perform the external grounding according to the on-site situation and the instructions of the
plant staff. The grounding resistance should be no more than 4Ω.

The grounding resistance should be obtained from local standards and


regulations.

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System Manual 6 Electrical Installation

6.8 Module Power Supply Mode

Respect all internal connection marks and instructions.


The module provides two kinds of power supply modes: internal power supply mode
(default mode) and external power supply mode.

Q1

Q2

Fig. 6-7 Terminals to set the power supply mode


Breaker Function
Control the internal power supply mode; close Q1 in internal power supply
Q1
mode
Control the external power supply mode; close Q2 in external power
Q2
supply mode
Identify the internal and external power supply switch according to the markings.

For standard configuration module, user needs to change the power supply
mode manually. This chapter describes the operation method of manual
change. User can select the required power supply mode following the
description in this chapter.
Sungrow also provides optional automatic change of power supply mode.
Please specify in your order if you need this function.

6.9 Communication Connections


The cable connection areas inside the intelligent power distribution cabinet are shown in
the figure below.

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6 Electrical Installation System Manual

Note: This figure is for standard power distribution cabinet, and the actual product may
differ.
Item Description
A RS485 communication port
B Ethernet port
On site, perform cable connection according to internal terminal markings.

6.10 External 3-phase Power Supply (Optional)


If there is external power supply connected, please connect the external power supply to
the micro-circuit breaker. For more details, please refer to the wiring diagram in the
intelligent PMD.

6.11 Finishing Electrical Connection

After the electrical connection, check the connection of all cables. Make sure all
connections are correct and firm.
After checking that all connections are correct and firm,
 check the bottom of the inverter and seal the gaps between the cables with fireproof
mud. If the cable glands are used, make sure they are tightened. Seal the unused
terminal.
 recover the protective grid removed.
 water-proof treatment should be done on the foundation of the inverter.

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7 Commissioning
7.1 Safety Instructions

High voltage! Electric shock!


 Wear proper protection equipment before all operations on the device.
 Do not touch the live terminals or conductors.
 Respect all safety instructions inside the device and in this manual.
 Respect all safety instructions prescribed by the manufacturer of devices
connected to the inverter.

Grid-connection of the inverter can be done only after receiving approval from the
local utility grid company and by qualified personnel.

After the inverter is operating, make sure there are no flammable materials at least
5 meters around the installation site.
Local/national standards about the min. electric clearance around the inverter
should be respected.

Make sure the installation is correct and no spare parts or tools are left inside the
device.

Close the doors of the inverter and the internal devices if the commissioning
process is stopped.

7.2 Requirements of Commissioning


Before commissioning, installation of the DC cabinet and four modules inside the inverter
should be checked thoroughly.

 Ensure all the cable connections are secure and all bolts are fixed properly.
 Ensure DC side voltage meets the inverter requirements and the polarity is correct.
 Ensure AC side voltage meets the inverter requirements.
 Ensure all cable connections meets related standards and requirements.

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7 Commissioning System Manual

 Ensure the system is properly grounded. Ground resistance is important for the whole
system so that before commissioning, make sure the ground resistance is less than 4Ω

NOTICE
All operation during commissioning must be performed by qualified personnel
only.

Commission the device when it is sunny and the environmental conditions are
stable to ensure the successful commissioning.

7.3 Checking before Commissioning

7.3.1 Checking the Cable Connection


 Check cables for any possible damages or cracks.
 Check that all cables are connected securely according to the cable connection
diagram. Adjust the cable connection if necessary.
 Ensure all cable connections are firmly enough. Fix the bolts if necessary.
 Check the PE equipotential connection. Ensure the internal devices PE ground point
has connected to the equipotential connection point in the inverter and properly
grounded. The ground resistance should be no more than 4Ω.

7.3.2 Checking the Inverter Switches


 Ensure that the DC and AC switches are in the “OFF” position.
 Check and ensure the inverter and switches upstream and downstream meet the
requirements and flexible enough.

7.3.3 Checking PV Array

Ensure the measuring devices are connected and used correctly. Otherwise, there
will be electric arc.

DC side voltage should be no more than the inverter max. input DC voltage.
Too high DC voltage may damage the inverter even cause safety incident.

To ensure the system reliability and device operation, the inverter DC side
should employ PV cells from the same manufacturer and the numbers of PV
cells in each string should be the same.
Check the PV arrays before grid-connection. The voltage of each DC main cables should
be the same and no more than the max. allowable DC voltage. Check carefully the polarity
of each DC main cable. Once the polarity in one DC main cable is incorrect, the PV arrays

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System Manual 7 Commissioning

may be damaged.
Make sure the environmental condition is stable since the voltage of PV array may change
with the solar radiation and the temperature of the PV cells. Use the U-I curve to record the
PV array situation. Commission the device when the PV array output situation is stable.

The PV field circuit fault (module fault or module numbers deviation in certain
array), cable damages or connection looseness may cause the voltage
deviation exceeding 3% at stable environmental conditions.
 Record the environmental parameters (temperature and radiation intensity, etc.).
 Measure the resistance of cables (between the terminal box and the inverter).
 Record accurately all the measured data.

7.3.4 Checking Grid Voltage


 Measure accurately the grid 3-phase line-to-line voltage: L1-L2, L1-L3, and L2-L3.
Measured data should not exceed the grid permissible voltage and the three phases
are balance.

Adjust the transfer ratio of the transformer by qualified personnel if the grid
voltage deviation is serious.
 Measure and record the grid frequency. Measured data should not exceed the grid
permissible frequency.
 Measure the THD and check the curve if possible. The inverter will stop running if the
THD is serious.
 Record accurately all the measured data.

7.4 Preparation before Starting


 Place the disassembled protection grills to their original positions and ensure the
connection is secure.
 Close and lock the cabinet door.
 Clean the device site. Make sure the position is clean without flammable or explosive
materials.
 Ensure the ventilation of the installation place.
 Recheck and ensure the inverter and switches upstream and downstream meet the
requirements and flexible enough.

7.5 Starting the Device


If all tests and measurements have been performed, and all measured values lie within the
acceptable range, the device can be switched on for the first time. Proceed as follows to
start the four modules inside the inverter:
Step 1 Make sure all the AC and DC switches of the module are disconnected.
Step 2 Close the inverter upstream and downstream switches.
Step 3 Close the switchgear relevant switches according to the switchgear manual.

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7 Commissioning System Manual

Step 4 Connect the input micro-switches inside the intelligent power distribution cabinet and the
LCD inside the monitoring window is on.
Step 5 Perform the stop operation from the LCD.
Step 6 Measure if the AC side voltage of #1 module is normal; if yes, connect the AC switch of #1
module.
Step 7 Check if the communication, AC voltage amplitude and frequency of #1 module are normal
from the LCD. If yes, connect one DC switch.
Step 8 Check if the DC voltage of #1 module is normal from the LCD. If yes, perform the start
operation to #1 module for commissioning.

Step 9 Perform the above steps to #2 module、#3 module and #4 module.

Step 10 Perform the stop operation from the LCD.

Step 11 Connect all the other DC switches of #1 module、#2 module、#3 module and #4 module;
perform start operation to the modules from the LCD.

To ensure the inverter normal operation for the first time, please measure the
inverter DC input voltage beforehand. When the DC side voltage meets the
start-up requirement, i.e. DC voltage is steadily higher than DC start-up voltage.
Start the inverter for the first time.

7.6 LCD Parameter Setting


When the LCD is on, set the LCD display language, data and time, communication
parameters, and active power limitation etc. according to Chapter 9: LCD Operation in this
manual. You can also view the inverter running information and perform pertinent
operation.

7.7 Completing Commissioning


If all the start-up procedures have been performed, check the operating condition of the
inverter.

 Check whether there are anomalies of the inverter: abnormal noise, overheating,
smoking or unusual odor.
 Check the inverter grid-connected voltage, current and THD for unstableness.
 Check the grounding of the inverter enclosure.
 Check the functionality of the LCD display.
 Record accurately the inverter operation data during commissioning.
The duration of commissioning depends on the plant scale, plant location, on-site
environmental conditions and so on. Usually, if the in-site condition is good, the
commissioning can last for 1 week, i.e. 168 hours.
The commissioning of the inverter is completed. The inverter operates normally.
After commissioning, plant starts power generation and enters daily maintenance process.

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System Manual 7 Commissioning

After the inverter is operating, make sure there are no flammable materials at least
5 meters around the installation site.
Local/national standards about the min. electric clearance around the inverter
should be respected.

Inverter needs no manual control in daily operation. Open the cabinet door only
for maintenance or troubleshooting and by qualified personnel only.
Keep the door closed and locked and store the keys of the door by appointed
personnel during normal operation.

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8 Starting/Stopping
8.1 Starting

8.1.1 Inspection before starting


After the maintenance or service work, you may start the inverter. Inspect the following
requirement before starting the inverter:

 All connections are done by strictly following the installation manual and circuit
diagram.
 The coverings of the internal devices are fixed and secured.
 The cabinet door is closed.
 The emergency stop button is released and the Start/Stop switch is in the “Stop”
position.
 Make sure, via suitable instruments, that there is no ground fault of the PV modules.
 Measure the DC and AC current with multimeter to check if they fulfill the inverter
startup conditions and there is no overvoltage hazard.

After longtime storage, a thorough and professional test is necessary before


starting the inverter.

8.1.2 Steps to Start


When the abovementioned conditions are fulfilled, proceed as follows to start the inverter:
Step 1 Make sure all the AC and DC switches of the module are disconnected.
Step 2 Connect all micro-switches inside the intelligent power distribution cabinet and the LCD
inside the monitoring window is on.
Step 3 Perform the stop operation from the LCD.
Step 4 Connect all the AC and DC switches of the modules (if the actual connected DC input
numbers are less than the total input numbers of the module, connect all the branch
switches in turns).
Step 5 Perform the start operation to the modules from the LCD and the modules connect to the
grid.
After startup, the module will automatically check if parameters of the DC and AC side meet
the grid-connection requirements. If so and the set time have been reached, the module will
turn to the OPERATION mode and feed the generated AC current to the grid.

 Inverter needs no manual control in daily operation. Open the cabinet door only
for maintenance or troubleshooting and by qualified personnel only.
 Keep the door closed and locked and store the keys of the door by appointed
personnel during normal operation.

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System Manual 8 Starting/Stopping

8.2 Stopping
Inverter stops during normal maintenance and service work or when a fault occurs.

8.2.1 Normal Stop


Proceed as follows to stop the inverter during normal maintenance and service work as
follows:
Step 1 Stop each modules through the stop instruction sent by the LCD. The inverter stops.
Step 2 Disconnect all AC switches of the modules in turns.
Step 3 Disconnect all DC switches of the modules in turns.
Step 4 Disconnect the upstream switches connected to the DC and AC side of the modules. For
the AC side, if there is switch in the transformer low voltage side connected to the module,
disconnect the transformer low voltage side switch; otherwise, disconnect the high voltage
side switch. (Note: if there is ring main unit, disconnect all the switches inside the ring main
unit).
Step 5 Disconnect all micro-switches inside the intelligent power distribution cabinet.
Step 6 Wait for the module DC side voltage drops below the safety voltage.

During normal operation, disconnection of AC or DC switch is strictly forbidden.


Otherwise, the switch can be damaged and the module may also be damaged.

8.2.2 Inverter Stops when A Fault Occurs


Proceed as follows to stop the inverter when a fault or emergency occurs as follows:
Step 1 Press down the emergency stop button inside the monitoring window and each module AC
switch will trip off and the modules will stop immediately.
Step 2 Disconnect all AC switches of the modules in turns.
Step 3 Disconnect all DC switches of the modules in turns.
Step 4 Disconnect the upstream switches connected to the DC and AC side of the modules. For
the AC side, if there is switch in the transformer low voltage side connected to the module,
disconnect the transformer low voltage side switch; otherwise, disconnect the high voltage
side switch. (Note: if there is ring main unit, disconnect all the switches inside the ring main
unit).
Step 5 Disconnect all micro-switches inside the intelligent power distribution cabinet.
Step 6 Wait for the module DC side voltage drops below the safety voltage.

 Use the emergency stop button only when emergency or a fault occurs. Under
normal conditions, stop the inverter by perform the stop command in the LCD
panel.
 Press the emergency stop button directly in times of crisis to ensure timely
response.

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9 LCD Menu Operation
9.1 LCD Touch Screen
The LCD touch screen, located at the eye-level inside the monitoring window on the left
side of the inverter is used for user to view the data and set related parameters.
The LCD consists of two parts as shown in the following figure. The LEDs indicate the
present working state. User can check or set related data by touching the icons on the LCD
display.

For user’s convenience, there are a large number of pictures about the LCD
interface in this chapter. The parameters and other details in those pictures are
indicative only. The actual product you receive may differ.

If the time shown on the LCD panel is different from the actual local time after
time calibration, please check and replace the button cells on the back of the
LCD panel.

9.2 Default Screen

9.2.1 Initialization
The LCD is initialized and then enters into the starting menu. The initialization screen
appears every time the inverter is energized. After initialization, the default screen follows.

9.2.2 Default Screen Introduction


G H Item Description
Yield data. The first line from the top is the
A B
A present active power; work state is the
transient state of the inverter.
C D Today’s active power curve to indicate the
B power percentage (power value divides
the inverter nominal power value).
E DC side voltage and current of the
F C
inverter
AC side line-to-line voltage and phase
D
current
Language selection button. Click to
E change among English, Chinese, French
and Italian.
F Present date and time
Success rate of the inverter internal
G
communication
Success rate of communication between
H
the inverter and PC
Accessing to submenus mentioned below starts from the default menu.

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System Manual 9 LCD Menu Operation

LCD screen contains lots of parameters pertinent to the inverter operation. All
parameter configurations must be done by appointed personnel. Do not modify
any parameters before you fully understand this manual or consult the staff from
Sungrow.

9.2.3 Backlight and Screensaver


If there is no operation to the screen for more than 5 minutes, the backlight will be off.
Activate the backlight by tapping the display and the display will return to the menu
operated previously.

9.3 Overview of LCD Menu and Icon

9.3.1 Overview of Submenu and Icon


There are three buttons on the lower left side of the touch panel for user to operate

“Start/Stop” , “Home”, , “Function” . The logical structures of these


menus are shown below:
Main Menu First sub-menu Second sub-menu Third sub-menu
Start/Stop Start - -
Stop - -
Home - - -
Function Run-information Real Time Data -
Power curve -
E-histogram -
History-information His-event
His-fault -
His-data -
His-alarm
Start/Stop Start -
Stop -
Set-parameter Sys-parameter Language & Firmware
Ver.
Time
Load default
Run-parameter -
Pro-parameter -
Com-parameter Serial port param.
Network param.

9.3.2 Layout of the submenus


The layout of submenus is the same as that shown below except for the default menu.

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9 LCD Menu Operation System Manual

Item Description
Title bar
The first line from the top is the present success rate of communication.
A
The left side of the second line is the name of the present page, while the right
side is the present date and time.
B Data display or parameter configuration.
From left to right: the three main icons; the return button to return to the previous
C
menu by tapping it.
For convenience’s sake, the operations on the menus are referred to as the menu name

with quotation marks. For example, the menu will be referred to as


“Set-parameter”.

9.4 Entering Password


Inverter parameters are protected by password. User can enter into the “Set-parameter”
sub-menu only after entering the correct password. Proceed as follows to enter the
password:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter” and the password entering window pops out;

Step 3 Tap the white edit box and a keypad pops out.
Step 4 Enter the password through the keypad.

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System Manual 9 LCD Menu Operation

Button Function
← backspace key, delete the digit input
Clr clear the digitals input
Esc escape and close the keypad
Enter confirm the password input
the maximum and minimum value can be input; digital outside this range is
Max./Min.
invalid

If the input password is 1111, user can enter into the normal parameter setting page and set
the system parameters, running parameters, protection parameters and communication
parameters.
Step 5 Press “Enter” to confirm the password input.
Step 6 If the password is incorrect, an “Error password” window will appear. Tap “Enter” and
re-enter the password.

9.5 Language Setting


User can set the language by either of the following two ways:

9.5.1 Conventional Way


Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Sys-parameter” after entering the correct password;
Step 4 Tap “Language & Firmware Ver.” and enter into the language and firmware version
sub-menu;

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9 LCD Menu Operation System Manual

Step 5 Select the target language.

9.5.2 Shortcut
The language setting shortcut (A) is at the lower right side of the Home menu. Select either
language by tapping the language button.
By tapping the button, the language will switch among English, Chinese, French and Italian.
Language on the button is the present display language of the display.

9.6 Date and Time Setting


Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Sys-parameter” after entering the correct password;
Step 4 Tap “Time” and enter into the date and time setting sub-menu;

Step 5 Set the “Year”, “Month”, “Date”, “Hour”, “Minute” and “Second”. Tap the corresponding cell

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System Manual 9 LCD Menu Operation

and the keypad will appear;


Step 6 Set the time and date by tapping the keypad and confirm setting by tapping “Enter”.

9.7 Running Information Checking


Running information contains all data pertinent to the inverter operation:

Real-time data
The real time running information of the modules can be checked.
The output power, DC voltage & current, power factor, reactive power, efficiency,
daily/monthly/annual power yields, internal temperature, positive/negative insulation
resistance to the ground, running time, amount of CO2 reduction, grid frequency, AC
phase/line voltage, module temperature, AC & DC switches states, bypass switches/fuse
state, power supply mode are included.

Power curve
The output power curve shows the power yield on that particular day in percentage of the
nominal power. The data are updated every several seconds and the total diagram data will
be cleared at the beginning of a new day.

E-histogram
The power yields of the present day in histogram.
Proceed as follow to view the running information:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Run-information” and switch among “Real Time Data”, “Power curve” and
“E-histogram”. The default display is “Real Time Data”;

Step 3 Tap “Power curve” and enter into the power curve sub-menu;

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9 LCD Menu Operation System Manual

Step 4 Tap “E-histogram” and enter into the electricity histogram sub-menu.

The display value is directive only and must not be used as a basis for
invoicing.

9.8 History Information Checking


There are four kinds of history information: History event, history fault, history data and
history alarm.

9.8.1 History Event Checking


Step 1 Tap “Function” from the default menu;
Step 2 Tap “History-information” and enter into the history information sub-menu;
Step 3 Tap “His-event” and enter into the history event sub-menu.

Up to 200 history events can be viewed from this sub-menu, with up to 5 records can be
shown in one page. The upper left side of the event table is the total number of the current
event records. Tap “Prev” or “Next” to turn pages up or down.

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System Manual 9 LCD Menu Operation

9.8.2 History Data Checking


System can record the inverter running information for the latest 90 days with the records
updated every 15 minutes per day.
History data displays the data related to the power yields and the electric quantity of the
inverter. Proceed as follows to check the history information:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “History-information” and enter into the history information sub-menu;
Step 3 Tap “His-data” and enter into the history data sub-menu.

Tap “Prev” or “Next” to turn pages up or down.

9.8.3 History Fault Checking


When a fault occurs to the inverter, user can view the present fault via the LCD screen and
the history fault records as follows:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “History-information” and enter into the history information sub-menu;
Step 3 Tap “His-fault” and enter into the history fault sub-menu.

Up to 200 history faults can be viewed from this sub-menu, with up to 5 records can be
shown in one page. The upper left side of the event table is the total number of the current
fault records. Tap “Prev” or “Next” to turn pages up or down.

9.8.4 History Alarm Checking


Proceed as follows to check the history warn information:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “History-information” and enter into the history information sub-menu;
Step 3 Tap “his-alarm” and enter into the history alarm sub-menu.

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9 LCD Menu Operation System Manual

Up to 200 history alarms can be viewed from this sub-menu, with up to 5 records can be
shown in one page. The upper left side of the event table is the total numbers of the current
warn records. Tap “Prev” or “Next” to turn pages up or down.

9.9 Present Fault Information Checking


There may be one or more than one fault occurs to module inside the inverter at the same
time which can be viewed through the LCD screen. Follow the description in this chapter to
view the fault information when faults occur.

If there is a fault, the “Work State” will show


“Fault”. Tap the “Fault” cell.

The state column of the module that has fault


will display “Fault. As shown in the left figure,
a fault occurs to module unit 3. Tap the fault
cell of module unit 3 to check the present
fault.

The fault interface of module unit 3 will appear


with the fault item in red.

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System Manual 9 LCD Menu Operation

9.10 Starting/Stopping

Usually, the inverter will start automatically when the grid-connected


requirements are met.
Follow either of the two ways below to start/stop the inverter through the LCD screen:

 Tap “Start/Stop” from the default menu.


 Tap “Start/Stop” from the Function menu.

Start or stop the inverter by tapping the start/stop button on the screen.
A confirm operation interface will appear after tapping the corresponding buttons. The
instruction is effective after confirmation; cancel the operation by tapping “Cancel”.

9.11 Load Default


Proceed as follows to perform the load default:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Sys-parameter” after entering the correct password;
Step 4 Tap “Load default” and the password inputting window appears;

The password is “1111”. The system will be reset after entering the password.

9.12 Firmware Version Checking


User can view the firmware version of LCD and DSP as follows:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;

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9 LCD Menu Operation System Manual

Step 3 Tap “Sys-parameter” after entering the correct password;


Step 4 Tap “Language & Firmware Ver.” and enter into the language and firmware version
sub-menu;

Step 5 The firmware version of LCD and DSP is shown at the bottom of the page.

9.13 Parameters of LCD

9.13.1 Communication Parameters

Improper communication parameter configuration may lead to communication


failure!
Follow strictly the instructions of the plant staff to configure the communication
parameters.
There are the RS485 communication and Network communication. User can set the
communication address and protocol through the LCD screen when the hardware
connection is complete and the device is energized.
Proceed as follows to set the communication parameters:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Com-parameter” after entering the correct password.

 Set parameter from the Serial Port Parameter interface for RS485 serial
communication;
 Set parameter from the Network Parameter interface for Network communication

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System Manual 9 LCD Menu Operation

Serial Port Parameter Setting


Click “Serial port param” to enter the following interface.

Two parameters pertinent to RS485 serial port communication can be set according to the
parameter range shown on the display.
“Address” is prescribed by the plant staff and the address for each device must be unique
when there is more than one device. “Baud” is selected according to the communication
method adopted on-site.

Network Parameter Setting


Click Network Parameter to enter the following interface.

Six parameters pertinent to the Network communication can be set. DNS address 1 and
DNS address 2 can be set to the default value. Other parameters are assigned by plant
staff.
Set parameter with the aid of the pop-up keypad.

9.13.2 Running Parameters

Setting Running Parameters


Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Run-parameter” after entering the correct password.

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Step 4 Set the running parameter by tapping the pop-up keypad and tap ENTER to confirm setting.
Tap “Prev” or “Next” to turn pages up or down.

Description of Running Parameters


Parameter Description
Vmppt-max (V) Maximum MPPT voltage
Vmppt-min (V) Minimum MPPT voltage
T-start-wait (s) The time from the AC/DC parameters meet the
grid-connection conditions to the station begins to generate
power.
T-stop-delay (s) The time from the LCD display or upper computer sends stop
command to station performs the stop command
stop slope (%/s) Active power decline rate from station performs stop
command to station stops
P-rise rate (%/s) Percentage that the active power rise per second accounted
for the nominal power (%/s)
P-decline rate (%/s) Percentage that the active power decline per second
accounted for the nominal power (%/s)
Limit Power (%) Percentage that the active power output accounted for the
nominal output power (%)
Pf cosφ
Q-limit (%) Percentage that the reactive power rise accounted for the
nominal power (%)
Q-adjust switch Refer to 10.3
Power-off saved (Pf) If the power factor setting can be saved when the LCD screen
is powered off
Power-off saved (P-limited) If the limit power(%) setting can be saved when the LCD
screen is powered off
SVG switch** If the reactive power compensation is activated or deactivated
T-recover (s) Automatic recovery time when fault occurs
Trip Enable Trip the DC main switches of the modules

** at night when the inverter enters standby mode (but not enters the deeper standby mode
with lower power consumption), the SVG function needs to be activated: first stop the
inverter by the LCD button and then start; set the SVG switch to “Enable”. The SVG is an
optional function for this inverter.
Running parameter range and default value are shown in the following table.
Parameter Range Default
Vmppt-max (V) 520~850 850
Vmppt-min (V) 520~850 520
T-start-wait (s) 0 - 600 60
T-stop-delay (s) 0 - 600 0
stop slope (%/s) 0.1 - 100 100
P-rise rate (%/s) 0.01 - 10 10
P-decline rate (%/s) 0.01 - 10 10
Limit Power (%) 0 - 110 110

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Parameter Range Default


Pf -0.8~ -1/0.8 ~1 1
Q-limit (%) -100 - 100 0
Q-adjust switch Close/Pf/Q-limit Pf can be adjusted
Power-off saved (Pf) Save/Not Save Save
Power-off saved (P-limited) Save/Not Save Not Save
SVG switch** Enable/Disable Disable
T-recover (s) 20 - 600 60
Trip enable Enable/Disable Disable

Please refer to the LCD screen for the specific setting ranges of these
parameters.

9.13.3 Protection Parameter

Setting Protection Parameter


Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Pro-parameter” after entering the correct password.

Set the protection parameter by tapping the pop-up keypad and tap ENTER to confirm
setting. Tap “Prev” or “Next” to turn pages up or down.

Description of Protection Parameters


Parameter Description
Set the grid over-voltage protection I value. Protection is
Ⅰ_Vgrid-max(V)
activated when voltage exceeds this value.
Set the grid over-voltage protection II value. Protection is
Ⅱ_Vgrid-max(V)
activated when voltage exceeds this value.
Ⅰ_T-Vhigh trip(ms) Set the protection time of grid over-voltage protection I
Ⅱ_T-Vhigh trip (ms) Set the protection time of grid over-voltage protection II
Inverter recovers normal operation when grid voltage is below
Recover_Vgrid-max(V)
this value
Set the grid under-voltage protection I value. Protection is
Ⅰ_Vgrid-min(V)
activated when voltage is below this value.
Set the grid under-voltage protection II value. Protection is
Ⅱ_Vgrid-min(V)
activated when voltage is below this value.
Ⅰ_T-Vlow trip(ms) Set the grid under-voltage I tripping protection time
Ⅱ_T-Vlow trip (ms) Set the grid under-voltage II tripping protection time
Station recovers normal operation when grid voltage exceeds
Recover_Vgrid-min(V)
this value

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Parameter Description
Set the grid over-frequency protection I value. Protection is
Ⅰ_Fgrid-max((Hz)
activated when frequency exceeds this value
Set the grid over-frequency protection II value. Protection is
Ⅱ_Fgrid-max((Hz)
activated when frequency exceeds this value
Ⅰ_T-Fhigh trip(ms) Set the grid over-frequency I tripping time
Ⅱ_T-Fhigh trip (ms) Set the grid over-frequency II tripping time
Station recovers normal operation when grid frequency is
Recover_Fgrid-max(Hz)
below this value
Set the grid under-frequency protection I value. Protection is
Ⅰ_Fgrid-min((Hz)
activated when frequency exceeds this value
Set the grid under-frequency protection II value. Protection is
Ⅱ_Fgrid-min((Hz)
activated when frequency exceeds this value
Ⅰ_T-Flow trip(ms) Set the grid under-frequency I tripping time
Ⅱ_T-Flow trip (ms) Set the grid under-frequency II tripping time
Station recovers normal operation when grid frequency
Recover_Fgrid-min((Hz)
exceeds this value
LVRT switch Enable or disable the LVRT switch
Refer to Fig. 10-2 Lower voltage withstand requirements, U1
LVRT normal vol min(V)
Unavailable
Refer to Fig. 10-2 Lower voltage withstand requirements, U2
LVRT tolera vol min(V)
Unavailable
LVRT T1(ms) Refer to Fig. 10-2 Lower voltage withstand requirements, T1
LVRT T2(ms) Refer to Fig. 10-2 Lower voltage withstand requirements, T2
Ratio of reactive power compensation and voltage dropping
LVRT dynamic Kf factor
depth during LVRT
HVRT switch Enable or disable the HVRT switch
Refer to Fig. 10-3 High voltage withstand requirements, U2
HVRT normal vol max (%)
Unavailable
Refer to Fig. 10-3 High voltage withstand requirements, U1
HVRT tolera vol max (%)
Unavailable
Tmax-HVRT normal(ms) Refer to Fig. 10-3 High voltage withstand requirements, T2
Tmax-HVRT tolera(ms) Refer to Fig. 10-3 High voltage withstand requirements, T1
Active Islanding Enable or disable the Anti-islanding function
I leakage-pro(A) Set the current leakage protection value
If Anti-PID mode is enabled, you may set the Anti-PID mode
Anti-PID mode
(Invalid, Suppression and Repair)
Ins monitor measure time
Set the insulation monitor measure time
(S)
Ins monitor protect
Set the threshold value of the insulation monitor resistance
threshold(KΩ)
PID repair Enable the PID repair function manually
In grid-connection state if user select the “Enable” option,
inverter will be on fault locked state and cannot restart
automatically if a fault occurs. To restart the inverter, either of
the following two methods can be selected: 1) perform key
Fault manual restart
stop from the LCD and then start the device; 2) disconnect the
inverter upstream and downstream power supply; connect the
upstream and downstream power supply when the device is
disconnected completely.

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Protection parameter range and default value are shown in the following table.
Parameter Range Default
Ⅰ_Vgrid-max(V) 396~540 414
Ⅱ_Vgrid-max(V) 396~540 468
Ⅰ_T-Vhigh trip(ms) 40 - 600000 2000
Ⅱ_T-Vhigh trip (ms) 40 - 600000 100
Recover_Vgrid-max(V) 396~540 396
Ⅰ_Vgrid-min(V) 36~324 288
Ⅱ_Vgrid-min(V) 36~324 180
Ⅰ_T-Vlow trip(ms) 40 - 600000 2000
Ⅱ_T-Vlow trip (ms) 40 - 600000 100
Recover_Vgrid-min(V) 36 - 324 324
Ⅰ_Fgrid-max(Hz) 50 - 55/60 - 65 50.5/61.5
Ⅱ_Fgrid-max(Hz) 50 - 55/60 - 65 50.5/62
Ⅰ_T-Fhigh trip(ms) 40 - 600000 160
Ⅱ_T-Fhigh trip (ms) 40 - 600000 160
Recover_Fgrid-max(Hz) 50 - 55/60 - 65 50.2/60.2
Ⅰ_Fgrid-min(Hz) 45 - 50/55 - 60 47.5/57.5
Ⅱ_Fgrid-min(Hz) 45 - 50/55 - 60 47.5/57.5
Ⅰ_T-Flow trip(ms) 40 - 600000 160
Ⅱ_T-Flow trip (ms) 40 - 600000 160
Recover_Fgrid-min(Hz) 45 - 50/55 - 60 49.5/59.9
LVRT switch Enable/Disable Enable
LVRT normal vol min(V)* 308 - 324 324
LVRT tolera vol min(V)* 18 - 144 72
LVRT T1(ms) 500 - 1500 1000
LVRT T2(ms) 2500 - 3500 3000
LVRT dynamic Kf factor 0-3 1.5
HVRT swotch Enable/Disable Enable
HVRT normal vol max(%)* 110 - 120 110
HVRT tolera vol max (%)* 120 - 140 130
Tmax-HVRT normal(ms) 100 - 20000 10000
Tmax-HVRT tolera(ms) 100 - 5000 500
Active Islanding Enable/Disable Disable
I leakage-pro(A) 1-8 6.3
Invalid (mode
Anti-PID mode Invalid/Suppression/Repair close)/Suppression
(mode open)
Ins monitor measure time
30/150/300/600 150
(S)
Ins monitor protect
15 - 100 37
threshold (K)
Fault manual restart Disable/Enable Disable

Improper parameter configuration may affect the normal operation of the inverter!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, please contact Sungrow.

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10 Inverter Functions
10.1 Operation Mode

10.1.1 Mode Change


After being energized, the inverter will switch among different modes as shown in the figure
below.
Unrecoverable fault
Stop Stop and repair the inverter Fault

Fault cleared and


Inverter is energized Fault
setting time reached
occurred
All the grid-
connected Idc ≈ 0A for 10 minutes
Initial requirements met
Startup Run Standby
standby Upv>UpvStart and
setting time reached

Stop the inverter via LCD panel


Alarm
removed
Alarm Run
Inverter restarts
Key-stop Turn the Start/Stop switch to “Stop” or
Stop the inverter via LCD panel push down the Emergency stop button

Inverter restarts
Emergency-
stop
Turn the Start/Stop switch to “Stop” or push
down the Emergency stop button

Fig. 10-1 Operation modes change

Upv is the DC input voltage of the inverter.


UpvStart is the inverter DC side startup voltage.

10.1.2 Operation Mode Description

Stop
This is the initial state of the inverter. The inverter DC and AC switches are in the “OFF”
position; the upstream and downstream connections are disconnected. The inverter is
therefore electricity-free.

Initial Standby
When the inverter upstream and downstream connections are connected and the AC & DC
switches are in the “ON” position, the inverter turns to the Initial Standby mode.
The inverter will continuously check if the PV array and the grid meet the grid-connection
requirements. If the inverter DC input voltage is higher than the inverter startup voltage and
the startup time is reached, whilst the requirements of the grid side parameter are satisfied,
inverter will turn from the Initial Standby mode into the Startup mode.

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Startup
This is the transient process between the Initial Standby mode and the Run mode. Once
the Startup mode is complete, the inverter will start powering the grid.

Run
In this mode, the inverter converts the DC energy into AC energy and feeds it to the grid by
way of MPPT.
The inverter tracks the PV arrays’ maximum power point (MPP) to maximum the output
energy.

Standby
In Run mode, the inverter will enter into the Standby mode if the DC side current is as low
as 0A for a while.
The inverter will continuously check if the PV array meets the grid-connection requirements.
If the inverter DC startup voltage and the startup time are reached, it will turn into the Run
mode.

Fault
If a fault occurs during operation, the relevant module will enter into the Fault mode. LCD
panel will display the fault type with the “Fault” indicator on until the fault is removed and
the module turns into the Run mode.
If the fault is unrecoverable, the inverter must be stopped to perform maintenance work. It
will automatically check if the fault is recoverable.

When there is a DSP fault or module fault, restart of the inverter through the LCD
is strictly forbidden. A power-off check is required before reenergizing the
inverter. Otherwise, the machine may be damaged.

Emergency-stop
Stop the inverter by pressing the emergency stop button inside the monitoring window
when a fault or emergency occurs.
The emergency stop button is used to disconnect the AC switch and the DC switch. To
release the emergency stop state, please remove the emergency stop instruction by the
special key.

Key-stop
In Run mode, the inverter will enter into the Key-stop mode by sending stop instruction via
the LCD panel if user needs to conduct maintenance or service work

Alarm Run
In Alarm Run mode, the inverter can keep running but send alarm signal. User can check
the present alarm information through the Working state on the LCD default screen or
check the latest 100 history alarm information through Function/History information/his
alarm. The inverter automatically turns to Run mode when the alarm is removed.

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10.2 Active Power Limitation

10.2.1 Introduction to Active Power Limitation


Situations, call for power limitation, are listed below:
 Potential threatens to the inverter safety operation
 Over-load of the grid branch connected to the inverter
 Islanding
 Factors affecting the stability of the stable grid status and dynamic grid status
 Frequency rising affects the system stability
 Grid maintenance
 Grid management

10.2.2 How to Realize Power Limitation

Improper parameter configuration may affect the normal operation of the inverter!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, please contact Sungrow.
User can adjust the inverter active power output through the LCD display:
Step 1 Tap “ Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Run-parameter” after entering the correct password;
Step 4 Set the “Limit Power (%)” parameter by tapping the pop-up keypad;
Step 5 Tap “Enter” to confirm setting.

Parameters related to power limitation (P-rise rate (%/s) and P-decline rate
(%/s)) are also included in the running parameter setting sub-menu and can be
set accordingly.

10.3 Reactive Power Adjustment


Inverter can provide reactive power output. User can open or close the reactive power
adjustment switch and set the reactive power output through the LCD screen.
Reactive power limitation is performed through the running information sub-menu as
follows:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Run-parameter” after entering the correct password;

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Step 4 Turn the page down to select the “Q-adjust switch”. Tap the pull-down list and there are
three options:

 Close: reactive power cannot be adjusted


 Pf: adjust the reactive power by setting power factor
 Q-limit: adjust the reactive power by setting reactive power percentage
Step 5 If Pf is selected, the power factor can be set in the “Run-information” sub-menu; if “Q-limit”
is selected, the “Q-limit (%)” can be set in the “Run-information” sub-menu.

Improper parameter configuration may affect the normal operation of the inverter!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, please contact Sungrow.

10.4 LVRT
Technical Requirements for Connecting Photovoltaic Power Inverter to Power System
requires medium-and-large PV plant should be equipped with Low Voltage Ride Through
(LVRT) ability.
LVRT requires: PV plant can operate normally within certain voltage drop range and
duration when the voltage of the grid-connected point drops due to the power system
failure or disturbance; PV plant can provide the dynamic reactive power support during the
period.

Active power recovery


If the power inverter still connects to the grid during power system failure, the active power
will recover from the moment the fault is removed at the speed of at least 30% nominal
power/second.

Dynamic reactive current support


During LVRT, power inverter should feed reactive current to the power system as per
requirements. For a inverter whose 500kV or 750kV voltage is stepped up from the 220kV
or 330kV voltage and then connects to the power inverter group, it should feed reactive
current to the grid when a short-circuit occurs and the voltage drops.

Zero voltage ride through


When the grid-connection point voltage drops to zero, power inverter can operation
normally for 0.15 second.

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Note: UT is the grid-connection point voltage; Upu is the grid-connection point nominal
voltage.
UT /UPu

U1

Power station
operates normally

Power state disconnects


from the grid
U2

t (s)
(T1) (T2)

Fig. 10-2 Lower voltage withstand requirements


Sungrow’s inverter meets the abovementioned requirements.

10.5 High Voltage Ride Through (HVRT)


Technical Requirements for Connecting Photovoltaic Power Inverter to Power System
requires PV plant should be able to operate as required within certain voltage range.
Grid-connection pint voltage Requirements
1.1Upu<UT<1.2Upu Operate for at least 10s
1.2Upu≤UT≤1.3Upu Operate for at least 0.5s
Note: UT is the grid-connection point voltage; Upu is the grid-connection point nominal
voltage.
UT /UPu

1.4
U1
1.3 Power station disconnects
from the grid
1.2
Power station operates normally U2
1.1

1.0
Grid fault and voltage increases

0.5 t (s)
-1 0 0.5(T1) 10(T2) 14
Fig. 10-3 High voltage withstand requirements
Sungrow’s inverter meets the abovementioned requirements.

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10.6 Temperature Derating

When the ambient temperature is below 45℃, the inverter can operates at 110% of the
overload condition. When the temperature reaches 50℃, inverter can keep the nominal
power output. When the temperature is above 60℃, inverter enters into protection mode.
P/Pn

1.2
L1 = 2%Pn/℃
1.1

1.0
Nominal value

L2 = 10%Pn/℃

Temperature (℃)
-35 0 25 45 50 60

Note: Pn is the nominal power.


Fig. 10-4 Inverter temperature derating function
Ambient temp. T Inverter operation situation
T<-35℃ The inverter starts with the aid of auxiliary heater
-35℃<T≤45℃ Operate for a long time at 110% of the overload condition
45℃<T≤50℃ Operate with derating at 2%Pn/℃
50℃<T≤60℃ Operate with derating at 10%Pn℃
Enter protection mode;
T>60℃
Automatically restart when temperature drops below 55℃

10.7 MPPT
Maximum Power Point Tracking (MPPT) is a technique that the inverter uses to get the
maximum power from the PV arrays. PV arrays have a complex relationship between solar
irradiation, temperature and total resistance that produces a non-linear output efficiency
known as the I-V curve.

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PMPP
ISC
“I-V”Curve
IMPP

Current(A)

Power(W)
“P-V”Curve

UMPP Uoc

Voltage(V)
Fig. 10-5 MPPT

10.8 Intelligent Temperature-Control Technology


Inverter will continuously detect the IGBT temperature and adjust the fan speed accordingly.
When the module temperature is low, inverter will decrease the fan speed to lower the
device noise and decrease the device operation consumption. As the module temperature
increases, inverter will increase the fan speed for well ventilation.
The intelligent temperature-control technology can synchronize the speed of fan and
temperature of the IGBT module and thus optimize the module temperature and other
conditions.

10.9 Insulation Monitoring Function

10.9.1 Introduction
Insulation resistance is an important parameter related to safety operation. If the insulation
resistance is low, the direct contact protection and indirect contact protection may be failed;
meanwhile the fault current against the ground and the short circuit caused by low
insulation resistance may lead to electric fire, device damage or even physical hazards.
Sungrow’s inverter is equipped with insulation resistance monitoring function to detect the
system insulation resistance in real time. If the resistance is detected to be low, it will send
alarm at the first time to remind the user and prevent potential hazards.

10.9.2 Simple Troubleshooting


Regardless of the inverter setting, when the insulation resistance is below the threshold
(settable from the LCD display), inverter will send alarm signal and the Operation LED will
turn to yellow. After receiving the “low insulation resistance” alarm signal, user should stop
the device and check the specific insulation resistance from the LCD screen
“Function/Run-information/Real time data”.

 If the insulation resistance recovers to normal, the fault loop is in the AC side.
 If the insulation resistance is still low, the fault loop is in the DC side.
 No matter is fault is in the DC side or in the AC side, a thorough checking and
troubleshooting after the system is power down is necessary.

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10.10 GFDI Function


The DC Cabinet is equipped with the GFDI (Ground Fault Detection and Interruption)
function. The GFDI fuse, with a certain cutoff limit, is installed on the negative pole of DC
input side.

10.11 Protection Function


Inverter has complete protection functions to protect itself when input voltage or grid is
abnormal until the anomaly is removed and the inverter can operate normally.

10.11.1 DC over-voltage protection


When the DC voltage of the PV array exceeds the max. DC voltage, inverter will stop
operating, send warning signal and display the fault type on the LCD screen.
Inverter can detect the abnormal voltage and respond quickly.

10.11.2 AC over/under-voltage protection


When the inverter AC output voltage exceeds the allowable range, inverter will stop feeding
the grid, send warning signal and display the fault type on the LCD screen.
Inverter can detect the abnormal voltage and respond quickly.

10.11.3 Frequency anomaly protection


When the grid frequency exceeds the allowable range, inverter will stop feeding the grid,
send warning signal and display the fault type on the LCD screen.
Inverter can detect the abnormal frequency and respond quickly.

10.11.4 Islanding protection


Islanding is a condition that can occur if the utility grid is disconnected while the inverter is
operating and the local load of the inverter is similar to the present output power.
“Islanding” is a potential threaten to devices and operators.
− If the inverter continues power supply after the grid is out of power supply, death or
injury may occur to the maintainers during maintenance.
− When power grid fails, the inverter continues power supply. Once the grid resumes,
a surge current may occur and damage devices.

Inverter is equipped with anti-islanding protection function.

In anti-islanding protection state, high voltage is still present. Disconnect the


main switch and discharge before testing or maintenance.

10.11.5 Reverse polarity protection


When the PV array inputs’ polarities are connected reversely, inverter will stop and protect
itself against damage and resume normal operation after the connection is corrected.

10.11.6 Overload protection


When the PV array output power exceeds the inverter permissible maximum input power,
inverter will limit the power yield at maximum AC power point. If the temperature exceeds

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the permissible value, inverter will automatically stop operating unless the condition
resumes normal.

10.11.7 Ground protection


The grounding cables are equipped with the leakage current sensor. When the leakage
current is detected to exceed the setting value, system will send instruction to stop the
inverter and display the fault type on the LCD screen.

10.11.8 Module over-temperature protection


IGBT modules inside the inverter uses thermal sensor with high-precision to monitor the
real-time module temperature. Once the module temperature is detected to be high, DSP
will send direction to stop the inverter or derate the output.

10.11.9 Internal over-temperature protection


The inverter is equipped with high-precision thermal sensor to monitor the internal
temperature of the inverter. Once the over-temperature is detected, DSP will help to
maintain the safe operation of the inverter by sending instruction to stop the inverter or
derate the power output.

10.12 Firefighting

10.12.1 General Introduction


Respect the national and local firefighting rules and regulations.
Periodically check and maintain the firefighting devices.

10.12.2 Smoke Detector


Smoke detector, located on roof of the inverter, is a device that detects smoke, typically as
an indicator of fire. When smoke is detected, detector will issue a local audible or visual
alarm and a warning signal. The installation of smoke detector can protect the electrical
devices and maintainers and operators.
The warning signal can connect to the fire alarm system of the PV system directly.

10.12.3 Fire Emergency Lights


Fire emergency lights, an external power supply-backed lighting device, will come on
automatically when the inverter experiences a power outage, convenient for the personnel
to check or maintain the inverter.

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11 Troubleshooting
11.1 Safety Instructions

Lethal voltages are present inside the station when a fault occurs.
 Only qualified personnel can perform the troubleshooting described in this
chapter. Qualified means that the operator has received professional training on
devices troubleshooting.
 Do not perform any troubleshooting other than that specified in this manual.
 Respect all safety instructions during troubleshooting.

The electrical components inside the station must be replaced by the same
components from the same manufacturer and with the same model number.
The model number can be acquired from the marking of the station or the
component itself. If otherwise, please contact Sungrow.

If the field work needs to replace the components with products from other
manufacturer or with different model number, a prior analysis and confirmation
by Sungrow is needed.
Failure to follow this procedure may lead to physical injury or death and void all
warranty from Sungrow.

Disconnect all AC and DC Switches before troubleshooting.

11.2 Fault Checking


If any power output anomaly is observed, you may check the following items before
contacting Sungrow.

 Open-circuit voltage of the PV arrays


 State of the emergency stop button
 Power limitation state
Should any questions or doubts arise that are not covered by this manual, please contact
us.
If you provide our customer service assistant the following information, it will be of great
help for us to diagnose and solve the problem in your system:

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 Type and serial number of the station and internal devices


 Manufacturer, model and configuration of the PV arrays and upstream & downstream
combiner devices connected to the station
 Inverter communication solution
 Fault and brief description of the fault phenomenon
 A picture of the fault if necessary

11.3 Fault and Troubleshooting on the LCD screen


This section is dedicated to the faults shown on the LCD, possible reasons and
troubleshooting. In case the fault cannot be removed following the instructions in this
section, please contact Sungrow.
Fault Vdc-high
Possible DC voltage exceeds the max. DC voltage
reason
Measure Check the configuration of the PV array and reduce the open-circuit voltage of
the PV array
Remark Please contact the installers of the PV arrays

Fault Vac-high
Possible The grid voltage is above the max. grid voltage
reason
Measure Check the grid voltage (or if the grid-connected wire is too thin)
Remark Inverter automatically reconnects to the grid once the grid voltage recovers
normal

Fault Vac-low
Possible The grid voltage is below the min. grid voltage
reason
Measure Check the grid voltage
Check if the AC cables are securely connected.
Remark Inverter automatically reconnects to the grid once the grid voltage recovers
normal

Fault PV pol-rev
Possible The positive and negative polarities of the DC side are connected reversely.
reason
Measure Check the DC connection to for reverse connection after inverter voltage-free
Remark -

Fault F-fault
Possible The grid frequency is outside the permitted range
reason
Measure Check grid frequency
Check if the AC cables are securely connected.
Remark Inverter automatically reconnects to the grid once the grid voltage recovers
normal

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Fault Gnd-flt
Possible Inverter AC side leakage current to the ground exceeds the set value (default:
reason 6.3A)
Measure -
Remark Inverter automatically reconnects to the grid once the leakage current recovers

Fault Iac-high
Possible Internal short-circuit or internal components damages
reason
Measure Check the AC side cable connection and the control circuit board.
Remark Contact Sungrow

Fault Temp-flt
Possible Inverter internal temperature exceeds the permitted value
reason
Measure Check functionality of fan after the device is voltage-free
Remark Stop the inverter if this fault occurs 10 times per day

Fault PM-high
Possible Module temperature exceeds the permitted value
reason
Measure Check the module and ventilation after the device is voltage-free
Remark Stop the device if this fault occurs 5 times per day

Fault L over-temp
Possible Reactor temperature exceeds the permitted value
reason
Measure Check the reactor after the device is voltage-free
Remark -

Fault PDP-pro
Possible Internal fault
reason
Measure Wait 5 minutes for device auto-reconnection or disconnect first and then connect
the AC main switch
Contact Sungrow if the fault insists
Remark Stop the inverter if this fault occurs 5 times per day

Fault Cntr-flt
Possible Contactor connected to the gird failure
reason
Measure Check the contactor after the device is voltage-free
Remark Stop the inverter if this fault occurs 5 times per day

Fault Fan-flt
Possible Inverter internal fan fault
reason
Measure Check the functionality of fan after the device is voltage-free
Remark Contact Sungrow

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11 Troubleshooting System Manual

Fault DC SPD flt


Possible DC SPD tripping, over-voltage protection
reason
Measure Replace the SPD with the same model after the device is voltage-free
Remark Contact Sungrow

Fault AC SPD flt


Possible AC SPD tripping, over-voltage protection
reason
Measure Replace the SPD with the same model after the device is voltage-free
Remark Contact Sungrow

Fault Mism-ac
Possible Sensor is damaged
reason
Measure Replace the sensor with the same model after the device is voltage-free
Remark Contact Sungrow

Fault Island
Possible Islanding detected
reason
Measure Inverter enters into anti-islanding protection state automatically
Remark Inverter automatically reconnects to the grid once the grid becomes normal

Fault Ctrol power supply-flt


Possible CPS (Control power supply) inside the inverter cannot work normally
reason
Measure -
Remark Inverter automatically reconnects to the grid once the CPS reverts to normal and
the grid-connection requirements are fulfilled

Fault Ctrol cabt. Temp-flt


Possible Inverter control cabinet fans fault
reason
Measure Check and maintain the control cabinet fan when device is voltage-free
Remark Contact Sungrow

Fault Encoding repeat


Possible Different inverters have the same address
reason
Measure Check the dipswitch on the inverter control board, whether different inverters
have the same address. If yes, correct it.
Remark Contact Sungrow

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System Manual 11 Troubleshooting

11.4 LCD Display Alarm Information and Troubleshooting


During alarm running state, inverter can operate normally and send warn signal. User can
check the alarm information through the Work state on the default menu or through the
Function->History-information->His-alarm interface to check the latest 100 history alarm
information. Inverter will recover normal operation once the alarm is removed.
Alarm LVRT Run
Possible Grid voltage is below 0.9Un and the LVRT function is enabled
reason
Measure Alarm will disappear automatically when grid voltage recover normal
Remark -

Alarm CT-Unbalanced
Possible Current transformer (CT) on the inverter control cabinet is abnormal
reason
Measure Check and service the CT on the measuring board when inverter is voltage-free
Remark Operation LED will keep green when this alarm occurs

Alarm RISO-low
Possible Inverter DC side insulation resistance is lower than the set value.
reason
Measure Check the PV panel insulation to the ground when inverter is voltage-free
Remark Only alarm display. Inverter can operate normally.

Alarm DC Sensor-err
Possible Inverter DC sensor abnormal
reason
Measure Check and service the DC sensor when inverter is voltage-free
Remark -

Alarm Anti-PID power flt


Possible For inverter with optional anti-PID function, the power supply of the PID function
reason module is abnormal
Measure Check the PID power supply when inverter is voltage-free
Remark -

Alarm Fan abnormal


Possible Functionality of the device internal cooling fan abnormal
reason
Measure Check the fan when inverter is voltage-free
Remark -

Alarm IDM-com-flt
Possible Inverter internal communication abnormal
reason
Measure Check the IDM when inverter is voltage-free
Remark -

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11 Troubleshooting System Manual

Alarm Branch rev-Idc-high


Possible The reverse current of the branch on the DC side is detected to exceed the
reason permissible range
Measure Check the abnormal branch when inverter is voltage-free
Remark Before device stops, the non-abnormal branches can work normally and inverter
can operate in grid-connection normally

Alarm Branch fwd-Idc-high


Possible The forward current of the branch on the DC side is detected to exceed the
reason permissible range
Measure Check the abnormal branch when inverter is voltage-free
Remark Before device stops, the non-abnormal branches can work normally and inverter
can operate in grid-connection normally

Alarm Branch breaker flt


Possible Circuit breaker of the branch on the DC side is abnormal and this branch cannot
reason work normally
Measure Check the abnormal circuit breaker when inverter is voltage-free
Remark Before device stops, the non-abnormal branches can work normally and inverter
can operate in grid-connection normally

Alarm AC breaker fkt


Possible AC side circuit breaker is abnormal
reason
Measure Check the AC circuit breaker when inverter is voltage-free
Remark Before device stops, inverter can operate in grid-connection normally

11.5 Other Faults


Fault Inverter shuts down shortly after start-up
Possible DC input voltage just reaches the inverter start-up voltage. Voltage will decrease
reason and inverter will stop when it is under load.
Measure Design the serial and parallel connection in accordance with the open circuit
voltage; increase the input DC voltage; avoid adopting the critical voltage
Remark -

Fault LCD Display Cannot Start or Stop Inverter


Possible Communication malfunction between the LCD display and the DSP; LCD power
reason supply malfunction
Measure Check the connection between the LCD display and the DSP when inverter is
voltage-free
Remark -

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System Manual 11 Troubleshooting

Fault Communication Failure with PC


Possible
Possible reasons are various. Please refer to the Measure for troubleshooting
reason
Measure  Check if the address and the Baud rate of the LCD are the same with that of
PC
 Check to ensure the circuits are properly connected and if the RS485
communication is adopted, the A and B ports are connected correctly
 Check if the communication converters are matched. Communicate again
after replacing the converter
 The monitor disk is installed incorrectly. It is recommended to reinstall the
disk
 If all the above-mentioned items are correct and this fault continues, please
replace the PC communication module on the LCD display
Remark The monitor disk might be incompatible with the antivirus software and thus
cannot be installed correctly. You are recommended to disable the antivirus
software and then install the monitor software.
If the fault still occurs, please contact Sungrow

83
12 Routine Maintenance
12.1 Safety Instructions
Due to the effect of ambient temperature, humidity, dust and vibration, the inverter and the
inner components will be aging and worn out. To ensure the system safety and maintain the
efficiency of the inverter, it is necessary to carry out routine and periodic maintenance.
All measures, which can help the inverter in good working conditions, are within the
maintenance scope.

12.1.1 Safety Instructions

Lethal voltage inside the inverter!


Wait at least 5 minutes after inverter stops before opening the cabinet door. Make
sure the device internal is completely voltage free before any work on the inverter.

Only qualified personnel can perform the work described in this chapter.
Do not leave any screws, washers or other metallic parts inside the inverter to
avoid damages to the inverter.

Sand and moisture penetration may affect the performance of electric devices
inside the inverter!
 Do not perform electrical connection in sandy season or when the ambient
relative humidity is above 95%.
 Perform electrical connection at fine weather days.

Disconnection of the AC & DC switches in no way implies that there is no voltage


of the cable connection terminals inside the AC and DC cabinet. To avoid the risk
of electric shock before maintenance work,
 Disconnect the AC & DC switches;
 Disconnect the upstream and downstream switches of the inverter.

12.1.2 Five Safety Rules


Respect the following five rules during maintenance or service on the inverter to ensure the
safety of the maintainer.

 Disconnect the inverter from all the external connections and internal power supplies.
 Ensure that the inverter will not be started accidentally.

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System Manual 12 Routine Maintenance

 Verify that the inverter interior is discharged completely with a multimeter.


 Necessary ground and short circuit connect.
 Cover the adjacent electrical components with insulation cloth during operation.

12.2 Maintenance

12.2.1 Introduction
With IP54 protection degree, the inverter can be installed outdoors. Harsh environment
condition or long-time operation, however, may cause age and damage of the inverter.
Check and maintain the inverter periodically and replace the aged components can
effectively enlarge the service life and increase the device performance inside the inverter.

Aperiodic maintenance is also required, esp. when the system performance is


poor.

12.2.2 Maintenance Interval


Maintain the inverter and internal electric devices periodically to ensure the good
performance of the inverter.
The maintenance interval described in this chapter is indicative only. The actual interval
depends on the on-site environment condition. If the inverter is located in harsh
environment places, for example desert arrears, the maintenance interval shall be
shortened. Esp. the cleaning of the inverter outside and anti-corrosion & anti-rust work
should be more frequent.
If the inverter is located in desert areas, it is advisable to check thoroughly the inverter
inside and outside and clean completely after the sand storm.

Check the module fans inside the inverter periodically and the fans on top of the
cabinet for abnormal operation and abnormal noise. If so, there may be dust
penetrating inside the inverter. Stop the inverter and clean the dust.
Wait at least 5 minutes after the inverter discharge completely. Before cleaning,
make sure, with multimeter, the inverter internal is discharged completely to
avoid electric shock.

Almost all maintenance work needs to remove the internal protective grid during
maintenance. Make sure to reassembly the grid and fasten all the screws after the
maintenance work.
Make sure all bolts are securely fixed.

Once any unconformity is found during routine maintenance of the inverter and
internal devices please make correction immediately. If any doubts arise, please
contact Sungrow.

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12 Routine Maintenance System Manual

Item Method Interval


Make correction immediately once the
following items are found:
 Check if there is flammable materials
on top of and around the inverter; and if
External checking Every quarter
there are other factors that may impair
the system operation
 Check if the inverter and the foundation
are firmly connected and if there is rust
 Check the inverter and internal devices
for deformation and damages
 Check the inverter and internal devices
for abnormal noise
 Check if the inverter internal and
device enclosure temperature is too
System states and high Once a month
cleaning
 Check if the inverter internal humidity
and dust deposition are too heavy.
Clean the inverter.
 Check if the air inlet and outlet are
blocked;
 Check if the circuit board and the From every six
component are clean; months to annually
 Check the temperature and dust of the depending on the
heat-sink. Use vacuum cleaner to clean dust deposits.
Module cleaning the module if necessary;
 Replace the air filter if necessary
 Notice! Check the air inlet and outlet.
The device may be damaged by
overheating.
 Check if the warning labels are clearly
Warning labels Once per year
visible. Replace them if necessary
Check the cable connection after the
inverter and internal devices are voltage
free. Make correction once unconformity is
found.
 Check if all cable entries are sealed
properly;
 Check if there is water leakage inside
the inverter; check if inverter windows
and doors can close and open flexibly;
Cable connection check if the sealing strip is sealed Once per year
properly
 Check if the power cable connections
are loose. Retighten them with the torque
specified in the manual if necessary
 Check if the power cables and control
cables, especially the surface in contact
with the metal are damaged;
 Check if the wrap belt of the connection
terminals is strip-off
Check if the air inlet filter and ventilation
Every six months or
ducts of the inverter and internal devices
Air inlet/outlet maintain according
are normal
to real situation
Clean or replace the filter
Check the running state of the fan inside
the inverter Every six months or
Fan Check if there is crack in the fan blade maintain according
Check if there is abnormal noise during the to real situation
running of the fan;

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System Manual 12 Routine Maintenance

Device maintenance  Routine check the corrosion of the From every six
metal components (once six months) months to annually
 Annually check the contactors
(auxiliary switches and micro-switches) to
ensure the optimal operation
 Check the running parameters (esp.,
voltage and insulation)
Safety function  Check the emergency stop button and From every six
the LCD stop function; months to annually
 Simulation shutdown
 Check the warning labels and other
markings for damage or unclearness.
Replace them if necessary
Software maintenance  Optimize software From every six
 Check each parameter setting months to annually
LCD time display  Check if the time displayed on the LCD From every six
display is correct; months to annually
 Replace the button cells on the back of
the LCD panel if time is incorrect after
calibration.
Firefighting device  Check the functionality of the Follow related
firefighting devices regulation where the
project is located
Other devices  Replace the damaged lighting devices When necessary
in time

The frequency of maintenance operations could be increased according to the


environmental conditions of the place where the inverter is suited, plant
capacity and on-site situations.
The maintenance interval should be shortened if the sand or dust deposition
around the operation site is serious.

12.3 Cleaning the Inverter

12.3.1 Introduction
The cleaning of the inverter surrounding areas and the inverter interior is important for the
maintenance of the inverter.
Due to the effect of ambient temperature, humidity, dust and vibration, there may be dust
deposition inside the inverter blocking the air entries and penetrating inside the inverter
internal devices. There may be potential faults of the inverter internal devices and the
service life of the internal devices as well as the power yields may be affected.
During device normal operation, check and clean the device periodically to make sure the
internal devices are in a comparatively good condition to a certain degree.

12.3.2 Cleaning Interval


The cleaning interval of the inverter depends on the operation conditions of the inverter, for
example, the weather condition and etc. it is recommended to check every one or two
months to make sure the inverter exterior and interior areas are clean. If the operation
conditions are severe, in desert area for instance, the cleaning interval shall be every half a
month or even shorter. The cleaning of the inverter inside devices and the air inlet and
outlet shall be more frequent.

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12 Routine Maintenance System Manual

12.3.3 Cleaning the Internal Dust


For the inverter internal dust cleaning, please use a vacuum cleaner instead of broom.

The vacuum cleaner can get power supply from the backup socket inside the
intelligent power distribution cabinet. For the marking of the backup socket,
please refer to the circuit diagram inside the cabinet door of the intelligent
power distribution cabinet.

12.3.4 Cleaning the Foundation


The foundation is designed with maintenance entry. You should enter inside the foundation
to check the cleanness of the foundation periodically. Use a vacuum cleaner to clean the
foundation if necessary.

12.3.5 Filter checking and cleaning

It is recommended to check and clean the inverter filter at least every six
months.
The maintenance interval should be shortened to once every three months or
shorter if the dust deposition is heavy.
The air inlets located on the front and back sides of the inverter are entrances of cool air.
Periodically clean and replace the filter cotton and filter screen to ensure the air circulation
and proper temperature inside the inverter.
Cleaning and replacing operation are performed on the air inlet window outside the
inverter:
Step 1 Push the two spring lock catches toward the middle of the air inlet window to open the
outside shutters of air inlet window.

Step 2 Remove the air filter cotton inside the air inlet window , and shake the dust off.

Filter cotton

Filter screen

Step 3 Clean the filter screen with warm water and degreaser and then dry it in the air if necessary.

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System Manual 12 Routine Maintenance

Step 4 If the filter is broken, replace it. Put a proper new one when the old filter is removed.
Step 5 When the filter cotton and screen are clean and dry, reassemble them in reverse order.

Do not pull hard during cleaning and replacing of the filter cotton and filter
screen. The cotton and the screen may be damaged if otherwise.
Contact Sungrow to order the filter. You can cut proper filters out of the larger
filter.

12.3.6 Cleaning the Surface of the Inverter


If there is corrosion on the surface of the inverter, clean it with abrasive paper or brush.
If the dust deposition is serious on the surface of the inverter, use mop or big rag to clean
the surface of the inverter. It is recommended to clean the inverter top first and then clean
the inverter side. You can clean it directly or wash with water.

12.3.7 Checking the Lock and Hinge


Check the functionality and state of the lock and hinge of the inverter after the cleaning
work. Lubricate the lock and hinge if necessary.

12.3.8 Checking the Sealing Strip


The sealing strip is used to prevent the water penetrating insider the inverter. Check it
carefully for damage. Replace the damaged sealing strip in time.

12.4 On-site painting make-up measures


Check for the damages of the inverter appearance:
Situation 1: smudginess on the surface caused by water and dust that can be cleaned
Situation 2: smudginess on the surface & damage to the finishing coat that cannot be
cleaned
Situation 3: the undercoat is damaged and the primer is revealed

Maintenance and operation steps for situation 1:


Materials:
 Rag
 Water
 Alcohol or other non-corrosiveness detergent
Step Figure Description
Clean the smudginess on the surface by rag
1
(or other cleaning tool) with water

If the smudginess cannot be cleaned by


water, use 97% alcohol until the surface is
2 clean enough to accept. (Or try other local
frequently-used non-corrosiveness
detergent)

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12 Routine Maintenance System Manual

Maintenance and operation steps for situation 2:


Materials:
 Abrasive paper
 Rag
 Water
 Alcohol
 Hairbrush
 Oil paintRAL7035
Step Figure Description

Polish the rough oil paint surface or the scratched


1 parts by abrasive paper until the surface is
smooth

Clean the target parts by rag with water or use


2
97% alcohol

When the surface is clean and dry, paint the


scratched parts of the oil paint by banister brush
3
and make sure the painting is as uniform as
possible (color of the oil paint is RAL7035)

Maintenance and operation steps for situation 3:


Materials:

 Abrasive paper
 Rag

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System Manual 12 Routine Maintenance

 Water
 Alcohol
 zinc primer
 Hairbrush
 Oil paint RAL7035
Step Figure Description

Polish the damaged parts of the oil paint to remove


1
the surface rust or other roughness

Clean the target parts by rag with water or use 97%


2
alcohol to clean the surface dust and dirty

When the surface is clean and dry, paint the base


material revealed parts with zinc primer (or other
3 local primers with the same function) for protection.
The paints should cover the revealed primer
completely

Paint the scratched parts by banister brush when


the primer is dry, and make sure the painting is as
4
uniform as possible (color of the oil paint is
RAL7035)

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12 Routine Maintenance System Manual

Check the protective paint on the inverter surface for peeling off. Please
re-paint the inverter surface if necessary.
Re-spray the protective paint every 3-5 years to the inverter surface.

12.5 Replacement of the electrical components

The electrical components inside the inverter must be replaced by the same
components from the same manufacturer and with the same model number.
The model number can be acquired from the marking of the inverter or the
component itself. If otherwise, please contact Sungrow.

If the field work needs to replace the components with products from other
manufacturer or with different model number, a prior analysis and confirmation
by Sungrow is needed.
Failure to follow this procedure may lead to physical injury or death and void all
warranty from Sungrow.

92
13 Appendix
13.1 System Parameter
Input (DC)
Max. PV input voltage 1000 V
Min. PV input voltage / Startup input voltage 520 V / 540 V
MPP voltage range for nominal power 520 – 850 V
No. of independent MPP inputs 1 or 4
No. of DC inputs 16 – 32
Max. PV input current 5424 A
Max. DC short-circuit current 6780 A
Output (AC)
AC output power 2772 kVA @ 45 ˚C / 2520 kVA @ 50 ˚C
Max. inverter output current 4444 A
AC voltage range 6 – 40.5 kV
Nominal grid frequency / Grid frequency 50 Hz / 45 – 55 Hz, 60 Hz / 55 – 65 Hz
THD < 3 % (at nominal power)
DC current injection < 0.5 % In
Power factor at nominal power/Adjustable
> 0.99 / 0.8 leading – 0.8 lagging
power factor
Feed-in phases / Connection phases 3/3
Efficiency
Inverter max. efficiency/Inverter Euro efficiency 99.0 % / 98.7 %
Transformer
Transformer rated power 2500 kVA
Transformer Max. power 2750 kVA
LV / MV voltage 0.360 kV / 6 – 40.5 kV
Transformer Vector Dy11
Oil type Mineral oil (PCB free) or degradable oil on
request
Protection
DC reverse connection protection Yes
DC input protection Circuit breaker
Inverter output protection Circuit breaker
AC output protection Load switch + fuse
Overvoltage protection DC Type II / AC Type II
Grid monitoring / Ground fault monitoring Yes / Yes
Insulation monitoring Yes
Overheat protection Yes
Anti-PID function Optional
General Data
Dimensions (W×H×D) 6058×2896×2438 mm
Weight 18 T
Degree of protection IP54
220 Vac, 2 kVA / Optional: 415 Vac, up to 40
Auxiliary power supply
kVA

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13 Appendix System Manual

Input (DC)
Operating ambient temperature range -35 to 60 ℃ (> 50 ℃ derating)
Allowable relative humidity range
0 - 95 %
(non-condensing)
Cooling method Temperature controlled forced air cooling
Max. operating altitude 1000 m (standard) / > 1000 m (optional)
Display Touch screen
Standard: RS485, Ethernet; Optional: Optical
Communication
fiber
Compliance CE, IEC 62109
LVRT, HVRT, active & reactive power control
Grid support
and power ramp rate control

13.2 Tightening Torques


Tighten the cable with proper torque shown below to prevent the poor contact, high contact
resistance, or fire caused by the looseness of cable lugs:
Screw size M3 M4 M5 M6 M8 M10 M12 M16
Torque (N·m) 0.7~1 1.8~2.4 4~4.8 7~8 18~23 34~40 60~70 119~140
Secure the cable in proper place to reduce pressure of cable lug.

13.3 Exclusion of Liability


The content of these documents is periodically checked and revised where necessary.
Please call us or check our website www.sungrowpower.com for the latest information.
No guarantee is made for the completeness of these documents. Please contact our
company or distributors for the latest version.
Guarantee or liability claims for damages of any kind are excluded if they are caused

 Improper or inappropriate use or install of the product


 Install or operate the product in unintended environment
 Install or operate the product without observing relevant safety regulations in the
deployment location
 Ignore the safety warnings or instructions contained in all documents relevant to the
product
 Install or operate the product under incorrect safety or protection conditions
 Alter the product or supplied software without authority
 Product malfunctions due to operation attached or neighboring devices running out of
the allowed limit values
 Unforeseen calamity or force majeure
The use of supplied software produced by Sungrow Power Supply Co., Ltd. is subject to the
following conditions:

 Sungrow Power Supply Co., Ltd. assumes no liability for direct or indirect damages
arising from the use of software. This also applies to the provision or non-provision of
support activities.
 Software used for commercial purposes is prohibited.

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System Manual 13 Appendix

 Decompiling, decoding or destroying the original program, including software and the
embedded software, is prohibited.

13.4 Contact Information


We need the following information to provide you the best assistance:

 Type of the inverter


 Serial number of the inverter
 Fault code/name
 Brief description of the problem

China (HQ) Australia


SUNGROW POWER SUPPLY Co., Ltd SUNGROW Australia Group Pty. Ltd.
Hefei NSW
+86 551 65327834 +61 2 9922 1522
[email protected] [email protected]

Brazil France
SUNGROW Power do Brasil SUNGROW France – Siege Social
Sao Paulo Paris
+55 015 9 98197824 +33 762899888
[email protected] [email protected]

Germany Greece
SUNGROW Deutschland GmbH Service Partner – Survey Digital
München +30 2106044212
+49(0)89 324914761 [email protected]
[email protected]

Italy Japan
SUNGROW Italy SUNGROW Japan K.K.
Milano Tokyo
+39 3391096413 +81362629918
[email protected] [email protected]

Korea Malaysia
SUNROW POWER KOREA LIMITED SUNGROW SEA
Seoul Selangor DarulEhsan
+827077191889 +6019897 3360
[email protected] [email protected]

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13 Appendix System Manual

Philippines
Thailand
SUNGROW POWER SUPPLY Co., Ltd
SUNGROW Power (Hong Kong) Co., Ltd.
Mandaluyong City
Bangkok
+639173022769
+66891246053
[email protected]
[email protected]

Spain Romania
SUNGROW Ibérica S.L.U. Service Partner - Elerex
Navarra +40 241762250
[email protected] [email protected]

Turkey UK
SUNGROW Deutschland GmbH Turkey SUNGROW Power UK Ltd.
Istanbul Representative Bureau
Milton Keynes
Istanbul
+44 (0) 0908 414127
+90 2127318883
[email protected]
[email protected]

U.S.A, Mexico
SUNGROW USA
Phoenix
+1833 7476937
[email protected]

96

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