Manual sg2500mv
Manual sg2500mv
MV Turnkey Station
System Manual
SG2500-MV_V13-SEN-Ver12-201805
Contents
I
3.3 Inverter Design .......................................................................................... 11
3.3.1 Inverter Views .................................................................................... 11
3.3.2 Mechanical Parameter ..................................................................... 12
3.3.3 Internal Components ........................................................................ 13
3.3.4 Ventilation Design ............................................................................ 14
3.3.5 Cable Entry Design .......................................................................... 14
3.4 Module Design .......................................................................................... 15
3.4.1 Appearance of the Modules ............................................................. 15
3.4.2 Electrical Connections Area ............................................................. 16
3.5 Intelligent PMD ......................................................................................... 16
3.5.1 Brief Introduction .............................................................................. 16
3.5.2 Appearance ...................................................................................... 16
3.5.3 Connections Area ............................................................................. 17
4 Delivery ................................................................................... 18
4.1 Scope of Delivery ..................................................................................... 18
4.2 Identifying the Inverter .............................................................................. 19
4.3 Checking for Transport Damages ............................................................. 19
4.4 Storage of the Inverter .............................................................................. 20
5 Mechanical Installation .......................................................... 21
5.1 Transport .................................................................................................. 21
5.2 Hoisting the Inverter ................................................................................. 22
5.2.1 Safety Precautions ........................................................................... 22
5.2.2 Hoisting ............................................................................................ 23
5.2.3 Fastening of Connectors .................................................................. 23
5.3 Foundation ................................................................................................ 24
5.3.1 Selection of Installation Site ............................................................. 24
5.3.2 Foundation Requirements ................................................................ 24
5.3.3 Recommended foundation construction plan ................................... 25
5.3.4 Other Precautions ............................................................................ 28
5.4 Flashings Installation ................................................................................ 29
5.4.1 Brief Introduction .............................................................................. 29
5.4.2 Preparation before installation ......................................................... 29
5.4.3 Installation Steps .............................................................................. 29
5.5 Removing Sealing Tapes and Sealing Plates........................................... 30
6 Electrical Installation ............................................................. 32
6.1 Safety Instructions .................................................................................... 32
6.1.1 Generals rules .................................................................................. 32
II
6.1.2 Five Safety Rules ..............................................................................33
6.2 Parts for Cabling ........................................................................................34
6.2.1 Copper Wire Connection ...................................................................34
6.2.2 Aluminum Wire Connection ...............................................................35
6.3 Preparation before Electrical Connections ................................................36
6.3.1 Installation Tools ................................................................................36
6.3.2 Opening the Module Front Door .......................................................36
6.3.3 Removal of the Protective Grid .........................................................36
6.3.4 Removing Sealing Tapes of Cable Inlet holes ..................................37
6.3.5 Checking the Cables .........................................................................37
6.3.6 During Connection ............................................................................37
6.4 Inverter Circuit Diagram and Cable Connection........................................37
6.4.1 Circuit Diagram .................................................................................37
6.4.2 Cable Specifications ..........................................................................38
6.5 DC Connection ..........................................................................................39
6.5.1 Checking before Connection .............................................................39
6.5.2 DC Cable Connection .......................................................................39
6.6 AC Connection ..........................................................................................40
6.6.1 Safety Notices ...................................................................................40
6.6.2 AC Cable Connection ........................................................................41
6.7 Ground Connection ...................................................................................41
6.7.1 Brief Introduction ...............................................................................41
6.7.2 Equipotential connection of inverter internal devices ........................41
6.7.3 External grounding ............................................................................42
6.8 Module Power Supply Mode .....................................................................43
6.9 Communication Connections ....................................................................43
6.10 External 3-phase Power Supply (Optional) .....................................44
6.11 Finishing Electrical Connection .......................................................44
7 Commissioning .......................................................................45
7.1 Safety Instructions .....................................................................................45
7.2 Requirements of Commissioning ..............................................................45
7.3 Checking before Commissioning ..............................................................46
7.3.1 Checking the Cable Connection .......................................................46
7.3.2 Checking the Inverter Switches ........................................................46
7.3.3 Checking PV Array ............................................................................46
7.3.4 Checking Grid Voltage ......................................................................47
7.4 Preparation before Starting .......................................................................47
III
7.5 Starting the Device ................................................................................... 47
7.6 LCD Parameter Setting ............................................................................ 48
7.7 Completing Commissioning ...................................................................... 48
8 Starting/Stopping ................................................................... 50
8.1 Starting...................................................................................................... 50
8.1.1 Inspection before starting ................................................................. 50
8.1.2 Steps to Start .................................................................................... 50
8.2 Stopping .................................................................................................... 51
8.2.1 Normal Stop ..................................................................................... 51
8.2.2 Inverter Stops when A Fault Occurs ................................................. 51
9 LCD Menu Operation ............................................................. 52
9.1 LCD Touch Screen ................................................................................... 52
9.2 Default Screen .......................................................................................... 52
9.2.1 Initialization....................................................................................... 52
9.2.2 Default Screen Introduction .............................................................. 52
9.2.3 Backlight and Screensaver .............................................................. 53
9.3 Overview of LCD Menu and Icon ............................................................. 53
9.3.1 Overview of Submenu and Icon ....................................................... 53
9.3.2 Layout of the submenus ................................................................... 53
9.4 Entering Password ................................................................................... 54
9.5 Language Setting ..................................................................................... 55
9.5.1 Conventional Way ............................................................................ 55
9.5.2 Shortcut ............................................................................................ 56
9.6 Date and Time Setting .............................................................................. 56
9.7 Running Information Checking ................................................................. 57
9.8 History Information Checking ................................................................... 58
9.8.1 History Event Checking .................................................................... 58
9.8.2 History Data Checking ..................................................................... 59
9.8.3 History Fault Checking ..................................................................... 59
9.8.4 History Alarm Checking .................................................................... 59
9.9 Present Fault Information Checking ......................................................... 60
9.10 Starting/Stopping ............................................................................. 61
9.11 Load Default ................................................................................... 61
9.12 Firmware Version Checking ............................................................ 61
9.13 Parameters of LCD ......................................................................... 62
9.13.1 Communication Parameters........................................................... 62
9.13.2 Running Parameters ...................................................................... 63
IV
9.13.3 Protection Parameter ......................................................................65
10 Inverter Functions ..................................................................68
10.1 Operation Mode ...............................................................................68
10.1.1 Mode Change ..................................................................................68
10.1.2 Operation Mode Description ...........................................................68
10.2 Active Power Limitation ...................................................................70
10.2.1 Introduction to Active Power Limitation ...........................................70
10.2.2 How to Realize Power Limitation ....................................................70
10.3 Reactive Power Adjustment.............................................................70
10.4 LVRT ................................................................................................71
10.5 High Voltage Ride Through (HVRT) ................................................72
10.6 Temperature Derating ......................................................................73
10.7 MPPT ...............................................................................................73
10.8 Intelligent Temperature-Control Technology ....................................74
10.9 Insulation Monitoring Function.........................................................74
10.9.1 Introduction .....................................................................................74
10.9.2 Simple Troubleshooting ..................................................................74
10.10 GFDI Function .................................................................................75
10.11 Protection Function ..........................................................................75
10.11.1 DC over-voltage protection ...........................................................75
10.11.2 AC over/under-voltage protection .................................................75
10.11.3 Frequency anomaly protection ......................................................75
10.11.4 Islanding protection .......................................................................75
10.11.5 Reverse polarity protection ...........................................................75
10.11.6 Overload protection .......................................................................75
10.11.7 Ground protection .........................................................................76
10.11.8 Module over-temperature protection .............................................76
10.11.9 Internal over-temperature protection.............................................76
10.12 Firefighting .......................................................................................76
10.12.1 General Introduction .....................................................................76
10.12.2 Smoke Detector ............................................................................76
10.12.3 Fire Emergency Lights ..................................................................76
11 Troubleshooting......................................................................77
11.1 Safety Instructions ...........................................................................77
11.2 Fault Checking .................................................................................77
11.3 Fault and Troubleshooting on the LCD screen ................................78
11.4 LCD Display Alarm Information and Troubleshooting .....................81
V
11.5 Other Faults .................................................................................... 82
12 Routine Maintenance ............................................................. 84
12.1 Safety Instructions .......................................................................... 84
12.1.1 Safety Instructions .......................................................................... 84
12.1.2 Five Safety Rules ........................................................................... 84
12.2 Maintenance ................................................................................... 85
12.2.1 Introduction..................................................................................... 85
12.2.2 Maintenance Interval ...................................................................... 85
12.3 Cleaning the Inverter ...................................................................... 87
12.3.1 Introduction..................................................................................... 87
12.3.2 Cleaning Interval ............................................................................ 87
12.3.3 Cleaning the Internal Dust .............................................................. 88
12.3.4 Cleaning the Foundation ................................................................ 88
12.3.5 Filter checking and cleaning........................................................... 88
12.3.6 Cleaning the Surface of the Inverter .............................................. 89
12.3.7 Checking the Lock and Hinge ........................................................ 89
12.3.8 Checking the Sealing Strip ............................................................. 89
12.4 On-site painting make-up measures ............................................... 89
12.5 Replacement of the electrical components ..................................... 92
13 Appendix ................................................................................ 93
13.1 System Parameter .......................................................................... 93
13.2 Tightening Torques ......................................................................... 94
13.3 Exclusion of Liability ....................................................................... 94
13.4 Contact Information ........................................................................ 95
VI
1 About This Manual
1.1 Foreword
Thank you for purchasing the MV Turnkey Station from Sungrow Power Supply Co., Ltd..
We hope that the device will meet your satisfaction. Your commands and feedbacks on the
performance and function of the device are very important for our further improvement.
1.2 Validity
This manual is applicable to the MV Turnkey Station product of SG2500-MV (hereinafter it
will be referred to as "inverter" unless otherwise specified).
1.3 Content
This manual contains the following information:
Content Description
Safety Safety instructions concerning the installation, operation, maintenance and
instruction troubleshooting of the inverter
Product
The appearance and internal components of the inverter
Description
Delivery Delivery and inspection after receiving the inverter
Installation Mechanical transport, installation, and electrical connection of the inverter
Safety notices and commissioning process when the inverter is powered on
Commissioning
for the first time
Steps to start and stop the inverter internal devices during normal
Start/Stop
maintenance or troubleshooting
Operation of
Function and use of the inverter HMI
LCD Display
Functions Descriptions of the inverter main functions
Troubleshooting Simple troubleshooting of the inverter
Daily operation Instructions and guide of the daily operation of the inverter
Equipped with certain electrical, electrical wiring and mechanical knowledge and
familiar with electrical and mechanical principle diagram;
Familiar with the construction and working principle of the PV grid-connected power
generation system; familiar with the construction and working principle of the inverter
upstream and downstream equipment
Trained specifically for electrical device installation and commissioning
1
1 About This Manual System Manual
Equipped with the ability to cope with the dangerous and emergency situations during
installation and commissioning
Familiar with the country/regional standards and specifications
Familiar with this manual
DANGER indicates a hazard with a high level of risk which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard with a medium level of risk which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard with a low level of risk which, if not avoided, could
result in minor or moderate injury.
NOTICE indicates a situation which, if not avoided, could result in equipment or property
damage.
The symbols below may be pasted on the electrical parts of the inverter or its inside device.
Make sure to read the following symbols and fully understand them before installing the
equipment.
Symbol Explanation
2
System Manual 1 About This Manual
Please read over this manual and other related manuals before installation and
operation of the devices inside the inverter.
1.7 Terminology
Name For short
MV Turnkey Station Inverter
Module unit/ Inverter unit Unit
Intelligent power distribution cabinet Intelligent PMD or PMD
The foregoing devices are expressed in the abbreviation form in this document unless
otherwise specified.
3
2 Safety Instructions
2.1 Intended Usage
The inverter, R & D and manufactured by Sungrow, is mainly applied to large-and-medium
PV power inverter. The inverter integrates PV modules, transformer, and monitoring &
power distribution units, and security & protection system to meet the modular design and
quick installation requirement of the large-and-medium PV power inverter as well as ensure
the long-time, reliable and safe grid-connected power generation.
The PV power generation system with inverter is shown in the following figure.
A B C D
Installation of the inverter not in compliance with the description in this manual or
installation or modification of the device without authorization from Sungrow may
lead to personal injuries or device damages and may void pertinent warranty
claims from Sungrow.
4
System Manual 2 Safety Instructions
Touching of the terminals or contactors connected to the grid may lead to electric
shock hazards!
Do not touch the terminals or conductors connected to the grid.
Respect all safety instructions on the grid connection.
Electric shock or fire may occur due to the device damage or system fault.
Visual inspect for device damages or other hazards.
Check if the external devices and circuit connections are safe.
Only operate the device when it is safe to do so.
All installations and operations on the inverter must be in full accordance to the
national and local regulations and standards.
Transport, install, maintain and service the inverter by strictly following the descriptions
in this manual. Device damage, personal injury or property loss may follow if otherwise.
This manual and relevant documents should be available for relevant persons at all
times.
5
2 Safety Instructions System Manual
If a ground fault occurs to the PV system, some parts that were voltage-free
before may contain lethal voltage. Accidental touch may cause serious damage.
Make sure there is no system ground fault before operation and take proper
protection measures.
High voltages are present inside the device. Death resulting from burning and
electric shock upon touching the live components of the inverter. During live line
measurement,
use suitable protective equipment, for example dielectric gloves, and
accompany by other persons.
6
System Manual 2 Safety Instructions
Post warning signs near the inverter upstream and downstream switches to prevent
accidental connection.
Place necessary warning signs or barriers near the on-site operation areas.
7
2 Safety Instructions System Manual
Make proper insulation protection during live line operation. At least two persons
are required until the operation is done.
Proper field rescue facilities are necessary since the location of most PV inverter
is far away from the urban areas.
Take the followings into consideration during daily operation and maintenance:
The nameplate is pasted on the inverter body. It contains very important parameter
information about the devices. Protect the nameplate during all operations.
Heating components may exist inside the inverter. When the device stops, the heating
components may still be hot. Wear proper glove when working on them.
Maintain the cooling fans inside the inverter and inside the module only when the fans
stop rotating.
Wear proper PPE, such safety glasses, safety footwear and safety gloves if necessary.
All necessary auxiliary measures are advisable to ensure the personal and device
safety
For user’s convenience, there are a large number of pictures in this manual.
These pictures are indicative only. For details about the device, please refer to
the actual product you receive.
Keep this manual at a convenience place near the device for future reference
during installation, operation, maintenance and troubleshooting of the device.
All the descriptions in this manual are for the standard inverter. Please inform
us in the purchase order if you have specific requirements. The actual product
you receive may differ.
This manual may not cover all possible situations. Should a specific problem
occur that is not explained in this manual, please contact Sungrow.
8
System Manual 2 Safety Instructions
Perform the operations in this section before any operation on the module room.
Physical injury or device damage may follow if otherwise.
Step 1 Identify the module and read the safety instructions on the module cabinet carefully.
Step 2 Disconnect all power supplies from the module, including module upstream and
downstream devices and other connected power supplies. Also place warning signals to
prevent accidental reconnection.
1. Stop the module. Wait at least 10 minutes after the module is stopped. Open the
cabinet door after all the internal capacitor is discharged completely
2. Disconnect the transformer downstream switch. Disconnect other power supplies
connected to the station, for example the grid and sub-stations in parallel connection,
etc.
3. Disconnect all DC power supply to the module. Disconnect the output circuit breakers
of the station upstream combiner box.
Step 3 Make sure all operation areas are voltage-free. Measure the module AC and DC
connection terminals and other operational areas using multimeter to make sure they are
all voltage-free.
Step 4 Temporarily ground the AC and DC sides of the modules by using proper temporary
grounding devices.
Perform the operations in this section before any operation on the transformer
room. Physical injury or device damage may follow if otherwise.
Step 1 Identify the transformer and read the safety instructions on the transformer cabinet
carefully.
Step 2 Disconnect all power supplies from the transformer, including transformer upstream and
downstream devices and other connected power supplies. Also place warning signals to
prevent accidental reconnection.
1. Stop the module.
2. Disconnect the transformer downstream switch. Disconnect other power supplies
connected to the transformer, for example the grid and sub-stations in parallel
connection, etc.
Step 3 Make sure all operation areas are voltage-free.
Step 4 Make sure the transformer is voltage-free. High voltage side connection terminals, low
voltage side connection terminals and all possible auxiliaries are voltage-free.
Step 5 Measure the high voltage terminal with proper high voltage tester to make sure the high
voltage side is voltage free; measure the low voltage side terminal with proper test probe to
make sure the low voltage side is voltage free.
Ground the module. Temporarily ground the AC side of the modules by using proper
temporary grounding devices. Turn the earthing switch to the earthed position.
9
3 Product Description
3.1 Brief Introduction
The inverter mainly applies to medium and large-scale PV generation systems. Based on
standard-sized outdoor container, the inverter integrates the PV grid-connected inverters,
transformer, power distribution unit, monitoring unit, security system and firefighting
equipment to meet with the requirements of modular design and fast installation of the PV
systems.
The inverter converts DC current generated from the PV array into grid-compatible AC
current, which can be directly fed into the medium voltage grid.
Room1 Room2
Fig. 3-1 Inverter internal construction
Item Name Description
Integrate intelligent power distribution cabinet, modules, and etc.
Room1 Module room Convert the DC current generated from the PV array into AC
current.
Integrate one transformer. Convert the module output
Transformer
Room2 low-voltage AC current into grid-compatible medium-voltage
room
level.
10
System Manual 3 Product Description
Front view.
Front of the inverter.
The front doors of the
module room and the
transformer room are
located on the side of the
inverter front door.
Back view.
Back of the inverter.
The back doors of the
module room and the
transformer room are
located on the side of the
inverter back door.
Left view
A monitoring window with
LCD display internally
contained; the emergency
stop button is also here.
In emergency situation,
open the monitoring
window, press down the
emergency stop button to
stop all the four modules
inside the inverter
immediately, and to trip
the AC medium voltage
switch instantaneously..
The inverter external
grounding point is located
on the lower right side.
11
3 Product Description System Manual
View Description
Right view
The back door of the
switchgear room is located
on the right view.
Dimensions
External dimensions (without the flashings) are shown in figure below.
Width Depth
Clearance Spaces
The clearance spaces around the inverter should be sufficient for at least the doors when
they are all open, unit: mm.
12
System Manual 3 Product Description
5338 5416
7102
Fig. 3-3 The diagram of the required space when the door is opened for 90°and 180°
K #4 #3
TR
#1 #2
13
3 Product Description System Manual
B
A
C*
14
System Manual 3 Product Description
Dimensions of holes(unit:mm)
500 500
220
710 C* C
500 500
460
240 240
15
3 Product Description System Manual
3.5.2 Appearance
The intelligent PMD is shown in the following figure.
16
System Manual 3 Product Description
Please strictly follow all the markings inside the device when connecting the
cables.
All cables that need the user to connect on-site can be connected after opening the cabinet
front door. See the following figure for the areas of communication cables connection and
AC power distribution.
17
4 Delivery
4.1 Scope of Delivery
A B C
D E F G
H I J K
18
System Manual 4.Delivery
Nameplate
Left view
Examine the contents of the shipment to check if there is anything missing according to
4.1 Scope of Delivery.
Check to make sure the inverter and inner devices are the models placed in your order;
Check thoroughly the inverter and inner devices for any possible damages during
transport.
Install and commission the inverter only when it is technically faultless! Make
sure before installing the inverter that
inverter is intact without any damage;
all devices inside the inverter are intact without any damages.
19
4.Delivery System Manual
20
5 Mechanical Installation
5.1 Transport
All devices are installed inside the inverter before delivery. The inverter should be
transported as a whole. Transport the inverter by crane with sufficient load capacity.
The inverter is delivered to the user by a forwarding company. After unloading, the inverter
will be transported to the installation site by the plant staff.
Local standards and regulations on the container transport and loading &
unloading, especially those safety instructions, should be observed at all times.
All the accessory appliances used during transport should be maintained
beforehand.
The transport of the inverter must be done by qualified personnel. Qualified
means the operators must have relevant training experience, especially those
safety-related ones.
Keep in mind the dimensions and total weight of the inverter at all times!
Place the inverter carefully and gently. Do not pull or push the inverter on any surface.
The place should be firm and flat, has good drainage and has no obstacles or
outshoots. The inverter should be placed and supported by the four feet.
21
5 Mechanical Installation System Manual
A
Inverter
Inverter
Crane
22
System Manual 5 Mechanical Installation
5.2.2 Hoisting
In the whole hoisting process, please observe following rules:
Hoist the inverter in a vertical manner. Do not drag or drop the inverter on any surface.
When the inverter has been hoisted for about 300mm from the ground, stop to check if
all the connections are still firm. After confirmation, continue hoisting the inverter.
When transported to the final location, the inverter should be put down slowly and
steadily.
The final location should be firm, level, and well-drained. The inverter is supported by
four bottom fittings on the ground.
The inverter should be hoisted by four top corner fittings as shown in the following figure.
23
5 Mechanical Installation System Manual
Lifting
Hook U-hook
device
Connections
5.3 Foundation
Ambient and geological conditions, like stress wave emissions, the level of
underground water table and etc. should be taken into account.
The ambient environment should be dry, well ventilated, and far away from inflammable
materials.
The ground at the installation site must be compacted enough. Relative compaction of
the ground should be equal or greater than 98%.take proper methods to strengthen the
ground if otherwise.
Pay attention to the heavy weight of the inverter. Check thoroughly the conditions
of the installation site (mainly the geographical and environmental conditions).
Then design and construct the foundation.
Improper foundation construction may affect the place of the inverter, open & close of the
door and later maintenance of the inverter. Therefore, the foundation must be designed and
constructed according to related standard. The dimensions, weight of the inverter, the cable
route and later maintenance should be considered at all times.
The following conditions must be fulfilled:
24
System Manual 5 Mechanical Installation
The foundation should be at least 300mm higher than the ground level on site to avoid
the rain damaging the base or the inside of the inverter.
Sufficient cross-sectional area and depth of the foundation should be maintained. The
depth is designed according to local soil conditions.
Cable route should be taken into account.
According to the cable design of inverter and for easy electrical connection,
please establish cable trenches on bottom of the inverter, i.e. reserve the
cable trenches inside the foundation and pre-bury the wire pipes.
The material dug out should be cleared immediately.
The foundation plan described in this chapter is for reference only; please consult
on-site professional project personnel before project construction.
This section clearly specifies the foundation construction plan for reference as shown
below (unit: mm). Please refer to the ultimate civil drawing issued by the design institute in
detail.
300
500
300
2600
300
510
7873
25
5 Mechanical Installation System Manual
20# channel steel is pre-embedded on the front and back side of the foundation surface
so that the foundation of station can be welded with the foundation after the mechanical
installation. The pre-embedded channel steel must be horizontal with the rest part of
foundation upper surface; the front and back channel steels maintain a levelness of
less than 5mm. the pre-embedded steel sheet must be firm and reliable.
According to the on-site actual conditions, water discharge system is designed and
constructed at the bottom of foundation to avoid steeper.
In the construction of foundation, the grounding body is pre-embedded; The
recommended embedment depth is 0.8m. One end of the grounding body is welded
with the main grounding network of power plant while the other end is welded with the
pre-embedded channel steel in the foundation to assure firm welding quality. The
embedded grounding pole must be in accordance with the installation codes.
The maintenance entry is designed for the foundation; if needed, the working personnel
can enter into the foundation for required operation.
It is recommended to build up steps at the inlet of station for convenient access. The
step width and level are reasonably selected according to the on-site actual conditions.
For convenient late maintenance and repair work, a proper maintenance area is
constructed around the foundation according to the on-site actual conditions. The
maintenance area enjoys an adequate bearing capacity and levelness and conforms to
the local standard/code.
Both ends of all the pre-embedded pipes are temporarily sealed to prevent impurities;
otherwise, it is inconvenient for laying cables in the late period.
Upon connection of all the electrical cables, the cable inlet and outlet and joint are
sealed by refractory mud or other appropriate materials to prevent entrance of rodents.
Please refer to the said drawing and other related drawings for the rest recommended
dimensions.
26
System Manual 5 Mechanical Installation
A B
Maintenance platform Bottom base of the inverter
Weld the four corners of inverter base to the pre-buried channel steel. Anti-rust treatment
for the inverter and foundation should also be done.
A C B
No Name
A Foundation
B Pea gravel ground
C Solid ground, e.g. gravel
Foundation
The distances between the Turnkey Station support points (item P) are shown in following
figure.
27
5 Mechanical Installation System Manual
P P P P
1740mm 1900mm 2418mm
>400
C-C H S
Do not plant any trees near the inverter installation site to prevent the damage of
inverter by tree leaves or stems.
28
System Manual 5 Mechanical Installation
After the flashings are installed, the joint between the flashings and the station
must be well sealed.
The cover plate and the flashings are heavy; therefore, please make sure this
procedure is performed by at least two persons.
A A A
A A A
Joints between the flashings and station must be sealed to prevent air or water
leakage. The sealing materials used must be able to withstand temperature of at
least 70℃.
29
5 Mechanical Installation System Manual
Installation completes.
5 Figure in the left is the front view of the product
after the flashing is installed.
30
System Manual 5 Mechanical Installation
B B B B
A A B B B B
B B
B B A A
Additional information
Loosen the bolt kit to remove the sealing plates(marked as B in above figure).
After removing the sealing plate, seal the threaded holes by using waterproof washers (in
the scope of delivery) as well as the bolt kit.
Waterproof
washer
31
6 Electrical Installation
6.1 Safety Instructions
If a ground fault occurs to the PV system, some parts that were voltage-free
before may contain lethal voltage. Accidental touch may cause serious damage.
Make sure there is no system ground fault before operation and take proper
protection measures.
Sand and moisture penetration may affect the performance of electric devices
inside the inverter!
Do not perform electrical connection in sandy season or when the ambient
relative humidity is above 95%.
Perform electrical connection at fine weather days.
32
System Manual 6 Electrical Installation
Too small bending radius or excessive intertwine may damage the fiber!
When selecting fiber as the communication cable, please follow the related
requirements of the fiber manufacturer about the min. allowable bending radius.
Ensure the electrical insulation is satisfied before laying the cables. Follow the
EMC regulation and lay the power cable and communication cable in different
layers. Provide support and protection to the cables to reduce the stress of the
cables when necessary.
The installation and design of the inverter must fulfill national and local
standards and regulations.
Sungrow should hold no liability for the inverter or system fault caused by
ignorance of the description in this manual.
Select optical fibers as the external communication cable to lower the signal
interference.
Disconnect all the external connections and disconnect the inverter internal power
supply
Avoid any accidental re-connections.
Verify that no voltage or current is present with appropriate testing devices.
33
6 Electrical Installation System Manual
Incorrect connection of power cables will cause fires. Follow the sequence when
connecting the power cables.
Ensure the fastness of the connection parts. Poor contact or oxidation of the
contact surface may cause fire.
NOTICE
Long bolts may affect the insulation and may cause short circuit.
Remove the heat-shrinkable tubing between the cable lug and the copper bar if
necessary. Poor contact or over-heating may follow if otherwise.
Clean the connection terminals before cable connection. Do not touch the
terminal after cleaning.
Spare parts required for power cables connection like the screws are within the scope of
delivery. Please respect the description in this chapter during connection.
A
E E
D D
F C
Fig. 6-1 Copper wire terminal connection sequence of single-hole cable connection
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System Manual 6 Electrical Installation
Fig. 6-2 Copper wire terminal connection sequence of double-hole cable connection
A B C D E F
Copper Bus Cable Lug Bolt Spring washer Flat washer Nut
A
E E
D D
F C
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6 Electrical Installation System Manual
NOTICE
All external cables connect to the connection terminal through the cable entries
on the bottom of the module.
The protective grid is located on the lower part of the module cabinet.
Step 1 Open the door and find the protective grid.
Step 2 Unscrew the bolts on sides of the protective grid, and then remove the protective grids.
Store properly the tightening screws. Reassemble the protective grid after the cable
connection.
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System Manual 6 Electrical Installation
Check to ensure the intactness and insulation of all cables before electrical
connection. Poor insulation or damages of cables may cause potential hazards.
Replace them if necessary.
Make sure the polarities of the DC cables and AC cables the phase sequence of
the AC cables are correct before connection.
Do not pull the cables hard during electrical connection.
Make sure there is enough wire bending space for all connection cables.
Take proper methods to reduce the stress of cables.
Check carefully to ensure the correctness and fastness of the connections.
#1
=
A
3~
#2
=
A
3~
B
#3
=
A
TR
3~
#4
=
A
3~
D* K H
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6 Electrical Installation System Manual
All the cables must have sufficient ampacity. The ampacity of the conductor can at least
be influenced by environmental conditions, conductor insulation materials, laying, wire
materials and cross-sectional areas and etc.
All the cables must be chosen according to the maximum current of the inverter.
Cables for one polarity or phase should be of the same type and specification.
Flame retardant and fire resistant cables are recommended.
The external 3-pahse power supply is not a mandatory option. The inverter AC
output can be used to supply power to the monitoring power distribution cabinet
and then supply power to other devices inside the inverter; or used together
with inverter power supply to provide active/standby switch for the power supply
to ensure high reliability of the power supply.
For details, please refer to the actual configuration of relevant projects.
Cable sizes in this section are only for copper cables. If aluminum cables are
used on site, please choose cable with appropriate cross sectional areas.
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System Manual 6 Electrical Installation
6.5 DC Connection
Open-circuit voltage of the PV array should not exceed the max. DC voltage of
the inverter. The inverter may be damaged if otherwise.
If the ground fault is found, it must be removed before any DC connection.
L=D+5mm
D
Cable
lug
Step 3 Crimp the cable lug. It is advisable to select DT-×× (×× is the cable cross-sectional area)
cable lug.
1. Put the stripped cable inside the cable lug;
2. Tighten the cable lug with relevant tools. The crimping number should be more than
two.
Step 4 Insert the heat-shrinkable tubing;
1. A tubing with length 2cm longer than the depth of the cable lug is recommended;
2. Insert the heat-shrinkable tubing into the cable lug;
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6 Electrical Installation System Manual
Cable protectors are advisable in the cable crosses if the multi-core cables are
used.
Step 5 Connect the cable;
1. Select bolts matching with the cable lug;
2. Attach the cable lug to the DC connection copper bar following the sequence in "6.2
Parts for Cabling";
3. Fasten the bolts with screwdriver or spanner.
Circuit Tightening
No of DC inputs Connection holes Bolts
breaker torque
315A
6 Φ17 M16×45 119~140 N·m
400A
200A
8 Φ13 M12×40 60~70 N·m
250A
Note: Figures in the foregoing table are based on typical inverter, and the actual product
may differ.
Incorrect connection sequence may cause fire. Please pay maximum attention
to the connection sequence.
Ensure the firmness of the cable connection. Poor connection or oxidation of
the surface may cause over-heating or fire.
NOTICE
Long bolts may affect the insulation and may cause short circuit.
Remove the heat-shrinkable tubing between the cable lug and the copper bar if
necessary. Poor contact or over-heating may follow if otherwise.
Step 6 Confirm that all cable connections are secure.
6.6 AC Connection
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System Manual 6 Electrical Installation
Electrical hazards!
Do not touch the live components.
Disconnect the AC switches and ensure all terminals are voltage-free.
The connection to the public grid must be carried out only after receiving
approval from the distribution utility as required by national and state
interconnection regulations.
Generally, the ground connection can be divided into two parts, equipotential connection of
inverter internal devices and inverter external grounding.
Measure the electrical conductivity between the device ground terminals and the total
equipotential connection copper bar to ensure the effectiveness of the internal ground
connection;
Ground the shielding layers and protection layers of the cables connected to the
inverter outside.
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6 Electrical Installation System Manual
100
M10
190
100
M10
The external grounding points of can be grounded in the following two manners:
Connect the grounding cable to the external grounding points with M10 bolts, where the
recommended cable is of 50 mm2 to 95 mm2.
Weld the grounding steel flat onto the external grounding point, after which
anti-corrosion processing needs to be performed.
Perform the external grounding according to the on-site situation and the instructions of the
plant staff. The grounding resistance should be no more than 4Ω.
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System Manual 6 Electrical Installation
Q1
Q2
For standard configuration module, user needs to change the power supply
mode manually. This chapter describes the operation method of manual
change. User can select the required power supply mode following the
description in this chapter.
Sungrow also provides optional automatic change of power supply mode.
Please specify in your order if you need this function.
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6 Electrical Installation System Manual
Note: This figure is for standard power distribution cabinet, and the actual product may
differ.
Item Description
A RS485 communication port
B Ethernet port
On site, perform cable connection according to internal terminal markings.
After the electrical connection, check the connection of all cables. Make sure all
connections are correct and firm.
After checking that all connections are correct and firm,
check the bottom of the inverter and seal the gaps between the cables with fireproof
mud. If the cable glands are used, make sure they are tightened. Seal the unused
terminal.
recover the protective grid removed.
water-proof treatment should be done on the foundation of the inverter.
44
7 Commissioning
7.1 Safety Instructions
Grid-connection of the inverter can be done only after receiving approval from the
local utility grid company and by qualified personnel.
After the inverter is operating, make sure there are no flammable materials at least
5 meters around the installation site.
Local/national standards about the min. electric clearance around the inverter
should be respected.
Make sure the installation is correct and no spare parts or tools are left inside the
device.
Close the doors of the inverter and the internal devices if the commissioning
process is stopped.
Ensure all the cable connections are secure and all bolts are fixed properly.
Ensure DC side voltage meets the inverter requirements and the polarity is correct.
Ensure AC side voltage meets the inverter requirements.
Ensure all cable connections meets related standards and requirements.
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7 Commissioning System Manual
Ensure the system is properly grounded. Ground resistance is important for the whole
system so that before commissioning, make sure the ground resistance is less than 4Ω
NOTICE
All operation during commissioning must be performed by qualified personnel
only.
Commission the device when it is sunny and the environmental conditions are
stable to ensure the successful commissioning.
Ensure the measuring devices are connected and used correctly. Otherwise, there
will be electric arc.
DC side voltage should be no more than the inverter max. input DC voltage.
Too high DC voltage may damage the inverter even cause safety incident.
To ensure the system reliability and device operation, the inverter DC side
should employ PV cells from the same manufacturer and the numbers of PV
cells in each string should be the same.
Check the PV arrays before grid-connection. The voltage of each DC main cables should
be the same and no more than the max. allowable DC voltage. Check carefully the polarity
of each DC main cable. Once the polarity in one DC main cable is incorrect, the PV arrays
46
System Manual 7 Commissioning
may be damaged.
Make sure the environmental condition is stable since the voltage of PV array may change
with the solar radiation and the temperature of the PV cells. Use the U-I curve to record the
PV array situation. Commission the device when the PV array output situation is stable.
The PV field circuit fault (module fault or module numbers deviation in certain
array), cable damages or connection looseness may cause the voltage
deviation exceeding 3% at stable environmental conditions.
Record the environmental parameters (temperature and radiation intensity, etc.).
Measure the resistance of cables (between the terminal box and the inverter).
Record accurately all the measured data.
Adjust the transfer ratio of the transformer by qualified personnel if the grid
voltage deviation is serious.
Measure and record the grid frequency. Measured data should not exceed the grid
permissible frequency.
Measure the THD and check the curve if possible. The inverter will stop running if the
THD is serious.
Record accurately all the measured data.
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7 Commissioning System Manual
Step 4 Connect the input micro-switches inside the intelligent power distribution cabinet and the
LCD inside the monitoring window is on.
Step 5 Perform the stop operation from the LCD.
Step 6 Measure if the AC side voltage of #1 module is normal; if yes, connect the AC switch of #1
module.
Step 7 Check if the communication, AC voltage amplitude and frequency of #1 module are normal
from the LCD. If yes, connect one DC switch.
Step 8 Check if the DC voltage of #1 module is normal from the LCD. If yes, perform the start
operation to #1 module for commissioning.
Step 11 Connect all the other DC switches of #1 module、#2 module、#3 module and #4 module;
perform start operation to the modules from the LCD.
To ensure the inverter normal operation for the first time, please measure the
inverter DC input voltage beforehand. When the DC side voltage meets the
start-up requirement, i.e. DC voltage is steadily higher than DC start-up voltage.
Start the inverter for the first time.
Check whether there are anomalies of the inverter: abnormal noise, overheating,
smoking or unusual odor.
Check the inverter grid-connected voltage, current and THD for unstableness.
Check the grounding of the inverter enclosure.
Check the functionality of the LCD display.
Record accurately the inverter operation data during commissioning.
The duration of commissioning depends on the plant scale, plant location, on-site
environmental conditions and so on. Usually, if the in-site condition is good, the
commissioning can last for 1 week, i.e. 168 hours.
The commissioning of the inverter is completed. The inverter operates normally.
After commissioning, plant starts power generation and enters daily maintenance process.
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System Manual 7 Commissioning
After the inverter is operating, make sure there are no flammable materials at least
5 meters around the installation site.
Local/national standards about the min. electric clearance around the inverter
should be respected.
Inverter needs no manual control in daily operation. Open the cabinet door only
for maintenance or troubleshooting and by qualified personnel only.
Keep the door closed and locked and store the keys of the door by appointed
personnel during normal operation.
49
8 Starting/Stopping
8.1 Starting
All connections are done by strictly following the installation manual and circuit
diagram.
The coverings of the internal devices are fixed and secured.
The cabinet door is closed.
The emergency stop button is released and the Start/Stop switch is in the “Stop”
position.
Make sure, via suitable instruments, that there is no ground fault of the PV modules.
Measure the DC and AC current with multimeter to check if they fulfill the inverter
startup conditions and there is no overvoltage hazard.
Inverter needs no manual control in daily operation. Open the cabinet door only
for maintenance or troubleshooting and by qualified personnel only.
Keep the door closed and locked and store the keys of the door by appointed
personnel during normal operation.
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System Manual 8 Starting/Stopping
8.2 Stopping
Inverter stops during normal maintenance and service work or when a fault occurs.
Use the emergency stop button only when emergency or a fault occurs. Under
normal conditions, stop the inverter by perform the stop command in the LCD
panel.
Press the emergency stop button directly in times of crisis to ensure timely
response.
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9 LCD Menu Operation
9.1 LCD Touch Screen
The LCD touch screen, located at the eye-level inside the monitoring window on the left
side of the inverter is used for user to view the data and set related parameters.
The LCD consists of two parts as shown in the following figure. The LEDs indicate the
present working state. User can check or set related data by touching the icons on the LCD
display.
For user’s convenience, there are a large number of pictures about the LCD
interface in this chapter. The parameters and other details in those pictures are
indicative only. The actual product you receive may differ.
If the time shown on the LCD panel is different from the actual local time after
time calibration, please check and replace the button cells on the back of the
LCD panel.
9.2.1 Initialization
The LCD is initialized and then enters into the starting menu. The initialization screen
appears every time the inverter is energized. After initialization, the default screen follows.
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System Manual 9 LCD Menu Operation
LCD screen contains lots of parameters pertinent to the inverter operation. All
parameter configurations must be done by appointed personnel. Do not modify
any parameters before you fully understand this manual or consult the staff from
Sungrow.
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9 LCD Menu Operation System Manual
Item Description
Title bar
The first line from the top is the present success rate of communication.
A
The left side of the second line is the name of the present page, while the right
side is the present date and time.
B Data display or parameter configuration.
From left to right: the three main icons; the return button to return to the previous
C
menu by tapping it.
For convenience’s sake, the operations on the menus are referred to as the menu name
Step 3 Tap the white edit box and a keypad pops out.
Step 4 Enter the password through the keypad.
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System Manual 9 LCD Menu Operation
Button Function
← backspace key, delete the digit input
Clr clear the digitals input
Esc escape and close the keypad
Enter confirm the password input
the maximum and minimum value can be input; digital outside this range is
Max./Min.
invalid
If the input password is 1111, user can enter into the normal parameter setting page and set
the system parameters, running parameters, protection parameters and communication
parameters.
Step 5 Press “Enter” to confirm the password input.
Step 6 If the password is incorrect, an “Error password” window will appear. Tap “Enter” and
re-enter the password.
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9 LCD Menu Operation System Manual
9.5.2 Shortcut
The language setting shortcut (A) is at the lower right side of the Home menu. Select either
language by tapping the language button.
By tapping the button, the language will switch among English, Chinese, French and Italian.
Language on the button is the present display language of the display.
Step 5 Set the “Year”, “Month”, “Date”, “Hour”, “Minute” and “Second”. Tap the corresponding cell
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System Manual 9 LCD Menu Operation
Real-time data
The real time running information of the modules can be checked.
The output power, DC voltage & current, power factor, reactive power, efficiency,
daily/monthly/annual power yields, internal temperature, positive/negative insulation
resistance to the ground, running time, amount of CO2 reduction, grid frequency, AC
phase/line voltage, module temperature, AC & DC switches states, bypass switches/fuse
state, power supply mode are included.
Power curve
The output power curve shows the power yield on that particular day in percentage of the
nominal power. The data are updated every several seconds and the total diagram data will
be cleared at the beginning of a new day.
E-histogram
The power yields of the present day in histogram.
Proceed as follow to view the running information:
Step 1 Tap “Function” from the default menu;
Step 2 Tap “Run-information” and switch among “Real Time Data”, “Power curve” and
“E-histogram”. The default display is “Real Time Data”;
Step 3 Tap “Power curve” and enter into the power curve sub-menu;
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9 LCD Menu Operation System Manual
Step 4 Tap “E-histogram” and enter into the electricity histogram sub-menu.
The display value is directive only and must not be used as a basis for
invoicing.
Up to 200 history events can be viewed from this sub-menu, with up to 5 records can be
shown in one page. The upper left side of the event table is the total number of the current
event records. Tap “Prev” or “Next” to turn pages up or down.
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System Manual 9 LCD Menu Operation
Up to 200 history faults can be viewed from this sub-menu, with up to 5 records can be
shown in one page. The upper left side of the event table is the total number of the current
fault records. Tap “Prev” or “Next” to turn pages up or down.
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9 LCD Menu Operation System Manual
Up to 200 history alarms can be viewed from this sub-menu, with up to 5 records can be
shown in one page. The upper left side of the event table is the total numbers of the current
warn records. Tap “Prev” or “Next” to turn pages up or down.
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System Manual 9 LCD Menu Operation
9.10 Starting/Stopping
Start or stop the inverter by tapping the start/stop button on the screen.
A confirm operation interface will appear after tapping the corresponding buttons. The
instruction is effective after confirmation; cancel the operation by tapping “Cancel”.
The password is “1111”. The system will be reset after entering the password.
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9 LCD Menu Operation System Manual
Step 5 The firmware version of LCD and DSP is shown at the bottom of the page.
Set parameter from the Serial Port Parameter interface for RS485 serial
communication;
Set parameter from the Network Parameter interface for Network communication
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System Manual 9 LCD Menu Operation
Two parameters pertinent to RS485 serial port communication can be set according to the
parameter range shown on the display.
“Address” is prescribed by the plant staff and the address for each device must be unique
when there is more than one device. “Baud” is selected according to the communication
method adopted on-site.
Six parameters pertinent to the Network communication can be set. DNS address 1 and
DNS address 2 can be set to the default value. Other parameters are assigned by plant
staff.
Set parameter with the aid of the pop-up keypad.
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9 LCD Menu Operation System Manual
Step 4 Set the running parameter by tapping the pop-up keypad and tap ENTER to confirm setting.
Tap “Prev” or “Next” to turn pages up or down.
** at night when the inverter enters standby mode (but not enters the deeper standby mode
with lower power consumption), the SVG function needs to be activated: first stop the
inverter by the LCD button and then start; set the SVG switch to “Enable”. The SVG is an
optional function for this inverter.
Running parameter range and default value are shown in the following table.
Parameter Range Default
Vmppt-max (V) 520~850 850
Vmppt-min (V) 520~850 520
T-start-wait (s) 0 - 600 60
T-stop-delay (s) 0 - 600 0
stop slope (%/s) 0.1 - 100 100
P-rise rate (%/s) 0.01 - 10 10
P-decline rate (%/s) 0.01 - 10 10
Limit Power (%) 0 - 110 110
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System Manual 9 LCD Menu Operation
Please refer to the LCD screen for the specific setting ranges of these
parameters.
Set the protection parameter by tapping the pop-up keypad and tap ENTER to confirm
setting. Tap “Prev” or “Next” to turn pages up or down.
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9 LCD Menu Operation System Manual
Parameter Description
Set the grid over-frequency protection I value. Protection is
Ⅰ_Fgrid-max((Hz)
activated when frequency exceeds this value
Set the grid over-frequency protection II value. Protection is
Ⅱ_Fgrid-max((Hz)
activated when frequency exceeds this value
Ⅰ_T-Fhigh trip(ms) Set the grid over-frequency I tripping time
Ⅱ_T-Fhigh trip (ms) Set the grid over-frequency II tripping time
Station recovers normal operation when grid frequency is
Recover_Fgrid-max(Hz)
below this value
Set the grid under-frequency protection I value. Protection is
Ⅰ_Fgrid-min((Hz)
activated when frequency exceeds this value
Set the grid under-frequency protection II value. Protection is
Ⅱ_Fgrid-min((Hz)
activated when frequency exceeds this value
Ⅰ_T-Flow trip(ms) Set the grid under-frequency I tripping time
Ⅱ_T-Flow trip (ms) Set the grid under-frequency II tripping time
Station recovers normal operation when grid frequency
Recover_Fgrid-min((Hz)
exceeds this value
LVRT switch Enable or disable the LVRT switch
Refer to Fig. 10-2 Lower voltage withstand requirements, U1
LVRT normal vol min(V)
Unavailable
Refer to Fig. 10-2 Lower voltage withstand requirements, U2
LVRT tolera vol min(V)
Unavailable
LVRT T1(ms) Refer to Fig. 10-2 Lower voltage withstand requirements, T1
LVRT T2(ms) Refer to Fig. 10-2 Lower voltage withstand requirements, T2
Ratio of reactive power compensation and voltage dropping
LVRT dynamic Kf factor
depth during LVRT
HVRT switch Enable or disable the HVRT switch
Refer to Fig. 10-3 High voltage withstand requirements, U2
HVRT normal vol max (%)
Unavailable
Refer to Fig. 10-3 High voltage withstand requirements, U1
HVRT tolera vol max (%)
Unavailable
Tmax-HVRT normal(ms) Refer to Fig. 10-3 High voltage withstand requirements, T2
Tmax-HVRT tolera(ms) Refer to Fig. 10-3 High voltage withstand requirements, T1
Active Islanding Enable or disable the Anti-islanding function
I leakage-pro(A) Set the current leakage protection value
If Anti-PID mode is enabled, you may set the Anti-PID mode
Anti-PID mode
(Invalid, Suppression and Repair)
Ins monitor measure time
Set the insulation monitor measure time
(S)
Ins monitor protect
Set the threshold value of the insulation monitor resistance
threshold(KΩ)
PID repair Enable the PID repair function manually
In grid-connection state if user select the “Enable” option,
inverter will be on fault locked state and cannot restart
automatically if a fault occurs. To restart the inverter, either of
the following two methods can be selected: 1) perform key
Fault manual restart
stop from the LCD and then start the device; 2) disconnect the
inverter upstream and downstream power supply; connect the
upstream and downstream power supply when the device is
disconnected completely.
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System Manual 9 LCD Menu Operation
Protection parameter range and default value are shown in the following table.
Parameter Range Default
Ⅰ_Vgrid-max(V) 396~540 414
Ⅱ_Vgrid-max(V) 396~540 468
Ⅰ_T-Vhigh trip(ms) 40 - 600000 2000
Ⅱ_T-Vhigh trip (ms) 40 - 600000 100
Recover_Vgrid-max(V) 396~540 396
Ⅰ_Vgrid-min(V) 36~324 288
Ⅱ_Vgrid-min(V) 36~324 180
Ⅰ_T-Vlow trip(ms) 40 - 600000 2000
Ⅱ_T-Vlow trip (ms) 40 - 600000 100
Recover_Vgrid-min(V) 36 - 324 324
Ⅰ_Fgrid-max(Hz) 50 - 55/60 - 65 50.5/61.5
Ⅱ_Fgrid-max(Hz) 50 - 55/60 - 65 50.5/62
Ⅰ_T-Fhigh trip(ms) 40 - 600000 160
Ⅱ_T-Fhigh trip (ms) 40 - 600000 160
Recover_Fgrid-max(Hz) 50 - 55/60 - 65 50.2/60.2
Ⅰ_Fgrid-min(Hz) 45 - 50/55 - 60 47.5/57.5
Ⅱ_Fgrid-min(Hz) 45 - 50/55 - 60 47.5/57.5
Ⅰ_T-Flow trip(ms) 40 - 600000 160
Ⅱ_T-Flow trip (ms) 40 - 600000 160
Recover_Fgrid-min(Hz) 45 - 50/55 - 60 49.5/59.9
LVRT switch Enable/Disable Enable
LVRT normal vol min(V)* 308 - 324 324
LVRT tolera vol min(V)* 18 - 144 72
LVRT T1(ms) 500 - 1500 1000
LVRT T2(ms) 2500 - 3500 3000
LVRT dynamic Kf factor 0-3 1.5
HVRT swotch Enable/Disable Enable
HVRT normal vol max(%)* 110 - 120 110
HVRT tolera vol max (%)* 120 - 140 130
Tmax-HVRT normal(ms) 100 - 20000 10000
Tmax-HVRT tolera(ms) 100 - 5000 500
Active Islanding Enable/Disable Disable
I leakage-pro(A) 1-8 6.3
Invalid (mode
Anti-PID mode Invalid/Suppression/Repair close)/Suppression
(mode open)
Ins monitor measure time
30/150/300/600 150
(S)
Ins monitor protect
15 - 100 37
threshold (K)
Fault manual restart Disable/Enable Disable
Improper parameter configuration may affect the normal operation of the inverter!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, please contact Sungrow.
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10 Inverter Functions
10.1 Operation Mode
Inverter restarts
Emergency-
stop
Turn the Start/Stop switch to “Stop” or push
down the Emergency stop button
Stop
This is the initial state of the inverter. The inverter DC and AC switches are in the “OFF”
position; the upstream and downstream connections are disconnected. The inverter is
therefore electricity-free.
Initial Standby
When the inverter upstream and downstream connections are connected and the AC & DC
switches are in the “ON” position, the inverter turns to the Initial Standby mode.
The inverter will continuously check if the PV array and the grid meet the grid-connection
requirements. If the inverter DC input voltage is higher than the inverter startup voltage and
the startup time is reached, whilst the requirements of the grid side parameter are satisfied,
inverter will turn from the Initial Standby mode into the Startup mode.
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System Manual 10 Inverter Functions
Startup
This is the transient process between the Initial Standby mode and the Run mode. Once
the Startup mode is complete, the inverter will start powering the grid.
Run
In this mode, the inverter converts the DC energy into AC energy and feeds it to the grid by
way of MPPT.
The inverter tracks the PV arrays’ maximum power point (MPP) to maximum the output
energy.
Standby
In Run mode, the inverter will enter into the Standby mode if the DC side current is as low
as 0A for a while.
The inverter will continuously check if the PV array meets the grid-connection requirements.
If the inverter DC startup voltage and the startup time are reached, it will turn into the Run
mode.
Fault
If a fault occurs during operation, the relevant module will enter into the Fault mode. LCD
panel will display the fault type with the “Fault” indicator on until the fault is removed and
the module turns into the Run mode.
If the fault is unrecoverable, the inverter must be stopped to perform maintenance work. It
will automatically check if the fault is recoverable.
When there is a DSP fault or module fault, restart of the inverter through the LCD
is strictly forbidden. A power-off check is required before reenergizing the
inverter. Otherwise, the machine may be damaged.
Emergency-stop
Stop the inverter by pressing the emergency stop button inside the monitoring window
when a fault or emergency occurs.
The emergency stop button is used to disconnect the AC switch and the DC switch. To
release the emergency stop state, please remove the emergency stop instruction by the
special key.
Key-stop
In Run mode, the inverter will enter into the Key-stop mode by sending stop instruction via
the LCD panel if user needs to conduct maintenance or service work
Alarm Run
In Alarm Run mode, the inverter can keep running but send alarm signal. User can check
the present alarm information through the Working state on the LCD default screen or
check the latest 100 history alarm information through Function/History information/his
alarm. The inverter automatically turns to Run mode when the alarm is removed.
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10 Inverter Functions System Manual
Improper parameter configuration may affect the normal operation of the inverter!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, please contact Sungrow.
User can adjust the inverter active power output through the LCD display:
Step 1 Tap “ Function” from the default menu;
Step 2 Tap “Set-parameter”;
Step 3 Tap “Run-parameter” after entering the correct password;
Step 4 Set the “Limit Power (%)” parameter by tapping the pop-up keypad;
Step 5 Tap “Enter” to confirm setting.
Parameters related to power limitation (P-rise rate (%/s) and P-decline rate
(%/s)) are also included in the running parameter setting sub-menu and can be
set accordingly.
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System Manual 10 Inverter Functions
Step 4 Turn the page down to select the “Q-adjust switch”. Tap the pull-down list and there are
three options:
Improper parameter configuration may affect the normal operation of the inverter!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, please contact Sungrow.
10.4 LVRT
Technical Requirements for Connecting Photovoltaic Power Inverter to Power System
requires medium-and-large PV plant should be equipped with Low Voltage Ride Through
(LVRT) ability.
LVRT requires: PV plant can operate normally within certain voltage drop range and
duration when the voltage of the grid-connected point drops due to the power system
failure or disturbance; PV plant can provide the dynamic reactive power support during the
period.
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10 Inverter Functions System Manual
Note: UT is the grid-connection point voltage; Upu is the grid-connection point nominal
voltage.
UT /UPu
U1
Power station
operates normally
t (s)
(T1) (T2)
1.4
U1
1.3 Power station disconnects
from the grid
1.2
Power station operates normally U2
1.1
1.0
Grid fault and voltage increases
0.5 t (s)
-1 0 0.5(T1) 10(T2) 14
Fig. 10-3 High voltage withstand requirements
Sungrow’s inverter meets the abovementioned requirements.
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System Manual 10 Inverter Functions
When the ambient temperature is below 45℃, the inverter can operates at 110% of the
overload condition. When the temperature reaches 50℃, inverter can keep the nominal
power output. When the temperature is above 60℃, inverter enters into protection mode.
P/Pn
1.2
L1 = 2%Pn/℃
1.1
1.0
Nominal value
L2 = 10%Pn/℃
Temperature (℃)
-35 0 25 45 50 60
10.7 MPPT
Maximum Power Point Tracking (MPPT) is a technique that the inverter uses to get the
maximum power from the PV arrays. PV arrays have a complex relationship between solar
irradiation, temperature and total resistance that produces a non-linear output efficiency
known as the I-V curve.
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PMPP
ISC
“I-V”Curve
IMPP
Current(A)
Power(W)
“P-V”Curve
UMPP Uoc
Voltage(V)
Fig. 10-5 MPPT
10.9.1 Introduction
Insulation resistance is an important parameter related to safety operation. If the insulation
resistance is low, the direct contact protection and indirect contact protection may be failed;
meanwhile the fault current against the ground and the short circuit caused by low
insulation resistance may lead to electric fire, device damage or even physical hazards.
Sungrow’s inverter is equipped with insulation resistance monitoring function to detect the
system insulation resistance in real time. If the resistance is detected to be low, it will send
alarm at the first time to remind the user and prevent potential hazards.
If the insulation resistance recovers to normal, the fault loop is in the AC side.
If the insulation resistance is still low, the fault loop is in the DC side.
No matter is fault is in the DC side or in the AC side, a thorough checking and
troubleshooting after the system is power down is necessary.
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the permissible value, inverter will automatically stop operating unless the condition
resumes normal.
10.12 Firefighting
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11 Troubleshooting
11.1 Safety Instructions
Lethal voltages are present inside the station when a fault occurs.
Only qualified personnel can perform the troubleshooting described in this
chapter. Qualified means that the operator has received professional training on
devices troubleshooting.
Do not perform any troubleshooting other than that specified in this manual.
Respect all safety instructions during troubleshooting.
The electrical components inside the station must be replaced by the same
components from the same manufacturer and with the same model number.
The model number can be acquired from the marking of the station or the
component itself. If otherwise, please contact Sungrow.
If the field work needs to replace the components with products from other
manufacturer or with different model number, a prior analysis and confirmation
by Sungrow is needed.
Failure to follow this procedure may lead to physical injury or death and void all
warranty from Sungrow.
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Fault Vac-high
Possible The grid voltage is above the max. grid voltage
reason
Measure Check the grid voltage (or if the grid-connected wire is too thin)
Remark Inverter automatically reconnects to the grid once the grid voltage recovers
normal
Fault Vac-low
Possible The grid voltage is below the min. grid voltage
reason
Measure Check the grid voltage
Check if the AC cables are securely connected.
Remark Inverter automatically reconnects to the grid once the grid voltage recovers
normal
Fault PV pol-rev
Possible The positive and negative polarities of the DC side are connected reversely.
reason
Measure Check the DC connection to for reverse connection after inverter voltage-free
Remark -
Fault F-fault
Possible The grid frequency is outside the permitted range
reason
Measure Check grid frequency
Check if the AC cables are securely connected.
Remark Inverter automatically reconnects to the grid once the grid voltage recovers
normal
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System Manual 11 Troubleshooting
Fault Gnd-flt
Possible Inverter AC side leakage current to the ground exceeds the set value (default:
reason 6.3A)
Measure -
Remark Inverter automatically reconnects to the grid once the leakage current recovers
Fault Iac-high
Possible Internal short-circuit or internal components damages
reason
Measure Check the AC side cable connection and the control circuit board.
Remark Contact Sungrow
Fault Temp-flt
Possible Inverter internal temperature exceeds the permitted value
reason
Measure Check functionality of fan after the device is voltage-free
Remark Stop the inverter if this fault occurs 10 times per day
Fault PM-high
Possible Module temperature exceeds the permitted value
reason
Measure Check the module and ventilation after the device is voltage-free
Remark Stop the device if this fault occurs 5 times per day
Fault L over-temp
Possible Reactor temperature exceeds the permitted value
reason
Measure Check the reactor after the device is voltage-free
Remark -
Fault PDP-pro
Possible Internal fault
reason
Measure Wait 5 minutes for device auto-reconnection or disconnect first and then connect
the AC main switch
Contact Sungrow if the fault insists
Remark Stop the inverter if this fault occurs 5 times per day
Fault Cntr-flt
Possible Contactor connected to the gird failure
reason
Measure Check the contactor after the device is voltage-free
Remark Stop the inverter if this fault occurs 5 times per day
Fault Fan-flt
Possible Inverter internal fan fault
reason
Measure Check the functionality of fan after the device is voltage-free
Remark Contact Sungrow
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11 Troubleshooting System Manual
Fault Mism-ac
Possible Sensor is damaged
reason
Measure Replace the sensor with the same model after the device is voltage-free
Remark Contact Sungrow
Fault Island
Possible Islanding detected
reason
Measure Inverter enters into anti-islanding protection state automatically
Remark Inverter automatically reconnects to the grid once the grid becomes normal
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System Manual 11 Troubleshooting
Alarm CT-Unbalanced
Possible Current transformer (CT) on the inverter control cabinet is abnormal
reason
Measure Check and service the CT on the measuring board when inverter is voltage-free
Remark Operation LED will keep green when this alarm occurs
Alarm RISO-low
Possible Inverter DC side insulation resistance is lower than the set value.
reason
Measure Check the PV panel insulation to the ground when inverter is voltage-free
Remark Only alarm display. Inverter can operate normally.
Alarm DC Sensor-err
Possible Inverter DC sensor abnormal
reason
Measure Check and service the DC sensor when inverter is voltage-free
Remark -
Alarm IDM-com-flt
Possible Inverter internal communication abnormal
reason
Measure Check the IDM when inverter is voltage-free
Remark -
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12 Routine Maintenance
12.1 Safety Instructions
Due to the effect of ambient temperature, humidity, dust and vibration, the inverter and the
inner components will be aging and worn out. To ensure the system safety and maintain the
efficiency of the inverter, it is necessary to carry out routine and periodic maintenance.
All measures, which can help the inverter in good working conditions, are within the
maintenance scope.
Only qualified personnel can perform the work described in this chapter.
Do not leave any screws, washers or other metallic parts inside the inverter to
avoid damages to the inverter.
Sand and moisture penetration may affect the performance of electric devices
inside the inverter!
Do not perform electrical connection in sandy season or when the ambient
relative humidity is above 95%.
Perform electrical connection at fine weather days.
Disconnect the inverter from all the external connections and internal power supplies.
Ensure that the inverter will not be started accidentally.
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System Manual 12 Routine Maintenance
12.2 Maintenance
12.2.1 Introduction
With IP54 protection degree, the inverter can be installed outdoors. Harsh environment
condition or long-time operation, however, may cause age and damage of the inverter.
Check and maintain the inverter periodically and replace the aged components can
effectively enlarge the service life and increase the device performance inside the inverter.
Check the module fans inside the inverter periodically and the fans on top of the
cabinet for abnormal operation and abnormal noise. If so, there may be dust
penetrating inside the inverter. Stop the inverter and clean the dust.
Wait at least 5 minutes after the inverter discharge completely. Before cleaning,
make sure, with multimeter, the inverter internal is discharged completely to
avoid electric shock.
Almost all maintenance work needs to remove the internal protective grid during
maintenance. Make sure to reassembly the grid and fasten all the screws after the
maintenance work.
Make sure all bolts are securely fixed.
Once any unconformity is found during routine maintenance of the inverter and
internal devices please make correction immediately. If any doubts arise, please
contact Sungrow.
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System Manual 12 Routine Maintenance
Device maintenance Routine check the corrosion of the From every six
metal components (once six months) months to annually
Annually check the contactors
(auxiliary switches and micro-switches) to
ensure the optimal operation
Check the running parameters (esp.,
voltage and insulation)
Safety function Check the emergency stop button and From every six
the LCD stop function; months to annually
Simulation shutdown
Check the warning labels and other
markings for damage or unclearness.
Replace them if necessary
Software maintenance Optimize software From every six
Check each parameter setting months to annually
LCD time display Check if the time displayed on the LCD From every six
display is correct; months to annually
Replace the button cells on the back of
the LCD panel if time is incorrect after
calibration.
Firefighting device Check the functionality of the Follow related
firefighting devices regulation where the
project is located
Other devices Replace the damaged lighting devices When necessary
in time
12.3.1 Introduction
The cleaning of the inverter surrounding areas and the inverter interior is important for the
maintenance of the inverter.
Due to the effect of ambient temperature, humidity, dust and vibration, there may be dust
deposition inside the inverter blocking the air entries and penetrating inside the inverter
internal devices. There may be potential faults of the inverter internal devices and the
service life of the internal devices as well as the power yields may be affected.
During device normal operation, check and clean the device periodically to make sure the
internal devices are in a comparatively good condition to a certain degree.
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12 Routine Maintenance System Manual
The vacuum cleaner can get power supply from the backup socket inside the
intelligent power distribution cabinet. For the marking of the backup socket,
please refer to the circuit diagram inside the cabinet door of the intelligent
power distribution cabinet.
It is recommended to check and clean the inverter filter at least every six
months.
The maintenance interval should be shortened to once every three months or
shorter if the dust deposition is heavy.
The air inlets located on the front and back sides of the inverter are entrances of cool air.
Periodically clean and replace the filter cotton and filter screen to ensure the air circulation
and proper temperature inside the inverter.
Cleaning and replacing operation are performed on the air inlet window outside the
inverter:
Step 1 Push the two spring lock catches toward the middle of the air inlet window to open the
outside shutters of air inlet window.
Step 2 Remove the air filter cotton inside the air inlet window , and shake the dust off.
Filter cotton
Filter screen
Step 3 Clean the filter screen with warm water and degreaser and then dry it in the air if necessary.
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System Manual 12 Routine Maintenance
Step 4 If the filter is broken, replace it. Put a proper new one when the old filter is removed.
Step 5 When the filter cotton and screen are clean and dry, reassemble them in reverse order.
Do not pull hard during cleaning and replacing of the filter cotton and filter
screen. The cotton and the screen may be damaged if otherwise.
Contact Sungrow to order the filter. You can cut proper filters out of the larger
filter.
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12 Routine Maintenance System Manual
Abrasive paper
Rag
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System Manual 12 Routine Maintenance
Water
Alcohol
zinc primer
Hairbrush
Oil paint RAL7035
Step Figure Description
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12 Routine Maintenance System Manual
Check the protective paint on the inverter surface for peeling off. Please
re-paint the inverter surface if necessary.
Re-spray the protective paint every 3-5 years to the inverter surface.
The electrical components inside the inverter must be replaced by the same
components from the same manufacturer and with the same model number.
The model number can be acquired from the marking of the inverter or the
component itself. If otherwise, please contact Sungrow.
If the field work needs to replace the components with products from other
manufacturer or with different model number, a prior analysis and confirmation
by Sungrow is needed.
Failure to follow this procedure may lead to physical injury or death and void all
warranty from Sungrow.
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13 Appendix
13.1 System Parameter
Input (DC)
Max. PV input voltage 1000 V
Min. PV input voltage / Startup input voltage 520 V / 540 V
MPP voltage range for nominal power 520 – 850 V
No. of independent MPP inputs 1 or 4
No. of DC inputs 16 – 32
Max. PV input current 5424 A
Max. DC short-circuit current 6780 A
Output (AC)
AC output power 2772 kVA @ 45 ˚C / 2520 kVA @ 50 ˚C
Max. inverter output current 4444 A
AC voltage range 6 – 40.5 kV
Nominal grid frequency / Grid frequency 50 Hz / 45 – 55 Hz, 60 Hz / 55 – 65 Hz
THD < 3 % (at nominal power)
DC current injection < 0.5 % In
Power factor at nominal power/Adjustable
> 0.99 / 0.8 leading – 0.8 lagging
power factor
Feed-in phases / Connection phases 3/3
Efficiency
Inverter max. efficiency/Inverter Euro efficiency 99.0 % / 98.7 %
Transformer
Transformer rated power 2500 kVA
Transformer Max. power 2750 kVA
LV / MV voltage 0.360 kV / 6 – 40.5 kV
Transformer Vector Dy11
Oil type Mineral oil (PCB free) or degradable oil on
request
Protection
DC reverse connection protection Yes
DC input protection Circuit breaker
Inverter output protection Circuit breaker
AC output protection Load switch + fuse
Overvoltage protection DC Type II / AC Type II
Grid monitoring / Ground fault monitoring Yes / Yes
Insulation monitoring Yes
Overheat protection Yes
Anti-PID function Optional
General Data
Dimensions (W×H×D) 6058×2896×2438 mm
Weight 18 T
Degree of protection IP54
220 Vac, 2 kVA / Optional: 415 Vac, up to 40
Auxiliary power supply
kVA
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13 Appendix System Manual
Input (DC)
Operating ambient temperature range -35 to 60 ℃ (> 50 ℃ derating)
Allowable relative humidity range
0 - 95 %
(non-condensing)
Cooling method Temperature controlled forced air cooling
Max. operating altitude 1000 m (standard) / > 1000 m (optional)
Display Touch screen
Standard: RS485, Ethernet; Optional: Optical
Communication
fiber
Compliance CE, IEC 62109
LVRT, HVRT, active & reactive power control
Grid support
and power ramp rate control
Sungrow Power Supply Co., Ltd. assumes no liability for direct or indirect damages
arising from the use of software. This also applies to the provision or non-provision of
support activities.
Software used for commercial purposes is prohibited.
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System Manual 13 Appendix
Decompiling, decoding or destroying the original program, including software and the
embedded software, is prohibited.
Brazil France
SUNGROW Power do Brasil SUNGROW France – Siege Social
Sao Paulo Paris
+55 015 9 98197824 +33 762899888
[email protected] [email protected]
Germany Greece
SUNGROW Deutschland GmbH Service Partner – Survey Digital
München +30 2106044212
+49(0)89 324914761 [email protected]
[email protected]
Italy Japan
SUNGROW Italy SUNGROW Japan K.K.
Milano Tokyo
+39 3391096413 +81362629918
[email protected] [email protected]
Korea Malaysia
SUNROW POWER KOREA LIMITED SUNGROW SEA
Seoul Selangor DarulEhsan
+827077191889 +6019897 3360
[email protected] [email protected]
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13 Appendix System Manual
Philippines
Thailand
SUNGROW POWER SUPPLY Co., Ltd
SUNGROW Power (Hong Kong) Co., Ltd.
Mandaluyong City
Bangkok
+639173022769
+66891246053
[email protected]
[email protected]
Spain Romania
SUNGROW Ibérica S.L.U. Service Partner - Elerex
Navarra +40 241762250
[email protected] [email protected]
Turkey UK
SUNGROW Deutschland GmbH Turkey SUNGROW Power UK Ltd.
Istanbul Representative Bureau
Milton Keynes
Istanbul
+44 (0) 0908 414127
+90 2127318883
[email protected]
[email protected]
U.S.A, Mexico
SUNGROW USA
Phoenix
+1833 7476937
[email protected]
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