XPS thermal insulation boards can reduce energy consumption and costs for buildings by up to 40%. They insulate walls and roofs, keeping interiors cooler in summer and warmer in winter. The document discusses the benefits of XPS boards, including reduced AC usage and noise pollution. It provides specifications for XPS production machines that extrude polystyrene boards in various densities and thicknesses suitable for walls, roofs, and floors.
XPS thermal insulation boards can reduce energy consumption and costs for buildings by up to 40%. They insulate walls and roofs, keeping interiors cooler in summer and warmer in winter. The document discusses the benefits of XPS boards, including reduced AC usage and noise pollution. It provides specifications for XPS production machines that extrude polystyrene boards in various densities and thicknesses suitable for walls, roofs, and floors.
XPS thermal insulation boards can reduce energy consumption and costs for buildings by up to 40%. They insulate walls and roofs, keeping interiors cooler in summer and warmer in winter. The document discusses the benefits of XPS boards, including reduced AC usage and noise pollution. It provides specifications for XPS production machines that extrude polystyrene boards in various densities and thicknesses suitable for walls, roofs, and floors.
XPS thermal insulation boards can reduce energy consumption and costs for buildings by up to 40%. They insulate walls and roofs, keeping interiors cooler in summer and warmer in winter. The document discusses the benefits of XPS boards, including reduced AC usage and noise pollution. It provides specifications for XPS production machines that extrude polystyrene boards in various densities and thicknesses suitable for walls, roofs, and floors.
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XPS Thermal Insulation Boards
Insulating walls and roofs:
Heat penetrating through walls and roofs forms a great amount that needs to be minimized by cooling systems, hence the importance of Thermal Insulation
Benefits of using Thermal Insulation Sheeting
• Reduce the consumption of electrical energy up to 40% during the cooling process inside the building. • Increases the level of comfort for the inhabitants in a building as it provides a cooler interior. • The usage of AC is minimized and so are the loads of AC cables and ducts. • This helps to reduce the cost of power consumption and electromechanical item's initial cost. • Protects the building materials from the constant fluctuations in temperature. • Protects furniture inside the buildings • Reduces environment pollution and the heat transmitted into the buildings. • Reduces the level of energy consumption, which helps to minimize the problems caused by excessive loads of generators and the distribution networks and reduces its initial cost. • Thermally Insulated buildings have less noise pollution from the AC's and chiller rooms as also from the noise penetrating from outside. Extruded Polystyrene Insulation (XPS) helps keep homes warm in winter, and cool in summer. Homes are more comfortable, and utility costs are lower.
XPS Thermal Insulation Boards can save up to 40% off your electricity Bill
Our Plant is designed to produce XPS Thermal Insulation Boards by extrusion from polystyrene with different: Densities ranging from 32 to 50 Kg/m2
This means that we can supply insulation boards to all building industries, please see chart below:-
Application Strength Density
Walls 210kPa 28 – 32 Roof 300kPa 32 – 35 Floor 500kPa 38 – 45 Our XPS sheeting Plant is divided into two parts: – The extrusion line to manufacture of XPS – The recycling Plant From experience we have found that all material can be recycled without effecting the product specifications or quality.
The Product Specification
Name Thermal Insulation Board
Product Density 32 – 50 kg/m3 Product Length 1250mm (this is variable to suit customers) Product Width 600mm (this is variable to suit customers) Product Thickness 25 – 100mm
THE 3 R IN XPS SHEETING
REDUCE REUSE RECYCLE XPS - Benefits
The sustainable benefits of using XPS insulation are numerous, including
• High thermal performance
• Excellent compressive strength • Condensation control. In fact, it is a proven fact that by insulating your home with an investment of just a few hundred dollars, one can reduce heating and cooling needs by about 40%.
Benefits of an XPS energy-efficient residence?
Savings on heating and cooling bills Moisture control in your home, and reduced incidence of mold and mildew.
Most notably, the thermal insulating properties of XPS provide both energy-efficiency and environmental benefits.
Please Click one for machine specifications:
Model: PT-300PSB - 300kg/hr or 156,000 sheets per month
Model: PT-400PSB - 450kg/hr or 234,000 sheets per month
Model: PT-600PSB - 600kg/hr or 312,000 sheets per month
Model: PT-300PSB Model: PT-450PSB Model: PT-600PSB Model: PT-250PSB Model: PT-450PSB Model: PT-600PSB Production capacity: 300kg/hr@50mm sheet (max.)Production capacity: 450kg/hr@50mm (max.) Production capacity: 600kg/hr@50mm (max.) Sheet width: 600mm (after cutting) Sheet width: 600mm (after cutting) Sheet width: ) 600mm (after cutting Sheet Length: 1250mm Sheet Length: 1250mm Sheet Length: 1250mm Sheet thickness: 25-65mm Sheet thickness: 25-100mm Sheet thickness: 25-100mm Density: 32-50 kg/M3 Density: 32-50 kg/M3 Density: 32-50 kg/M3 Blowing Agent: Butane / HCFC / HFC Blowing Agent: Butane / HCFC / HFC Blowing Agent: Butane / HCFC / HFC Raw Material: GPPS Raw Material: GPPS Raw Material: GPPS Extruder type: Tandem type Extruder type: Tandem type Extruder type: Tandem type Power consumption: 1000KW (max.) Power consumption: 1200KW (max.) Power consumption: 1500KW (max.) Occupation area: 70M(L) x 8M(W) x 5M(H) Occupation area: 70M(L) x 8M(W) x 5M(H) Occupation area: 80M(L) x 8M(W) x 5M(H) Shipping: 40' x 7 (max.) Shipping: 40' x 7 (max.) Shipping: 40' x 8 (max.) Primary Extruder Primary Extruder Primary Extruder Screw diameter: 120mm Screw diameter: 130mm Screw diameter: 150mm Driving motor: 150HP Driving motor: 250HP Driving motor: 300HP Screw rpm: 120rpm max. Screw rpm: 120rpm max. Screw rpm: 120rpm max. Thermal control: 5 zones Thermal control: 5 zones Thermal control: 5 zones Barrel cooling: 5x air-blower Barrel cooling: 5x air-blower Barrel cooling: 5x air-blower Blowing agent holes: 2 holes Blowing agent holes: 2 holes Blowing agent holes: 2 holes Screen Changer & Connecting tube Screen Changer & Connecting tube Screen Changer & Connecting tube Thermal control: 2 zones Thermal control: 2 zones Thermal control: 2 zones Screen changer type: 2 holes & honeycomb Screen changer type: 2 holes & honeycomb Screen changer type: 2 holes & honeycomb Hydraulic pump: 3HP Hydraulic pump: 3HP Hydraulic pump: 3HP Pressure sensor: 1 pcs (0-350bar) Pressure sensor: 1 pcs (0-350bar) Pressure sensor: 1 pcs (0-350bar) Secondary Extruder Secondary Extruder Secondary Extruder Screw diameter: 150mm Screw diameter: 180mm Screw diameter: 200mm Driving motor: 150HP Driving motor: 200HP Driving motor: 250HP Screw rpm: 30rpm max. Screw rpm: 30rpm max. Screw rpm: 30rpm max. Thermal control: 7 zones Thermal control: 7 zones Thermal control: 7 zones Barrel cooling: 6x water cooling Barrel cooling: 6x water cooling Barrel cooling: 6x water cooling Annealing & static mixer: 2 zones thermal control Annealing & static mixer: 2 zones thermal control Annealing & static mixer: 2 zones thermal control air-blower cooling air-blower cooling air-blower cooling Pressure sensor: 1 pcs (0-350bar) Pressure sensor: 1 pcs (0-350bar) Pressure sensor: 1 pcs (0-350bar) Die Die Die Type: T-Die Type: T-Die Type: T-Die Thermal control: 2 zones by heater Thermal control: 2 zones by heater Thermal control: 2 zones by heater 1 zone x Oil temp control 1 zone x Oil temp control 1 zone x Oil temp control 1 zone x Water temp control 1 zone x Water temp control 1 zone x Water temp control Pressure sensor: 1 pcs (0-350bar) Pressure sensor: 1 pcs (0-350bar) Pressure sensor: 1 pcs (0-350bar) Calibrator Calibrator Calibrator Working area: 1000mm(W) x 1300mm(L) Working area: 1000mm(W) x 1300mm(L) Working area: 1000mm(W) x 1300mm(L) Temperature: Oil temperature controller Temperature: Oil temperature controller Temperature: Oil temperature controller Take-off unit Take-off unit Take-off unit Roller width: 1000mm Roller width: 1000mm Roller width: 1000mm Driving motor: 7.5HP Driving motor: 7.5HP Driving motor: 7.5HP Line speed: 0-10M/min. Line speed: 0-14M/min. Line speed: 0-18M/min. Accessories Accessories Accessories 20 HP compressor 30 HP compressor 30 HP compressor 50 Ton Cooling Tower for Sec Extruder 50 Ton Cooling Tower for Sec Extruder 50 Ton Cooling Tower for Sec Extruder Chiller for Gas Pump Chiller for Gas Pump Chiller for Gas Pump Printing Unit Printing Unit Printing Unit HCFC / HFC gas Tank HCFC / HFC gas Tank HCFC / HFC gas Tank Butane Gas Tank Butane Gas Tank Butane Gas Tank 10 Ton Cooling Tower for Recycling Machine 10 Ton Cooling Tower for Recycling Machine 10 Ton Cooling Tower for Recycling Machine
2 stages type extrusion & Crusher build-in 2 stages type extrusion & Crusher build-in2 stages type extrusion & Crusher build-in Crushing unit Crushing unit Crushing unit Feeding unit Feeding unit Feeding unit Main Extruder Main Extruder Main Extruder Sub-extruder Sub-extruder Sub-extruder Screen-Changer Screen-Changer Screen-Changer Water Bath Water Bath Water Bath Granulator Granulator Granulator Blower Blower Blower Pellet storage tank Pellet storage tank Pellet storage tank SHEETING SPECIFICATIONS:
Compressive Strength: Excelled strength for structural applications involving
continuous high compressive loads, non-uniform loads of high temperatures.
Resistance to Water penetration: XPS has a structure that consists of small sizes closed cells and a outer skin of foam. This allows it to remain dry in high humidity and cold temperatures areas.
Chemical Resistance: XPS has excellent resistance to acids, basis cold bitumen & silicon oils.
Installation: XPS sheeting can be worked with any conventional tooling. Sheeting is glued together by either a hot bitumen or an adhesive.
Storage: When outdoor storage is demanded sheeting should be protected from UVL, by covering with sheeting. Compressive Strength: Excelled strength for structural applications involving continuous high compressive loads, non-uniform loads of high temperatures.
Resistance to Water penetration: XPS has a structure that consists of small
sizes closed cells and a outer skin of foam. This allows it to remain dry in high humidity and cold temperatures areas.
Chemical Resistance: XPS has excellent resistance to acids, basis cold bitumen & silicon oils.
Installation: XPS sheeting can be worked with any conventional tooling. Sheeting is glued together by either a hot bitumen or an adhesive.
Storage: When outdoor storage is demanded sheeting should be protected from
UVL, by covering with sheeting. PROPERTIES OF XPS SHEETING Property Standard XPS Density Din 53420 32-35Kg/m³ ASTM D-1622 2-2.2lb/ft³
Thermal Conductivity @ 10º C (50F) mean ASTM C-177 0.029 W/mK Temperature 0.21 Btuin/ft².hr.F 5 Years aged @ ASTM C-518 0.032 W/mK 24 º C (75F) mean 0.22 Btuin/ft².hr.F Compressive strength @ DIN 53421 300 KPa 10% def ASTM D-1621-73 43 psi Water vapour resistance DIN 52615 100-200 µ
Water vapour permeability ASTM C-355-64 0.4-0.6 Perm inch
Water absorption DIN 53428 0.2% by vol.
ASTM D-2842 <1.00% by vol. Capillarity None
Linear coefficient of 70x10¯6 Cº¯¹
expansion & contraction 39x10¯6 F¯¹ Flammability DIN 4102 B1
