6744dp Dulux Protective Coatings 2011
6744dp Dulux Protective Coatings 2011
6744dp Dulux Protective Coatings 2011
~
(project name)
~
(project address)
~
(owners name)
Job Number: ~
Date: ~
1.2 ABBREVIATIONS
The following abbreviations are used throughout this part of the specification:
ACA Australasian Corrosion Association
APAS Australian Paint Approval Scheme
DFT Dry film thickness
ITP Inspection and test plan
MPNZA Master Painters New Zealand Association Inc.
NACE National Association of Corrosion Engineers
Documents
Documents listed above and cited in the clauses that follow are part of this specification.
However, this specification takes precedence in the event of it being at variance with the
cited document.
Warranties
Requirements
1.7 NO SUBSTITUTIONS
Substitutions are not permitted to any specified Dulux protective coating product or
associated accessories.
1.8 QUALIFICATIONS
Coatings to be applied by applicators approved by Dulux, and who are familiar with the
materials and the techniques specified and with the Dulux coating systems.
1.10 EQUIPMENT
All equipment used by the applicator to comply with OSH - Guidelines for the provision of
facilities and general safety in the construction industry, with the Health and Safety in
Employment Act 1992 and MPNZA - Painters hazard handbook.
Wet film thickness is to be tested to AS 3894.3 with an approved wet film gauge during
application to minimise the possibility of low dry film thickness.
1.15 RECORDS
Keep records as approved by project manager to AS 3894.10-14.
Refer to Dulux DuSpec specification sheets and product data sheets for details.
Performance
2. PRODUCTS
Materials
2.2 PRIMER
Refer to SELECTIONS for type.
Conditions
Ensure prepared and painted surfaces are clean and dry. Do not carry out preparation or
painting when the ambient relative humidity exceeds 85%, or when the steel surface
temperature is with 3°C of the dew point.
3.3 COMPATIBILITY
Ensure that materials are as required by their manufacturers for the particular surface and
conditions of exposure, and that materials used within each painting system are
compatible with each other and are from the same manufacturer.
Surface contaminants such as oil, grease, dirt and loose particles to be removed to
AS 1627.1 using an alkaline oil emulsifier / degreaser as approved by Dulux. Inspect for
particulate contamination to AS/NZS 3894.6 method C and designate the appropriate
value as Rating 1 to 5.
Clean to bright metal, but avoid producing a polished surface. Check that no burrs or
sharp arrises remain which may prevent full coating thickness being attained.
Clean to bright metal, but avoid producing a polished surface. Select grit type and
equipment such that the cleaned surface profile between peaks and valleys does not
exceed one third of the dry film thickness. Check that no burrs or sharp arrises remain
which may prevent the full coating thickness being attained.
Apply the protective coating system within four hours of blast cleaning, or before visual
tarnishing of the steel occurs.
Application - general
3.16 OVERCOATING
Coatings that cured overnight or in excess of 12 hours are to be washed down with fresh
potable water and fully dried before recoating. Refer to Dulux technical data sheet
recoating instructions.
3.17 PROTECTION
Use dropsheets, coverings and masking necessary to protect adjoining fixtures, fittings
and spaces from paint drops, spots, spray and damage. Use adequate protection of the
coating against damage and or exposure until fully cured.
3.18 REMEDIAL
Areas requiring remedial work to be recorded and subsequent repairs carried out by the
applicator to Dulux technical data sheet recoating instructions.
3.19 LEAVE
Leave the whole of this work uniform in gloss, texture and colour, free from painting
defects, clean and unmarked, and to the standard required by following procedures.
4. SELECTIONS
Substitutions are not permitted to the following, unless stated otherwise.
4.3 PRIMER
Brand/type: ~
4.9 EXTERIOR STEEL - ZINC METAL SPRAYED - VERY LONG TERM SYSTEM
Coating type: Solvent based gloss (UV Stabilised colour)
System: DuSpec NZSI0917
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st coat: DULUX Duremax GPE Zinc Phosphate (NZDI0897)
2nd coat: DULUX Weathermax HBR (NZDI0916)