6744dp Dulux Protective Coatings 2011

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SPECIFICATION

of work to be done and materials to be used in carrying


out the works shown on the accompanying drawings

~
(project name)

~
(project address)

~
(owners name)

Job Number: ~

Date: ~

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 1


6744DP DULUX PROTECTIVE COATINGS
1. GENERAL
This section relates to the preparation and painting of Dulux protective coating systems
over:
- structural and miscellaneous steelwork items
- concrete walls
- concrete floors
- plaster board linings
- timber/MDF

1.1 RELATED WORK


Refer to ~ for ~

1.2 ABBREVIATIONS
The following abbreviations are used throughout this part of the specification:
ACA Australasian Corrosion Association
APAS Australian Paint Approval Scheme
DFT Dry film thickness
ITP Inspection and test plan
MPNZA Master Painters New Zealand Association Inc.
NACE National Association of Corrosion Engineers

Documents

1.3 DOCUMENTS REFERRED TO


Documents referred to in this section are:
AS 1627.1-9 Metal finishing - Preparation and pretreatment of surfaces - Method
selection guide
AS/NZS 2312 Guide to the protection of structural steel against atmospheric
corrosion by the use of protective coatings
AS 3894.10 Site testing of protective coatings - Inspection report - Daily surface
and ambient conditions
AS 3894.11 Site testing of protective coatings - Equipment report
AS 3894.12 Site testing of protective coatings - Inspection report - Coating
AS 3894.13 Site testing of protective coatings - Inspection report - Daily
AS 3894.14 Site testing of protective coatings - Inspection report - Daily painting
AS/NZS ISO 9001 Quality management systems - Requirements
OSH Guidelines for the provision of facilities and general safety in the
construction industry
OSH Guidelines for the management of lead-based paint
MPNZA Specification manual and Painters hazard handbook
Health and Safety in Employment Act 1992

Documents listed above and cited in the clauses that follow are part of this specification.
However, this specification takes precedence in the event of it being at variance with the
cited document.

1.4 MANUFACTURER'S DOCUMENTS


Manufacturer's and supplier's documents relating to work in this section are:
Dulux DuSpec specification sheets and product data sheets

Copies of relevant literature are available from Dulux


Web: www.duspec.co.nz
Email: [email protected]
Telephone: 0800 800 424
Facsimile: Dulux NZ 0800 801 424

Warranties

1.5 WARRANTY - INSTALLER/APPLICATOR


Provide an installer/applicator warranty:

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 2


~ years: For ~

- Provide this warranty in the installer/applicator standard form.


- Commence the warranty from the date of practical completion of the contract works.

Refer to the section 1237 WARRANTIES for additional requirements.

1.6 WARRANTY - MANUFACTURER/SUPPLIER


Product warranty: Products must be applied in accordance with application and
preparation procedures according to Dulux Duspec Specifications and Product Data
Sheets.

Refer to the section 1237 WARRANTIES for additional requirements.

Requirements

1.7 NO SUBSTITUTIONS
Substitutions are not permitted to any specified Dulux protective coating product or
associated accessories.

1.8 QUALIFICATIONS
Coatings to be applied by applicators approved by Dulux, and who are familiar with the
materials and the techniques specified and with the Dulux coating systems.

1.9 PRE - CONTRACT MEETING


The Project Manager to convene a meeting, prior to the commencement of the work,
between a representative of the contractor, the applicator and a Dulux representative.
The following topics to be reviewed and agreed upon:
- The coating system
- Site safety and permit to work (hot and cold)
- Emergency evacuation, assembly points and first aid
- Lines of communication between contractor, applicator, inspector, project manager and
owner
- ITP Hold Points
- Inspection methods and equipment to be used
- Coating repairs
- Warranties if applicable
- Site transport regulations, security issues, drug and alcohol policy

1.10 EQUIPMENT
All equipment used by the applicator to comply with OSH - Guidelines for the provision of
facilities and general safety in the construction industry, with the Health and Safety in
Employment Act 1992 and MPNZA - Painters hazard handbook.

1.11 PROTECTION OF STRUCTURAL STEELWORK


Refer to AS/NZS 2312 Guide to the protection of structural steel against atmospheric
corrosion by the use of protective coatings, for all structural steelwork.

1.12 CONTROL SAMPLES


Prepare samples of the finished work including the preparation as specified in the 3411
STRUCTURAL STEELWORK and 6782 METAL SPRAY CORROSION PROTECTION
sections. Obtain approval in writing of the appearance before proceeding. Refer to
SELECTIONS for requirements.

1.13 FINISH SAMPLES


Submit for assessment before fabrication a sample of the specified finish to all exposed
window and door sections, in the selected colour, including a statement of the minimum
film thickness. On acceptance these will be used as quality control samples.

1.14 CERTIFY COATINGS


Certify on request, compliance with this specification and support with control and
sampling records. Test for dry film thickness to AS 3894.3 using Test Method B for
magnetic induction and eddy current methods. Inspection of the coating to include areas

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 3


of the structure which are difficult to coat, are masked by structure or areas where double
coating or light coating is likely due to the shape of the substrate.

Wet film thickness is to be tested to AS 3894.3 with an approved wet film gauge during
application to minimise the possibility of low dry film thickness.

Coating to be tested for film continuity and defects to AS 3894.1 or 2.

1.15 RECORDS
Keep records as approved by project manager to AS 3894.10-14.

1.16 MAINTENANCE INSTRUCTIONS


Provide Dulux Protective Coatings maintenance instructions for the owner, including
frequency of cleaning.

Refer to Dulux DuSpec specification sheets and product data sheets for details.

Performance

1.17 QUALITY ASSURANCE


Maintain quality assurance programmes to AS/NZS ISO 9001 or other industry
recognised quality procedures for specialist coatings as necessary to ensure that work is
performed in accordance with this specification and the qualifying requirements of the
contract documents. Inspections to be made by the applicators NACE Certified Coatings
inspector or ACA Certified Coatings technician under the direction of the NACE inspector.

1.18 INSPECTION OF THE WORK


Inspection of the whole of the work at each of the stages set out in SELECTIONS may be
made. Agree a programme that will facilitate such inspection, including notification when
each part and stage of the work is ready for inspection.

1.19 DULUX INSPECTION


Permit representatives of Dulux to inspect the work in progress and take samples of their
products from site if requested.

1.20 HEALTH AND SAFETY


Refer to the requirements of the Health and Safety in Employment Act and OSH
Guidelines for the provision of facilities and general safety in the construction industry. If
the elimination or isolation of potential hazards is not possible then minimise hazards in
this work on site by using the proper equipment and techniques as required by the
Painters hazard handbook. Supply protective clothing and equipment. Inform employees
and others on site of the hazards and put in place procedures for dealing with
emergencies.

1.21 MATERIAL SAFETY DATA SHEETS


Visit www.duspec.co.nz or telephone Dulux (0800 800 424) for the material safety data
sheets for every applicable product and comply with the safety procedures listed. Keep
sheets on the site.

2. PRODUCTS

Materials

2.1 COATING SYSTEMS


Use only Dulux products (which are guaranteed for their consistency and performance
under ISO 9001 and APAS approval prepared, mixed and applied as directed in the Dulux
Duspec specification sheets, specification manuals and product data sheets. Refer to
SELECTIONS for coating system.

2.2 PRIMER
Refer to SELECTIONS for type.

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 4


3. EXECUTION

Conditions

3.1 CONDITIONS FOR PAINTING


Coat steelwork in conditions approved for the application of the specified coatings. Carry
out off-site preparation and coating application under cover, in a suitable environment,
with adequate lighting and with the air temperature between 10°C and 25°C.

Ensure prepared and painted surfaces are clean and dry. Do not carry out preparation or
painting when the ambient relative humidity exceeds 85%, or when the steel surface
temperature is with 3°C of the dew point.

3.2 COATING APPLICATION


Apply coatings strictly in accordance with the manufacturer's stated requirements.
Ensure that the manufacturer's latest product data sheets are available for reference
during preparation and painting.

3.3 COMPATIBILITY
Ensure that materials are as required by their manufacturers for the particular surface and
conditions of exposure, and that materials used within each painting system are
compatible with each other and are from the same manufacturer.

3.4 SEQUENCE OF OPERATIONS


Complete surface preparation before commencing painting. Apply paint in the specified
sequence using the specified paint. Allow full drying time between coats to the
manufacturer's stated requirements. Do not expose primers, undercoats and
intermediate coats beyond a few days before applying the next coat.

3.5 DRYING TIME


Before handling or applying the next coat of paint, give each coat the required drying time
required by the manufacturer. Ensure that surfaces being painted are dry and that
ambient conditions are such that condensation does not occur before the paint reaches
surface-dry condition.

Application - surface preparation

3.6 SURFACE PREPARATION - GENERAL


Prepare surface to AS 1627 1-9 by removing surface defects including cracks,
laminations, deep pitting, weld spatter slag, burrs, fins sharp edges and other defects.
Weld porosity, if not deemed defective, to be filled with two component epoxy - putty that
is compatible to the specified coating system.

Surface contaminants such as oil, grease, dirt and loose particles to be removed to
AS 1627.1 using an alkaline oil emulsifier / degreaser as approved by Dulux. Inspect for
particulate contamination to AS/NZS 3894.6 method C and designate the appropriate
value as Rating 1 to 5.

3.7 SURFACE PREPARATION - HIGH PRESSURE WATER JETTING


Only trained operators in the equipment use and work methods of high pressure water
cleaning and water jetting are to carry out the required surface preparation. Refer to
Dulux for specific nozzle pressures for the substrate to be cleaned. Washing water to be
potable and all water used in any surface preparation or cleaning to be filtered through
appropriate filters prior to discharge to drain. Any contaminants which cannot be
removed from the water on site to be contained for disposal at a licensed waste disposal
site.

3.8 UNPAINTED SURFACES


Do not paint:
- Faying face of high strength friction grip (HSFG) bolted joints
- Areas for site welding keeping 75mm clear all round
- Surfaces for embedding in concrete.

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 5


Where steel is only partly encased, then extend priming 30mm maximum into the
concrete encasement area.

3.9 BRUSHING AND POWER TOOL CLEANING


Remove oil and grease by the use of approved solvents. Scrape and power wire brush to
a minimum class 2 finish to AS 1627 Metal finishing - Preparation and pretreatment of
surfaces - Method selection guide - Power tool cleaning.

Clean to bright metal, but avoid producing a polished surface. Check that no burrs or
sharp arrises remain which may prevent full coating thickness being attained.

3.10 ABRASIVE BLASTING


Surfaces that are to be abrasive cleaned are to be tested to AS 3894.6 for the presence
of soluble and metallic salts to remove oil and grease by the use of approved solvents.
Abrasive blast clean to a Sa Class 2.5 finish, to AS 1627.4 Metal finishing - Preparation
and pretreatment of surfaces - Method selection guide - Abrasive blast cleaning. The
profile or Anchor Pattern is to be measured to AS/NZ 3894.5 Site testing of protective
coatings - Determination of surface profile and to achieve a surface profile of between 35-
60 microns.

Clean to bright metal, but avoid producing a polished surface. Select grit type and
equipment such that the cleaned surface profile between peaks and valleys does not
exceed one third of the dry film thickness. Check that no burrs or sharp arrises remain
which may prevent the full coating thickness being attained.

Apply the protective coating system within four hours of blast cleaning, or before visual
tarnishing of the steel occurs.

3.11 PREPARING GALVANIZED SURFACES


Remove grease, oil and other solvent-soluble contaminants by wiping and/or brushing
with mineral turpentine or white spirit. Finally wipe with a clean solvent. Allow to dry and
proceed with the next operation immediately.

3.12 PREPARING ZINC AND ALUMINIUM/ZINC COATINGS


Remove grease, oil and other solvent-soluble contaminants by wiping and/or brushing
with mineral turpentine or white spirit. Finally wipe with a clean solvent. Allow to dry and
proceed with the next operation immediately.

3.13 SHOP PRIMING


Dust off and apply a coat of primer.

3.14 PATCH PRIMING


Clean areas of damaged priming and areas left clear for site jointing to a standard
comparable with the shop cleaning specified. Wash off chemical deposits from welding
fumes. Apply priming coats to same standard as shop primers, ensuring thorough
coating of bolts, nuts and connection areas. Reprime if the primer fails, or more than 4
weeks elapse before the final coating system is applied.

Application - general

3.15 EACH COAT


Each coat of paint and the completed paint system to have the following qualities and
properties:
- Uniform finish, colour, texture, sheen and hiding power
- The proper number of coats applied
- Free of defects such as pinholing, alligatoring, blistering, staining, overspray, peeling,
runs, sags and wrinkling.

3.16 OVERCOATING
Coatings that cured overnight or in excess of 12 hours are to be washed down with fresh
potable water and fully dried before recoating. Refer to Dulux technical data sheet
recoating instructions.

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Completion

3.17 PROTECTION
Use dropsheets, coverings and masking necessary to protect adjoining fixtures, fittings
and spaces from paint drops, spots, spray and damage. Use adequate protection of the
coating against damage and or exposure until fully cured.

3.18 REMEDIAL
Areas requiring remedial work to be recorded and subsequent repairs carried out by the
applicator to Dulux technical data sheet recoating instructions.

3.19 LEAVE
Leave the whole of this work uniform in gloss, texture and colour, free from painting
defects, clean and unmarked, and to the standard required by following procedures.

4. SELECTIONS
Substitutions are not permitted to the following, unless stated otherwise.

4.1 CONTROL SAMPLES


Manufacturer: Dulux
Coating system: ~
Nature of sample: ~

4.2 GENERAL INSPECTIONS


Coating system: ~
Nature of sample: ~

4.3 PRIMER
Brand/type: ~

4.4 SHOP PRIMING


Dry film build: ~ microns

Exterior steel industrial protective coating systems

4.5 EXTERIOR STEEL - PROTECTIVE COATINGS - VERY LONG TERM SYSTEM


Coating type: Solvent based gloss (UV Stabilised colour)
System: DuSpec NZSI3270
Preparation: PFM056 - abrasive blast to AS 1627.4 Class 2.5
1st coat: DULUX Zincanode 402 (NZDI0887)
2nd coat: DULUX Duremax GPE (NZDI0912)
3rd coat: DULUX Weathermax HBR (NZDI0916)

4.6 EXTERIOR STEEL - PROTECTIVE COATING - LONG TERM SYSTEM


Coating type: Solvent based gloss (UV Stabilised colour)
Location: ~
System: DuSpec NZSI3269
Preparation: PFM056 - abrasive blast to AS 1627.4 Class 2.5
1st coat: DULUX Zincanode 402 (NZDI0887)
2nd coat: DULUX Duremax GPE (NZDI0912)
3rd coat: DULUX Luxathane R (NZDI0915)

4.7 EXTERIOR STEEL - PROTECTIVE COATING - MEDIUM TERM SYSTEM


Coating type: Solvent based gloss (UV Stabilised colour)
Location: ~
System: DuSpec NZSI3268
Preparation: PFM056 - abrasive blast to AS 1627.4 Class 2.5
1st coat: DULUX Zincanode 402 (NZDI0887)
2nd coat: DULUX Weathermax HBR (NZDI0916)

4.8 EXTERIOR STEEL - PROTECTIVE COATINGS - SHORT TERM SYSTEM


Coating type: Solvent based primer
Location: ~

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System: DuSpec NZSI0804
Preparation: PFM005 - power tool clean to AS1627.2
1st coat: DULUX Metalshield FD ZP Primer (NZDI0926)
2nd application: DULUX Metalshield FD Enamel (NZDI0937)

Exterior zinc metal sprayed industrial protective coating systems

4.9 EXTERIOR STEEL - ZINC METAL SPRAYED - VERY LONG TERM SYSTEM
Coating type: Solvent based gloss (UV Stabilised colour)
System: DuSpec NZSI0917
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st coat: DULUX Duremax GPE Zinc Phosphate (NZDI0897)
2nd coat: DULUX Weathermax HBR (NZDI0916)

4.10 EXTERIOR STEEL - ZINC METAL SPRAYED - LONG TERM SYSTEM


Coating type: Solvent based gloss (UV Stabilised colour)
System: DuSpec NZSI0916
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st coat: DULUX Duremax GPE Zinc Phosphate (NZDI0897)
2nd coat: DULUX Luxathane R (NZDI0915)

4.11 EXTERIOR STEEL - ZINC METAL SPRAYED - LONG TERM SYSTEM


Coating type: Solvent based gloss metallic (UV Stabilised Metallic)
Location: ~
System: DuSpec NZSI2104
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st application: DULUX Duremax GPE Zinc Phosphate (NZDI0897)
2nd application: DULUX Quantum FX (NZDI1270)
3rd application: DULUX Quantum Clearcoat (NZDI271)

Exterior galvanised steel industrial protective coating systems

4.12 EXTERIOR GALVANIZED STEEL PROTECTIVE COATINGS


VERY LONG TERM SYSTEM
Coating type: Solvent based gloss (UV Stabilised colour)
Location: ~
System: DuSpec NZSD0917
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st coat: DULUX Duremax GPE Zinc Phosphate (NZDI0897)
2nd coat: DULUX Weathermax HBR (NZDI0916)

4.13 EXTERIOR GALVANIZED STEEL PROTECTIVE COATINGS


LONG TERM SYSTEM
Coating type: Solvent based gloss (UV Stabilised colour)
Location: ~
System: DuSpec NZSI0916
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st coat: DULUX Duremax GPE Zinc Phosphate (NZDI0897)
2nd coat: DULUX Luxathane R (NZDI0915)

4.14 EXTERIOR GALVANIZED STEEL PROTECTIVE COATINGS


LONG TERM SYSTEM
Coating type: Solvent based metallic gloss finish (UV Stabilised Metallic)
Location: ~
System: DuSpec NZSI2107
Preparation: PZC012 - dry abrasive blast (whip blast) to AS 1627.1
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Quantum FX (NZDI1270)
3rd application: DULUX Quantum Clearcoat (NZDI271)

Exterior concrete walls industrial protective coating systems

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 8


4.15 EXTERIOR CONCRETE WALLS - PROTECTIVE COATINGS
VERY LONG TERM SYSTEM
Coating type: Solvent based gloss (UV Stabilised colour)
Location: ~
System: DuSpec NZSI2739
Preparation: PCO018 - water blast (1500 - 2500PSI)
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Weathermax HBR (NZDI0916)

4.16 EXTERIOR CONCRETE WALLS - PROTECTIVE COATINGS


LONG TERM SYSTEMS
Coating type: Solvent based gloss (UV Stabilised colour)
Location: ~
System: DuSpec NZSI2740
Preparation: PCO018 - water blast (1500 - 2500PSI)
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Luxathane R (NZDI0915)

4.17 EXTERIOR CONCRETE WALLS - PROTECTIVE COATINGS


LONG TERM SYSTEMS
Coating type: Solvent based metallic gloss finish (UV Stabilised Metallic)
Location: ~
System: DuSpec NZSI2105
Preparation: PBK019 - detergent clean/wire brush/water blast
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Quantum FX (NZDI1270)
3rd application: DULUX Quantum Clearcoat (NZDI271)

Exterior concrete industrial protective coatings - Anti graffiti system

4.18 EXTERIOR CONCRETE WALLS - PROTECTIVE COATINGS - ANTI GRAFFITI


LONG TERM SYSTEM
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0532
Preparation: PCO018 - water blast (1500 - 2500PSI)
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Acrathane IF (NZDI0898)
3rd application: DULUX Acrathane IF (NZDI0898)

Exterior steel industrial protective coatings - Anti graffiti systems

4.19 EXTERIOR STEEL - PROTECTIVE COATINGS - ANTI GRAFFITI


LONG TERM SYSTEMS
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0344
Preparation: PFM056 - abrasive blast to AS 1627.4 Class 2.5
1st application: DULUX Zincanode 402 (NZDI0887)
2nd application: DULUX Duremax GPE (NZDI0912)
3rd application: DULUX Acrathane IF (NZDI0898)
4th application: DULUX Acrathane IF (NZDI0898)

4.20 EXTERIOR NON-FERROUS METAL - PROTECTIVE COATINGS - ANTI


GRAFFITI
LONG TERM SYSTEMS
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0529
Preparation: PNF004 - dry abrasive blast (whip blast) to AS 1627.1
1st coat: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd coat: DULUX Acrathane IF (NZDI0898)
3rd coat: DULUX Acrathane IF (NZDI0898)

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 9


External steelwork - mild steel: 30 - 120 minute FRR - UV stabilised colour

4.21 FIRE RATED STEEL - FRR 30/60/90/120


Coating type: Solvent based semi gloss
Location: ~
System: Dulux/Zone DZ 002
Preparation: PFM056: abrasive blast to AS 1627.4 Class 2.5
1st application: Dulux: Duremax GPE ZP @ 150 microns DFT - shop applied
2nd application: ZONE NZ (Phoenix 167, 168, 700-60 or 270-120) Intumescent site
applied to project specific DFT
3rd application: Dulux Weathermax HBR (NZD10916) - site applied
4th application: Dulux Weathermax HBR (NZD10916) - site applied

External steelwork - mild steel: 30 - 120 minute FRR - UV stabilised metallic

4.22 FIRE RATED STEEL - FRR 30/60/90/120


Coating type: Solvent based gloss 2 pot metallic
Location: ~
System: Dulux/Zone DZ 002
Preparation: PFM056: abrasive blast to AS 1627.4 Class 2.5
1st application: Dulux: Duremax GPE ZP @ 150 microns DFT - shop applied
2nd application: ZONE NZ (Phoenix 167, 168, 700-60 or 270-120) Intumescent site
applied to project specific DFT
3rd application: Dulux Quantum FX (mist coat)-site applied
4th Application: Dulux Quantum FX - site applied
5th application: Dulux Quantum Clear - site applied

Interior mild steel industrial protective coating systems

4.23 INTERIOR STEEL SURFACES - PROTECTIVE COATINGS


LONG TERM SYSTEM
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI3272
Preparation: PFM056 - abrasive blast to AS 1627.4 Class 2.5
1st application: DULUX Durepon FRX (NZDI0891)
2nd application: DULUX Luxathane R (NZDI0915)

4.24 INTERIOR STEEL SURFACES - PROTECTIVE COATINGS


MEDIUM TERM SYSTEM
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0804
Preparation: PFM005 - power tool clean to AS1627.2
1st coat: DULUX Metalshield FDZP Primer (NZDI0926)
2nd coat: DULUX Metalshield FD Enamel (NZDI0937)

Interior mild steel industrial protective primer coating systems

4.25 INTERIOR STEEL SURFACES - PROTECTIVE COATINGS - PRIMER FINISH


LONG TERM SYSTEM
Coating type: Solvent based inorganic zinc silicate
Location: ~
System: DuSpec NZSI0794
Preparation: PFM056 - abrasive blast to AS 1627.4 Class 2.5
1st application: DULUX Zincanode 304 (NZDI0888)

4.26 INTERIOR STEEL SURFACES - PROTECTIVE COATINGS - PRIMER FINISH


MEDIUM TERM SYSTEM
Coating type: Solvent based
Location: ~
System: DuSpec NZSI0338

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Preparation: PFM005
1st application: DULUX Luxaprime ZP Primer (NZDI0929)

4.27 INTERIOR STEEL SURFACES - PROTECTIVE COATINGS - SHOP PRIMER


SHORT TERM SYSTEM
Coating type: Solvent based
Location: ~
System: DuSpec NZSI0337
Preparation: PFM005 - power tool clean to AS1627.2
1st application: DULUX Metalshield FDZP Primer (NZDI0926)

Interior concrete floors industrial protective low VOC coating system

4.28 INTERIOR CONCRETE FLOORS - HIGH DEMAND SYSTEM


Coating type: Waterborne epoxy semi gloss, coloured or clear
Location: ~
System: DuSpec NZSI3795
Preparation: PCF033 - diamond grind/shot blast
1st application: DULUX Luxafloor ECO2 (NZDI1412)
2nd application: DULUX Luxafloor ECO2 (NZDI1412)

Interior concrete floors industrial protective coating system

4.29 INTERIOR CONCRETE FLOORS - HEAVY DUTY SYSTEMS


Coating type: Solvent based semi gloss
Location: ~
System: DuSpec NZSI2419
Preparation: PCF033 - diamond grind/shot blast
1st application: DULUX Duremax GPE (NZDI0912)
2nd application: DULUX Duremax GPE (NZDI0912)

Interior concrete walls industrial protective coating system

4.30 INTERIOR CONCRETE WALLS - LOW VOC COATING SYSTEMS


Coating type: Waterborne epoxy semi gloss, coloured or clear
Location: ~
System: DuSpec NZSI4385
Preparation: PCO018 - water blast (1500 - 2500PSI)
1st application: DULUX Luxafloor ECO2 (NZDl1412)
2nd application: DULUX Luxafloor ECO2 (NZDl1412)

4.31 INTERIOR CONCRETE WALLS - LONG TERM SYSTEM


Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0524
Preparation: PCO018 - water blast (1500 - 2500PSI)
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Luxepoxy T (NZDI0902)

4.32 INTERIOR CONCRETE WALLS - PROTECTIVE COATINGS


MEDIUM TERM SYSTEMS
Coating type: Water based gloss
Location: ~
System: DuSpec NZSI0534
Preparation: PCO018 - water blast (1500 - 2500PSI)
1st application: DULUX Acrylic Sealer Undercoat (NZDD0815)
2nd application: DULUX Enviropoxy WBE (NZDI0913)
3rd application: DULUX Enviropoxy WBE (NZDI0913)

Interior plaster board walls industrial protective coatings system

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4.33 INTERIOR PLASTER BOARD PROTECTIVE COATINGS
LONG TERM SYSTEM
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0509
Preparation: PPL008 - cleaning agent/sand
1st application: DULUX Acrylic Sealer Undercoat (NZDD0815)
2nd application: DULUX Enviropoxy WBE (NZDI0913)
3rd application: DULUX Enviropoxy WBE (NZDI0913)

Interior timber/MDF industrial protective coatings system

4.34 INTERIOR TIMBER/MDF SURFACES - PROTECTIVE COATINGS


CHEMICAL RESISTANT - LONG TERM SYSTEM
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0515
Preparation: PTI003 - cleaning agent/sand
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Luxepoxy T (NZDI0902)

4.35 INTERIOR WOOD / MDF SURFACES - PROTECTIVE COATINGS


UV RESISTANT - LONG TERM SYSTEMS
Coating type: Solvent based gloss
Location: ~
System: DuSpec NZSI0513
Preparation: PTI003 - cleaning agent/sand
1st application: DULUX Luxepoxy 4 White Primer (NZDI0890)
2nd application: DULUX Luxathane R (NZDI0915)

Internal steelwork - mild steel: 30 - 120 minute FRR


Decorative water based low VOC systems

4.36 FIRE RATED STEEL - FRR 30/60/90/120


Coating type: Water based low sheen
Location: ~
Preparation: PFM056: abrasive blast to AS 1627.4 Class 2.5
1st application: Dulux: Duremax GPE ZP @ 150 microns DFT - shop applied
2nd application: ZONE NZ (Phoenix 167, 168, 700-60 or 270-120) Intumescent site
applied to project specific DFT 19g / litre VOC
3rd application: Dulux: Enviro 2 @ 23 microns DFT <1g / litre VOC - site applied
4th application: Dulux: Enviro 2 @ 23 microns DFT <1g / litre VOC - site applied

Internal steelwork - mild steel: 30 - 120 minute FRR


Decorative water based low VOC acrylic epoxy 2 pot

4.37 FIRE RATED STEEL - FRR 30/60/90/120


Coating type: Water based acrylic epoxy 2 pot
Location: ~
Preparation: PFM056: abrasive blast to AS 1627.4 Class 2.5
1st application: Dulux: Duremax GPE ZP @ 150 microns DFT - shop applied
2nd application: ZONE NZ (Phoenix 167, 168, 700-60 or 270-120) Intumescent site
applied to project specific DFT 19g / litre VOC
3rd application: Dulux: Enviropoxy WBE @ 50 microns DFT - site applied
4th application: Dulux: Enviropoxy WBE @ 50 microns DFT - site applied

Internal steelwork - mild steel: 30 - 120 minute FRR


Decorative water based metallic

4.38 FIRE RATED STEEL - FRR 30/60/90/120


Coating type: Water based metallic finish
Location: ~
Preparation: PFM056: abrasive blast to AS 1627.4 Class 2.5

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 12


1st application: Dulux: Duremax GPE ZP @ 150 microns DFT - Shop applied
2nd application: ZONE NZ (Phoenix 167, 168 or 270) Intumescent FRR 30 - Site
applied to project specific DFT
3rd application: Dulux: Metallic Effects@ 25 microns DFT - site applied
4th application: Dulux: Metallic Effects@ 25 microns DFT - site applied

© CIL Masterspec 2011 6744DP DULUX PROTECTIVE COATINGS Page 13

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