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Technical Bulletin: Subject Model Applied Date Region Summary

- The document provides troubleshooting steps for diagnosing and repairing alternator faults in marine applications. It describes the alternator components and functions, common faulty symptoms, potential causes, and a testing procedure and checklist. - The testing procedure involves measuring resistance and charging voltage to diagnose regulator or alternator faults. A troubleshooting checklist is also provided to methodically check the battery, connections, belts, and engine speed. - Technicians are instructed to follow safety procedures when testing, and contact the CS engineering team if additional information is needed. Attaching the completed checklist when submitting a warranty claim is also noted.

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Xuân Quang Phạm
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131 views4 pages

Technical Bulletin: Subject Model Applied Date Region Summary

- The document provides troubleshooting steps for diagnosing and repairing alternator faults in marine applications. It describes the alternator components and functions, common faulty symptoms, potential causes, and a testing procedure and checklist. - The testing procedure involves measuring resistance and charging voltage to diagnose regulator or alternator faults. A troubleshooting checklist is also provided to methodically check the battery, connections, belts, and engine speed. - Technicians are instructed to follow safety procedures when testing, and contact the CS engineering team if additional information is needed. Attaching the completed checklist when submitting a warranty claim is also noted.

Uploaded by

Xuân Quang Phạm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

Ref No.

: CS-2021-00_EN

Technical Bulletin
Application: Marine
Date: July 19,2021
Editor : Sangwoo Lee

Subject Readjusting engine over speed rpm


Model Marine application

Applied Date ~ Region All

Summary.
-. Understand Alternator function and do troubleshooting when faulty is detected.
-. A troubleshooting check sheet must be attached when register a claim
1.Alternator
1-1. Alternator function and composed components
- Function: supply all electrical consumers within the engine with energy while charging the battery at
the same time.
- Components: composed of Housing, Stator, Alternator rotor and Alternator regulator.
① Belt Pulley

② Fan

③ Stator winding

④ Slip rings

⑤ Regulator

⑥ Excitation winding

1-2. Faulty symptoms and Causes of Faulty

Cause of Faulty
Symptoms
The cause is not always due to an internal alternator fault,
The following symptoms may indicate a
such as a faulty winding, rotor, rectifier or control unit. Before
fault in the alternator:
replacing the alternator, additional components should be
considered as a cause of failure and checked.
• Charging indicator lamp lights up • Prematurely aged or faulty Engine battery
• Starting difficulties due to insufficiently • Electrical connections on the alternator loose or faulty
charged engine battery. • V-belt loose or faulty
• Engine battery becomes hot due to • Belt tensioner or free-running roller damaged
overload
Warranty Part / CS Engineering Team / Sales & PS Div. / Engine BG
Doosan Infracore Co., Ltd Page 1 / 4
1-3. Testing the Alternator: Troubleshooting & check sheet
When performing troubleshooting on the alternator, the following fundamental rules are to be
observed:
✓ Do not disconnect, short circuit or mount battery or connection terminals when the engine is
running or the alternator is in operation (voltage peaks can lead to damage)
✓ Never perform voltage or current measurements via short circuit (voltage peaks) - use a voltmeter
or ammeter

NOTICE:
When performing welding work on the vehicle and when removing or installing the alternator, the battery must be
disconnected.

➢ Check sheet
█ Charging indicator lamp flickers or Lamp does not light up with ignition switched

CAUSE REMEDY Check


V-belt too loose Tighten V-belt
Engine speed is too low Recheck, adjust idle speed with 700~750rpm
Battery discharged or faulty Charge battery, check, replace if necessary
Cables or connections damaged, Check cables and connections, attach,
loose or oxidized replace if necessary
Immediately disconnect battery or B+
Short circuit of a positive diode
and repair/replace alternator

█ Battery is not charged or charged insufficiently


CAUSE REMEDY Check
V-belt too loose Tighten V-belt
Engine speed is too low Recheck, adjust idle speed with 700~750rpm
Cables or connections Check cables and connections, attach,
damaged, loose or oxidized replace if necessary
Battery discharged or faulty Charge battery, check and replace if necessary
Measure resistance of it or replace if necessary
Regulator faulty
: see Figure 1
Check alternator, repair or replace if necessary
-Burn with electric shortage,
Alternator faulty contaminated with dust, broken..
Measure charging voltage, replace if necessary
: see Figure 1

Warranty Part / CS Engineering Team / Sales & PS Div. / Engine BG


Doosan Infracore Co., Ltd Page 2 / 4
>Fig. 1 - How to check resistance and charging volts
1. ῼ

Warranty Part / CS Engineering Team / Sales & PS Div. / Engine BG


Doosan Infracore Co., Ltd Page 3 / 4
3.

*Please contact to CS Team if you need more information

Warranty Part / CS Engineering Team / Sales & PS Div. / Engine BG


Doosan Infracore Co., Ltd Page 4 / 4

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