Data Aire Dap4 Modbus TCP/IP Protocol Integration Instructions
Data Aire Dap4 Modbus TCP/IP Protocol Integration Instructions
Data Aire dap4
Modbus TCP/IP Protocol Integration Instructions
Data Aire, Inc.
230 West BlueRidge Ave,
Orange, CA 92865
Document number: 600‐000‐961
Oct 2018
Revision 7
Data Aire’s dap4 Modbus TCP/IP Protocol Integration Instruction
Table of Content
I. Modbus TCP/IP Protocol Interface………………………………………………………………………page 3‐9
A. Ethernet Card (pCOWeb) Installation
B. Configure Ethernet Card for Network Connection
II. Troubleshooting.………………..………………………………………………………………………....page 10‐11
III. Dap4 Modbus TCP/IP Point Definitions……………………………………………………….……page 12‐26
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Introduction
The purpose of this instruction booklet is to show user how to configure a dap4 Ethernet or
idap communication card for Modbus TCP/IP protocol interface. A complete description of
the Modbus TCP/IP protocol is not within the scope of this document. It is assumed that the
BMS or BAS system Integrator is responsible for enter the IP address to dap4 and connect
dap4 Ethernet card to the network.
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Before configuring an Ethernet card for network connection, make sure the dap4 or
Mini-dap4 is set-up properly for Ethernet card or idap card communication. This is
done by using Menu G: Network Config of the dap4. Then BMS PORT 1 should be
set for the protocol “BACnet TCP/IP” and BMS PORT 2 protocol should be set to
“N/A”. Note: If the card was ordered with the unit, this step is done at the factory.
There are two different methods to program an IP address for a dap4 Ethernet or
Idap card for network connection:
Note: This procedure applies to dap4 with BIOS version 6.42 or later and
dap4 software version 2.00 or later. Dap4 BIOS and software version number
can be viewed on dap4 menu F- Information.
a) Press Tool button to switch display from color graphic to monochrome LCD
emulation mode.
b) Press “Two Finger Lock” button to enable two fingers touch mode then press
ALARM and ENTER key, the keys background will change from black to gray
to indicate the keys are pressed.
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c) Press and hold “Two Finger Hold” button next to “Two Finger Lock” for about three
seconds until display changes to System Information screen as below picture.
Next follow steps ii.b to ii.J of the dap4 with Monochrome LCD display section
below to program the IP address.
b) Move the cursor down to OTHER INFORMATION then press Enter. The next
screen will appear as follow:
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c) Next, select PCOWEB/NET CONFIG and press enter. The PCOWEB and
PCONET setting screen will appear:
d) Select PCOWEB settings option. The DHCP and IP address screen will appear.
Set the DHCP to be OFF if a static IP address is used. Next, enter the IP address
for the card. You may want to contact your Network Administrator for a
recommended IP address. Data Aire is not responsible for assigning or setting
this IP address.
e) After setting the IP address, enter the netmask and gateway address if they
apply.
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g) After the DNS screen, The BACnet ID screen will appear, keep BACnet ID at
default BACnet ID which is 77000 if Modbus TCP/IP protocol is used.
h) After the BACnet ID set-up screen The PCOWEB CONFIG ENABLE screen will
appear, change the setting to “Yes” then press Enter.
i) A message “Please wait for end of update” will appear for few seconds then the
following screen will appear to prompt for a card reboot.
j) Cycle the dap4 power to reboot the Ethernet card then wait for couple minutes
until the green LED on the left side of the card will start to blink.
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PORT 2 to “N/A”. If the Ethernet card was ordered with the dap4, this step was
already done at the factory.
c) All Ethernet cards were set up for a DHCP server. The following steps explain
how to enter a static IP address if required.
d) Perform a factory reset of the card by shutting off power to the dap4 controller.
Then, press and hold the button on the card while restoring power to the dap4
controller. Wait approximately 20 seconds until the status LED begins to blink
red. After the first blink, release the push button. The status LED continues to
blink 2 more times (for total of 3 red blinks). Wait for approximately 50 seconds
while the card is resetting.
e) The factory default settings will now be: IP address – 172.16.0.1, Net Mask –
255.255.0.0, Device Instance - 77000
f) Now you must configure your computer’s IP address to 172.16.0.* (* any value
other than 1 because that address is taken by the card). Ping the card IP address
to verify the connection.
g) Open an Internet web browser such as Mozilla Firefox, Google Chrome or
Internet Explorer and enter the card’s IP address (172.16.0.1.) to access the
Ethernet card configuration page.
h) The following prompt will be displayed on your PC’s Screen. Enter the user name
“admin” and password “fadmin”.
i) After entering the correct information, you will be taken to the following screen.
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j) Click the Configuration tab on the left. Then click the BACnet tab if required otherwise
skip this step if only Modbus TCP /IP interface required.
k) The variable ranges can be set on the same page. Scroll to the bottom to
change these ranges.
m) While still under the Configuration tab, click the NETWORK tab. This screen
allows you to change the card’s IP address (if applicable.)
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n) Under Eth0, change the IP address and Netmask to your desired values. Scroll
to the bottom of the screen and click submit.
II. Troubleshooting
Problem Possible Cause Possible Remedy
- Cannot connect to the - Dap4 does not have power. - Turn on dap4 power and
card. LEDs on the card do - Card is not properly inserted wait couple minutes for card
not light or blink. into dap4 BMS port. to reboot.
- BMS port 1 is not set for - Turn power off and check to
BACnet TCP/IP protocol. make sure card is properly
plugged into BMS port.
- Check menu G- Network
Config setting to make sure
BMS port 1 is set for
BACnet TCP/IP
- Cannot connect card to - Card’s IP address has not been - Check the IP address
the network, Ping test set or Incorrect IP address is setting.
fails entered. - Allow card 3 minutes time to
- Bad network wiring connection fully boot up.
- Programmed IP address is not - Check network cable.
in the same network with Host - Check host PC network
PC. address and card IP
address.
- Able to connect to the - Dap4 controller is not - Check dap4 menu G-
card. Ping tests Ok but communicating with card. Network Config BMS port 1
cannot read any data. Incorrect protocol setting in protocol. It should be
Left hand side LED of Menu G- Network Config BMS programmed to BACnet
the card is red. port 1 protocol. TCP/IP.
- Dap4 is still in the reboot time - Wait for dap4 and card to
delay. complete their reboot
- Dap4 and card software process, this should take
mismatch. about 3 minutes. Left hand
side LED blinks green when
reboot process is
completed.
- Collect dap4 and card
software versions then
contact Data Aire Tech
Support. Use menu F to find
dap4 software information.
Card firmware revision
displays on the home page.
- IP address is entered - pCOweb Enable is not changed - Reenter the address then
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Standard DX and Chilled Water System
1 Temperature of return air R Ret_Air_Tmp A 30002
2 Maximum Return air temp in last 24hrs R Maximum A 30003
3 Minimum Return air temp in last 24hrs R Minumum A 30004
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144 Speed that VFD is requested to run 1800 to 5400rpm R Comp_Speed_disp I 35145
145 Selection for IRDX temperature regulation R/W IRDX_Regulation I 45146
146 High suction temp setpoint R/W Suc_Tmp_Hi_sp I 45147
147 High suction temp setpoint deadband R/W Suc_Tmp_Hi_db I 45148
148 Number of low pressure alarms C1 had within an hour R C1_Suction_Lo_Count I 35149
C1_Suction_Hi_Tmp_
149 Number of suction high temp alarms C1 had within an hour R Count I 35150
150 Number of low pressure alarms C2 had within an hour R C2_Suction_Lo_Count I 35151
C2_Suction_Hi_Tmp_
151 Number of suction high temp alarms C2 had within an hour R Count I 35152
Suc_tmpHi_Lockout_S
155 Number of temperature alarms before comp is locked out R/W et I 45156
Time modulation of of variable comp will run a max when C2
157 starts R/W Suspend_C1_Dly I 45158
158 Intigration time for variable compressor modulation ret air R/W Int_ret_air I 45159
159 Intigration time for variable compressor modulation supply air R/W Int_Vcmp I 45160
164 Delay before C2 will join variable compressor R/W C2_Stg_Dly I 45165
165 Derivitive time for var comp PID in supply air regulation R/W Der_Vcmp I 45166
Number of CW operating hours before switch to DX for a short
166 time R/W Sw_DX_dly I 45167
167 Delay before C2 can turn off when used with variable comp R/W C2_Off_Dly I 45168
Threshold of discharge humidity where temp setpoint will begin
168 to offset R/W Latent_Dband I 45169
146 Compressor VFD alarm R VFD_alm D 10147
166 Low suction pressure alarm C1 R Low_Suc_Prs1_alm D 10167
167 Low suction pressure alarm C2 R Low_Suc_Prs2_alm D 10168
170 Low suction temp alarm C1 R Low_Suc_Tmp1 D 10171
171 Low suction temp alarm C2 R Low_Suc_Tmp2 D 10172
172 High suction temp alarm C1 R Hi_Suc_Tmp1 D 10173
177 EVD memory fault alarm R EVO_eeprom_alm D 10178
180 EVD valve 1 motor fault R EVO_Motor_alm D 10181
182 EVD C1 high evap temp alarm R EVO_Hi_EvapT_alm D 10183
185 EVD sensor 1 fault R EVO_S1_alm D 10186
187 EVD sensor 2 fault R EVO_S2_alm D 10188
191 EVD valve 2 motor fault R EVO2_Motor_alm D 10192
194 EVD sensor 3 fault R EVO_S3_alm D 10195
195 EVD sensor 4 fault R EVO_S4_alm D 10196
201 C2 High suction temp alarm R EVO2_suc_tmp2_alm D 10202
202 Enable C2 suction pressure alarm R/W Suc_Prs2_alarm_en D 00203
203 Enable C1 suction pressure alarm R/W Suc_Prs_alarm_en D 00204
205 High evap temp alarm C2 R EVO2_Hi_EvapT_alm D 10206
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43 Setpoint for fan modulation by return or rack temperature R/W RA_Fan_Setpoint A 40044
44 Amount from setpoint before fan starts ramping up R/W RA_Fan_Deadband A 40045
45 The highest of the rack temp sensors connected to this unit R Rack_Temp A 30046
The highest rack temp of all units in this zone ( Zone master
46 required) R Zone_Rack_Temp A 30047
47 T1 displayed value regardless of inclusion R T1_Disp A 30048
48 T2 displayed value regardless of inclusion R T2_Disp A 30049
49 T3 displayed value regardless of inclusion R T1_Disp A 30050
59 Setpoint for delta of Ret-Sply temp for fan modulation R/W Delta_SP A 40060
61 Return temp minus supply temp R Delta_Temp A 30062
68 T4 displayed value regardless of inclusion R T2_Disp A 30069
69 T5 displayed value regardless of inclusion R T1_Disp A 30070
70 T6 displayed value regardless of inclusion R T2_Disp A 30071
71 T7 displayed value regardless of inclusion R T1_Disp A 30072
72 T8 displayed value regardless of inclusion R T2_Disp A 30073
73 T9 displayed value regardless of inclusion R T1_Disp A 30074
74 T10 displayed value regardless of inclusion R T2_Disp A 30075
75 T11 displayed value regardless of inclusion R T1_Disp A 30076
76 T12 displayed value regardless of inclusion R T2_Disp A 30077
77 T13 displayed value regardless of inclusion R T1_Disp A 30078
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100 Total kWh used in the last 30 days (Opt Pwr Meter) R Kwh_Day_30 I 30101
149 Power meter offline alarm R PM_Offline_alm D 10150
150 Power phase lost alarm R Phase_alm D 10151
153 Power meter feature enabled R/W P_Meter_en D 00154
SCOP Rating (/10). This requires special sensors. Contact
157 factory for details. R SCOP_Rating A 30158
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