Unit 2 Forecasting: Structure
Unit 2 Forecasting: Structure
Structure:
4.1 Introduction
Objectives
4.2 What is Forecasting?
4.3 The Strategic Importance of
Forecasting Human resources
Capacity
Supply chain management
4.4 Why Forecasting is required?
Benefits from forecasts
Cost implications of forecasting
Decision making using forecasting
4.5 Classification of Forecasting Process
4.6 Methods of Forecasting
4.7 Case-let
4.8 Forecasting and Product Life Cycle
4.9 Selection of the Forecasting Method
4.10 Qualitative Methods of Forecasting
4.11 Quantitative Methods
What is time series?
Naïve method
Moving average method
Weighted moving average
Exponential smoothing method
4.12 Associative Models of Forecasting
4.13 Accuracy of Forecasting
Mean Absolute Deviation (MAD)
Standard Error (SE) of estimate
4.14 Summary
4.15 Glossary
4.16 Terminal Questions
4.17 Answers
4.18 Case Study
4.1 Introduction
In the previous unit, we have dealt with the concepts of operations strategy,
competitive capabilities and core competencies, operations strategy as a
competitive weapon, linkage between corporate, business, and operations
strategy, developing operations strategy, elements or components of
operations strategy, competitive priorities, manufacturing strategies, service
strategies, and global strategies and role of operations strategy. In this unit,
we will deal with the concepts of forecasting, the strategic importance of
forecasting, why forecasting is required, classification of forecasting
process, methods of forecasting, forecasting and product life cycle, selection
of the forecasting method, qualitative and quantitative methods of
forecasting, associative models of forecasting, and accuracy of forecasting.
Every business activity aims to satisfy some needs and wants of the society
and hence tries to gauge the demand. Only when the demand is properly
understood and predicted with sufficient accuracy, it becomes possible to
develop and utilise the resources to cater to such demands. Thus, for any
business activity to be started, the first step would be to predict the demand
and then to develop the plans towards meeting the demand either partially
or fully. Hence, it is correctly said that forecasting the demand is the first
step and demand forecasting drives all the other activities of production
systems which include human resource planning, aggregate planning,
capacity planning, and scheduling. Even if a company decides to position
itself in a certain way, it has to have done forecasting. Thus good forecasts
are of critical importance in all aspects of a business.
The forecast is the only estimate of demand until the actual demand
becomes known. However, forecasts are seldom perfect because the
demand for a certain product or service is a complex function influenced by
a multitude of variables. Many of these variables are not controllable and
even not properly evaluated in terms of magnitude and frequency. This
means that outside factors which are not known to us or properly predicted
or controlled impact the forecast tremendously. Hence, it is essential to
allow for this reality. In other words, expecting an accurate forecast is self-
defeating.
Most forecasting techniques assume that there is some underlying stability
in the system, which is not the case always. Hence, product family and
aggregated forecasts are more accurate than individual product forecasts.
Objectives:
After studying this unit, you should be able to:
define forecasting
explain the importance of forecasting
explain when to use the qualitative models
apply the different methods of forecasting and compare the results
compute the measures of forecast accuracy
identify special cases like causal and seasonal models
use a tracking signal for checking the accuracy and efficiency of
forecasting
4.7 Case-let
Demand for Light Commercial Vehicles (LCV) in India
At present, Tata Motors dominates the market of LCV in India with a market
share of about 52% owing the success largely to their model, Tata Ace.
Mahindra group enjoys around 25% and the other players are Ashok
Leyland, Piaggio, and Eicher Motors.
The demand for LCVs is affected by rising interest rates, decreasing
industrial output, and a considerable increase in the vehicle prices. The
operating cost and environment too have changed significantly affecting the
sales.
In view of the decreasing demand, the manufacturers have to face the
challenge of reduced capacity utilisation. With freight rates almost stagnant,
the market seems to be dull in the short run. However, the long-term growth
holds promise as there will be economic changes. The LCV industry is
expected to grow by 17-18% in the financial year 2011-12. According to the
research conducted by J.D. Power Asia Pacific, India will be the third largest
LCV market by 2020. The report also says that given India’s poor road
infrastructure and concerns about fuel consumption, micro-van and mini
truck models in the LCV segment are likely to be popular.
(Source: Patel, J, LCV Industry – Begging to Differ, Business India, 4 th march
2012, page 30)
Discussion Questions:
a. What forecasting method might be suitable for the LCV segment?
b. How do you differentiate between poor growth in the short term and
promising growth in the long term?
In the time series methods, one set of data or several sets are analysed to
obtain the forecast. In the causal methods, the association between two
variables forms the basis for forecasting.
4.11.1 What is a time series?
A time series is defined as a set of values pertaining to a variable collected
at regular intervals (weekly, quarterly, or yearly). For example, the
temperature recorded every one hour is time series. Similarly, the annual
rainfall or agricultural output forms a time series. However, it is to be noted
that to draw a reasonable conclusion, at least observations should be
available. With very little number of values, say 7 or 8, the forecasts will not
be accurate.
A time series consists of four components namely:
1) Trend
2) Cyclic
3) Seasonality
4) Random
Let us now discuss these components in brief.
Trend refers to the gradual upward or downward movement of data over a
long period of time. Cycles are repetitions of data in a certain pattern at
regular intervals like several years. Business cycles are very commonly
used to understand the mood of the markets. Seasonal pattern is also a
repetitive pattern but observed at much lesser frequency. The season length
could be every hour in a day, a day, a week, or months. Variations are
noticed at each time period and patterns are observed. Random variations
are difficult to predict and are caused by chance factors or unusual events.
For example, tsunami wrecked the tourist inflow at several popular holiday
destinations all over the world. Figure 4.4 depicts the four components of a
time series.
1 2 3 4 5 6 7
Year 2007 2008 2009 2010 2011 2012 2013
Number of small
9 14 17 23 26 31 35
car offerings
Using the naïve method, the forecast for the year 2013 is 31.
To decide upon the number of time periods, the following guide line may be
used:
(AP = Averaging Period)
Table 4.5: Guide line
Noise Dampening
Impulse Response Accuracy
Ability
AP = 3 Low High Low
AP = 5 Medium Medium High
AP = 7 High Low Medium
Noise dampening refers to the ability to smooth out the variations. Impulse
response enables to detect immediate changes and accuracy implies
minimum forecast error.
Drawbacks of moving average methods:
All the past periods in the averaging period are weighted equally
No provision is made for seasonal patterns
Several periods of historical data must be carried forward from period to
period for calculating the forecasts
4.11.4 Weighted moving average
In the simple moving average, all the past periods in the averaging period
are weighted equally and hence, the forecast is sometimes influenced by
bigger values. Secondly, older values are not relevant, particularly in the
changing environments. Hence, to reflect those changes, the simple moving
average method is modified by using different weights to different time
periods. A weighted average generally gives more weight to recent
observations than older ones. This has an advantage over simple moving
averages that, older values are given less importance than more recent
values of a series and that the number of values included in the average can
be large while still achieving responsiveness to changes through judicious
selection of weights. However, the choice of weights is somewhat arbitrary
and is often based on trial and error approach.
For example consider the following data:
Table 4.6: Data showing the sales for six months
Sales in lakhs of
Month
Rupees
Jan 90
Feb 70
Mar 80
Apr 85
May 82
June ?
Simple moving average (4 months average)
Forecast for the month of June = ¼ [70+80+85+82] = 79.25 lakh of Rupees
Here the weights are = 1/4 for all the values.
Weighted moving average (Using weights 0.1, 0.2, 0.3, 0.4)
Forecast for the month of June
= 0.1 X 70 + 0.2 X 80 + 0.3 X 85 + 0.4 X 82 = 81.3 lakh of rupees
This simple modification to the moving average method allows forecasters
to specify the relative importance of past periods of data.
4.11.5 Exponential smoothing method
This method is a modified weighted moving average method using weights
in an exponentially increasing way. The name exponential smoothing is
derived from the way the weights are assigned to historical data: The most
recent values receive most of the weight and weights decrease
exponentially as we go back in the periods.
Each new forecast is based on the previous forecast plus a percentage of
the difference between that forecast and the actual value of the series at
that point.
New forecast = Old forecast + α [Actual value - old forecast value]
Where α = a percentage and (actual – old forecast) = an error
Mathematically,
Ft =Ft-1 + α (At –1 –Ft-1)
Where Ft = Forecast for the period t
Ft-1 = forecast for the period (t-1)
α = Smoothing constant, varying from 0 to 1
At-1 = Actual value for the period (t-1)
Typically values of α range from 0.01 to 0.50. Higher values of α respond
more rapidly to any discrepancies, i.e., the changes in time series are more
closely tracked by higher values of α.
One important limitation of simple exponential smoothing is that it is ill–
suited for data that includes long-term upward or downward movements (i.e.
trend). Use of simple exponential smoothing in such instances would
produce forecasts that are too low for upward movements and too high for
downward movements. Therefore, when trend is present in time series data,
simple exponential smoothing should not be used, instead, exponential
smoothing adjusted for trend should be used.
Exponentially weighted moving averages is the term used for exponential
smoothing.
Sometimes α is calculated as 2/(AP +1), where AP = Averaging Periods
Exponential smoothing methods have been further extended to include
other possible variations and two such methods are:
1. Double Smoothing 2. Box – Jenkins methods
These methods are beyond the scope of the present topic.
Self Assessment Questions
7. Forecasting is broadly classified as and .
8. Delphi method is a method of forecasting.
9. A is defined as a set of values pertaining to a variable
collected at regular intervals (weekly, quarterly, or yearly).
10. The method of forecasting is based on the fact that the past
is an indicator of the future
Simple Multiple
Linear Y= a +b x Y=a+bx1+cx2+dx3
2 3
Non-linear Y= a+bx2 Y=A+BX1+CX2 +DX3
It is to be remembered that known variable = Independent variable and
unknown variable = Dependent variable.
The forecasting procedures using regression involves the following steps:
1. The variables are plotted along Cartesian or rectangular coordinates
2. A trend equation is developed
3. The equation is used for forecasting
4. The variables are not necessarily related on a time basis
The most popular form of the simple linear regression equation is Y = a+bX,
where
Y= Dependent variable
X= Independent variable
a = Y intercept
b = Slope
For a unit change in the value of X, a change in the value of Y occurs in a
straight line manner and hence, it is easy to predict the values.
To find the values of constants a and b, the following equations are used:
∑y = na + b∑x
∑xy = a ∑x +b∑x2
Solving the above two equations, the values of a and b are obtained and
then substituted into the regression equation along with the value of X and
the value of Y is determined.
Example:
A departmental store has collected data about sales figures and profits
during the last 12 months. Obtain a regression line for the data and predict
the profit when sale is 10 Rs. lakh.
Table 4.8: Data on sales
Sales X
7 2 6 4 14 15 16 12 14 20 15 7
(Rs. Lakh):
Profit Y
(Rs. 15 10 13 15 25 27 24 20 27 44 24 17
thousands)
First plot the data and decide if a linear model is reasonable (i.e. do the
points seem to scatter around a straight line?) Next compute the quantities
∑x, ∑y, ∑xy and ∑x2.
Let linear regression equation is Y = a+bX, where
Y= Dependent variable, profit
X= Independent variable, sales
a = Y intercept
b = Slope
The following table is constructed:
Table 4.9: Table Construction for regression
X Y XY X
2
Y
2 Ŷ
7 15 105 49 225 16.15
2 10 20 4 100 8.186
6 13 78 36 169 14.558
4 15 60 16 225 11.372
14 25 350 196 625 27.302
15 27 405 225 729 28.895
16 24 384 256 576 30.488
12 20 240 144 400 24.116
14 27 378 196 729 27.302
20 44 880 400 1936 36.86
15 34 510 225 1156 28.895
7 17 119 49 289 16.15
Total ∑ 132 271 3529 1796 7159
where
y = values of the dependent variable
yest = Estimated values from the estimating equation that correspond to each
Y value.
n = number of data points used to fit the regression line.
It is important to note that the error values should be as low as possible
while making comparison and selection.
4.14 Summary
Let us now summarise the key learnings of this unit:
For any business activity to be started, the first step would be to predict
the demand and then to develop the plans towards meeting the demand
either partially or fully. This process of estimating is called forecasting
Forecasting basically helps to overcome the uncertainty about the
demand and thus provides a workable solution.
Supply chain management refers to all the activities that enable the right
product at the right place at the right price. Hence, demand forecasting
has to be done with utmost care to help identifying the vendors, pricing
choices, and material options.
Forecasting is broadly classified as quantitative and qualitative
Market survey, Delphi method, historical analysis are some of the
qualitative methods of forecasting
The quantitative methods are divided into two groups. They are time
series analysis and causal methods.
Several measures of error in forecast have been developed to examine
the issue of error in forecast. There are two widely used and popular
measure applicable to a wide variety of methods. These two measures
are: (1) Mean Absolute Deviation and (2) Standard Error of Estimate.
4.15 Glossary
Survey: A detailed study of a market or geographical area to gather
data on demand for a product or service, attitudes, opinions, satisfaction
level, etc
Questionnaire: A form containing a set of questions submitted to
people to gain statistical information
4.17 Answers