National Framework For PPE Conformity Assessment - Infra
National Framework For PPE Conformity Assessment - Infra
National Framework For PPE Conformity Assessment - Infra
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This Framework is intended exclusively as recommendations and to serve informational purposes, and
does not create any legal obligations or regulatory requirements.
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Suggested Citation
NIOSH [2017]. National framework for personal protective equipment conformity
assessment - infrastructure. By D’Alessandro M. Pittsburgh, PA: U.S. Department of Health
and Human Services, Centers for Disease Control and Prevention, National Institute for
Occupational Safety and Health, DHHS (NIOSH) Publication 2018–102.
November 2017
TABLE OF CONTENTS
Foreword ........................................................................................................................................... i
Acknowledgements...........................................................................................................................iii
List of Acronyms ...............................................................................................................................iv
1. Introduction ...................................................................................................................................1
1.1 Motivation for a National Framework ................................................................................................ 1
1.2 PPE CA Framework Utility ................................................................................................................... 2
2. Conformity Assessment Foundation ...............................................................................................3
2.1 Foundations for U.S. Federal Agencies................................................................................................ 4
2.2 Standards Used in Conformity Assessment ......................................................................................... 6
2.3 Current PPE Conformity Assessment Programs in the United States.................................................. 6
3. CA Framework and Recommendations for Implementation .............................................................6
3.1 Step 1: Identify Hazards and Risk to Workers ..................................................................................... 8
3.2 Step 2: Identify PPE Types Needed to Address Hazards ...................................................................... 9
3.3 Step 3: Identify and Select Standards That Address Hazards.............................................................. 9
3.4 Step 4: Define the CA Requirements and Activities in Consideration of Risks to Workers ................ 10
3.4.1 Leveraging Existing PPE CA Programs ........................................................................................ 10
3.4.2 Obtaining Stakeholder Input ...................................................................................................... 10
3.4.3 Understanding CA Program Owner Responsibilities ................................................................. 11
3.4.4 Analyzing the Risk of Injury and Illness Associated with Non-conformity ................................. 12
3.4.5 Independence and Rigor ............................................................................................................ 13
3.4.6 Beyond Risk ................................................................................................................................ 14
3.4.7 Connecting Levels of Risk and Appropriate CA Activities .......................................................... 14
3.4.8 Considerations for a First-Party Attestation .............................................................................. 16
3.4.9 Considerations for Third-Party Use and Attestation.................................................................. 17
3.4.10 Labels, Product Lists, and Other Documentation of Conformity ............................................. 18
3.4.11 Design Market Surveillance Strategies .................................................................................... 18
3.5 Step 5: Perform CA Activities............................................................................................................. 20
3.5.1 Conformity Assessment Improvement Activities....................................................................... 20
3.5.2 Surveillance Activities ................................................................................................................ 20
4. Conclusions ..................................................................................................................................21
5. References ................................................................................................................................. A-1
Conformity Assessment Activities............................................................................. A-4
Standards for Conformity Assessment Activities ....................................................... B-1
Sample Conformity Assessment Programs ................................................................ C-1
Framework Checklist ................................................................................................ D-1
Figures
Figure 1. The Quality Infrastructure .............................................................................. 3
Figure 2. PPE CA Framework ........................................................................................ 7
Figure 3. Analyzing risk for conformity assessment....................................................... 12
Figure 4. Relating Risk to Rigor & Independence .......................................................... 13
Figure 5. Post Market Surveillance Action [Adapted from PROSAFE:2009, Fig 26] ............. 19
Figure A-1. Functional Approach to Conformity Assessment ..........................................A-5
Tables
Table-1 Conformity Assessment Activities Based on Risk Category ................................. 16
Table B-1 ISO Standards and Conformity Assessment ..................................................B-1
Table B-2 ISO/IEC Conformity Assessment Standards ..................................................B-2
Table B-3 ISO/IEC 17067 Example Certification Programs ............................................B-4
Table C-1 Sample PPE Conformity Assessment Programs in the United States.................C-1
Table D-1 Checklist for Application of PPE Conformity Assessment Framework ............... D-1
FOREWORD
The goal of our efforts at the National Institute for Occupational Safety and Health (NIOSH)
is to provide national and world leadership to prevent workplace illnesses and injuries. We
accomplish this by conducting and supporting activities to protect workers from work-
related exposures to hazards. One core objective of this approach involves the development
and use of personal protective equipment (PPE).
Workers are more likely to appropriately use PPE when they are confident that the
equipment will provide the intended protections based on its conformance with appropriate
standards. The National Academies of Sciences, Engineering, and Medicine (the Academies)
indicates that “for the consumer or worker, conformity assessment provides confidence in
the claims made about the product by the manufacturer and may assist the consumer with
purchasing decisions in determining the fitness of a product for it its intended use.” [IOM,
2011, page 3] A comprehensive and tailor-made conformity assessment (CA) program is
the most effective way to manage risks of a non-conforming PPE and instill this confidence
in PPE users.
This Framework is the product of collaboration among the NIOSH representatives and a
broad cross-section of members of the PPE community. This group’s multi-year effort;
(1) identified and analyzed national and international conformity assessment programs and
requirements, (2) investigated injury and enforcement surveillance databases, (3)
researched and gathered PPE standards, and (4) developed a risk-based approach to
conformity assessment resulting in this Framework.
The Framework was informed by a comprehensive review of good practice criteria derived
from current CA programs and is based on national and international standards published by
the International Organization for Standardization and International Electrotechnical
Commission (ISO/IEC) (e.g., ISO/IEC 17065, 17025). These standards, which serve as the
basis for CA requirements in many programs worldwide, help U.S. suppliers meet
international requirements for evidence of conformity.
The recommendations in this document are intended to serve as foundational principles for
various types of conformity assessment programs for occupational PPE. They are not
requirements for how these programs must, or will, function. Conformity assessment
activities should be tailored to the needs of product users, suppliers, and regulatory
authorities. They should result in products that protect workers who rely on PPE; facilitate
trade, fair competition, and market access; be cost-effective; and provide assurance of
conformance.
We developed the Framework in a way that it can be appropriately tailored and broadly
applied to all PPE that protects from a variety of risks regardless of the hazard, type, or
environment. For example, the conformity assessment program for firefighter boots would
i
look different than the conformity assessment program for steel toe boots for construction
workers. The Framework describes the foundational principles of CA to enable program
owners and operators to define the level of independence and rigor based on risk to
workers.
The Framework defines a process that contains five steps that link the elements of the well-
developed public health hierarchy of controls with those of CA. The Framework is supported
by a checklist assisting prospective CA program owners to evaluate and then define an
approach specific to workplace needs. This document represents the first in a series of
documents supporting the National Framework for Conformity Assessment of PPE. NIOSH
will use this document series to publish additional documents related to the development,
implementation and use of conformity assessment programs for PPE.
To support the Framework and facilitate its use NIOSH will continue to:
1. Provide impartial research leadership to define and fill scientific gaps;
2. Lead the development and incorporation of scientific input into PPE standards;
3. Support a sustainable U.S. PPE CA infrastructure by providing national leadership;
4. Establish a PPE clearinghouse to support national occupational safety and health; and
5. Develop and publish additional documents to support implementation of the
framework.
ii
ACKNOWLEDGEMENTS
This report was prepared by the NIOSH, National Personal Protective Technology Laboratory
(NPPTL) to address the Institute of Medicine (IOM)1 and National Research Council (NRC)
recommendations regarding the need for national risk-based conformity assessment (CA)
activities for personal protective equipment (PPE). NIOSH is appreciative of the following
current and former NIOSH employees, and stakeholders who actively contributed to the
study of national and international CA programs and requirements, investigated injury and
enforcement surveillance databases, researched and gathered PPE standards in support of
the PPE CA Working Group (PCAWG) [NIOSH Docket 237-A]2, or provided information used
by NIOSH to formulate this national Framework.
1On March 15, 2016 the Institute of Medicine was renamed the Health and Medicine Division (HMD) of the
National Academies of Sciences, Engineering, and Medicine (the Academies).
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LIST OF ACRONYMS
iv
1. Introduction
Conformity assessment (CA) is the demonstration that a product meets specified
requirements. “Conformity assessment can verify that a particular product meets a given
level of quality or safety. It can provide explicit or implicit information about the product’s
characteristics, the consistency of those characteristics and/or the performance of the
product. Conformity assessment can also increase a buyer’s confidence in a product, furnish
useful information to a buyer, and help to substantiate advertising and labeling claims.
Information on conformance (or non-conformance) to a particular standard can provide an
efficient method of conveying information needed by regulators or buyers on the product’s
safety and suitability” [ANSI 2014a, page 3]. CA is the vital link between product
requirements and the products themselves. Although the Occupational Safety and Health
Administration (OSHA) and other agencies publish guidance for effective worker protection
using PPE, there is currently no single regulatory body, official guidance, or mandating
authority for the CA of all PPE. In the absence of national policy and guidance, NIOSH has
developed the Framework to provide a risk-based, evidence-driven PPE CA approach for
occupational use PPE.
In 2008, the Institute of Medicine (IOM) and National Research Council (NRC) issued a
report on the NIOSH Personal Protective Technology (PPT) Program. In that report a
recommendation was made for the NIOSH to “Implement and Sustain a Comprehensive
National Personal Protective Technology Program.” Regarding overseeing PPT certification,
the National Program should also “collaborate with other relevant government agencies,
private sector organizations, and not-for-profit organizations to conduct an assessment of
the certification mechanisms needed to ensure the efficacy of all types of PPT” [IOM and
NRC, 2008, page 117].
A follow-up study published in 2011 by the IOM elaborated on the 2008 report by
recommending that NIOSH “Develop and Implement Risk-Based Conformity Assessment
Processes for Non-Respirator PPT” and NPPTL “should serve in a leadership role and
convene other relevant government agencies, certifying and accrediting organizations,
manufacturers, and end users to develop and implement a comprehensive , tiered risk –
based framework for the classification and conformity assessment of PPT products for
specific applications.” The IOM emphasized that “This framework should be based on the
degree of risk to the safety and health of the user and other factors affecting the feasibility
of implementing the proposed conformity assessment processes.” [IOM, 2011, page 9]. In
addition to health and safety risks, the framework is to take into account “[…] economic and
other pragmatic factors (e.g., cost of conformance, impediments to innovation, risk to
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manufacturer’s reputation due to poor product quality and/or product failure)” [IOM, 2011,
page 7].
In response to these recommendations, NIOSH formed the PPE CA Working Group (PCAWG)
comprised of representatives from more than 30 public and private organizations. The group
developed a comprehensive evaluation of conformity assessment and subsequent work
products which are available in NIOSH Docket 237-A [NIOSH Docket 237-A] that served as
input to the development of this Framework.
The Framework is intended to help the PPE industry meet the need for “a consistent risk-
based approach to PPE CA” as highlighted in the IOM 2011 report. It supports CA programs
to effectively demonstrate and attest that a PPE product conforms to the performance,
quality, reliability, and other standards that are selected to meet health and safety needs
for reducing the wearer’s exposure to workplace hazards to acceptable levels.
An approach for developing, structuring, and managing PPE CA in the U.S. is provided and
can be tailored and applied to all PPE that protects from a variety of occupational risks
regardless of the hazard, type, or environment. The Framework describes the foundational
principles of CA to enable CA program developers and operators to stratify the level of
independence and rigor based on likely risk to workers.
The Framework elements are not regulatory requirements for a CA program. The elements
may be used to improve existing programs, develop new programs, and provide information
to those interested in the concept of conformity assessment.
Both public agencies and private organizations operate PPE CA programs in the U.S. The
programs vary along a continuum of rigor in requirements and testing as well as
independence from the PPE supplier.
The Framework is intended to serve all organizations that are or may become owners of CA
programs. These foundational CA principles provide support for effectively demonstrating
that a PPE product conforms to selected standards. CA activities should be tailored to the
needs of product users, suppliers, and regulatory authorities. They should result in products
that protect workers who rely on PPE; facilitate trade, fair competition, and market access;
be cost-effective; and provide regulatory confidence.
The Framework draws upon federal policy and administrative guidance as well as current
national public and private CA programs. It aims to facilitate commerce by incorporating
existing CA infrastructure in the U.S. and recommending practices that link hazards to
protection requirements in PPE standards. In addition, it suggests appropriate CA activities
based upon the risk to workers associated with a non-conforming PPE.
2
Docket 237-A contains resources developed from the multi-year effort of the PCAWG which
led to the development of the Framework.
Personal protective technologies (PPT) such as instrumentation and sampling devices are
not included in the Framework for PPE; however, the Framework may be applied to address
conformity of PPT in the future.
Consumers benefit from CA because it gives them a basis for selecting products and for
having confidence that their health and safety requirements are met. Conforming products
are directly related to health and safety requirements through standards used in the CA
processes. Suppliers and service providers benefit both by avoiding the costs of product
failures in the market and by obtaining access to internal and external markets.
The basic building block of CA is a program that relates to a particular group of products
with “sufficiently similar characteristics that the same set of rules and procedures can be
carried out under the same management for assessing conformity with the same set of
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specified requirements” [ISO, 2010:47]. A program consists of rules, procedures, and
management requirements related to assessing conformity with a particular set of specified
requirements. In the international conformity assessment community the term CA scheme
is used rather than CA program. Per ISO/IEC 17000, the terms CA scheme and CA program
are synonymous.
Each CA program should have an owner. The program owner can be any type of
organization – public or private. Common types of organizations are government or
regulatory bodies, non-governmental organizations, trade or manufacturing associations,
product certification bodies or groups of certification bodies, and consumer organizations.
[ISO/IEC 17067:2013[E]].
Many types of organizations can perform CA activities including: (1) a first party, which is
generally the manufacturer or other supplier; (2) a second party, which is generally the
purchaser or user of the product; or (3) a third party, which is an independent entity that is
generally distinct from the first or second party and has no interest in transactions between
the first and second parties.
The Agreement on Technical Barriers to Trade (TBT), one of the agreements within the
World Trade Organization (WTO) and to which the U.S. is a signatory, prohibits the
signatories from having CA procedures that are more trade restrictive than necessary to
meet their legitimate regulatory objectives. To comply with these agreements WTO
members should
The NTTAA directs the U.S. National Institute of Standards and Technology (NIST) to
coordinate CA activities of federal, state, and local entities with private sector technical
standards activities and CA activities to eliminate any unnecessary duplication of CA
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activities [NIST: 2012]. NIST has published guidance outlining federal agencies’
considerations for evaluating the efficiency and effectiveness of their CA activities. NIST
guidance is intended to help federal agencies improve the management and coordination of
their own CA activities in support of their regulatory, procurement, and other mission
objectives [NIST: 2012]. NIST makes specific recommendations to:
Recommendation 2012-7 of the Administrative Conference of the U.S. (ACUS) sets forth
guidance for federal agencies when deciding whether to develop a third-party program to
specifically assess regulatory compliance. ACUS makes these recommendations:
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ensure that both the government and the public have appropriate access to
information about program operations to facilitate transparency and agency
oversight; and
set forth how they intend to conduct oversight to ensure that a third-party
program is fulfilling its regulatory purpose [ACUS: 2012].
Standards can cover many aspects of the CA process. They can describe characteristics of
the product for which conformity is sought; the methodology (e.g., test, inspection, or other
methods) used to assess that conformity; or even the CA process itself (e.g., how a
certification program should be operated). With respect to the latter, foremost among these
are the CA standards published by the ISO/IEC. A list of these “CASCO Toolbox” standards
is provided in Appendix B and shown in Tables B-1 and B-2.
6
The Framework can be appropriately tailored and universally applied to all PPE that protects
from a variety of risks regardless of the hazard, type, or environment. For example, the
conformity assessment program for firefighter boots would look different than the
conformity assessment program for steel toe boots for construction workers. The
Framework describes the foundational principles of CA to enable program owners and
operators to define the level of independence and rigor based on risk to workers.
The first three steps in the Framework shown in Figure 2 are activities that provide input
into CA program decisions and are not necessarily performed by CA owner/operators:
The last two steps are primary activities of CA and should be directly addressed with the
authority of the program owner and input from concepts one through three. Details for each
of these five steps are provided on the following pages.
A Framework Checklist (Table D-1 in Appendix D) has been developed for the PPE CA
process and represents a compilation of key concepts and considerations for developing and
7
operating CA programs. This checklist assists CA program owners who wish to (1) evaluate
the Framework for application to their particular circumstances and/or (2) strengthen an
existing CA program or (3) develop and implement a program if a decision is made to go
forward. As such, a PPE CA program is part of an overall risk management system that
NIOSH recommends for ensuring worker safety and health. The Framework may also serve
as a useful tool for stakeholders interested in assisting current or potential CA programs in
developing a CA program to address PPE conformity.
The questions identified in Table D-1 are intended to help program owners arrive at
decisions that ensure that programs are tailored according to the potential risk of a non-
conforming products and provide confidence with respect to product conformity to
standards. This checklist is meant to assist in the process of developing appropriate CA
programs, not the sole means of assuring adequacy. The checklist can be supplemented and
tailored to suit the specific organization or need. Along with relevant CA standards and
technical guidance, this document can be used to increase confidence that a PPE CA
program will perform according to desired outcomes.
The remaining sections provide a description of each of the five Framework steps and
specific considerations that aid program owners and operators as they design, develop and
operate conformity assessment programs.
Controlling a hazard at its source is the best way to protect employees. The most effective
control is eliminating the hazard and associated risk (e.g., by eliminating the chemical,
machine, task, or work process). If elimination is not practical or sufficient, hazards should
be minimized by substituting the hazard with a less hazardous source (e.g., use a less
hazardous chemical or use a less noisy machine). Isolating the hazard (e.g., establish
barriers to isolate the worker or isolate the hazard) reduces exposure to the hazard. If
engineering controls are not practical or do not reduce the hazard to an acceptable level,
the next level of control involves administrative controls including safe work practices —
that is, making changes in the way people work and promoting safe work practices via
education and training. For more information on the hierarchy of controls refer to
https://www.cdc.gov/niosh/topics/hierarchy.
When engineering controls and administrative controls (including work practices) are not
feasible, PPE is recommended. PPE includes clothing and equipment that act to minimize
exposure to workplace injuries and illnesses, which may result from contact with a variety of
8
workplace hazards [OSHA, 2003]. Examples of PPE include gloves, foot and eye protection,
protective hearing devices, hard hats, respirators, and full body suits.
Identify the physical and health hazards for which workers must use PPE for their
protection.
ASTM F1818-13, Standard Specification for Foot Protection for Chain Saw Users
identifies the HAZARDS from which conforming products are intended to protect by
stating that “the objective of this specification is to prescribe […] criteria for footwear
and foot protective devices, worn by chain saw operators, which are intended to reduce
foot injuries caused by contact with a running power chain saw.”
To help employers, users of PPE, and others determine which PPE standards must be met by
their equipment, NIOSH in collaboration with key partners including the International Safety
9
Equipment Association, the Occupational Safety and Health Administration, the Mine Safety
and Health Administration, and other members of the PPE Conformity Assessment Working
Group developed the PPE-INFO database. The database serves as a compilation of federal
regulations and consensus standards for respirators and non-respiratory PPE. The standards
information was obtained from U.S. government agencies and consensus standards
organizations. It is a tool for standards developers, certification organizations,
manufacturers, purchasers, end users, safety and health professionals, and researchers.
The information in the database can be used to determine whether a product meets a
certain standard and if the performance requirements of that standard provide an
appropriate level of protection against expected hazards. This database is currently
available at https://wwwn.cdc.gov/ppeinfo.
For the CA program owner, involving experts and stakeholders broadens the points of view
and policy options that can be considered in designing and implementing the program.
10
Input can also be obtained through a formal process or informally at conferences,
workshops, and public calls for feedback. Overall, gaining the support of stakeholders will
improve the quality of the program.
Public sector programs require empowering legislation that grants the program owner the
necessary powers to perform its functions. Section 2.1 discusses guidance to U.S. federal
agencies and considerations in leveraging private sector activities. Regardless of program
ownership, suppliers remain responsible for the conformity of the products they place on the
market with relevant product requirements.
These elements are defined in ISO/IEC 17067:2013. Information on all requirements and
procedures for obtaining CA should be publicly available [ACUS: 2012; ANSI: 2014b].
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3.4.4 Analyzing the Risk of Injury and Illness Associated with Non-
conformity
Analysis methods to determine the risk of non-conformity in a
market vary depending on the product type, its use, and Step 1: Document PPE type,
available data. Figure 3 shows a nine step risk analysis intended use & required
process that can be used to align the CA requirements with the
standard
associated risk. [NIOSH Docket 237-A]
This risk analysis process is a powerful tool in collecting Step 2: Identify user
information in a systematic, logical way. As such, the process populations & usage scenarios
outlined in Figure 3 can help
identify significant gaps between CA activities and Step 3: Identify failure modes
risk that the PPE would fail to meet performance & performance requirements
standards, addressed by standard
identify when the risk of non-conformance is
eclipsed by the risk of an inadequate performance
standard, Step 4: Identify several typical
provide a straightforward process that can facilitate & illustrative hazards for PPE
thoughtful group discussion and decision making,
justify decisions to make changes in CA activities,
provide a basis of consistency in analysis between Step 5: Identify risk of
various PPE types. injury/illness while using PPE
that meets performance
standard
Furthermore, this consistent analysis can aid prioritization of
research activities and help align performance standards with
appropriate conformity assessment activities. Limitations exist Step 6: Identify risk of
in fully benefiting from this process. These include the need to injury/illness while using non-
generate a great deal of data and the qualitative and subjective compliant PPE
nature of the process. Moreover, risk assessment is not the
only basis for defining an optimal CA program nor should it be
Step 7: Verify relative efficacy
the sole basis for justifying a change in the activities of an
of performance standard vs.
existing program.
the potential contribution of
CA activities
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3.4.5 Independence and Rigor
CA activities range along a continuum of independence and rigor. Generally, as the seriousness of
the hazard rises, CA activities should become more extensive [(i.e., rigorous)] [ISO, 2013a]. The
greater the perceived risk, the more program owner oversight and conformity independence are
needed in a CA program [Gillerman, 2004]. When the risks associated with a non-conforming PPE
are low, first-party testing or inspection with a supplier’s declaration can generally be considered
adequate. When the risk is higher, testing by a third-party laboratory (with accreditation as a
consideration) may be appropriate. For PPE designed to protect against the most serious hazards,
certification by an accredited third party may be needed along with an accredited quality
management system and a rigorous program of market surveillance.
Figure 4 illustrates examples of a continuum of independence and rigor with four hypothetical CA
programs. With each increase in risk level, the independence and rigor of CA should increase,
which in turn increases the resources needed to carry out the required CA activities. ISO/IEC
17067:2013[E] provides seven example CA systems that can be combined as needed to create a
similarly wide spectrum of programs when the decision has been made to require third-party
certification 3
Hazard and risk assessment using available data is the recommended approach for determining
effective CA activities in managing worker exposures and defining the CA program. In the absence
3
see Appendix C for complete information
13
of data, as is the case with many PPE types, experts and other stakeholders must collaborate to
determine the set of effective CA program requirements.
In addition to the risks associated with non-conformity, design decisions for CA programs should
consider the following factors:
To facilitate trade and commerce, and not create a barrier to trade, the CA requirements should
also be consistent with international CA standards for the desired activity 4.
In some contexts, more than one program design could balance these various objectives for a
given product category because some program elements help mitigate the potential loss of
confidence due to less rigor and independence in other elements. For example, a robust market
surveillance program backed up by effective enforcement mechanisms, corrective actions, and
penalties for non-conformance can help achieve the needed balance for some programs that rely
on a supplier’s declaration of conformity.
Risks and hazards are contemplated based on reasonably expected outcomes, not
imaginable best- or worst-case scenarios. Data should be used if available.
The seriousness of an injury is evaluated on an objective basis and includes
consideration of where the injury fits in the entire spectrum of workplace injuries. Highly
4
See Table 1 for more information
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individualized and subjective outlooks regarding potential injury or illness should be
avoided in establishing a PPE category.
The user is wearing and using the PPE properly. Scenarios related to user misuse such
as wearing spectacles down on the nose or tying high visibility apparel around the waist,
should not be considered.
The PPE was properly selected for the hazard and is appropriate for the reasonably
expected outcomes and events within the environment.
The PPE is maintained and inspected according to the manufacturer’s instructions.
The PPE-related “cause” of an injury is limited solely to incidents in which
o the PPE does not perform as specified because of a non-conformance in the PPE
that is not detectable to the user, or
o the magnitude of the hazard or event does not exceed the performance ability of
the PPE per the performance standard.
American National Standard for Conformity Assessment of Safety and Personal Protective
Equipment [ANSI/ISEA 125-2014] defines three categories for PPE relative to risk.
“Level 1 can be used effectively where injury to the user is likely to be superficial and require only
standard first aid or routine medical attention on a one-time basis”. [ANSI/ISEA 125-2014]
“Level 2 PPE is intended to protect against dangers that may cause grave and irreversible injury or
illness and for which the user is unlikely to be able to spot a defective condition in time to avoid
injury or illness. Use of Level 2 PPE requires professional judgment and assistance in selection, use,
and training. This level may include PPE to protect against mechanical and acoustic hazards.”
[ANSI/ISEA 125-2014]
“Level 3 PPE is intended to protect against mortal danger or against dangers that may cause grave
and irreversible injury or illness and for which the user is unlikely to be able to spot a defective
condition in time to avoid such mortal or grave injury or illness.” [ANSI/ISEA 125-2014]
Table 1, extracted from ANSI/ISEA 125-2014, illustrates how specific CA activities could be
combined to create CA programs at differing levels of robustness in activities and independence.
Level 1 involves the least rigor and independence (relative to the other levels) and results in an
SDoC. It could be considered most appropriate for CA of products designed to protect the user
against gradual or unexceptional hazards.
Level 3 is the most rigorous and independent of these examples. Like Level 2, it requires testing by
an accredited testing laboratory (level 2 does not have a third-party requirement). Level 3 requires
certification by an accredited certification body. Further, the accreditation body must be a
signatory, in good standing, to an appropriate international mutual recognition arrangement
operating under relevant scope of CA activities (e.g., testing, certification, etc.).
Each level requires a quality management system that includes the manufacturing processes in its
scope, with Levels 2 and 3 requiring registration of these systems.
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Table-1 Conformity Assessment Activities Based on Risk Category
16
a unique identification number;
the name and contact information of the supplier;
a description of the product and production process;
the statement of conformity;
the technical performance standards, the date, and place at which the SDoC was issued as
well as other pertinent information.
If other parties were involved with the CA (e.g., a third-party testing laboratory), the name and
contact information for those bodies should also be included on the SDoC along with relevant CA
reports. The supplier should also have procedures in place to ensure the continued conformity of
the product and to reevaluate the validity of the SDoC when significant changes are made to the
product’s design, when the supplier’s ownership or management changes, and when information is
received indicating the product is no longer conforming to the requirements (e.g., recall
notification).
Program owners using certification bodies should consider the requirements specified in ISO/IEC
17065:2012 for certification bodies. These include:
impartiality;
the use of specific product standards;
a quality management system;
specified conditions and procedures for granting, maintaining, and extending certification,
and for suspending or withdrawing certification;
procedures for assessing the effects of significant changes in product design or specification,
or in the ownership or administration of the product’s supplier;
periodic internal audits and management reviews;
documentation and recordkeeping;
confidentiality measures;
competent personnel;
appeals procedures; and,
a documented surveillance procedure.
When accreditation is required, accreditation bodies should demonstrate that they are independent,
unbiased, and competent by fulfilling the requirements specified by ISO/IEC 17011:2004. Further,
program owners should consider a requirement that accreditation bodies be signatories, in good
standing, to an appropriate international mutual recognition agreement operating under relevant
scope of CA activities (e.g., testing, certification, etc.), and be subjected to peer reviews.
17
Many U.S. CA program owners have requirements for third-party certification bodies such as NFPA,
NIJ, USCG and the Federal Aviation Administration. The box below provides a specific example of
ISO CASCO standards used in augmenting standard requirements.
EXAMPLE: PROGRAMS CAN USE ISO CASCO STANDARDS FOR BASE REQUIREMENTS
AND AUGMENT THEM FOR THE PPE INDUSTRY
The National Fire Protection Association (NFPA) does not certify or otherwise attest to the
conformance of products to its standards. Rather products are certified as conformant by
third-party certification bodies based in part on test results performed by first- or third-party
testing laboratories and successful implementation of a quality management system for
product production. How can the NFPA and purchasers have confidence in these certifications?
The NFPA relies on the ISO CASCO standards as requirements for certifiers, testing
laboratories, and quality management registrars. Further the NFPA requires these
organizations be accredited as meeting the requirements of these standards; and that the
accreditors are also conformant to ISO CASCO standards. The NFPA augments the ISO CASCO
requirements with a detailed set of PPE-related requirements for activities such as test method
use, surveillance, and retesting; product labeling; complaints; and non-conformity
identification.
Certification program owners should establish and maintain lists of certified products to help
consumers identify PPE that is conformant to specified standards. In those standards where
hazards are linked to measurable protection requirements, users can have more confidence that
conformant products provide adequate protection. The listing activity should follow CASCO
standards. ISO/IEC 17065:2012 requires certification listings to include information about the
specific product or type of product certified, the qualification standard that the product is judged to
meet, and the date of certification (and if applicable, its expiration).
Suppliers should also consider, where applicable, identifying the standards and requirements that
the product fulfills, based on conformity, in the user instructions, to enable users to easily know the
level of protection provided.
PPE products are designed to protect the user against hazards; thus, market surveillance programs
should consider an analysis of the seriousness of the hazard. A consideration should be made to
follow CASCO’s best practice guidelines [ISO, 2012a] for market surveillance.
18
evidence. Post-market surveillance involves gathering evidence of conformity in the marketplace
and/or at the place of use.
A risk assessment process is one tool that can be used to help define market surveillance
requirements. Input into the risk process can be drawn from sources (as appropriate) such as
accident reports and statistics; reports from workers or worker organizations; reports from
manufacturers, suppliers, importers, or retailers; consumer alert systems; reports to and from
federal agencies; the media; and data from previous market surveillance activities.
These reports from PPE users and others associated with a product non-conformance should be
carefully considered and properly verified. Not all complaints will be about safety problems or
health and safety-related non-conformities. A method to assess various reports should be
established to determine relevant complaints and reports.
Figure 5 summarizes the steps of post-market surveillance. The program owner should consider
the following:
The figure above provides an example of how surveillance is used as a feedback mechanism.
19
3.5 Step 5: Perform CA Activities
The National Institute of Justice Compliance Testing Program (NIJ CTP) administers a
program to test commercially available body armor for compliance with standards to
determine whether the vests will perform as expected. Satisfactory participation in the
Follow-up Inspection and Testing (FIT) Program is required for continued attestation by
the program. The FIT program requires the destructive testing and inspection of model
samples as well as an inspection site visit to each manufacturing location – typically at
least once every 10 months. If the product model is manufactured under an NIJ CTP-
approved body armor quality management system (BA-QMS), the frequency of
inspection for that model/location may be reduced to once every 20 months.
20
4. Conclusions
MSHA, OSHA, and other regulatory agencies require that employers protect their employees from
workplace hazards that can cause injury. Mitigating the risks to worker health and safety at the
source is the best way to protect employees. However, when engineering controls and
administrative controls are not feasible or do not provide sufficient protection, PPE is needed.
Although OSHA publishes guidance for effective worker protection using PPE, there is currently no
single regulatory body, official guidance, or mandating authority for conformity assessment of all
PPE in the United States. In the absence of national policy, this Framework provides a risk-based,
evidence-driven approach on how to tailor conformity assessment activities.
The Framework is intended to serve as foundational principles for various types of conformity
assessment programs for occupational PPE. They are not requirements for how these programs
must, or will, function. Conformity assessment activities should be tailored to the needs of product
users, suppliers, and regulatory authorities. They should result in products that protect workers
who rely on PPE; facilitate trade, fair competition, and market access; be cost-effective; and
provide assurance of conformance.
21
5. References
ACUS [2012]. Administrative Conference Recommendation. Agency Use of Third-Party Programs to
Assess Regulatory Compliance. Washington, DC: Administrative Conference of the U.S. Adopted
December 6, 2012. http://www.acus.gov/recommendation/agency-use-third-party-programs-
assess-regulatory-compliance
ANSI [2014a]. U.S. Conformity Assessment System: Key Organizations. Washington, DC: American
National Standards Institute
http://www.standardsportal.org/usa_en/conformity_assessment/key_organizations.aspx
ANSI [2014b]. National Conformity Assessment Principles for the U.S. Washington, DC: American
National Standards Institute.
http://www.standardsportal.org/usa_en/conformity_assessment/conformity_assessment.aspx
ANSI [2010]. United States Standards Strategy. Washington, DC: American National Standards
Institute. http://www.ansi.org/standards_activities/nss/usss.aspx?menuid=3
ANSI/ISEA [2014]. ANSI/ISEA Z89.1-2014 Industrial Head Protection. Washington, DC: American
National Standards Institute. https://safetyequipment.org/standard/ansiisea-z89-1-2014/
ANSI/ISEA [2014]. 125-2014 Conformity Assessment of Safety and Personal Protective Equipment.
Washington, DC: American National Standards Institute.
https://safetyequipment.org/isea-standards/conformity-assessment/
ASTM F1818–13 Standard Specification for Foot Protection for Chain Saw Users. West
Conshohocken, PA: American Society for Testing and Materials.
http://www.astm.org/Standards/F1818.htm
ASTM F2669-12 Standard Performance Specification for Protective Clothing Worn by Operators
Applying Pesticides. West Conshohocken, PA: American Society for Testing and Materials.
http://www.astm.org/Standards/F2669.htm
Breitenberg MA [1997]. The ABC’s of the U.S. Conformity Assessment System. NISTIR
6014. Gaithersburg, MD: National Institute of Standards and Technology.
http://gsi.nist.gov/global/docs/pubs/NISTIR_6014.pdf
Carnahan [2013]. “US Conformity Assessment Capabilities and Infrastructure”. Presented at NIOSH
Personal Protective Equipment Conformity Assessment Public Meeting, September 17, 2013.
EPA (2014). Occupational Pesticide Handler Exposure Data. United States Environmental Protection
Agency.
http://www.epa.gov/opp00001/science/handler-exposure-data.html
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Gillerman, G [2004]. Making the Confidence Connection: Conformity Assessment System Design.
Standardization News. American Society for Testing and Materials.
http://www.astm.org/SNEWS/DECEMBER_2004/gillerman_dec04.html
IOM [2008]. The Personal Protective Technology Program at NIOSH. Institute of Medicine and
National Research Council. Washington, DC: The National Academies Press.
http://www.nap.edu/catalog.php?record_id=12203
IOM [2011]. Certifying Personal Protective Technologies: Improving Worker Safety. Institute of
Medicine. Washington, DC: National Academies Press.
http://www.nap.edu/catalog/12962/certifying-personal-protective-technologies-improving-worker-
safety
ISO [2012a]. Principles and Practices in Product Regulation and Market Surveillance. Geneva,
Switzerland: International Organization for Standardization.
http://www.iso.org/iso/home/store/publications_and_e-
products/publication_item.htm?pid=PUB100321
ISO [2012b]. Contextual changes in product certification since ISO/IEC Guide 65 publication.
Geneva, Switzerland: International Organization for Standardization.
http://www.iso.org/iso/2012_casco_explanation_revision_from_guide_65.pdf
ISO [2013a]. Resources for Conformity Assessment. The CASCO Toolbox. Geneva, Switzerland:
International Organization for Standardization. http://www.iso.org/iso/home/about/conformity-
assessment/conformity-assessment_resources.htm
ISO-UNIDO [2010]. Building Trust, the Conformity Assessment Toolbox. Geneva, Switzerland:
International Organization for Standardization. http://www.iso.org/iso/casco_building-trust.pdf
Main, B [2004]. Risk Assessment: Basics and Benchmarks. Ann Arbor, MI. ISBN: 0-9741248-0-8.
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NIJ [2013] National Institute of Justice Conformance Testing Program Ballistic Agreement. Rev. 14
June 2013. OMB Number 1121-0321.
http://www.reginfo.gov/public/do/DownloadDocument?objectID=36104001
NIST [2012]. NIST Guidance on Federal Conformity Assessment Activities (15 C.F.R. Part 287).
Presented at the Public Workshop.
http://www.nist.gov/director/sco/ca-workshop-2012.cfm
NTTAA, National Technology Transfer and Advancement Act. [1996]. Public Law 104-113.
http://www.gpo.gov/fdsys/pkg/PLAW-104publ113/pdf/PLAW-104publ113.pdf
OMB [1998]. Federal Participation in the Development and Use of Voluntary Consensus Standards
and in Conformity Assessment Activities. Circular A-119. Washington, DC: Office of Management
and Budget. http://www.whitehouse.gov/omb/circulars_a119
OMB [2003]. Regulatory Analysis. Circular A-4. Washington, DC: Office of Management and
Budget. http://www.whitehouse.gov/omb/circulars_a004_a-4/
OSHA [2002]. Job Hazard Analysis, OSHA 3071. Washington, DC: U.S. Department of Labor,
Occupational Safety and Health Administration. https://www.osha.gov/Publications/osha3071.pdf
OSHA [2003]. Personal Protective Equipment, OSHA 3151-12R. Washington, DC: U.S. Department
of Labor, Occupational Safety and Health Administration.
https://www.osha.gov/Publications/osha3151.pdf
PROSAFE [2009]. Best Practice Techniques in Market Surveillance. Brussels, Belgium: PROSAFE.
http://www.prosafe.org/index.php?option=com_content&view=article&id=15&Itemid=254
Rodriguez, JA [2013]. “PPE User’s (Industry) Perspective on Why PPE Conformity Assessment
Standards Form a Part of an Overall Protective Strategy”. Raytheon Technical Services Company
LLC, presented at American Industrial Hygiene Association Conference and Exposition 2013,
Montreal, Canada.
Safe Work Australia [2011]. How to Manage Work Health and Safety Risks Code of Practice.
http://www.safeworkaustralia.gov.au/sites/swa/about/publications/pages/manage-whs-risks-cop
The White House [2011]. Presidential Documents: Executive Order 13563 – Improving Regulation
and Regulatory Review. Executive Order. Federal Register 76(14)3821 (2011).
http://www.reginfo.gov/public/jsp/Utilities/EO_13563.pdf
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Assessment Workshop on April 11, 2012.
https://www.nist.gov/sites/default/files/documents/director/sco/5_2-and-3-Joint_IAF_ILAC.pdf
Selecting information about the product involve (1) identifying the product requirements and
referenced standard(s) or other document(s) to which conformity is to be assessed, and (2)
selecting examples of the product to be assessed using statistical sampling techniques, if
applicable.
Reviewing the evidence and making a decision about conformity involves assessing the
suitability, adequacy, and effectiveness of the selection and determination activities, and the result
of those activities, and then deciding whether the product conforms based on the evidence
gathered.
Conducting market surveillance includes both proactive and reactive actions. These elements
include both pre-market surveillance (gathering evidence of conformity at the point of production
or in the supply chain to the marketplace) and post-market surveillance (gathering evidence of
conformity in the marketplace and/or at the place of use).
Taking enforcement and corrective actions include official warnings, customer alerts, sales
bans, sales suspensions, product withdrawals and recalls, and fines.
Using mechanisms to ensure that all service providers are competent, includes
accreditation, auditing, and peer evaluation.
Program owners determine how each of these activities is to be conducted. The interrelationship of
these activities is illustrated in Figure A-1.
A-4
Figure A-1. Functional Approach to Conformity Assessment
Organizations developing a CA program should fully understand the benefits and costs associated
with the implementation and use of these activities. Below are commonly used CA activities5:
5
See Appendix B for references to the standards used in this section.
A-5
Certification is the process of providing assurance that a product conforms to a standard or
specification or that a person is competent to perform a certain task. A third party (i.e., the
certification body), independent of the manufacturer attests to the conformity of the product.
ISO/IEC 17065 specifies requirements for organizations serving as certification bodies.
Mutual Recognition - The United States benefits from recognition of CA organizations through
numerous international and regional arrangements. These arrangements reduce CA costs as
well as build confidence among industry stakeholders that products produced abroad meet the
U.S. standards for quality, safety, and health. The United States participates in different CA
approaches regarding mutual recognition arrangements as well as international CA programs.
Table B-1 presents the mutual recognition arrangements relied on by U.S. conformity
assessment programs. These mutual recognition arrangements help give U.S. conformity
assessment program owners confidence in the conformity assessment bodies used outside the
United States. These arrangements cover the conformity assessment activities of testing,
certification, management systems and inspection.
A-6
STANDARDS FOR CONFORMITY ASSESSMENT ACTIVITIES
ISO/IEC’s CA standards serve as the basis for CA requirements in many programs in the U.S. and
elsewhere. The standards have been adopted and commonly used by federal agencies, foreign
countries and regions, private regulators (e.g., in the food, telecommunications, and automotive
industries), and accreditation schemes.
companies or
samples products and services products
organizations
(Test methods and (appropriate product or (appropriate product
(ISO 9000, ISO 14000,
sampling methods) service standards) standards)
or equivalent)
B-1
Table B-2 ISO/IEC Conformity Assessment Standards
Audit and certification ISO/IEC Conformity assessment — Requirements for bodies providing
bodies 17021: 2011 audit and certification of management systems
Audit and certification ISO/IEC TS Conformity assessment — Requirements for bodies providing
bodies 17021- audit and certification of management systems — Part 3:
3:2013 Competence requirements for auditing and certification of quality
management systems
Testing and calibration ISO/IEC General requirements for the competence of testing and
laboratories 17025:2005 calibration laboratories
B-2
Topic Standard Title
Complaints and appeals ISO/PAS Conformity assessment — Complaints and appeals — principles
17003:2004 and requirements
Enforcement
Corrective actions ISO Guidelines for corrective action to be taken by a certification body
Guide in the event of misuse of its mark of conformity
27:1983
Conformity assessment standards
Conformity assessment ISO/IEC Conformity assessment — Guidance for drafting normative
standards 17007:2009 documents suitable for use for conformity assessment
B-3
Table B-3 ISO/IEC 17067 Example Certification Programs
1a 1b 2 3 4 5 6 Nc,d
I Selection, including planning and preparation activities,
specification of requirements, e.g., normative documents, and X X X X X X X X
sampling, as applicable
a. Where applicable, the activities can be coupled with initial audit and surveillance audit of the applicant’s management
system (an example is given in ISO/IEC Guide 53) or initial assessment of the production process. The order in which
the assessments are performed may vary and will be defined within the scheme
b. An often used and well-tried model for a product certification scheme is describes in ISO/IEC guide 28; it is a product
certification scheme corresponding to scheme type V
c. A product certification scheme includes at least the activities I, II, III, IV and V
d. The symbol N has been added to show an undefined number of possible other schemes, which can be based on
different activities.
B-4
SAMPLE CONFORMITY ASSESSMENT PROGRAMS
Table C-1 Sample PPE Conformity Assessment Programs in the United States
Healthcare worker gowns, gloves, surgical masks, U.S. Food and Drug Administration
and other medical devices https://www.fda.gov/
Fire and emergency services protective clothing National Fire Protection Association
and equipment http://www.nfpa.org/
This list represents a sample of programs and should not be considered exhaustive.
C-1
FRAMEWORK CHECKLIST
This Framework Checklist for CA program owners elaborates on the risk management system
model introduced in Figure 1. The first three concepts of the checklist are activities that provide
input into CA program decisions and are not necessarily performed by CA owner/operators. The
last two concepts are primary activities of CA and should be directly addressed with the authority
of the program owner and input from concepts one through three. The questions are intended to
help program owners arrive at decisions that help ensure programs are tailored according to the
potential risk of a non-conforming products and provide confidence with respect to product
conformity to standards. This checklist is meant to assist in the process of developing appropriate
CA programs, not the sole means of assuring adequacy. Along with relevant CA standards and
technical guidance, this document can help increase confidence that a PPE CA program will perform
according to desired outcomes.
Has PPE been selected to address identified hazards that did not yield to
administrative or engineering controls?
Step 2: Has a training program been established to train employees on the use of PPE?
What PPE is necessary?
Identify PPE When is PPE necessary?
types needed How PPE will be inspected for wear or damage?
to address How does one properly put on and take off PPE?
hazards What are the limitations of PPE?
How does one properly care for and store PPE?
D-1
Is a program in place to assess employee understanding of PPE training?
Is the selected PPE suitable to address the hazards in the setting where it will be
used?
Identify how and when to evaluate the PPE Program
Refer to https://www.osha.gov/dte/library/ppe_assessment/ppe_assessment.html for
more information
Step 3:
Identify and Have PPE standards been identified and selected that are appropriate to address
select the hazards and that link hazards to protection requirements?
standards Do the standards evaluate product performance and product integrity?
which Standard test methods
address Evaluated by qualified test laboratory
hazards and
Are human factors addressed in the product standards?
link to
Standard test methods
protection
Evaluated by qualified test laboratory
requirements
Have the stakeholders interested in the CA process been involved in the decision
to create a CA process?
Has stakeholder input been obtained to define the CA process?
Have all CA elements been considered in defining the CA process?
D-2
Incorporating factors such as the risk of injury and illness associated with non-
conformity
Have other factors been considered in selecting the appropriate level of rigor
and independence of CA activities?
Have operational procedures been established for the selection, design and
implementation of CA program requirements? This includes:
Selecting information about the product
- Identifying the specific and/or general requirements for products
such as standard(s) or other document(s) to which conformity is
to be assessed
- Selecting examples of the product to be assessed using
statistical sampling techniques, if applicable.
Gathering evidence of conformity
- Testing to determine specified characteristics of the product
[e.g. ISO 17025]
- Inspection of physical features of the product (e.g., visual
examination of a physical item, measurement or testing of
physical items, examination of design drawings or other
specification documents) [e.g. ISO 17020]
- Auditing of supplier’s quality system and records relating to the
product. [e.g. ISO 9001]
Have other factors been considered in selecting the appropriate level of rigor
and independence of CA activities?
Have operational procedures been established for the selection, design and
implementation of CA program requirements? This includes:
Attesting to conformity
D-3
- Supplier’s Declaration of Conformity (SDoC) [e.g. ISO 17050]or
third-party certificate of conformity [e.g. ISO 17065]
Using mechanisms to ensure that all service providers are competent
[e.g., ISO 17011]
- accreditation, auditing, peer evaluation
Have operational procedures been established for the selection, design and
implementation of CA program requirements? This includes:
Attesting to conformity
- Marks of conformity
Establishing a management system
Have operational procedures been established for the selection, design and
implementation of CA program requirements? This includes:
Reactive surveillance
Proactive surveillance
Are there adequate mechanisms for the removal of non-conformant PPE from
the market?
Are there adequate mechanisms for the notification to users and suppliers of
non-conforming PPE?
Are mechanisms in place to evaluate the effectiveness and cost to benefit ratio
of the CA program?
D-4
Do the requirements and activities of the CA system provide confidence in claims
of conformance; serve as a communication tool between buyers and sellers, and
monitor changes to the system (standards, risk, technology and the market)?
Does the CA program have the capacity to modify system activities in the event of
new technology, new data, new testing procedures, and new risk information?
Does the CA program have the capacity to be proactive and reactive to additions,
suspension, and removals of PPE products?
Are mechanisms in place to evaluate the effectiveness and cost to benefit ratio
of the CA program?
D-5
Delivering on the Nation’s promise: Safety and health
at work for all people through research and
prevention
CDC-INFO: www.cdc.gov/info
D-1