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6head Syrup Filling Line Automatic PDF

Bikon Engineering provides an offer for a fully automatic liquid oral packaging line including the following components: 1) A 96-station rotary bottle washing machine 2) A 36" diameter stainless steel turn table 3) A six-head liquid filling machine 4) Additional components like capping, labeling, and packaging machines The document provides technical specifications and commercial offers for each component of the automated packaging line.

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Srinivas
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0% found this document useful (1 vote)
225 views18 pages

6head Syrup Filling Line Automatic PDF

Bikon Engineering provides an offer for a fully automatic liquid oral packaging line including the following components: 1) A 96-station rotary bottle washing machine 2) A 36" diameter stainless steel turn table 3) A six-head liquid filling machine 4) Additional components like capping, labeling, and packaging machines The document provides technical specifications and commercial offers for each component of the automated packaging line.

Uploaded by

Srinivas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BIKON ENGINEERING

................................................( manufacturers of ).....................................................


Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

SUBJET :- Our offer Quotation for supply of..GMP MODEL FULLY AUTOMATIC
LIQUID ORAL PACKAGING LINE.
Dear sir,
We are highly obliged for your consideration of our company for the above captioned
subject. The engineering expertise we have is evident through our company profile.
We are glad forward our techno-commercial offer as per your requirement.
The activities we undertake as per follows.
Design and detailed engineering.
Commissioning of any type of pharmaceuticals & chemical projects.
Fabrication of any type of clean room stainless steel furniture, jacketed mfg & storage
tank, any type of reactors & condensers etc. for pharmaceutical, chemical, food,
bevareges, herbal project

WITH BEST REGARDS


SANJAY SINHA

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

COMMERCIAL OFFER :-

AUTOMETIC 6 HEAD LIQUID FILLING & SEALING LINE

S.NO EQUIPMENTS- DESCRIPTION CAPACITY QTY AMONUTS

001. ROTERY BOTTLE WASHING MACHINE 96-STN 01NOS.

002. TURN TABLE WITH VFD SYSTEM 36’’ DIA 01NOS.

003. LIQUID FILLING MACHINE 250ML 06-HEAD 01NOS.

004. SURGE TANK WITH HEADER SYSTEM 300LTRS 01NOS.

005. ROPP CAPPING MACHINE 04-HEAD 01NOS.

006. TURN TABLE WITH VFD SYSTEM 36’’ DIA 01NOS.

007. VISUAL INSPECTION CONVEYOR BELT 06-STN 01NOS.

008. STICKER LABELLING MACHINE 100/BPM 01NOS.

009. PACKING CONVEYOR BELT 16’’ LONG 01NOS.

010. TOTAL AMOUNTS

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

AUTOMATIC - ROTARY - BOTTLE - WASHING - MACHINE

Technical specification
Model of washing machine PMMCO/64 STATION
Ouput/hour 3500 to 4000 bottles
No.of container of holder 96 holder ( station )
Direction of machine Clock wise
Main motor 0.5hp/415volts/50hz
Electric specification Pump (02nos) 1hp/415volts/50hz x 02nos.
Electric heaters 3kw
Tank capacity 75ltrs, SS 316 (02nos)
Wash cycle 4 inner + 1 outer wash
Working height 860mm to 900mm
Neck Dia- Neck holding pocket
Change parts required Flat container- special type of cups

Input specification
Dia 30mm to 100mm Dia
Round Respective height – 50mm to 270mm
Container size Neck Dia- Dia 20mm to 28mm

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

Length : 30mm to 100mm


Flat/square Width : 10mm to 50mm
Height : 58mm to 190mm
Consumption of water
First wash 200ltrs/hr
Second wash No consumption as such, water loss during
Re-circulating shall be compensated
Third wash 200ltrs/hr
No consumption as such, water loss during
Re-circulating shall be compensated or air
Ouside wash 200ltrs/hr
Utility Requirment
Electric supply 3phase+ neutral + earthing
Electric Load 5kw
Air consumption 5 to 7 cfm @ 6kg

SALIENT FEATURES OF WASHING MACHINE

01. Extremely simple and user friendly design based on geneva mechanism
02. All contact parts are made of SS 316
03. Four inner (included one air wash) & one outer washes
04. Sequence of washes to customer’s choice
05. Stationary nozzles ensure contamination free water cycles
06. Easy loading and unloading
07. Individual solenoid valve for each washing sequence
08. Higher capacity centrifugal pumps to wash bigger bottles
09. The stationary nozzies avoid chipping of bottle necks
10. Pumps and tanks are mounted on portable stand for easy maintenance
11. Bottle guide system especially for lightweight bottle
12. Separate control panel to avoid any short circuit due to spraying of water
13. S.S Glycerin filled pressure gauges.

Offer:- 96station Rotary bottle washing machine with 02nos


tank & as per above specification cost is :-

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

TURN TABLE, GMP MODEL – 36’’ DIA, PMI/TT - 36

Description:-
Stainless steel scrambler & un scrambler, which is familiar as turn table, this is
built on MS square frame, solid guide rail & reduction gear box for jerk less &
noiseless performance, turntable is useful to ensure total synchronization,
uniform flow of container and to take a turn at 90 degree to suit different
machine and purpose in automatic liquid line.

Operation:-

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

Container inputs in turn table by manually or automatic will rotate on disk of


turn table and exit through outlet, during rotation of container will be guided by
ss strip, which guide the container towerds outlet path.

Technical specification
Model PMI/TT-36
Direction Clockwise/anticlock wise as per requirements.
Rpm of disk Variable through A/C drive
Power consumption 0.5hp/415 volts/50hz
Height of conveyor 850mm to 900mm
Input specification
Container size 22mm dia to 100mm dia
Round shape Respectively height 58mm to 240mm
(height option for other bottle height available)
Salient features
Construction AISI S.S.304 quality.
A/C drive provided for different speed.
Special self-aligning bearing ensure smooth and trouble free operation.
Suitable for different type of container.
S.S. elegantly matt finished body.
Reduction gears ensure jerk free and noiseless operation.
Utility Requirment
Electrical supply Single phase + neutral + earthing
Electrical load 0.5kw
Commercial offer
Turn table, Gmp model-36’’ Dia, model-36’’ with A/C
Frequency variable drive

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

AUTOMATIC - 06 - HEAD LIQUID FILLING MACHINE, GMP MODEL

Description

The automatic four head volumetrice liner liquid filling machine is suitable for
bottles with maximum speed of 60 to 100 bottles per minute. The output of
bottle filling machines, depending on nature of liquid , paste, bottle diameter,
bottle height, bottle neck size and fill volume, all parts coming in contact with
liquid are made from SS-316 materials. Machine construction in fully stainless
steel finish including machine frame structure.

Machine specification :-
Model number PIMC/LF- (SIX HEAD)
Filling type Volumetric piston pump type
Output of bottle 2500 to 5000 bottle/hour (depending on filling
volume & paste viscosity)
Direction of movement Left to Right
Number of head Six head
Power comsumption For main machine-2hp/415V/3phase/50hz
For conveyor:- 0.25hp/415V/3phase/50hz
Conveyor height 800mm to 900mm adjustable

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

Diamension of machine 1850mm L X 1000MM W X 1200MM H


Filling accuracy +/- 1% in single dose
Bottle diameter Up to 90mm..
Filling Range 60ml,100ml,250ml,500ml, with the help of
change parts/ syringe.
Syring filling range 50ml to 100ml & 250ml to 500ml
Net weight 500kgs
Gross weight 750kgs
Salient features:-
Total GMP model machine
Total contact parts are of SS-316 & other surface parts are of S.S – 304
No bottle – NO filling systems..
Manufacturing with latest technology.
Synchronized two nos. a.c frequency drive for main motor & conveyor belt for speed
control.
Automatic speed control system.
Bottle stopper and holder pneumetice based.
Rigid vibration free construction for trouble free performance
Elegantly matt finished body.
Minimum change overtime. From one size to another container or fill size.
Self lubricating UHMW-PE guide profile for ss slat chain provided low friction wear
surface, smooth and noiseless conveying.
Safety guard for conveyor gear box, motor and pnumetice cylinders
Inbuilt protection against over current, voltage fluctuation,short circuit in.
s.s.conveyor belt made from the S.S – 304 [Length:- 6feat]

Commercial offer..

Automatic 6 – head liquid filling machine gmp model


Output:- 3500 – 4000 bottles/minute of 100ml bottles
depending on filling volume & Liquid viscocity
One complete set of change parts (syringe set) suitable for fill
from 50ml to 250ml
Special diving Nozzle system to avoid foaming problem of liquid
materials.
No bottle – No filling system
Built in A.C variable frequency drive system

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

BUFFER TANK WITH COMMEN HEADER

Sr.no Description Specification


001. Type of tank Vertical cylindrical shape
002. Capacity 300ltrs
003. Moc Contact parts SS 316 & non contact parts SS 304
004. Shell dia & height 750mm dia x 900mm ht of shell
005. Shell thickness 14swg, SS 316
006. Bottom dish 14swg, SS 316
007. Top Lid 14swg, SS 316 with ¾’’ openable system
008. Production outlet port 1’’ OD with TC end ball valve
009. Connection on top Lid Level sensor, view glass, inlet with TC end connection
010. Mixing stirrer Pneumatic mixing stirrer
010. Leg supports 65mm OD SS 304, pipe with 2’’ x 3’’ movable wheel
011. Finishing Inside mirror finish, outside matt finish
012. Header system 6 points header with berral nipple for tube fitting
013 Certificate All moc test cetrtificate
14. Price As per specification cost is

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

AUTOMATIC FOUR – HEAD ROPP CAP SELING MACHINE, GMP MODEL


SUITABLE FOR PLASTICE SCREW CAPS OR ROPP CAPS
OUTPUT: 60 - 70 BOTTLES/MINUTE (DEPENDING ON BOTTLE/CAP SIZES)

Description:
The Automatic Cap Sealing Machine is precision built on sturdy welded steel frame
completely enclose in stainless steel sheet and doors are provided to facilitate the
servicing of machine.

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

Operation:
The feed container moving on conveyor belt are fed into star wheel, bringing
the container below the sealing head in the subsequent indexing part, mean
while the bottle pickup a cap from the delivery chute of cap feeding bowl, where
the body and the neck of the container are positioned below the rotating head.
Where the sealing head is performing perfect operation of threading & sealing .

We will provide basic machine in complete stainless steel finish with.


One complete set of changes parts suitable for any one size of bottle & cap.
No bottle – No capping system
Bottel jam – machine stop system
Built in A.C variable frequency drive system.

Machine specifications:-
Model PIMC/CS/100
Output 3600 to 6000 bottle/hour(depending upon the bottle
size)
Direction of movement Left to Right
Number of head four head
Power comsumption Main motor- 1.5hp / 415volts / 3 phase ( 4 wire
system) 50hz
Power comsumption Feeding bowl/0.25hp/415v/3phase/50hz
Height of comveyor 860mm to 910mm
Machine dimension 2135mm (L) x 1120mm (w) x 2250mm(h)
Net weight 900kgs
Gross weight 1250kgs
Change parts required (a)Container:- star wheel, center guide, feed worm
(b)cap:- die, delivery chute, bowl
Input specifications:-
Ropp cap specification Diameter:- 19 mm to 38 mm
Height :- 15mm to 18.3mm
Container size Round shape:- (a)22mm Dia to 100mm Dia
(B)height 58mm to 240mm
Height option for other bottle height available

Flat/square :- (a) 15mm to 100mm length


(b) 10mm to 50mm (width)
(c) 58mm x 240mm

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

Cap Diameter 22mm ,25mm, 28mm, & 38mm

Slient features:-
No bottle – No capping system.
Bottle jam – machine stop system.
Total GMP model machine
Cap orientation auto. Start/stop system.
In feed & exit sat wheel with over load clutch system to avoid bottle breckage
Single motor synchronizes conveyor, star wheel & platform turret
minimum change over time
pick & place arrangement.
Spring loaded unique free spinning single sealing roller.
Hopper can be completed dismantled for easy cleaning.
Adjustable height conveyor belt.
Low noise level & low power consumption.
Standard in quality & economical in price.
Commercial offer
Automatic four head cap sealing machine – Gmp model
Suitable for plastic screw caps or Ropp caps.
Output:90–100 bottles/minute (depending on bottle/cap size
One complete set of change parts suitable for any one size of
bottle & caps.

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

SIX STATION ONLINE VISUAL INSPECTION MACHINE

Visual bottle inspection machine


Visual bottle inspection machine is used for visual inspection of filled bottles to
checked for non required particles & leak cheking and to maintain quality
standard of products as per requirements pharmaceutical & foods industries.

Inspection table is equipment consisting of a three-trackconveyor with a hood


with lighting arrangement and visual inspection background of alternate black &

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

white color. Inspection table have stainless steel structure with moving S.S slat
chain. Structure made out of S.S squre pipe & supported on adjustable bolts.

The central conveyor belt brings the bottle from the capping machine conveyor.
These bottles are automatically bifurcated on the two adjoining conveyor belts
& further on the side tables for operators sitting on either side of the table. The
operators in turn pick up the bottles & visually inspect the bottles in the
alternate white & black background to ckeck for any particles in the liquid filled,
sealed & brackage of bottle after inspection, good bottle are placed in the
central track, which is transfer for labelling...

Salient features:-
Designed as per cgmp (current Good Manufacturing practice compliance
A machine structure is made from AISI 304 with matt finish
High-speed visual inspection with high output.
Length can make as per customer requirement.
PVC balck & white board as per GMP norms.
Belt drives through gear motor with variable frequency drive.
Adjustable height of conveyor belt, to align with other mahine of the line.
Self-alignment bearing for easy maintenanace.
Rigid vibration free construction for trouble free performance.

Technical specification

Model PMI/VBI/100
Direction of movement Left to Right
Output Up to 100bottle/minute
Number of operator Six (3X3, two side seated)
Power consumption 1 hp/220Volts/50hz
Height of conveyor 800mm to 850mm adjustable

PRICE:- VISUAL INSPECTION BELT MACHINE COST IS

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

AUTOMATIC STICKER LABELLING MACHINE :- GMP MODEL


SUITABLE FOR LABELING ON ROUND BOTTLES
OUTPUT :- 80 BOTTLES PER MINUTE

Description:
The automatic vertical labelling machine PMI-100 is one of the most users friendly,the
machine is used for full/partical wrap around labelling on different size of round
container. It is capable of labelling up to 80 containers per minutes depending on
products and label size. The autometice model is equipped with roller spacing device
resulting in a simple to “ no change parts required”.

Operation
The round containers positioned & curate spacing between two container by the roller
spacing device for wrap-around operation at the operation at the lablling point, an
electronics product sensors sense container & relies a label from self adhesive label
roll. If machine is equipped with batch printing device in that case batch printing device
prints tha batcch no. & other matter on label during label is stationery means time
between sensing of two label. The sensed round container moves on conveyor sticker
label at lablling point wrapped around to container. Then the labeled container moves
further through a rubber pressing belt & statinory rubber pad that ensures neat &
perfect fixing of label.
Technical specification:

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

Model PMISL-100
Direction of movement Left to right
Output/hour 1800 to 4800 nos.
Conveyor motor 0.50 hp,415 volts,50hz Rotomotive Make
Electrical Pressing device motor 0.25 hp,220 volts,50hz Rotomotive Make
Specification. Sticker roll stepper motor 87kg bipolar (korean Make)
PLC FATEK
A/c drive Delta Make
Height of conveyor 860mm to 910mm
Machine dimensions 1835mm (L) x 600mm (W) x 1450mm (H)
Case dimensions 2050mm (L) x 800mm (W) x 1650mm (H)
Net weight 350kgs.
Gross weight 600kgs.
Input specification
Label Length 30mm to 180mm
Specification Width 16mm to 100mm
Roll diameter Max. 300mm x ID 75mm
Space between two label Min. 3mm in anti clock wise.
Container size Round shape 22 dia to 100mm dia
Respectively height 40mm to 240mm
(height option for other bottle height
available)
Depending on the size of container & label size,
We can supply as per customer requirments.

Salient features:
High production speeds.
Stainless steel 304 construction.
GMP design.
Accurate label placement.
Full security package including counter
Product data storage facility
No change parts requirements.
Very less down time for change over.

COMMERCIAL OFFER:-

Automatic self adhesive vertical labelling machine with


touch screen display & P.L.C based control systems ,
- Gmp model (for Round bottle)

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

PACKING CONVEYOR 12 FEET LONG

GENERALLY AS PER FOLLOWING SPECIFICATIONS:-

OVERALL SIZE 3750MM LONG X 750MM + 75MM HEIGHT X 840MM WIDTH


( TOTAL LENGTH IN THREE PARTS)
TOP SHEET STAINLESS STEEL 304 16G (1.5MM)
STRUCTURE FOR STAINLESS STEEL 304, 30MM X 30MM X 16SWG WALL
CONVEYOR THIK SQUARE PIPE.
ROLLER MAIN DRIVE & SUPPORT STAINLESS STEEL
BELT ENDLESS GREEN COLOUR, FOOD GRADE
(22 FEATMM LONG X 230MM X 2MM THICKNESS)
GEARBOX BONFIGLIOLI MAKE (VF49U24)
MOTOR HINDUSTAN MAKE (1 HP)
VFD DELTA MAKE ‘L’ SERIES 1 HP 220V
SPEED OF CONVEYOR IN 1 SECOND 1 FEET TRAVELLING FOR VFD
ELECTRIC SUPPLY 220V AC/50HZ (SINGLE PHASE)
FINISHING MATT FINISH
PRICE

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]
BIKON ENGINEERING
................................................( manufacturers of ).....................................................
Procesing & packaging machineries for Pharma industries , chemical
industries, food industries, beverage industries & allied industries.

UNIT- 430 , mundka , New Delhi - 110041 , india. Ph - +919965486527


mobile :- 9311427627 , email :- [email protected]

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