Plant Operation and Service Manual and Parts Book: JCI Track Mounted Screen Plant S/N P060305

an Astec Company
Plant Operation and

Service Manual
and Parts Book
JCI Track Mounted Screen

Plant
S/N P060305
86470 Franklin Blvd, Eugene, OR 97405 • 800-314-4656 • 541-736-1400 • Fax 541-988-9401

24/7 Parts Number 888-474-0115
FT6203 Plant
Parts Book
Serial Number: P060305
JCI 24/7 Parts Number 888-474-0115

© 2006 JCI
JCI Parts Ordering Information
The JCI Parts Department is open from 7 AM to 5 PM Pacific Time. You can contact us in the following
ways:
•*24/7 Phone (24 Hours- 7 Days a week): 1-888-474-0115 (Even holidays!)

•Fax: 541-988-9487
•Email: [email protected]
Model No.
Serial No.
The Serial Number Plate for your plant is usually located on the right-hand side near the king pin.
1.Follow the steps to safely lock out/tag out the power source to your crusher. (Lockout/
Tagout Kit # 090011)
2.Find the model number and serial number of your plant from the Serial Number Plate.
Located on the right-hand side near the king pin of the plant trailer frame.
3.Locate the parts to be replaced by using the parts lists and drawings in this catalog.
4.Call your JCI dealer or use the JCI Parts contact information provided to order your
parts. Be sure to include model number and serial number when ordering.
Information Needed To Order Parts
1.**Serial number of the equipment. (ex. C020182 for a crusher or P021088 for a plant)
2.Model of the equipment. (ex. 1400LS, 6203LPPM)
3.Part number(s) and quantity.
4.Shipping information.
5.Priority. (Next day air, ground, truck, etc…)
6.Purchase order number. JCI also accepts Visa and MasterCard. Orders may also be
sent COD.
*There is a $100 call in charge for emergency orders shipped outside of normal business hours.
**JCI can also supply you with parts for your Cedarapids/ElJay® Rollercone™ Crusher and 3-shaft
screens.

© 2006 JCI
Plant Consumables
Deere 4045 HF Consumables
Engine Consumable JCI P/N
FILTER, FUEL DEERE 4045HF 085054

FILTER, OIL DEERE 4045HF 085055
FILTER, PRIMARY AIR D4045HF 085056
FILTER, SAFETY AIR D4045HF 085057
BATTERY 4D 12V 1000 CCA 065200
Hydraulic Consumables
Hydraulic Consumable JCI P/N
BREATHER, HYDRAULIC TANK 085019

STRAINER, 1.5 NPT 50GPM RV3 085052
FILTER, ELEMENT HYDRAULIC OIL 085028

© 2006 JCI
Important Safety Precautions
WARNING: Failure to adhere to the following safety precautions may result in serious injury
or death.
Lockout/Tagout
•Always lockout/tagout any machinery before performing any adjustment, inspection,
lubrication, maintenance or repair procedures. Failure to observe this precaution may
result in serious personal injury or death.
•Your company’s lockout/tagout program may be somewhat different than described in
this manual. If so, be sure to completely follow your company’s official policies and pro-
cedures when lockout/tagout is necessary. Consult your company’s safety officer if you
have any questions.
•A lock must have only one user and one key. Anyone who installs a lock must keep the
key in their possession at all times. Except in an emergency situation, only the person
that installs a lock is authorized to remove it.
•To prevent accidental start-up, never give your lock or its key to another employee.
•Your key must open your lock only. Your key should not be capable of opening any
other locks. Keys for other locks should not be capable of opening your lock.
•Except in an emergency situation, never attempt to remove anyone else’s lock. Do not
allow others to remove your lock.
•When disconnecting power, be sure that the circuit breaker handle (or other isolating
device) is in the OFF position. Accidentally locking a control in the ON position could
result in serious personal injury or death.
•If two or more people are working on a machine, a multiple lockout device must be
used to prevent accidental start-up in the event that one person finishes working before
another.
•Each lock must have a tag. If two or more people are working on a machine, each per-
son must attach a separate tag to their lock. Never attach a lock without a tag.
•Never use tags alone. A tag should always be accompanied by a lock which prevents
the isolating device from becoming energized.
•Be sure that the power is COMPLETELY turned off. A motor may be stopped and
locked out. However, interlocks, starters, and other supplemental electrical compo-
nents may still be energized. Use a voltmeter and/or ammeter to verify that all electri-
cal circuits are completely dead.
•Always be sure that all peripheral equipment, such as feed conveyors, grizzly feeders

© 2006 JCI
and discharge conveyors, is also tagged and locked out. Serious personal injury or death
can result if any of these items starts unexpectedly while the crusher is being serviced.
•Although lockout/tagout procedures are most commonly associated with electrical sys-
tems, be aware that hydraulic, pneumatic and mechanical systems must also be tagged
and locked out before servicing. This may involve the lockout/tagout of valves, levers
and other non-electrical devices.
•For machinery powered by internal combustion engines (diesel, gas, etc.), always dis-
connect batteries and shut-off fuel supply before servicing the machinery. Lockout/
tagout engine controls to ensure that engine is not accidentally started while the
machinery is being serviced.
•Always be sure that all hydraulic or air pressure is completely relieved before working
on hydraulic or pneumatic systems. Dangerous pressures can be present, even when
equipment is turned off and locked out.
•After maintenance or repairs are completed, always warn all employees that the
machinery is about to be restarted. Be sure no one is on or near the equipment before a
lock and tag is removed.
•As a precaution, always activate a warning horn or light before restarting the machin-
ery. This will provide additional warning for personnel to stay clear of machinery that
is about to be started.
Know Your Machinery
•Read the manufacturer’s operation and maintenance manuals for all machinery and
equipment that you operate. Be sure that all hazard statements contained within the
manuals are completely understood.
•Become familiar with the controls, functions and settings of each machine. Fully
understand all phases of each machine’s operation.
•Be sure that you completely understand and follow all
•start-up and shut-down procedures as described in the manufacturer’s manuals.
•Be familiar with the safety signs on your equipment, and the hazards against which
they warn.
•Check the legibility of all safety signs every day. Order new signs from the machinery
manufacturer if they become illegible or worn.
Be Prepared for Emergencies
•Know the proper emergency shut-down procedures for the equipment you operate.
•Know where fire extinguishers are kept and how to use them. Be sure that fire extin-
guishers are properly rated, and that they remain fully charged and ready for use at all
times.
•Know the procedure for contacting emergency medical personnel. Keep a list of emer-

© 2006 JCI
gency phone numbers handy at all times.
•Know where first-aid kit, stretcher and other emergency supplies are kept. Be sure
that first aid supplies are properly maintained and ready for use.
•Make sure that a clear path to emergency equipment and exits is always maintained.
Do not allow equipment, spilled materials or other obstructions to get in the way.
•Know how to report accidents. Always report all accidents immediately to the appro-
priate supervisor.
Wear Personal Protective Equipment
•Wear safety glasses or goggles whenever outside of an approved operator’s enclosure.
Failure to wear appropriate eye protection can result in permanent eye injuries and
loss of sight.
•Wear appropriate ear protection when working within 50 feet of any operating quarry
machinery, and in other areas where noise levels are high. Prolonged exposure to high
noise levels can cause permanent hearing loss.
•Wear steel-toe safety boots, heavy-duty gloves and a hard hat. This equipment is man-
datory in most areas of the quarry.
•Use respirators in dusty locations and when working with hazardous substances. Pro-
longed exposure to rock dust or chemical fumes can cause permanent respiratory ill-
ness.
•Other personal protective equipment may be necessary for your specific job assign-
ment, such as a full face shield and safety harness. Wear or use these items when nec-
essary and as required by applicable federal state and local regulations.
Observe Personal Safety Precautions
•Never wear loose or ragged clothing when working on or around rotating power equip-
ment. Avoid wearing necklaces, rings or other jewelry. These items can become caught
or tangled in the machinery, resulting in severe personal injury or death.
•Keep hair short, if possible. Keep long hair securely tied-up to prevent it from becom-
ing caught in the machinery.
•Be especially careful whenever using wet walkways, platforms, or ramps. The combi-
nation of rock dust and wet metal can create an extremely slippery surface. Keep all
walkways and other access structures clean, dry and free of grease or oil.
•Use walkways and ladders when working near machinery, or observing its operation.
Use a safety harness when necessary. Keep handrails and machine contact surfaces
clean.
•To avoid back injuries, always use proper lifting techniques to safely lift heavy objects.
Lift with your legs and keep your back straight. Keep the materials or object close to
your body. Have a co-worker assist you if the load cannot be lifted safely by one person.

© 2006 JCI
•Before starting the machinery, check that no personnel are inside, on, under or beside
the equipment. Unless absolutely necessary, do not allow anyone to be on or near the
equipment while it is operating.
•Never attempt to catch falling materials or objects.
•Be aware of flammable liquids and other potential fire hazards. Do not smoke when
refilling engines or using cleaning solvents.
•Do not stand under equipment or components that are being hoisted or suspended.
Never allow other quarry personnel to do so.
•Before you assemble, operate, clean, lubricate, or adjust machinery, be sure to read
and understand all procedures contained in the machinery manufacturer’s manual.
•Be sure to operate quarry machinery in compliance with current OSHA and MSHA
regulations, and all applicable federal, state or local regulations.
Help Prevent Accidents
•Do not allow unauthorized personnel in or near the work area. Never allow unautho-
rized personnel to operate, adjust, maintain or repair machinery.
•Allow only properly trained and experienced personnel to operate machinery. Be sure
inexperienced operators are carefully supervised at all times.
•Do not allow personnel to be near loading areas, or anywhere else that falling or
ejected material could hit them.
•Use extreme caution if the machinery must be operated for inspection or observation
purposes. Stay a safe distance from the machinery and wear appropriate personal pro-
tective devices.
•Before making repairs to the machinery, always clear all quarry material from the
feed and discharge devices (feeders, conveyors, chutes, etc.).
•In areas which present a danger of falling, use an appropriate fall protection device,
such as a safety harness and lifeline.
•Always report any unsafe conditions or defective equipment to the appropriate super-
visor.
Avoid Alcohol and Other Drugs
•Do not operate or work near quarry machinery when under the influence of alcohol or
other drugs. These substances can result in reduced alertness and impaired judgement.
Serious personal injury or death could result.
•Some prescription and non-prescription medications can cause drowsiness or other
adverse side effects. Do not operate or work near quarry machinery when under the
influence of such medications.

© 2006 JCI
Be Aware of Your Surroundings
•The quarry environment contains many situations that are potentially hazardous. Use
extreme caution to avoid being struck by haul trucks, loaders and other quarry mobile
equipment.
•Be aware of idle machinery that could start-up without warning. Stay clear of such
machinery and the immediate area.
•Be aware of overhead obstructions, such as conveyors, support structures or power
lines.
Practice Good Housekeeping
•Do not store tools or equipment on walkways.
•Be sure that all walkways, platforms, stairs and ramps are kept free of spilled mate-
rial and trash. A build-up of material in these areas can cause slips and falls. Make
repairs as required in areas where spillage is present.
•Do not allow machinery to become buried under piles of spilled material. This will
make the machinery more difficult to inspect and may hide broken welds, loose fasten-
ers and other serious problems that could cause a safety hazard.
•Keep the areas around control panels and machinery free of spilled material. Free
access must be maintained at all times. In the event of an emergency, quick access to
controls could prevent injury or death.
•Clean up spilled fuel or oil immediately to eliminate slipping hazards. If necessary, use
an oil absorbent.
•Always be sure that power is tagged and locked out before cleaning spilled material or
oils. Never clean-up these items while the machinery is operating.
Inspect And Maintain Machinery
•Always perform a safety inspection at the beginning of each shift. Refer to the machin-
ery manufacturer’s operation and maintenance manuals for detailed pre-start-up
inspection and maintenance procedures.
•Test all warning devices before starting the machinery to ensure that they are working
properly. Never disable or bypass any alarm systems or interlocks.
•Be sure that any defective components or systems are properly repaired by a qualified
technician before the machinery is started. Immediately report any serious problems to
the appropriate supervisor.
•Before performing inspections or maintenance, always lock out power and tag controls
to the machine drive, and to all feed and discharge equipment. Warn all personnel that
the equipment is being serviced. Refer to the Lockout/Tagout section of this chapter for
additional information.
•Maintenance inspection procedures are included throughout this manual. Although

© 2006 JCI
maintenance is not typically a safety concern, machinery that is regularly maintained
and in proper working condition will minimize the occurrence of safety hazards and
emergency situations.
IMPORTANT: Refer to the JCI Operation Manual for screen safety information. If your copy
of the manual is missing, please contact your local JCI dealer or the JCI Parts Department
for a replacement copy.Read your Operation Manual for your screen. Be sure that you fully
understand all phases of screen operation. A careful and well-trained operator is the best
insurance against an accident.

© 2006 JCI
Table of Contents
Frame Weldment FT6203 ...................................................................................... 1
U/S Hopper FT6203 ............................................................................................... 4
Screen Mounting FT6203 ...................................................................................... 6
Snubber Assembly ................................................................................................. 7
Belt Feeder Mounting FT6203 ............................................................................... 8
Conveyor Top Deck Overs FT6203 ....................................................................... 9
Conveyor Assembly, Top Deck Overs ................................................................... 10
Return Idler Guard, 42" Belt ................................................................................... 16
Side Discharge Conveyor FT6203 MD/BD ............................................................ 17
Return Idler Guard 30 X 1 1/2" ............................................................................... 19
Hopper SD MD-BD FT6203 ................................................................................... 20
Conveyor SD Fines FT6203 10H ........................................................................... 22
SDCV Tail Section No-Bed FT6203 ....................................................................... 25
SDCV Head Section 10H FT6203 ......................................................................... 27
Hopper Side Discharge Fines FT6203 ................................................................... 30
Conveyor US Fines FT6203 .................................................................................. 33

Walkways FT6203 ................................................................................................. 36
Engine Inst Deere 4045 B ...................................................................................... 38
Engine Assembly Deere 4045 B ............................................................................ 41
Engine Enclosure Deere 4045 B ............................................................................ 50
Battery Box 2 X 4D (FT) ......................................................................................... 53
Battery Box 2 X 8D (FT) ......................................................................................... 54
Fuel Tank FT6203 .................................................................................................. 55
Hydraulic Tank FT6203 .......................................................................................... 58

© 2006 JCI
Table of Contents
Hydraulic Schematic FT6203 W/2 Aux .................................................................. 63
Pump Assembly FT6203 2 AUX ............................................................................ 64
Feed Conveyor Speed Control Valve Assembly .................................................... 66
Screen Drive Manifold Assembly ........................................................................... 67
Manifold STL Assembly Track Drive ...................................................................... 68
Flow Control Valve Manifold Assembly .................................................................. 69
Hydraulic Piping FT6203 STD ................................................................................ 70
Hydraulic Hose FT6203 2 AUX .............................................................................. 75
Electrical Schematic FT5162 ................................................................................. 88
Control Panel FT Screen 24 VDC .......................................................................... 91
Decal Installation FT6203 ...................................................................................... 95
Guarding Front Conveyors FT6203 ....................................................................... 99
Blending Chute FT6203 ......................................................................................... 101
Belt Feeder Special Hop FT6203 ........................................................................... 103

© 2006 JCI
PAGE 1
REFERENCE # 704831
Frame Weldment FT6203
Rev. B JCI 24/7 Parts Number 888-474-0115 4/12/06

© 2006 JCI
PAGE 2
REFERENCE # 704831

© 2006 JCI
PAGE 3
REFERENCE # 704831

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
61 8 053008 RD 1.500
71 1 704832 U/S HOPPER FT6203
73 14 078021 WASHER, FLAT, 3/4
74 8 078006 WASHER, FLAT 1
75 8 076059 NUT, NYLOCK, 1-8 NC
76 14 070452 CAPSCREW HEX 3/4 10NCx1-1/4 G5
77 8 070348 CAP SCREW 1 8NC X 1-1/2
78 8 070101 CAP SCREW HEX 1" 8NC X 2-1/4 "
79 1 042352 CRAWLER LH INTERTRAC FL6
80 1 042351 CRAWLER RH INTERTRAC FL6
81 10 083488 5000-04-04
82 10 083531 GREASE FITTING 1/4 NPT

© 2006 JCI
PAGE 4
REFERENCE # 704832
U/S Hopper FT6203
Rev. 0 JCI 24/7 Parts Number 888-474-0115 4/12/06

© 2005 JCI
PAGE 5
REFERENCE # 704832
U/S Hopper FT6203

PART
DESCRIPTION QTY COMMENTS
NUMBER
042087 SKIRT RUBBER, 3/8 X 6" 448
042087 SKIRT RUBBER, 3/8 X 6" 53
070016 CAP SCREW HEX 1/2 13NC X1-1/2 42
070219 BOLT CARRIAGE 1/2 13NC X 1-1/4 10
076005 NUT NYLOCK 1/2-13NC 52
078004 WASHER, HT 1/2 52
620134 HANDLE 2
703493 BAR, SKIRT RUBBER, 48" FORMED 11

© 2005 JCI
PAGE 6
REFERENCE # 704888
Screen Mounting FT6203
PART
NUMBER
070118 CAP SCREW HEX 3/4 10NC X 1-3/4 2
076000 NUT, NYLOCK 3/4-10 NC G5 2
078021 WASHER, FLAT, 3/4 2
620000 SNUBBER ASSEMBLY, SINGLE 4
620635 CLIPS, WEIGHT LOCATION BAR 2
621071 SPRING GUIDE 8

© 2005 JCI
PAGE 7
REFERENCE # 620000
Snubber Assembly
PART
NUMBER
1 1 620070 SNUBBER BACKING PLATE
2 1 620071 SNUBBER HOLDER
3 1 090000 SNUBBER RUBBER 3.000 DIA
4 1 620073 SNUBBER HOUSING
5 1 076002 NUT 1-8NC G5
6 2 070036 CAP SCREW HEX 3/4 10NC X2G5
7 2 076000 NUT, NYLOCK 3/4-10 NC G5
Rev. A JCI 24/7 Parts Number 888-474-0115 01/16/03

© 2003 JCI
PAGE 8
REFERENCE # 703705
Belt Feeder Mounting FT6203
PART
NUMBER
089041 HYD CYL 4" BORE 36" STROKE 2
704848 MTG BRACKET, 1.938 PIN 8

© 2006 JCI
PAGE 9
REFERENCE # 703707
Conveyor Top Deck Overs FT6203
PART
NUMBER
10 1 703706 CONVEYOR ASSY, TD OVERS FT6203
13 2 070448 CAPSCREW HEX 1 1/4 7NC X 3 ZN
14 4 076054 NUT, NYLOCK 1-1/4-7NC
15 2 070351 CAP SCREW HEX 1 1/4-7 X 7 GR5
16 8 070083 CAP SCREW HEX 7/8-9NC X2-1/2
17 8 076064 NUT, NYLOCK 7/8-9NC

© 2006 JCI
PAGE 10
REFERENCE # 703706
Conveyor Assembly, Top Deck Overs
Rev. D JCI 24/7 Parts Number 888-474-0115 4/12/06

© 2006 JCI
PAGE 11
REFERENCE # 703706

© 2006 JCI
PAGE 12
REFERENCE # 703706

© 2006 JCI
PAGE 13
REFERENCE # 703706

© 2006 JCI
PAGE 14
REFERENCE # 703706

PART
NUMBER
1 2 703719 TAKE UP, HEAD PULLEY HD
2 1 703720 TORQUE ARM RESTRAINT
3 2 702319 GUARD, RETURN IDLER, 42" BELT
4 32 070016 CAP SCREW HEX 1/2 13NC X1-1/2
5 63 076005 NUT NYLOCK 1/2-13NC
6 67 078004 WASHER, HT 1/2
7 10 076001 NUT, NYLOCK 5/8-11 NC
8 9 070010 CAP SCREW HEX 5/8 11NC X1-3/4
9 9 078020 WASHER, FLAT, 5/8
10 24 070229 BOLT CARRIAGE 1/2 13NC X 2
12 1 042039 PULLEY WING 12 X 44 XT-30
13 2 042256 IDLER 4X42 RETI 4.5 DROP
14 4 060085 BUSHING XT-30 2-7/16
15 1 042038 PULLEY LAGGED 12 X 44 XT-30
16 4 042003 PILLOW BLOCK BEARING SCM 2-7/1
17 3 042066 IDLER 5X42 TR 20 CM
18 3 042128 IDLER 5x42 TRI 20 CM
20 430.13 703026 BELTING 42" GR2, 3 PLY, 3/16CV
21 35 703020 FASTENERS FLEXCO #140 SOLID PL
22 126 703021 TAPE, FLEXCO-LOK #FL7C
23 55 053076 RDCR 1045 2.4375 T&P
24 59.312 053076 RDCR 1045 2.4375 T&P
27 6.75 055024 KEYSTOCK .625 X .625
28 1.75 055024 KEYSTOCK .625 X .625
34 1 078026 WASHER, LOCK, 3/4
37 1 060396 BUSHING TAPERLOCK 2517 2-7/16
38 1 060393 COUPLING T-L RIGID R25 FEMALE
39 1 060394 COUPLING T-L RIGID R25 MALE
40 1 060463 BUSHING TAPRLK 2517 1.25-5/16K
42 1 060429 MTR HYD WHITE RE 22.8 CUIN
44 8 078011 WASHER, HT, .750
45 32 076000 NUT, NYLOCK 3/4-10 NC G5
46 7 070059 CAP SCREW HEX 1/2 13NC X 1-3/4
47 4 070023 CAP SCREW HEX 3/4 10NCX2-1/4
48 4 070024 CAP SCREW HEX 3/4 10NCX2-3/4
68 5 042378 IMPACT RAIL 1/2"UHMW X 60
69 28 704865 T BOLT, 3/4-10 X 2.125 X 1.250
70 37 042135 SKIRT RUBBER 3/8 X 4"
71 395.25 042087 SKIRT RUBBER, 3/8 X 6"

© 2006 JCI
PAGE 15
REFERENCE # 703706

PART
NUMBER
99 2 070085 GREASE ZERK, 1/8PIPE-27 STR
100 60 088010 HOSE 4G2
101 2 088110 4G-4MPX
102 2 088231 4G-2MP
103 2 083995 ELBOW SCH40 1/8 NPT 90 STREET
104 2 081014 1/2" SINGLE CLAMP

© 2006 JCI
PAGE 16
REFERENCE # 702319
Return Idler Guard, 42" Belt
PART
NUMBER
070016 CAP SCREW HEX 1/2 13NC X1-1/2 4
076005 NUT NYLOCK 1/2-13NC 4
078004 WASHER, HT 1/2 8

© 2005 JCI
PAGE 17
REFERENCE # 703708
Side Discharge Conveyor FT6203 MD/BD

© 2005 JCI
PAGE 18
REFERENCE # 703708
Side Discharge Conveyor FT6203 MD/BD

PART
NUMBER
10 18.252 053011 RDCR 1.500 Not Shown
11 3 053027 RD .750
20 656 703024 BELTING 30" GR2, 3 PLY, 3-16CV
22 2 079120 CABLE SWAGED 1/2" DIA X 119"
23 2 079078 TURNBUCKLE 5/8 X 18 JAW-JAW
24 2 089064 HYD CYL 3" BORE 20" STROKE
25 2 089042 HYD CYL 3"BORE 16"STROKE
26 4 070085 GREASE ZERK, 1/8PIPE-27 STR
30 28 070016 CAP SCREW HEX 1/2 13NC X1-1/2
31 16 078004 WASHER, HT 1/2
32 28 076005 NUT NYLOCK 1/2-13NC
33 2 042383 IDLER 4X30 RETI 1.5 DROP
34 4 060282 COLLAR SHAFT TWO PIECE 1-1/4
35 1 079102 SHACKLE ANCHOR 3/4 SAFETY PIN
36 2 079118 SHACKLE,ANCHOR,5/8,6500LB W.L.
37 2 042366 IDLER 4X30 TR 45 CM
40 1 703729 SDCV TAIL SECT NO-BED FT6203
41 1 703731 SDCV HEAD SECT 10H FT6203
42 8 070101 CAP SCREW HEX 1" 8NC X 2-1/4
43 12 078030 WASHER, HT, 1
44 4 070383 CAPSCREW HEX 1 8NC X 2 1/2 G5
45 4 070115 CAP SCREW HEX 3/4 10NC X 3 G8
46 4 076000 NUT, NYLOCK 3/4-10 NC G5
47 12 076059 NUT, NYLOCK, 1-8 NC
48 2 702321 GUARD, RET IDLER, 30 X 1-1/2
49 1 704845 HOPPER SD MD-BD FT6203
51 4 081013 3/4" DOUBLE CLAMP
52 6 081010 1/2" DOUBLE CLAMP

© 2005 JCI
PAGE 19
REFERENCE # 702321
Return Idler Guard 30 X 1 1/2"
PART
NUMBER
070016 CAP SCREW HEX 1/2 13NC X1-1/2 4
076005 NUT NYLOCK 1/2-13NC 4
078004 WASHER, HT 1/2 8

© 2005 JCI
PAGE 20
REFERENCE # 704845
Hopper SD MD-BD FT6203

© 2006 JCI
PAGE 21
REFERENCE # 704845
Hopper SD MD-BD FT6203

PART
NUMBER
12 4 079125 PIN LATCH BOSS 5/16D X 3/8L
15 22 070027 CAP SCREW HEX 1/2 13NC X1-1/4
16 16 078025 WASHER, LOCK, 1/2
17 33 076005 NUT NYLOCK 1/2-13NC
18 10 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4
19 17 070229 BOLT CARRIAGE 1/2 13NC X 2
20 17 078004 WASHER, HT 1/2
33 127 042135 "SKIRT RUBBER 3/8 X 4"" "
34 60 042087 "SKIRT RUBBER, 3/8 X 6"" "
50 16 076077 NUT HEAVY HEX 1/2-13NC PLAIN

© 2006 JCI
PAGE 22
REFERENCE # 703710
Conveyor SD Fines FT6203 10H

© 2006 JCI
PAGE 23
REFERENCE # 703710

© 2006 JCI
PAGE 24
REFERENCE # 703710

PART
NUMBER
042366 IDLER 4X30 TR 45 CM 3
042383 IDLER 4X30 RETI 1.5 DROP 2
053027 RD .750 3
060282 COLLAR SHAFT TWO PIECE 1-1/4 4
070016 CAP SCREW HEX 1/2 13NC X1-1/2 34
070085 GREASE ZERK, 1/8PIPE-27 STR 4
070101 "CAP SCREW HEX 1"" 8NC X 2-1/4 "8
070115 CAP SCREW HEX 3/4 10NC X 3 G8 4
070383 CAPSCREW HEX 1 8NC X 2 1/2 G5 4
076000 NUT, NYLOCK 3/4-10 NC G5 4
076005 NUT NYLOCK 1/2-13NC 32
076059 NUT, NYLOCK, 1-8 NC 12
078004 WASHER, HT 1/2 20
078030 WASHER, HT, 1 12
079078 TURNBUCKLE 5/8 X 18 JAW-JAW 2
079102 SHACKLE ANCHOR 3/4 SAFETY PIN 1
079118 SHACKLE,ANCHOR,5/8,6500LB W.L. 2
079121 CABLE SWAGED 1/2" DIA X 136" "2
081013 3/4" DOUBLE CLAMP "10
089042 HYD CYL 3"BORE 16"STROKE "2
089081 HYD CYL 3"BORE 30"STROKE "2
702321 GUARD, RET IDLER, 30 X 1-1/2 2
703020 FASTENERS FLEXCO #140 SOLID PL 25
703021 TAPE, FLEXCO-LOK #FL7C 105
703024 "BELTING 30"" GR2, 3 PLY, 3-16CV 693
703729 SDCV TAIL SECT NO-BED FT6203 1
703731 SDCV HEAD SECT 10H FT6203 1
704844 HOPPER SIDE DISCH FINES FT6203 1

© 2006 JCI
PAGE 25
REFERENCE # 703729
SDCV Tail Section No-Bed FT6203

© 2006 JCI
PAGE 26
REFERENCE # 703729
SDCV Tail Section No-Bed FT6203

PART
NUMBER
1 2 703724 TAKE-UP 1.938 PB, LOW PROFILE
2 1 042359 PULLEY WING 10 X 32 XT30
3 2 060296 BUSHING XT-30 1-15/16
4 2 042401 BUSHING 1.50ID 1.75OD 1.25L
5 2 042023 PILLOW BLOCK BRG SCM 1-15/16
6 4 042315 IDLER 5X30 TRI 20 CM
7 1 042367 IDLER 5x30 TR 35 CM
8 1 042383 IDLER 4X30 RETI 1.5 DROP
9 4 070027 CAP SCREW HEX 1/2 13NC X1-1/4
10 20 070016 CAP SCREW HEX 1/2 13NC X1-1/2
11 8 078025 WASHER, LOCK, 1/2
12 16 078004 WASHER, HT 1/2
13 16 076005 NUT NYLOCK 1/2-13NC
14 9 070010 CAP SCREW HEX 5/8 11NC X1-3/4
15 4 070014 CAP SCREW HEX 5/8 11NC X2-1/2
16 4 078000 WASHER, HT, .625
17 13 076001 NUT, NYLOCK 5/8-11 NC
31 42.438 053082 RDCR 1045 1.938 T&P
36 1 702321 GUARD, RET IDLER, 30 X 1-1/2
37 32 088010 HOSE 4G2
38 2 088231 4G-2MP
39 2 088110 4G-4MPX

© 2006 JCI
PAGE 27
REFERENCE # 703731
SDCV Head Section 10H FT6203

© 2006 JCI
PAGE 28
REFERENCE # 703731

© 2006 JCI
PAGE 29
REFERENCE # 703731

PART
NUMBER
27 44.25 053096 RDCR 1018 1.938
28 1.75 055008 KEYSTOCK .500 X .500
29 5 055008 KEYSTOCK .500 X .500
30 16 070016 CAP SCREW HEX 1/2 13NC X1-1/2
31 20 078004 WASHER, HT 1/2
32 4 078025 WASHER, LOCK, 1/2
33 1 078026 WASHER, LOCK, 3/4
34 2 076024 NUT, 1/2-13NC
36 8 070037 CAP SCREW HEX 1/2 13NC X2-1/4
38 24 076005 NUT NYLOCK 1/2-13NC
39 4 070048 CAPSCREW HEX 1/2 13NC X 2 G5
40 2 070336 BOLT,SQ HD,1/2-13 NC X 2-1/4
44 1 060463 BUSHING TAPRLK 2517 1.25-5/16K
45 2 060094 BUSHING XT-25 1-15/16
46 2 042350 BEARING F4B-SCM-115 1.938 DIA
47 4 042366 IDLER 4X30 TR 45 CM
49 2 042401 BUSHING 1.50ID 1.75OD 1.25L

© 2006 JCI
PAGE 30
REFERENCE # 704844
Hopper Side Discharge Fines FT6203

© 2006 JCI
PAGE 31
REFERENCE # 704844

© 2006 JCI
PAGE 32
REFERENCE # 704844

PART
NUMBER
042087 SKIRT RUBBER, 3/8 X 6" 60
042135 SKIRT RUBBER 3/8 X 4" 58.5
042135 SKIRT RUBBER 3/8 X 4" 64
070010 CAP SCREW HEX 5/8 11NC X1-3/4 2
070027 CAP SCREW HEX 1/2 13NC X1-1/4 21
070093 FLAT HD SCREW 1/2-13NCX1-1/2SO 8
070229 BOLT CARRIAGE 1/2 13NC X 2 16
076001 NUT, NYLOCK 5/8-11 NC 2
076005 NUT NYLOCK 1/2-13NC 39
076077 NUT HEAVY HEX 1/2-13NC PLAIN 15
078004 WASHER, HT 1/2 24
078025 WASHER, LOCK, 1/2 15
079125 PIN LATCH BOSS 5/16D X 3/8L 4
090193 UHMW 1/2" 672.563
700032 CLIP, 2.5 X 2.5 2

© 2006 JCI
PAGE 33
REFERENCE # 703712
Conveyor US Fines FT6203
Rev. C JCI 24/7 Parts Number 888-474-0115 4/12/06

© 2006 JCI
PAGE 34
REFERENCE # 703712

© 2006 JCI
PAGE 35
REFERENCE # 703712

PART
NUMBER
9 87 053101 RDCR 1018 3.438
10 82.25 053100 RDCR 1018 2.938
11 509.673 703598 BELTING 3 PLY - 72 INCH
13 2 055024 KEYSTOCK .625 X .625
16 31 070443 ALLTHREAD ACME 1-5
25 4 042154 IDLER GUIDE ROLL 2X4 3/4 SHAFT
26 6 076093 NUT ACME 1-5
32 1 060463 BUSHING TAPRLK 2517 1.25-5/16K
33 2 060346 BUSHING XT-35 3-7/16 WITH KEY
35 1 042337 PULLEY WING 12 x 75 XT-35
36 2 060131 BUSHING XT-35 2-15/16
37 2 042396 IDLER 5X72 RETI 1.5 DROP
38 4 060417 COLLAR SHAFT 3/4ID SPLT ONE PC
41 1 078026 WASHER, LOCK, 3/4
43 9 042335 IDLER 5X72 TR 20 CM
44 70 070016 CAP SCREW HEX 1/2 13NC X1-1/2
45 82 076005 NUT NYLOCK 1/2-13NC
46 112 078004 WASHER, HT 1/2
47 8 070220 CAP SCREW HEX 7/8 9NC X 3-1/4
48 8 076064 NUT, NYLOCK 7/8-9NC
49 8 078029 WASHER, HT, 7/8
50 4 070059 CAP SCREW HEX 1/2 13NC X 1-3/4
51 8 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4
57 1.5 065236 "TUBE 8""OD X 16 GA STEEL "
58 1 065034 CLAMP T-BOLT 8 ID HOSE
77 36 076001 NUT, NYLOCK 5/8-11 NC
83 72 078000 WASHER, HT, .625

© 2006 JCI
PAGE 36
REFERENCE # 704829
Walkways FT6203

© 2006 JCI
PAGE 37
REFERENCE # 704829
Walkways FT6203
PART
NUMBER
1 2 079076 SNAP HOOK DOUBLE END 7/16 BRNZ
2 38 079059 CHAIN, 3/16, 800 LB
50 2 070018 CAP SCREW HEX 1/2 13NC X2-1/2 Not Shown
51 8 076005 NUT NYLOCK 1/2-13NC Not Shown
52 10 070184 CAPSCREW HEX 5/8 11NC X1-1/2G5 Not Shown
53 12 070014 CAP SCREW HEX 5/8 11NC X2-1/2 Not Shown
54 10 078000 WASHER, HT, .625 Not Shown
55 22 076001 NUT, NYLOCK 5/8-11 NC Not Shown
56 6 070059 CAP SCREW HEX 1/2 13NC X 1-3/4

© 2006 JCI
PAGE 38
REFERENCE # 704864
Engine Inst Deere 4045 B

© 2005 JCI
PAGE 39
REFERENCE # 704864

© 2005 JCI
PAGE 40
REFERENCE # 704864

PART
NUMBER
065200 BATTERY 4D 12V 1000 CCA 2
065233 EXHAUST CLAMP 4.0 DIA SEAL 2
065309 RAIN CAP 4 DIAMETER 1
065311 ELBOW EXHST 45 4.000 ID OD 1
065312 ELBOW EXHST 45 4.000 OD OD 1
070016 CAP SCREW HEX 1/2 13NC X1-1/2 24
076005 NUT NYLOCK 1/2-13NC 24
704778 BATTERY BOX 2 X 4D (FT) 1
704863 ENGINE ASSY DEERE 4045 B 1

© 2005 JCI
PAGE 41
REFERENCE # 704863
Engine Assembly Deere 4045 B

© 2006 JCI
PAGE 42
REFERENCE # 704863

© 2006 JCI
PAGE 43
REFERENCE # 704863

© 2006 JCI
PAGE 44
REFERENCE # 704863

© 2006 JCI
PAGE 45
REFERENCE # 704863

© 2006 JCI
PAGE 46
REFERENCE # 704863

© 2006 JCI
PAGE 47
REFERENCE # 704863

© 2006 JCI
PAGE 48
REFERENCE # 704863

© 2006 JCI
PAGE 49
REFERENCE # 704863

PART
NUMBER
054180 TUBE EXHAUST 4 ID FLEX 9
060399 VIBRATION ISOLATOR, 3500 LBS C 4
065138 CLAMP T-BOLT 5 ID HOSE 1
065139 CLAMP T-BOLT 4 ID HOSE 3
065140 TUBE CLAMP UBOLT 5 DIA 1
065146 CIRCUIT BREAKER 60A MANUAL 1
065191 CLAMP T-BOLT 4.5 ID HOSE 1
065212 BATTERY DISCONNECT SWITCH 1
065213 LOCK-OUT FOR DISCONNECT SWITCH 1
065227 DEERE 4045HF475-173 HP 1
065229 "AIR CLEANER 435 CFM 5"" DIA "1
065230 "BRACKET AIR CLEANER 12"" DIA "2
065231 HUMP HOSE REDUCER 5 ID TO 4 ID 1
065232 HUMP HOSE 4 ID 1
065233 EXHAUST CLAMP 4.0 DIA SEAL 3
065251 AIR FILTER INDICATOR KIT 1
065253 TUBE 4 OD AL X 16 GA W/ BEADS 1
065298 PRECLNR SYKLONE 9001 X 4 DIA 1
065301 REDUCER SYKLONE 4OD/5ID 1
065307 ELBOW EXH 90 4.000 ID OD S.R. 1
065308 ELBOW EXH 90 4.000 OD OD S.R. 1
065308 ELBOW EXH 90 4.000 OD OD S.R. 1
065310 MUFFLER 4.0 ID 1375 CFM TYP 2 1
065323 CLAMP EXHAUST 4.00ID X 1.5 WID 1
070009 CAP SCREW HEX 3/8 16NC X3/4G5 12
070027 CAP SCREW HEX 1/2 13NC X1-1/4 4
070072 CAP SCREW HEX 7/16-14NC X 1 G5 4
070407 CAPSCREW HEX M12-1.75 X 25MM 14
076005 NUT NYLOCK 1/2-13NC 4
076028 NUT, NYLOCK 7/16-14NC 4
078004 WASHER, HT 1/2 4
078018 WASHER, FLAT, 7/16 4
078024 WASHER, LOCK, 3/8 12
078025 WASHER, LOCK, 1/2 14
089053 OIL COOLER M-40-S (SAE 20) 1
704680 MUFFLER MOUNT 4 ID 1550 CFM 2
704862 ENGINE ENCLOSURE DEERE 4045 B 1

© 2006 JCI
PAGE 50
REFERENCE # 704862
Engine Enclosure Deere 4045 B

© 2006 JCI
PAGE 51
REFERENCE # 704862

© 2006 JCI
PAGE 52
REFERENCE # 704862

PART
NUMBER
13 8 042141 SKIRT RUBBER 3/8 X 12"
22 7 053054 RD .500
60 8 090242 BUMPER 1 D 3/8 H 5/16-18 THD
61 4 090416 LATCH T-HANDLE FLUSH W/ HOLES
62 2 026102 ISO MT 5/16 FLANGE MT
70 2 070063 CAP SCREW HEX 1/4 20NC X1-1/2
71 4 070067 CAP SCREW HEX 5/16-18NC X1G5
72 8 070027 CAP SCREW HEX 1/2 13NC X1-1/4
73 27 070016 CAP SCREW HEX 1/2 13NC X1-1/2
74 4 070010 CAP SCREW HEX 5/8 11NC X1-3/4
75 8 070353 CAP SCREW 3/4-10 X 2 GR5
76 2 076026 NUT, NYLOCK 1/4-20NC
77 8 076027 NUT, NYLOCK 5/16-18NC
78 8 076022 NUT, 5/16-18NC
79 36 076005 NUT NYLOCK 1/2-13NC
80 5 076024 NUT, 1/2-13NC
81 4 076001 NUT, NYLOCK 5/8-11 NC
82 8 076000 NUT, NYLOCK 3/4-10 NC G5
83 2 078015 WASHER, FLAT, 1/4
84 4 078016 WASHER, FLAT, 5/16
85 40 078004 WASHER, HT 1/2
86 5 078025 WASHER, LOCK, 1/2
87 4 078000 WASHER, HT, .625
88 8 078011 WASHER, HT, .750
89 16 070340 MACH SCREW RD HD 8-32 x .50
90 16 076104 NUT NYLOCK 8-32 UNC

© 2006 JCI
PAGE 53
REFERENCE # 704778
Battery Box 2 X 4D (FT)
PART
NUMBER
050003 L 2.0 X 2.0 X .250 38
070234 BOLT CARRIAGE 1/2 13NC X 1 1/2 4
076005 NUT NYLOCK 1/2-13NC 4
704776 BATTERY BOX 2 X 8D (FT) 1

© 2005 JCI
PAGE 54
REFERENCE # 704776
Battery Box 2 X 8D (FT)
PART
NUMBER
065136 BATTERY BOX LINER 1
070016 CAP SCREW HEX 1/2 13NC X1-1/2 8
070032 CAP SCREW HEX 3/8 16NC X1-1/4 2
076005 NUT NYLOCK 1/2-13NC 8
076009 NUT, NYLOCK 3/8-16NC 2
078004 WASHER, HT 1/2 8
078017 WASHER, FLAT, 3/8 4

© 2005 JCI
PAGE 55
REFERENCE # 704834
Fuel Tank FT6203

© 2005 JCI
PAGE 56
REFERENCE # 704834
Fuel Tank FT6203

© 2005 JCI
PAGE 57
REFERENCE # 704834
Fuel Tank FT6203

PART
NUMBER
040050 CAP FILL AND VENT 2" NPT 1
042135 SKIRT RUBBER 3/8 X 4" 11.5
042135 SKIRT RUBBER 3/8 X 4" 18
042228 LATCH FLEX DRAW SOUTHCO LARGE 1
065313 GAUGE,FUEL TANK,TOP MOUNT 12" 1
070015 CAP SCREW HEX 5/8 11NC X1-1/4 4
078014 WASHER, LOCK, 5/8 4
080050 WELD FLANGE, 1-1/2 1
080060 WELD FLANGE, 3/4 NPT 2
080114 WELD FLANGE, 2" NPT 2
083417 PLUG SQ HEAD 2 NPT S/S 1
090185 HINGE, LIFT OFF, WELDABLE 2

© 2005 JCI
PAGE 58
REFERENCE # 704835
Hydraulic Tank FT6203

© 2005 JCI
PAGE 59
REFERENCE # 704835

© 2005 JCI
PAGE 60
REFERENCE # 704835

© 2005 JCI
PAGE 61
REFERENCE # 704835

© 2005 JCI
PAGE 62
REFERENCE # 704835

PART
NUMBER
042135 SKIRT RUBBER 3/8 X 4" 11.5
042135 SKIRT RUBBER 3/8 X 4" 77
042228 LATCH FLEX DRAW SOUTHCO LARGE 1
070016 CAP SCREW HEX 1/2 13NC X1-1/2 30
070078 CAP SCREW HEX 5/8-11NC X 1-1/2 4
070136 CAP SCREW HEX 3/4 10NC X 1 G5 2
076005 NUT NYLOCK 1/2-13NC 30
078004 WASHER, HT 1/2 30
078014 WASHER, LOCK, 5/8 4
078026 WASHER, LOCK, 3/4 2
080032 PLUG, MAGNETIC 1 1
080060 WELD FLANGE, 3/4 NPT 1
080102 WELD FLANGE, 1"NPT 1
083179 COUPLING 3/4 NPT SCH 40 1
083190 PIPE SCH40 3/4 X 2 NPT 1
083957 NIPPLE 1 1/2 NPT X 3 SCH40 BLK 6
085019 FILTER BREATHER 1
085024 FILTER,IN TANK 1
085052 STRAINER, 1.5 NPT 50GPM RV3 6
089046 GAUGE, SIGHT LEVEL 10" 1
090047 GASKET MATERIAL NEOPRENE .125 6.125
090185 HINGE, LIFT OFF, WELDABLE 2

© 2005 JCI
PAGE 63
REFERENCE # 705149
Hydraulic Schematic FT6203 W/2 Aux

© 2006 JCI
PAGE 64
REFERENCE # 705167
Pump Assembly FT6203 2 AUX

© 2006 JCI
PAGE 65
REFERENCE # 705167
Pump Assembly FT6203 2 AUX

PART
NUMBER
1 1 065324 PUMP DRIVE FUNK SAE3 TRIPLE C
2 1 086128 PUMP, PGP 450-12-12 CCW
3 1 086150 PUMP PGP350-10-10-10 CCW
4 1 086149 PUMP PGP350-7-7-7 CCW
5 1 086146 PUMP PGP315-10-10 CW
6 12 078001 WASHER, LOCK, 7/16
7 12 070441 CAPSCREW HEX M10-1.5 X 25MM
8 8 070254 CAPSCREW SOC 3/8 16NC X 1
9 12 078025 WASHER, LOCK, 1/2
10 12 070016 CAP SCREW HEX 1/2 13NC X1-1/2
11 8 070184 CAPSCREW HEX 5/8 11NC X1-1/2G5
12 8 078014 WASHER, LOCK, 5/8
13 1 084091 O-RING 2-155N70
14 3 084092 O-RING 2-159N70
15 4 076001 NUT, NYLOCK 5/8-11 NC
16 2 076034 NUT, TOP LOCK, 5/8-11NC GC

© 2006 JCI
PAGE 66
REFERENCE # 704234
Feed Conveyor Speed Control Valve Assembly
PART
NUMBER
083127 6408-H-06-O 1
083435 6408-H-16-O 1
087076 VALVE NEEDLE P.O. 45 GPM 1
087077 VALVE PRESSURE COMPENSATOR 1
087078 MANIFOLD, HYD, FB SCREEN DRIVE 1
704668 VALVE LOCKING COLLAR 1

© 2005 JCI
PAGE 67
REFERENCE # 704664
Screen Drive Manifold Assembly
PART
NUMBER
083127 6408-H-06-O 1
083588 6405-06-04-O 1
087051 VALVE RELIEF 1
087076 VALVE NEEDLE P.O. 45 GPM 1
087077 VALVE PRESSURE COMPENSATOR 1
087119 MANIFOLD, HYD, SCREEN DRIVE 1
089016 GAUGE 0-5000 PSI 1
704668 VALVE LOCKING COLLAR 1

© 2005 JCI
PAGE 68
REFERENCE # 704773
Manifold STL Assembly Track Drive
PART
NUMBER
083127 6408-H-06-O 2
083223 6805-06-04-NWO 1
087046 VALVE RELIEF CARTRIDGE 1
087048 VALVE DO5 DOUBLE SOLENOID 24V 2
087133 MANIFOLD-STL, HYD, TRACK DRIVE 1
089016 GAUGE 0-5000 PSI 1

© 2005 JCI
PAGE 69
REFERENCE # 701999
Flow Control Valve Manifold Assembly
PART
NUMBER
1 1 087065 MANIFOLD HYD FLOW CONTROL
2 1 087027 VALVE, NEEDLE VALVE, CART
3 1 087054 COMPENSATOR PRESSURE
4 1 083127 PLUG, ALLEN SAE #6

© 2004 JCI
PAGE 70
REFERENCE # 705118
Hydraulic Piping FT6203 STD

© 2006 JCI
PAGE 71
REFERENCE # 705118

© 2006 JCI
PAGE 72
REFERENCE # 705118

© 2006 JCI
PAGE 73
REFERENCE # 705118

PART
NUMBER
2 7 087066 VALVE DUAL COUNTERBALANCE
3 2 087134 HEADER BLOCK, DAMAN AH0000616S
6 4 083598 12F42EDMLO (PARKER)
7 6 083599 4-4 F42EDMLO (PARKER)
8 2 083604 6M18F870MLO (PARKER)
10 4 083196 VALVE BALL 1-1/2" BRONZE
12 1 083289 BUSHING RED NPT 3"M TO 2"F
14 4 083967 FS6400-12-10-O
18 1 083660 4404-32-32
19 1 083661 4603-32-32-NW0
21 1 083296 6408-H-20-O
22 1 083983 6410-32-20-O
23 1 083606 6410-20-08-O
24 14 083368 FS6400-06-06-O
25 1 083479 FS6400-08-12-O
26 8 083474 FS6400-08-10-O
27 12 083595 FS6400-12-16-O
28 1 083434 FS6400-16-16-O
29 3 083509 FS6400-20-20-O
30 2 083665 FS6400-20-24-O
31 2 083492 FS6600-06-06-06
32 14 083489 FS6602-06-06-06
33 42 083293 FS6801-06-06-NWO
35 1 083475 FS6801-08-08-NWO
37 1 083593 6410-16-08-O
38 1 083903 6408-24-H-0
39 2 083294 FS6801-20-20-NWO
43 1 083590 FS6804-08-08-08-NWO
44 2 083960 FS2701-20-20
45 1 083986 FS2700-08-08 & FS0306-08
50 14 070069 CAP SCREW HEX 5/16-18NC X 2 G5
51 14 076027 NUT, NYLOCK 5/16-18NC
52 14 078016 WASHER, FLAT, 5/16
54 6 076009 NUT, NYLOCK 3/8-16NC
56 2 076005 NUT NYLOCK 1/2-13NC

© 2006 JCI
PAGE 74
REFERENCE # 705118

PART
NUMBER
58 2 078004 WASHER, HT 1/2
70 960 081004 TUBING, 1/2 x .065 WALL, HYD.
71 20 083263 FS0319-08
72 20 083267 FS0318-08
73 18 083271 FS2403-08-08
74 2 083275 FS2500-08-08
75 720 081006 TUBING, 3/4 x .095 WALL
76 12 083264 FS0319-12
77 12 083268 FS0318-12
78 10 083272 FS2403-12-12
79 2 083282 FS2500-12-12
80 4 081010 1/2" DOUBLE CLAMP
81 7 081013 3/4" DOUBLE CLAMP
82 2 081034 2 1/2" SINGLE CLAMP (#32 HOSE)
83 3 081021 1-1/4" DOUBLE CLAMP

© 2006 JCI
PAGE 75
REFERENCE # 705170
Hydraulic Hose FT6203 2 AUX

© 2006 JCI
PAGE 76
REFERENCE # 705170

© 2006 JCI
PAGE 77
REFERENCE # 705170

© 2006 JCI
PAGE 78
REFERENCE # 705170

© 2006 JCI
PAGE 79
REFERENCE # 705170

© 2006 JCI
PAGE 80
REFERENCE # 705170

© 2006 JCI
PAGE 81
REFERENCE # 705170

© 2006 JCI
PAGE 82
REFERENCE # 705170

© 2006 JCI
PAGE 83
REFERENCE # 705170

© 2006 JCI
PAGE 84
REFERENCE # 705170

© 2006 JCI
PAGE 85
REFERENCE # 705170

PART
NUMBER
1 0 088060 HOSE 32GMV
2 0 088053 HOSE 24GMV
3 0 088052 HOSE 20GMV
4 0 088003 HOSE 20G5K
5 0 088014 HOSE 16G2
6 0 088001 HOSE 12G5K
7 0 088013 HOSE 12G2
8 0 088012 HOSE 8G2
9 0 088011 HOSE 6G2
10 0 088010 HOSE 4G2
14 1 088147 20G-20FFORX90S
15 2 088129 8G-6FFORX
16 2 088130 4G-4FFORX
17 73 088131 6G-6FFORX
18 38 088132 8G-8FFORX
19 38 088133 12G-12FFORX
20 1 088134 16G-16FFORX
21 11 088135 20G-20FFORX
22 1 088129 8G-6FFORX
23 8 088138 8G-12FFORX
24 4 088213 12G-12FFORX45
25 4 088140 4G-4FFORX90S
26 7 088141 6G-6FFORX90S
27 8 088142 8G-8FFORX90S
28 5 088143 12G-12FFORX90S
29 2 088148 4G-6FFORX90S
30 4 088153 20GS-20FFORX
31 7 088161 6G-6FFORX90L
32 4 088162 8G-8FFORX90L
33 3 088163 12G-12FFORX90L
35 4 088212 8G-8FFORX45
36 5 088192 20G-20FL90
37 1 088144 16G-16FFORX90S
38 2 088196 8G-12FL90
39 2 088200 CODE 61 12SFO
40 6 088201 CODE 61 16SFO
41 5 088202 CODE 61 20SFO
42 1 088203 CODE 61 24SFO
43 2 088207 CODE 62 20SFX

© 2006 JCI
PAGE 86
REFERENCE # 705170

PART
NUMBER
44 2 088211 6G-6FFORX45
45 1 088318 1788-24-24 (Parker)
46 8 088351 12GS-12MB
47 24 088283 12GS1F-4
48 8 088301 12GS-12FFORX
49 6 088305 12GS-12FFORX90S
50 1 088313 6G-8FF0RX
51 2 088322 20GS-20FLH60M
53 2 088302 12GS-16FL90M
54 6 088343 20GS1F-6
55 2 088334 8G-10FFORX
56 6 083899 QUICK DIS NIPPLE SM-752-12FO
57 6 083898 QUICK DIS COUPLER SM-751-12F0
58 4 088194 12G-16FL90
59 2 088174 12G-16FL
60 1 083990 Fuel Adapter Deere 4045
61 1 083672 60A-4 COMPRESSION FERRULE
62 1 083492 FS6600-06-06-06
64 5 083972 4404-20-24
65 1 083973 4404-24-24
66 2 083471 FS2501-08-12
67 1 083483 6M12F87OMLO (PARKER)
68 3 083509 FS6400-20-20-O
70 6 065151 CLAMP T-BOLT 2 ID HOSE
71 12 065152 CLAMP T-BOLT 1 1/4 ID HOSE
72 2 065219 CLAMP T-BOLT 1.78-2.09 OD HOSE
80 10 081012 "3/4"" SINGLE CLAMP "
81 10 081021 "1-1/4"" DOUBLE CLAMP "
82 10 081026 "1 3/4"" SINGLE CLAMP "
83 10 081028 "1 1/4"" SINGLE CLAMP "
84 10 081029 "3/4"" STACK DOUBLE CLAMP "
85 12 081031 "1 1/2"" PIPE SINGLE CLAMP "
86 10 081034 "2 1/2"" SINGLE CLAMP (#32 HOSE)"
90 24 040090 SPRIRAL WRAP 3.000 DIA
95 2 083478 FS6400-12-12-O
100 2 083196 "VALVE BALL 1-1/2"" BRONZE "
101 1 083665 FS6400-20-24-O
103 2 083595 FS6400-12-16-O
105 1 083296 6408-H-20-O

© 2006 JCI
PAGE 87
REFERENCE # 705170

PART
NUMBER
108 2 076009 NUT, NYLOCK 3/8-16NC

© 2006 JCI
PAGE 88
REFERENCE # 704852
Electrical Schematic FT5162

© 2005 JCI
PAGE 89
REFERENCE # 704852

© 2005 JCI
PAGE 90
REFERENCE # 704852

© 2005 JCI
PAGE 91
REFERENCE # 704775
Control Panel FT Screen 24 VDC

© 2006 JCI
PAGE 92
REFERENCE # 704775

© 2006 JCI
PAGE 93
REFERENCE # 704775

PART
NUMBER
1 1 020163 PUSH-BUTTON,MOMENTARY,BK,BOOT
2 1 020164 EMERG STOP BUTTON,JUMBO
3 1 026649 E-STOP YELLOW BACK PLATE 30MM
4 1 026640 BACK PANEL FOR 20x20 HOFFMAN
5 1 026628 FUSE PANEL 6 SLOTS NO GROUND
6 3 026084 CIRCUIT BREAKER ATO/ATC 10 AMP
7 4 026632 RELAY SOCKET, 5 PIN AUTOMOTIVE
8 4 026648 RELAY SPDT 20A 24 VDC
9 21 020182 DIN MOUNTING RAIL, DIN #3
10 4 020512 END STOP AB1492-EAJ35
11 40 020500 TERM BLOCK (J4) AB1492-J4
12 2 026081 1 1/2 HD DUCT GREY
13 6 026103 ISO MT 3/8 MALE-MALE Not Shown
14 12 076009 NUT, NYLOCK 3/8-16NC Not Shown
15 1 026662 TRANSMITTER T150 ASTEC COMPAT
16 1 026551 33' TETHER CABLE OMNEX T150
17 1 026663 RECEIVER T160 ASTEC COMPATIBLE
18 1 026553 10' I/O CABEL HARNESS OMNEX
19 1 026554 EXTERNAL ANTENNA OMNEX
20 1 020049 CABLE, M12-1 x 4 WIRE, 50 FT. Not Shown
21 1 020110 DIGITAL COUNTER, LCD, EEPROM
22 1 020447 SENSOR PROX AB-872C-DH5NN18-D4 Not Shown
23 1 026651 FUSE, ATO/ATC BLADE, 1 AMP Not Shown
24 1 026652 LABEL SCREEN RPM
25 1 026316 LABEL E-STOP
26 1 026305 LABEL HORN
27 50 026634 TERMINAL, 1/4 SPADE
28 30 026601 "ROUND HEAD SCREW #10-32 1/2"" " Not Shown
29 30 078061 WASHER FLAT #10 Not Shown
30 2 070213 CAPSCREW SOC 1/4 28NF X 1
31 2 078015 WASHER, FLAT, 1/4
32 1 026642 FUSE, ATO/ATC BLADE 20A Not Shown
33 1 026641 ATO/ATC SINGLE FUSE HOLDER Not Shown
34 150 025552 (same as 026500 ) Not Shown
35 5 026479 SEPARATOR PLT AB1492-EBJD3
36 5 020504 TERM BLOCK (TIE) AB 1492-JD3C
37 2 020506 CENTER JUMPER,3POLE (J4)
38 2 020508 CENTER JUMPER,10P (J4)
39 1 020511 END STOP AB1492-EBJ16
40 2 020501 TERM BLOCK (J16) AB1492-J16

© 2006 JCI
PAGE 94
REFERENCE # 704775

PART
NUMBER
41 1 020148 "KNOCKOUT SEAL, 1/2"" "

© 2006 JCI
PAGE 95
REFERENCE # 704841
Decal Installation FT6203

© 2006 JCI
PAGE 96
REFERENCE # 704841

© 2006 JCI
PAGE 97
REFERENCE # 704841

© 2006 JCI
PAGE 98
REFERENCE # 704841

PART
NUMBER
1 1 090022 SERIAL NUMBER PLATE
2 2 090024 DECAL, EYE PROTECTION
3 2 090025 DECAL, HEARING PROTECTION
4 3 090026 DECAL, LOCKOUT
5 2 090027 DECAL, HARDHAT
6 2 090306 DECAL DANGER FLAMMABLE MAT'LS
7 2 090307 DECAL DANGER MOVING MACHINERY
8 2 090308 DECAL DANGER NO SMOK OR FLAMES
9 2 090309 DECAL DANGER PINCH POINT
10 1 090310 DECAL CAUTION CORROSIVE MATL
11 2 090312 DECAL DANGER EQUIP START AUTO
12 4 090323 DECAL FAST TRACK
13 1 090334 DECAL, FEEDER SPEED
14 2 090337 DECAL DNGR NO ENTER EQUIP OPER
15 1 090357 DECAL, DIESEL FUEL
16 2 090358 DECAL, HYDRAULIC OIL
17 1 090371 DECAL-SAFE OP RANGE LPT/MST
18 1 090411 DECAL FAST TRACK ENGINE START
19 1 090376 DECAL, AUX 1
20 1 090377 DECAL, AUX 2
21 1 090378 DECAL, AUX 3
22 1 090379 DECAL, TOP DECK CONVEYOR
23 1 090380 DECAL, MIDDLE DECK CONVEYOR
24 1 090381 DECAL, BOTTOM DECK CONVEYOR
25 1 090382 DECAL, UNDER SCREEN CONVEYOR
26 1 090383 DECAL, CONVEYOR CONTROL
27 1 090384 DECAL, FEED CONV/STABILIZER
28 1 090385 DECAL, MANUAL VALVE DETAIL
29 1 090386 DECAL, SCREEN SPEED CONTROL
30 4 090387 DECAL, FT6203
31 2 090353 DECAL, DANGER TRACKS
32 1 090354 DECAL, DANGER HYD FLUID
33 1 090410 DECAL FT6203 PLANT START UP
34 1 090433 DECAL, FINES SD CONVEYOR

© 2006 JCI
PAGE 99
REFERENCE # 704867
Guarding Front Conveyors FT6203

© 2006 JCI
PAGE 100
REFERENCE # 704867
Guarding Front Conveyors FT6203

PART
NUMBER
15 8 090185 HINGE, LIFT OFF, WELDABLE
21 56 070016 CAP SCREW HEX 1/2 13NC X1-1/2
22 70 078004 WASHER, HT 1/2
23 16 078025 WASHER, LOCK, 1/2
24 44 076005 NUT NYLOCK 1/2-13NC
25 16 076024 NUT, 1/2-13NC
29 9 079125 PIN LATCH BOSS 5/16D X 3/8L

© 2006 JCI
PAGE 101
REFERENCE # 704843
Blending Chute FT6203

© 2006 JCI
PAGE 102
REFERENCE # 704843
Blending Chute FT6203

PART
NUMBER
070016 CAP SCREW HEX 1/2 13NC X1-1/2 30
076005 NUT NYLOCK 1/2-13NC 55
078004 WASHER, HT 1/2 6

© 2006 JCI
PAGE 103
REFERENCE # 703763
Belt Feeder Special Hop FT6203

© 2006 JCI
PAGE 104
REFERENCE # 703763

© 2006 JCI
PAGE 105
REFERENCE # 703763

© 2006 JCI
PAGE 106
REFERENCE # 703763

© 2006 JCI
PAGE 107
REFERENCE # 703763

© 2006 JCI
PAGE 108
REFERENCE # 703763

PART
NUMBER
1 1 060460 REDUCER, RR 1010MH 7:1 RATIO
2 62.25 053101 RDCR 1018 3.438
5 0 060484 HYD MOTOR WHITE RE 120 14T Not Shown
6 0 060485 HYD MOTOR WHITE RE 470 14T Not Shown
7 5.5 055002 KEYSTOCK 1" SQ.(Same 051088)
9 74.125 053128 RDCR 1018 4.250
10 4 055008 KEYSTOCK .500 X .500
27 466 703646 BELTING 48", GR1 3 PLY, 1/4 CV
61 358 042135 SKIRT RUBBER 3/8 X 4"
62 42 042141 SKIRT RUBBER 3/8 X 12"
64 72 042141 SKIRT RUBBER 3/8 X 12"
71 2 042297 IDLER 5X48 RETI 4.5 DROP
72 2 702320 GUARD RETURN IDLER 48"
90 4 090185 HINGE, LIFT OFF, WELDABLE
100 9 703493 BAR, SKIRT RUBBER, 48" FORMED
103 4 042154 IDLER GUIDE ROLL 2X4 3/4 SHAFT
105 9 042333 IDLER 5X48 TRI 20 CM
109 1 042398 PULLEY WING 12 X 51 XT 35
110 1 042181 BELT SCRAPER 48 MARTIN
112 2 703623 TAKEUP CONV, 3.438 BRG 3-7/16
120 10 042378 IMPACT RAIL 1/2" UHMW X 60
121 100 704865 T BOLT, 3/4-10 X 2.125 X 1.250 Not Shown
152 2 042360 PILLOW BLK BRG TYPE E 3 15/16
155 8 070107 CAP SCREW HEX 3/4 10NC X 4-1/2
158 12 076001 NUT, NYLOCK 5/8-11 NC
499 12 070037 CAP SCREW HEX 1/2 13NC X2-1/4
500 113 070016 CAP SCREW HEX 1/2 13NC X1-1/2
501 18 070027 CAP SCREW HEX 1/2 13NC X1-1/4
503 64 078004 WASHER, HT 1/2
504 120 078019 WASHER, FLAT, 1/2

© 2006 JCI
PAGE 109
REFERENCE # 703763

PART
NUMBER
505 145 076005 NUT NYLOCK 1/2-13NC
506 8 076024 NUT, 1/2-13NC
510 12 070476 SET SCREW SQ HD 1/2NC X 1-1/4
751 108 076000 NUT, NYLOCK 3/4-10 NC G5
752 108 078011 WASHER, HT, .750
875 4 070181 CAPSCREW HEX 7/8 9NC X3 G5 ZIN
876 4 078029 WASHER, HT, 7/8
877 4 076064 NUT, NYLOCK 7/8-9NC
1000 10 070139 CAPSCREW HEX 1" 8NC X 2-1/4G8
1001 10 076059 NUT, NYLOCK, 1-8 NC

© 2006 JCI

Plant Operation and Service Manual and Parts Book: JCI Track Mounted Screen Plant S/N P060305

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an Astec Company

Plant Operation and

JCI Track Mounted Screen

86470 Franklin Blvd, Eugene, OR 97405 • 800-314-4656 • 541-736-1400 • Fax 541-988-9401

JCI 24/7 Parts Number 888-474-0115

•*24/7 Phone (24 Hours- 7 Days a week): 1-888-474-0115 (Even holidays!)

JCI 24/7 Parts Number 888-474-0115

FILTER, FUEL DEERE 4045HF 085054

BREATHER, HYDRAULIC TANK 085019

JCI 24/7 Parts Number 888-474-0115

JCI 24/7 Parts Number 888-474-0115

JCI 24/7 Parts Number 888-474-0115

JCI 24/7 Parts Number 888-474-0115

JCI 24/7 Parts Number 888-474-0115

JCI 24/7 Parts Number 888-474-0115

JCI 24/7 Parts Number 888-474-0115

Frame Weldment FT6203 ...................................................................................... 1

U/S Hopper FT6203 ............................................................................................... 4

Screen Mounting FT6203 ...................................................................................... 6

Snubber Assembly ................................................................................................. 7

Belt Feeder Mounting FT6203 ............................................................................... 8

Conveyor Top Deck Overs FT6203 ....................................................................... 9

Conveyor Assembly, Top Deck Overs ................................................................... 10

Return Idler Guard, 42" Belt ................................................................................... 16

Side Discharge Conveyor FT6203 MD/BD ............................................................ 17

Return Idler Guard 30 X 1 1/2" ............................................................................... 19

Hopper SD MD-BD FT6203 ................................................................................... 20

Conveyor SD Fines FT6203 10H ........................................................................... 22

SDCV Tail Section No-Bed FT6203 ....................................................................... 25

SDCV Head Section 10H FT6203 ......................................................................... 27

Hopper Side Discharge Fines FT6203 ................................................................... 30

Conveyor US Fines FT6203 .................................................................................. 33

Engine Inst Deere 4045 B ...................................................................................... 38

Engine Assembly Deere 4045 B ............................................................................ 41

Engine Enclosure Deere 4045 B ............................................................................ 50

Battery Box 2 X 4D (FT) ......................................................................................... 53

Battery Box 2 X 8D (FT) ......................................................................................... 54

Fuel Tank FT6203 .................................................................................................. 55

Hydraulic Tank FT6203 .......................................................................................... 58

JCI 24/7 Parts Number 888-474-0115

Hydraulic Schematic FT6203 W/2 Aux .................................................................. 63

Pump Assembly FT6203 2 AUX ............................................................................ 64

Feed Conveyor Speed Control Valve Assembly .................................................... 66

Screen Drive Manifold Assembly ........................................................................... 67

Manifold STL Assembly Track Drive ...................................................................... 68

Flow Control Valve Manifold Assembly .................................................................. 69

Hydraulic Piping FT6203 STD ................................................................................ 70

Hydraulic Hose FT6203 2 AUX .............................................................................. 75

Electrical Schematic FT5162 ................................................................................. 88

Control Panel FT Screen 24 VDC .......................................................................... 91

Decal Installation FT6203 ...................................................................................... 95

Guarding Front Conveyors FT6203 ....................................................................... 99

Blending Chute FT6203 ......................................................................................... 101

Belt Feeder Special Hop FT6203 ........................................................................... 103

JCI 24/7 Parts Number 888-474-0115

Frame Weldment FT6203

Rev. B JCI 24/7 Parts Number 888-474-0115 4/12/06