Air-Cooled Scroll Chiller: Renewal Parts

AIR-COOLED SCROLL CHILLER
RENEWAL PARTS Supersedes: 150.72-RP2 (114) Form 150.72-RP2 (1017)
MODELS YLAA0300 AND YLAA0350 - YLAA0515

DESIGN SERIES A, B & C
DEVELOPMENT LEVEL A
COPELAND COMPRESSORS
WITH BRAZED PLATE HEAT EXCHANGER
GS560418
R-410A
310 - 520 KW
50HZ
Issue Date:
October 31, 2017
FORM 150.72-RP2
ISSUE DATE: 10/31/2017
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.
Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 150.72-RP2
CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for contin- these documents, the technician should verify whether
uous product improvement, the information contained the equipment has been modified and if current litera-
in this document is subject to change without notice. ture is available from the owner of the equipment prior
Johnson Controls makes no commitment to update or to performing any work on the chiller.
provide current information automatically to the man-
ual owner. Updated manuals, if applicable, can be ob- CHANGE BARS
tained by contacting the nearest Johnson Controls Ser-
vice office or accessing the Johnson Controls QuickLIT Revisions made to this document are indicated with a
website at http://cgproducts.johnsoncontrols.com. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
Operating/service personnel maintain responsibility for formation and any other changes in spelling, grammar
the applicability of these documents to the equipment. or formatting are not included.
If there is any question regarding the applicability of
HOW TO USE RENEWAL PARTS MANUALS

Johnson Controls offers an assortment of replacements Contact the following sources to order parts.
parts for Johnson Controls, YORK and UPG units.
Each replacement part is manufactured and fitted for NORTH AMERICA
a specific model. This Replacement Parts Manual is Baltimore Parts Center
for standard Johnson Controls units. Chiller units built Contrators within USA
with special options, modifications, or conversions are Telephone: (800)-932-1701
not covered in this manual. Equipment Owners within USA who maintain
This Replacement Parts Manual provides Johnson their own equipment
Controls chiller replacement parts by part numbers, Telephone: (800)-482-2778
descriptions, quantities and drawing figures. To deter- Email: [email protected]
mine the correct replacement part, locate the item on
drawing figure and refer to the parts list for the part For parts availability and ordering YORK HVAC
number, description and quantity. Parts within the USA please use the following link:
http://www.johnsoncontrols.com/content/us/en/prod-
NOTE: Provide a unit model number, unit serial num- ucts/building_efficiency/products-and-systems/inte-
ber and part number when requesting a quotation or grated_hvac_systems/parts_center/baltimorepartscen-
placing an order. Failure to include this information ter.html
may delay processing of your request.
EUROPE
Model and Serial Number Locations:
HVAC Parts Centre (Europe)
• Unit - Namplate on side of Control Panel Telephone: +44 (0) 1268 246 400
• Compressor - Namplate on Compressor Housing Email: [email protected]
• VSD - Namplate on VSD Panel
JOHNSON CONTROLS 3
FORM 150.72-RP2
UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA

BASIC PART NUMBER
YLAA0091SE46XAA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL
: YORK Tons :Design Series A

Y # # # # S Standard Efficiency E :R-410A 1 7 :200/3/60 A
: Chiller 0300 :Design Series B
L H High Efficiency 2 8 :230/3/60 B
: Air Cooled 0350 :Engineering
A R Heat Pump 4 0 :380/3/60 A
0360
A : Scroll Y Standard Efficiency 4 6 :460/3/60 Change
0390 or PIN Level
(Round Tube) 5 0 :380-415/3/50
0400
Z High Efficiency 5 8 :575/3/60
0435
(Round Tube) X :Across the Line
0440
0455
0485
0515
PART NUMBER – LETTER CODES

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD
X X : MP Terminal Block X : No Ambient Kit # # :Low Temp. Brine (LBrT)

S X : SP Terminal Block L : Low Ambient Kit (factory)
S D : SP NF Disconnect Switch H : High Ambient Kit (factory) C :Chicago Relief Code
B X : SP Circuit Breaker A : High & Low Ambient Kit (factory) S :Service Isolation Valve
D B : SP NF Disc Sw w/ Ind. Sys. CB T : BAS/EMS Temp. Reset / Offset B :Both Chicago & Isolat.

M X : MP TB w/ Ind. Sys. CB S : Spanish LCD & Keypad Display
M D : MP NF Disconnect Switch F : French LCD & Keypad Display 1 :Hot Gas By-Pass
X : No Transformer Required G : German LCD & Keypad Display (# circuits)
T : Transformer 115/24V (factory) I : Italian LCD & Keypad Display
Q : Special Transformer Required H : Hungarian LCD & Keypad Display H :Heater (Standard)
X : No Power Factor Capacitor L : Polish LCD & Keypad Display
C : Power Factor Capacitor P : Portuguese LCD & Keypad Display
Q : Special Power Factor Capacitor B : Both Disc & Suct Transducer Readout
L : N. American Safety Code (cUL/cETL)
MP = Multiple Point C : European Safety Code (CE)
SP = Single Point C : Motor Current Module
NF = Non-Fused O : OptiView Remote Panel
TB = Terminal Block S : Sequence Control & Automatic Lead Transfer
CB = Circuit Breaker
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
EVAP. FIELD CONDENSER FIELD CABINET FIELD
X :150# PSI DWP X : Aluminum 1 : Wire (Full Unit) Encl. Panels (factory)
3 :300# PSI DWP C : Copper 3 : Wire/Louvered Encl. Panels (factory)
D :Double Thick Insulation B : Black Fin 5 : Louvered
(Cond. Only) Encl. Panels (factory)
V :Victaulic Flange P : Phenolic 7 : Louvered (Full Unit) Encl. Panels (factory)
S :One Flow Switch X : TEAO Fan 9 : End Louver (Hail Guard) Enc. Panels (factory)
T :Two Flow Switches Motors B : Acoustic
Sound Blanket
U :Three Flow Switches E : Acoustic
Enclosure
D :One Diff. Press. Switch L : Ultra Quiet Fans

E :Two Diff. Press. Switches G : High Airflow Fans
F :Three Diff. Press. Switches H : High Static Fans
A :ASME Press Vessel Codes T : Two Speed Fans
E :PED Press Vessel Codes 1 : 1" Deflection
R :Remote Cooler 61 S : Seismic
PLANT OF MANUFACTURE N
: Neoprene Pads
R : Monterrey
S : Sabadell
CUR : Curitiba, Brazil
MEX : Mexico, ES
MTY : Monterrey. BE
NOTES:
SAT : San Antonio, Texas
1. Q :DENOTES SPECIAL / S.Q.
2. # :DENOTES STANDARD
3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED
4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only.
5. Plant of manufacture to include PIN 56 upon entering the chiller order.
4 JOHNSON CONTROLS
FORM 150.72-RP2
LIST OF TABLES
TABLE 1 - Evaporator Components - 150 PSIG��7
TABLE 2 - Microchannel Condenser Coil Components - Design Series "A"��9
TABLE 3 - Fan Components��11
TABLE 4 - Refrigerant Piping Components��12
TABLE 5 - Compressor Part Numbers - R-410A��16
TABLE 6 - Recommended Compressor Oil Type��18
TABLE 7 - Compressor Heater and Sound Blanket Part Numbers��18
TABLE 8 - Compressor Components��18
TABLE 9 - To Identify Replacement Part Numbers, Locate the Panel Part Number on the
Power Panel Nameplate��21
TABLE 10 - Power Panel Components - YLAA0300��24
TABLE 11 - Power Panel Components - YLAA0350 ��25
TABLE 20 - Lug Kits��34
TABLE 21 - Fuse��34
TABLE 22 - Control Panel Components ��36
TABLE 23 - Sensor Harness Wiring - YLAA0360, 0390, 0400, 0435, 0440, 0455, 0485 & YLAAA0515��37
TABLE 24 - Sensor Harness Wiring - YLAA0300 & YLAAA0350��37
TABLE 25 - Transducers, Pressure Cutouts and Temp Sensors��40
TABLE 26 - Transducer and Thermistor Wire Harness Connectors - Field Replacement Part Numbers��41
TABLE 27 - Vibration Isolators Part Numbers��42
TABLE 28 - Field Installed Options Part Numbers��43
TABLE 29 - Control Transformer Kit��43
TABLE 30 - Enclosure Kit Options ��44
TABLE 31 - Wire Enclosure Components��45
TABLE 32 - Louvered Enclosure Components��46
TABLE 33 - Remote Control Center Parts - 371-02485-104 (60Hz)��47
TABLE 34 - Recommended Spare Parts - YLAA0300-YLAA0515 Chillers��48
JOHNSON CONTROLS 5
FORM 150.72-RP2
LIST OF FIGURES
FIGURE 1 - Evaporator Components��8
FIGURE 2 - Microchannel Condenser Coil Components - Design Series "A"�� 9
FIGURE 3 - Microchannel Condenser Coil Components - Design Series "A" �� 10
FIGURE 4 - Fan Components�� 11
FIGURE 5 - Refrigerant Piping Components��15
FIGURE 6 - Compressor Layouts��17
FIGURE 7 - Compressor��18
FIGURE 8 - Control and Power Panel Identifier Location��20
FIGURE 9 - Power Panel Components��22
FIGURE 10 - Panel Part Number Sticker ��23
FIGURE 11 - Control Panel Components��35
FIGURE 12 - Control Panel Components��36
FIGURE 13 - Harness Layout��38
FIGURE 14 - Harness Layout��39
FIGURE 15 - Sensor Housing and Pin Socket Part Numbers��39
FIGURE 16 - Transducers, Pressure Cutouts and Temp Sensors ��40
FIGURE 17 - Transducer and Thermistor Wire Harness Connectors - Field Replacement Part Numbers�� 41
FIGURE 18 - Wire Enclosure Components��45
FIGURE 19 - Louvered Enclosure Components��46
FIGURE 20 - Remote Control Center��47
6 JOHNSON CONTROLS
FORM 150.72-RP2
EVAPORATOR COMPONENTS
Table 1 - EVAPORATOR COMPONENTS - 150 PSIG
UNIT MODELS
UNIT MODELS
YLAA0350,
ITEM QTY DESCRIPTION DWP YLAA0300 AND
0400, 0435 AND
YLAA0 360
YLAA0455
Cooler, Fully Insulated with Heater 375-75055-001 375-74998-001
1 1 ALL
Cooler, less Heater & Insulation 375-75056-000 375-74999-000
2 1 Head, Connection End ALL 375-71454-000 375-75006-000
3 1 Head, Back End ALL 075-71457-000 075-75010-000
4 1 Baffle, Connection End ALL 375-71458-000 375-75002-000
5 1 Baffle, Back End ALL 375-71460-000 375-75004-000
6 8 Gasket, Baffle and Head ALL 075-71467-000 075-49360-000
1 Heater, Cooler 180 Watt 025-22690-000 025-22690-000
7 ALL
9 2 Well, Thermo ALL 026-32328-000 026-32328-000
- Insulation (3/4"x49"x65") 010-05997-000 010-05997-000
10 ALL
- Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000
11 2 Sensor, Water Temperature ALL 025-47669-000 025-47669-000
12 1 Adhesive (Use with #6) ALL 031-03311-000 031-03311-000
UNIT MODELS UNIT MODELS

ITEM QTY DESCRIPTION DWP YLAA0390 AND YLAA0440 AND
YLAA0515 YLAA0485
Cooler, Fully Insulated with Heater 375-76135-001 375-75067-001
1 1 ALL
Cooler, less Heater & Insulation 375-76136-000 375-75068-000
2 1 Head, Connection End ALL 375-67887-000 375-72131-000
3 1 Head, Back End ALL 075-67892-002 075-72132-001
4 1 Baffle, Connection End ALL 375-67888-000 375-71834-000
5 1 Baffle, Back End ALL 375-67891-000 075-72130-000
6 4 Gasket, Baffle and Head ALL 075-84276-000 075-72132-000
7 ALL
9 2 Well, Thermo ALL 026-32328-000 026-32328-000
- Insulation (3/4"x49"x65") 010-05997-000 010-05997-000
10 ALL
- Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000
11 2 Sensor, Water Temperature ALL 025-47669-000 025-47669-000
12 1 Adhesive (Use with #6) ALL 013-03311-000 013-03311-000
See Figure 1 on page 8
JOHNSON CONTROLS 7
FORM 150.72-RP2
EVAPORATOR COMPONENTS (CONT'D)
30968-000
Service Note: Pin location 38 in Model Number will be "X" for 150# DWP Cooler.
Pin location 38 in Model Number will be "3" for 300# DWP Cooler
* Service Note: Torque 55 ft. lbs.

± 5 ft. lbs
Figure 1 - EVAPORATOR COMPONENTS
8 JOHNSON CONTROLS
FORM 150.72-RP2
CONDENSER COIL COMPONENTS

CHILLER MODEL YLAA – DESIGN SERIES "A" (MICROCHANNEL)
Table 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

YORK QTY PER "V
ITEM DESCRIPTION FIGURE
PART NUMBER ASSEMBLY
1 Receiver, 6" Diameter 026-45013-000 1 2
2 Coil 026-45535-000 2 2
3 Pipe, Coil To Receiver 075-77930-001 1 3
7 Clamp, Header 075-74862-007 8 3
8 Bushing 028-15821-000 2 2
2 2
77926-000-3
8
375-77926-000 = W/ RECEIVER (RIGHT PIPES)
375-77926-001 = W/O RECEIVER
Figure 2 - MICROCHANNEL CONDENSER =
375-77926-002 COIL
W/OCOMPONENTS
RECEIVER- DESIGN
(SPLITSERIES "A"
SYSTEM)
375-77926-003 = W/ RECEIVER (LEFT PIPES)
JOHNSON CONTROLS 9
FORM 150.72-RP2
CONDENSER COIL COMPONENTS (CONT'D)

CHILLER MODEL YLAA – DESIGN SERIES "A" (MICROCHANNEL)
-003 -000
ONLY ONLY
3 4
7 7
BACK
6
-000
5 ONLY
-003
ONLY 77926-000-1a
Figure 3 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"
10 JOHNSON CONTROLS
FORM 150.72-RP2
FAN COMPONENTS
Table 3 - FAN COMPONENTS

FAN TYPE
VOLTAGE
ITEM DESCRIPTION STANDARD LOW NOISE
CODE
7/8", 1160 RPM 7/8", 850 RPM
s Motor, Fan 2 HP
1 -50 024-36873-107 024-34980-103
(YLAA0300-YLAA0515)
2s Blade All 026-41593-000 026-41942-000
3 Guard All 026-35605-000
4 Orifice All 026-45002-000
5 Support All 026-41937-000 026-45533-000
6 Support, Ring All 026-36367-000
7 Screw, Cap (M8x125) All 021-18494-000
075-29007-000
8 Spacer All
075-40484-000
9 Hub, Square All 026-41939-002 026-41939-005
S
= Recommended Spare Parts
4 6
5
3
8
2
9
1
71386-000
Service Note: Fan Hub to Shaft Joint should be sealed with protec- Service Note: Pin Location 52 in Model Number will be “X” for
tive coating - use RUST VETO 344 - a solvent type, rust preventa- Standard Fan, or “L” for Low Noise Fan. See page 3.
tive coating.
Figure 4 - FAN COMPONENTS
JOHNSON CONTROLS 11
FORM 150.72-RP2
REFRIGERANT PIPING COMPONENTS

CHILLER MODEL YLAA – DESIGN SERIES "A & B"
Table 4 - REFRIGERANT PIPING COMPONENTS
ITEM SYS. DESCRIPTION YLAA0300 YLAA0350 YLAA0360
1 022-09752-000
105 Valve, Ball (Discharge) 022-09751-000 022-09751-000
2 022-09751-000
112s 1 025-40666-000 025-40681-000 025-40900-008
Valve, Thermal Expansion
113s 2 025-40681-000 025-40681-000 025-40666-000
1 026-20574-000
114 Moisture Indicator 026-14125-000 026-14125-000
2 026-14125-000
1 022-09778-000
115 Valve, Liquid Stop 022-10022-000 022-10022-000
2 022-10022-000
1 025-42090-000
116 Valve, Solenoid 025-41743-000 025-41743-000
2 025-41743-000
1 026-43984-003
118 Dehydrator, Body 026-43984-002 026-43984-002
2 026-43984-002
119s Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000
122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000
123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000
141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000
148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000
200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000
201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000
202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001
203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000
S
12 JOHNSON CONTROLS
FORM 150.72-RP2
REFRIGERANT PIPING COMPONENTS (CONT’D)

TABLE 4 - REFRIGERANT PIPING COMPONENTS (CONT'D)
ITEM SYS. DESCRIPTION YLAA0390 YLAA0400 YLAA0435 YLAA0440
1 022-09752-000 022-09752-000 022-09752-000 022-09752-000

105 Valve, Ball (Discharge)
2 022-09751-000 022-09751-000 022-09751-000 022-08883-000
112s 1 Valve, Thermal 025-40900-004 025-40900-008 025-40900-004 025-40900-004
113s 2 Expansion 025-40681-000 025-40681-000 025-40900-008 025-40900-008
1 026-20574-000 026-20574-000 026-20574-000
114 Moisture Indicator 026-20574-000
2 026-14125-000 026-14125-000 026-14125-000
115 1 022-09778-000 022-09778-000 022-09778-000
Valve, Liquid Stop 022-09778-000
2 022-10022-000 022-10022-000 022-10022-000
1 025-42090-000 025-42090-000 025-42090-000
116 Valve, Solenoid 025-42090-000
2 025-41743-000 025-41743-000 025-41743-000
1 026-43984-003 026-43984-003 026-43984-003 026-43984-003
118 Dehydrator, Body
2 026-43984-002 026-43984-002 026-43984-002 026-43984-002
119s Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 026-37540-000
122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000 022-03836-000
123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000
141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000 022-09753-000
148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000 022-11735-000
200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000 022-11704-000
201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 375-37978-000
202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001 022-10682-001
203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 375-37975-000
S
JOHNSON CONTROLS 13
FORM 150.72-RP2
REFRIGERANT PIPING COMPONENTS (CONT’D)

TABLE 4 - REFRIGERANT PIPING COMPONENTS (CONT'D)
ITEM SYS. DESCRIPTION YLAA0455 YLAA0485 YLAA0515
1 022-09752-000
105 Valve, Ball (Discharge) 022-09752-000 022-09752-000
2 022-09751-000
112s 1 Valve, Thermal 025-40900-004
025-40900-004 025-40900-004
113s 2 Expansion 025-40900-008
1 026-20574-000
114 Moisture Indicator 026-20574-000 026-20574-000
2 026-14125-000
115 Both Valve, Liquid Stop 022-09778-000 022-09778-000 022-09778-000
1 025-42090-000
116 Valve, Solenoid 025-42090-000 025-42090-000
2 025-41743-000
1 026-43984-003
118 Dehydrator, Body 026-43984-003 026-43984-003
2 026-43984-002
119s Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000
122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000
123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000
141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000
148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000
200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000
201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000
202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001
203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000
S
14 JOHNSON CONTROLS
FORM 150.72-RP2
REFRIGERANT PIPING COMPONENTS (CONT'D)

123 148
148 105
141 123
202
203
141
200 123
201
118
119
122 116
112 115
77937-004a
113 114
Figure 5 - REFRIGERANT PIPING COMPONENTS
JOHNSON CONTROLS 15
Table 5 - COMPRESSOR PART NUMBERS - R-410A
16
VOLTAGE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR
MODEL
CODE PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY
YLAA0300 -50 015-04052-104 ZP385KCE 2 015-04052-104 ZP385KCE 1 015-04055-104 ZP180KCE 1
YLAA0350 -50 015-04052-104 ZP385KCE 2 015-04052-104 ZP385KCE 2 N/A N/A N/A
FORM 150.72-RP2

YLAA0390 -50 015-04052-104 ZP385KCE 3 015-04052-104 ZP385KCE 1 015-04055-104 ZP180KCE 1


COMPRESSOR
JOHNSON CONTROLS
FORM 150.72-RP2
COMPRESSOR (CONT’D)
-
2-M2
2-M1
1-M2
1-M1
SYSTEM #2
SYSTEM #1
YLAA0300, YLAA0350 and YLAA0390

72257-001c
2-M2 2-M1
1-M3
1-M2 1-M1
SYSTEM #2
SYSTEM #1
72257-002c
YLAA0400 and YLAA0440
2-M3 2-M2 2-M1

1-M3 1-M2 1-M1
SYSTEM #2
SYSTEM #1
72257-003c
YLAA0360, YLAA435, YLAA0455, YLAA0485 and YLAA0515
Figure 6 - COMPRESSOR LAYOUTS
JOHNSON CONTROLS 17
FORM 150.72-RP2
COMPRESSOR (CONT’D)
Table 6 - RECOMMENDED COMPRESSOR OIL TYPE

ITEM REF. DESCRIPTION (6) 1 GALLON 5 GALLON
OIL s
R-410A Oil, Compressor (Type 'V') 011-00948-000 011-00949-000
S
Table 7 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS

COMPRESSOR PART HEATER PART QUANTITY PER SOUND BLANKET PART QUANTITY PER
NUMBER NUMBER COMPRESSOR NUMBER COMPRESSOR
015-04032-xxx 025-37853-000 1 010-06507-002 1
015-04055-xxx 025-40351-000 1 010-06507-007 1
015-04052-xxx 025-37853-000 1 010-06507-000 1
Table 8 - COMPRESSOR COMPONENTS

ITEM REF. NO. DESCRIPTION YORK NO.
A 071-0520-05 Module Protector 025-38995-000
B 005-0892-00 Cover, T-Box 025-38996-000
C 052-1201-00 Label, Wiring Diagram 035-19345-000
Discharge
Connection
Pressure
Equalization
Suction
Connection
Oil Line 50459-1
Figure 7 - COMPRESSOR
18 JOHNSON CONTROLS
FORM 150.72-RP2
CONTROL PANEL AND POWER PANEL CONFIGURATIONS
Power panels and option panels are offered in several The most basic chiller power wiring configuration uses
different configurations using three (3) major compo- TERMINAL BLOCKS in the power panels, and an op-
nents: tions panel with no power wire termination hardware.
The model pin number locations 16 and 17 would be X
1. Terminal Blocks and X to reflect this basic combination. Identify model
2. Circuit Breakers pin number locations 16 and 17 to identify the chiller
power wiring connections and hardware listed below.
3. Non-Fused Disconnect Switches
PIN 16 & 17
LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS
IDENTIFIERS
S X Single Point Supply Terminal Block
S D Single Point Supply Non-Fused Disconnect Switch
B X Single Point Supply Circuit Breaker
D B Single Point Supply Non-Fused Disconnect Switch w/ Separate System Circuit Breakers
JOHNSON CONTROLS 19
FORM 150.72-RP2
CONTROL PANEL AND POWER PANEL CONFIGURATIONS (CONT'D)
PANEL NAMEPLATE
w/ Panel Part Number
04178-05a
DESCRIPTION YORK NO.

Door Lock 021-32078-000
Key 021-32231-000
Figure 8 - CONTROL AND POWER PANEL IDENTIFIER LOCATION
20 JOHNSON CONTROLS
FORM 150.72-RP2
CONTROL PANEL AND POWER PANEL COMPONENTS

Table 9 - TO IDENTIFY REPLACEMENT PART NUMBERS, LOCATE THE PANEL PART NUMBER ON THE
POWER PANEL NAMEPLATE
SINGLE POINT SINGLE POINT SINGLE POINT NON-
SINGLE POINT
VOLTAGE NON-FUSED CIRCUIT BREAKER FUSED DISCONNECT
MODEL TERMINAL BLOCK
CODE DISCONNECT SWITCH W/ IND. SYS.
(SX) (BX)
SWITCH (SD) CIRCUIT BREAKERS (DB)
YLAA0300 50 371-05244-153 371-05244-253 371-05244-353 371-05244-453
YLAA0350 50 371-05244-154 371-05244-254 371-05244-354 371-05244-454
YLAA0360 50 371-05245-155 371-05245-255 371-05245-355 371-05245-455
YLAA0390 50 371-05244-155 371-05244-255 371-05244-355 371-05244-455
YLAA0400 50 371-05245-156 371-05245-256 371-05245-356 371-05245-456
YLAA0435 50 371-05245-157 371-05245-257 371-05245-357 371-05245-457
YLAA0440 50 371-05244-156 371-05244-256 371-05244-356 371-05244-456
YLAA0455 50 371-05244-157 371-05244-257 371-05244-357 371-05244-457
YLAA0485 50 371-05245-158 371-05245-258 371-05245-358 371-05245-458
YLAA0515 50 371-05244-158 371-05244-258 371-05244-358 371-05244-458
See Figure 8 on page 20 Or Select Panel Part Number From The Tables Below, Using The Voltage Code And The Pin 16 & 17 Letter Code
Identifier. Then Refer To The Appropriate Chiller Model Panel Part Number And Pin 16 & 17 Identifier On The ‘Control And Power Panel Com-
ponents’ Tables 10-19 starting on page 24. See Also Figures 9 & 10 starting on page 22.
JOHNSON CONTROLS 21
FORM 150.72-RP2
POWER PANEL COMPONENTS
8B*
8A
2C
5A
3A
9A
3B
2B
2A
4C
4A
4B
4D
3A
2C
2B
8A
8B
2A
5A
9A
3B
Reference Tables 10 - 19 starting on page X 211028-3
Figure 9 - POWER PANEL COMPONENTS
22 JOHNSON CONTROLS
FORM 150.72-RP2
POWER PANEL COMPONENTS (CONT’D)
DSCN0003
*Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see picture above, then refer to the
appropriate parts list for that number.
Note #1: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - See LUG KIT TABLE on Page 33.
Reference tables 10 through 19 starting on page
Figure 10 - PANEL PART NUMBER STICKER
JOHNSON CONTROLS 23
Table 10 - POWER PANEL COMPONENTS - YLAA0300
24
SINGLE POINT NON-
SINGLE POINT NON- FUSED DISCONNECT
SINGLE POINT TERMI- SINGLE POINT CIRCUIT
FUSED DISCONNECT SWITCH W/ IND.
ITEM QTY. DESCRIPTION NAL BLOCK (SX) BREAKER (BX)
SWITCH (SD) SYSTEM CIRCUIT
BREAKERS (DB)
FORM 150.72-RP2
371-05244-153* 371-05244-253* 371-05244-353* 371-05244-453*

2As 3 Fan Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000

2Bs 5 Fan Contactor (-50) 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
2C 12 Surge Supressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000
3 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3A Compressor Contactor (-50)
1 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
3B 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1 Terminal Block (-50) 025-39410-000 N/A N/A N/A
4A 1 Circuit Breaker (-50) N/A N/A 024-35974-000 N/A
1 Non-Fused Disc. Sw. (-50) N/A 024-35977-000 N/A 024-35977-000
4B 3 Safety Cover (use w/ TB) 025-39393-000 N/A N/A N/A
1 Oper. Handle (use w/ CB or NFDS) 025-35697-000 025-35697-000 025-35697-000
4C N/A
1 Oper. Shaft (use w/ CB or NFDS) 025-35696-000 025-35696-000 025-35696-000
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
1 Ind. Sys. Circuit Breaker (Sys. 1) N/A N/A N/A
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
8B 6 Fuse See Fuse Table on Page 33
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
Recommended Spare Part
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 7a, Page 22, then refer to the appropriate parts list for that number.
**Service Note: Make a visual inspection of the contactors in order to select the correct replacement part.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7

024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
BREAKERS (DB)
371-05244-154* 371-05244-254* 371-05244-354* 371-05244-454*
JOHNSON CONTROLS
3A 4 Compressor Contactor (-50) 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3B 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 10 on page 23, then refer to the appropriate parts list for that
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7

024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
25
FORM 150.72-RP2
26
SINGLE POINT NON-
FORM 150.72-RP2
BREAKERS (DB)
371-05245-155* 371-05245-255* 371-05245-355* 371-05245-455*

3 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7

024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
SINGLE POINT
FUSED DISCONNECT
SINGLE POINT NON-FUSED SINGLE POINT CIRCUIT
SWITCH W/ IND.
ITEM QTY. DESCRIPTION TERMINAL BLOCK (SX) DISCONNECT SWITCH BREAKER (BX)
SYSTEM CIRCUIT
(SD)
BREAKERS (DB)
371-05244-155* 371-05244-255* 371-05244-355* 371-05244-455*
JOHNSON CONTROLS
4 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
2Bs Fan Contactor (-50)
1 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
4 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
1 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
27
FORM 150.72-RP2
28
SINGLE POINT NON-
BREAKERS (DB)
FORM 150.72-RP2
371-05245-156* 371-05245-256* 371-05245-356* 371-05245-456*


3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7

024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
BREAKERS (DB)
371-05245-157* 371-05245-257* 371-05245-357* 371-05245-457*
JOHNSON CONTROLS
3 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7

024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
29
FORM 150.72-RP2
30
SINGLE POINT NON-
BREAKERS (DB)
FORM 150.72-RP2
371-05244-156* 371-05244-256* 371-05244-356* 371-05244-456*


5 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
1 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7

024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
BREAKERS (DB)
371-05244-157* 371-05244-257* 371-05244-357* 371-05244-457*
JOHNSON CONTROLS
4 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
3 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3 024-35467-000 (65A)** 024-35467-000 (65A)**
3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
31
FORM 150.72-RP2
32
SINGLE POINT NON-
BREAKERS (DB)
FORM 150.72-RP2
371-05245-158* 371-05245-258* 371-05245-358* 371-05245-458*


3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7

024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
BREAKERS (DB)
371-05244-158* 371-05244-258* 371-05244-358* 371-05244-458*
JOHNSON CONTROLS
4 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
4C N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A 024-35974-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
number.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7

024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
33
FORM 150.72-RP2
FORM 150.72-RP2
LUG KITS AND FUSES
Table 20 - LUG KITS

LUGS PER FITS CB YORK PART
LUG KITS AMP WIRE SIZE
KIT FRAME NUMBER
CB-0294 ABB-K4TE S4 250A #6 - 350 kCMIL 025-34418-000
CB-0295 ABB-K5TF S5 300A 250 - 500 kCMIL 025-34481-000
CB-0296 ABB-K5TG 3 S5 400A #3/0 - 250 kCMIL 025-34420-000
CB-0297 ABB-K6TH S6 600A 250 - 500 kCMIL 025-34414-000
CB-0298 ABB-K6TJ S6 800A #2/0 - 400 kCMIL 025-34415-000
Table 21 - FUSE
YORK LUG
FUSE SIZE KIT PART
NUMBER
FU-0494 600V 15A Time Delay 025-34141-000
FU-0746 600V 30A Time Delay 025-39683-000
FU-0495 600V 20A Time Delay 025-34142-000
FU-0490 600V 8A Time Delay 025-34137-000
FU-0493 600V 12A Time Delay 025-34140-000
FU-0496 600V 25A 025-41732-000
34 JOHNSON CONTROLS
FORM 150.72-RP2
CONTROL PANEL COMPONENTS
CONTROL PANEL
PANEL DIVIDER
(PARTIAL VIEW)
MICROPROCESSOR
1FU BOARD
4A 031-02550-000
4B
LOAD
4T
LINE
1 2A
2B
CTB1
Reference Table 22 on page 36 203741-1b
Figure 11 - CONTROL PANEL COMPONENTS
JOHNSON CONTROLS 35
FORM 150.72-RP2
CONTROL PANEL COMPONENTS (CONT’D)

Table 22 - CONTROL PANEL COMPONENTS
ITEM DESCRIPTION COMMON PARTS QTY.
1 Transformer 025-27911-000 1
2As Micro / IO Board Kit 331-02550-101 1
2Bs Flashcard 031-02755-004 1
4A Fuse Holder 025-34430-000 1
4B Fuse 025-35905-000 1
5 Display 031-02749-000 1
6 Keypad 024-36082-007 1
7 Switch, On/Off 024-25517-000 1
8 Ribbon Cable, Display 031-02108-000 1
See Figures 11 and 12 starting on page 35
s
5
6
7
LD05167b
Figure 12 - CONTROL PANEL COMPONENTS
36 JOHNSON CONTROLS
FORM 150.72-RP2
SENSOR HARNESSES
Table 23 - SENSOR HARNESS WIRING - YLAA0360, 0390, 0400, 0435, 0440, 0455, 0485 & YLAAA0515
BOARD CABLE
CABLE WIRE PLUG PIN HARNESS ASSEMBLY
ITEM FUNCTION FIGURE
LOCATION NO. COLOR NO. PART NUMBER
NO.
Red 5 System #1
White 10
100 4 Suction 575-72382-300 13
Black 9
MICRO Drain 1 Pressure
P7 Red 6 System #1
White 11
102 6 Discharge 575-72382-302 13
Black 7
Drain 2 Pressure
Black 7 Leaving Chilled
105 1 Red 4 575-72382-305 14
Drain 1 Water Temperature
MICRO Black 8 Entering Chilled

106 3 Red 5 575-72382-306 14
P6 Drain 2 Water Temperature
Black 9 Outside Air
104 2 Red 6 575-72382-304 13
Drain 3 Temperature
Red 5 System #2
White 10
101 5 Suction 575-72382-301 13
Black 9
P9 Red 6 System #2
White 11
103 7 Discharge 575-72382-303 13
Black 7
Drain 2 Pressure
Table 24 - SENSOR HARNESS WIRING - YLAA0300 & YLAAA0350

BOARD CABLE
CABLE WIRE PLUG PIN HARNESS ASSEMBLY
ITEM FUNCTION FIGURE
LOCATION NO. COLOR NO. PART NUMBER
NO.
Red 5 System #1
White 10
100 4 Suction 575-72382-307 13
Black 9
P7 Red 6 System #1
White 11
102 6 Discharge 575-72382-309 13
Black 7
Drain 2 Pressure
Black 7 Leaving Chilled
105 1 Red 4 575-72382-312 14
Drain 1 Water Temperature
MICRO Black 8 Entering Chilled

106 3 Red 5 575-72382-313 14
P6 Drain 2 Water Temperature
Black 9 Outside Air
104 2 Red 6 575-72382-311 13
Drain 3 Temperature
Red 5 System #2
White 10
101 5 Suction 575-72382-308 13
Black 9
P9 Red 6 System #2
White 11
103 7 Discharge 575-72382-310 13
Black 7
Drain 2 Pressure
JOHNSON CONTROLS 37
FORM 150.72-RP2
SENSOR HARNESSES (CONT’D)

5
2-BSP
1-BSP
BAMB
75213-001h
6
7
1-BDP
2-BDP
75213-001g
Figure 13 - HARNESS LAYOUT
38 JOHNSON CONTROLS
FORM 150.72-RP2
SENSOR HARNESSES (CONT’D)
3
BECT EEH
75213-000
BLCT
8 1
EVAPORATOR HEATER
HARNESS = 575-72382-211
75213-001-l
Figure 14 - HARNESS LAYOUT
PIN SOCKET PART #

(025-28386-000)
12 Pin Plug 6-PIN
(025-28384-000) (025-28382-000)
Housing - Plug Housing - Plug

Wiring End Wiring End
Locking
Locking 9-PIN Tab
12 Pin Plug Tab (025-28383-000)
(025-21196-000)
15 Pin Plug
(025-28385-000)
Housing - Plug Housing - Plug
Wiring End Wiring End Housing - Plug
Wiring End
45622-003
Figure 15 - SENSOR HOUSING AND PIN SOCKET PART NUMBERS
JOHNSON CONTROLS 39
FORM 150.72-RP2
TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS

Table 25 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS
ITEM DESCRIPTION MODELS PART NUMBER QTY
1s Sensor, Outside Air Temperature All 025-47688-000 1
2 s
Sensor, Entering Water Temp. (Not Shown) All 025-47669-000 1
3s Sensor, Leaving Water Temp. (Not Shown) All 025-47669-000 1
4 Compound, Heat Conductive* All 013-00898-000 -
20 s
Transducer, Suction Pressure (0-400psi) All 025-41756-002 2
21s Transducer, Discharge Pressure (0-650psi) All 025-41756-003 2
s
* Note: Used with items 2 and 3.
20 20
1-BSP
2-BSP
BAMB
1-BDP
1 21
2-BDP
21
75213-001g sensor
Figure 16 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS
40 JOHNSON CONTROLS
FORM 150.72-RP2
TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS -

FIELD REPLACEMENT PART NUMBERS
Table 26 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT
PART NUMBERS
ITEM LOCATION DESCRIPTION PINS PART NUMBER FIGURE
1 Plug Connector 025-28953-000 17
2 Transducer Contact Pins 3 Pin End 025-28949-000 17
3 Rubber Collar 025-28950-000 17
4 Plug Connector 025-28954-000 17
5 Wire Harness Contact Pins 3 Pin End 025-28952-000 17
6 Rubber Collar 025-28950-000 17
7 Plug Connector 025-28948-000 17
8 Transducer Contact Pins 2 Pin End 025-28949-000 17
9 Rubber Collar 025-28950-000 17
10 Plug Connector 025-28951-000 17
11 Wire Harness Contact Pins 2 Pin End 025-28952-000 17
12 Rubber Collar 025-28950-000 17
02492-2b
Figure 17 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT

PART NUMBERS
JOHNSON CONTROLS 41
FORM 150.72-RP2
VIBRATION ISOLATORS
Table 27 - VIBRATION ISOLATORS PART NUMBERS
ONE INCH DEFLECTION SPRING ISOLATOR CROSS REFERENCE
FOR UNITS WITH ALL POINT LOADS LESS THAN 1404 LBS. (637 KG.)
VENDOR PART YORK PART
WEIGHT RANGE (LBS.) WEIGHT RANGE (KG.) COLOR
NUMBER NUMBER
239 to 384 lbs. 108 to 174 kg. CIP-B-450 RED 029-24583-002
384 to 639 lbs. 174 to 290 kg. CIP-B-750 WHITE 029-24583-003
639 to 851 lbs. 290 to 386 kg. CIP-B-1000 BLUE 029-24583-004
851 to 1064 lbs. 386 to 483 kg. CIP-B-1250 GRAY 029-24583-005
1064 to 1404 lbs. 483 to 637 kg. CIP-B-1650 BLACK 029-24583-006
FOR UNITS WITH ANY POINT LOAD ABOVE 1404 LBS. (637 KG.)
NUMBER NUMBER
Up to 851 lbs. Up to 386 kg. CIP-C-1000 BLACK 029-24583-007
851 to 1149 lbs. 386 to 521 kg. CIP-C-1350 YELLOW 029-24583-008
1149 to 1489 lbs. 521 to 675 kg. CIP-C-1750 BLACK 029-24583-009
1489 to 1786 lbs. 675 to 910 kg. CIP-C-2100 YELLOW W/ RED 029-24583-010
1786 to 2028 lbs. 910 to 920 kg. CIP-C-2385 YELLOW W/ GREEN 029-24583-011
2028 to 2254 lbs. 920 to 1022 kg. CIP-C-2650 RED W/ RED 029-24583-012
2254 to 2936 lbs. 1022 to 1332 kg. CIP-C-2935 RED W/ GREEN 029-24583-013
NEOPRENE ISOLATOR CROSS REFERENCE
NUMBER NUMBER
Up to 751 lbs. Up to 341 kg. ND-C YELLOW 029-24584-001
751 to 1651 lbs. 341 to 749 kg. ND-D YELLOW 029-24584-002
1651 to 3226 lbs. 749 to 1463 kg. ND-DS YELLOW 029-24584-004
TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS REFERENCE
NUMBER NUMBER
Up to 358 lbs. Up to 162 kg. SLRS-2-C2-420 RED 029-24585-006
358 to 443 lbs. 162 to 201 kg. SLRS-2-C2-520 WHITE 029-24585-007
443 to 582 lbs. 201 to 264 kg. SLRS-2-C2-660 BLACK 029-24585-008
582 to 783 lbs. 264 to 335 kg. SLRS-2-C2-920 BLUE 029-24585-009
783 to 1038 lbs. 335 to 471 kg. SLRS-2-C2-1220 GREEN 029-24585-010
1038 to 1497 lbs. 471 to 679 kg. SLRS-2-C2-1760 GRAY 029-24585-011
1497 to 2058 lbs. 679 to 933 kg. SLRS-2-C2-2420 SILVER 029-24585-012
2058 to 2619 lbs. 933 to 1188 kg. SLRS-2-C2-3080 GRAY W/ RED 029-24585-013
2619 to 3180 lbs. 1188 to 1442 kg. SLRS-2-C2-3740 SILVER W/ RED 029-24585-014
42 JOHNSON CONTROLS
FORM 150.72-RP2
YLAA CHILLER OPTIONS - KITS
Table 28 - FIELD INSTALLED OPTIONS PART NUMBERS
MODEL
FLOW DIFF. PRESSURE VICTAULIC ACOUSTIC SOUND
NUMBER
SWITCH SWITCH FLANGE KIT BLANKET
YLAA
MODEL # 024-39397 025-30919 023- 310-06507

0300 -19049-000 -734
0350 -19046-000 -200
0360 -19049-000 -735
0390 -729
0400 -730
-000 -000
0435 -600
0440 -19046-000 -730
0455
0485 -600
0515
Table 29 - CONTROL TRANSFORMER KIT

MODEL NUMBERS VOLTAGE DESCRIPTION KIT PART NUMBER XFMR ONLY
YLAA0300-
-50 KIT, CONTROL TRANSFORMER 2.0 KVA 375-76528-103 025-29627-003
YLAA0515
JOHNSON CONTROLS 43
FORM 150.72-RP2
ENCLOSURE KIT OPTIONS
Table 30 - ENCLOSURE KIT OPTIONS

LOUVERED LOUVERED
MODEL WIRE /
WIRE LOUVERED ENCLOSURE ENCLOSURE
NUMBER LOUVERED
ENCLOSURE ENCLOSURE CONDENSER HAIL GUARD
YLAA- ENCLOSURE
ONLY ONLY
0300
0350 475-75918-201
0360
475-75917-201 475-75917-203 475-75918-203
0390 475-75918-202
0400
475-75918-201 475-75918-104
0435
0440 475-75917-102 475-75918-102 475-75917-104
475-75918-103
0455 475-75917-101 475-75918-101 475-75917-103
0485 475-75917-201 475-75918-201 475-75917-203 475-75918-203
0515 475-75917-102 475-75918-102 475-75917-104 475-75918-103
See figures 18 and 19 starting on page 45
44 JOHNSON CONTROLS
FORM 150.72-RP2
ENCLOSURE KIT OPTIONS (CONT’D)

Table 31 - WIRE ENCLOSURE COMPONENTS
YLAA0300, 0350, 0360, 0390, 0400, YLAA0440, 0455 &
WIRE ENCLOSURE
0435 & YLAA0485 YLAA0515
ITEM # DESCRIPTION 475-75917-20X QTY 475-75917-10X QTY
1 Wire Grille 026-45058-007 6 026-45058-007 8
3 Wire Grille 026-45058-008 2 026-45058-008 2
4 Wire Grille 026-45058-001 6 026-45058-001 8
5 Wire Grille 026-45058-005 4 026-45058-005 4
21 Wire Grille N/A - N/A -
22 Wire Grille N/A - N/A -
21 1
5 4
5
22
FRONT RIGHT
3 3 21
1
4 22
5 5
REAR LEFT
75917-300-1
Figure 18 - WIRE ENCLOSURE COMPONENTS
JOHNSON CONTROLS 45
FORM 150.72-RP2
ENCLOSURE KIT OPTIONS (CONT’D)

Table 32 - LOUVERED ENCLOSURE COMPONENTS
YLAA0300, 0350, 0360, 0390, YLAA0440, 0455 &
WIRE ENCLOSURE
0400, 0435 & YLAA0485 YLAA0515
ITEM # DESCRIPTION 475-75918-20X QTY 475-75918-10X QTY
1 Louvered Panel 075-75918-003 6 075-75918-003 8
3 Louvered Panel 075-75918-006 2 075-75918-006 2
4 Louvered Panel 075-75918-001 4 075-75918-001 6
5 Louvered Panel 075-75918-004 4 075-75918-004 4
25 Louvered Panel N/A - N/A -
26 Louvered Panel N/A - N/A -
27 Louvered Panel 075-75918-021 1 075-75918-021 1
28 Louvered Panel 075-75918-015 1 075-75918-015 1
29 Panel 075-75918-020 1 075-75918-020 1
30 Panel 075-75918-017 1 075-75918-017 1
25 1
5 28 27
5
29
FRONT 28 RIGHT
3 25
3 1
26
4
5 5
REAR LEFT
75918-300-1
Figure 19 - LOUVERED ENCLOSURE COMPONENTS
46 JOHNSON CONTROLS
FORM 150.72-RP2
REMOTE CONTROL CENTER

Table 33 - REMOTE CONTROL CENTER PARTS - 371-02485-104 (60HZ)
ITEM DESCRIPTION PART NUMBER QUANTITY
1 Control, Microboard 031-01196-000 1
2 Cover, Remote Control 371-02485-311 1
3 Base, Remote Control 071-02485-320 1
4 Display, Lcd 031-01110-000 1
5 Switch, Keypad 024-30930-000 1
6 Ribbon Cable 071-01289-211 1
7 Wire Cable 071-01289-212 1
10 Spacer, Nylon 1/4 Od X 7/16 Long 021-17575-000 4
11 Transformer 025-29917-002 1
14 Cable Tie 025-25155-000 3
15 Eprom 031-02016-003 1
16 Cable Fitting 025-05701-000 1
17 Insulator, Recipak Rooftop 071-01730-000 2
18 Module, Lan Transient Protection (Ltp) 031-01586-000 2
19 Installation Instructions 071-01289-002 1
20 Nut, Locking, Heyco - 3232 025-31732-000 1
21 Operator's Manual 150.62-Nm1 1
LD05855
Figure 20 - REMOTE CONTROL CENTER
JOHNSON CONTROLS 47
FORM 150.72-RP2
RECOMMENDED SPARE PARTS

York Model YLAA Styles A & B Air Cooled Hermetic
Scroll Chillers
Suggested Spare Parts List for Critical Duty Applica-
tions
Table 34 - RECOMMENDED SPARE PARTS - YLAA0300-YLAA0515 CHILLERS
TABLE NUMBER & MODEL NUMBER PART
DESCRIPTION
ITEM NUMBER YLAA NUMBER
Table 3, Item 1 Fan Motor (Standard) -50 024-27322-107
Table 3, Item 1 Fan Motor (Low Noise) -50 024-34980-007
Fan Blade (Standard) -50 026-41593-000
Table 3, Item 2
Fan Blade (Low Noise) -50 026-41592-000
025-40666-000
025-40681-000
Table 4, Item 112 and 113 Valve, Thermal Expansion See TABLE 4 025-40900-000
025-40900-004
025-40900-008
Table 4, Item 119 Core, Dehydrator All 026-37540-000
Table 6, Item OIL Oil, Compressor (Type 'V') R-410A 011-00948-000
Table 22, Item 5A Micro / IO Board Kit All 331-02550-101
Table 22, Item 5B Flashcard All 031-02755-003
Table 25, Item 1 Sensor, Outside Air Temperature All 025-47688-000
Table 25, Item 2 Sensor, Entering Water Temperature All 025-47669-000
Table 25, Item 3 Sensor, Leaving Water Temperature All 025-47669-000
Table 25, Item 20 Transducer, Suction Pressure (0-400psi) All 025-41756-002
Table 25, Item 21 Transducer, Discharge Pressure (0-650psi) All 025-41756-003
All parts should be purchased from your local YORK Sales and Service Center.
48 JOHNSON CONTROLS
FORM 150.72-RP2
NOTES
JOHNSON CONTROLS 49
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2017 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 150.72-RP2 (1017)
Issue Date: October 31, 2017
Supersedes: 150.72-RP2 (114)

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AIR-COOLED SCROLL CHILLER

RENEWAL PARTS Supersedes: 150.72-RP2 (114) Form 150.72-RP2 (1017)

MODELS YLAA0300 AND YLAA0350 - YLAA0515

Indicates a possible hazardous situation Identifies a hazard which could lead to

Indicates a potentially hazardous situa- Highlights additional information useful

CHANGEABILITY OF THIS DOCUMENT

HOW TO USE RENEWAL PARTS MANUALS

• VSD - Namplate on VSD Panel

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA

: YORK Tons :Design Series A

PART NUMBER – LETTER CODES

X X : MP Terminal Block X : No Ambient Kit # # :Low Temp. Brine (LBrT)

UNIT MODELS UNIT MODELS

See Figure 1 on page 8

EVAPORATOR COMPONENTS (CONT'D)

* Service Note: Torque 55 ft. lbs.

Figure 1 - EVAPORATOR COMPONENTS

CONDENSER COIL COMPONENTS

Table 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

CONDENSER COIL COMPONENTS (CONT'D)

Figure 3 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

Table 3 - FAN COMPONENTS

Figure 4 - FAN COMPONENTS

REFRIGERANT PIPING COMPONENTS

Table 4 - REFRIGERANT PIPING COMPONENTS

ITEM SYS. DESCRIPTION YLAA0300 YLAA0350 YLAA0360

See Figure 5 on page 15

REFRIGERANT PIPING COMPONENTS (CONT’D)

TABLE 4 - REFRIGERANT PIPING COMPONENTS (CONT'D)

ITEM SYS. DESCRIPTION YLAA0390 YLAA0400 YLAA0435 YLAA0440

1 022-09752-000 022-09752-000 022-09752-000 022-09752-000

See Figure 5 on page 15

REFRIGERANT PIPING COMPONENTS (CONT’D)

TABLE 4 - REFRIGERANT PIPING COMPONENTS (CONT'D)

ITEM SYS. DESCRIPTION YLAA0455 YLAA0485 YLAA0515

See Figure 5 on page 15

REFRIGERANT PIPING COMPONENTS (CONT'D)

YLAA0360 -50 015-04052-104 ZP385KCE 3 015-04055-104 ZP385KCE 3 N/A N/A N/A

YLAA0390 -50 015-04052-104 ZP385KCE 3 015-04052-104 ZP385KCE 1 015-04055-104 ZP180KCE 1

See Figure 6 on page 17

YLAA0300, YLAA0350 and YLAA0390

2-M3 2-M2 2-M1

YLAA0360, YLAA435, YLAA0455, YLAA0485 and YLAA0515

Figure 6 - COMPRESSOR LAYOUTS

Table 6 - RECOMMENDED COMPRESSOR OIL TYPE

Table 7 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS

Table 8 - COMPRESSOR COMPONENTS

Oil Line 50459-1

CONTROL PANEL AND POWER PANEL CONFIGURATIONS

CONTROL PANEL AND POWER PANEL CONFIGURATIONS (CONT'D)

DESCRIPTION YORK NO.

Figure 8 - CONTROL AND POWER PANEL IDENTIFIER LOCATION

CONTROL PANEL AND POWER PANEL COMPONENTS

POWER PANEL COMPONENTS

Reference Tables 10 - 19 starting on page X 211028-3

Figure 9 - POWER PANEL COMPONENTS

POWER PANEL COMPONENTS (CONT’D)

Reference tables 10 through 19 starting on page

Figure 10 - PANEL PART NUMBER STICKER