Varispeed-626VM3C DRIVE INSTRUCTION MANUAL INVERTER DRIVES WITH DIGITAL VECTOR-CONTROL 0.4/0.2 TO 5.5/3.7kW Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. YASKAWA MANUAL NO. TOE-S626-58PREFACE ‘This instruction manual describes precautions and how to handle for proper and safe use of high-performance AC drive systems employing the YASKAWA vector control inverter. Read this manual thoroughly before operation. ‘This manual explains operation examples under typical conditions. For applications under special conditions, contact your YASKAWA representative. Users are requested to use the ‘equipment within the range of the specifications and in the manner described in this manual. YASKAWA ELECTRIC CORPORATION General Precautions + Some drawings or photos in this manual are shown with the protective cover or shields removed, in order to describe detail with more clarity. Make sure all covers and shields are replaced before operating this product. + This manual may be modified when necessary because of improvement of the product, modification, or changes in specifications. ‘Such modifications are denoted by a revised manual No. + To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA representative. + YASKAWA is not responsible for any modification of the product made by the user, since that will void your guarantee.NOTES FOR SAFE OPERATION Read this manual thoroughly before installation, operation, maintenance or inspection of the VS-626VM3C. In this manual, NOTES FOR SAFE OPERATION are classified as “WARNING” or “CAUTIOI ‘WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel. i CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to personnel and damage to equipment It may also be used to alert against unsafe practices, CAUTION | may result in a vital accident in some situations. In either Even items described in| se, follow these important notes. e ‘This manual also contains precautions for safe use of the equipment, Pay special attention to precautions marked with fA, AX and 4 AS: Precautions to prevent accidents that may lead to injury A\: Precautions to prevent accidents that may lead to failure of damage to the equipment. ‘% ! Precautions about installation or wiring conditions to prevent accidents that may lead to failure or damage to the equipment. RECEIVING _ CAUTION (Ref. page) + Do not install or operate any inverter which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equipment damage sess aINSTALLATION AND WIRING A, WARNING (Ref. page) + Only commence wiring after verifying that the power supply is turned OFF. Failure to observe this warning can result in an electrical shock or a fire, + Wiring should be performed only by qualified personnel, Failure to observe this warning can result in an electrical shock or a fire. oF —C—”T—E— — Failure to observe this warning can result in personal injury. + Make sure to ground the ground terminal @. Si resistance'-200V class: 1000 or less) Failure to observe warning can result in an electrical shock or a fire. 4, CAUTION 18 18 (Ref. page) + Lift the cabinet by the base. When moving the unit, never lift by the front cover. Otherwise, the main unit may be dropped causing damage to the unit, «++ * Mount the inverter on nonflammable material (i.e.metal) Failure to observe this caution can result in a fire. « . . + For open chassis type, install a fan or other cooling device to keep the intake air temperature below 45°C. Overheating may cause a fire or damage to the unit. + Verify that the inverter rated voltage coincides with the AC power supply voltage. Failure to observe this caution can result in personal injury or a fire. * Do not perform a withstand voltage test of the inverter. It may cause semi-conductor elements to be damaged. : + To connect a braking resistor, braking resistor unit or braking unit, follow the procedures described in par. Failure to observe this caution can result in a fire. . + Make sure to tighten terminal screws. ure rr —s—< eFss————“‘F a fire. e : : « Never connect the AC main clout ower supply to output terminals U, V and W. ‘The inverter will be damaged and invalidate the guarantee. : - m= 9 218 18OPERATION OF DIGITAL OPERATOR 4, WARNING |< eno th eas button ofthe cata operscr can bo dashed bye acti toting. tal a copra emeruency stp ewith TEST RUN __@\ WARNING + Only tum ON the input power supply after replacing the front cover. Do not remove the covers while current is flowing. Failure to observe this warning can result in an electrical shock. + Never operate the digital operator or the switches when your hand is wet. Failure to observe this warning can result in an electrical shock, + Never touch the terminals while current is flowing, even during stopping. Failure to observe this warning can result in an electrical shock, (Ref. page) (Ref, page)A, CAUTION (Ref. page) + Never touch the heatsink or discharging resistor since the temperature is very high. Failure to observe this caution can result in harmful burns to the body. + Since itis easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation ‘lure to observe this caution can result in personal injury and machine damage. ~-79 + Install @ holding brake separately if necessary. Failure to observe this caution can result in personal injury. + Do not change signals during operation. The machine or the inverter may be damaged, --v-re 79 +All the constants ofthe inverter have been preset atthe factoy, Do not change the settings unnecessarily. ‘The inverter may be damaged. For common terminal pins of sequence input signals, “79 79 chun ein accor ont passe MAINTENANCE AND INSPECTION [WARNING ce | (Ref. page) | Failure to observe this warning can result in an electrical shock. 93, | Perform maintenace or inspection only after verifying that the CHARGE LED goes OFF, stor ain out per spay aed OFF The capacitors are still charged and can be dangerous. : 93 -Ony autos puna shoud bo pom eprom maltenance, Iapocken pr epoca | [Remove all metal objects (watches, bracelets, etc.) before operation] (Use tools which are insulated against electrical shock.) | Failure to observe this warning can result in an electrical shock. ~ oe reevneeeee 3, A, CAUTION | (Ref. page) «Tho cantl PC bard eno CMOS IC, Do netic he CMOS elements «Dont comect of dco wes er como ie pow pp oe eat Failure to observe this caution can result in an electrical shock, personal injury or equipment damage.:+-s-+-++ ee ees| A, WARNING the _ ef. page) + Never modify the product. ee Failure to observe this warning can result in an electrical shock or personal injury and will invalidate the guarantee. inverter, as shown below, Follow these A warning label is displayed on the front cover of the instructions when handling the inverter. Model CIMR-VMC25P5 Warning Label (in te _WARNING | DR REDSENDSORT. a O RAND. AROMCMOTRRRMMERAT. CORMCEOT Decrement key ¥) fe) selected postion bnes. (Use ns Key to reset ster an ero occurs} coreearon Ce | fara ‘Numeral Ghenge Key vo} [AN Gres} Fun Comnanc Key “These ere oneration commana kaye whn th ave Is operate bythe Catal operator, These Keys re effective ony in drive moce. TAlaian WoT hee ahead Cra aN WTAE er ere ED ENT WTR ORE: FNOGaO NOR URI BNIA RRIOS ere ReeI HEAT OTUUINTE ST Cs FUE Wet ep in pnt Pe cetan onl arSvOT Soa * Dpital display LEDS and status isplay LEDS are used Fig. 71 Display Unit and Operation Keys of the Digital Operator (JVOP-100)Note: FUN and STOP LEDS light, blink, and go OFF depending on the status of operation Fig. 7.2. Digital Operator Display 7.2 KEY OPERATIONS AND DISPLAY Operations of the keys and indications of the digital operator are explained below. Table 7.1 corresponds displayed characters to alphanumeric characters. Table 7.1. Indication of Numbers and Letters by 7-segment LED ee ee | a a ofelaflale 1 ! B |b | o | - a Crt aoe 4 e | € | R | F | os o | g@ | voog | | o{|g¢{s.i)-ifw | + t 4 jo: - | « : x : | a - \ y | | Lt Note: “isnot & 877.21 Indication at Power-ON ‘When power is turned ON, all the LEDs of the digital operator light for LEDs selfcheck. 4 ‘Then the PROM version is displayed. The upper five digits of the PROM number are displayed. ‘The example is for PROM number “NSC 620020." Finally, operation status data V1-01 (motor speed) is displayed. Since the motor is not rotating immedi- ately after the power is turned ON, 0 is displayed, If a protective functios is activated because of a failure, the failure indication number lights. ‘The example indicates a break in a wire in the motor thermistor, which appears when the motor encoder signal connector (2CN) is disconnected. 7.22 Switching Display Functions Depress the [DSPL] key on the digital operator to change the mode of display. 4 Depressing the [DSPL] key once changes the display from motor speed data to a data number. The first letter V indicates that operation status display mode has been selected, Depress the [DSPL] key again. Operation status display mode is changed to control constant display ‘mode. In this mode, control constants can be set and changed. 4 Depress the[DSPL] key again, Usually, if no protec- tive function is activated, operation status display mode is restored. If bits 0 or 1 of control constant C137 are set ON, instruction display mode of opera- tion by the digital operator is entered.When the | DSPL key is depressed in digital operator operation mode, operation status display mode is restored provided that no protective function has been activated. If a protective function is activated because of a failure, the failure indication number lights. ‘The example indicates a break in a wire in the motor thermistor 7.23. Operation Status Display Mode To check data in operation status display mode, do as follows, ‘To change a data number, depress| > | key once, ‘The blinking cursor moves to the displayed data number. Depress| > | key again to return the blink: ing, cursor to its initial position, 4 Search for the data number to be checked (in this example, V1-09) using | /\ jor | V | key: t Depress the DATA] key to change data number display to data contents display. “The display example is the status when [RDY' and [EMG| are closed. ‘To return to data number display from data contents display, depress the [DSPL | key. For explanations of operation status display, see Table 73.