Module 2: Resistive, Capacitive & Inductive Transducer: Resistance Potentiometer
Module 2: Resistive, Capacitive & Inductive Transducer: Resistance Potentiometer
Resistance Potentiometer
What is a Potentiometer?
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How Does a Potentiometer Work?
A potentiometer has the two terminals of the input source fixed to the
end of the resistor. To adjust the output voltage the sliding contact gets
moved along the resistor on the output side.
This is different to a rheostat, where here one end is fixed and the sliding
terminal is connected to the circuit, as shown below.
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This is a very basic instrument used for comparing the emf of two cells
and for calibrating ammeter, voltmeter, and watt-meter. The basic
working principle of a potentiometer is quite simple. Suppose we have
connected two batteries in parallel through a galvanometer. The negative
battery terminals are connected together and positive battery terminals
are also connected together through a galvanometer as shown in the
figure below.
Here, if the electric potential of both battery cells is exactly the same,
there is no circulating current in the circuit and hence the galvanometer
shows null deflection. The working principle of potentiometer depends
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upon this phenomenon.
Now let’s think about another circuit, where a battery is connected across
a resistor via a switch and a rheostat as shown in the figure below.
The resistor has the uniform electrical resistance per unit length
throughout its length.
Hence, the voltage drop per unit length of the resistor is equal throughout
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its length. Suppose, by adjusting the rheostat we get v volt voltage drop
appearing per unit length of the resistor.
That means, emf of the standard cell is just balanced by the voltage
appearing in the resistor across points A and B. Now if the distance
between points A and B is L, then we can write emf of standard cell E =
Lv volt.
Applications of Potentiometer
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Comparing the emf of a battery cell with a standard cell
Strain gauge
The foil type strain gauges (Figure #1) are very common in which a
resistive foil is mounted on a backing material. These are available in a
variety of shapes and sizes for different applications. The resistance of
the foil changes as the material to which the gauge is attached undergoes
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tension or compression due to change in its length and diameter.
But when strain is applied to the strain gauge, the resistance of the strain
gauge sensor changes, the Wheatstone bridge becomes unbalanced, a
current flows through the voltmeter. Since the net change in the
resistance is proportional to the applied strain, therefore, resultant current
flow through the voltmeter is proportional to the applied strain. So, the
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voltmeter can be calibrated in terms of strain or force.
In the above circuit, we have used only one strain gauge. This is known
as ‘quarter bridge’ circuit. We can also use two strain gauges or even
four strain gauges in this circuit. Then this circuit is called ‘half bridge’
and ‘full bridge’ respectively. The full bridge circuit provides greater
sensitivity and least temperature variation errors.
∆R = change in resistance,
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Gauge factor, Gf = 1 + 2v + (∆ρ/ρ)/(∆L/L)
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Resistance thermometr/RTD:
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electrical current is passed through the sensor, the resistance element
is used to measure the resistance of the current being passed through
it. As the temperature of the resistance element increases the electrical
resistance also increases. The electrical resistance is measured in Ohms.
The resistance value can then be converted into temperature based on the
characteristics of the element. Typical response time for an RTD is
between 0.5 and 5 seconds making them suitable to applications where
an immediate response is not required.
· Highly accurate
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· Consistent
· High repeatability
Thermistor
The Thermistor or simply Thermally Sensitive Resistor is a temperature sensor that works on
the principle of varying resistance with temperature. They are made of semiconducting
materials. The circuit symbol of the thermistor is shown in the figure.
Construction of Thermistor
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A thermistor is made of oxides of metals such as Nickel, Manganese, Cobalt, Copper,
Uranium etc. It is available in a variety of shapes and sizes. Commonly used for
configurations are Disk type, Bead type and Rod type.
The disc type thermistor and rod type thermistor is used when greater power dissipation is
required. The rod type thermistor has high power handling capacity.
The smallest thermistor in these configurations is the bead type thermistor. its diameter is
low as 0.15 mm. The measurement element is typically encapsulated in a glass probe. It is
commonly used for measuring the temperature of liquids.
The thermistor works on the simple principle of change in resistance due to a change in
temperature. When the ambient temperature changes the thermistor starts self-heating its
elements. its resistance value is changed with respect to this change in temperature. This
change depends on the type of thermistor used. The resistance temperature characteristics
of different types of thermistors are given in the following section.
Types of Thermistors
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The two basic types of thermistors available are the NTC and PTC types.
NTC Thermistor
NTC stands for Negative Temperature coefficient. They are ceramic semiconductors that
have a high Negative Temperature Coefficient of resistance. The resistance of an NTC will
decrease with increasing temperature in a non-linear manner.
Circuit symbols of NTC and PTC thermistors are shown in the following figure.
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PTC Thermistor
PTC thermistors are Positive Temperature Coefficient resistors and are made of
polycrystalline ceramic materials. The resistance of a PTC will increase with increasing
temperature in a non-linear manner. The PTC thermistor shows only a small change of
resistance with temperature until the switching point(TR) is reached.
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Advantages of thermistors
⦁ Less expensive.
⦁ Fast response.
⦁ Small in size.
Dis-advantages of thermistors
⦁ Fragile.
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Applications of thermistors
⦁ Digital Thermostats.
⦁ Thermometers.
⦁ Over-current protection
⦁ In-rush-current protection
Construction of LVDT:
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The structure of LVDT is similar to the transformer; it consists of one
primary winding, i.e., P and two secondary windings, i.e., S1 and S2. The
primary and secondary windings are wounded on a hollow cylindrical
shaped structure, called former. The former is usually made of glass-
reinforced polymer wrapped in a highly permeable material and then
covered with cylindrical steel. The primary winding is at the centre of the
cylindrical former and the secondary windings are present on both sides
of the primary winding at an equal distance from the centre. Both the
secondary windings consist of an equal number of turns, and they are
linked with each other in series opposition, i.e., they are wounded in
opposite directions but are connected in series with each other. The
series-opposed connection ensures that the induced emf in both the
secondary coils opposes each other. The primary winding is connected
with the constant source of the AC power supply whose values ranges
from 50 Hz to 20 kHz. This whole coil assembly remains stationary
during the linear distance measurement process. The movable part of
LVDT is a separate arm that is made up of a magnetic material. It is
usually a soft iron core, which is laminated to reduce the losses due to
eddy current. The core can freely move within the hollow coil (former),
and the object whose displacement is to be measured is attached to the
core through a non-magnetic rod. The hollow former has a larger radial
diameter than that of the core to ensure zero physical contact between
them so that the coil can easily move within the former.
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Working Principle of LVDT:
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is faster inside the LVDT.
E0= E1 -E2
The net emf induced in the circuit depends upon the position of the
movable core, let us discuss the three different cases according to the
position of the core.
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CASE 1: Core at the Null Position
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When the position of the core is displaced from the null position, it will
result in the electromagnetic imbalance between the secondary windings,
and a differential AC voltage will generate across the output terminal of
the secondary coils. If the core is moved towards the left from the null
position, the magnetic flux associated with the secondary coil S1 will
become larger than the magnetic flux associated with the coil S2, i.e., the
induced emf in coil S1 will be larger than the induced emf in coil S2.
This implies that the total output voltage of the LVDT is positive, i.e., in-
phase with that of the primary voltage.
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CASE 3: Core at the Right of Null Position
If the core is displaced from the null position and moved towards the
right, the magnetic flux associated with the winding S1 will be more than
that of the winding S2, i.e., induced emf in winding S2 will become more
than the emf induced in winding S2.
This implies that the total output voltage of the LVDT is negative, i.e.,
out of phase (Φ={180} with that of the primary voltage.
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From all the three cases discussed above, it can be concluded that the
displacement of the body is directly proportional to the output voltage,
i.e., the more the displacement of the body, the more will be the output
voltage of LVDT. Hence, the direction of the movement of the body
attached to the core of the LVDT can find out with the help of net output
voltage obtained across the output terminal of the LVDT. One can
analyse that the body is moving away from the null position towards the
left direction if the output voltage of LVDT is positive, and if the output
voltage of the LVDT is negative it means that the body is moving
towards the right from the null position. However, if we take the core out
of the hollow structure, the output voltage of the LVDT will become
zero. It is observed that when the core is displaced from the null position
either towards the left or towards the right, up to the 5 mm displacement,
the output voltage increases linearly but after 5mm, it becomes non-
linear. Let us understand the linear range and linearity error from the
following graph, which shows the variations of the output voltage with
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respect to the displacement of the body.
The above graph indicates the transfer function of the linear variable
differential transducer. The x-axis represents the displacement of the
body, and the y-axis represents the magnitude of the output voltage of
LVDT. Ideally, when the displacement is zero, the output voltage should
also be zero, but there exists a small output voltage even when the core is
at the null position because of the residual magnetism of the soft iron
core, hence it is called residual voltage of LVDT. When the core is
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moved away from the null position to either right or the left the output
voltage increases linearly with respect to the displacement of the core to
a certain value, and after that non-linear increase of output voltage is
observed.
Linear Range: As shown in the graph above, LVDT shows the linear
increase in the output voltage only for a limited range of displacement of
the core, the range up to which linear transfer function is observed is
called the linear range of LVDT. Now, let us understand that why the
output voltage is observed non-linear after a certain range of
displacement. The maximum distance that can be travelled by the core
from the null position up to which the linear transfer function can be
observed is known as the full-scale displacement. When the core is
displaced further after full-scale displacement, the magnetic flux
associated with the core due to the primary winding P becomes low,
which eventually results in the reduction of the voltage across the
secondary windings S1 and S2.
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output filter at the output terminal of the LVDT.
Sensitivity: The sensitivity of the LVDT tells about the relation between
the output voltage of LVDT and the displacement of the core. It is also
known as the transference ratio of the LVDT. The sensitivity of the
LVDT is measured when the primary AC source is kept at the particular
voltage (3 Vrms) and when the core is displaced by the full-scale
displacement from the null position, and then the voltage across the
windings S1 and S2 is measured to find out the net output voltage of the
LVDT. The sensitivity of the LVDT is then calculated by substituting the
obtained values in the following equation.
Applications of LVDT
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can get the pressure reading using LVDT that converts the linear
displacement into the voltage or electrical signals.
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objects that are submerged in non-corrosive and non-conductive
fluids. LVDT sensors are also used in robotic manipulators.
Advantages of LVDT
⦁ They consume very low electricity, usually less than 1 W, and they
also show less hysteresis loss, which increases their reliability.
⦁ LVDT are of small size and are very lightweight, hence they can be
easily managed and aligned as per the requirements, and despite
their small size and lightweight nature, they can bear mechanical
shocks and vibrations.
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⦁ The coil and core of the LVDT are magnetically coupled with each
other, and there does not exist any direct connection, hence they
can be separated from each other. This can be done by inserting a
tube made of non-magnetic material between the core and the
former; here, the pressurized fluid is added to the inserted tube.
This assembly is usually utilized in hydraulics for various
measurements.
⦁ LVDT’s are built of quality materials and techniques that can easily
withstand corrosion, pressure and extreme temperatures. The null
point of the LVDT usually remains stable even at temperatures
above its operating temperature.
⦁ The LVDT provides the absolute value. It means that the LVDT
does not lose its position data in case of abrupt power failure. The
value of the output remains the same if the measurement is restarted
as it was measured before the power failure.
Disadvantages of LVDT
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transducer mechanism of the LVDT.
⦁ The fast dynamic responses of the LVDT may get limited due to the
mass of the movable core or due to the frequency of the applied
primary voltage.
Capacitive Transducers:
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The capacitance is measured with a bridge circuits. The output
impedance Z of a capacitive
transducer is:
Z = 1/2πfC
In most of the cases the above changes are caused by the physical
variables, such as, displacement, force or pressure. Variation in
capacitance is also there when the dielectric medium between the plates
changes, as in the case of measurement of liquid or gas levels.
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as shown in Fig.
As may be seen in above Fig., all of the differential devices have three
wire connections rather than two: one wire for each of the end plates and
one for the common plate. As the capacitance between one of the end
plates and the common plate changes, the capacitance between the other
end plate and the common plate also changes in the opposite direction.
a) Transducers Using Change in Area of Plates
Examining the equation for capacitance, it is found that the capacitance
is directly proportional to the area, A of the plates. Thus, the capacitance
changes linearly with change in area of plates. Hence this type of
capacitive transducer is useful for measurement of moderate to large
displacements say from 1 mm to several cm. The area changes linearly
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with
Thus the sensitivity of this type of transducer is not constant but varies
over the range of the transducer. The relationship between variations of
capacitance with variation of distance between plates is hyperbolic and
is only approximately linear over a small range of displacement. The
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linearity can be closely approximated by use of a piece of dielectric
material like mica having a high dielectric constant, such as, a thin piece
of mica.
If the area (A) of and the distance (d) between the plates of a capacitor
remain constant, capacitance will vary only as a function of the
dielectric constant (E) of the substance filling the gap between the
plates. If the space between the plates of a capacitor is filled with an
insulator, the capacitance of the capacitor will change compared to the
situation in which there is vacuum between the plates. The change in the
capacitance is caused by a change in the electric field between the
plates.
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dielectric constant, which in turn will change the capacitance.
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be used directly as pressure transducers in all those cases where the
dielectric constant of a medium changes with pressure. They can be used
for measurement of humidity in gases and moisture content in soil / food
products etc.
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