SEC1012010 - YV100XT Service - E

Contents
Contents
Safety and warranty
1. Safety ............................................................................................. 3
2. Warranty ........................................................................................ 4
Chapter 1 About this manual

1. Structure of this manual .............................................................. 1-3
2. Overview of each chapter ........................................................... 1-4
3. Page layout ................................................................................. 1-5
Chapter 2 Inspection and maintenance

1. Precautions ................................................................................. 2-3
2. Inspection and maintenance ....................................................... 2-4
2.1 Daily nozzle inspection ...................................................... 2-4
2.2 Inspection .......................................................................... 2-6
2.2.1 Daily inspection ...................................................... 2-6
2.2.2 Weekly inspection ................................................... 2-7
2.2.3 Monthly inspection ................................................. 2-8
2.2.4 Six-month inspection .............................................. 2-8
2.3 Recommended grease ........................................................ 2-9
Chapter 3 Adjustment and parameter setting

1. About the Maintenance manager ................................................ 3-3
1.1 Maintenance manager modes ............................................. 3-5
1.1.1 Machine Configuration mode .................................. 3-5
1.1.2 Machine Data Edit mode ......................................... 3-7
1.1.3 Machine Adjust mode ........................................... 3-11
1.1.4 Manual mode ........................................................ 3-11
2. Basic machine data setting ........................................................ 3-15
2.1 FINE mode ....................................................................... 3-15
2.2 Locate pin position ........................................................... 3-17
2.3 Wait point ........................................................................ 3-18
2.4 Discard point ................................................................... 3-21
2.5 PCB Height ...................................................................... 3-23
3. Setting the spec information ..................................................... 3-25
3.1 Flying nozzle information ................................................. 3-25
3.2 Head spec information ..................................................... 3-25
3.3 Feeder plate spec information .......................................... 3-27
3.4 Nozzle spec information .................................................. 3-27
3.4.1 Individual nozzle information ............................... 3-27
3.4.2 Pickup component type information ..................... 3-29
3.5 Feeder spec information ................................................... 3-29
3.5.1 Feeder size and feeder drive sequence information 3-31
3.5.2 Feeder drive time information ............................... 3-31
SEC1012010 i
Contents
4. Pickup/mount vacuum levels .................................................... 3-33

4.1 Pickup vacuum level ........................................................ 3-33
4.2 Mount vacuum level ........................................................ 3-35
5. Adjusting the conveyor unit ...................................................... 3-37
5.1 Adjusting the operation speeds ......................................... 3-39
5.1.1 Locate pin ............................................................. 3-39
5.1.2 Main stopper ......................................................... 3-42
5.1.3 Push-in unit ........................................................... 3-45
5.1.4 Conveyor speed .................................................... 3-47
5.2 Adjusting the conveyor belt tension .................................. 3-50
5.3 Adjusting the W-axis initial position ................................. 3-51
5.4 PCB detection sensors ...................................................... 3-53
5.5 Push-up plate initial position ............................................ 3-57
6. Vision system ............................................................................ 3-59
6.1 Moving camera ................................................................ 3-60
6.1.1 Adjusting the FOV and focus ................................. 3-60
6.1.2 Adjusting the moving camera lighting level ........... 3-63
6.1.3 Calibrating the moving camera scale ..................... 3-67
6.2 Multi-vision camera ......................................................... 3-73
6.2.1 Adjusting the FOV & focus .................................... 3-74
6.2.2 Adjusting the brightness level ................................ 3-77
6.2.3 Calibrating the multi-vision camera scale .............. 3-81
6.2.4 Adjusting the dual-direction recognition offset ...... 3-86
7. Feeder plates ............................................................................. 3-89
7.1 Feeder plate parallel adjustment ....................................... 3-89
7.2 Teaching the feeder plate positions ................................... 3-93
7.3 Component pickup test .................................................... 3-96
8. Air supply unit .......................................................................... 3-99
8.1 Air pressure regulator ....................................................... 3-99
8.2 Pressure-drop detection level ........................................... 3-99
9. Moving axes ............................................................................ 3-100
9.1 Software limits ................................................................ 3-103
9.2 Secondary limits ............................................................. 3-104
9.3 Machine reference ......................................................... 3-105
Chapter 4 Troubleshooting
1. Pickup errors ............................................................................... 4-3
1.1 Chip components ............................................................... 4-3
1.2 QFP components ................................................................ 4-5
2. Mounting errors .......................................................................... 4-5
2.1 Chip components ............................................................... 4-5
2.2 QFP components ................................................................ 4-6
3. Recognition errors ...................................................................... 4-7
3.1 Chip components ............................................................... 4-7
3.2 QFP components ................................................................ 4-8
3.3 Mark .................................................................................. 4-9
ii SEC1012010
Contents
4. Conveyor errors ........................................................................ 4-11

5. Feeder errors ............................................................................. 4-11
6. ANC, FNC (Nozzles) errors ....................................................... 4-13
7. Other errors .............................................................................. 4-13
Chapter 5 Power and machine connections

1. Power connections ...................................................................... 5-3
1.1 Power requirements ........................................................... 5-3
1.2 Power connections ............................................................. 5-5
1.3 Breaker ............................................................................... 5-5
2. Input and output signals between
machines ..................................................................................... 5-7
2.1 PREVIOUS INTERFACE circuit ............................................ 5-7
2.2 NEXT INTERFACE circuit .................................................... 5-9
Index
SEC1012010 iii
Safety and warranty
1. Safety 3
2. Warranty 4
Safety and warranty
1. Safety
Please observe all safety rules and cautions to ensure that the machine you
have purchased is used in a safe and correct manner. Also, please bear in mind
that not all safety items can be listed in detail, so that an accurate judgement
by the operator or service engineer is essential in order to operate this machine
safely.
Basic safety rules

The following are basic safety rules which must be observed.
1. The person operating the machine must have received proper training in operating or
servicing it in a safe and correct manner.
2. The power supply must be turned OFF whenever the machine is inspected, parts are
replaced, or repairs or internal adjustments are made.
3. During operation of the machine, be sure to keep all parts of the body, such as the
hands or the head, away from the machine’s moving parts.
4. Be sure to keep the YPU (hand-held control unit) in your hand whenever “teaching” or
making adjustments to the machine, so that it can be stopped at any time.
5. Be sure the “interlock” safety devices are maintained in an operable condition so that
they can be used to stop the machine at any time.
6. Do not use the machine in an environment where flammable gases are present or
where it is extremely dirty.
Operating notes, cautions and warning symbols

This manual uses the following symbols to indicate points for caution or operating notes.
Reference
Gives useful information related to the mounter operation.
n NOTE
Explains the key point in the operation in a simple and clear manner.
c CAUTION
Gives important information to prevent damage to the mounter or data. Failure to follow
this instruction may cause damage to the mounter or data.
w WARNING
GIVES INFORMATION OF UTMOST IMPORTANCE IN ENSURING THE SAFETY OF
THE MOUNTER OPERATOR OR SERVICE PERSONNEL. FAILURE TO FOLLOW
THIS INSTRUCTION MAY CAUSE SERIOUS BODILY INJURY OR DEATH.
e EMERGENCY STOP
Indicates the emergency stop button must first be pressed before continuing the procedure.
Failure to follow this instruction may cause serious bodily injury or death.
SEC1012010
3
Safety and warranty
2. Warranty
The machine you have purchased is warranted against malfunctions as de-
scribed below.
Warranty Description:
Any genuine component of the machine is warranted against material or manufacturing
defects and will be repaired free of charge. (Hereafter called “warranty repair”.)
Warranty Period
The warranty period ends when any of the following applies:
1. After 18 months have elapsed from the time of shipment.
2. After one year has elapsed from the time of installation.
3. After 2,400 hours of operation.
Items not covered by the warranty

The warranty does not cover any of the following conditions:
1. Damage as a result of deterioration due to age or wear (e.g., normal discoloration of
painted or plated surfaces, wear of expendable parts, etc.).
2. Incidents associated with sensory perceptions which have no bearing on the quality or
function of the machine (e.g., signal sounds emitted by the controller, rotating sounds
of the motor, etc.).
3. Damage as a result of user environment (e.g., impurities in the air supply, dust, debris
and oil mist in the machine).
Exception to warranty repairs

Warranty repairs will not be made if damage is caused by the following:
1. Earthquakes, typhoons, floods, lightning, accidents or fires and other natural or man-
made disasters.
2. Modifications or conversions not approved by YAMAHA or its distributors.
3. Use of non-genuine parts, greases or lubricants.
4. Lack of proper maintenance and inspection procedures.
5. Maintenance handled by anyone other than the approved distributors.
4 SEC1012010
Chapter 1
About this manual
1. Structure of this manual 1-3

2. Overview of each chapter 1-4
3. Page layout 1-5
About this manual Chapter 1
1
1. Structure of this manual
The illustration below shows an outline of this manual and a quick reference to
each chapter.
Quick reference to each chapter
3C04101-00
Chapter 2
Daily inspection
Operation Manual
Chapter 2
Periodic
Daily operation
inspection
Adjustment
Chapter 3
Errors Parameter setting
Chapter 4 Troubleshooting Maintenance Chapter 2
1-3
SEC1012010
2
2. Overview of each chapter
Chapter 1 provides a brief guide to this manual to help you use it effectively,
explaining the layout of a typical page.
This chapter describes inspection periods and procedures for daily and peri-
odic inspections that you should perform. The inspection lists are explained
according to each inspection location and period.
The machine that you have received is completely adjusted at the factory prior
to shipment. However, if for some reason adjustments and parameter settings
are needed, refer to this chapter for proper adjustment and data setting proce-
dures.
This chapter describes possible causes and corrective action for typical errors
which may occur during daily operation.
Chapter 5 explains power connections and input/output control signals be-
tween machines.
Index
Index at the end of this manual helps you quickly find where necessary items
are explained.
1-4
SEC1012010
About this manual Chapter 1
3
3. Page layout
The description below shows a typical page layout and helps you use this
manual effectively.
Typical page layout
30021002-01
Description
Step
Substep or
description
of step
Illustration or
table title
UP
NAME
Note, caution or warning Manual No.
• Step
This describes procedures for each operation.
• Substep or description of step
This provides detailed information on the steps in each procedure.
• Illustration or table title
This is the title of the illustration or table and appears at the upper left.
• Note, Caution or Warning
These are described in the “Safety and warranty” introductory section.
1-5
SEC1012010
Chapter 2
Inspection and maintenance
1. Precautions 2-3
2. Inspection and maintenance 2-4
2.1 Daily nozzle inspection ............................................................................. 2-4
2.2 Inspection .................................................................................................. 2-6
2.2.1 Daily inspection 2-6
2.2.2 Weekly inspection 2-7
2.2.3 Monthly inspection 2-8
2.2.4 Six-month inspection 2-8
2.3 Recommended grease ................................................................................ 2-9
Inspection and maintenance Chapter 2
1
1. Precautions
For safe, effective inspection and maintenance, be sure to observe the follow-
ing precautions.
1. Periodic inspections must be performed by or under the direction of person who

has received training from YAMAHA or a YAMAHA dealer.
2. Always turn off the power to the machine before inspecting mechanical compo-
nents. If the power to the machine needs to be turned on during inspection or
maintenance, make sure that no part of anyone’s body comes within the machine
movement range.
3. Be careful not to allow any foreign matter to penetrate inside the machine during
inspection.
4. Use only the lubricants and greases specified by YAMAHA or YAMAHA dealer.
5. When replacing parts, always use only parts approved by YAMAHA or a YAMAHA
dealer.
6. Do not modify any parts in the machine. Modification may result in poor specifi-
cations or threaten operator safety.
2-3
SEC1012010
2
2. Inspection and maintenance
2.1 Daily nozzle inspection
Each time you turn on the mounter’s power switch, a daily checklist appears
on the operation monitor. Referring to the description below, check the
nozzles, leaf springs, nozzle holder, feeders, etc., on a daily basis to prevent
possible troubles.
Daily checklist displayed on operation monitor
47101-C0-00
E1045
<<Daily Examination>> <<Check>> <<Predicted Error>>
>NOZZLE TIP Break, Solder Pick-up, Recognition

Spring func. Pick-up, Comp. damage
>LEAF SPRING Spring func. Placement, Nozzle change
>NOZZLE HOLDER Spring func. Pick-up, Comp. damage
>LASER WINDOW Cleaning Recognition
>CAMERA LENS Cleaning Recognition
>FEEDER Shutter Feeding, Pick-up
>FEEDER PLATE Cleaning Placement, Pick-up
Please refer to the manuals in detail.
Ensure SAFETY and hit [ENTER] key.
w WARNING
BEFORE BEGINNING INSPECTION, ALWAYS CHECK THAT THE MACHINE IS IN
EMERGENCY STOP.
Nozzle tip
If solder adheres to the nozzle tip, the nozzle may be mistaken for a compo-
nent or other problems may occur. To remove solder from the nozzle tip, dip
the nozzle tip in IPA (alcohol) and clean it with a wire brush.
If the nozzle tip is nicked, pickup errors tend to occur frequently. Replace such
a nozzle with a new one.
Nozzle tip
3C04201-00
Nicked
Solder adhesion
2-4
SEC1012010
2
Check operation of spring-action type nozzles. If the return operation is not
smooth, apply a thin coat of machine oil around the nozzle tip.
Spring-action nozzle
3C04202-00
Spring action
Nozzle leaf spring

If the nozzle lead springs cannot hold the nozzle securely, this adversely
affects all pickup, recognition and mounting operations. Check the leaf springs
for fatigue, gaps between the spring and nozzle, and excessive deformation. If
a leaf spring is worn, replace it with a new one
Checking nozzle leaf spring
3C04204-00
NG
Should not be deformed
NG
Should be no gap
Nozzle holder
Just as with the spring-action type nozzles, check the nozzle holder spring-
action. If the return operation is not smooth, clean it with alcohol and then
apply machine oil.
Nozzle holder lubricationlubrication
3C142013-00
Apply alcohol
and clean Apply machine oil
2-5
SE199A000
2
2.2 Inspection
Inspections must be performed periodically, for example daily, monthly, and
every six months as specified below.
2.2.1 Daily inspection

5C14207-00
Unit name Procedure Remarks

Nozzle Check for wear or damage to the nozzle tip, and for 2.1
any solder adhering. Replace or clean if necessary. in Chapter 2
Check for the spring-action movement.
Leaf spring Check that the leaf springs are correctly attached. 2.1
Replace if fatigued. in Chapter 2
Feeder plate Check that no chips and debris are on the feeder plate.
Clean if necessary.
Multi-vision camera Check for dirt on the lens and half-mirror or loose
components that may have fallen onto the lens.
Clean if necessary.
Nozzle holder Check for the spring-action movement. Lightly apply 2.1 in
lubricant if movement is not smooth. Chapter 2
If the holder screw is loosened, retighten it.
Index nozzle holder Check that no chips and debris adhere to the gear parts
or positioning pin holes.
Clean if necessary.
2-6
SEC1012010
2
2.2.2 Weekly inspection
5C14208-00
Unit name Procedure Remark

Moving camera Clean away dust and debris on the lens. Maintenance
Guide (Basic)
X1/X2-axis ball screw Check for chips and debris on the ball screws.
Clean if necessary.
X1/X2-axis linear guide Check that grease does not harden and that no
debris adheres to the linear guide.
Remove and apply new grease if necessary.
Y-axis ball screw Check for chips and debris on the ball screw.
Clean if necessary.
Y-axis linear guide Check that grease does not harden or no debris
adheres to the linear guide
YT-axis ball screw Check for chips and debris on the ball screw.
Clean if necessary.
YT-axis linear guide Check that grease does not harden or no debris
adheres to the linear guide
W1/W2/W3-axis ball Check for chips and debris on the ball screw.
screw Clean if necessary.
Check for chips and debris on the screw.
PU-axis screw Clean if necessary.
Check the Y-packing and O-ring for deterioration.
Air joint Replace if necessary.
2-7
SE199A000
2
2.2.3 Monthly inspection
5C14209-00

Moving camera Check to see if each LED illuminates sufficiently. Maintenance
LED lighting If not, replace the whole LED unit. Guide (Basic)
Nozzle shaft Check the O-ring used in each nozzle shaft.
Replace if deterioration is found.
X1/X2-axis,Y-axis Remove dust and debris, and apply a thin coat
ball screw of grease by hand.
X1/X2-axis,Y-axis Remove dust and debris, and apply a thin coat
linear guide of grease by hand.
YTaxis ball screw Remove dust and debris, and apply a thin coat
of grease by hand.
YT-axis linear guide Remove dust and debris, and apply a thin coat
of grease by hand.
Z1/Z2-axis ball Remove dust and debris, and apply a thin coat
screw of grease by hand.
Z1/Z2-axis linear Remove dust and debris, and apply a thin coat
guide of grease by hand.
W1/W2/W3-axis ball Remove dust and debris, and apply a thin coat
screw of grease by hand.
W1/W2/W3-axis Remove dust and debris, and apply a thin coat
linear guide of grease by hand.
PU-axis screw Remove dust and debris, and apply a thin coat
of grease by hand.
Feeder valve Check that the valve functions normally.
Conveyor belt Check for wear and tension. Replace the belt or 5.2 in
adjust the tension if necessary. Chapter 3
PU-axis timing belt Check for wear and tension. Replace the belt or
adjust the tension if necessary.
2.2.4 Six-month inspection

5C14210-00

Air filter Remove dust or debris with an air gun. Maintenance
Replace the filter if exceedingly dirty. Guide (Basic)
Floppy disk drive Clean the drive using a commercially available

head cleaning disk.
W1/W2/W3-axis Check for wear and tension.

timing belt Adjust the tension or replace the belt if necessary.
2-8
SEC1012010
2
2.3 Recommended grease
Use the following grease specified by YAMAHA or YAMAHA sales dealer
and apply it mainly to the parts for each axis. Use machine oil to lubricate the
parts used in nozzles.
5C04211-00
Manufacturer NSK SHELL Kyodo Yushi Idemitsu

Product name/ Daphne
NSK1 Albania No.2 Unilube No.2
Type No. Eponex No.2
Thickening agent Lithium
Consistency Approx. 272 to 280
Condensation point Approx. 182°C to 198°C
Operating temperature Approx. -25°C to +130°C
2-9
SE199A000
Chapter 3
Adjustment and parameter setting
1. About the Maintenance manager 3-3

1.1 Maintenance manager modes .................................................................... 3-5
1.1.1 Machine Configuration mode 3-5
1.1.2 Machine Data Edit mode 3-7
1.1.3 Machine Adjust mode 3-11
1.1.4 Manual mode 3-11
2. Basic machine data setting 3-15

2.1 FINE mode ............................................................................................... 3-15
2.2 Locate pin position ................................................................................... 3-17
2.3 Wait point ................................................................................................ 3-18
2.4 Discard point ........................................................................................... 3-21
2.5 PCB Height .............................................................................................. 3-23
3. Setting the spec information 3-25

3.1 Flying nozzle information ........................................................................ 3-25
3.2 Head spec information ............................................................................. 3-25
3.3 Feeder plate spec information .................................................................. 3-27
3.4 Nozzle spec information .......................................................................... 3-27
3.4.1 Individual nozzle information 3-27
3.4.2 Pickup component type information 3-29
3.5 Feeder spec information ........................................................................... 3-29
3.5.1 Feeder size and feeder drive sequence information 3-31
3.5.2 Feeder drive time information 3-31
4. Pickup/mount vacuum levels 3-33

4.1 Pickup vacuum level ................................................................................ 3-33
4.2 Mount vacuum level ................................................................................ 3-35
5. Adjusting the conveyor unit 3-37

5.1 Adjusting the operation speeds ................................................................. 3-39
5.1.1 Locate pin 3-39
5.1.2 Main stopper 3-42
5.1.3 Push-in unit 3-45
5.1.4 Conveyor speed 3-47
5.2 Adjusting the conveyor belt tension ......................................................... 3-50
5.3 Adjusting the W-axis initial position ......................................................... 3-51
5.4 PCB detection sensors .............................................................................. 3-53
5.5 Push-up plate initial position .................................................................... 3-57
continued...
6. Vision system 3-59
6.1 Moving camera ........................................................................................ 3-60
6.1.1 Adjusting the FOV and focus 3-60
6.1.2 Adjusting the moving camera lighting level 3-63
6.1.3 Calibrating the moving camera scale 3-67
6.2 Multi-vision camera ................................................................................. 3-73
6.2.1 Adjusting the FOV & focus 3-74
6.2.2 Adjusting the brightness level 3-77
6.2.3 Calibrating the multi-vision camera scale 3-81
6.2.4 Adjusting the dual-direction recognition offset 3-86
7. Feeder plates 3-89

7.1 Feeder plate parallel adjustment ............................................................... 3-89
7.2 Teaching the feeder plate positions ........................................................... 3-93
7.3 Component pickup test ............................................................................ 3-96
8. Air supply unit 3-99

8.1 Air pressure regulator ............................................................................... 3-99
8.2 Pressure-drop detection level ................................................................... 3-99
9. Moving axes 3-100

9.1 Software limits ....................................................................................... 3-103
9.2 Secondary limits ..................................................................................... 3-104
9.3 Machine reference ................................................................................. 3-105
Adjustment and parameter setting Chapter 3
1
1. About the Maintenance manager
This chapter describes how to check the system mechanical and electrical
operation and how to make adjustments when necessary. Most adjustments are
performed by using a command or adjustment utility in the MAINTENANCE
manager (3/MAINTE/M) of the VIOS software. For adjustments requiring
actual operation and data editing, the OPERATION manager and DATA
manager are also used. The following provides a brief description of each
mode in the MAINTENANCE manager.
n NOTE
For information on the selectable items in each mode, press the [F1] key and refer to the help
message displayed on the operation monitor as necessary.
3-3
SEC1012010
1
MAINTENANCE Manager modes and commands
3C043019-00
A/MCH_CFG
A1 OPTION CONFIG.
A2 ROM CONFIG.
A3 FILE CONFIG.
A4
A5
A6
A7
A8 FLYING NOZZLE INF.
1/MCH_CONFIG
B/SPEC_INF
B1 HEAD SPEC. INF.
B2 FEEDER PLATE INF.
B3 NOZZLE SPEC. INF.
B4 FEEDER SPEC. INF.
B5
B6 DISPENSE. SEQ. INF.
B7 DISPENSE. COR. INF.
B0 EXIT
2/MCH_DATA MCHDATA SORT

Head
Camera
Machine
Tray Changer
Station
Other
Laser
Precision
A/UTILITY
3/MAINTE/M
A1 VACUUM ON
A2 VACUUM OFF
3/MCH_ADJUST A3 PICK COMPONENT
A4 DUMP COMPONENT
A5 CHANGE NOZZLE
A6 HEAD DOWN VALVE
A7 CHANGE SPEED
Object
A8 SEARCH ORIGIN
Soft Limit
Position
B/SAVE & QUIT Tray Changer
B1 ADJUST TARGET Vacuum Level
B2 SAVE DATA Moving Camera
B3 RECOVER ADJUST Single Camera
B4 CONDITION OF TCH Multi Camera
B5 ∗ Co-Planarity
B6 ∗∗ R Axis Accuracy
B7 QUIT Mount Feedback
B0 SAVE & QUIT 4 Point Accuracy
DualDrive Offset
A/IO_UTILITY
A1 INPUT/OUTUT MONITOR
A2 FEEDER OUT MONITOR
A3 COMP. LIGHT OUT MONITOR
4/MANUAL A4 VACUUM IN MONITOR
A5 CHANGE NOZZLE
A6 ATS/YTF PALETTE
A0 CONVEYOR UNITS
B/SERVO_CONTROL
B1 SELECT SERVO MOTOR
B2 RUNNING SPEED
B3 POINT MOVE
B4
B5
B6 INIT. SERVO ORIGIN
B0 EXIT FROM MANUAL
3-4
SEC1012010
1
1.1 Maintenance manager modes
1.1.1 Machine Configuration mode
The Machine Configuration (3/1/ MCH_CONFIG) mode in the MAINTE-
NANCE Manager allows you to make settings for the mounter options, as well
as to check the various specification data.
When you select <3/1/ MCH_CONFIG> and press the [ENTER] key, the
following menu window appears. For information on each item in this mode,
press the [F1] key and refer to the help message displayed on the operation
monitor.
Menu window in the Machine Configuration mode
7C04302-00
<<<APPLICATION>>> 3/MAINTE/M
<<MODE>> 1/MCH_CONFIG
<COMMAND_LIST> A/MCH_CFG B/SPEC_INF
A1 OPTION CONFIG.
A2 ROM CONFIG.
A3 FILE CONFIG. B1 HEAD SPEC. INF.
A4 B2 FEEDER PLATE SPEC INF.
A5 B3 NOZZLE SPEC INF.
A6 B4 FEEDER SPEC INF.
A7 B5
A8 FLYING NOZZLE INF. B6 DISPENSE SEQ. INF.
B7 DISPENSE COR. INF.
B0 EXIT
c CAUTION
• The machine configuration data is properly set at factory prior to shipment,
according to the system to be delivered. It is unlikely that you will need to change this
data. However, make the necessary settings when you add an optional device or intend
to change functions.
• Changes to the machine configuration data relating to machine operation are
enabled by turning off the machine power switch and then turning it on again.
3-5
SEC1012010
1
Basic menu in the OPTION CONFIG. window
7C14303-00
OPTION CONFIG. Serial : KM1-632312

MchType : SM100XT MchSubType : SM100XT
/BASIC CONF./ Message English
Simple Edition Full Items
RS232C CMU Ignore
/SOFTWARE/ Pick Pos Correction None
Production Log Use (with Flash ROM)
/RECOGNITION/ Multi Detection Standard
Adjust Mode None
MarkLightingControl Exist
/CONVEYOR/ Conveyor Spec. Manual
Conveyor Width Exist
Precede Pick Sensor None
/OPTIONS/ Dump Station None
Special function None
Auxiliary menu in the OPTION CONFIG. window

7C14304-00
OPTION CONFIG. Serial : KM1-632312

(Installation) MchType : SM-100XT
/BASIC CONF./ Sub Machine Type SM100XT

/RECOGNITION/ Laser Alignment None
/CONVEYOR/ Conveyor Width Axis Normal
Conveyor Direction R -> L
Signal handling (L) GATE-OUT
Signal hnadling (UL) GATE-IN
Programmable push-up None
Exit Stopper Exist
/BUFFER CONV/ Buffer Conveyor None
Buffer Conv. W axis None
/TRAY CHANGER/ Tray Changer None
Ext. TC Trv. Axis Normal
TrayChanger Pos. Front
/OPTIONS/ Nozzle Station None
Slide Feeder Bar None
Co-Planarity Sensor None
Dispenser Data Disappear
Dot Station None
RS232C extension None
Option Edit Exist
Screen Saver 10 min
Reference
To open the auxiliary menu window, place the cursor on <3/1/A1 OPTION CONFIG.> and
press the [Ctrl] + [ENTER] keys.
3-6
SEC1012010
1
1.1.2 Machine Data Edit mode
In the Machine Data Edit (3/2/MCH_DATA) mode, you can edit various
machine data on the mounter or related options. When you select <3/2/
MCH_DATA> and press the [ENTER] key, the MCH DATA SORT menu
box appears. Selecting an item in this menu box further displays the SUB
MENU box, so select the item you want to edit and press the [ENTER] key.
The current machine data settings for the selected item are then displayed.
MCH DATA SORT menu box in the Machine Data Edit mode
7C04305-00
<<MODE>> 2/MCH_DATA
MCHDATA SORT
Head
Camera
Machine
Tray Changer
Station
Other
Laser
Precision
SUB MENU box when “Head” is selected

7C04306-00
<<MODE>> 2/MCH_DATA
MCHDATA SORT SUB MENU
Head Vacuum Level
Camera Offset
Machine Down Offset
Tray Changer Nozzle Correction
Station R Axis Accuracy
Other
Laser
Precision
SUB MENU box when “Camera” is selected

7C04307-00
<<MODE>> 2/MCH_DATA
Head Coordinate/Spec
Camera Vision Parameter
Machine
Tray Changer
Station
Other
Laser
Precision
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1
SUB MENU box when “Machine” is selected
7C04308-00
<<MODE>> 2/MCH_DATA
Head FeederPlateOffse
Camera Software Limit
Machine Position
Tray Changer
Station
Other
Laser
Precision
SUB MENU box when “Other” is selected

7C04311-00
<<MODE>> 2/MCH_DATA
Head RS-232C Port
Camera
Machine
Tray Changer
Station
Other
Laser
Precision
SUB MENU box when “Precision” is selected

7C04313-00
<<MODE>> 2/MCH_DATA
Head Zigzag Param.
Camera Parallel Param.
Machine Rotation Param.
Tray Changer Height Param.
Station 4Point Accuracy
Other
Laser
Precision
3-8
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1
Machine Data mode screen example (“Head”→”Offset”)
7C14314-00
<<MODE>> 2/MCH_DATA
OBJECT TCH.UNIT SPEED
Head Offset ---- ----
Head No. HeadType X Y Z Nozzle
Head 1 A Manual NzlChg 0.000 0.000 0.000 TYPE-72
Head 2 A AutoNzlChg 16.000 0.000 0.000 TYPE-73
Head 1 B Manual NzlChg 0.000 0.000 0.000 TYPE-72
Head 2 B AutoNzlChg -16.000 0.000 0.000 TYPE-72
Head 3 B Manual NzlChg -32.000 0.000 0.000 TYPE-72
n NOTE
Although you can directly edit the machine data using this mode from the keyboard or by
teaching, we recommend using the adjustment utilities or edit screens in the Machine Adjust
(3/3/MCH_ADJUST) mode described on the next page.
In password settings, the Machine Data Edit mode is at a higher level than the Machine Adjust
mode. In other words, the Machine Data Edit mode has more restrictions to prevent making
incorrect settings.
3-9
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1
1.1.3 Machine Adjust mode
Adjustment commands and utilities are stored in this mode. When you select
<3/3/ MCH_ ADJUST>Æ<B1 ADJUST TARGET> and press the [ENTER]
key, the following adjustment menu window appears. For more details on each
adjustment item, refer to the section in this chapter or the help message that
appears by pressing the [F1] key.
Adjustment menu window in the Machine Adjust mode
7C04315-00
<<MODE>> 3/MCH_ADJUST
<COMMAND_LIST> B/SAVE & QUIT
B1 ADJUST TARGET
Object
Soft. Limit
Position
Tray Changer
Vacuum Level
Moving Camera
Single Camera
Multi Camera
Co-Planarity
R Axis Accuracy
Mount Feedback
4Point Accuracy
DualCrive Offset
Reference
The YV100XT surface mounter is not equipped with a single-vision camera, so the “Single
Camera” command in this adjustment menu is invalid.
When you move the cursor to <3/3/A/ UTILITY> of this mode, the following
command menu window appears. Use these commands during adjustment as
necessary. For information on each command, press the [F1] key and refer to
the help message displayed on the operation monitor.
Command menu window in the Machine Adjust mode
7C04316-00
<COMMAND_LIST> A/UTILITY
A1 VACUUM ON
A2 VACUUM OFF
A3 PICK COMPONENT
A4 DUMP COMPONENT
A5 CHANGE NOZZLE
A6 HEAD DOWN VALVE
A7 CHANGE SPEED
A8 SEARCH ORIGIN
Reference
The <A5 CHANGE NOZZLE> command is enabled only for Heads 2, 4, 6 and 8 which have
the flying nozzle change function. The <A5 CHANGE NOZZLE> command is invalid for
Heads 1, 3, 5 and 7 because the YV100XT is not equipped with a nozzle station.
3-10
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1
1.1.4 Manual mode
The Manual (3/4/MANUAL) mode allows you to check the mechanical or
electrical on/off operation during adjustment. You can also manipulate the
YPU joystick to move each axis manually.
When you select <3/4/ MANUAL> and press the [ENTER] key, two command
windows <A/IO_UTILITY> and <B/SERVO_CONTROL> can be selected.
This section explains the <A1 INPUT/OUTPUT MONITOR> command in the
<A/ IO_UTILITY> window. For information about each command window,
press the [F1] key and refer to the help message displayed on the operation
monitor.
Command windows selectable from the Manual mode
7C04317-00
<<MODE>> 4/MANUAL
<COMMAND_LIST> A/IO_UTILITY B/SERVO_CONTROL
A1 INPUT/OUTPUT MONITOR
A2 FEEDER OUT MONITOR B1 SELECT SERVO MOTOR [AXIS]
A3 COMP. LIGHT OUT MONITOR B2 RUNNING SPEED [SPEED]
A4 VACUUM IN MONITOR B3 POINT MOVE
A5 CHANGE NOZZLE B4
A6 ATS/YTF/ PALETTE B5
A0 CONVEYOR UNITS B6 INIT. SERVO ORIGIN
B0 EXIT FROM MANUAL
Reference
This Manual mode of the MAINTENANCE Manager is exactly the same as the Manual mode of
the OPERATION and DATA Managers. The <A5 CHANGE NOZZLE> command is enabled
only for Heads 2, 4, 6 and 8 which have the flying nozzle change function.
When you select <A/ IO_UTILITY> - <A1 INPUT/OUTPUT MONITOR>

and press the [ENTER] key, the DISP. TYPE box appears for selecting the
display method as shown below.
Executing the INPUT/OUTPUT MONITOR command
7C04318-00
<<MODE>> 4/MANUAL
A2 FEEDER OUT MONITOR
A3 COMP. LIGHT OUT MONITOR DISP. TYPE
A4 VACUUM IN MONITOR ALL
A5 CHANGE NOZZLE SELECTION
A6 ATS/YTF/ PALETTE
A0 CONVEYOR UNITS
3-11
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1
You can choose the desired method.
1) Choosing “ALL” allows you to view the entire digital I/O status.
2) Choosing “SELECTION” displays the submenu from which you can choose
the specific group (such as “CONVEYOR” and “HEAD”).
In either case, the left half is the output monitor and the right half is the input
monitor.
Input/output monitor screen when “ALL” is chosen
7C14319-00
I/O MONITOR DISP. TYPE ALL
OUT NO 1-8 Head-A HEAD VACUUM IN Head-A HEAD1-8 PICK JUDGMENT

OFF 0 / ON 1 PICK NG 0 / PICK OK 1
T2A00 HEAD 00000000 N2260 HEAD 00000000

T2B00 HEAD 00000000 N2360 HEAD 00000000
T2A10 HEAD 00000000 N2270 HEAD 00000000
T2B10 HEAD 00000000 N2370 HEAD 00000000
T2A67 HEAD 0 N2230 HEAD 00000000
T2B67 HEAD 0 N2330 HEAD 00000000
T2A65 HEAD 0 N2223 HEAD 0
T2B65 HEAD 0 N2323 HEAD 0
Selected Arm A_table XY

Moving Speed 40
From McahineOrigin X1= Y1= Z1= R1=
Menu display when “SELECTION” is chosen

7C04320-00
<<MODE>> 4/MANUAL
DISP. TYPE OBJECT

ALL CONVEYOR
SELECTION HEAD
LIGHTING
FEEDER
NZL . STN.
DMP. STN.
TRAY CHANGER
INTER LOCK
ORG. /LIMIT
OPTION
IO SEQUENSE
OTHERS
SPARE
NO ADDRESS
n NOTE
To see more items on the output or input monitor screen, use the UP/DOWN arrow keys (or
[Page Up/Down] keys). When there are multiple items (binary digits) along one line, use the
right/left arrow keys to align the yellow cursor with the item you want to check or operate. To
move the cursor between the output and input monitors, press the [TAB] key. The active
monitor is switched as the cursor moves.
3-12
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1
Input/output monitor screen description
7C14321-00
I/O MONITOR DISP. TYPE SELECTION OBJECT CONV
OUT NO 1-8 Head-A HEAD VACUUM IN BUSY IN (GATE IN)

1 OFF 0 / ON 1 NOT DETECT 0 / DETECT 1
T1920 CONV 0 N1113 CONV 0

2 T1867 CONV 0 N1116 CONV 0
T4E60 CONV 00000000 N1121 CONV 0
T4E70 CONV 00000000 N1123 CONV 0
3 Selected Arm A_table XY

Moving Speed 40
From McahineOrigin X1= Y1= Z1= R1=
1. Description box
Input and output signals on the I/O monitor screen are identified by code
names such as “T1920” and “T1922” and their descriptions displayed in a
light blue box, giving the item of the reading and an explanation of what
“0” and “1” correspond to.
2. Digital I/O signal status
The status of each I/O signal is expressed in binary digits (1 and 0), for
example, the output monitor above shows that the main stopper “T1920” is
ON (raised).
Each time you press the [ENTER] key on the output monitor screen, the
selected item on which the cursor is placed turns ON and OFF. On the
input screen, you can check the detection status of the sensor.
3. Selected arm and moving speed
Displayed in the lower part on an output or input monitor screen are the
selected arms (axes) and moving speed during adjustment. These arms and
speed can be switched by pressing the [SEL AXIS] or [AXIS GROUP] key
and [SPEED] key on the YPU, or with the <3/4/B1 SELECT SERVO
MOTOR> and <3/4/B1 RUNNING SPEED> commands.
n NOTE
Familiarize yourself thoroughly with this section since you will be frequently opening output
and input monitor screens in the Manual mode in order to check mechanical and electrical
operation during adjustment.
3-13
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2
2. Basic machine data setting
In MCH_ADJUST mode, when you select <3/3/B1 ADJUST
TARGET>→“Position” and press the [ENTER] key, the following display
appears showing the position of each hardware device versus the origin and
other basic parameter settings. On this screen, you can perform teaching or
editing of each parameter setting. This section describes how to set the major
parameters. (For other items, press the [F1] key and refer to the help message
displayed on the operation monitor as necessary.)
Position (machine coordinates) screen
7C14322-00
OBJECT TCH. UNIT SPEED

Position ---- ----
Object Type X Y Z R Feeder
FINE mode 0.005 0.000
Multi camera Intermit
Locate pin A 131.470 -247.383 0.000
Edge Clamp A 131.471 -247.383 0.000
Wait point A NORMAL 100.000 -35.127 0.000 0.000
Discard point A NORMAL 525.000 31.000 0.000 100
PCB Height A 17.495 100
Dual RecOffset A 0.953
Simul. pickarea A 0.200 0.200 0.500 1.000
QFP clearance A 4.00
Retry Limit. A 14
Dump station A 0.00 0.000 0.000 18.000 1
Fiducial cor. A Use -0.068 0.187 1.000 0.043
Locate pin B 232.913 -249.740 0.000
Edge Clamp B 232.913 -249.740 0.000
Wait point B 100.000 337.502 0.000 0.000
Discard point B 170.000 270.000 0.000
PCB Height B 16.240
Reference
The “Position” screen can be displayed in MCH_DATA mode by selecting <3/2/Machine> →
“Position” and pressing the [ENTER] key. (Normally, use of MCH_DATA mode is more
restricted by password settings.)
c CAUTION
The position data is properly adjusted at the factory prior to shipment, according to the
system to be delivered. It is unlikely that you will need to change this data. If necessary,
however, follow the procedures described in this section in order to adjust the data correctly.
3-14
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2
2.1 FINE mode
The setting in the “Y” column determines how accurately the mark position
should be converged (adjusted) to the specified point during fiducial mark
recognition with the moving camera. This setting can be 0.000 to 0.100mm.
Normally, set to 0.005 by using the number keys. This setting is valid only
when the FINE mode is selected in the mark information.
7C14322-A0

Position ---- ----
FINE mode 0.005 0.000
Locate pin A 131.470 -247.383 0.000
Edge Clamp A 131.471 -247.383 0.000
Simul. pickarea A 0.200 0.200 0.500 1.000
Retry Limit. A 14
Dump station A 0.00 0.000 0.000 18.000 1
Locate pin B 232.913 -249.740 0.000
Edge Clamp B 232.913 -249.740 0.000
Wait point B 100.000 337.502 0.000 0.000
Discard point B 170.000 270.000 0.000
PCB Height B 16.240
n NOTE
The smaller the setting of this parameter, the higher the positioning accuracy. However, the
recognition time becomes longer affecting the cycle time.
3-15
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2
2.2 Locate pin position
This is the reference position when a PCB is clamped in the mounting position
on the conveyor. When setting the locate pin position, use teaching for the
center of the fixed locate pin as explained below.
n NOTE
On the YV100XT, the locate pin position on the A-table side is set while the B-table head
assembly is positioned at the Y coordinate of the Wait point B. Conversely, the locate pin
position on the B-table side is set while the A-table head assembly is positioned at the Y
coordinate of the Wait point A.
For descriptions of the Wait point, see the next section “2.3”.
1 Raise the locate pin.

1. Select <3/4/A1 INPUT/OUTPUT MONITOR>→”SELECTION”→ ”CON-
VEYOR” and press the [ENTER] key.
2. Use the arrow keys to line up the cursor with “T1922” (LOCATE PIN 1, A
TABLE) and press the [ENTER] key to raise the locate pins.
The output monitor digit for “T1922” changes to “1” when the locate pins
are raised.
2 Open the Position screen.

Select <3/3/B1 ADJUST TARGET>→“Position” and press the [ENTER] key.
3 Use the trace function to move the head assembly to the Y
coordinate of the Wait point.
1. Move the cursor to “Y” in the “Wait point” row.
When setting the locate pin position on the A-table side, move the cursor to
“Y” in the “Wait point B” row, while move the cursor to “Y” in the “Wait
point A” row to set the locate pin position on the B-table side.
9. Press the [F9] key to set the trace (teaching) conditions.
Select “Camera” for the teaching unit and a slow speed (e.g. SPEED=20%).
3. Press the [F9] key again to perform trace.
The head assembly moves to the Y coordinate of the Wait point.
e4 Press the emergency stop button.

5 Align the moving camera with the center of the fixed locate
pin.
While moving the X-axis and YT-axis by hand, position so that the center of
the fixed locate pin is exactly aligned with the cross cursor on the vision
monitor.
c CAUTION
Do not move the head assembly in the Y direction at this point. If moving in the Y direction,
the locate pin position cannot be set correctly.
3-16
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2
6 Perform teaching for the locate pin.
1. Move the cursor to “X” in the “Locate pin” row.
2. Press the [F10] key twice to perform teaching for the X coordinate.
3. Then, position the cursor on “Y” in the “Locate pin” row.
4. Press the [F10] key twice to perform teaching for the Y coordinate.
7C14322-B0

Position ---- ----
FINE mode 0.005 0.000
Locate pin A 131.470 -247.383 0.000
Edge Clamp A 131.471 -247.383 0.000
Simul. pickarea A 0.200 0.200 0.500 1.000
Retry Limit. A 14
Dump station A 0.00 0.000 0.000 18.000 1
Locate pin B 232.913 -249.740 0.000
Edge Clamp B 232.913 -249.740 0.000
7 Save the settings.

Press the [ESC] key, then select <B2 SAVE DATA> or <B0 SAVE & QUIT> and
press the [ENTER] key. (To quit without saving, select <B3 RECOVER ADJUST>
or <B7 QUIT> and press the [ENTER] key.)
3-17
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2
2.3 Wait point
On the YV100XT, the Y coordinate of the Wait point parameter is usually set
to the same value as the Y coordinate of the component pickup position. In the
X coordinate of the Wait point, a typical standby position is entered.
The Z coordinate of the Wait point represents the height of the head assembly
when it moves in the XY directions. The R coordinate is the rotary angle of
each head and is usually set to the same value as the initial position (see 9 in
this chapter).
The Type column setting specifies whether to perform air blow to prevent the
nozzles from being clogged with dust or solder. See the next section, “2.4
Discard point”, for more details.
c CAUTION
The Y, Z and R coordinates of the Wait point are preset correctly prior to shipping, so do not
change these settings. If the Y coordinate is changed, the locate pin position cannot be set
correctly. If the Z coordinate is changed, the nozzles may interfere with other parts such as
the conveyor rails when the head assembly moves.
When you want to change the X coordinate of the Wait point, use the teaching
procedure as described below.
1 Open the Position screen.

2 Press the [F10]: key and specify teaching conditions.
Select “Head 1” for the teaching unit and a speed suitable for adjustment, and
press the [ENTER] key.
3 Line up the cursor with “X” in the “Wait point” row.
7C14322-C0

Position ---- ----
FINE mode 0.005 0.000
Locate pin A 131.470 -247.383 0.000
Edge Clamp A 131.471 -247.383 0.000
Simul. pickarea A 0.200 0.200 0.500 1.000
Retry Limit. A 14
Dump station A 0.00 0.000 0.000 18.000 1
Locate pin B 232.913 -249.740 0.000
Edge Clamp B 232.913 -249.740 0.000
Wait point B 100.000 337.502 0.000 0.000
Discard point B 170.000 270.000 0.000
PCB Height B 16.240
3-18
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2
4 Move the head assembly to the desired wait point.
Manipulating the YPU joystick, move the head assembly to the desired
position. At this point, make sure that the head assembly is not detected by a
PCB sensor. (When the PCB sensor LED is on, it is not detecting the head
assembly.)
5 Perform teaching for the wait point.
Press the [F10] key twice to perform teaching for the X coordinate of the wait
point.
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2
2.4 Discard point
This parameter shows the position at which each head discards a component.
Typical discard point coordinates are entered prior to shipment. To change the
discard point XY coordinates, use the same procedure as for teaching the wait
point. Make sure that the head assembly is not detected by a PCB sensor.
The Z coordinate represents the nozzle height at which the head dumps a
component. A typical discard point Z coordinate is entered prior to shipment,
but this can be set to 0.00 because it is not necessary to lower the nozzle when
dumping a component.
The “Feeder” column indicates the time duration for which air blow turns on
to discard or mount a component (in milliseconds). This is valid only for
machines with an air blow unit and is typically set to 20 to 100ms.
7C14322-D0

Position ---- ----
FINE mode 0.005 0.000
Locate pin A 131.470 -247.383 0.000
Edge Clamp A 131.471 -247.383 0.000
Simul. pickarea A 0.200 0.200 0.500 1.000
Retry Limit. A 14
Dump station A 0.00 0.000 0.000 18.000 1
Locate pin B 232.913 -249.740 0.000
Edge Clamp B 232.913 -249.740 0.000
Wait point B 100.000 337.502 0.000 0.000
Discard point B 170.000 270.000 0.000
PCB Height B 16.240
3-20
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2
Nozzle clog prevention air blow
To prevent the nozzles from being clogged with dust and solder, this function
is used to blow away such foreign matter in the nozzles when the head assem-
bly is at the “wait point” or “discard point”. This function and air blow time
can be specified in the Type and Feeder columns of the Wait point and Discard
point parameters.
Nozzle clog prevention air blow settings and operations
5C04323-00
Settings in “Type” column Operations

Wait point Discard point At Wait point At Discard point
NORMAL NORMAL No action Blows air for the time
specified in the Feeder column
of the Discard point.
NORMAL Other than No action Blows air for the time
NORMAL specified in the Type column
of the Discard point.
Discard NORMAL Blows air for the time Blows air for the time
specified in the Feeder specified in the Feeder
column of the Discard column of the Discard point.
point.
Discard Other than Blows air for the time Blows air for the time
NORMAL selected in the Type specified in the Type column
column of the Discard of the Discard point.
point.
c CAUTION
When this air blow is performed at the “wait point”, be sure to set the “wait point” at a
position which is not above the PCB or feeder.
The setting in the Feeder column of the Discard point is shared with the air blow timer for
separating a component from the nozzle just after the component has been mounted on the
PCB. If this setting is too large, the component may bounce off the PCB at the instant it is
mounted. (For more details, refer to the mounter operation manual.)
3-21
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2
2.5 PCB Height
The Z coordinate of the PCB Height parameter represents the height of the
head assembly positioned to mount components on a PCB. Since the height of
the fixed conveyor rail surface is basically the same height as the PCB surface,
you can set the head assembly height as the PCB height when the nozzle tip
just makes contact with the surface of the fixed conveyor rail.
The Feeder column indicates a relative ascent/descent speed (%) of the push-
up plate. The slower this speed, the smaller the impact given to the PCB when
the push-up plate moves up or down. However, it requires a longer times to
clamp or release the PCB on the conveyor. This speed is preset to 100 (%)
prior to shipping.
To set the PCB height (Z coordinate), follow the steps below. Before begin-
ning the work, check that Type 72 nozzles are attached to all heads.
e 1 Move the A-table head assembly by hand to above the fixed

conveyor rail.
In emergency stop, move the head assembly by hand so that all heads are
positioned directly above the fixed conveyor rail.
2 Cancel emergency stop.
Check safety, then release the emergency stop button and press the [READY]
button on the YPU.
3 Open the output monitor, generate vacuum and lower Head 1.
1. Select <3/4/A1 INPUT/OUTPUT MONITOR>→”SELECTION”→”HEAD”
and press the [ENTER] key.
2. Line up the cursor with “T2A00” (No. 1-8 Head-A HEAD VACUUM) and
press the [ENTER] key to generate vacuum.
3. Then, line up the cursor with “T2A10” (No. 1-8 Head-A HEAD UP/DOWN)
and press the [ENTER] key to lower Head 1.
4 Select the axis and speed.

1. Use the [SEL AXIS] key on the YPU to select “A-table ZR”.
2. Use the [SPEED] key on the YPU to select a slow speed below 20%.
5 Check the Z coordinate value.

1. Select <3/4/A4 VACUUM IN MONITOR> and press the [ENTER] key.
The VACUUM SENSOR LEVEL screen then appears.
2. Manipulate the YPU joystick to lower the head assembly.
3. When the nozzle tip of Head 1 reaches the surface of the conveyor rail, the
CURRENT vacuum level of Head 1 increases, so stop lowering the head
assembly.
4. The head assembly height when the vacuum level has just changed equals
the PCB height, so make a note of the Z coordinate value displayed on the
lower part of the screen at this point.
3-22
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2
c CAUTION
Since Type 72 nozzle is a spring-action type, do not lower the nozzle tip to a height at which
the spring is fully pressed.
6 Repeat the same procedure for other heads and calculate the
average PCB height.
7 Open the “Position” screen.
8 Enter the “Z” coordinate of the PCB Height parameter.
Use the arrow keys to move the cursor to “Z” in the “PCB Height” row and
enter the average PCB height you calculated.
7C14322-E0

Position ---- ----
FINE mode 0.005 0.000
Locate pin A 131.470 -247.383 0.000
Edge Clamp A 131.471 -247.383 0.000
Simul. pickarea A 0.200 0.200 0.500 1.000
Retry Limit. A 14
Dump station A 0.00 0.000 0.000 18.000 1
Locate pin B 232.913 -249.740 0.000
Edge Clamp B 232.913 -249.740 0.000
Wait point B 100.000 337.502 0.000 0.000
Discard point B 170.000 270.000 0.000
PCB Height B 16.240

0 Use the same procedure to set the PCB height for the B-table
head.
In this case, you should select “T2B00” and “T2B10” on the output monitor in
Step 3, and “B-table ZR” in Step 4.
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3
3. Setting the spec information
Various items of spec information are stored in the <A/MCH_CFG> and <B/
SPEC_INF> utilities in the <3/1 MCH_CONFIG> mode. These utilities allow
you to check the machine data settings. All items of spec information are
specified to match the machine you ordered prior to shipment. It is unlikely
that you will need to change these items. However, if you have added an
optional unit after shipment or intend to change functions, then make the
necessary settings. The following sections explain how to set the major items
relating nozzles and feeders. For other items, refer to the help message which
appears on the operation monitor by pressing the [F1] key.
3.1 Flying nozzle information

When <3/1/A8 FLYING NOZZLE INF.> is selected, flying nozzle information
is displayed showing which head uses which type of flying nozzles.
The FNC column specifies whether to use flying nozzles. On the YV100XT,
Heads 2, 4, 6 and 8 are set to “Use” and Heads 1, 3, 5 and 7 are set to
“NotUse”. Nozzle types are specified in the NOZZLE 1 to NOZZLE 6 col-
umns. The Dia. column shows the maximum diameter of the flying nozzle (in
tenths of a millimeter).
Flying nozzle information screen
7C14367-00
HEAD FNC NOZZLE1 NOZZLE2 NOZZLE3 NOZZLE4 NOZZLE5 NOZZLE6 Dia.

1 NotUse NotUse NotUse NotUse NotUse NotUse NotUse 0
2 Use TYPE-71 TYPE-72 TYPE-73 NotUse NotUse NotUse 100
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3
3.2 Head spec information
When <3/1/B1 HEAD SPEC. INF.> is selected, head spec information is
displayed showing which types of nozzles can be attached to each head. Digit
“0” indicates that the nozzle is attachable and “1” indicates it is not attachable.
Head spec information screen
7C14368-00
TYPE- 71
Head Nozzle 1 2
A01 0000--------------------
A02 000---------------------
A03 0000--------------------
A04 000---------------------
A05 0000--------------------
A06 000---------------------
A07 0000-0------------------
A08 000---------------------
B01 0000--------------------
B02 000---------------------
B03 0000--------------------
B04 000---------------------
B05 0000--------------------
B06 000---------------------
B07 0000-0------------------
B08 000---------------------
c CAUTION
Head spec information is already specified to match the machine you ordered prior to
shipment. Do not make unnecessary changes. Incorrect settings will cause faulty data
optimization or cause faulty operation of the machine.
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3
3.3 Feeder plate spec information
When <3/1/B2 FEEDER PLATE. INF.> is selected, feeder plate spec informa-
tion is displayed showing which types of feeders can be installed to each
feeder set No. on the feeder plate. Digit “0” indicates that the feeder can be
installed and code “-” indicates it cannot be installed.
Feeder plate spec information screen
7C04369-00
8mmTape
Set No. Type 1 2 3 4 User Tbl Pos Base Idx Plt
001 00----------0------------------0000000000 1 0 0 0 0 0
002 000000------0------------------0000000000 2 0 0 0 1 0
003 000000000-0-0------------------0000000000 3 0 0 0 2 0
004 0000000000000------------------0000000000 4 0 0 0 3 0
005 0000000000000------------------0000000000 5 0 0 0 4 0
006 0000000000000------------------0000000000 6 0 0 0 5 0
007 0000000000000------------------0000000000 7 0 0 0 6 0
008 0000000000000------------------0000000000 8 0 0 0 7 0
009 0000000000000------------------0000000000 9 0 0 1 0 0
010 0000000000000------------------0000000000 10 0 0 1 1 0
011 0000000000000------------------0000000000 11 0 0 1 2 0
012 0000000000000------------------0000000000 12 0 0 1 3 0
013 0000000000000------------------0000000000 13 0 0 1 4 0
014 0000000000000------------------0000000000 14 0 0 1 5 0
015 0000000000000------------------0000000000 15 0 0 1 6 0
016 0000000000000------------------0000000000 16 0 0 1 7 0
017 0000000000000------------------0000000000 17 0 0 2 0 0
018 0000000000000------------------0000000000 18 0 0 2 1 0
c CAUTION
Feeder plate spec information has been correctly set prior to shipping, so do not make
changes. Incorrect settings will cause faulty data optimization or data check errors when the
PCB data is loaded for automatic operation.
3-26
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3.4 Nozzle spec information
When <3/1/B3 NOZZLE SPEC. INF.> is selected, the NOZZLE SPEC
submenu box appears for selection of “NOZZLE SPEC CMN.” (individual
nozzle information) or “NOZZLE SPEC. TYP.” (pickup component type
information).
NOZZLE SPEC submenu box
7C04370-00
<COMMAND_LIST> B/SPEC_INF
B1 HEAD SPEC. INF.

B2 FEEDER PLATE SPEC INF.
B3 NOZZLE SPEC INF.
B4 FEEDER SPEC INF.
B5 NOZZLE SPEC
B6 DISPENSE SEQ. INF. NOZZLE SPEC CMN.
B7 DISPENSE COR. INF. NOZZLE SPEC TYP.
B0 EXIT
3.4.1 Individual nozzle information

When you select “NOZZLE SPEC CMN” from the NOZZLE SPEC submenu,
individual nozzle information is displayed as show below.
NOZZLE SPEC CMN. screen (Individual nozzle information)
7C14371-00
Nozzle H. mm Num Dia

TYPE- 71 0.00 100 13
TYPE- 72 0.00 100 20
TYPE- 73 0.00 100 30
TYPE- 74 -1.00 100 80
TYPE- 75 0.00 100 0
TYPE- 76 0.00 100 30
TYPE- 77 0.00 100 0
TYPE- 78 0.00 100 0
TYPE- 79 0.00 100 0
TYPE- 7A 0.00 100 0
TYPE- 7B 0.00 100 0
TYPE- 7C 0.00 100 0
TYPE- 7D 0.00 100 0
TYPE- 7E 0.00 100 0
TYPE- 7F 0.00 100 0
TYPE- 7G 0.00 100 0
TYPE- 7H 0.00 100 0
TYPE- 7J 0.00 100 0
3-27
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3
3.4.2 Pickup component type information
When you select “NOZZLE SPEC TYP” from the NOZZLE SPEC submenu,
component types that can be picked up by each nozzle are displayed as show
below. Digit “0” indicates that the component can be picked up and code “-”
indicates it cannot be picked up.
NOZZLE SPEC TYP. screen example
7C04372-00
For1005Chp71
Nozzle Component1 2 3 4 5 Buffing
TYPE- 71 0---------------------------------------------------------- Use
TYPE- 72 -000---00----0--------------------------------------------- Use
TYPE- 73 ----000---00--00-----0------------------------------------- Use
TYPE- 74 ------------0---000---00----------------------------------- NotUse
TYPE- 75 ----------------------------------------------------------- NotUse
TYPE- 76 ---------0------------------------------------------------- NotUse
TYPE- 77 ----------------------------------------------------------- NotUse
TYPE- 78 ----------------------------------------------------------- NotUse
TYPE- 79 ----------------------------------------------------------- NotUse
TYPE- 7A ----------------------------------------------------------- NotUse
TYPE- 7B ----------------------------------------------------------- NotUse
TYPE- 7C ----------------------------------------------------------- NotUse
TYPE- 7D ----------------------------------------------------------- NotUse
TYPE- 7E ----------------------------------------------------------- NotUse
TYPE- 7F ----------------------------------------------------------- NotUse
TYPE- 7G ----------------------------------------------------------- NotUse
TYPE- 7H ----------------------------------------------------------- NotUse
TYPE- 7J ----------------------------------------------------------- NotUse
c CAUTION
Do not specify two or more zeroes (0) versus one component. Otherwise, the machine may
not operate correctly.
YAHAMA standard nozzles are listed from 71 to 79 . If you use custom nozzles, they should
be specified from 7A to 7Q and their component/nozzle names (“Sp.Nozzle A” to “Sp.Nozzle
F”) should be specified in the component information.
3-28
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3
3.5 Feeder spec information
When <3/1/B4 FEEDER SPEC. INF.> is selected, the FEEDER SPEC
submenu box appears for selection of “FEEDER SPEC CMN.” (feeder size
and feeder drive sequence information) or “FEEDER SPEC. TYP.” (feeder
drive time information).
FEEDER SPEC submenu box
7C04373-00
<COMMAND_LIST> B/SPEC_INF
B1 HEAD SPEC. INF.

B2 FEEDER PLATE SPEC INF.
B3 NOZZLE SPEC INF.
B4 FEEDER SPEC INF. FEEDER SPEC
B5 FEEDER SPEC CMN.
B6 DISPENSE SEQ. INF. FEEDER SPEC TYP.
B7 DISPENSE COR. INF.
B0 EXIT
3-29
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3
3.5.1 Feeder size and feeder drive sequence
information
When you select “FEEDER SPEC CMN.” from the FEEDER SPEC submenu
box, the feeder size and feeder drive sequence information is displayed.
On this screen, the “Left” column shows the distance to the left edge of the
feeder from the center of the feeder installation hole. Likewise, the Right
column shows the distance to the right edge of the feeder from the center of
the feeder installation hole.
The “XShift” column specifies an X-axis direction offset of the selected
feeder’s pickup point relative to a standard 8mm feeder’s pickup point. The
left direction offset is specified as minus, and the right direction offset as plus.
The “ZShift” column specifies a Z-axis direction offset of the selected feeder’s
pickup point relative to a standard 8mm feeder’s pickup point. The downward
direction offset is specified as plus.
In the “Sequence Type” column, the feeder drive sequence is specified accord-
ing to each feeder type. This setting is protected on some feeders to prohibit
editing.
FEEDER SPEC CMN. screen (Feeder size and feeder drive sequence information)
7C04374-00
PNEUMATIC Type
Feeder Size Information Sequence
FeederType Left Right XShift ZShift Type
8mmTape 7.80 8.00 0.00 0.00 Paper, Emboss
8mm1005cmp 7.80 8.00 0.00 0.00 1005SizeComp
12mmEmboss 9.80 10.60 0.00 0.00 Paper, Emboss
12mmLongPitch 14.50 11.80 0.00 0.00 Paper, Emboss
32mmSticky 25.00 23.90 0.00 0.00 Sticky-Tape
MultiStick 39.80 87.00 0.00 0.00 Multi-Stick
WideMultiStick 54.50 103.00 0.00 0.00 Multi-Stick
Fix. TF 0.00 0.00 0.00 0.00 Tray-Changer
Ext. TC 0.00 0.00 0.00 0.00 Tray-Changer
AutoTC 0.00 0.00 0.00 0.00 Tray-Changer
Tape-A 0.00 0.00 0.00 0.00 Paper, Emboss
Tape-B 0.00 0.00 0.00 0.00 Paper, Emboss
3-30
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3
3.5.2 Feeder drive time information
When you select “FEEDER SPEC TYP.” from the FEEDER SPEC submenu
box, the feeder drive time information is displayed.
The “Load” column shows the time necessary to load components continu-
ously from the same feeder.
The “Min.” column specifies the minimum time required for the feeder to
advance the tape. For feeders other than bulk feeders, this can be set in 10msec
steps from 0 to 750msec. For bulk feeders, this setting indicates the air blow
time necessary for proper feed of components, and can be set in 1msec steps
from 0 to 75msec.
The “Down” column shows the time delay when the head assembly begins to
move down after the feeder shutter has opened.
FEEDER SPEC TYP. screen (Feeder drive time information)
7C04375-00
PNEUMATIC Type
Timar
FeederType Load Min. Down
8mmTape 0 0 0
8mm1005cmp 20 0 6
12mmEmboss 15 0 5
12mmLongPitch 25 5 0
16mmEmboss 25 5 0
24mmEmboss 25 5 0
32mmSticky 30 10 0
32mmEmboss 40 20 0
44mmEmboss 40 20 0
56mmEmboss 40 20 0
MultiStick 100 0 2
WideMultiStick 100 0 2
Fix. TF 0 0 0
Ext. TC 0 0 0
AutoTC 0 0 0
Tape-A 0 0 0
Tape-B 0 0 0
3-31
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4. Pickup/mount vacuum levels
Vacuum pressure used to pick up a component is digitally detected by vacuum
sensors on a scale of 0 to 255 levels (the larger the value, the higher the
vacuum intensity). The pickup/mount vacuum levels are the reference vacuum
pressures that determine whether or not a component is being picked up by a
nozzle. The pickup vacuum level determines whether a nozzle has picked up a
component, while the mount vacuum level determines whether a nozzle has
mounted a component (whether the component has separated from the nozzle).
When you select <3/2/MCH_DATA>→”Head”→”Vacuum Level” and press
the [ENTER] key, the current settings for the pickup/mount vacuum levels are
displayed as shown below.
Vacuum Level screen
7C14324-00
<<MODE>> 2/MCH_DATA
Vacuum Level ---- ----
Head No. Low level High level AirClutch L AirClutch H
Head 1 A 93 193 0 0
Head 2 A 98 165 0 0
Head 3 A 97 204 0 0
Head 4 A 98 174 0 0
Head 5 A 98 204 0 0
Head 6 A 97 169 0 0
Head 7 A 94 206 0 0
Head 8 A 96 168 0 0
Head 1 B 101 193 0 0
Head 2 B 100 171 0 0
Head 3 B 104 201 0 0
Head 4 B 98 159 0 0
Head 5 B 102 208 0 0
Head 6 B 104 171 0 0
Head 7 B 101 204 0 0
Head 8 B 103 162 0 0
The pickup/mount vacuum levels can be optimized by using the Vacuum Level
adjustment utility explained below.
Components have their own pickup/mount vacuum levels which are registered
in the database or component information. These pickup/mount vacuum levels
are added to those of the head (explained in this section) in order to determine
whether a component is being picked up by a nozzle or mounted on the PCB
during automatic operation.
n NOTE
If only a certain nozzle tends to dump components, then the pickup/mount pressure levels for
that nozzle need to be corrected. In contrast, if only a certain type of component tends to be
dumped, then the pickup/mount vacuum levels for that component need to be corrected.
3-32
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4
4.1 Pickup vacuum level
When a nozzle descends and picks up a component, no air is allowed to enter
the nozzle so the detected value of the vacuum pressure sensor increases.
When this detected level becomes higher than the preset pickup vacuum level,
the machine determines that the nozzle has picked up a component.
The pickup vacuum level should be preset for each head, for a level slightly
higher (offset value: 5) than the minimum vacuum level maintained when the
nozzle is open (no component at the nozzle).
1 Attach Type 72 nozzles to all heads.

Use the <3/3/A5 CHANGE NOZZLE> command to attach Type 72 nozzles to
Heads 2, 4, 6 and 8. For Heads 1, 3, 5 and 7 press the emergency stop button
and then exchange the nozzle manually.
Execute the Vacuum Level command.
1. Select <3/3/B1 ADJUST TARGET> − ”Vacuum Level” and press the [ENTER]
key.
2. Select “A table” (or “B table”) − “ALL” − ”Pick” and press the [ENTER] key.
7C14325-00
B1 ADJUST TARGET
Object
Step 2
Vacuum Level
tabale Head Target
Atable ALL Pick
Btable Key in Mount
A441
Please input the offset value of the vacuum level.
Picking vacuum level is higher than open level
by offset. Step 3
Mounting vacuum level is · · ·
Offset 5
3 Confirm that [offset 5] is displayed, and press the [ENTER] key.

Normally, [offset 5] is recommended.
3-33
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4
4 Press the [ENTER] key again to start measurement.
Pickup vacuum level is measured for about 8 to 20 seconds, and then the
results are displayed.
70943106-01
A443
It will measure the vacuum level when picking.
This adjustment requires a nozzle or · · ·
A444
<<<Meauring ! ! >>>
Now it is measuring the vacuum level.
It takes · · ·
A445
<<Result>>
The following data is the result of the adjustment of
the vacuum level when picking and mounting. · · ·
1 2 3 4 5 6 7 8
Level XX XX XX XX XX XXXX XX
Max. XX XX XX XX XX XXXX XX
CurrentXX XX XX XX XX XXXX XX
Result XX XX XX XX XX XXXX XX
7C04329-00
LEVEL Real-time vacuum level being measured.

Max. Maximum vacuum level during measurement
Current Pickup vacuum level specified as machine data
Result Measurement results (Equal to the maximum vacuum level
with an offset of 5 added)
5 Quit measurement according to the messages on the operation

monitor.
Press the [ENTER] key to save the results, or press the [ESC] key to cancel
them.
6 Save the results.
Select <B2 SAVE DATA> or <B0 SAVE & QUIT> and press the [ENTER] key.
(To quit without saving, select <B3 RECOVER ADJUST> or <B7 QUIT> and
press the [ENTER] key.)
3-34
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4.2 Mount vacuum level
When a nozzle descends to mount a component on the PCB, the vacuum
pressure at the nozzle is instantaneously inverted to a positive pressure, so the
detected value of the vacuum sensor decreases. When this detected level
becomes lower than the preset mount vacuum level, the machine determines
that the component has separated from the nozzle and is now mounted on the
PCB.
The mount vacuum level should be preset for each head, at a level slightly
lower (offset value: 5) than the maximum vacuum level maintained when the
nozzle opening is sealed.
1 Execute the Vacuum Level command.

1. Select <3/3/B1 ADJUST TARGET> − ”Vacuum Level” and press the [ENTER]
key.
2. Select “A table” (or “B table”) − “ALL” − ”Mount” and press the [ENTER]
key.
7C14327-00
B1 ADJUST TARGET
Object
Step 1
Vacuum Level
tabale Head Target
Atable ALL Pick
Btable Key in Mount
A441
Please input the offset value of the vacuum level.
Picking vacuum level is higher than open level
by offset. Step 2
Mounting vacuum level is · · ·
Offset 5
2 Confirm that [offset 5] is displayed, and press the [ENTER] key.

Normally, [offset 5] is recommended.
e 3 Press the emergency stop button, then seal the nozzle holes
with items such as adhesive tape.
Seal the nozzle holes of all heads tightly so that air does not leak out.
4 When preparation is complete, cancel emergency stop.
Check safety, then release the emergency stop button and press the [READY]
button on the YPU.
3-35
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4
5 Press the [ENTER] key to start measurement.
The mount vacuum level is measured for about 8 to 20 seconds and the results
are then displayed.
7C14327-00
A442
It will measure the vacuum level when mounting.
This adjustment requires a nozzle and · · ·
A444 Step 3 - 5
<<<Measuring ! ! >>>
Now it is measuring the vacuum level.
It takes · · ·
1 2 3 4 5 6 7 8
Level XX XX XX XX XX XX XX XX
Max. XX XX XX XX XX XX XX XX
Current XX XX XX XX XX XX XX XX
Result XX XX XX XX XX XX XX XX
5C0433000
LEVEL Real-time vacuum level being measured.

Min. Minimum vacuum level during measurement
Current Mount vacuum level specified as machine data
Result Measurement results (Equal to the minimum vacuum level
with an offset of 5 subtracted)
6 Quit measurement according to the messages on the operation

monitor.
Press the [ENTER] key to save the results, or press the [ESC] key to cancel
them.
7 Save the results.
e 8 Press the emergency stop button.

Check safety, then remove the items you used to seal the nozzles holes.
3-36
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5. Adjusting the conveyor unit
This section explains the conveyor unit used to clamp a PCB in the component
mounting position and the conveyors that transfer PCBs.
Each mechanism of the conveyor unit is arranged along the conveyor rails and
operates by air pressure or a servo motor. This section describes the adjust-
ment procedures for the following mechanisms used in the conveyor unit.
Adjustment items for conveyor unit
5C04328-00
Locate pin Ascent/descent speeds, upper end sensor position

Main stopper Ascent/descent speeds, PCB contact point
Push-in unit (option) Press-in speed, release speed
Conveyor Conveyor speed, conveyor belt tension, conveyor width initial
position, PCB sensor position
Push-up unit Initial position of push-up plate
(There is no adjustment required of edge clamp, entrance stopper and exit stopper.)
Conveyor unit
3C14329-00
Main stopper
Locate pin
Edge clamp
(option)
Exit stopper
Push-up pin
Locate pin
Push-in
(option)
Push-up plate
Entrance stopper
3-37
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The air valve of each conveyor unit mechanism is located inside the lower
right panel on the back of the machine as shown below. The ascent and descent
speed controllers for the main stopper, locate pins and push-up plate are
arranged under the carry-out conveyor.
Air valves for conveyor unit operation
3C04330-00
Main stopper
Locate pin
Edge clamp
Push-in unit
Entrance stopper
Exit stopper
Air valves for conveyor unit

operation
Speed controller for conveyor units

3C14396-00
Air tube
PUSH u
PUSH d
LOCA2 u
LOCA2 d
LOCA1 u
LOCA1 d
MAIN u
MAIN d
3-38
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5
5.1 Adjusting the operation speeds
5.1.1 Locate pin
There are two locate pins along the conveyor rail: one fixed and one movable.
These pins engage with the positioning holes of the PCB to secure it in place
ready for mounting. To adjust the ascent/descent speeds of the locate pins and
check the upper end sensor function, follow the procedures explained below.
Locate pin arrangement (top view)
3C14410-00
Fixed locate pin Movable locate pin
PCB transfer
direction
Locate pin
slide dial
Clamp lever
Locate pin air valve and speed adjuster knobs

3C04332-00
Air valve manual button
Locate pin
T1922
Upper end
sensor
Air cylinder
3-39
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5
1 Open the output monitor screen and operate the locate pins.
1. Select <3/4/A1 INPUT/OUTPUT MONITOR> − ”SELECTION” − “CON-
2. Use the arrow keys to line up the cursor with “T1922” (LOCATE PIN 1).
3. Press the [ENTER] key to alternately raise and lower the locate pins.
The output monitor digit for “T1922” reads “1” when the locate pins are
raised, and reads “0” when they are lowered.
7C14333-00
OUT LOCATE PIN1 (A TABLE) IN BUSY IN (GATE IN)

OFF 0 / ON 1 NOT DETECT 0 / DETECT 1

T4E60 CONV 00000000 N1121 CONV 0
T4E70 CONV 00000000 N1123 CONV 0
2 Check the ascent and descent speeds.

Both speeds should be around one second (the speed at which components
mounted on the PCB in the preceding process do not shift).
e 3 Press the emergency stop button, then adjust the ascent/

descent speeds.
Loosen the lock nut and turn the speed adjuster knob for the orange tube to
adjust the ascent speed, or turn the speed adjuster knob for the black tube to
adjust the descent speed. In either case, turning the knob to the left increases
the speed, while turning it to the right decreases the speed. The ascent speed
of the fixed locate pin should be slightly higher than the movable locate pin.
4 Check the input status from the upper end sensor.
Pressing the [TAB] key moves the cursor to “N1037” on the right-hand input
monitor screen. The input monitor digit should read “1” when the locate pins
are raised, and “0” when the locate pins are lowered.
If the input monitor digit is not correct, adjust the position of the upper end
sensor attached to the air cylinder, depending on the PCB thickness.
3-40
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5
Reference
If the locate pins do not work normally in Step 1, check the operation without using the output
e
monitor as follows.
• Press the emer gency stop button.
• Press the manual button for the air valve (marked “T1922”) with a narrow screwdriver or
similar tool having a pointed tip, to raise the locate pins.
If this method works, the electrical cir cuit for the air valve is probably defective. Check the
following points.
Electromagnetic coil breakage, loose harness connectors, trouble with the DC24V supply ,
I/O board output errors, etc.
When pressing the manual button does not allow normal operation, there is a problem with the
air supply, air piping and pipette valves (damage, clogging and adhesion of foreign matter).
Check the locate pin air supply line.
3-41
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5.1.2 Main stopper
When a PCB is carried in on the conveyor, the main stopper halts the travel of
the PCB in the component mounting position. The ascent/descent speeds of the
main stopper and the PCB contact point can be adjusted.
Main stopper mechanism and air valve
3C04334-00
Air valve
manual button
T1920
1. Adjusting the main stopper ascent/descent speeds

1 Open the output monitor screen and operate the main stop-
per.
1. Select <3/4/A1 INPUT/OUTPUT MONITOR> − “SELECTION” − “CON-
2. Use the arrow keys to line up the cursor with “T1920” (MAIN STOPPER).
3. Press the [ENTER] key to alternately raise and lower the main stopper.
The output monitor digit for “T1920” reads “1” when the main stopper is
raised, and reads “0” when it is lowered.
7C14335-00
OUT MAIN STOPPER (A TABLE) UP IN BUSY IN (GATE IN)


T4E60 CONV 00000000 N1121 CONV 0
T4E70 CONV 00000000 N1123 CONV 0
3-42
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5
2 Check the ascent and descent speeds.
mounted on the PCB in the previous process on the PCB do not shift).
e 3 Press the emergency stop button, then adjust the ascent/

descent speeds.
Loosen the lock nut and turn the speed adjuster knob for the orange tube to
adjust the ascent speed, or turn the speed adjuster knob for the black tube to
adjust the descent speed. In either case, turning the knob to the left increases
the speed, while turning it to the right decreases the speed.
Reference
If the main stopper does not work normally in Step 1, check the operation without using the
output monitor as follows.
e • Press the emer gency stop button.

similar tool having a pointed tip, to raise the main stopper.
following points.
Electromagnetic coil breakage, loose harness connectors, trouble with the DC24V supply,
Check the main stopper air supply line.
3-43
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5
2. PCB contact point
The PCB receiver of the main stopper is attached, with slightly off-center of
the vertical axis but adjusted to maintain a standard distance from the fixed
locate pin. If the positioning hole of the PCBs you are going to use is offset to
the standard position, you can adjust the orientation of the PCB receiver so
that the locate pin can be exactly aligned with the positioning hole.
1 Adjust the conveyor width according to the size of the PCB.

To adjust the conveyor width, the <2/1/B7 CONVEYOR UNITS> −”CONV.
WIDTH” command will be convenient. (If your machine is not equipped with
an auto width adjusting function, adjust the conveyor width manually.)
2 Raise the main stopper.
The <B7 CONVEYOR UNITS> command used in Step 1 will be convenient.
e 3 Press the emergency stop button, then set the PCB in the
mounting position.
Place the PCB against the main stopper, and check the offset between the
positioning hole and the fixed locate pin.
4 Loosen the bolt securing the PCB receiver.
Using the hex wrench, loosen the bolt (do not remove) to allow turning the
PCB receiver.
5 Adjust the orientation of the PCB receiver.
Slightly rotate the PCB receiver so that the locate pin can be exactly aligned
with the positioning hole of the PCB.
PCB contact point adjustment

3C04336-00
Hex socket
head bolt
PCB receiver
6 Retighten the bolt to secure the PCB receiver.
c CAUTION
When you use PCBs having standard positioning holes, you must return the above adjust-
ment to the original setting.
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5.1.3 Push-in unit
The push-in unit presses the PCB against the main stopper, securing it in
position for mounting. To adjust the speeds and press-in pressure of the push-
in unit, proceed as follows:
Push-in mechanism and air valve
7C04337-00
Air valve
manual button
T1924
1 Open the output monitor screen and operate the push-in unit.
1. Select <3/4/A1 INPUT/OUTPUT MONITOR> − “SELECTION”
− ”CONVEYOR” and press the [ENTER] key.
2. Use the arrow keys to line up the cursor with “T1924” (PUSH IN).
3. Press the [ENTER] key to alternately close and release the push-in mecha-
nism.
The output monitor digit for “T1924” reads “1” when the push-in mecha-
nism is active, and reads “0” when it is released.
7C04338-00
OUT PUSH IN (A TABLE) IN BUSY IN (GATE IN)


T4E60 CONV 00000000 N1121 CONV 0
T4E70 CONV 00000000 N1123 CONV 0
3-45
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2 Check the press-in and release speeds.
mounted on the PCB in the previous process on the PCB do not shift).
e 3 Press the emergency stop button, then adjust the press-in/

release speeds.
Loosen the lock nut and turn the speed adjuster knob for orange tube to adjust
the press-in speed, or turn the speed adjuster knob for black tube to adjust the
release speed. In either case, turning the knob to the left increases the speed,
while turning it to the right decreases the speed.
Reference
If the push-in mechanism does not work normally in Step 1, check the operation without using
the output monitor as follows.
e • Press the emer gency stop button.

similar tool having a pointed tip, to trigger the push-in unit.
following points.
Electromagnetic coil breakage, loose harness connectors, trouble with the DC24V supply,
Check the push-in unit air supply line.
3-46
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5.1.4 Conveyor speed
The conveyor speed varies according to the frequency of the power supply and
the weight of the PCBs on the conveyor. You can adjust the conveyor speeds
by using the two adjustment screws located inside the lower right panel on the
front side.
The YV100XT conveyor is divided into three portions as shown below. These
conveyors move at two different speeds: a high speed (H) for reducing the
transfer time of PCBs and a low speed (L) for minimizing impact when the
PCB hits the entrance stopper, main stopper or exit stopper. To adjust these
speeds, prepare typical PCBs and use the procedure below.
YV100XT conveyor configuration (right-to-left flow)
3C14330-00
B Table side
Conveyor 3 Conveyor 2 Conveyor 1

(W3) (W2) (W1) PCB
Exit stopper Main stopper Entrance stopper
A Table side
Conveyor speed adjustment screws

3C14339-00
SPEED ADJUSTMENT
CONVEYOR 3 CONVEYOR 2 CONVEYOR 1

High speed
H H H
Low speed
L L L
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5
1 Adjust the conveyor width according to the size of the PCB.
To adjust the conveyor width, the <2/1/B7 CONVEYOR UNITS> − ”CONV.
WIDTH” command will prove convenient. (If your machine is not equipped
with an auto width adjusting function, adjust the conveyor width manually.)
2 Open the output monitor screen and turn on the conveyor.
1. Select <3/4/A1 INPUT/OUTPUT MONITOR> - “SELECTION” - “CON-
2. Use the arrow keys to line up the cursor with “T1834” (CONVEYOR1 ON).
3. Press the [ENTER] key to turn on the conveyor.
The output monitor digit for “T1834" reads “1” when the conveyor is on
and reads “0” when it is off.
7C14340-00
OUT CONVEYOR1 ON IN BUSY IN (GATE IN)


3 While running the conveyor, switch the speed.

1. Use the arrow keys to line up the cursor with “T1835” (CONVEYOR1
SPEED LOW) .
2. Press the [ENTER] key to switch the conveyor speed.
The output monitor digit for “T1835" reads “1” when the conveyor is at low
speed, and reads “0” when it is at high speed.
Switching the conveyor speed

7C14341-00
OUT CONVEYOR1 SPEED LOW IN BUSY IN (GATE IN)

HIGH 0 / LOW 1 NOT DETECT 0 / DETECT 1

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5
4 Adjust the high speed.
While running Conveyor 1 at high speed, adjust the speed by turning the “H”
screw.
Do not set the speed too high, as this may hamper switching response.
Position the “H” screw at a point slightly slower than the maximum speed.
5 Raise the entrance stopper.
1. On the OUTPUT MONITOR screen, move the cursor to “T1925” (CON-
VEYOR 1 STOPPER).
2. Press the [ENTER] key to raise the entrance stopper.
The output monitor digit for “T1925” reads “1” when the entrance stopper
is raised, and reads “0” when it is lowered.
6 Adjust the low speed.

While running Conveyor 1 at low speed and carrying in a PCB, adjust the
speed by turning the “L” screw. Adjust the “L” screw so that the PCBs are not
subjected to a strong impact when they hit the entrance stopper.
7 Adjust the speeds of Conveyor 2 and Conveyor 3 in the same
way.
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5.2 Adjusting the conveyor belt tension
The conveyor moves by belt drive to bring in PCBs ready for mounting and to
carry out the finished PCBs. If the conveyor belts are too loose, they may slip
on the pulleys causing unstable transfer. If the belts are too tight, they may
wear excessively or break. The tension of each belt on the fixed and movable
rails should be adjusted evenly. If necessary, adjust the tension as follows.

2 Loosen the tension adjusting bolt.
The tension adjusting bolt is located on the right side of the conveyor and
linked to the idler. Use a hex wrench to loosen the bolt (but do not remove it).
3 Adjust the belt tension.
Slide the tension adjusting bolt towards the outer or inner side of the machine
to adjust the tension.
Adjustment of conveyor belt tension

3C04342-00
Idler
Tension
adjustment bolt
Conveyor belt
4 Retighten the tension adjusting bolt.

Check the tension by hand, then run the conveyor belt and check that the
motor pulley does not slip.
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5.3 Adjusting the W-axis initial position
The W-axis initial position is the distance expressed as a minus value between
the conveyor rails when the W-axis is in the return-to-origin position. To set
the W-axis initial position, follow these steps.
1 Perform return-to-origin.
e 2 Press the emergency stop button and determine the initial

position.
1. Measure the conveyor width W (distance between the fixed rail and the
movable rail).
2. Subtract 0.5mm from this width as a clearance margin, and then prefix a
“minus” sign to this value.
This value you have obtained is the W-axis initial position.
Conveyor width measurement and initial position

3C04343-00
Fixed conveyor rail Origin

4
3
W
2
1
0.5
Initial position = - (W - 0.5)

Movable conveyor rail
3 Open the software limit screen and enter the initial position.
1. Select <3/3/B1 ADJUST TARGET> − ”Soft. Limit” and press the [ENTER]
key.
2. Use the arrow keys to line up the cursor with “Init.Pos” of the conveyor
whose width you measured in Step 2 (for example, W1).
3. Use the number keys to enter the initial position value obtained in Step 2.
W-axis initial position setting screen

7C14344-00
Software Limit ---- ----
Axis +direct. -direct. Inir.Pos Init.Mov
W1/ 9.365 -199.305 -244.300
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4 Adjust the initial positions of other conveyor widths in the
same way.
or <B7 QUIT> and press the [ENTER] key.
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5.4 PCB detection sensors
There are 10 PCB detection sensors arranged along the front rail of the
conveyor. The sensors each have LEDs mounted on the side, which are
normally lit. When the sensor detects the presence of a PCB, the LED turns
off.
PCB detection sensors (right-to-left flow)
1C14345-00
N1036 N1032
Exit N1035 N1034 N1123 N1033 N1031 N1030

stopper N1121
N1122 Movable locate pin
Conveyor 3 (W3) Conveyor 2 (W2) Conveyor 1 (W1)

Main stopper Entrance stopper
5C14346-00
Sensor Code Location Remarks

N1030 At entrance of conveyor For PCB detection
N1031 At conveyor 1 For conveyor speed reduction
N1032 At exit of conveyor 1 (entrance stopper) For PCB detection
N1121 At entrance of conveyor 2 For PCB detection
N1033 At PCB clamping position For PCB detection
N1122 At exit of conveyor 2 For PCB detection
N1123 At entrance of conveyor 3 For PCB detection
N1034 At intermediate exit of conveyor 3 For PCB detection
N1035 At exit of conveyor 3 For conveyor speed reduction
N1036 At exit of conveyor 3 (exit stopper) For PCB detection
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1. Checking PCB detection sensor operation
The sensors may fail to detect a PCB due to factors such as the orientation,
distance and angle at which it is attached. The sensors may also be affected by
strong extraneous light, excessive dust, and the shape (hole or notch) and color
of the PCB. Using PCBs on which you actually mount components, check that
the sensors can detect them reliably.
PCB sensor detection errors
3C14347-00
Irregular shape PCB Misdetection due to Detected part of head assembly

change in distance to PCB (incorrect position setting)
To check the PCB sensor functions, refer to the procedure outlined below.
1 Prepare the PCBs.

Prepare several PCBs that you actually use for component mounting.
2 Adjust the conveyor width according to the size of the PCBs.
To adjust the conveyor width, you can use the <2/1/B7 CONVEYOR UNITS> −
”CONV. WIDTH” command. (If your machine is not equipped with an auto
conveyor width adjusting function, adjust manually.)
e 3 Press the emergency stop button, then place the PCBs on the
conveyor.
Place a PCB over each sensor along the conveyor. To clamp the PCB in the
mounting position over the sensor N1033, the <2/1/B7 CONVEYOR UNITS>
command will prove convenient.
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4 Open the input monitor and check the detection status.
1. Select <3/4/A1 INPUT/OUTPUT MONITOR> and press the [ENTER] key.
2. Use the [TAB] and arrow keys to line up the cursor with “N1030” to
“N1036”.
The input monitor digit reads “1” when a PCB is detected, and reads “0”
when not detected. Check that the digit of each sensor reads “1”.
Also check that the detection status of “N1033” (PCB sensor in the
mounting position) does not vary even if the locate pins and push-up plate
are raised to clamp the PCB.
7C14348-00
OUT PUSH IN (A TABLE) IN BUSY IN (GATE IN)


T4E60 CONV 00000000 N1121 CONV 0
T4E70 CONV 00000000 N1123 CONV 0
5 If necessary, adjust the position of the PCB detection sensor.

Loosen the screws securing the sensor, and adjust the position, orientation or
angle at which it is attached.
n NOTE
When adjusting the position of PCB detection sensors, check that they are not above the
separation points of a multi-block PCB.
6 Remove the PCBs from the conveyor.
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2. Adjusting the intermediate exit sensor position
The intermediate exit sensor is installed at a position between the main stopper
and the exit sensor for conveyor speed reduction. When a PCB on which
components have been mounted reaches above the intermediate exit sensor, the
PCB which is standby at the entrance stopper is carried in to the main stopper.
This means that the PCB carry-in timing can be adjusted by adjusting the
installation position of the intermediate exit sensor. To speed up the carry-in
timing, move the installation position towards the main stopper. To delay the
timing, move the installation position towards the exit sensor for conveyor
speed reduction.
In normal operation, the intermediate exit sensor should be installed at a
distance longer than the PCB length from the carry-out side of the main
stopper.
Installation position of intermediate exit sensor
3C14350-00
Conveyor 3 exit sensor

for conveyor speed reduction +α
PCB length
PCB clamp position sensor
Exit stopper
Conveyor 3 (W3) Conveyor 2 (W2)

Intermediate exit sensor Main stopper
Conveyor 3 entrance sensor
c CAUTION
If the intermediate exit sensor is positioned too close to the main stopper, a PCB may be
detected simultaneously by the PCB sensor in the mounting position and the intermediate
exit sensor when the PCB is carried out after component mounting. If this happens, the next
PCB will not be carried in to the mounting position.
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5.5 Push-up plate initial position
The initial position of the push-up plate is the height at which the push-up pin
on the push-up plate is flush with the PCB surface clamped on the conveyor.
Push-up axis setting (side view)
3C04351-00
Push-up pin
PCB
Push-up plate
initial position
55mm
Push-up plate
1 Prepare a PCB and adjust the conveyor width to match the

PCB width.
Using the <3/4/A0 CONVEYOR UNITS> command will be convenient.
Measure the thickness of the PCB in advance.
e 2 Press the emergency stop button and set the PCB on the
conveyor.
Use the locate pins to clamp the PCB.
3 Set push-up pins on the push-up plate.
1. The height of push-up pins for the YV100XT should be 55mm, so adjust the
height if necessary.
2. Set two push-up pins near the movable conveyor rail, and one in a position
where you can easily check the pin tip and PCB.
4 Cancel emergency stop, then raise the push-up plate.

1. Select <3/4/B1 SELECT SERVO MOTOR> − ”MAIN PushUp” and press the
[ENTER] key.
2. Manipulate the YPU joystick to raise the push-up plate gradually.
3. Stop raising the push-up plate when the tips of push-up pins make contact
with the PCB.
Make a note of the height of the push-up plate at this point. It is displayed
as “PU=xx,xx” on the lower part of the screen.
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5 Open the software limit screen and enter the initial position.
1. Select <3/3/B1 ADJUST TARGET> − ”Soft. Limit” and press the [ENTER]
key.
2. Use the arrow keys to line up the cursor with “Init.Pos” in the “PU/ ” row.
3. Use the number keys to enter the initial position value obtained in Step 5.
PU-axis initial position and movement setting screen

7C14352-00
Axis +direct. -direct. Inir.Pos Init.Mov
PU/ 23.800 -6.976 22.600 -5.200
6 Enter the initial movement value.

1. Use the arrow keys to line up the cursor with “Init.Mov.” in the “PU/ ” row.
2. Use the number keys to enter the initial movement value obtained by
subtracting 35mm from the initial position value you entered in Step 5.

or <B7 QUIT> and press the [ENTER] key.
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6. Vision system
The standard models of YV100XT use a moving camera to recognize PCB
fiducial marks and a linear image sensor called the multi-vision camera to
recognize components. (For more information about mark and component
types that can be recognized with each camera, refer to the mounter operation
manual.)
Vision system types
5C04376-00
Vision cameras Components that can be recognized

Moving camera Recognizes PCB marks (fiducial marks, etc.) or used to perform
teaching.
Multi-vision Recognizes a wide range of components (from 0603 chips up to
camera 32✕32mm components, including long connectors, QFP, CSP, and BGA
n NOTE
Components that can be recognized with each camera may differ according to the camera
specifications, see the spec sheet for the machine you ordered.
This section describes how to adjust each vision system. All adjustment items
can be adjusted with the utilities in the <3/3/MCH_ADJUST> mode of the
MAINTENANCE Manager.
Vision systems
3C12210-00
Moving camera
Recognizes the marks
on a PCB or performs
teaching or tracing.
LED for moving

camera
Used to illuminate
marks on the PCB.
Multi-vision camera
Recognizes various types of components
from chip components to IC components.
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6.1 Moving camera
The moving camera is installed in the head assembly and used to recognize
PCB fiducial marks or perform coordinate teaching. The lighting level and the
scale of the moving camera can be adjusted.
6.1.1 Adjusting the FOV and focus

The following explains a simple procedure for adjusting the FOV (field of
view) and focus of the moving camera.
Reference
YAMAHA uses a glass PCB with minimal warp and distortion, specially designed for
adjustment work. To make more accurate adjustments, we recommend using this glass PCB
(sold separately).
1 Run the “Moving Camera” - “FOV & Focus” command.

1. Select <3/3/B1 ADJUST TARGET> - “Moving Camera” - “FOV & Focus”
2. Select the camera (A” table” or “B table”) to make adjustment.
The teaching screen appears.
47428-D8-00
B1 ADJUST TARGET
Object
Target
FOV & Focus
Broghtness
Moving Camera Camera Scale
A628
Please select table you want to adjust and press the
[ENTER] key. . .
Target
A table
B table
A303
<<<Teaching>>>
Please position the cross hair cursor over the
Light Adjuster...
2 Move the camera to above the conveyor rail.

Manipulate the YPU joystick to move the camera so that the conveyor rail is
displayed near the middle of the vision monitor.
3 Press the [ENTER] key and proceed to the next step.
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e 4 Press the emergency stop button and then adjust the focus.
1. Loosen the two bolts clamping the moving camera lens tube (do not
remove them).
2. Gradually move the camera body up or down so that the best focus is
obtained. (The FOV is set to an optimum range at this point.)
3. After adjusting the focus, tighten the two bolts to temporarily clamp the
lens tube.
Moving camera focus adjustment

43421-C1-00
Lens tube Moving camera
Loosen the two bolts and move the camera up or down
5 Adjust the camera angle.

Rotate the camera body so that the conveyor rail is parallel to the cross cursor
on the vision monitor.
Adjustments of the moving camera focus (height), FOV and angle are now
complete.
Moving camera angle adjustment

43424-D8-00
Adjust the camera angle so that the conveyor

rail is parallel to the cross cursor.
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6 Tighten the two bolts to securely clamp the camera lens tube.
Recheck the focus and angle after tightening the bolts.
7 Follow the messages on the operation monitor to quit the
adjustment.
There is no machine data to be saved in this adjustment.
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6.1.2 Adjusting the moving camera lighting level
For accurate recognition of PCB fiducial marks, the lighting level of the
moving camera must be optimized. To make the adjustment, an optional
custom tool (light adjuster plate: KM1-M8806-XXX) should be used.
e 1 Press
tools.
the emergency stop button and prepare the necessary
1. Using a hex wrench, remove the I/O board cover. (See Step 10.)
2. Prepare the light adjuster plate (available from YAMAHA as an option).
2 Execute the “Moving Camera” command.

1. Select <3/3/B1 ADJUST TARGET> − ”Moving Camera” − ”Brightness” and
2. Select “Use” from the Special Tool menu box.
The CONVEYOR UNIT menu box then appears.
3. Select the camera (“A table” or ”B table”) and press the [ENTER] key.
The CONVEYOR UNIT menu box then appears.
7C14380-00
B1 ADJUST TARGET
Object
Target
FOV & Focus
Brightness
Moving Camera Camera Scale
A651
Please select whether you will use a Light Adjuster
(special adjusting tool . . .
Special Tool
Use
Not Use
A628
[ENTER] key. . .
Target
A table
B table
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3 Set the light adjuster plate on the conveyor.
Set the dark gray edge of the light adjuster plate on the fixed conveyor rail just
above the locate pin, with the two-tone side facing up. Then execute the
LOCATE PIN command in the CONVEYOR UNIT menu box so that the light
adjuster plate is clamped between the PCB support plate and the locate pin.
3C04381-00
Light adjuster plate
4 Cancel emergency stop after the light adjuster plate is

clamped on the conveyor.
Check safety, then release the emergency stop button by turning it clockwise
and press the [READY] button on the YPU.
5 Select “RETURN” from the CONVEYOR UNIT menu box and
6 Check safety, then press the [ENTER] key.
The head assembly moves to above the locate pin and the teaching screen for
the light adjuster plate then appears.
7C04382-00
A303
CAUTION! The axes will move.
Check that everything is safe, then press the [ENTER] ...
A655
<<<Teaching>>>
Light Adjuster...
7 Adjust the camera position.

While manipulating the YPU joystick, adjust the position of the moving
camera so that the light gray area on the light adjuster plate is displayed over
the entire field of view.
9C04383-00
OK NG
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8 Press the [ENTER] key when the camera is positioned.
The Adjusting Method selection box then appears.
9 Select “Use Standard Value” and press the [ENTER] key.
7C043115-00
A667
Select lighting intensity value · · ·
Adjusting Method
Use Standard Value
Manual Input
0 Press the emergency stop button, then adjust the moving

camera lighting level.
According to the message displayed on the operation monitor, adjust the LED
trimmers VR1 to VR5 located on the I/O board, so that the ”AveGrayLevel”
value displayed at the upper right of the screen matches the optimum level
shown in the table below.
The LED trimmers VR1 to VR5 are arrayed from the top and their light levels
increase by turning the trimmer to the right (clockwise) and decrease by
turning it to the left.
5C04384-00
LED Trimmer Opimum Level

VR1 30
VR2 30
VR3 12
VR4 30
VR5 30
Adjusting the moving camera lighting level

3C14379-00
LED trimmer
VR1
VR2
VR3
VR4
VR5
I /O board cover
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q Press the [ESC] key to quit the adjustment.
There is no machine data to be saved in this adjustment.
e w Press the emergency stop button and then remove the light
adjuster plate.
Use the <3/4/A0 CONVEYOR UNITS> command to lower the locate pin and
remove the light adjuster plate.
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6.1.3 Calibrating the moving camera scale
The moving camera scale is a vision parameter representing a measurement
equivalent to one pixel. This scale must be calibrated correctly for accurate
recognition of PCB fiducial marks.
1. Preparation for the moving camera scale calibration

To make this calibration, you should prepare a PCB having a fiducial mark of
known size and check the data registered in the mark database.
1 Prepare a PCB.
Prepare a PCB having a precise fiducial mark which is registered in the
database. (When you use a PCB having a mark not registered in the database,
it must be registered.)
Reference
Use of a circular mark (for example, a 1mm diameter circular mark that uniformly reflects
light) is recommended since circular marks are generally superior in dimensional precision to
other marks. A doughnut shape is not suited for use in this adjustment.
To make more accur ate adjustments, we recommend using a specially designed glass PCB
(sold separately).
2 Open the Mark Info. screen and check the database registra-
tion No. of the mark.
1. Select <2/1/D1 SWITCH PCB DATA>, “PCB name” and “Mark Info.”,
pressing the [ENTER] key.
2. Check the database No. of the mark registered for the PCB to be used.
(When using a glass PCB, the mark database No. is 281.)
7C04385-00
<<<APPLICATION>>> 2/DATA/M
<<MODE>> 1/EDIT_DATA
PCB : CUK93001 OBJ : Mark Info.
No. MARK NAME COMMENT Mark Type Info .
1 Circle_D1.0 Edit Term :
DataBase Number : 153
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3 Check the data registered in the mark database.
1. Select <2/3/A1 COMPONENT/MARK D.B.> − “MARK DATABASE” and
2. Check the data registered in the mark database.
Check, in particular, that the mark size of the PCB exactly matches the
registered data (MarkOutSize). (The mark on the glass PCB is 0.5mm in
outer diameter.)
3. Check also that the Search Area parameter in the Vision Info. sub-window
is set to 4.00mm.
7C04386-00
<<MODE>> 3/DATABASE
OBJ :
No. MARK NAME COMMENT Mark size Info. v
1 Circle_D1.0 Edit Term :
Mark OutSize mm : 1.00
Viaion Info. v
Edit Term :
:
Search Area mm 4.00
4 Press the [F6] key to open the Adjust Assistant screen.

The Adjust Assistant commands are used to check if the mark is clearly
recognized.
5 Execute the FIX PCB command to clamp the PCB in place on

the conveyor.
e
The CONVEYOR UNIT menu box then appears, so adjust the conveyor unit
according to the size of the PCB. From the menu box, select the CONV.
WIDTH command to adjust the conveyor width. After pressing the emergency
stop button, set the PCB on the conveyor and clamp it with the LOCATE PIN
command.
If you are going to use push-up pins, release emergency stop, then execute the
PUSH UP command and enter the thickness of the PCB.
6 Cancel emergency stop, then perform teaching for the mark
position with the TEACH MARK command.
Manipulate the YPU joystick to align the center of the mark with the cross
cursor on the vision monitor.
7 Run the VISION TEST command.
When no errors occur, the current parameter settings are appropriate. Advance
to the moving camera scale adjustment in the next section. If an error occurs,
use the PARAM SEARCH command to find the optimum threshold lighting
level, or adjust the moving camera lighting pattern and/or mark information
parameters as necessary. For more details on the parameter settings, refer to
the mounter operation manual.
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2. Adjusting the moving camera scale
When you have prepared the PCB and checked the PCB data, use the follow-
ing steps to calibrate the moving camera scale.
1 Execute the “Camera Scale” command.

1. Select <3/3/B1 ADJUST TARGET> − ”Moving Camera” − ”Camera Scale”
2. Select the camera (“A table” or “B table”) and press the [ENTER] key.
7C14387-00
B1 ADJUST TARGET
Object
Target
FOV & Focus
Step 1
Brightness
Moving Camera Camera Scale table
A table
B table
A420
This procedure adjusts the vertical (Y) and horizontal (X)
scales of the moving camera. A fiducial mark is used Step 2
for this adjustment. It is recommended . . .
Mark No. 153
A423
The axes will move and the fiducial mark will be Step 3
recognized in three different positions. Enter a
head movement distance . . .
Distance (mm/10) 20
2 Enter the mark database No. and press the [ENTER] key.
Here, enter the database No. of the mark on the PCB you are using.
(When using a glass PCB, the mark database No. is 281.)
3 Check that “Distance (mm/10) 20” is displayed, and press the

[ENTER] key.
The camera scale is calibrated while moving the XY axes. Normally, this
movement distance should be “20” (in tenths of a millimeter).
4 Clamp the PCB on the conveyor.
Use the commands in the CONVEYOR UNIT menu box displayed on the
screen. When the PCB has already been clamped, skip this step.
5 Select “RETURN” from the CONVEYOR UNIT menu box and
If you have set emergency stop in the previous step, release the emergency
stop button and press the [READY] button on the YPU.
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6 Check safety, then press the [ENTER] key again.
The head assembly moves to above the PCB origin and the teaching screen
appears as shown below.
7C04388-00
A428
<<Teaching>>
fiducial mark on screen......
7 Position the fiducial mark in the center of the screen.

Manipulate the YPU joystick to align the mark with the cross cursor on the
screen.
7C04389-00
8 Press the [ENTER] key to start calibration.

The moving camera moves in both X and Y directions. The camera scale is
calibrated based on the amount of movement on the vision monitor and the
results are then displayed on the screen.
7C04390-00
A431
<<<RESULT>>> Scale_x = 10.5
The results of the moving camera scale adjustment are Scale_y = 10.5
as follows. Angle = 0±0.5
To save the results in memory, press the [ENTER] key
(the results are . . .
9 Check that the results are within the specified range.

When the moving camera height and angle are correctly adjusted, the camera
scale and angle should be within the specified range. If not, you will need to
readjust “FOV & focus” and then recalibrate the camera scale to check the
results. again.
Specified range of moving camera scale and angle

45405-D8-00
Parameter Specified Range

Scale x 10.5±0.2µm (10.3 to 10.7µm)
Scale y 10.5±0.2µm (10.3 to 10.7µm)
Angle r 0±0.5°
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0 Follow the message on the operation monitor to quit the
calibration.
Release the conveyor units, press the emergency stop button and remove the
PCB.
q Save the calibration settings.
Attach component
to Head 1
6 When the component has been attached, press the [ENTER]

key.
Release the emergency stop button by turning it clockwise and press the
[READY] button on the YPU.
The head assembly passes repeatedly over the multi-vision camera and the
camera scale is calibrated. The results are then displayed on the upper right of
the operation monitor.
7C143109-00
A542 Camera = 4
<<<Result>>> Distance = 5.00
The results of calculating the scales of the Scale_x = 73.24
multi-vision camera are as follows. . . . Scale_y = 97.90
Cam.posx = 273.90
Cam.posy = -60.13
Cam.posr = -0.84
Div_x = 0.00
Div_y = 0.00
Cam.corx = 0.00
Cam.cory = 0.00
Rat = 0.7482
9 Press the [ENTER] key to save the calibrated results.

If you want to cancel the results, press the [ESC] key.
0 Calibrate the multi-vision camera scale on the other table.
Repeat from Step 1 to execute the “Multi Camera” − “Camera Scale” command
again.
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q When the calibration is complete, dump the component.
Press the [ENTER] key to dump the component automatically.
If you want to quit without dumping, press the [ESC] key and follow the
message on the operation monitor.
w Save the calibrated data.
e Return the edited data to the original setting.
Return the edited data to the original setting as necessary. If you want to keep
this edited data, it is advisable to enter a proper comment.
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6.2 Multi-vision camera
The YV100XT uses a CCD linear image sensor called the multi-vision camera
for component recognition. The following parameters of the multi-vision
camera must be adjusted correctly for accurate recognition of components. To
make these adjustments easier, use the adjustment utilities in the MAINTE-
NANCE Manager and the Adjust Assistant commands in the DATA Manager.
Adjustment parameters of the multi-vision camera
5C04391-00
Adjustment item Remarks

Field of view Horizontal FOV is approximately 37.5mm when the camera focus and
scale are correctly adjusted.
Focus A custom tool (KM1-M8803-100) is required.
Brightness level Light adjuster tools (KM1-M8806-0XX, KV7-M8806-0XX) are required.
Camera scale An SOP component of accurate dimensions is used. *
Dual recognition An SOP component of accurate dimensions is used. *
* For more accurate adjustments, we recommend using a glass QFP (sold separately)
specially designed for making adjustments.
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6.2.1 Adjusting the FOV & focus
To adjust the focus, you will need a custom tool (focus adjuster tool: KM1-
M8803-100) available from YAMAHA as an option.
1 Check the camera recognition height, etc.

Select <3/2/Camera> - ”Coordinate/Spec” and press the [ENTER] key.
Check that the “Z” (camera recognition height), “Size” (maximum component
size) and “Max Z” (maximum component height) parameters of the multi-
vision are set to the values shown below.
“Z” : Nearly equal to the PCB height (preset at factory)
“Size” : 32mm
“Max Z” : 7mm
Camera - Coordinate/Spec screen example

7C14392-00
<<MODE>> 2/MCH_DATA
Coorcinate/Spec ---- ----
Cam No. Type X Y Z R Size Max Z Light Spc
Cam 1A Move 152.180 -0.120 0.000 -0.091 0 0 TypeA
Cam 2A Non 0.000 0.000 0.000 0.000 0 0 TypeC
Cam 3A Non 0.000 0.000 0.000 0.000 0 0 TypeC
Cam 4A Multi 292.132 -35.072 17.495 0.151 32 7 TypeE
Cam 1B Move -152.000 0.800 0.000 0.451 0 0 TypeA
Cam 2B Non 0.000 0.000 0.000 0.000 0 0 TypeC
Cam 3B Non 0.000 0.000 0.000 0.000 0 0 TypeC
Cam 4B Multi 390.356 337.497 16.240 0.016 32 7 TypeE
e 2 Press the emergency stop button, then prepare for adjustment.

1. Attach a QFP nozzle (Type 74A) to Head 1.
2. Loosen the focus ring set screws.
Multi-vision camera focus adjustment

3C14395-00
Focus ring set screw
Focus ring
Lens holder
set screw
Multi-vision camera
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Check safety, then release the emergency stop button to turn it clockwise and
press the [READY] key on the YPU.
4 Run the “Multi Camera” − "FOV & Focus" command.
1. Select <3/3/B1 ADJUST TARGET> − ”Multi Camera” − "FOV & Focus" and
7C14396-00
B1 ADJUST TARGET
Object
Target
FOV & Focus
Brightness
Multi Camera Camera Scale
Dual Recognition
A628
[ENTER] key...
Target
A table
B table
5 Check safety and press the [ENTER] key.

The head assembly moves to the component pickup point.
e 6 Press the emergency stop button, then attach the focus ad-
juster tool to Head 1.
The scale pattern side should face downwards as shown below.
Attaching the focus adjuster tool

3C04397-00
QFP nozzle
Focus adjuster tool

The head assembly moves and passes repeatedly over the multi-vision camera
and the image of the focus adjuster tool and its intensity profile are displayed
on the vision monitor.
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9 Press the emergency stop button, then adjust the focus.
Rotating the focus ring of the camera lens, find the best focus that provides a
sharp image in a scale range of -3 to 4 on the focus adjuster tool. The greater
the intensity profile amplitude, the better the focus will be.
Focus adjustment and intensity profile

3C04398-00
LEVEL:80
Focused range
w
WARNING
THE HEAD ASSEMBLY PASSES REPEATEDLY OVER THE MULTI-VISION
CAMERA DURING ADJUSTMENT. USE EXTREME CAUTION NOT TO ALLOW ANY
PART OF THE BODY TO TOUCH THE MOVING HEAD.
ALWAYS PRESS THE EMERGENCY STOP BUTTON BEFORE ACCESSING THE
CAMERA LENS. (TO CHECK THE ADJUSTMENT RESULT, CANCEL EMERGENCY
STOP AND PRESSTHE [ENTER] KEY TO RESUME THE IMAGE ACQUISITION.)
0 Press the [ESC] key when the adjustment is complete.

Follow the messages displayed on the operation monitor. There is no machine
data to be saved in this adjustment.
e q Retighten the set screws to lock the focus ring.

1. Press the emergency stop button, then remove the focus adjuster tool and
retighten one set screw for the focus ring.
2. Rotate the lens holder by about 120 degrees so that you can access the
other two set screws, and retighten them to lock the focus ring.
3. Rotate the lens holder back to the original position.
n NOTE
Recheck the focus after tightening the focus ring lock screw.
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6.2.2 Adjusting the brightness level
To adjust the brightness level, you will need two custom tools (light adjuster
plate: KM1-M8806-0XX and light adjuster plate 2: KV7-M8806-0XX)
available from YAMAHA as options. The lighting pattern for the multi-vision
camera is divided into three zones: main, coaxial and side. While observing
the image displayed, make adjustments using the LED trimmers on the vision
board located inside the lower panel of the mounter. Follow the steps ex-
plained below.
Lighting pattern and allowable brightness range
5C04399-00
Lighting Brightness
Brightness to be checked
pattern range
Brightness in the light gray area on the two-tone side of
Main 125 to 131
light adjuster plate (KM1-M8806-0XX)
Average brightness on the white side of light adjuster plate
Coaxial 18 to 22 (KM1-M8806-0XX)
Average brightness on the white side of light adjuster plate 2
Side 61 to 67 (KV7-M8806-0XX)
1 Run the “Multi Camera” − ”Brightness” command.

1. Select <3/3/B1 ADJUST TARGET> − ”Multi Camera” − “Brightness” and
7C143100-00
B1 ADJUST TARGET
Object
Target
FOV & Focus
Brightness
Dual Recognition
A628
[ENTER] key...
Target
A table
B table
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2 Check safety and press the [ENTER] key.
e 3 Press the emergency stop button, then attach the light adjuster
plate (KM1-M8806-0XX) to Head 1.
Attach the light adjuster plate to Head 1, with the two-tone surface facing
down. The light gray area should be displayed in the entire square window on
the vision monitor.
Attaching the light adjuster plate

3C0431101-00
Light adjuster plate

Check safety, then release the emergency stop button by turning it clockwise
The head assembly moves and passes repeatedly over the multi-vision camera
and the image of the light adjuster plate and its brightness level profile are
displayed on the vision monitor.
Brightness level measurement window

1C043102-00
LEVEL:67
Window
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6 Adjust the brightness of the main lighting.
Open the lower cover on the front of the machine, and you will see the two
brightness control boards as shown below (the right control board is for the A-
table camera and the left control board for the B-table camera). Each control
board has six trimmers VR1 to VR6. To adjust the brightness for the A-table
multi-vision camera, turn the trimmer “VR3” (Camera 4A main) on the right
control board, so that the AveGray Level (average brightness level) displayed
on the upper right of the screen is set within 125 to 131. To adjust the
brightness for the B-table multi-vision camera, turn the trimmer “VR3”
(Camera 4B main) on the left control board.
Multi-vision camera brightness level control board

3C143103-00
Brightness control board Brightness control board

for B-table multi-vision camera for A-table multi-vision camera
VR1 (Camera 4B: side)

VR1 (Camera 4A: side)
VR2 (Camera 4B: coaxial)

VR2 (Camera 4A: coaxial)
VR3 (Camera 4B: main)

VR3 (Camera 4A: main)
e 7 Press
plate.
the emergency button, then invert the light adjuster
Turn the light adjuster plate upside down and then reattach it to Head 1, with
the white surface facing down.
8 Cancel emergency stop and press the [ENTER] key.
Only the coaxial light turns on and the average brightness level is displayed on
the upper right of the operation monitor.
9 Adjust the coaxial lighting level.
To adjust the A-table multi-vision camera, turn the trimmer “VR2” (Camera 4A
coaxial) on the right control board so that the AveGrayLevel (average bright-
ness level) is set within the allowable range (18 to 22). To adjust the B-table
multi-vision camera, turn the trimmer “VR2” (Camera 4B coaxial) on the left
control board.
n NOTE
If the average brightness level cannot be set within the allowable range, the lens focus
adjustment is probably unsatisfactory. Readjust the focus as explained in “6.2.2 Adjusting the
focus”.
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0 Change the light adjuster tool.
After pressing the emergency stop button, remove the light adjuster tool 1 from
Head 1 and attach the light adjuster tool 2 (KV7-M8806-0XX) to Head 1, with
the mirror side facing up.
q Cancel emergency stop and press the [ENTER] key.
Only the side lighting turns on and the AveGrayLevel (average brightness level)
is then displayed on the upper right of he screen
w Adjust the side lighting level.
To adjust the A-table multi-vision camera, turn the trimmer “VR1” (Camera 4A
side) on the right control board so that the AveGrayLevel (average brightness
level) is set within the allowable range (61 to 67). To adjust the B-table multi-
vision camera, turn the trimmer “VR1” (Camera 4B side) on the left control
board.
e Press the [ENTER] or [ESC] key when the adjustment is com-
plete.
Follow the messages displayed on the operation monitor. There is no machine
data to be saved in this adjustment.
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6.2.3 Calibrating the multi-vision camera scale
The multi-vision camera scale represents an actual measurement (in microns)
equivalent to one pixel. This scale must be calibrated correctly for accurate
recognition of components.
To calibrate the camera scale, you will need an SOP of known size. When you
run the adjustment utility described below, the camera scale is automatically
calibrated and at the same time, the XY positions and installation angle R of
the camera are also adjusted.
1. Preparation for the multi-vision camera scale

Before beginning the calibration, check the current camera scale settings and
prepare the component and nozzle.
1 Check the current settings of the camera scale.

1. Select <3/2/Camera> − “Vision Parameter” and press the [ENTER] key.
2. Check the current scale setting for the camera you are going to adjust.
When you run the “Camera Scale” command explained later, these X and Y
values (microns) will be calibrated.
7C143104-00
<<MODE>> 2/MCH_DATA
Vision Parameter ---- ----
Object X Y Speed Div.
Camera 1 Scale A 10.465 10.372
Camera 2 Scale A 0.000 0.000 0.000 7PULSE
Camera 3 Scale A 0.000 0.000 0.000 7PULSE
Camera 4 Scale A 73.242 72.967 1100.000 15PULS
Camrea 2 Delta Scale A 0.000 0.000
Camera 3 Delta Scale A 0.000 0.000
Camera 4 Delta Scale A 0.000 0.425
Camera 2 Delta pos. A 0.000 0.000
Camera 3 Delta pos. A 0.000 0.000
Camera 4 Delta pos. A 16.583 -8.925
Camera 1 Scale B 10.443 10.348
2 Prepare a component to be used as a reference.

Use a relatively large, popular SOP of known size which is registered in the
component database. When you use a tape feeder component, set the tape
feeder on the feeder plate in advance.
Reference
YAMAHA uses a glass QFP specially designed for adjustment work. To make more accurate
adjustments, we recommend using this glass QFP (sold separately).
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3 Edit “Search Area mm” in the component data.
Data registered in the database as a number larger than No.500 cannot be
edited due to write-protection. Make a copy of the data using a number
smaller than No.500, then edit this data. For instance, the following steps are
explained for cases where SOP data is copied onto registration No. 2.
1. Open the component database and line up the cursor with the component
No. 2.
2. Press the [TAB] and [F4] keys to switch the sub-window to “VISION INFO.”
and change the Search Area value to “9.99” (maximum setting).
Since the camera scale is measured while slightly moving the component,
this change is for covering that movement.
3. Press the [F4] key to switch the sub-window to “BASIC INFO.” and change
the Comp. Package parameter to “Tray” if you want to attach the compo-
nent to the nozzle by hand during this adjustment. Leave this parameter
unchanged (“Tape” ) when you are going to use a tape feeder.
7C043105-00
<<MODE>> 3/DATABASE
OBJ :
No. COMPONENT NAME COMMENT 5.VISION INFO.
1 Alignment Group : IC
2 Sample_SOP-P1.27 example_data Alignment Type : SOP
3 AlignmentModule : Fore
4 Light Selection : Main + Coax
5 Lighting Level :6/8
6 Comp. Threshold : 55
7 Comp. Tolerance : 30
8 Search Area : 9.99
Datum Angle : Normal
1.BASIC INFO.
Comp. Package : Tape
Feeder Type : 16mmEmboss
Required Nozzle : ForSOP10mm73
e 4 Press the emergency stop button, then attach an SOP nozzle

to Head 1.
Use a Type 73 nozzle for this adjustment. (When using a glass QFP, attach a
QFP nozzle to Head 1.)
5 Run the Adjust Assistant to check that the component is
recognized.
Cancel emergency stop and enter the Adjust Assistant mode. If necessary,
adjust the parameter values. (For details on the Adjust Assistant, refer to the
mounter operation manual.) You can leave the component attached to the
nozzle even after finishing the Adjust Assistant.
6 Save the edited data.
Press the [ESC] key twice, then select <C0 SAVE & EXIT> and press the
[ENTER] key.
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2. Calibrating the multi-vision camera scale
When preparation is complete, calibrate the scale of the multi-vision camera
with the procedure below.
1 Run the “Multi Camera” − “Camera Scale” command.

1. Select <3/3/B1 ADJUST TARGET> − ”Multi Camera” − “Camera Scale” and
2. Select the “A table” or “B table” and press the [ENTER] key.
3. Select “Cam. 4” and press the [ENTER] key.
7C143106-00
B1 ADJUST TARGET
Object
Target
FOV & Focus Target Target
Brightness Atable Cam.1
Btable Cam.2
Dual Recognition Cam.3
Cam.4
Select “Cam. 4” .
2 Check the “Distance” to move the axis and press the [ENTER]
key.
Normally, the default value displayed on the screen is recommended.
7C043107-00
A540
To return to the command menu ...
Step 2
Distance (mm) 5
A461
Enter the component database number ...
Step 3
Database No. 2
A466
The specified component uses ...
A303
CAUTION! The axes will move.
Steps 4, 5
A373
Please pick up the specified component with the
specified head, or ...
3 Enter the component database No. and press the [ENTER] key.
Enter here the database No. of the component you have prepared.
(When using a glass QFP, the database No. is 996.)
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4 Check safety, then press the [ENTER] key twice.
Reference
When you are using a tape feeder, the feeder set No. input box appears, so follow the message
on the screen. In this case, the component is automatically picked up and Steps 5 to 7 are
skipped.
e 5 Press the emergency stop button, then attach the component

to Head 1 by hand.
This step is not necessary when the component was left attached to Head 1
after executing the Adjust Assistant in the previous procedure.
Attaching the component to Head 1

3C043108-00
Attach component
to Head 1
6 When the component has been attached, press the [ENTER]

key.
camera scale is calibrated. The results are then displayed on the upper right of
the operation monitor.
7C143109-00
A542 Camera = 4
<<<Result>>> Distance = 5.00
The results of calculating the scales of the Scale_x = 73.24
multi-vision camera are as follows. . . . Scale_y = 97.90
Cam.posx = 273.90
Cam.posy = -60.13
Cam.posr = -0.84
Div_x = 0.00
Div_y = 0.00
Cam.corx = 0.00
Cam.cory = 0.00
Rat = 0.7482
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9 Check the results.
When the camera scale is successfully calibrated, the scale values should be
within the typical range shown in the table below. If not, readjust “FOV &
Focus” and “Brightness Level”, and then make the camera scale calibration
again to check the results.
Typical ra nge of multi-camera scale

45409-C0-00
Parameter Typical Range

Scale y 73.24±1 (72.24 to 74.24) µm/pixel
Camera pos r 0°±1°
0 Press the [ENTER] key to save the calibrated results.

If you want to cancel the results, press the [ESC] key.
q Calibrate the multi-vision camera scale on the other table.
Repeat from Step 1 to run the “Multi Camera” − “Camera Scale” command
again.
w When the calibration is complete, dump the component.
Press the [ENTER] key to dump the component automatically.
If you want to quit without dumping, press the [ESC] key and follow the
e Save the calibrated data.
r Return the edited data to the original setting.
Return the edited data to the original setting as necessary. If you want to keep
this edited data, it is advisable to enter a proper comment.
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6.2.4 Adjusting the dual-direction recognition offset
The multi-vision camera can recognize components traveling from right and
from left. This recognition offset between the dual directions is entered as the
“Dual Rec. Offset” data on the Position screen, and must be adjusted correctly
for accurate mounting. It is recommended that you use an SOP such as those
used in the camera scale adjustment.
Reference
YAMAHA uses a glass QFP specially designed for adjustment work. To make more accurate
adjustments, we recommend using this glass QFP (sold separately).
e 1 Check that an SOP nozzle is attached to Head 1.

If not, press the emergency stop button, then attach a SOP nozzle to Head 1.
(When using a glass QFP, attach a QFP nozzle to Head 1.)
When the machine is in emergency stop, release the emergency stop button by
turning it clockwise and press the [READY] button on the YPU.
3 Run the “Multi Camera” − “Dual Recognition” command.
1. Select <3/3/B1 ADJUST TARGET> - ”Multi Camera” and press the [ENTER]
key.
2. Select “Dual Recognition” and press the [ENTER] key.
7C143112-00
B1 ADJUST TARGET
Object
Target
FOV & Focus
Brightness
Dual Recognition
A628
[ENTER] key...
Target
A table
B table
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4 Press the [ENTER] key to advance to the next step.
5 Enter the component database No. and press the [ENTER] key.
Here, enter the database No. of the SOP you have prepared.
(When using a glass QFP, the database No. is 996.)
7C04311300
A461
Please input the database number which has already
prepared . . .
Step 5
Database No. 5
A466
The specified component uses a feeder type which
doesn't support automatically picking in adjustment. · · ·
A303 Step 6
CAUTION!! The axes will move.
After confirming safety, please press the [ENTER] key.
A373
Please pick a specified component with the nozzle. · · ·
Step 7
6 Check safety, then press the [ENTER] key twice.

The head assembly moves to a point where Head 1 is ready to pick up a
component.
Reference
When you are using a tape feeder, the feeder set No. input box appears, so follow the message
on the screen. (In this case, the component is automatically picked up and Steps 7 to 9 are
skipped.
e 7 Press the emergency stop button then attach the component

to Head 1 by hand.
When you use a rectangular SOP, align the long side in parallel with the X-
axis.
Attaching the component to Head 1

3C043108-00
Attach component
to Head 1
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8 After attaching the comopnent, press the [ENTER] key.
dual-direction recognition offset is measured. The results are then displayed in
the upper right corner of the operation monitor.
7C143114-00
A546
<<<Adjusting!!>>>
Now it is adjusting the dual direct recognition offset.
The values are measured · · ·
A547 Result
<<<Result>>> Camera No. = 1
The following data is the result of the adjustment of X Offset = 0.50
the multi camera dual direct recognition offset.
To save the result in memory, · · ·
q Press the [ENTER] key to save the results.

Press the [ESC] key if you want to cancel the results.
w Adjust the dual-direction recognition offset on the other table.
Repeat from Step 1 to run the “Multi Camera” − ”Dual Recognition” com-
mand.
e When the measurement is complete, dump the component.
Press the [ENTER] key to dump the component automatically or follow the
r Save the results.
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7. Feeder plates
Correct adjustment of the feeder plates is essential to the proper working of the
mounter. Improper adjustment will reduce the component pickup rate of each
head.
7.1 Feeder plate parallel adjustment

The feeder plate is secured to the feeder base of the main unit by bolts. Under
normal working conditions, the feeder plate will not require parallel adjust-
ment. However, if you need to remount the feeder plate for some reason, first
make the parallel adjustment as follows. (Fine adjustments to feeder positions
will be performed in the next section “7.2 Teaching the feeder plate posi-
tions”.)
Prepare two tape feeders of the same type with a roll of chip components (for
example, 2125 or 1608 size).
Feeder plate (top view)
1C04353-00
Feeder plate Multi-vision camera

2 Check that a nozzle is attached to a head.
A nozzle for small chip components for example, Type 72 for the YV100X) is
recommended.
You can use any head for this parallel adjustment.
3 Temporarily fasten the feeder plate to the feeder base.
Finger tighten the bolts in the center position of each counterbored hole so
that the feeder plate can be swiveled when making the parallel adjustment.
4 Set two tape feeders on the feeder plate.
The tape feeders must be the same type and hold the same type of compo-
nents.
Set the two tape feeders as far apart as possible as long as you can still access
the bolts securing the feeder plate (for example, 2 or 3 points within the both
ends of the feeder plate).
Check safety, then cancel the emergency stop button by turning it clockwise
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6 Open the shutter of the tape feeders.
1. Select <3/4/A2 FEEDER OUT MONITOR> and press the [ENTER] key.
2. Use the arrow keys to line up the cursor with the feeder numbers in which
you have set the tape feeders, then press the [ENTER] key.
The status display changes to “1” when the feeder is on (the shutter is
opened).
7C04354-00
<<MODE>> 4/MANUAL
<COMMAND_LIST> A/IO_UTILITY
< FEEDER OPERATION >
1-8 00000000 101 - 108 00000000

9 - 16 00000000 109 - 116 00000000
17 - 24 00000000 117 - 124 00000000
25 - 32 00000000 125 - 132 00000000
33 - 40 00000000 133 - 140 00000000
41 - 48 00000000 141 - 148 00000000
49 - 56 00000000 149 - 156 00000000
57 - 64 00000000 157 - 164 00000000
7 Move the head assembly to directly over either tape feeder.

1. Select <3/4/A1 INPUT/OUTPUT MONITOR> to display the output monitor
screen, then use the [SEL AXIS] or [AXIS GROUP] key on the YPU to switch
the Selected Arm to “A-table XY” when adjusting the A-table feeder plates.
If adjusting the B-table feeder plates, also select “B-table X”. (The Selected
Arm is shown on the lower part of the output monitor screen.)
2. Manipulating the YPU joystick, move the head assembly to above the
component pickup position of either tape feeder.
3. Lower and position the head while switching the Selected Arm to “A-table
ZR” (or B-table ZR) with the [SEL AXIS] or [AXIS GROUP] key, so that the
nozzle tip is at the center of the component (in particular, in the Y direc-
tion).
8 Then, move the head assembly to directly over the other tape
feeder.
Making sure that the nozzle does not interfere with the feeders, manipulate the
YPU joystick to move the head assembly in the X direction so that it is
positioned above the other tape feeder. Lower the head while switching the
Selected Arm with the [SEL AXIS] or [AXIS GROUP] key, and check the
position of the nozzle tip relative to the component (particularly in the Y
direction).
c CAUTION
Do not move the head assembly in the Y-axis direction when moving it to the other feeder. If
the head is moved in the Y-axis direction, the feeder plate parallel adjustment will be
unreliable.
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7
e 9 Press the emergency stop button for safety, then compare the
above two positions.
If the two positions are the same in the Y direction, (the nozzle chip must be at
the center of the component in the Y direction) no further adjustment is
needed at this point. (Adjustment in the X direction will be performed in the
next section “7.2 Teaching the feeder plate positions”.)
If shifted in the Y direction, the plate is not parallel with the X-axis. Proceed to
the next step for readjustment.
0 Adjust the orientation of the feeder plate.
Loosen the bolts that temporarily fasten the feeder plate, then carefully swivel
the plate so that it is parallel to the X-axis. Check that the nozzle tip is
positioned at the center of the component in the Y direction.
q Retighten the bolts securely when the adjustment is complete.
Make sure that the feeder plate is still set parallel with the X-axis after
tightening all the bolts. Then, advance to the next step in “7.2 Teaching the
feeder plate positions”.
c CAUTION
In the case of the YV100XT mounter, the Y coordinate of “Wait point” (see ”2.3” in this
chapter) is set equal to the Y coordinate of the component pickup point. Therefore, if the Y
coordinate of the component pickup point is changed, be sure to readjust the Y coordinate of
“Wait point “ Y coordinate and also the locate pin coordinate settings (see “3.2” in this
chapter).
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7.2 Teaching the feeder plate positions
On each of the front and rear feeder plates, 50 feeder set positions (pickup
positions) are provided (a total of 100 positions). These pickup positions can
be divided into a maximum of 16 feeder plate blocks. Any feeder set position
in each feeder plate block can be specified as a reference position.
Feeder plate reference positions (example)
3C14355-00
B-table No.10 Camera No.9
140 121 120 101

122 119
19 22
1 20 21 40
A-table No.1 Camera No.2
Machine Front
The reference feeder set numbers can be specified on the <3/2/ Machine> −
”FeederPlateOffset” screen in the MCH_DATA mode. The Total column on
this screen shows the number of feeder set positions that are allotted to each
feeder plate block in the Plate No. column.
FeederPlateOffset screen
7C14356-00
<<MODE>> 2/MCH_DATA
FeederPlateOffset ---- ----
Plate No. Total DatumNo. X Z
FeederPlate 1 20 19 186.642 17.495
FeederPlate 2 20 22 395.785 17.495
FeederPlate 3 8 0 0.000 0.000
FeederPlate 4 0 0 0.000 0.000
FeederPlate 5 0 0 0.000 0.000
FeederPlate 6 0 0 0.000 0.000
FeederPlate 7 0 0 0.000 0.000
FeederPlate 8 0 0 0.000 0.000
FeederPlate 9 20 119 495.518 16.240
FeederPlate 10 20 122 288.375 16.240
FeederPlate 11 0 0 0.000 0.000
c CAUTION
In the Total column, enter the correct number of feeder set positions that are allotted to each
feeder plate block (FeederPlate 1 to 16). The overall figure of Total figures should be 40 on
each of the front and rear feeder plate. If not, this will cause errors.
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To perform teaching for the reference feeder plate positions, proceed as
follows using Head 1. For reference feeder plate positions where Head 1
cannot reach, use or Head 8.

2 Check that a nozzle is attached to Head 1.
A nozzle for small chip components (for example, Type 72) is recommended.
3 Set a tape feeder at a reference feeder plate position.
You can use the tape feeder used for the parallel adjustment in the preceding
section.
Check safety, then cancel the emergency stop button by turning it clockwise
5 Open the shutter of the tape feeder.
1. Select <3/4/A1 FEEDER OUT MONITOR> and press the [ENTER] key.
2. Use the arrow keys to line up the cursor with the feeder numbers in which
you have set the tape feeders, then press the [ENTER] key.
The status display changes to “1” when the feeder is on (the shutter is
opened).
7C04354-00
<<MODE>> 4/MANUAL
<COMMAND_LIST> A/IO_UTILITY
< FEEDER OPERATION >
1-8 00000000 101 - 108 00000000

9 - 16 00000000 109 - 116 00000000
17 - 24 00000000 117 - 124 00000000
25 - 32 00000000 125 - 132 00000000
33 - 40 00000000 133 - 140 00000000
41 - 48 00000000 141 - 148 00000000
49 - 56 00000000 149 - 156 00000000
57 - 64 00000000 157 - 164 00000000
6 Move the head assembly to over the tape feeder.

1. Run <3/4/B1 SELECT SERVO MOTOR> or use the [SEL AXIS] or [AXIS
GROUP] key on the YPU to switch the selected axes to “A-table XY” (or
“B-table X”).
2. Manipulating the YPU joystick, move the head assembly to above the
component pickup position of either tape feeder.
3. Lower and position the head while switching the selected axes to “A-table
ZR” (or ”B-table ZR”) with the [SEL AXIS] or [AXIS GROUP] key, so that the
nozzle tip is at the center of the component (in particular, in the Y direc-
tion).
Reference
To move the head assembly slowly in the XY directions to make the positioning work easier,
use the <3/4/B2 RUNNING SPEED> command to select a low speed. You can also perform
fine-movements of the axis by slightly tilting the joystick in the desired direction.
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e 7 Lower the nozzle tip of the teaching head and check the
position.
Select <3/4/A1 INPUT/OUTPUT MONITOR> − “SELECTION” − “HEAD” to
open the output monitor screen, then place the cursor on “T2A10” (No. 1-8
Head-A HEAD UP/DOWN) or “T2B10” (No.1-8 Head-B HEAD UP/DOWN)
which -represents the head used for teaching. Press the [ENTER] key to lower
the teaching head and check the nozzle tip position.
If the nozzle tip is not positioned at the center of the component, press the
[ENTER] key again to raise the head, then make readjustments as described in
Step 6.
Reference
Under emergency stop conditions, rotating by hand the coupling that links the motor shaft with
the ball screw allows fine movement of each axis.
8 Open the feeder plate offset screen.

Select <3/2/Machine> − ”FeederPlateOffset” and press the [ENTER] key.
7C14357-00
<<MODE>> 2/MCH_DATA
Head FeederPlateOffset
Camera Software Limit
Machine Position
Tray Changer
Station
Other
Laser
Precision
<<MODE>> 2/MCH_DATA
FeederPlateOffset ---- ----
Plate No. Total DatumNo. X Z
FeederPlate 1 20 19 186.642 17.495
FeederPlate 2 20 22 395.785 17.495
FeederPlate 3 8 0 0.000 0.000
FeederPlate 4 0 0 0.000 0.000
FeederPlate 5 0 0 0.000 0.000
9 Line up the cursor with the “X” column of the feeder plate No.
you are teaching.
You must select the feeder plate No. to which you moved the head in Step 6.
0 Press the [F10] key and set teaching conditions.
1. Select the teaching head No.
2. Select any speed from among “SPEED 1” to ”SPEED 5”.
q Perform teaching for the “X” coordinate.

Press the [F10] key twice to perform teaching.
The X coordinate value of the reference feeder position is now entered.
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7
w Perform teaching for the “Z” coordinate.
1. Line up the cursor with the “Z” column of the same feeder plate No.
2. Manipulate the YPU joystick to lower the nozzle and stop it when the
nozzle tip makes contact with the component.
3. Press the [F10] key twice to perform teaching.
The Z coordinate value of the reference feeder plate position is entered.
e Repeat the process for other reference feeder plate positions.

Use the above steps, installing the same tape feeder in each reference feeder
plate position.
r Save the settings.
Press the [ESC] key, then select <A0 ALL SAVE & QUIT> and press the
[ENTER] key. (To quit without saving, select <A9 ALL ABORT & EXIT> and
t Perform the component pickup test to check the settings.
This test should be performed for all reference feeder plate positions. (Refer to
the next section “7.3 Component pickup test”.) If any offset is found, correct it
on the FeederPlateOffset screen in the MCH_DATA mode.
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7
7.3 Component pickup test
To check the component pickup position or pickup function in the
MCH_ADJUST mode, you can use the component pickup test command in the
MCH_ADJUST mode. Install in advance a tape feeder in the feeder set
position where you want to perform the component pickup test.
1 Run the component pickup test.

Select <3/3/A3 PICK COMPONENT> and press the [ENTER] key.
7C14358-00
table
A3 PICK COMPONENT A table
B table Step 1
A461
Please input the data base number which has already
prepared.
After input, please press the [ENTER] key. Step 2
Database No. 1
A463
It will pick one component.
An nozzle type used by this is Type 11 Step 3
Please input the head number.
Head No. 1
A462
As a Tape feeder is specified by this component,
the machine can pick component automatically. Step 4
Please type feeder position number.
Feeder Set No. 10
A303
CAUTION!! The axes will move.
After confirming safety, please press the [ENTER] key.
A394
Step 5
<<<Picking!!>>>
Now it is picking up the specified component
automatically.
To pause, press [ESC] key.
2 Enter the database No. of the component and press the [EN-
TER] key.
3 Enter the head No. and press the [ENTER] key.
Specify the head No. for which you want to perform the component pickup
test.
4 Enter the feeder set No. and press the [ENTER] key.
Specify the feeder set No. at which you have installed the tape feeder for
component pickup test.
3-96
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7
The head assembly starts to move, and the specified head picks up a compo-
nent from the feeder.
6 Check the component pickup position.
Look at the position of the nozzle tip relative to the component.
If any offset is found in the X direction, enter the X offset on the
FeederPlateOffset screen, as explained in the previous section “7.2 Teaching
the feeder plate positions”.
Offset of the nozzle and center position of the component (top view)
3C04359-00
Y Pickup offset in
X direction
Pickup offset in Y direction
Origin X
Center of the nozzle Center of the component
n NOTE
In both the X and Y directions, if the nozzle tip is shifted to the machine origin side with
respect to the center of the component, then this is a plus offset. If shifted to the opposite side,
this is a minus offset. If an offset is found in the Y direction, it is necessary to make parallel
adjustment to the feeder plate.
7 Dump the component.

Select <3/3/A4 DUMP COMPONENT> and press the [ENTER] key.
8 Check safety, then press the [ENTER] key.
The head moves to the discard point and dumps the component automatically.
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8
8. Air supply unit
The air supply unit is located inside the left side of the machine, along with a
pressure regulator. The air pressure indicator is located on the front lower left
of the machine. The pressure regulator must be set correctly in order to
provide optimum air pressure for the vacuum ejector and pneumatic devices.
8.1 Air pressure regulator

The air pressure regulator can be adjusted with the valve control knob as
follows. Before making this setting, be sure that the pressure from the primary
air supply is between 0.6 and 0.7MPa.
1 Open the lower right panel on the front side of the machine.
The pressure control valve knob and residual pressure bleed off knob are
located inside the panel.
2 Adjust the air pressure.
Turn the pressure control valve knob so that the air pressure (black needle) is
set at 0.55MPa.
Pressure regulator and valve control knob

3C04360-00
Pressure indicator
5
4 6
0.5
0.4 0.6 7
3
0.3 0.7
2 0.2 0.8 8
Pressure drop detection level (red) MPa 0.9
0.1
(kgf/cm2) 9
1 0.0 1.0
Pressure indicator needle (black)
0 10
Adjustment screw
(for setting pressure drop detection level)
Air pressure regulator

Air/mist filters
Air shut-off knob
c CAUTION
If this pressure setting is incorrect, the vacuum ejector cannot work adequately and air
cylinders become unstable. Be sure that the pressure is set at the specified value.
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8
8.2 Pressure-drop detection level
If the air supply pressure drops below this level, the pressure-drop detection
switch triggers emergency stop and prohibits the movement on all axes. At the
same time, the message below appears on the operation monitor.
Pressure-drop detection
70043502-00
E0806
QUICK STOP ACTIVE: "NM09 AIR PRESSURE SW",
QUICK STOP FUNCTION for safety is now active.
To continue, please check the supplied air ...
1 Adjust the pressure-drop detection level (red needle setting).

Use a small slotted screwdriver to turn the adjustment screw in the pressure
indicator on the front lower left of the machine so that the red needle is set at
0.4MPa.
Air pressure-drop level setting

3C04360-00
Pressure indicator
5
4 6
0.5
0.4 0.6 7
3
0.3 0.7
2 0.2 0.8 8
Pressure drop detection level (red) MPa 0.9
0.1
(kgf/cm2) 9
1 0.0 1.0
Pressure indicator needle (black)
0 10
Adjustment screw
(for setting pressure drop detection level)
Air pressure regulator

Air/mist filters
Air shut-off knob
c CAUTION
If this setting is incorrect, the machine cannot detect abnormal pressure (pressure-drop) in
the air supply. Be sure to set this level at the specified value.
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9
9. Moving axes
The mechanical movement of this machine is controlled by the following five
axes.
5C14362-00
Axis Function Power drive method

W-axis Adjusts the width of the conveyor that carries AC motor and ball screw
the PCB in or out.The W-axis consists of a carry-in
conveyor (W1), PCB clamp conveyor (W2) and
carry-out conveyor (W3) as viewed from the front
of the machine.
Z-axis Moves the head assembly vertically.The axis for AC motor and ball screw
the A-table head assembly is referred to as Z1, and
the axis for the B-table as Z2.
X-axis Moves the head assembly in parallel with the PCB AC motor and ball screw
transfer direction (right-to-left and left-to-right as
viewed from the front of the machine).The axis for
the A-table head assembly is referred to as X1, and
the axis for the B-table as X2.
Y-axis Moves the head assembly forwards and backwards AC motor and ball screw
as viewed from the front of the machine.
YT-axis Moves the PCB clamp conveyor (W2) in the Y AC motor and ball screw
direction to allow the heads to mount components.
R-axis Rotates the nozzle shafts of Heads 1 to 8.The axis AC motor and belt drive
for the A-table head assembly is referred to as R1,
and the axis for the B-table as R2.
PU-axis Raises or lowers the push-up plate. AC motor and screw
3-100
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9
Direction of axis movement (standard specifications)
3C14363-00
Z-axis Plus direction

Minus direction
R-axis
Y-axis
X2-axis
X1-axis
W1-axis
W2-axis
PU-axis
W3-axis
YT-axis
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To maintain the repeatability of axis movement and mounting accuracy, the

following parameters must be set correctly.
Adjustment parameters of moving axes
5C14364-00
Parameter Axis Setting

Machine reference W, Z, X, Y, YT, R, PU 35 to 65%
Secondary limit X, Y, YT Position 1.00mm inwards from the mechanical limit
Software limit W Position 0.50mm inwards from the mechanical limit
Z Position 1.00mm inwards from the mechanical limit
X, Y Position 1.00mm inwards from the secondary limit
YT Position 1.00mm inwards from the secondary limit
R Plus side 360˚, minus side -360˚ (fixed value)
PU Plus side: Value obtained by adding 1mm to the
PU-axis initial position
Minus side: Value obtained by adding 1mm to the
coordinate of the lower mechanical limit
Initial position W Value obtained by subtracting 0.5mm from the
conveyor width when the axis is at the origin, then
expressed with minus sign
YT Position at which the conveyor rails align straight
R Angle at which the nozzle holder leaf springs are
parallel with the X-axis
PU Height at which a 64mm push-up pin is flush with
the PCB surface
Z Not currently used (fixed to 0.00)
Initial movement Z Not currently used (fixed to 0.00)

PU Value obtained by subtracting 35mm from the initial
position
c CAUTION
The software limits, initial positions and initial movement settings are preset at the factory
prior to shipping. It is unlikely that you will need to readjust them. If readjustment is
required, make correct settings while referring to the above points. For more details, please
contact YAMAHA sales office or dealer.
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9.1 Software limits
When you select <3/3/B1 ADJUST TARGET> - “Soft Limit”, the Software
Limit screen opens as shown below. You can check and adjust here the software
limit parameters to determine the axis movement range and initial position
parameters used as a reference point for axis movement.
c CAUTION
The parameters on the Software Limit screen are correctly preset at the factory before
shipping, so do not make unnecessary changes.
Software Limit screen example

47458-D8-00
<<MODE>> 2/MCH_DATA
Axis +direct. -direct. Init. Pos Init. Mov
X1/Atbl 695.780 -6.981
Y1/Atbl 346.391 -44.124 0
X2/Btbl 22.000 -11.362
Z1/Atbl 22.000 -0.492 0.000 0.000
Z2/Btbl 10.000 -0.551 0.000 0.000
R1/Atbl 360.000 -360.000 -127.000
R2/Btbl 360.000 -360.000 -145.000
YT/ 2.303 -258.834 -87.766
W1/ 9.356 -199.196 -244.300
W2/ 3.108 -200.150 -243.200
W3/ 9.688 -199.680 -243.400
PU/ 23.900 -6.976 22.600 -5.200
Reference
The Software Limit screen opens by selecting “Position” - “Soft Limit” in MCH_DATA mode.
Software limits and axis movement range

33403-C1-00
A
Mechanical stopper
A : Movable range
Mechanical stopper
B B : Movement range allowed

by software limits
C : Software limits
D : Secondary limits (X, Y)
E : Origin position
F : Mechanical limits
▲ ▲ ▲ ▲ ▲ ▲ ▲
F D C E C D F
Return to origin direction
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9.2 Secondary limits

When the head assembly runs into the secondary limit area over the software
limit, the servo control immediately stops in order to avoid colliding with the
mechanical stopper. (A light impact may occur depending on the running
speed.)
The secondary limit area is provided for the X, Y and YT axes and can be
adjusted by sliding the position of the secondary limit dog located at the both
ends of the movement range.
n NOTE
The secondary limits are preadjusted at factory prior to shipping. It is unlikely that you will
need to readjust them. If readjustment is required, please contact your YAMAHA dealer.
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SEC0994000
9.3 Machine reference
The built-in motor encoder of each axis issues a “0” pulse each time one
rotation is complete.
When return-to-origin is performed, there will be a difference in distance
between the position where the origin signal is detected and the point at which
the next encoder “0” pulse is received (the origin position actually set). This is
called the machine reference and is usually expressed as a percentage, with
100% being equal to one full rotation of the motor.
Machine reference
3C14365-00
Origin signal
Origin sensor signal Machine reference

(W, X, Y, YT, R axes)
Machine reference (Z axis)
Encoder signal
A, B phase 0 phase
One rotation of motor
To check the machine reference settings, move the cursor to <3/4/B6 INIT.
SERVO ORIGIN> and press the [SHIFT]+[ENTER] keys. The machine
reference for each axis appears on the operation monitor after return-to-origin
has been performed.
Machine reference display
7C14366-00
Machine Reference Hit Any Key.

X2 = % YT = % W2 = % W3 = %
Z2 = % R2 = %
X1 = % Y1 = % PU = %
Z1 = % R1 = % W1 = %
n NOTE
The machine reference value must be in the range from 35% to 65%.
The machine reference of each axis is preadjusted at factory prior to shipping. It is unlikely
that you will need to readjust these values under normal operating conditions. If readjustment
is required, please contact your YAMAHA dealer.
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Chapter 4
Troubleshooting
1. Pickup errors 4-3

1.1 Chip components ....................................................................................... 4-3
1.2 QFP components ....................................................................................... 4-5
2. Mounting errors 4-5

2.1 Chip components ....................................................................................... 4-5
2.2 QFP components ....................................................................................... 4-6
3. Recognition errors 4-7

3.1 Chip components ....................................................................................... 4-7
3.2 QFP components ....................................................................................... 4-8
3.3 Mark .......................................................................................................... 4-9
4. Conveyor errors 4-11

5. Feeder errors 4-11
6. ANC, FNC (Nozzles) errors 4-13
7. Other errors 4-13
Troubleshooting Chapter 4
1
1. Pickup errors
1.1 Chip components
5C04401-00
Symptom Possible cause Corrective action Refer to
Pickup error The nozzle does not If the nozzle does not reach the 7.2 in
occurs in all reach components, or component, then readjust the "Z" value Chapter 3
feeders. the pickup point is on the Feeder PlateOffset screen. When
not correct. the pickup position shifts, perform
teaching for the feeder plate.
Pickup error The head offset X, Y Test-mount components and adjust the
occurs in a or Z data is incorrect. "Head offset X, Y" values based on the
specific head. results obtained.
Pickup error The feeder is not Detach the feeder from the feeder plate Feeder
occurs for a properly installed, or and check for tape feed. If tape feed is user's
specific the tape feeder has a not smooth, replace the feeder. Also manual
component. problem. check that no loose chip components
remain at the feeder set position.
The nozzle tip does If the nozzle does not reach the Mounter
not reach the component, increase the "Pick Height" operation
components, or the value of the PICK & MOUNT manual
pickup positions are parameters in the component
incorrect. information. When the pickup position
shifts, perform reteaching for the
pickup position in the component
information.
The reference pickup Increase the reference pickup vacuum 4 in

vacuum level is level. Chapter 3
incorrect.
4-3
SEC1012010
1
1.2 QFP components
5C14402-00
The head is Air leakage due to the Reduce the "Pick Vacuum" pressure Mounter
picking up uneven surface of the setting in the component information. operation
components, QFP, or "Vacuum manual
but "pickup Check" of the PICK &
error" is MOUNT INFO.
indicated. parameters in the
component information
is set to "SPECIAL
CHK" and the vacuum
pressure does not meet
the "Pick Vacuum"
setting level.
4-4
SEC1012010
1
2. Mounting errors
2.1 Chip components
5C14403-00
All mounted The coordinates of the Check the fiducial mark Mounter
components fiducial mark or moving coordinates, mark data parameters operation
shift in the camera are incorrect, or and block repeat coordinates. Also manual
same the PCB is not properly check that the PCB is properly
direction clamped in the mounting clamped in place.
when a position.
fiducial mark The "X-CompPitch" or If no problem with the above 6.1 in
is used. "Y-CompPitch" of the parameter settings, re-execute the Chapter 3
TRAY INFO. parameters Moving Camera Scale command
in the component and then test-mount components.
information is incorrect.
Mounting The machine data is Slow down the mount speed and 2.5 in
status is not incorrect so that check the instant at which a Chapter 3
stable. components cannot reach component is mounted. If there is
the PCB surface or are any problem, adjust the "PCB
pressed excessively onto Height" parameter setting on the
solder at the instant of Position screen.
mounting. If the component is blown away 2.4 in
There is also the immediately after it has been Chapter 3
possibility that mounted, reduce the air blow
components might be timer setting on the Position
blown away immediately screen.
after they have been
mounted.
The PCB is not properly Adjust the height and position of Mounter
clamped on the conveyor. push-up pins so that the PCB does operation
not warp. manual
A particular The component does not Slow down the mount speed and Mounter
chip shifts reach the PCB surface check the instant at which the operation
from when mounted, which is component is mounted. If it does manual
mounting probably caused by not reach the PCB surface
position. incorrect parameter properly, check "Body Size Z" of
settings. the SHAPE INFO. parameters or
"Mnt Height" of the PICK &
MOUNT parameters in the
component information, and make
the corrections.
The PCB is not properly Adjust the height and position of Mounter
clamped on the conveyor. push-up pins so that the PCB does operation
not warp. manual
Chip The mount information Check that the mount information Mounter
mounting data or component data is appropriate. Also check the operation
errors occur information data is not "Body Size Z" value in the manual
frequently. appropriate. For example, SHAPE parameters and the "Mnt
the mount data is Height" value of the PICK &
incomplete or set to "skip". MOUNT parameters in the
component information. Make
corrections as necessary.
4-5
SEC1012010
1
2.2 QFP components
5C14404-00
Mounted The machine data for Check the mount data. If no problem, 6.1, 6.2 in
components the mount coordinates recalibrate the scale of the moving Chapter 3
always shift (X, Y), moving camera or multi-vision camera and then
in the same camera scale or vision perform test-mounting of the
direction. camera scale is components.
incorrect.
Mounting The components do If there is any problem at the instant of Mounter

status is not reach the PCB, or mounting, check the "Body Size Z" operation
unstable. they are excessively value of the SHAPE INFO. parameters manual
pressed and displaced or the "Mnt Height" value of the PICK
on solder. & MOUNT INFO. parameters in the
There are also cases component information, and make the
where the mounting corrections if necessary. Also check
speed is too fast or that the PCB is clamped in place. Good
the nozzle is not results may be obtained by reducing the
securely attached. "Mount Speed" of the PICK &
MOUNT INFO. parameters.
Also check that the leaf springs used to 2.1 in

hold the nozzle are properly fitted to the Chapter 2
nozzle shaft.
The PCB is not Adjust the height and position of push- Mounter
properly clamped on up pins so that the PCB does not warp. operation
the conveyor. manual
4-6
SEC1012010
1
3. Recognition errors
3.1 Chip components
5C04405-00
Recognition Dust or dirt is on the Wipe the lens surface and half mirror
errors camera lens. with a lens cleaner.
frequently
occur with
almost all
components.
Recognition The nozzle is picking If the pickup position has deviated Feeder
errors up the component by from the center of the component, the user's
frequently the edge. nozzle tends to pick up the component manual
occur with a by the edge, so check the tape feeder
specific for operation and installation on the
component. feeder plate.
Recognition The spring-action of Generate a negative pressure for all Chapter 2

errors the nozzle does not heads in MANUAL mode, and press
frequently move smoothly, or the nozzles up by finger to check the
occur with a dirt or debris adheres spring action. If the nozzle does not
specific head. to the nozzle tip. return smoothly, then lubricate. Clean
away dirt or debris from the nozzle as
necessary.
Specific The SHAPE INFO. If the SHAPE INFO. parameters are Mounter
components parameters in the incorrect, the component cannot be operation
cannot be component recognized. Enter correct values for manual
recognized. information are these parameters.
incorrect, or the Similarly, if the component is supplied
component is supplied in the wrong direction, this also results
in the wrong loading in recognition errors. The "Pick Angle
position with respect deg" (used for component recognition
to the pickup angle reference) of the PICK & MOUNT
setting. INFO. parameters in the component
database is specified as 0°, assuming
that components are supplied in the
horizontally long loading position. So,
if the components are supplied in a
vertically long loading position, set
"Pick Angle deg" to 90° (or -90°).
4-7
SEC1012010
1
3.2 QFP components
5C14406-00
Recognition The component Check the parameter settings in the Mounter

errors information is component information, and perform operation
frequently incorrect. the "PARAM. SEARCH" command manual
occur. in the Adjust Assistant mode.
Components The direction for The "Pick Angle deg" (used for Mounter
cannot be supplying the component recognition reference) of operation
recognized. component is not the PICK & MOUNT INFO. manual
correct. (If the supply parameters in the component database
direction is wrong, is specified as 0°, assuming that
the number of leads components are supplied in the
is reversed between horizontally long loading position. So,
the length and width if the components are supplied in a
sides, causing a vertically long loading position, set
recognition error "Pick Angle deg" in the component
even if the SHAPE information to 90° (or -90°).
data is correct.)
The vision camera Check that "Lighting Selection" of the

light selection is VISION INFO. parameters is set to
incorrect. "Main + Coax".
4-8
SEC1012010
1
3.3 Mark
5C04407-00
Fiducial mark The PCB is not Check that the PCB is clamped securely Mounter
cannot be clamped securely, or . If no problem, check the mark data operation
recognized. the mark information and optimize the threshold level with manual
data is incorrect, or the "PRAM. SEARCH" command in
the mark shape or the Adjust Assistant mode so that the
size is outside the mark can be clearly viewed. If there is
specifications. any noise around the mark, narrow the
mark search area or cut the noise by
adjusting the Cut Outer Noise
parameter in the mark information.
Fiducial mark A solder leveler mark Readjust the moving camera lighting in Mounter
recognition is or low-contrast mark the mark information, then optimize the operation
not reliable. cannot be recognized threshold level with the "PRAM. manual
reliably. SEARCH" command in the Adjust
Assistant mode so that the mark can be
clearly viewed.
In FINE The convergence Relieve the convergence conditions in

mode, the conditions are too MCH_DATA mode or set the
recognition tight. "Algorithm Type" of the Vision Info.
position parameters to "Normal".
cannot
converge on
the specified
point.
Fiducial mark The FIDUCIAL SEL Set the FIDUCIAL SEL option to
recognition is option was set to "Use" when setting teaching conditions,
not reliable. "NotUse" when then reperform fiducial mark
setting teaching recognition.
conditions.
4-9
SEC1012010
1
4. Conveyor errors
5C04408-00
The PCB hits The soft stop does Open the front lower right panel of the 5.1.4 in
hard against the not take effect. machine, and you will see the Chapter 3
main stopper adjustment screws for conveyor speed.
when it is Turn the "L" screw to the left to
conveyed. slightly reduce conveyor speed.
The PCB does The soft stop has Open the front lower right panel of
not reach the too much effect. the machine, and you will see the
main stopper adjustment screws for conveyor
when it is speed. Turn the "L" screw to the
conveyed. right to slightly increase conveyor
speed.
PCB transfer The locate pin will Loosen the screw for the locate pin 5.1.1 in
error (PCB not rise adequately sensor and slightly lower its Chapter 3
clamping error) for a thick PCB or position. Then, check that the sensor
occurs when a a PCB having a turns on when the PCB is secured in
thick PCB is small reference place.
conveyed. hole, so that the
sensor remains
turned off.
After the PCB The sensor at the Check the sensor operation in 5.4 in
has been PCB clamping MANUAL mode (input monitor). If Chapter 3
conveyed in the position is the sensor is defective, replace it. If
mounting defective, or the sensitivity seems to be low, adjust
position, the PCB has a cutout the sensor installation height or
pins will not rise area just above the angle.
to secure the sensor so the
PCB. (The sensor cannot
conveyor keeps detect the PCB.
turning.)
The conveyor A PCB is still on Remove the PCB and then change
width cannot be the conveyor. the conveyor width again.
changed.
A PCB which The PCB is still in Adjust the position of the PCB 5 in
could be the mounting sensor so that it detects the PCB Chapter 3
detected before position on the correctly. If the PCB still cannot be
being conveyor, but is transferred properly, check the Operation
transferred to not detected with conveyor unit setups and/or PCB manual
the mounting the PCB sensor. data settings and make corrections
position cannot as necessary.
be detected
after transfer.
4-10
SEC1012010
1
5. Feeder errors
5C04409-00
Components The feeder's supply Correct the supply pitch for the Feeder
are not fed pitch is not correct. feeder by loosening the screws at user's
properly and the air cylinder and fitting them in manual
pickup errors the proper position.
frequently
occur.
Multi-stick There is a problem Check that the air and power are Feeder
feeders do not with air supply, supplied. Set the changeover switch user's
function. power supply, to the "center" position. Also check manual
changeover switch, that the position of the positioning
or feeder pin is matched with the feeder set
installation position. No. in the Component Information.
Pickup error Component supply Adjust the ascent and descent speed Feeder
frequently does not match the to increase the speed for supplying user's
occurs with timing that the head components. Also, check the pickup manual
multi-stick picks up position and correct it if necessary.
feeders. components, or the
pickup position is
not correct.
Pickup position Dust or debris has Detach the feeder from the feeder Feeder
error occurs. intruded between plate and remove dust and debris. user's
the feeder plate and manual
the feeder.
4-11
SEC1012010
1
6. ANC, FNC (Nozzles) errors
5C14410-00
The flying The R-axis Set the R-axis coordinate of the “Wait
nozzle coordinate for the point” to the correct value.
position ‘Wait point” on the
cannot be Position screen is
detected. incorrect.
(FNC)
The A nozzle not Check the head No. and nozzle type 3.1 in
specified designed for flying No. on the <3/1/A8 FLYING Chapter 3
nozzle is not nozzle change was <NOZZLE INF.> screen.
ready for selected.
operation.
(FNC)
The flying The R-axis Set the R-axis coordinate of the “Wait
nozzle coordinate for the point” to the correct value.
cannot be ‘Wait point” on the
clamped. Position screen is
(FNC) incorrect.
4-12
SEC1012010
1
7. Other errors
5C04411-00

You increased the The number of retries you It is not possible to perform retries
number of retries set in the component at a number of times exceeding the
in the component information is more than Retry Limit setting on the Position
information, but the retry setting on the screen in MCH_DATA mode. Set
that number of Position screen in the number of retries in the
retries was not MCH_DATA mode. component information, which is
performed. less than the retry setting on the
Position screen.
PCB data error The Pos. Definition of the Check the pickup position and Mounter
(for example, BASIC INFO. parameters make corrections as needed. operation
"Pickup position in the component manual
...") occurs when information was set to
PCB data is "Teaching", and a value
loaded. exceeding the software
limit is entered in the
Feeder Pos_X or Y.
PCB data error The mount data is not Check for the PCB origin and Mounter
(for example, correct. block repeat data, as well as operation
"Mount position mount position data. manual
...") occurs when
PCB data is
loaded.
Numeric keypad The NUMLOCK key is Press the NUMLOCK key at the
on the keyboard unlocked. upper right of the keyboard, and
does not function. check that its LED turns on.
When the The CAPSLOCK key is Release the CAPSLOCK key.

[ENTER] key on locked.
the keyboard is
pressed to create
or edit data, the
cursor does not
move to the right
but moves down to
the lower line.
The number of There are too many mount Check the mount information data, Mounter
mount data points data points. block repeat data, local fiducial operation
resulted in error. data and local bad mark data, then manual
reduce the number of data points.
An interlock error A head is positioned at a Raise the head by hand to a height

has occurred. height possibly causing the where no interference occurs.
nozzle tip to interfere with
other parts of the machine.
Sensor errors The vertical movement of a Check the head decent air valve
have occurred. head is abnormal. The for piston movement inside it or
“Pick Height” or “Mount the nozzle shaft for deformation.
Height” value of the PICK Check the “Pick Height” and
& MOUNT INFO. “Mount Height” values and
parameters is too large or correct them if necessary. Check
the position of the lower also the lower end sensor position
end sensor in not and correct it if necessary.
appropriate.
4-13
SEC1012010
Chapter 5
Power and machine connections
1. Power connections 5-3

1.1 Power requirements ................................................................................... 5-3
1.2 Power connections ..................................................................................... 5-5
1.3 Breaker ...................................................................................................... 5-5

machines 5-7
2.1 PREVIOUS INTERFACE circuit ................................................................... 5-7
2.2 NEXT INTERFACE circuit ............................................................................ 5-9
Power and machine connections Chapter 5
1
1. Power connections
1.1 Power requirements
The YV100XT surface mounter operates on the following power supply
specifications.
Power supply specifications
5C14501-00
YV100X YV88X YV100XT HSD-X

Power 3-phase AC 200 / 208 / 220 / 240 / 380 / 400 / 416V ± 10%
Frequency 50/60Hz
Power capacity 4.0KVA
c Caution
Before making connections, check that the primary tap terminals on the two transformers
are correctly connected to match the voltage you are using. A label showing connection
diagrams is affixed to the inner side of the rear cover of the machine.
5-3
SEC1012010
1
1.2 Power connections
Use a power supply cable shown below, and connect each wire of the cable to
the primary side terminals L1, L2 and L3 of the main breaker QF11 which is
located on the lower left of the machine as you face the rear of the machine,
and also to the ground terminal on the frame.
Power supply cable example (4-conductor cabtyre cable)
3C04502-00
L=350mm
Y crimp terminal with

L1 insulation tube
L2
L3 TMEV3.5-Y5
L=350mm
Round crimp terminal 3.5-4
Ground
Green
c CAUTION
Use a power supply cable with conductor wire having a cross section of at least 3.5mm2.
w WARNING
ENSURE THAT THE POWER SUPPLY IS OFF BEFORE CONNECTING THE
POWER SUPPLY CABLE, TO AVOID THE RISK OF ELECTRICAL SHOCK. ALSO
MAKE CERTAIN THAT THE GROUND CABLE IS PROPERLY CONNECTED TO
THE MACHINE.
5-4
SEC1012010
1
1.3 Breaker
The circuit breaker and protectors are located as shown below.
Breakers
3C04503-00
QF11 QF21
QF22
QF23
QF31
QF32
QF11: Main breaker
QF21: CRT power supply circuit protector
QF22: Auxiliary AC outlet
QF23: Controller, I/O and EMG circuit protector
QF31: Power supply circuit protector for all motors
QF32: Conveyor motor power supply circuit protector
5-5
SEC1012010
2
machines
The mounter ejects the finished PCB when it receives a signal from the
machine in the next process, and then sends a signal to the machine in the
preceding process to request another PCB.
The “NEXT INTERFACE” connector connects to the machine in the next
process, and the “PREVIOUS INTERFACE” connector connects to the
machine in the preceding process. Both connectors are located inside the lower
right panel on the front of the mounter.
Connector type: AMP 206043-1 (14-pin receptacle)
Gate signal connectors
1C04505-00
NEXT INTERFACE PREVIOUS INTERFACE
3 1 3 1
7 4 7 4
11 8 11 8
14 12 14 12
c CAUTION
When the machine in the previous process is an earlier VIOS model (YV100II, etc.), a
separate cable will be required. (See the machine specifications for more details.)
5-6
SEC1012010
2
2.1 PREVIOUS INTERFACE circuit
When the following three conditions are met, the PREVIOUS INTERFACE
circuit in the mounter allows the next PCB to be carried in.
1. Machine is ready for carrying in a PCB (BUSY OUT: ON)
2. PCB carry-in signal is input from the upstream machine.
(BA IN [N1115]: ON)
3. Automatic operation signal is input from the upstream machine.
(UR IN [N1117]: ON)
n Note
• When the automatic operation signal (UR IN) from the upstream machine turns off during
transfer of a PCB, the machine temporarily stops carrying in the PCB.
• When the PCB being carried in is detected by the entrance sensor, the BUSY OUT signal
turns off.
• Carrying in the PCB is finished when both the BUSY OUT and BA IN turn off.
PREVIOUS INTERFACE circuit

3C04506-00
CONNECTION
BOARD
BUSY OUT
(T1831) 1 1
5V
GND 2 2
10.5kΩ
+24V 3 3
N1115
4 4
0.1µ I/O BOARD
5 5
6 6
7 7
5V
I/O BOARD
8 8
+24V 9 9
N1117 10.5kΩ
10 10
0.1µ LR OUT
(T1837) 11 11
GND 12 12
CONNECTION 13 13
BOARD
14 14
Upstream
This machine Cable
machine
3 1
7 4
11 8
14 12 PREVIOUS INTERFACE
connector
5-7
SEC1012010
2
PCB transfer signal specifications
5C04507-00
Pin No. Signal name I/O specifications Signal specifications
1 Relay contact (zero voltage)

BUSY OUT (T1832) output Signal output during PCB
2 Relay contact (zero voltage) carry-in
BUSY OUT (T1831) output
3 BA IN (+24V) +24V
Signal input of PCB
carry-out request
4 BA IN (N1115) Tr input
5 NC
6 NC
7 NC
8 NC
9 UR IN (+24V) +24V
Signal input during
automatic operation
10 UR IN (N1117) Tr input
Relay contact (zero voltage)
11 LR OUT (T1837) output Signal output during
Relay contact (zero voltage) automatic operation
12 LR OUT (T1837) output
13 NC
14 NC
5-8
SEC1012010
2
2.2 NEXT INTERFACE circuit
When the following three conditions are met, the NEXT INTERFACE circuit
in the mounter allows the PCB to be carried out.
1. Machine is ready for carrying out the PCB (BA OUT: ON)
2. PCB carry-in signal is input from the downstream machine. (BUSY IN
[N1113]: ON)
3. Automatic operation signal is input from the downstream machine. (LR
IN [N1116]: ON)
n Note
• When the automatic operation signal (LR IN) from the downstream machine turns off during
transfer of a PCB, the machine temporarily stops carrying out the PC.
• When the PCB being carried out is detected by the exit sensor, the BA OUT signal
turns off.
• Carrying out the PCB is finished when both the BUSY IN and BA OUT turn off.
NEXT INTERFACE circuit

3C04508-00
5V
I/O BOARD
BUSY IN +24V 1 1
10.5kΩ
(N1113)
2 2
0.1µ BA OUT
(T1832) 3 3
GND 4 4
CONNECTION
BOARD 5 5
6 6
7 7
CONNECTION 8 8
BOARD
UR OUT
(T1833) 9 9
5V GND 10 10
IN
+24V 11 11
10.5kΩ
(N1120) 5V 12 12
0.1µ
COUNT RESET +24V 13 13
10.5kΩ
(N1116)
14 14
0.1µ I/O BOARD Downstream
Cable
This machine machine
3 1
7 4
11 8
14 12 NEXT INTERFACE
connector
5-9
SEC1012010
2
PCB transfer signal specifications
5C04509-00
Pin No. Signal name I/O specifications Signal specifications
1 BUSY IN (+24V) +24V

Signal input during PCB
carry-in
2 BUSY IN (N1113) Tr input
3 BA OUT (T1832) output Signal output to request
4 BA OUT (T1832) Relay contact (zero voltage) PCB carry-out
output
5 NC
6 NC
7 NC
8 NC
9 UR OUT (T1833) output Signal output during
Relay contact (zero voltage) automatic operation
10 UR OUT (T1833) output
11 LR IN (+24V) +24V
Signal input during
automatic operation
12 LR IN (N1116) Tr input
13 COUNT RESET (+24V) +24V Signal input for COUNT

RESET
14 COUNT RESET (+24V) Tr input
5-10
SEC1012010
Index
Feeder spec information 3-29

Index FeederPlateOffset screen 3-93
FINE mode, Position parameter 3-15
A Flying nozzle information 3-25
Focus adjuster: KM1-M8803-000 3-74
Adjust Assistant Focus adjustment
For mark recognition 3-68 Multi-vision camera 3-74
Air pressure regulator 3-99 FOV & Focus command 3-75
Air supply unit 3-99 FOV and focus
AveGrayLevel 3-65 Moving camera 3-60
Axis movement direction 3-101
H
B
Head spec information 3-25
Breaker 5-5
Brightness level
Multi-vision camera 3-77 I
Initial movement 3-102
C Initial position 3-102
R-axis 3-102
Camera scale T-axis 3-102
Moving camera 3-67 W-axis initial position 3-51
Multi-vision camera 3-81 INPUT/OUTPUT MONITOR command 3-
Caution 3 11
Component pickup test 3-96 Inspection 2-6
Conveyor belt tension 3-50 Daily nozzle inspection 2-4
Conveyor speed 3-47 Monthly inspection 2-8
Conveyor unit 3-37 Six-month inspection 2-8
Weekly inspection 2-7
D Inspection and Maintenance 2-4
Discard point, Position parameter 3-21 Intermediate exit sensor 3-56
Dual-direction recognition offset 3-86
L
E Light adjuster plate
Error KM1-M8806-0XX 3-77
ANC, FNC 4-13 KV7-M8806-0XX 3-77
Conveyor 4-11 Light adjuster plate KM1-M8806-000 3-63
Feeder 4-11 Lighting level
Mark 4-9 Moving camera 3-63
Mounting error 4-5 Locate pin 3-39
Pickup error 4-3 Locate pin position, Position parameter 3-
Recognition error 4-7 17
Exit sensor 3-56
M
F Machine Adjust mode 3-11
Feeder plate 3-89 Machine Configuration mode 3-5
Teaching the feeder plate positions 3-93 Machine Data Edit mode 3-7
Feeder plate parallel adjustment 3-89
Feeder plate reference positions 3-93
Feeder plate spec information 3-27
SEC1012010 s-1
Index
Machine data setting 3-15 V

Machine reference 3-105
Vision system 3-59
Main stopper 3-42
MAINTENANCE manager 3-3
Manual mode 3-11 W
Mount vacuum level 3-35 W-axis initial position 3-51
Moving axes 3-100 Wait point, Position parameter 3-18
Moving camera 3-60 Warning symbol 3
FOV and focus 3-60 Warranty 4
Moving camera lighting level 3-63
Moving camera scale 3-67 Y
Multi-vision camera 3-73
Brightness level 3-77 Y-axis initial position 3-102
Camera scale 3-81
Dual-direction recognition offset 3-86
Focus 3-74
N
NEXT INTERFACE circuit 5-9
Nozzle clog prevention air blow 3-21
Nozzle spec information 3-27
P
PCB contact point 3-44
PCB detection sensors 3-53
PCB Height, Position parameter 3-23
Pickup vacuum level 3-33
Pickup/mount vacuum levels 3-33
Power connections 5-5
Power requirements 5-3
Precautions 2-3
Pressure-drop detection level 3-99
PREVIOUS INTERFACE circuit 5-7
Push-in unit 3-45
R
R-axis initial position 3-102
S
Safety 3
Secondary limits 3-104
Software limits 3-103
T
T-axis initial movement 3-102
T-axis initial position 3-102
Troubleshooting 4-3
s-2 SEC1012010
YAMAHA SURFACE MOUNTER
YV100XT
SERVICE MANUAL
Feb. 2001, Ver. 0.10

© YAMAHA MOTOR CO., LTD.
IM OPERATIONS
All rights reserved. No part of this publication may be

reproduced in any form without the permission of
YAMAHA MOTOR CO., LTD.
Information furnished by YAMAHA in this manual is believed to be reliable. However, no
responsibility is assumed for possible inaccuracies or omissions. If you find any part unclear
in this manual, please contact YAMAHA or YAMAHA sales representatives.

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Contents

Chapter 1 About this manual

Chapter 2 Inspection and maintenance

Chapter 3 Adjustment and parameter setting

4. Pickup/mount vacuum levels .................................................... 3-33

4. Conveyor errors ........................................................................ 4-11

Chapter 5 Power and machine connections

Basic safety rules

Operating notes, cautions and warning symbols

Items not covered by the warranty

Exception to warranty repairs

1. Structure of this manual 1-3

Chapter 4 Troubleshooting Maintenance Chapter 2

Note, caution or warning Manual No.

1. Periodic inspections must be performed by or under the direction of person who

>NOZZLE TIP Break, Solder Pick-up, Recognition

Nozzle leaf spring

2.2.1 Daily inspection

Unit name Procedure Remarks

Unit name Procedure Remark

Unit name Procedure Remarks

2.2.4 Six-month inspection

Unit name Procedure Remarks

Floppy disk drive Clean the drive using a commercially available

W1/W2/W3-axis Check for wear and tension.

Manufacturer NSK SHELL Kyodo Yushi Idemitsu

1. About the Maintenance manager 3-3

2. Basic machine data setting 3-15

3. Setting the spec information 3-25

4. Pickup/mount vacuum levels 3-33

5. Adjusting the conveyor unit 3-37

7. Feeder plates 3-89

8. Air supply unit 3-99

9. Moving axes 3-100

2/MCH_DATA MCHDATA SORT

OPTION CONFIG. Serial : KM1-632312

Auxiliary menu in the OPTION CONFIG. window

OPTION CONFIG. Serial : KM1-632312

/BASIC CONF./ Sub Machine Type SM100XT

SUB MENU box when “Head” is selected

SUB MENU box when “Camera” is selected

SUB MENU box when “Other” is selected

SUB MENU box when “Precision” is selected

When you select <A/ IO_UTILITY> - <A1 INPUT/OUTPUT MONITOR>

I/O MONITOR DISP. TYPE ALL

OUT NO 1-8 Head-A HEAD VACUUM IN Head-A HEAD1-8 PICK JUDGMENT

T2A00 HEAD 00000000 N2260 HEAD 00000000

Selected Arm A_table XY

Menu display when “SELECTION” is chosen

DISP. TYPE OBJECT

I/O MONITOR DISP. TYPE SELECTION OBJECT CONV

OUT NO 1-8 Head-A HEAD VACUUM IN BUSY IN (GATE IN)

T1920 CONV 0 N1113 CONV 0

3 Selected Arm A_table XY

OBJECT TCH. UNIT SPEED

OBJECT TCH. UNIT SPEED

1 Raise the locate pin.

2 Open the Position screen.

e4 Press the emergency stop button.