HF Series Generators

Prdnstallation

Table 3-1
Minimum Wire Size from Distribution Transformer to ,Room Disconnect

WIRE sm AE
WE
GENERATOR 30m 45 rn 60m
VOLTAGE
om') m I#w)

"-208VAC AWQ #O AWG #3b MCMm

3 7 5 kW, $4 2M VAC AWG Mi AWQ #m AWG #4W

&
40 kW, i@ 240 VAC AWG W AWG AWG KyO
260 VAC AWG #2 AWG A I l O AWG f21o

208 VAC AWQ #2 AWG t t AWG 1210

220 VAC AWQ 1c3 AWG r j AWG nm

2 4 VAC AM a AWG n AW rr
AWQW AWG #4 AWG #I
37.5 kw, q l
A% #8 AWG 1CB AWG #4

A N 18 AWG YB AWG U

A W #a AWQ #& AWG W

AWG C1D AWG #a AWG 56

208 VAC AWY3 &I A% W A WWO

220 VAC AWGH AWQ M AWG KZm

45 kW, w
240 VAC AWG W AWG I 1 AWG 1110
260 VAC A MW AWG 112 A M #1

380 VAC AWG #6 AWB 14 AWO I4

50w, * 41S VAC

440VAC
AWG 16

AIllfQ #
AWG 16

AWG #6
AWG 14

AWG #4
U O VAC AllWj 18 AWO P8 AwG #4
380 VAC A m 14 AWG H A% 12

41s VAC AWG g4 AWG f 4 AWG n

60 kW. 34
440 VAC AWQ I6 AWG 54 AWG #4

48Q VAC AWG #8 AWG #6 AWG 14

PI- 10 D02-0322-R2

-
-
 HF Series C;lenemtars
Pm-lmblation

Maximum resistance of power line is:

POWER OUTPUT
LlNE VOLTAGE
373 kW 40 kW 45 W 50 KW akW

208 VAC 0.058 R 0.054 0 0.068 A MA NA

210 VAC 0.064 R 0.060 n 0.053 0 NA NA
240 VAC 0.070 fl 0.062 51 NA NA

260 VAC R
0.0~6 0.080 n 0.071 n NA KA
380 VAC ' 0.21 R NA NA 0.15 E1 0.12 Q

41s YAC 026 n NA NA 0.18 a 0.15 n

440 VAC oms a NA NA OM P 0.16 R
480 YAC 0.34 n NA NA 0.an om n

3.22 RECOMMENDED WIRE SIZE

C u d sizing of the feeder wires is critical to proper generator operation.

Wm size is dependent on the k W rating of the generator,the line voltage and
the distance fmm the Distnition Txansformer to the Generzttor Power
Module. The durn vol- drop during an tzqomre must not exceed
10% of the nominal mains value.

Distribution transformers used for the X-ray genmator must be sized

as
fd0WS:

For 37.5 kW,40 kW and 45 kW generatom:60 kVA

For 50 kW and 60 kW p d r s : 100 kVA

Recommended wire sizing is indicated in Table 3-1. These lengths are

measuredfrom the M b u t i o n Transformer to the Room Electrical Cabinet
(room disconnect). From the Room Electrical Cabinet to the Generator
Power Module AWG #8 may be used as long as that length does not exceed
5 m (16 ft).
3.21 POWER UNE REQUIREMENTS

Power line voltage variations must not exceed +8% to - 10%.

Maximum line regulation for maximum kVA demand is 10%.

Operation:
50 Hz160 Hz.

Line Phase:

~ i r dbreaker
t rating should be:
For 37 k y 40 kW and 4-5k W generatars: 100 k
For 50 kW and 60 k W generators: 75 A.

Safety ?hit&ratipg should be:

10 A, 500 VAC, NC Be. model: ZBZBE102 Telemecanipue).

RMS line nurent during a X-ray q o s u r e is:

b

UWE CURRENT
LINE VOLTAGE
375kW-14 37.5kW-3+ 4OkW-19 45kW-30 5OkW-30 60W-39

208 VAC 250 A 150 A 270 A 18DA N.A. N.A.

220 VAC 240 A 140.4 250 A 17OA NA. NA.
240 VAC 220 A 130 A 230 A t50A N.A. N.A.

260 VAC 200 A 120 A 200 A 140 A N.A. N A.

380VAC
-
N
-- A. 105 A 725 A

415 VAC N.A. 75 A M. A. N.A. 95 A 115 A

440 VAC NA. 70 A N.A. N.A. 90 A 110 A

480 VAC N A. 65 A N.A N A. 85 A 100 A

Stand-by Amperes 3A 3A 5A

Nafe .- Below 2 I0 VAC requires optima!baos t tramformer

 HF Series Generatom
Pelnstallatlon

SECTION 3 ROOM REQUIREMENTS

3.1 ENVIRONMENTAL REQUIREMENTS

All ratings and du$y cycles apply to ambient temperature between 10'C
(5OaF1and 38'C (IOO'F), average relative humidity not exceeding 95% and
altitude not exceeding 2400 m (8000 ft) a b ~ v esea level. Environment must
be controlled

within these restrictions.

3.1 2 HEAT OUTPUT

In normal environmental circumstances the b u m heat output of the

Control Console and Power Cabinet (Power Module and HV Transformer)
a n reach 544 bwhr.
Components must not be allowed to overheat. Overheating of components
a n a s 6 system &netion.

3.2 ELECTRICAL REQUIREMENTS

This generator contains advanced circuj try which will maintain the selecbd
X-ray techniques duringadverse line conditions. However, there is a limit to
the generators ability to correct for inadequak h e power.

To insure proper operation:

Do not under zize the Distribution Transformer.
Insure and maintain input mains voltage to specification-

Size feeder and ground wires per this document.

The power requirements given here (wire sizes, ete.) are the recommended
spedficatian and conform t o the National Electric Code. h c a l Standards in
effect could be more stringent and, therefore, must be checked.

W
itb the exception of high current carrying conductors and grounds, low
voltage connections are made with preterminated cables.

HB Series Generators
Wnstatiation .-

ltluSmtioil2-2
Mountlng Holes and Center of Gravity
2.2 MOUNTlNG AND SERVICE AREA

The normal method of mounting each generatorcomponent isthe following:

Power Cabinet: floor freestanding or anchor to floof with f a r MI0
(s)sn)boIk
Control C o d e s : desk f r e s h d i n g or anchor to an optiomd

pedetal
with three M4 63/16"] screws.

High Speed Rotor Controller:floor hestandingor anchor todwith

four M6 (V47 bolts, Defer to "High Speed h r Controk" S m i c e
Manual.)

Note W For seismic areas all components must be anchored, Local

Standards should be appBBeded

The minimum recommended free area for sewice access is:

SURFACE
COY PONENT
bft Side Right Skfa Front Rbrr TOP Botbom
I

POWER CABINET
a5m
(19-77
0 5 tn
(19-r)
1m
W.47
COmflMeb
free
-
Ml4TROL CONSOLE
0.1 m 0.1 m m p l
w 0.1 m mprew -
P-93 (3.9") tree (3.97 free

HS ROTOR C O m O U E R
02 m
(7.v
0 2 rn
v.m
1 rn
(3s.43
- 02
v.m
m 0.1
@.st)
m
This page i
n
- W
t blank
 HF Sedas

Generators
Pre-Installation

SECTION 2 PRODUCT PRE-INSTALLATION DATA

Thissection provides productinformation and illuskations showingpl&cal

dimensions, foot print, volume, weight, 10cati0- of e n k r bf grzvitp (CG),
mounting holes and normal a m areas for cabling and service.

2. t PHYSICAL CHARACTERISTICS

DIMENSIONS
COMPONEm VOLUME WEIGHT
FOOT PRlHC
Length Wdtil Helght

POWER CABINm

wifh Power Module and W T m - 455 mm 457 r

im 948 mm 20.79 d d t 97.1 Z d d t ? 0 kg
stacked {sfandsrd-l) (I73ll) . (183 (31- (322.4 I$) (12031 br3) ( 2 lb)~

Power Module a d HV Twubmwr 896 rnm 457 mm 490m 44.95 dft? 200.64 &I? Wkg
side by side (fwwdm?ab/e-1
-- (352T) (1 87 (19.29") (634.6 I$)
--
($2246 br3 (253 ~ b )

&.as& 40kg
Pwrer W I e
(3956w (89 Ibs)

3aSmrn 386mm *30nm t5.a5ch2 64.7dhr9 Vkg

- HVTmndmmr (15 2 8 " ) ( 1 5 2 8 " ) (16333 . (2335k?) (3953 ifi (126 lbs)

407mm 202 m X!nm 8.22dd 5.9 d d f .B kg '

RAD Cantrd Consdes
(1 6.0r) (7.95") (2833 (127s) (359H) (4 Ib)

HIGH SPEED ROTOR CONTROLLER

230 mm 432mm 11.68dm2 50.46 dm3 31.5 kg

High Speed Rotor Controller [l BO id) (3060i*) (70 Ib)
(97 (lq
 HF Series Generators
Pre-lnstdlation

SECTION I INTRODUCTION

This %Installation documentprovidesthe information and dab neededto

plan and qualify the customer site prior to equipment deli- and

insbnation.
This d~cumentconsiders only the generator and its associated oomponents.
.., Product information, environmental and eletbical requirements, and
shippingdata i s M e d .

Fbr system-related require-% such as room layout, and system

interconnections, refer to documenhtion provided with sther sub-.

RESPONSIBILITY OF PURCHASER

of the purchaser. The

Site planning end preparation are the responm%ilities
following points should be considered fundamental ta the
custamers
Prp.hhlhtion dvities; addition work may be needed depending on
site circumstances:

Install required material before delivery of v t e m components.

Complete room floor, ceiling and wall finish.

Install conduit, duct, and nmzway.

Install pmper size junction boxes with covers at locations +ed in

the installationplan.
1

Install mains power of proper voltage outputaad adequate kVAratlng.

Install aU safety devices awarding t o this Service Manual and hd

Codes.

Ptovide current room dimensions, including hall way and enby door
siz~.

Cost ofalterations and mo difiations when not specificallyprovided in

sales cantract.

Complete and proper Pre-Insfallation will avoid delays and

confusion.
 W Series Generators
PelnstaIlation

TABLE OF CONTENTS

Section Page

1 INTRODUCTION .........................................................

PI-I

2 PRODUCT PRE-INSTALLAnON DATA ....................................

2.1 Physical C h ~ ~ .............................................
c s

2.2 Mounting and Service Area ...........................................

3 ROOM REQUiREMENTS ................................................

3.1 Environmental Requirements ........................................

3.1.1 Altitude. Temperature and Humidity ............................

3.12 Heat Output .................................................

3.2 Electrical Requirements
.............................................
321 Power Line
Rquirements ....................................
32.2 RecommendedWire
Size .....................................
....................................
3 2 3 Disconnect Requirements

...................
3 2 . 4 Interconnection and Grounding Requirements
3 2 5 Safety M e s ..............................................
4 SHIPPING DATA .........................................................

 PAGE C-I

APPENDIX C
SF & F'L EXPOSURES FROM

CONSOLE
During NORMAL mode (out of CALIBRATION mode), Spot Film and Fluoro
exposures must be made fiom a Spot Film Device or Foot wvitch. However, some
single tube .Fluor0 systems may require that Spot Film and Fluoro exposures to be
made from the Console PREP and EXP switches in NORMAL mode.

To do this, the PREP and EXP switches for each type of Console must be rewired
as follows.

A small signal switching switch must be added, it must be wired in such a way that
it will allow both d'bration and normal Fluoro and Spot Film exposures to be made
from the Console. figure-1 is a schematic with the recommended wiring of a small
3PDT switch used to switch Console PREP and EXPOSE signals.

r-----*-*-**--
PREP 1 I
SWITCH : I C o n s o l e 58-7 (SF PREP3
I I
0 0 I
I
I oCfiL j WHT w i r e removed f r o m PREP suitch
1 I
I I
I I
EXP L I

SWITCH ; NORM Cansola 58-8 (FL EXP)

1 I I
0 I
I
I oCfiL BLK w i r e r e m o v e d f r o m EXP s w i t c h
I 1
1 I
I I
I
t

I Console JS-6 (GND)

I I

<cfiL j BRN " i r e removed f r o m PREP a n d EXP s w i t c h

I I
I I

: TPDT switch
----------*--+.
:
 PAGE C-2

O n the APR Console, the modification is much simpler. You will need to add 2 wire
jumpers on the back side of the 25-pin D-connector of J2 INTERFACE cable P/N
3028 as follows:

J2-10(-PREP S W OUT)to 52-4 (-SFPREP).

-
APPEM)IX 3 - o m TUBE W O R O SYSrEM PAGE
R-1

APPENDIX B
ONE TUBE FLUORO SYSTEM
-
Single tube Fluoro system are supplied with a single tube HV Transformer. lFluoro
is normally on tube two, but when connected to a single tube Transformer, the
filaments of the X-ray tube are reversed. To correct this, the flament return lea&
connected to the terminal block on top ofthe HV Transformer must be reversed as
follows:

The RED wire that is normally connected to the FIL 1 RTN terminai
must now be connected to FIL 2 RTN terminal.

Q The WHT

wire that is normally connected to the FTL 2 RTN terminal
must now be connected to FIL 1 RTN

terminal.

O Also the WHTBLU wire on the-HT INTLK (EN Transformer switch

interlock signal) terminal on the HV Transformer must be
disconnected and insulated from making contact with ground or other
terminals.

During calibration, some values, such as E03, E05, E06 and E07 of the EtAD tube
extended memory (see Chapter 5 , Table 5-1 on page 5-2 for Standard system or
Table 5-5 on page 5-7 for APR system) may have to be changed. T%is requires
setting position 6 (Tube 1 R4D 1 enabled) of the dip switch SW4 (Standard system)
or SW3 (APR system) on the Operators Console PCB to the ON (dosed) position
to allow the RAD tube selection and access to its extended memory until &%ration
is complete. No exposures are required with the RAD t u k selected.

NOTE

G. P ,
< ,

O
to d i r a t e RAD rube extended memory, you have to temhradya'
To be able
reconnect the rTV INTLK s i s a l on top of the EW Transformer until you go
back to SFIFL tnbe, I
05-02-95
-
APPENDIX A 'XWO TUBE RAD SYSTEM PAGE A-2

PObER MODULE POWER MOWLE

SIGNAL TERMINAL ,- - - - - - - - - - ,,,,
, SIGNAL TERMINW
1 #
1 #

BUCKY 1 I N MOTXOt4 TB7-5 BP TUBE 1 BUCKY i

#
#
I
02 TUBE 2 BUCKY 1
I
I I
BUCKY 2 1I4 M O T I O N TB7-6 I 11 82 TUBE 1 BUUCI 2
I 1
*
#
I
IY t
82 TUBE 2 B K K Y 2
1 AI
1
BUCKY 1 DR (115 U A C ) TB7-7 I I I 83 TUBE: 1 B U m Y 1
I II I
I I
#
I 83 TUBE 2 BUCKY 1
*
I
1
I
BUCKY 2 DR (115 WAC3 TB7-8 I I 1 I 83 TUBE 1 B W K Y 2
I #
I #
I
I
IY 1
83 TUBE 2 BUCKY 2
1 AI
I
1
# 1
TUBE 2 SELECT TB4-5 1 1

1
I I
I I
I 1
#
115 WAC RTN TB4-11 ! I

: 4PDT R E M Y
: 115 VAC COIL:
I
- - - - - - - --*---. I

4PDT RELhY NOTES1

- NORMALLY OPEN CONTRCTS

NORMALLY CLOSED COtJTFlCTS

 -
APPENDM A TWO 'TUBERAD SYSIXM PAGE A-1
054245

APPENDIX A
TWO TUBE RAD SYSTEM
All spdcations for the two tube Radiographic system (RIR) are the same as the
two tube Radiographi~uoroscopic system with the exception of the following:

D Up to four Buckies can be i n t e r - with the two tube RAD system

with the use of aa external 4PDT relay (see Figure-1).
0 A total of three Ion-chambers are supported, two on tube 1 and one
on tube 2 (Bucky 1 of tube 2).

0 The functions of the configuration dip switch changed to that shown in

Tables on page 4 4 for 3001500 mA systems, and on page 4 4 for 600
mA system in Chapter 4.

tl Extended memory for tube 2 changed to that shown in TaHe 5-3 on

page 5-4 for Standard system, and Table 5-7 on page 5-9 for APR
system in Chapter 5.
 1.00 GENE- ......................................................................................... 14

2-00 OPERATOR'S CONSOLE CONTROLS........... ...... ............... 14

3.00 OFERGTOR'S CONSOLE INDXCATORS................................... 17

CHAFER 4 . FLUORO COITIROLS AND INDICATORS................................ 20

1.00 GENERAL........ .........*.-..................................................................... 20

2.00 FLUORO CONTROLS...................................................................... 20

3.00 FLUORO WICATORS.........

................. .
.. 20

CHAETER 5 . OPERATING PROCEDURES................................................... 22

1.00 GENERAL-.......................................................................................... 22

2.00 S Y W M !START-UP......................................................................... 22

3.00 TUBE WARM-UP..,....,...... ,

.......*..........*....*.*...............*..*.......
. 22

4.00 SYSl'EM MALFUNCTIONS......................................................... 22

CHAPTER 6 .TECHNIQUE CHART................................................................... 23 -4

1.00 GENERAL...................................................................................... 23

2.00 THREE-PHASE EXPOSURE TECHNIQUES............................... 24

CWUTER 7. APB ANATOMICAL PROGRAMS............................................... 23

1.00 GENE- ........................................................................................ 30

2.00 ANATOMICAL PROGRAMS.................................................... 30

3Z4 INTERCONNEC?lONAND GROUNDING REQUlREMENfS

This seelion shows the wire and mblc mns, and the &ring Peguirementsin
ablock diagrm Formore infomadon about intmmm&bn andgrounding
mfer fo "System Intemonnection " document in ibis Service Manual.)

Illustration 3-1
lnterconneetion Block Diagram

TRANSFORMER RATED 3%
REGUMION
AT 95% POWER FACTOR
( o p t i d lrse)
tmvidedb~e n

Table 3-3
Wire and Cable runs

CABLE WIRE WIRE

RUNNo. NNmlOH REMARKS
------ qn QTV SUE
Single or Thee Phase P m r . Corned toLine Safe@S w M mted at
21 3 (10:208 -260 VAC) h ~ A m p e r e s ( w 5 0 % o f
1 t ~~~ (3$:208-260VACor380-48DVAC) mde,.
1 Grwnd {Referso Section3.2 1.)
Single orfhree Phase Puwer. C w m lo~Pmer mt8d at
2I 3 (I$:=-26DVAC) bhmeatedArrge~[~M%~f
2 1 See - -
(3+ :208 260 VhC or 380 480 VAC) demand).
1 Qmvnd. (RefertoSeetion3.21.1

Vadabla AWG #I8 AEC W e is o p W .

3
t5) conwam ~luoroCable is o p ~
-
quamy
-
to ~4
-
3 (51 statrnsupply.
4/6 AWG 516 Prwided with X-ray Tube.
1 GI&.
HS Rotor Controtler is or@ standard
5 1 B AWG 122 Controls HS Rotor Controller
with 60kW generatom

7 1
2
See role
-
14 :208 240 VAC
Pwrer Supply lo HS Rotor Controller.
1 Ground.
NOTE: - Wre rrrn Ienglhs Were calarlaled for type THW ar TWpower cable, stranded copper con&ctors. rated at 86PF ImT).
- For wire size refer to Sedbn 3.2.2.Consul1to L a a l Standards for ground wire size ~ ' r e m e n l s .
- me system power g w p o i n t is located in Ihe Power Cabinet-

PI-72 #2- 0322-R2

32.5 SAFETY DEVlCES

Device6 such as Safety Switch I Emergency Switch, Warning Light, and Door
Interlock Switch should be supplied and installedby the customer. (Refer tu
IZ-n 3-2.)

SAFETY SWITCH I EMERGENCY SWITCH

The Safety Switch should be installed in the Room Eleetricd Cabinet &om
Disaonneetl (close tothe Generator Power Module), and pnwided with ligth
indicatorsfor "Power OnlO f f ".It shouldbe usedfor main dimmeetion,and
lmkd in an accessible place where it mn be seen and mnkoUed during
operatian and s m i a

The EmergencySwitch should be M e din accessible location in the room

bear to the main entrance door or to the Control Consolel for use in an
emergency. It should be connected to the Room Electrical-Cabinet(Room
D k m m e c t ) so that it *tes power tathe genemtor whenit is activated.

DOOR INTERLOCK SWITCH

The Door Interlock Switch inhibits X-ray generation when Doorways t o the
X-ray room are open.
This switch should be installed in the entrance dwr(s) and its meeting
cable should be muted to the Generator Power Madde.

WARNING LIGHT

The Waming

Light is a signal lamp installed outside of the X-ray m m (near
of the main entrance) that indicates an X-ray exposure is ON. The Warning
Light connection cable should be routed t o the Generator Power Module.
(For schemutic mfer to System Intmnnectian document.)

-
D02-0322-R2 PI- 73
lllugtration3-2

Room Electrical Cabinet and Wns Connection

&
OFF

EC: Electflwl Cabinst ( R m D i i for powering X-ray equipment ( C m e r s u p p l w

CR: Contacbr eontroOled by the Sa!ely Switch (SS).

SSr Safefy Switch ussd for generator main &sconncdon. watl ONmFF positions.

L: ON / OFF r-I Lamps located an the Electrical Cabinet.

EM: Emergency Switch near to cmtml cansde andor to the room main entrance.

GEN: Genemtw PowerCabinet.

W Warning Light (red tamp) louted outfide of the X-ray room (near of the main entrance)

DIS: Door lnterlodr Switch located on the main entrance(s).

PI- 14 R2
D02-0322-
 HF Series Generatow
Pebtallatbn

SECTION 4 SHIPPING DATA

This section provides the shipping sizes, weights and method of shipment of
the generator c o m w t s .

Table 4-1
Shipping Data

DIMEMSLONS
COMPOMEHT WE'GHT
(MASS) METHQDOF SHIPMEW
Length W r Height

Control Conwle.

P w e r W n e t (Gththe Power W t 250 mm 640 m WD mrn 130 kg One pallet with

and HV Transformer). (49.23 (2523 1289b) all cwnlmu3-h

Cables and Fumisfd Parts.

Hlgh Speed Rotor CmWler 600mm. 321)mm 560mrn 38kg

( d y Standard with 60kW generators) (23.62) (ZZDS) (85 Ibs)
independentbox
(12583
Technical Publieation
D02-0323-R2

Instal lation
HF Series Generators
 [mlACOMA

DANGEROUS TO BOTH PATI

4
OF PROTECTION ARE
S m

It is important that everyone worktng with X-r and take adequate steps to insure protectjon
agabt injury. lt Is also 'mperative that thes wilh the recommendations of the lnternafiona!
Commission on Radiion Protection con of h e ICW wittr the recammendations ol
the National Council on Radiation bblished in NCRP Reports (available from
NCRP Publications, 7910 Woodmont & hwith Dmer apprtble standards.

All persons using X-radiation equ

equipment herein described is so
A
are not liable for injurjr or dam^!
hex essive txposure to X-radiation. The
., its agents, and representatives

W u s protective material and de *- h materials and devices be used.

 HF Series Generators
Instellation

TABLE OF CONTENTS

Section Page

I INTRODUClION .........................................................

1.I Tods and Test Equipment ...........................................

1.2 PreinstallationCheck ...............................................

2 UNPACKING AND INSTALLATION ........................................

2.1 Unpacking .........................................................

2.2
PowerCabinetInsWlation ...........................................
2.3' Control ConsoIe Installation ..........................................

2.4 High Speed Rotor Controller Installation ...............................

3.1 Introduction........................................................ IN-9

32 Power Line Connedion ............................................ :. IN-9
3.3 HV Transformer Connection ......................................... IN-11
3.4 X-ray Tube Connection .............................................. IN-11
3.4.1 High Voltage Cables ......................................... IN-11
3.4.2 Stator Cable ................................................ IN-12
3.5 Anode Rotator ..................................................... IN-13
3.5.1 High Speed ................................................. IN-13
3.52 Low Speed ................................................. IN-14
3.6 Interconnection Cables .............................................. IN-15
3.6.1 Dmr Interlock Signal ......................................... IN-16
3-62 B~ckys..................................................... IN-17
3.6.3 System Locks ............................................... IN-17

4 FINAL 1NSTALLATlONAND CHECKS ..................................... IN-19

4.1 HVTransformer .................................................... IN-19

4.2 Cable Fastening ................................................. : . IN-19

4.3 Covers ............................................................ IN-20

 HF Series Genemom
Installation

SECTION 1 lNTRODUCTlON

This document desm'bes proceduresnecessary for the complete hutahtion

of the generator. meInstallation process depends on generatorand s y s b
configuration.

hitallation must be performed in the foUowing d m . Perform only the

-.. sections required to install WEUPit.

1.I TOOLS AND TEST EQUIPMENT

The following hand tooLs are required fur the Instabtion:

Standard senhe engineers b l kit.
Terminal crimp tool (wire 12 thru 22).

Molex Ins- / Exhetar EIT-2038and HT-2285.

~ d assorted bits.
Electric drill m o h m

Chassis pun& (size determined by incomingconduit).

The followingtest equipment is required for Instahtion, COr&gurationand

mibration:
Oscilloscope, T-cs 486,w

equivalent.
Digital VOM, Fluke 77, or equivalent.

Calculatoq TI-58,or equivalent.

Dosimeter, M e y 350U),or eguivdent.

Non-invasivekVp Meter, Eeithley 35080A or equivalent.

Digital mAs Meter, Nuclear Associates 0748?DT,or equivalent-

The following miscellaneous ikms are required for Installation:

Silicone Insulating Grease - DC4 vapor proofing compound or
equivalent.
Alcohol cleaning agent.

W2-0323-RZ IN- 1
HF S e r b Generators
lnstallatlon

PRE-INSTALLATIONCHECK

Prior to beginning imtdation, it is recommended to ias@ the site and

verifythatthe X-rayroom complieswith Pre-hsblhtionreqhmeats, such
=
Incoming Line.
Main Swi*

and Safe* Devims.

Conduits.
 HF Series Generators
installation

SECTION 2 UNPACKING AND INSTALLATION

2.1 UNPACKING

To facilitate transport and installation, the Power Cabinet with the

.+ HV Tmnsformer, Control Console, htercannection Cables and other parts
are shipped in one bok
I

Upon receipt of the X-ray unit and assodatedequipment, inspect all shipping
i
containersfor signs of damage. If damage is found, notify the h e r or his
agent immediately.

The unpacking procedure must be performed in the following order:

1. Open the shipping box (top side) and remove the Control Console,
Inhercannection Cables, and other fxmhhed park. Do not discard any
packing material such as envelopes, b m bags until an parts are
accounted for as listed-on the packinglist.

2. Remove the cardboard pacEng materialfrom the pallet.

3. Remove the Power Cabinet down from the shipping pallet. Wefer to
Section 22.)

When the equipment is unpacked, check the part numbers and serial
numbers of each component with its identification lab&, and inspect

all

pieces for visl'ble damage. If any damaged parts axe found, repait or order
repkments to prevent unnecessary delay in installation.

After unpacking and before the h h l l a t i o n , verify the following:

AIl items on the customer order are present.
AU hardware and internal wiring is secure.

When the room is ready for the installation, move and position the units as
close to their final locations as possible. It may be helpful t o leave the units
on shipping skids for movement t o the installationarea.

Leavea working area around the equipment until its final assembly is
compleb.
 HF Series

Generators
Installation

IllustmtIon2-1
Power Cabinet Unpacldng
W Series Generators

2.2 POWER CABINET INSTALIATION

Do not su$y the main power until spedthlly instruct& to

do so in this Sewicc)M a n W

THE MAIN STORAGE CAPACITORS Rl3AIN A LARGE

PORTION OFTHEIR CHARGE FOR APPROXIMATELY 3 MIN.
AFTER THE UNIT IS TURNED OFE

AT LEAST TWO PEOPLE ARE REQUIRED TO MOVE THE

HVTRANSFORMER AND POWER MODULE FROM THE
SHIPPING PALLl3.

hddl the Power Cabinet by performing the f a l l o m steps:

1. After removing the pa* material, lift both generator cavers (back
andfront covers)from the top of the cabinet. (Refer t o I Z l u s W n 2-1.)

2. Remove the straps and anchor plates that a-ed the HV

Transfonaer to the Power Cabinet. Do not discard the b o cover
screws, reinstaU them in the HV Tmdolple~

3. Move the HV Transformer away from the M e r Cabinet frame, and

place it near toits position in the roam. At leasttwo peoplearerequired
for this 0-on.
4. Remove the shippingscrews that fried the Power Module, and move it
away from the palIet. Place the FowerModulein d d position,near

to its site in the room. At least two people are required for this
operation.
HFSeries -rs
InsWation

5. Place the HV Tramformerwith the mble connectom black brmind

ship) in
front of tbe Power Module, dose enough to allow cable
connections Wfw t~ Illushution 2-2.)
6. Do not iPStallthe HV Transfomer wixs, HV cables and covers until
specifidly instructed to do sa in
this &mice Manual (Rqfkr to

&&urn 9 md 4.31.

" Usually the Power Cabinet is f m s h d i n g . For seismic areesand whm it is

requid secure the Power Cabinet to the floorby usingfour MI0(or V420)
bob.

Illustration 2-2
Power Cabinet Installation
 HF Series Generators a

2.3 CONTROL CONSOLE INSTALLAION

Installt h e Control Com1e by performing the following sbps:

(Referto Illustration 2-3.)
1. Place the Control Console near to its find position,

2. Access to the Console CPU PCB (RAD)

by removing the four (4) nuta
or screws {one at each oorner) from the bottom of the Cuntml Console.

3. In R&F Contml Consoles, the Fluoro CPU PCB is located next to the
Console CPU PCB.

4. If AEC is inskdld, the ABC Control PCB is located below the Console
CPU PCB. Access to the AEC antrol.PCB by removing the three (3)
screws that fxxed AEC cover to the bottom of the Control Cop60le.

Usually the Control a n s o l e is freestanding. It is also providedwith three (3)

mounting holes on its bottom which are used to secure the k l e ta an
optional pedestal ur mother supparL

I f the Console CPU PCB is to be removed from the Console,

note the position that the cables are plugged in the rear of tbe
Console CPU PCB. mese cables are NOT polarized.

Illustration2-3

Conhol Console Mounting Holes

R2
002-0323- IN- 7

-
- .. - . ,,
 24 HIGH SPEED ROTOR CONTROLLER INSTALLATlON

Installthe High Speed Rotor Controller by perfwming the following steps:

02ef.r to ~IIusimtion24.1

1. Place the HS Rotor Controller neax to its h dposition.

2. Access t h e HS Rotor Conidler by turningtbe two (2) door W c s . AII
the PCBs are loated in aboard rack,and themerator a d X-raytube
connectionsare perform4 inside of HS Rotm Controller:

The HSRotor Controllkdcan be bestanding or mountedon thewallby using

four (4) back mounting holes.

Set acceleration and brake times per the instructians provided *ith the HS
Rotor Controller. Weferto "High Speed Rotor Conid1ed"'SenkeM d . )

1
Illustration 2-4
HS Rotor Controller Mounting Holes
 HF Series Generators
lnstallation

SECTION 3 CABLE CONNECTION

3.1 INTRODUCTION

This section provides the information necessary b connect the generator

cables with the q s t e m and upti-

Note W For more jnfomtion about electrical requirements and cable

connections, mfer to "Pmlnstalbfion: *Sysfem Intemnnectionm
and'Schematics" documents of this Service Manual.

Some safety devices such as Safety Swicth / Emergency Switch, Warning

Light,and Door InterlockSwitch are supplied and W e d by the customer.
If used these signals should connect together with the interface cable from
the Control Console in a customer provided Compatibility Box Wall box).
VerXy that safe@ devices have been properly W e d and routedduring the
f r e - h a a t i o n procedure.

3.2 POWER LINE CONNECTION

THIS GENERATOR IS PERMANENTLY CONNECTED TO THE

POWER LINE, AND POWERED ON UNLESS THE SAFrrY
SWITCH INSTALLED 1N THE ROOM ELECTRICAL CABINET
IS OFF.

1. Verify that the power supply line is "OFF"in the Room Electrical
Cabinet.

2. The power supply Iine should be single-phase or three-phase with

ground according t o the generator model defmed in the
'me-Xnstdlaiion" document. Also, feeder wire sizes are indicated in
this document relative to the power supply line and the wire length.
3. Cut the cable to the appropfiate length and remove insulation from
both ends of the power and ground wires.

4. Internally route internally power and ground cables near the two (2)
Fastening Cable Bars.
 5. Connect the power wires and the ground wire t o the comqmndhg
lugs (L1, L2, l3,Ground) located on the Back Panel of the Power
Module as indhted below:

N
PHASE LlNE

I Single- I L2. W I G m Lug I

I Three m e I L1, L2,L3 I Gland Lug I

6. Route the feeder wires and canned them to the respective terminals
in the Room Electrid Cabinet.
7. Verify that Fmergency Switch has been conmckd ta Room FJectrical
Cabinet so that it cuts the power to the merator when isswitch off.

Illustration 3-1
Power Line Connection

8. Measure and verify t h e power Line in the Raom Electrical Cabinet and
according to it, connect cables "I" and %kiE"from fuses F12 and F13 t o
the indicated Transformer T2-TBs:

POWER LINE
72
IIOVAC t30VAC 2WVAC 22OVAC 240VAC 260VAC 380VAC 415VAC 440VAC 4BDVAC

CABLE-1 TB-I TB-3 TB-1 TB-1 TB-1 TB-5 TB-1 TB- t

CABLE-* T&3 TB-6 TB-4 TE-5 TB-6 T8-10 TB.8 TB-7

IN- 10 002 -0323 - R2

-
 HF Series Generators
Installation

3.3 HV TRANSFORMER CONNECTlON

Connect the cables from the Power Module to the correspondingk n i n d s

on the HV Tramsformer-a to their n u m b and references (ground
wires, Dl-wires, P l and P
9).

Note B T For generafors with a "Single X-ray Tube for Fhromscopy /Spot
film: connectionsof the t7fament leads FIL-1 RTNm (TB 1-6) and
"FIL-2 R W (TB1-8)must be m r s e d , andthe "KT INL" P I - 9 )
wire musl be disconnect& and insulated fmm the terminal strip or
ground.

Take care to connect P1and P3 to the stud-brass termin&, use twowrea&es

to tighten the nuts and avoid twisting the studs.
Do not slide the HV Transformer to its find position under the fower
Moch.de, until install the HV cables.

3.4 X-RAY TU8E CONNECTION

3.4.1 Ht GH VOLTAGE CABLES

The Terminal Pins of the High Voltage cabks are extremely

delicate and easily damaged. Take particular w r e to handle
them carefully,Make sure that they are straight and that the
splits in the pins am open (paraIleI to sMes).

Anode and Cathode cables are furnishedaccording k~

the momlayout (length
of the c s b l ~ ) .

I. Assemble the mounting accessories of each Termination Plug

following the Cable manufacturer's instnrctions.

2. Prepare the High Voltage terminals that will be installed in the X-ray
TubeIs) receptacles. Apply Silicone Paste over the entire surface of the
Plug including the Pins.

3. Carefully mnnect the Anode and Cathode cables from the

Transformer into the respective X-ray Tube(s)receptacles- Insure that
dl connections a r e made correctly, maintaining correct Anode and
Cathode orientation.
HF Series Generators
Instaflation

4. Tighten the cabb nu& w.

5. Route the d l e s to the HV Trdommr. h the Power Cabinet,
internally mute HV cables near the two (2) lktenbg Cable Bars.
6. Put
app-y 1 cm (0.6") of HV Oil in the HV Transformer
recephcles.

7. Carefully connect the An& and Cathode d d e s from the X-ray

Tube(s1 into the respeetiPe HV Trmdormer mceptacles. Lnsurethat
all conndons are made d x main-g correct Anode and
Cathode orientatioa

8. Tighten the cable nuts &y.

9. Slide the HV Transformerto itsfinalpositionunderthe Power Module.

3.4.2 S T F R CABLE

X-ray Tubes are equipped with the Stator cable installed.

Note W For generators with a =SingleX-ray T W for Ruomscopy / Spot

film" connect the Stator wr'res as indicated for Tube-2:

1
HIGH SPEED

A HS Rokr Controller is required for High SpeedX-ray Tube(3. Connectthe

Stator cable to the HS Rotor Cantroller per manufactures i n s h ~ c t i o n s .
Connect the furnished Rotor d e from the HS Rohr Controller to
Connector 51in the Power Module. W e r to"High Speed Rotor Controlled"
W c eM a n d l
LOW SPEED

In this

case, routethe S t a b cable together

w i t h the HV cables to

the Power
Cabinet. Conned t h e Stator able terminals to the Terminal Block TB4 on
the Front Panel as indicated below

STATOR WIRES TUBE-1 TUBE-2

WHrrE TB4-7 T84-8

BLACK T84-4 TW-3

RED TB4-2 , T84-1

IN- 12 D02-0323-R2
 HF Series Generators
Installation

THERMOSTAT SIGNAL

If a Thermostat s i g d and mble is available from the X-my Tube&), the

cabIe(s)should be routedto a Compatiiility

Box (Wall 3oxl for mmectionto
the Interface cable from Connector 52 in the Control Console.

THERMO!iTAT WRES TUBE-1 TUBE-2

THERMOSTAT SlGNAL J2-3 32-20

GROUND J2-1B J2-38

Identify the corresponding wires ofthe Interface cable,and connect them to

the reqective Thermostat wires of each X-ray Tube.

Note 07 For generators with a "Single X-ray Tube for H~omsmpy/Spot

Film" connect the Thermostat wires as indicated forTube-2

1fanx-ray~ u bis-not
e provided with 'Thermostat signal,jump both wireends
of the Interface cable,

v
3.5 ANODEROTATOR

3.5.1 HIGH SPEED

It is recommended
h mpp1y the HS Rotor Controller power line through
Terminal Block TB7in the Power Module.
Check the line volbge in the Power Module (TB7-1 and TB7-3) ta determin
if it can be used as the AC Line for the HS Rotor Controller.'Or connect the
neutral line to TB7-5 to supply the HS Rotor Controller between one phase
and neutral (TB7-3 and TB7-5). mfer to "High Speed Rotor C o n f t o l l ~ "
Service Manual.)
IllustrationS 2
HS Rotor Controller Power Supply (Power Moduk connections)

LINE
VOLTAGE

HS ROTOR CONTROLLER
(betwen two phases)
I AC UNE FOR
HS ROTOR CONTROLLER
(between one phase and neuhl)
1 GND

3.52 LOWSPEED

To insure proper operational speed of the rotatinganode,it is v e q important

that attention be given to the type and proper function of the mtor control
unit. Set TB7 jumpers per Table 3-1. (Refer fo "X-my Tube" M tM a )

Table 3-1
Low Speed Stator Voltage

LlNE TB7 SEmNGS (in Power Mdule)

1-Phase or $Phase Sump TB7-I with fB7-2. and TB7-3 with TB7-4
3-Phase with Neutral J w T37-3with TB74. and connect Neutralto TB7-2
 +IFSeries Generators
Installation

3.6 INTERCONNECTION CABLES

Thissection iden* t h e cables and runs neededfor Generator and System

Interconnection. (R&r t o #System Interconnection" h u m e n t . )

Do not use the Generatur Power Supplies to power

equipment external to the Generator, as Coitimators, Spot
Film or Table devices (refer to "System interconnection"
document for optional connections). All Generator inputs
and outputs must be TI2 logic levek (iypf~aIIyactive low)
and isolated from other subsystems optimtIIy or wiLh dry
contact relays*

Interconnection cables connected to the Power Cabinet and

Control Console should not be routed Into the same conduit
or cable raceway that the Power or High Voltage cables are
located.

Rouh the interconnection cables from each component instaZled in the

system to the compak'bility Box and connect them to the comspnding
connector. Wefv d0 llluatrcrtion 3-3.)

Note W The Compafi;bilifyBox or Wall Box is not provided with fhe

generator. It is suggest& as a convenient place to make system
connecfions to the generaforfrom other subsystem devioes (i.e.
B u c b ton Chambets, CoCmlors, etc.)

Ifthe installationis not provided with a Compatiiility Box, route and connect
the interconnection cabIes from each component installed in the system to
the Power Module or Control Console. Be advised that without a
Compatibility Box or Wall Box these connections will be difficult to make.

T h e cables that connectthe Control Console to the Power Module have Molex
connectors on the Power Module end. If needed for routing these cables
through a conduit,remove the Molex connectors to facilitate pulling the cable
by using the appropriate "Inserter1Exttactor" tool (Molex FIT-2038or Molex
HT-2285).Once these cables have been routed re-install their connectors
with the same tool.

002-0323- R2 IN- 15
HF Serlea Generators
Installation

Ilustratton 3-3
Interconneetlon Cables

FROU TUBE STATOR

W SPEED]

TOUMWXTAGE
BREAKER

3.6.1 DOOR INERLOCK SIGNAL

Door signal from the Room Dow Interlock Switcb enters the Control Console
through Conneetors 52-19 (door

signal) and 52-18(ground).
Identify both wires of the Interface cable,and connect their-free ends t o t h e
Room Door Interlock S e k h .
If the X-ray Room is not provided with Door signal, jump both wire ends of
the Interface cable.
 HF Series Genwators
Installation

Cables from Buckys are connected h the Interface Panel of the Power
Module.
Connect each Bucky as indicated in the "System Interconnectionn and
"Schematics" documents of this Service Manual Wso, refer fo HBucky"
Service M m d .

3.6.3 SYSTEM LOCKS

The generator can supply power totheManual C o ~ t oLamp

r andsystem
Lo& (Table, Vertid Bucky, Tube Stand, ek.).
bterconcection cables from these devices are connected to the Interface
Panel (TB5) of the Power M d d e as indicated In the *System
Interoonaection" and "Schematics" documents of this Seivice. Manual.
HF Series GenQCBtors
Installatlan

This page intentionally leR blank

-
IN- 18 002-0323-U2
 HF Series Generators
Installation

SECTION 4 FINAL INSTALLATION AND CHECKS

4.1 HV TRANSFORMER

Remove the Oil Plug from the top of the HV Tmndormerand venfy

that the
oil levelis within12 mm

(0.5") from the top.
Remove the Ventilation Screw from the top of the HV Transformer.

42 CABLE FASTENING

connections,have been made and routed, wmplete the
Once that all the cable
cable installation by -g the cables securely to the cabinet. Twa Fastening
Cable Brus are used t o secure ail the cables to the back side. Interconnection
cables must be also secured to the right side Xstrueture bar) and Interface
P d in the front side. (Refer to
lllusbution 4-1.)
Intmdyroute each d l e along of the back side toward t h e cable outlets and
secure the cables to the cabinet by means of cable clamps and strain reliefs.

lllwtration 4-1
Cable Fixation and Back Cover Cable Outlets

FASTENING CABLE BARS

HV CABLES

m2-0323-R2
IN-19
 TABLE OF CONTENTS

System Interconnection

Section Page

2 SYSTEM 3NTERCONNECTION........................................................................................
.4

3 INTERCONNECTION CABLES
(listed in Order)
Table Bucky Interface
Liebel, Semi-Automatic
Liebel, Automatic
Ultravit
Dong-A
Vertical Bucky Inttrface
Liebel, Semi-Automatic
Liebd, Automatic
uttfavit
Dong-A
H M S High S p d Starter, CB 5 15
HMS Hgh S p e d Starter, CB 527
Tomo 1 Interface
Tomo 2 Interface
AEC, AID
System Locks
GE AEC, Modification
X-Ray On Light
Installation

4.3 COVERS

Note W Before mnpleting this section perform Configuration,

Calbration
and Acceptance

Tests.

Check that all electrical connections are fmand secure, and that all cable
h p s and strain reliefs are in place. Check that all cables are correctly
mted

Re-install the Cabinet Back Cover by using the sir(6) cover screws, and
connect its internal ground wire. Pass the Power Line, High Vo1-e and
htemonnection cables through t h e respective Back Cover mble outlets.
@$w to
Illustrution 6 1 .)

Re-install the PowerCabinet Cover by using the six (6)cover su-ewsremoved

before,and connect its internal ground wire.
 Thtwtputssi~drom~eg~artotht~dcviets~activelow
(switched to chassis ground of the p a a t o r ) . One -on d this is
the ALOE
(AaoalLcngthOf~)whichis~tasboth~Bow(-UQaadaetive
high(AL#E). T k ~ a r e ~ m I l e m r t r a n s i s t o s d r i v l e r s w i t h a ~
~OflAmptre.

Console output signals are descri'bed below:

CONSOLE SIGNALNAME SIC;NAtDEXRIPIION
COmEmOR

J2-9 dEADY 'Ihichgoiag~~iadicltesthtg.stmtk.Idvtormka~1c*pororr~W~

'Ihk&sdkurtdto~towmcFilm~ac

T h k h i g a ~ ~ i D d i c a t t r t h L ~ ~ ~ ~ T h i r ~ k n d 0 ~
l2-22 AU3E wmcSpDtFilmryrtemmdndto~tbeSpDt~~m~~positioa~
~ m m d t o a I k u m p i i h

T h i r b w g o i D g t i p l ~ t b t ~ ~ ~ ~ ~ ~ i s l u e d t o ~
J2-24 - U E ~ c r m c S p o t % ~ d k d t o ~ & S p o t F i h n d e v i c e t o t h c a c l r r ~ ~
4- mandeaphumc5lm

Bl - W E Lnw&mW~&HTMm.Zf-PREPishbrSpotFharBAD-
kmade,elstrmK*o~isrmdt

&2 GHTDATA S a i r l d a t a t o t h ~ ~ P C B ~ d a t t i r ~ w i m ~ G ~ C L X ~

a-4 -PREP si&uI~wid~~Ack~s+ui@tumtbc~FCBmtbcPrru*r

~zoakdta~Rrron,apoarrrrHithtbtAClk
J3-5 CHT CLK rcrirIdalld&to&HTCo&olPCB.mkdoc);ly ' ' tbeCHTDATAxignrL

~adogJgd~rbtwrtprtd~HvPorvcr~o~tbt~CclmdPCBfhis
0-7 FIVPTCRL ~ ~ ~ n t b c o p t i o a r I A E C ~ P C B . P h r S ~ ~ f b t ~ t o k O
m a O v D a t s ~ t k ~ *t* 0 - tcfy-1200a

13-8 -kVWWN A l o w ~ k a ~ f o r t b c ~ M ~ m d r i v t ~ t w k V p W W N w b c n ~ a
~ c r p o a m m t k A B C ~

13-I 0 -PWRCONT Alwsipalc~~mrinlineeomEtaKSinrhePovrr*r~

n-1I -BUCKYZ ~ l o w r i ~ t o t b c ~ a a f r c r ~ ~ c ~ ~ . ~ t ~ ~ . ~ z ~ ~ f b t
DB MID -slmd)&-
h14 -1 A b d @ t o ~ ~ ~ o l P C B ~ a d t o ~ ~ W ( rMf&rT yr b- l le
DR CMD m) drive r i d

-15 -kV UP ~ l o w s i g d i s s c m m d f o r t h ~e C m m uPCB

l todrivctkFhmo kVpWubdrPinga nuwo
cxpDhareinthcABCmodc.

JS-3 - R D I DR Alowsignsltodedt&+fieldiat&bhk.

154 - m 3 DR Akws~topekah~ficldinthclon~-

J5-8 -FLDZ DR A low si@ to s c l a t tht Left fidd in hh -

.
JS-9 -5IRT DR A low si@ to indime t
k of an c x p x t r c to the lon Cbnmbcr.
SECTION 1
SIGNALS
1.1 INPUTS
Tbt m t o r is dcsigaed to inmhcc easily with X w Tablcs, both M F and RAD. All inpnt sigmds art miw
Zow. T h e i n p u t s m n s t b e @ e d I s w t o g r o u n d ( c h a s s i s @ o f t h t g e n a a t a ~ ) ~ ~ ~ b y a
t r a n s i s t o r o r o t k ~ n g d w i e t .T J 1 e ~ r a , ~ n t o f t h t ~ i s ~ t b a n 1 0 m k

CAUTION not ap* 115 VAC sign& to m y of* logic i n p b V Z ~ S

VAC w csic we
umd in the X+q labfe fie. Fluom wmman4, these signals mud be -d to a
con- dasMv wfrcra reIuy.

Console input signals are described below:

CON SO^ SIGNALNAhm SIGNALD-ON
COmcroR
n-3 TBERMWTAT-~ T h i ~ w h x - r rT
&
y u m t d c b t b e ~ b l .

~ h g o i n g ~ ~ I h ~ r n b o o r t t b . ~ l l & M ~ k r
J24 -SFPREP SdOdCd~nt~Crabol~dpccprrrrIh~haSpa~Thb~kreddy
~ l h t T b 2 ~ I + F i l m ) i c d d d
I24 EOWTOII 'Ihitbwrigaal - b t N O m ~ O L D - & . t t k C r " ' ' .Sirrpnir
d ~ w I = ~ T u b l I r w > ) k ~

-
~ i r t b e ~ C O ) A M A N D i r p r l b t b t W ~ ~ ~ ~ ) h S W
J2-I7 -FLEXf - S F P R E S ~ i x ~ b a ~ v k ~ dh X
e r~ ~ ~ ~ ~
Spot*- k d

n-19 - m R %iStbt*forhDo#dtbeX-~jman'Zhh~mkwbcaprr~cqxl~lrru

n-20 mOSTAT-2 =ti@hXrryT&WIbeeofthtT-

J3-3 mCDATA rcrirl~hn~HT~lFCRThkbkryrai~~IfiC(II~

136 WCCLK Sa%dahd&htbtHT~PCalhirdodrry ' ' ~ M ~ ~ D A T A ~
~~lRirhlhtACliacThirrigprla1~-cph~PCBdnda
ns UNE SYNC w--*rirh*~:b

J3-I1 -BUCE;Y EXP f b b l o w p i n g ~ O ~ ~ a ~ m t k E l s d r y c x p o w m . ~ ~ ~

I b k n @ i r h d t b E d m h ~ ~ ~ b m m t R A D p a d r i m T h i r n r
l3-3-13 -IITINL ~h~whirh~mupormeifWbehigb~&CmtbaffVT~]kin
hmrmllpgitim
PP

Jbl IClIWUT % ~ i f t b c ~ d h B u c k y I I m ~ ( ~ h T T l e I c a ~ ) .

J5-2 IW INPUT Thi~iaputisdv~drhtS@%h~~

354 I a INPrrr ~~istbe~d~~2lm~tramkr(normrllytfreVcrtical~SPDdh

-"+
~ + n a l o g i n p u t u d l y r h c ~ t p l t d ~ ~ o ~ u ~ I k r T & m r h e k D y c S ~ d i r ~
15-7 prmm f o s ~ c ~ r i ~ ~ . ~ ~ k u d r i & ~ ~ ~ k l p s d f o r ~ W p u r * o o l i d -
pick-up dcvia a &sTV Camcrr f- tbc Bri+ I :lcvel is d =I bplrt range of
lwLW ~ M
Th~~nhptofthcinputdbe~6d8uroltr.
O t o 1 0 v d r a i E ~
 Console output signals are described below:
CONSOLIS SIGNALNAME S I G N A t D ~ O N
COmmxoR
n-9 -RUDY ' t h i t ~ ~ ~ ~ i ~ d i ~ t ~ ~ ~ h y h t c m i r r t r d y t o m * k a m ~ ~ t
lXssi&klrPedw~tosmxFilm~dc

T h i c h i ~ g o i n g ~ ~ I h A c n n l ~ O f ~ l l & s i g n l k d t o ~ i o
J2-22 ALOE #~lacSpotEhryrtcmdkdbLdvmDttbeS@W*~Wd-&
~ * r t m & o o m t ~ m n
~ b w g o i n g ~ p l i D d i c u r t r b t ~ ~ O f ~ ~ ~ i n t u s d ~ ~
n-24 -ALOE sowsptmmrystcmdirurcdto~~be~~deuictmtbenmtpositioa~
Ls- rndm&runc*

13-1 - m E Low&~~mtbt~~lPCB.Zf-PREPbloahrSp~tFhaltAD~
k~tlscaFhxm . n d

JZ2 CKTDATA ~datatotbcHT~PCBThisdahbryDefwDoruw&l&GmCLXsipd.

I34 -FREF' Si@~with&cACACLioe.~aigktucmtbt~ICBitbcPamr
W e a d i s d t o ~ ~ ~ H i t h f b e A C l k

13-5 CHTCLK suhlbdodctotkHTCordrolEB.7bitdodrryr' ' tbeCHTnATAs+L

rhis~sig.at~mtwaprtofrbtHvPmvctS~~rbt~cc*lbdFeR~
J3-7 FIVPTCRL ~ O r i ~ o n t b c + A E C M ~ . P h r r S ~ ~ t b t ~ ~ b t O ~
d O ~ ~ t h c ,-~ - ft d y -0l Z M ) % W k

J3-8 -kVDOWN A l m v f i & k a ~ f g t & ~ M ~ t o d r i v t ~ ~ k V p W W N ~ ~ a

Mr-mhAEmo&

I?-1 0 -FWRCONT Almwrignal&~~lint~KSkirbePm*a~

n-11 -BUCKY2 Alows@Imt&~Control P C B r r a d t o ~ s ~ 2 ( ~ t b c V c r f i c a I
DR CMD
-14 -BwaYl Alrw~tofhe~~dPCB+sacamaandtoa~pn~~-l(~fbcT~le
DR CMD ipl.

n-15 -kVW ~lowrignalirr~forrhc~~~C~rodrivcfbe~ucxokV~UPuh~aRua

~ i n t k A E K m & .

JS-3 -?%Dl DR A low signal to d t U fbc ri@ kid intbc h Chamkr.

J54 - M 3 DR ALows~gnaltodcftttKQntCTfieldmhlaa~.

JS-8 -FLDZ DR Ahwsi@towkathekflfitldinIbcloo~-

159 -SmT DR A low signal to indicprc rbc smt of an to the Ion W.

Contents

GENERAL

USE OF THIS MANUAL

EQUIPMENT D-ON

3.01 STANDARD!N!XEMS

3m AFXSYSTEMS

omom
4.0 AUTOMATIC EXPOSURE a N l R O L (AEC)

4.02 TWO W E RADIOGRAPHIC SYSTEM

4-03 SPOTRLWFLUORO

MFER

MAXMUM PGRMIsrBLEDosi(MPD)

~ A c r u R E R R
SE s m M B I l l T Y

RADIATION PROTECIION

MONfTORTNG OF E

FtwmEL
DHHS rnMPLIANCE
X-RAY TLIBE OOMPATIB-

smzamcAnoNs
1201 OurPurkVp

1202 OUrPtPTmA

1
m 0UrPUT-

1
m MAXIMCmiomWrmkP

1- EXPOSURETIME

1206 MAXIMUM AEC C I R m m P I S E TIME

1 FXUORO kVp O m U T

12.0% FLUORO EXPOSURE TIME

12-09 FLUORO z d

1210 X-RAY GENERATOR DUrY CYCLE

Contents

1211 MAXIMUM BTU RATING

1212 MAXIMUM MOMENTARY lWUT CURRENT RAnNG

1213 MAXIMUM 0­
RATING

13.M) WWERREQ-

13131 INVERTER-SOURCE

UM ~ICmwERsoURW

l3.03 HIGH SPEED S

f
- PO- SOUR(=B

14.W SPACgREQ-

14611 OPERA TO^ CONSOLE

14.02 HV-RMER

14m WWERMODULE

. 14-W W m MODULG WITH m R M E R ON TOP

Contents

CHAITER 4 INrnAL CHECKOUT

1m OlLLEVUCHECiC

mr n r n G v R A n 0 r r (STANDARD B APR)
POWER SWPLY (srAPa)ARD & APR)

&
POWER-UP C O ~ C A T I O N w m (STANDARD & APR)
INVERTER S A n C (!XANDARD dt APIl

F X W VERlFICAnON (STANDARD & APK)

k v FEEDBACK ZROP TE5T (STANDARD & APR)

mw SPEU) ROTOR BOOSTTIME PROGRwmlNG (SrmDARI) dt APR)

Sp(rr FILM ION.aUMBER HELD MODE FROG- (APR)
Contents

1.M STANDARD S Y S E M CAUBRATiON MODB INTRODUCl3ON 5-5

1.03 APR SYSTEM -ED & F& I MEMORY MTRODUCnON 5-7

1-04 0( SSYSZEAi W R A T I O N MODE IMRODUCllON

1fi 05 APEl AP l'EaxNIQrnPROGRAMMJNG

ZOZ RAD 1 TUBE

TYPE CAL PROCEDURE (nANDARD d APR) 5-18

LO3 MAXMUM KW LIMlT CAL n U R E (SrANDAm & APR) 5-24

LM W kVp AND mA

CAI, PR-URE (STANDARD & APR) 5-24

205 RAI)1 FJL

1ChL PROCEaURE WANDARD & APR) 5-30

UK SFFL TUBE TYPE CAL PROCEDURE (STANDARD a M R ) 5-32

207 SP Fa I C A L PROCEDURE (SANDARD

BMR) 5-32

2M MANUAL FL kVp CAL PROCEDURG (STANDARD & APR)

U FL mA CAL PROCEDURE tmAM3ARX)& APR)

210 AUro FL kVp CAL-URE (nANDAIU) & APR)

2 11 RAD 2 =ANDBY 1Fa I CAL fROCW)URE (STANDARD a APR)

212 RAD 2 TUBBTYPECAL PROCEDURE (SCANDARD a APR)
213 RAD 2 R L 1 CAL

PR-ORE (SANDARD & APR)

214 BUCKY I (TABLE) AEC CAL PROCEDURE (flANDARD)

2.15 B W Y 2 (WALL) AlX CAL PROCEDURE (nANDARD) 5-41

2.16 SF AEC C9L FRO(IEDURE (STANDARD)

217 SFC AEC CAL PROCEDURE (flANDARD & APR)
L18 RAD 2 BucKY 1 (TABLE) AEC CAL PROCEDURE (STANDARD)
Contents

219
B u m 1 (TABLE) AEC CAL PROCEDURE (APR)

220 FIu4~1AM)3CALPROCEDURB(APR)

221 B u m 2 (WALL) AEC CAL PROCEDUR3 (APR) H S

2.23 RAD 2 BUCKY 1(TABLE) AEC

CAL PROCEDURE (AF'R) 5-50

Contents

nwms
200 o m ~

3m B B U C R Y ~ A C B

4.00 DIGITAL r n R 0 INTERFA=

5.00 -0
1 AND PHOTO-MULmPLlER r n E I W A ( = E
Contents

CHAFER 8 PARTS LTST

aumEEt9 SCHEMATIC DRAWINGS

APPEND= A TWO TUBE RAD S Y S I E M

APPENDIX B ONE TUBE F'LUORO SYSTEM

APPENDIX C SF & FL ]EXPOSURES FROM CONSOLE

 PAGE
1-1

CHAPTER 1
INTRODUCTION
1.00 GENERAL

This manual contains installation, calibration, acceptance and service information for
the Acoma Medical Imaging, Inc. FUTURUS 2001 x-ray generator. The generator
is a part of a system wbich contains other equipment which is not descriid in this
manual. To gain an understanding ofthe complete system, study the operatois and
service manuals for all associated equipment. Also, study the FWIWZUS 2001
Operatois Manual.

200 USE OF =S MANUAL

Throughout the manual there are statements in shaded boxes which are preceded by
alert words. These alert words and the following statements contain information to
assist the user of the manual. The information may direct the user in the
performance of a task or it may inform the user of potentidy hazardous situations.
Each alert word is always used with only one specific type of information. The alert
words and the information with which they are used are as follows:

NOTE

WARNING

 PAGE 1-2

3.00 EQUIPMENT
DESCRPIION

The Futunrs

2001 Standard x-ray generator is a 20 kHz high frequency,
constant load system with the following features:

Constant potential f i m a single pbase or three phase line.

1 Rad mA stations as follows:

375 k W sgstem: 25 mA, 50 mA, 75 mA, 100 mA, 150 rnA, 200 mA,
250 mA and 300 mA.

Constant load performance allows selection of the kW ratings best

suited for yaur use. The system is availlable in a choice of four
different k W ratings.

Threepoint control @y selecting.kVp,

mA, and TIME) is always
immediate@accesible to the operator.

'Pwo-point mntroI (by selecting kVp and mAs) is

also accessfble to the
operator by holding the ON switch depressed and adjusting mA andor
TIME. Note that the TIME display now displays mAs.

Tube rating idormation in

tbe program and tube protection circuitry
prolongs tube life and increases system performance.

Self diagnostics creates panel displays which identify the area of

malfunction.

Independent memory for storing operating parameters for

Radiographic and Spot Film modes of operation. This pennits rapid
switching from one technique to another.
FUTURUS-2001OPERATOR'S MANUAL 1

10-04-94

CHAPTER 1

INTRODUCTION

1.00 GENERAL

The Futurus 2001 mANDARD x-ray generator is a 20 kHz high kquency,

zL
constant load system with the following features:

Constant potential h m a single phase or three phase Iine.

Rad kVp from 40 kVp to 125 kVp in 1 kVp steps.

I Constant Ioad performance allows selection of the k W ratings best

suited for your use. The system is availlable in a ch-oice of four
different k W ratings

Three-point control @y selecting kVp, mA, and TIME) is always

immediately amsiiible to the operator.

Tho-point control @y selecting kVp and mAs) is also accessile to the

operator by holding tbe ON switch depressed and adjusting mA and/or
TIME. Note that the TlME displgt now displays mAs. x

I Tube rating information in the program and tube protection circuitry

prolongs tube life and increases system perEormance.

Self diagnostics creates panel displays which identify the area of

malfunction.

I Independent memory for storing operating parameters for

Radiographic and Spot Film modes of operation. This permits rapid
switching from one technique to another.

I Independent Heat Unit storage for each x-ray tube. Heat Unit status
can be viewed by the operator by holding the ON switch depressed and
display it through KVP display. Note that the KVP display now
displays H##, where ## is the Heat Unit %, from 0% to 99%.
AJTURUS-2081 OPERATOR'S MANUAL.

1-94
-

1.02 APR SYSmMS

Tbe Futurus 2001 APR (Anatomical Programmer) x-ray generator is a 20 kHz
high frequency, constant load system with the fbUawing features:

I Constant potential h m a single phase or tbree phase line.

Rad kVp from 40 kVp to 125 kVp in I kVp steps.

I Constant load performance dIows selection of the k W ratings best

suited for your use. me system is availlable in a choice of four
different kW ratings

I Two-point control (by selecting kVp and mAs) or Three-point manual

control (by selecting kVp, mA, and TIME) is always immediateJy
a-ibIe to the operator.

I Tube rating information in the program and tube protection circuitry

prolongs tube life and increases qstern performance.

I Self diagnosti~creates panel displays which identify the area of

malfunction.

I Independent memory for storing operating parameters £or -

Radiographic and Spot Film modes of operation. This pennits rapid
switching fiom one technique to another.

Independent Heat Unit storage for each x-ray tube. Heat Unit %
dispIayed constantly.

II Programmed with appropriate baseline techniques for more than 400

examinations. At the descretion ofthe operator, any program may be
tempo- modified.

I Program may be permanenfly modified at the descretion of those

responsible for the use of the equipment.

II Programmed for fixed time or automatic exposure control (AEC)

techniques for every body part.

All controls and information displays are easily accessible and clearly

FUTURUS-2W)l OPERATOR'S
MANUAL
104-94

visible on the controI panel.

I Program memory is non-volatile and not affected by , p e r outages.

APR RAM is battery-backed (lithium battery built-in) with an average
life expectancy of 10 years at 70 degrees F.
JWTURUS-20ql OPERATOR'S
W U A L
10-04-94

T h e following options to the FUTURUS 2001 Standard and APR generators may be
selected by the user.

2.01 AUTOMATIC EXPOSURE CONTROL (AEC)

The AEC Wrn accommodates all popular ion chambers. A total of three
ion chambers can be installed with the system. Independent &%ration is
provided for the ion chambers for each x-ray tube.

2.02 TWO TUBE RADIOGRAPHIC SYSTEM

This system provides a cost e£kctive two tube Radiographic installation.

2.03 SPOT FILM/FLUORO

The spot
film/Fluoro (RF) option provides:

W The flexible

interface is adaptable to most spot film devices.

I Standard (60 PPS) or Pulsed (1 - 30 PPS) fluoro exposures provide

superior images during fluoro exams.

I Constant Contrast fluoro (mA increases with kVp increases and vice
versa).

11 kVp (maximum fluoro kVp programmable) in 1 kVp steps.

40 to 125

I Optional Automatic Brightness Control

(ABS).

1 Cost e&ctive two tubes RF installation.

Optional AEC.

 It is yitally important that everyone associated with x-ray work is familiar with the
recommendations ofthe Dep-ent ofHealth, National Bureau of Standards, and
the National Council on Radiation Protection. me control of diagnostic medical x-
ray equipment varies m detail from state to state. However, in general, aU of the
states adhere strictly to the established recommendations of the NCRP. It is not
practical to list all the relevant mmmendations in this manual. llerefore, prior
to operation, be sure that all personnel who are authorized to operabe the x-ray
system are familiar with the established regulations ofthe authorities named above. %
.
Also, they should be monitored to assure that they conform to the recommendations.
Current sources of information include:

I National Council on Radiation Protection Report No. 33 (Medical X-ray and

Gamma-Ray Protection for Energies up to 10 MEV--Equipment Design and
Use.)

1 National Bureau of Standards Handbook no. 76 (Medical X-ray Protection up

to three million volts) Refer to MCRP Report No 33.

Current recommendations of the International Committee on Radiation

Protection.

Although x-ray radiation is hazardous, x-ray equipment does not pose any
danger when it is properly used. Be certain that all service and operating
personnel be
properly informed on the hazards of radiation. A b , those
X
responsLble for the system must understand the safety requirements for x-ray
operation. Study this manual and the manuals for each component in the
system to become aware of all the safety land operational requirements.

4.00 MAXIMUM PERMISSIBLE DOSE (MPD)

Various studies of the effects of x-ray radiation have provided a foundation for
establishing of the maximum perrm'ssf'bledose W D ) of x-ray radiation, The results
of these studies have been used by the NCRP and the ICEP to develop
recommendations for MPD.

ICRP recommends that the MPD to the most critical organs (heart, lungs, liver,
kidney, brain, etc.) accumulated at any age shall not exceed five rems multiplied by
the number of years beyond 18:

MPD = 5 X (n-18) Ems, where n = age in years

Hmever, in no case shall the exposure exceed three (3) rems in any period of 13
wnsecutive weeks.

For hands, forearms, feet and ankles, the reammended MPD is 75 xems in any one
year.

Although this equipment incorporates protection against x-ray radiation other than
the useful beam, pract cal design annot provide complete protection. Equipment
i

design d& not compel the operator or his assistants to take adequate precautions,
Nor d~ it prevent the possibility of improper use which m l t s in a d o r i d or
unauthorized persons from carelessly, unwisely or

unknowingly exposing themselves

or others to direct or secondary radiation. Maw ody authoked, propedy trained
personnel to operate this equipment.

Be certain that all personnel authorized to use the equipment are aware of the
danger of excessive expsure to x-ray radiation.

l l i s equipment is sold with the understanding that Acoma Medical Imaging, Inc., its
agents and representatives, do not accept any responsibility for werexposnre of
patients or personnel to x-ray radiation.

Furthermore, Acoma Medical Imaging Lnc. does not accept any mpnsiIbiIity h r
+
overexposure ofpatients or personnel to x-ray radiation generated by this equipment
which is a result of poor operating techniques or procedures.

Also, no responsibility will be assumed for any machine that has not been serviced
and maintained in a~cordancewith the system technical manual, or which has been
modified or tampered with in any way.

Because exposure to x-ray radiation may be damaging to health, use great care to
provide protection against exposure to the primary beam. Some of the effects of x-
ray radiation are cumulative and may extend over a period ofmonths or years. The
best safety rule for x-ray operators is, Avoid exposure to the primary beam at all
times.

Any object in the path of the primary beam produces secondary (scattered) radiation.
The intensity of the secondary radiation is dependent upon the energy and intensity
of the primary beam and on the atomic number for the objector material struck by
FWTURUS-2001 OPERATOR'S MANUAL

10-04-94

the primary beam. Secondary radiation may be of greater intensity than that of the
radiation reaching the h. Take protective measures to safeguard against it.

An e&&e protective measure is the use of lead ,shielding.To minimize dangerous

exposure, use such items as movable lead screens, lead impregnated gloves and lead
impregnated aprons. These protective devices must wntain a 0.25 millimeter

thicknessof lead or e . q W e n t . Use such protective devices for all personnel exposed
to radiation field of 5 millikRoentgens per hour or more. While servicing or

operating x-ray equipment, do not expose hands, wrists, arms or other parts of the
body to the primary beam. ..

7.00 MONlTOIUNG OF PERSONNEL b

Monitoring of personnel to detennine the amount of radiation to which they have

been exposed provides a valuable cross check to determine whether or not safety
measurcs are adequate. It may reveal inadequate or improper radiation protection
practius and potentially serious radiation exposure situations.

The most e&ctive method of determining whether or not the existing protective
measures are adequate is the use of instruments to measure the exposure in RADs.
TXs measurementshould be taken at all lbcations where the operator, or any portion
of his body may be during exposure. Eqmure must never exceed the accepted
tolerable dose.

A frequently used, but less accurate, method of determining the amount of exposure
is the placement of hat strategic locations, After a specified period of time,
develop the film to detennine the amount of radiation. Fluorescent screens (used
in a darkened rwm) may also be nsed to detect excessive radiation. 3-

A common method of determining whether personnel have been exposed to excessive

radiation is the use of 16ilm badges. These are x-ray sensitive film enclosed in a badge
which incorporates metal fibers of varying degrees of transparency to x-ray radiation.
Even though this devie only measures the radiation wbich reaches the area of the
body on which it is worn, it does furnish and indication of the amount of radiation
received.
F'UTURUS-2001 OPERATOR'S MANUAL

10-04-94

8.00 DHHS COMPLIANCE

The Acoma

Medical Imaging, Inc, x-ray generator system (FUTURUS 2001)
complieswith the Department of Health and Human Sewices Radiationperformance
standards per Tiffe 21 CFFt, Chapter 1, Subchapter J, Section 1020.

Underwriters' Laboratory (IX)listing is pending.

Certified components covered by this manual are Iisted belaw:

CONTROL CONSOLE
CONTROL CONSOLE
C O r n O L CONSOLE
POWER MODULE
POWER MODULE
POWER MODULE
POWER MODULE
POWER MODULE
POWER MODULE
POWER MOD=
POWER MODULE

H.T. TRANSFORMER
H.T. TRANSFORMER
H.T. M S F O R M E R
H.T. TRANSFORMER

FLUORO CONTROL
FLUORO CONTROL

9.00 PERIODIC MAINTENANCE

Periodic mainten ance shdl include the

following:

Remwe all access

covers from the v t e m .

Visually inspect the inside of all the major components for dust or foreign
items. Search carefully to detect objects which might cause short circuits and
for loose connections.

Perfom the installation procedure specified in Chapter 2 and the calibration

]FUTURUS-2001 OPERATOR'S MANUAL

10-04-94

procedure specified in Chapter 5 of the Service Manual.

Perform the following maintenance as specified:

r First sewicing, 90 days after installation.

I Second servicing, six months after installation.

1 Subsequent servicing, every six months thereafter.

FUTURUS-2001OPERATOR'S
MANUAL
10-04-94

CHAPTER 2
STANDARD CONTROLS AND INDICATORS
1.00 GENERAL

AlI controls and indicators, except the fluom controls, are located on the Operatois
Console.

2.00 OPERATOR'S CONSOLE CONTROLS

AU cantrok and indicators are mounted in related groups. These controls and
indiators are illustrated in Figure 2-1- Their functions are Iisted below:

OVEKOAD
R O T O R m
-
r0--1
DF=-' FLmm =
POU ERROR -

Figure 2-1

1 O N switch: applies power to the system. Also is used to display mAs on the
time display, after the unit bas been turned ON.

I OFF switch: removes power

born the system.

H BUCKY 1 switch: selects

the radiographic tube and the table bucky. T h e

proper Xon Chamber (if AEC option is instalIed) is also selected.

FUTITRUS-2001 OPERATOR'S MANUAL

10-04-94

BUCKY 2 switch: selects the radiographic tube and tbe wall bucky or chest
stand. The proper Ion Chamber (if AEC option is installed) is also selected.

NO BUCKY

switch: selects the radiographic tube and no bucly.

SP switch: selects the spot Bdfluoro tube.

IT O M S E T switch: selects the PHOTOTIMING mode (Automatic

Earposure Control) of exposure. When AEC is selected and manual mAs is
greater than 500 mAs, the time setting is reduced to a value that produces 500
mAs or less. A flashing indicator warns that the previous exposure was
terminated by the back-up time (set on the time display) and must be reset X
before another exposure can be made. Note that PREP must be released
before AEC can be reset,

FIELD switches: select the fields of the I w Chamber. The indicators shows
the relatiy? physical location of the Ion Chambers selected. Flashing indicators
show that no field has not been selected. At least one field must be selected
before an e w e is allowed. -These wntrols are active only in the
radiographic made.

DENSITY switches: select the 161m density of AEC exposures. Each number
indicates approximately 25% change in dose (nub). Neutral (normal) film
density is selected by pressing either +1 or -1 switch when that densily is
seiected.

PREP Mtch: prepares the x-ray tube for a radiographic exposure. The
indicator show the x-ray tube is ready br an exposure and there i s no r.
interlock failure or system faults.

EXP switch: starts the exposure. The exposure is terminated if the EXP switch
is released before normal exposure termination. When the exposure is
terminated by releasing the EXP switch, the actual mAs of the exposure is
displayed on the TIME display. The indicator remains illuminated for then
length of exposure.

kVp switch: selects the radiographic and spot film x-ray tube voltage. The
rotary kVp selector switch changes the value by 1 kVp for each position
change, Normal kVp range is 40 kVp to 125 kVp is 1 kVp steps.

mA switch: selects the radiographic and spot film x-ray tube current. Normal
IiWTlJRUS-2001 OPERATOR'S MANUAL

10-04-94

range is 25 mA to 300 mA(375 kW), or 500 mA (40 k W , 45 kW),or 600 mA

The maximum mA may be limited (derated) at installation if the AC
(60 kW).
line wiU not support maximum loading.

II 'ITME switch: seIects the radiographic and spot film manual exposure time.
The normal range is .005 sec to 15 sec If
AEC is selected, time is
automatidly restricted such that backup mAs cannot exceed 500 mAs. Also
selects the back-up time for AEC exposures.

3.00 OPERATOR'S CONSOLE INDICATORS

I kVp display: displays selected kVp. Tbe kVp display is used to display the
-
software version number at .power up. ?3e software version number is
preceded by the letter "P" (i.e. P12). The kVp

display is also used to display
system faults. Error messages are preceded by the letter "En(i.e. E01).

I mA display displays selected mA.

II TIME d i s p l q -displays'selected time, Back-up time is displayed if an AEC

e x p u r e is selected The actual mAs of an AEC expure is display at the
end of the expoflue. If the exposure is terminated by releasing the EXP
switch during the exposure, actual mAs of tbe
exposure is also displayed on
the TIME displny. The display is also used to display selected mAs by
deprcshg the ON switch. Note that TIME and mA can be changed while the
ON button is depressed, thus dowing n u b se-lection.

MOTE

READY indicator (above P E P witch): indicates that is properly

programmed, no interlock failures and the x-ray tube is ready for the initiation
of an exposure.

X-RAY indicator (above EXP switch): indicates that the exposure is in

progress. An audible signal is also sounded during the exposure.

rn SM SPOT indiator: indicates that the small focal spot of the x-ray tube has
FIITURUS-2001 OPERATOR'S MANUAL

10-04-94

been selected, This selection is controlled by the mA station selection

(normally 150 mA and lower).

I LG SPOT indicator: indicates that the large focal spot of the x-ray tube has
been selected. This selection is controlled by the mA station selection
(normally 200 mA and higher).

DOOR indido: mdicates door is open and exposure is inhibited.

COLLJMATOR indicator: indicates that SID is not wrrect and exposure is -

inhiiited.
F.
II OVERLOAD indicator:indic2ttes that the exposure facton selected exceed the
pcrwer rating of the x-ray tube and exposure is
inhriited.

ROTOR ERROR indicator: indicates a fault

condition with the x-ray tube
rotor circuit in PREP mode and exposure is inhibited.

1 FIL ERROR iodicatoc indicates a fault condition with the x-ray tube f i l m ent
control circuit and exposure is inhibited.

I ]PGM ERROR
indicator: indicates an improper technique has been detected
(e.g., no field selected in AEC mode ...) and exposure is inhibited.
RITURUS-2002OPEBATOR'S MANUAL
10-04-94

CHAPTER 3
APR CONTROLS AND INDICATORS
1.00 GENERAL

All controls and indicators, except the fluom controls, are located on the Operator's
Console.

Standard operating techniques are stored in *tern memory. Each is based on a

patient of medium size, adult or child.

Each technique is called up for a medium size, additional techniques are stored for
small and large sizes. The operator may select any of these a1tematives after selecting
the anatomical region and view.

When system is first installed, or if a responsible radiologist determines that some

techniques or factors in the technique should be reprogrammed. The installation
engineer or the radiologist can reprogram the exposure facton for the view(s) by
modifyhg the default technique(s) (hctory programmed) and store as new
tecbs:;que(s). To reprogram and sto* each technique, select the desired factors and
then press SW5 and SW8 simultaneously to store that particular technique into
memory as &awn h figure 3-1.

For each operation, the operator can modify (override) any factor in the
preprogrammed technique to meet specific requirements,

When the switch

labeled SPEClAL is selected, there are four user definable views
provided in the bottom display, that can be programmed for any special views that
axe not avdlable in the anatomical programs to suit your needs.

2.00 OPERATOR'S CONSOLE CONTROLS

All controls and indicators are mounted in related groups. These controls and
hdicators are illustrated in. Figure 3-1. Their functions are listed below:
FWTURUS-2001OPERATOR'S
MANUAL
10-04-94

Figure 3-1

I
OFF switch: removes power horn the system. ..

I BUCKY 1 switch applies pwwer to the system. After power has been applied
will default to NO BUCKY.To select BUCKY 1 FABLE
to the system, it
BUCKY, RAD tube), this switch

must be prtssed again.

BUCKY 2 switch: applies power to the system. After pawer has been applied
to the system, it will default to NO BUCKY. To
select BUCKY 2 (WALL
BUCKY,RAD tnbe), this switch must be pressed again.
2
NO BUCKY switch: applies power to the system. After power has been
applied to the system, this switch selects the RAD tube and NO BUCKY.

SPOT LlLM switch: applies power to the system. After power has been
applied to the system, it will default to NO BUCKY.To select SPOT FILM
(FLUORO tube), tbis switch must be pressed again.

It PED PATIENT switch: selects routine for children (pediatric) when indicator
is ON or adult when the indicator is OFF.

II SMALL PATIENT switch: selects routine for smaller size objects.

F'UTURUS-2001 OPERATOR'S MANUAL

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I MEDIUM PATIENT switch: selects routine for average size objects (normal
program).
II LARGE PATIENT switch: selects routine for larger size objects.

1 AEC(RESFI*) switch: selects the PHOTO'TIMING mode (Automatic

-re Control) of exposure. When AEC is selected and manual mAs is
greater than 500 mAs, the time setting is reduced to a value that produces 500
mAs or less. A flashing indicator warns that the previous exposure was
termhated by the back-up time (set on the time display) and must be reset
before another exposure can be made. Note that PREP must be released
before AEC can be reset.

FIELD switches: select the fields of the Ion Chamber. The indicators shows
the relative physid location of the Ion Chambersselected. Flashing indicators
show that no field has not been selected. At Ieast one field must be selected
before an exposure is allowed. These cantrols are active only in the
radiographic mode.

I FILM SCREEN switches: select the FILM-SCFEEN speed of the AEC mode
only. Only one FILMSCREEN cad be selected at a time. FILM-SCREEN 1
is for &stspeed (eg., 400speed), twice faster than FILM-SCREEN 2,FILM-
SCREEN 2 is for medium speed .(e.g., 200 speed), twice faster than FILM-
SCREEN 3, and FILMSCREEN 3 is for slaw speed (e.g., 100 speed).
I kVp switches: select the radiographic and spot H m x-ray tube voltage. The
kVp up and down switches change the value by 1 kVp. Normal kVp range is
40 kVp to 125 kVp is 1 kVp

steps.

II mAs switches: select the radiographic and spot film PIE-MAS. Normal range
is
-125 mAs to 500 mAs in AEC mode, and horn -125 mAs to 1500 mAs in
MANUAL mode. mA and TIME stations wiU change accordingly to produce
an appropriate mAs steps, which is approximately 25% in upward increments
and 20% in downward decrements.

I mA switches: select the radiographicand spot film x-ray tube current. Normal
range is 25 mA to 300 mA (37.5 kW),or 500 mA (40 kW,45 kW),or 600 mA

(60 kW). T h e mimimum

mA may be limited (derated) at installation if the AC
line wiI1 not support maximum loading.

TIME switches: select the radiographic and spot film manual exposure time.
F"UTURUS-2001 OPERATOR'S MANUAL

1044-94

The normal

range is .005 sec to 15 sec, If AEC is selected, time is
automatically restricted such that backup mks cannot exceed 500 mAs. Also
selects the back-up time for AEC exposures.

II FILM DEN switches: select the film density of AEC exposures. Each number
indicates anmximately 25% ,change in dose ( d l . Neutral (normal) film
density is selected by selecting 0 FILM DEN.

LABELED AX* switches(between top and bottom displays): select the program
for the anatomid region named on the control.
9-
WMBELED switches (at top and bottom of bottom display): select the view
or value visible in the display directly below or above it.

-use each display is limited in length or characters, some views are

abbreviated. The explanation of those terms are Iisted below:

AP - Antero/pstero - LAT - Lateral

AX - Axial MAND - Mandi'ble
CE1RV - Cervical -
W Mastoid
-
FO Forearm S l X M - Tda Turoics
-
GB. Gall Bladder THOR - Thoracic
-
IVP Intravenous Pyelogram TMJ - Temporomandibular Joint
L - Lateral ZYG - Zygomatic

I PREP swit*. prepares the x-ray tube for a radiographic exposure. The

indicator shaw the x-ray tube is ready for an expofllre and there is no y,
interlock failure or system Eaults.

1 EXP switch: starts the exposure.The exposure is terminated if the EXP witch
is released before normal exposure termination. The indicator remains
illuminated for then length of exposure.

3.00 OPERATOR'S CONSOLE INDICATORS

kVpdispIaydispiaysselectedkVp.ThekVpdisplayisusedtodisp1aythe
software version number at power up. The kVp display is also used to display
system faults. Error messages are preceded by the letter "E" (i.e. E01).

II mAs display: displays selected mAs. After the exposure is complete, the
FUTUIBUS-2001 OPERATOR'S MANUAL

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display indicates the actual mAs momentarily (whether the exposure was
normally terminated, or by releasing EXP button during exposure).

mA dispIay: displays seIected mA.

W TIME display: &splays selected time. Back-up time is displayed if an AEC

exposure is selected.

II HEAT UNITS display: displays heat which the tube has accumulated during
operation. DispIays as a percent of a preselected vdue.

II TOP LCD
display: displays messages, error codes, CAL data(in calibration
mode), and selected exposure parameters.

.
I BOTIOM LCD display: displays view options when selecting the labeled AP
switches (e.g., SKULL, FACIAL .,.) between top and bottom displays, or a
selected view when pressing one ofthe unlabeled switches at top and bottom
of bottom display, also displays function keys (UP, DOWN and STORE) in
calibration mode.

H READY indicator (next to PREP switch): indicates that is properly

programmed, no interlock failures and the x-ray tube is ready for the initiation
of an exposure.

I X-RAY indicator (next to EXP switch): indicates that the exposure is in

progress, An audi'ble signal is also sounded during the exposure.

SMALL SPOT indicator: indicates that the small f d spot of the x-ray tube
has been selected. This selection is controlled by the mA station selection
(normally 150 mA and lower).

I LAlR: Z SPOT indicator: indicates that the large

focal spot of the x-ray tube
has 1 . en selected. Ifhis selection is controlled by the mA station selection
(normally 200 mA and higher).
FWTLJRUS-2001OPERATOR'S MANUAL,
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OVER LOAD indicator indimtes that selected exposure factors exceed the
power rating of the x-ray tube and errposure is inhibited.

ROTOR ERROR

indicator: indicates a fault condition with the x-ray tube
rotor circuit in PREP mode and exposure is inhibited.

H L ERROR indicator: indicates a fault condition with the x-ray tube filament
control circuit and exposure is inhiiited.

PGM ERROR indicator: indicates an improper technique has been detected

(e.g., no field selected in AEC mode ..,)
and exposure is inhibited.
)r.

HEAT UNITS indicator: indicates that the accumufated heat during operation
has exceeded 99% of the heat unit rating of the tube and exposure is

hbiiited.

BACKUP TIME indicator: indicates that the phototimed exposure was

terminated improperly (exceeds either the selected backup time or 500 mAs)
and exposur= is inhibited.

COLLIMATOR indicator: indicates that SID is not correct and exposure is

inhibited.

DOOR indicator: indicates door is open and exposure is inhibited.

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CHAPTER 4
FLUORO
CONTROLS AND INDICATORS

1.00 GENERAL

All fluoro controls and indicators are located on the F'luoro Control Box wbich is
mounted near the spot Hm device and/or image system.

2.00 F'LUORO CONTROLS

The fluoroscope

is selected at the fIuoro control box.

II ABS switch: selext automatic brightness stab~lizer(ABS) which automatically

adjusts the kVp and mA to maintain a constant brightness on the TV system.

PPS switch (DIGITALFLUORO BOX only): selects fluuoro kVp pulse rate
- (Pulses Per Second).

I KVP UP switch: increases

fluuoro kVp when in the manual mode.

I ICVlP DOWN switch - decreases fluoro kVp when in the manual mode.

I TIME R E S m resets fluor-pic control box timer.

I RADISF switch changes the x-ray control from SF to RAD or RAD to SF.

NORM switch: selects normal magnification (normally 9 in.) mode on the

image tube.

MAG 1 switch:
selects magnification level 1 (normally 6 in.) mode on the
image tube.

I MAG 2 switch: selects

mamitication level 2 (normally 4.5 in.) mcde on the
image tube.

3.00 FLUORO INDICATORS

kVp display: displays selected fluoro kVp in MANUAL mode or actual kVp
in AlBS mode.
FUTURUS-2M)I OPERATOR'S MANUAL

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TIME display: displays the elapsed fluoro exposure time in minutes.

X-RAY ON indicator: indicates fluoroscopic exposure is in progress.
IiWTURUS-2001 OPERATOR'S MANUAL

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CHAPTER 5
OPERATING PROCEDURES
1.00 GENERAL

The Fururus 2001 generator requires 115 VAC for the Control Logic and 240
VAC or 4-80 VAC for the Power Module to operate. Make sure that you have all
the required circuit breakers ON before turning on the system. For system with
High Speed Stater, make sure that the HSS circuit breaker is dso ON.

2.00 SY!iXEM START-UP

System p e r is applied by pressing the ON button on the STANDARD ConsoIe

or any receptor button (BUCKY 1, BUCKY 2, NO BUCKY, SPOT FILM) on
the APR Chsole. The m r
n powers up in the radiographic mode if a RAD tube
exists.

3.00 TUBE WARM-UP

'

The folhwing procedure is recommended for x-ray tube warm-up:

I Select 70 kVp, 200 mA and 1 second exposure.

I Insure that no one will be exposed.

Make three exposures at 15 second intervals.

4.00 SYSTEM MALFUNCTIONS

it is very important to report any qstem malfunction to the appropriate service

personnel. It is also important to r e d any system error messages that appear on
the kVp display (error mesages are preceeded by the letter 'E'). The message
number d l greatly facilitate troubltshaoting for the service personnel.
FWTURUS-2001 OPERATOR'S
MANUAL
10-04-94

CHAPTER 6
TECHNIQUE CHART
1.00 GENERAL

The Furttrtls

2001 generator has the equivalent radiation output of a three phase
system. Three phase of mnstant potential technique charts should be used for all
exposures. AEC (if installed) is recommended h r dl appropriate exposures.

Many factors can influence the film density, including the x-ray tube, x-ray beam
filtration, film prowsing factors and etc. The following

technique chart is for a 7
typical 400 speed film-screen combination and a medium size patient. The listed
techniques are suggestions only.
liWTURUS-2001 OPERATOR'S MANUAL

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2.00 THREEPHASE EXPOSURE TECHNIQUES

ABDOMEN

Position field size Film 1oc SXD kVp mA sec mAs

PA 14 X 17 BUCKY 102 84 300 -200 60

ANKLE

Position Field size Film loc. SID kVp mA sec mAs

AIP 8 X 10 N O BKY 102 62 150 -050 75

Lateral 8 X 10 NO BKY 102 62 150 -050 75

Oblique 8 X 10 NO-BKY 102 62 150 -050 75

C-SPINE

Position Field size film loc. SID kVp rnA sec mAs

AP 8 X 10 BUCKY 102 80 150 -075 11.25

Lateral 10 X 12 BUCKY 102 80 200 -100 20

LPO 10 X 12 BUCKY 102 80 200 .lo0 20

Odontiod 10 X 12 BUCKY 102 80 200 -100 20

RPO 10 X 12 BUCKY 102 80 200 -100 20

CHEm

Position field size Film Ioc. SID kVp mA sm mGs

Lateral 14 X 17 BUCKY 183 115 150 .W5 11.25

PA 14 X 17 BUCKY 183 110 100 -050 5
F'IITURUS-2001 OPERATOR'S MANUAL

10-04-94

ELBOW

Position ]Field size Film loc, SID kVp mA sec mAs

AP 8 X 10
NOBKY 102 62 100 .050 5

Lateral 8 X 10 NO BKY

102 62 100 .075 75
Oblique 8 X 10 NOBKY 102 62 100 -050 5

FEMUR
Y
Position Reldsize FiFjiImloc, SU) kVp mA sec mAs

AP 7X 17 NO BKY 102 78 150 -075 11.25

Lateral 17 X 17 NOBKY 102 78 150' .075 11.25

FINGER

Position Fieldsize IFllmIoc SID kVp mA see mAs

Lateral 8 X 10 NOBKY 102 68 100 -025 25

Oblique 8 X 10 NOBKY 102 60 100 -025 U
PA 8 X 10 NOBKY 102 60 100 -025 2 5

FQar

Position Field size Film loc. SID kVp mA scc mAs

AP 10 X 12 NOBKY 102 62 100 .035 35

Lateral 10 X 12 NOBKY 102 62 100 -035 3.5

Oblique 10 X 12 NO BKY 102 62 100 -035 3.5
F'UTURUS-2001 OPERATOR'S MANUAL

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FOREARM

Position Field she Film loc. SID kVp mA sec mAs

AP 10 X 12 N O BKY 102 62 100 -050 5

Iated 10 X 12

NO BKY

102 62 100 -075 7.5

HANX)

Position Field size E l m Ioc. SID kVp mA sec mAs

Lateral 1 0 X 12 NOBKY 102 62 100 .035 3.5

Oblique 10 X -12 NO BKY 102 62 100 .025 2.5

PA 10 X 12 N O BKY 102 62 100 .035 3.5

HIP
Position Field size E l m Ioc. SID kVp mA sec mAs

Af 10 X 12 BUCKY 102 80 300 .lo0 30

HUMERUS

Position FieId size Film l o c SID kVp rnA set mGs

AP 10 X 12 NO BKY 102 70 100 ,050 5

FUTIJRUS-ZOO1 OPERATOR'S
MANUAL
1MM-94

IVP
Position Field size film l a SID kVp mA see mAs

AP Abdomen 10 X 17 BUCKY 102 78 300 .200 60

AP Bladder 10 X 12 BUCEC;Y 102 78 300 .200 60

AP Kidney 10 X 12 BUCKY 102 78 300 200 60

rso (ABD) 14 X 17 BUCKY 102 78 300 .200 60

RPo 14 X 17
BUCKY 102 78 300 -200 60

KNEE

Position meld size Film I o c SID kVp mA see mAs

AP 8 X 10 BUCKY 102 62 300 -050 15

Lateral 8 X 10 BUCKY 102 62 300 .050 15

LF'O 8 X 10 BUCKY 102 62 300 -050 15

RPO 8 X 10 BUCKY 102 62 300 -050 15

Position Fieldsize FllmIoc SID kVp mA see mAs

AB 7 X 17 BUCKY 102 84 300 -125 375

Lateral 10 X 12 BUCKY 102 90 300 -250 75

LPO 10 X 12 BUCKY 302 84 300 ,200 60

RPO 10 X 12 BUCKY 102 84 300 ,200 60
L5/S-1 Spot- 8 X 10 BUCKY 102 100 300 .300 90

lWTURUS-2001OPERATOR'S MANUAL

10-04-94

PELYIS

Position Field size Film 1- SID kVp mA sec mAs

AP 14 X 17 BUCKY 102 82 300 .I25 375

SHOULDER

Position field size FTlm loc SID kVp mA set mAs

AP Suppinated 10 X 12 BUCKY 102 74 ,150 .075 11.25

AP Ipronated 10 X 12 BUCKY 102 74 150 .075 11.25

SKULL

Position FieId size FiIm l o c SID . kVp mA sec mAs

AP 10 X 12 BUCKY 102 76 300 ,075 22.5

Lt Lateral 10 X 12 BUCKY 102 76 300 -050 15

Rt Lateral 10 X 12
BUCKY 102 76 300 .a50 15
Townes 10 X 12 BUCKY 102 80 300 -100 30

T-SPINE

Position Field size Film l o c SID kVp rnA see rnAs

AP 7 X 17 BUCKY 102 78 250 -075 18.75

Lateral 7 X 17 BUCKY 102 80 300 .300 90

FVT'URUS-2001 OPERATOR'S MANUAL

10-04-94

TrBIA-FIBITILA

Position Field size Film l o c

AP 7 X 17 NO BKY

Lateral 7 X 17 NO BKY

TOES

Position Field size Film loc.

AP 8 X 10 NO BKY

LateraI '8x10 N O BKY

Oblique 8 X 10 NO BKY

WRIsr

Position Field- Filmloc SID kVp rnA sec mAs

Lateral 8 X 10 NOBKY 102 62 100 ,075 75

Oblique 8 X 10 NOBKY 102 62 100 .075 75

F'UTURUS-ZOO1 OPERATOR'S MANUAL

10-04-94

CHAPTER 7
APR ANATOMICAL
P R O G W S

On the APR Console, when you first turn it on (by seIecting any one of the
following remptors, BUCKY 1, BUCKY 2, NO BUCKY or SPOT FILM).

The top display starts displaying "SOFTWAREVERSION #,#= first, then "E 1" -.

(mmmunimtion test with the Power Module HT ControlIer PCB in progress),

some of the EXENDED MEMORY data, and h a l l y "SELECT A BODY I

REGIO'N". At this point of time, it defaults to NO B U W receptor, and the i

PGM ERROR (program error) comes on to remind you that no technique has
been selected by the operator yet. I

To use the anatomical programs, you must select a body region first (e.g.,
SKULL), and then- and then a view (e-g., APIPA).

After a body region has been selected, the top display starts displaying "SELEn
A VIEW", and the bottom display displays all 8 availlabe views for that body
region. Select a view from the bottom display (with SW1 through SWS, see figure
3-2).
After a view has been selected, the top dispIay displays all the technique
parameters for that view, such as KVP, mAs, mA, TIME, and FILM DEN.

h e , the selected anatomical p r o w is ready to be used.

At this p i n t of

2-00 ANATOMlCAL PROGRAMS

2.01 Note that in RGD mode, tbere are 8 body regions, each body region has 8
views (see table 7-I), with the exception of EXTREM TBL TOP (see table
7-2) and SPECMUCONTRAST (see table 7-3)which has some sub-views
for each view as follows:
F'UTURUS-2001 OPERGTOR'S MANUAL

10-04-94

TABLE 7-1: BODY REGIONS AND VIEWS

TABLE 7-2: EXI'REM TBL TOP VIEWS AND SUB-VIEWS

TABLE 7-3: S P E C l A U C O m VIEWS AND SUB-VIEWS

TABLE 7-4: SPOT FILM VIEWS

With 97 views and sub-vim for 3 sizes for ADULT, and 3 sizes for
FUiWRIJS-2OOl OPERATOR'S MANUAL

1044-94

PEDIATRIC, currently, there are 582 AP techniques available. These

techniques are stored ia a battery-backed RAM (the lithium battery is built
into the plastic case of the IC, not a-ble), and it has an average life
expectancy of aver 10 years at 70 degrees F.

To change or reprogram a particular view, perfom the following:

r Select a body region.

1- Select a vicw and a sub-view if applicable.

1 Select ADULT
(FEDPATIENT switch OFF) or PEDIATRIC
(PED PATENT switch ON), the select a patient size S m
URGE
MEDIUM or

1 Select a kVp value.

Select a mA value.

II Select a value.

When
hi&selecting technique parameters, press SW5 and SW8
(see frgure 3-1) simultaneously to store the AP technique
into the memorg.
 PAGE
14

Independent Heat Unit storage for each x-ray tube. Heat Unit status
can be viewed by the operator by holding the ON switch depressed and
display it through KVP display. Note that the KVP display now
displays W##,

where ## is the Heat Unit %, h r n 0% to 99%.

The Futunrs 2001 APR (Anatomical Programmer) x-ray generator is a 20 kHz

high frequency, constant load system with the following features:

Constant potential from a single phase or three phase line. ?L

Rad kVp from 40 kVp to 125 kVp in 1 kVp steps.

Rad mA stations as follows:

375 k W system: 25 mA, 50 -75 m& 100 mA, 150 mA, 200 mA,
250 mA and 300 mk

4 O k W a n d 4 5 k W s p s t e m s : 2 5 m & 5 0 ~ 7 5rnA, 100 mA,150mA,

200 mA, 250 mA, 300 m& 400 mA and 500 m k

Constant load performance allows selection of the k W ratings best

suited for your use. The system is availlable in a choice of four 'F.
different k W ratings.

Two-point cone01 (by selecting kVp and mAs) or Three-point manual

c o n t d (by selecting kVp, mA, and TIME) is always immediately
a-ble to the operator,

Tube rating information in the program and tube protection circuitry

proIongs tube life and increases system performance.

Self diagnostics creates panel displays which identify the area of

maifunction.

lndependenr memory for storing operating parameters for

Radiographic and Spot Film modes of operation. This permits rapid
switching from one technique to another.
 PAGE 1-4

I Independent Heat Unit storage for each x-ray tube. Heat Unit %
displayed constantly.

Programmed with appropriate baseline technives for more than 400

examinations. At the descretion of the operator, any p r o m may be
temporarily modified.

Program may be permanently modified at the descretion of those

responsrlble for the use of the eqnipment

1 Programmed for fixed time or automatic exposure mntrol (AEC)

techniques for every body part

All controls and information displays are easily accessib1e and clearly
visibIe on the control panel.

1 Program memory is non-volatile and not affected by power outages.

APR RAM is battery-backed (lithium batterybuilt-in) with an average
life expectancy of 10 years at 70 degrees F.
 PAGE 1
8

The following options to the FUTURUS 2001 Standard

and APR generators may be
selected by the user.

4.01 AUTOMATIC IXFOSURE GONTROL (w

The AEC system accommodates all popular ion chambcm. A total of three
ion chambers can be instalIed with the system. Independent &%ration is
provided for the ion chambers for each x-ray tube.

4.02 TWO TUBE RADI0G-C

sY!nEM

This
-tern provides a cost effective two tube Radiographic installation.

4.03 SPOT FKMELUORO

The spot ~ u o r (RF)
o option prmides:

1 The flexible interface is adaptable to most spot film devices.

Standard (60 PPS) or Pulsed(1 - 30 PPS) h o r o eqmmes provide
superior images during fluoro exams.

Constant Contrast fluoro (mA increases with kVp increases and vice
vm).
X
i 40 to 125 kVp (maximum fluoro kVp programmable) in 1 kVp steps.

Optional Automatic Brightness Control (ABS),

Cost effective two tubes RF instaIlation.

Optional AEC.
 PAGE 1-7

However, in no case sball the exposure exceed three (3) rems in any period of 13
consecutive weeks.

For bands, forearms, feet and ankles, the recommended MPD is 75 rems in any one
Year*

A1though this equipment incorporates protection against x-ray radiation other than
the useful beam, practical design cannot provide complete protection. Equipment
design does not compel the operator or his assistants to take adequate precautions. 7
Nor does it prevent the possibility of improper use which results in authorized or
unauthorized persons from carelessly, unwisely or unknowingly exposing themselves
or others to direct or secondary radiation. Allow only authorized, properly trained
personnei to operate this equipment

Be certain that all personnel authorized to use the equipment are aware of the
danger of excessive exposure to x-ray radiation.

This equipment is sold with the understanding that Acoma Medical Imaging, Inc., its
agents and representatives, do not accept any responsiiility for overexposure of
patients or personnel to x-ray radiation.

Furthermore, Awma Medical Imaging, Inc. does not accept any responsibility for
overexpawe of patients or personnel to x-ray radiation generated by this equipment
which is a result of poor operating techniques or procedures.
-%
Also, no responsibility will be assumed for any machine that has not been serviced
and maintained in accordance with the system technical manual, or which has been
modified or tampered with in any way.

8dM RADIATION PRO'llXIlON

Because exposure to x-ray radiation may be damaging to hedth, use great care to
provide protection against exposure to the primary beam. Some of the effects of x-
ray radiation are cumuIative and may extend over a period of months or years. The
best safety rule for x-ray operators is, Avoid exposure to the primary beam at all
times.

Any object in the path of the primary beam produces secondary (scattered) radiation-
The intensity of the secondary radiation is dependent upon the energy and intensity
of the primary beam and on the atomic number for the objector material struck by
 PAGE
1-8

the p r i m q beam. Secondary radiation may be of greater intensity than that of the
radiation reaching the film. Take protective measures to safeguard against it.

An effective protective measure is the use of lead shielding. To minimize dangerous

exposure, use such items as movable lead screens, lead impregnated doves and lead
impregnated aprons. These protsctive devices must contain a 025 millimeter
thickness of lead or equivalent. Use such protective devices for all personnel
exposed to radiation field of 5 miWRoentgens per hour or more. While servicing
or operating x-ray equipment, do not expose hands, wrists, a m or other parts of the
body to the primary beam.

9.00 MONITORING OF ] P ] E R S O ~

Monitoring of personnel to determine the amaunt of radiation to which they have

been exposed provides a vaIuable cross check to determine whether or not safety
measures are adequate. It may reveal inadequate or improper radiation protection
practices and potentially serious radiation exposure situations.

The most effective method of determining whether or not the existing protective
measures are adequate is the use ofinstruments to measure the exposure in M s .
This measurement should be taken at all 1ocations where the operator, or any portion
of his body may be during expoflue. Exposure must never exceed the accepted
tolerable dose.

A frequently used, but less accurate, method of determining the amount of exposure
is the placement of
flrn at strategic locations. After a s w e d p e r i d of time,
develop the film to determine the amount of radiation. Fluorescent screens (used
in a darkened room) may also be used to detect excessive radiation.

A common method of determining whether personnel have been exposed to excessive

radiation is the use of film badges. These are x-ray sensitive film enclosed in a badge
which incorporates rnetaI fibers of varying degrees of transparency to x-ray radiation.
Even though this device only measures the radiation which reaches the area of the
body on which it is worn, it does furnish and indication of the amount of radiation
received.
 PAGE 1
9

The Awma Medical Imaging, Inc., x-ray generator system (IWTURUS 2001)
complieswith the DepartmentofHealth and Human Services Radiation performance
standards per Title 21 CFR,Chapter 1, Subchapter J, Sgctiw 1020.

Underwriters' Laboratory (UL) k h g is pending.

Certified components covered by this manual are listed below:

CONTROL CONSOLE

CONTROL CONSOLE

CONTROL CONSOLE

POWER
MODULE
POWER
MODULE
POWER
M O D U
POWER
M O D U
POWER
MODULE
POWER
MODULE
POWER
MODULE
POWER MODULE

H.T. TRANSFORMER

H.T. TRANSFORMER

KT.TRANSFORMER

N.T. TRANSFORMER

PLUORO CONTROL
FLUOR0 CONTROL
 PAGE 1-10

13.00 X-RAY TIBE OOMPATIBlUI'Y

TabJe 5-14 through 5-16 in Chapter 5 list all the x-ray t u b that are presently
cornpabile with the above listed certified components.

12.00 SPECIFICATIONS
The following specifications apply to all models of the FUTURUS 2001 x-ray

generator except where specific values to certain models are listed. All measurements
are made in compliance with the directions of the FUTURUS 2001 Service Manual
in the Installation, Calibration and Acceptance procedures.

NOTE

12.01 OUTPUT kVp

-
+5% of indicated kVp, &2 kVp.

1202 OuTFUTmA

-
+5% of indicated mA, f5 mk

+
-10% of indicated mAs, +2 mAs,

1204 MAxlmJM 0 m m A s

In Manual: 1500 mAs.

II In AEC:

300 mAS for 37.5 k W system, 500 mAs for 40 kW,45 k W and

60 k

W systems.

1205 EXPOSURE TIME

Maximum deviation from the value indicated:

 PAGE
1-13

+05 mS from 5 to 10 mS.

+IS mS from 10 to 25 mS.

k3.0 mS fiom 25 to 100 mS.
+3.% '0 1100 mS to 15 S,
- ...

12.06 MAXMUMAlEC mcurr RESPONSE TIME

Less than 0 5 mS.

1207 W O R O kVp OUTPUT

+5%
- of indiated value L 2 kVp.
12.08 FLUORO EXPOSURETIME

-
+5% of indicated time.

-
+25% of indicated value
+1 mk

1210 X-RAY
G-TOR DUTY CYUE

Continuous for both radiographic and fluoroscopic use, however, operation 1.

should be limited to the capacity of the x-ray tube or tube being ased.

1211 MAXIMUMBTURATING

Control Console: 25 BTUhour.

H.T. Transformer and Power Module: 850 BTU/hour.

1212 MAXIMUMMOMENTARY INPUT CURFENT RATING

T h e maximum

momentary input current rating for the Futurus 2001 is listed
inTable 1-1 below:
 PAGE 1-12

Table 1-1: Maximum momentary input power.

1213 MAXJMUM OUTPUT RATING

The maximum output rating for the Futurus 2001 is listed in Table 1-2 below:

Table 1-2: Maximum output rating.

 PAGE 1-13

The FUTURUS 2001 X-Ray generator requires 2 seperate input power sources with
low speed rotor system, and requires 3 seperate input power sources with high speed
rotor spscem as follows:

13.01
lNWRTER POWER SOURCE

It is strongly recommended that the Inverter power source is a dedicated h e

for the X-Ray Generator only. Inverter line-in power source and wire size
requirements for the Futunts 2001 are listed in Table 1-3 below:

, .
~ i b d k d
': *s h for
, SV nm
#00 # 00 #W # 00

Roawnmelldcd NOT
- wire s k for RECOMMENDED # 00 #OO
- - 1m run
Table 1-3: Maximum momentary input power and recommended wire size-
 PAGE 1-14

NOTE

13.02 LOGIC POWER SOURCE

A seperate 115 VAC,15 AMP circuit breaker required for the Futurus 2001

Control circuit. It is strongly recommended that this power source should not
come fiom the same transformer that Is used for the
source
to prevent possible noise interference problems for the
FUTURUS 2001

Microprocessor control circuitry.

13.03 HIGH SPEED STARTER POWER SOURCE

High Speed Starter power source: A seperate 240 VAC,1 phase, 20 AMP
circuit breaker also required for a High Speed Starter if the system has one.

14-00 SPACE REQ-

The physical dimensions of the Operatofs Console, the Power Module and the
Transformer are as follows.

14.01 OPERATOR'S CONSOLE

See figures 1-1 and 1-2 (Note: APR Console not shown, but dimensions for
Standard and APR Consoles are the same)

Width = 16.10 inches

Depth = 7.70 inches

Height =
3.00 inches
 PAGE 1-15

Figure 1-1: Side view

Figure 1-2: Top view

 PAGE 6 4

1 An invalid RAD tube type has been detected. C b d tubs 1 tube type in E02. I
1) 375KW,40- 45gW Tbt I G n s are over the normal operating temperature. It
could also just need d i b r a t i o n , set IGBT THERMAL SENSOR CALTBRATION in this 1
chapter.

1 2) 60 KW o* The IGBTs art over the normal operating tcmperahm, or HV Transformer

a
brtakingdown, or Tube arcing

I A memory error in U7 of the HT Coatrol PCB is detected. Tbe problem could be U7

failure or some invalid calibration data has been entered. Check ealibration data.

I Main
invertor power supply failure detected or missing incoming p w c r line (L1and L2 to
the Power M d u l t ) .
Tht x-ray tube anode a n e n t at the stari of an expormre was missing. Problem wuld be
filament or filament &it failure.

The x-ray tube switch (In the HT transformer) interlodc failure. 11

I M D failure on the Control PCB. 11

Power Module is not responding. PmIbIc defective serial curnmunication link or the CPU

HT Controller PCB is not nmniag properly.
on the

I
circuit on the HT Controller PCB.

mA current feedback
is not at zero volts in standby mode. Probable cause is a defective mA
II/l
1 current monitoring drcuit o n the HT Controller PCB or the shield wire of the Power 11
II Module to the ~rksformcrterminal s h i p interconnect cable is not grounded.

kVp feedback is not at zero volts in standby mode. Probable cause is a defective kVp
I
CEAFIER 6 -T R O U B ~ o o T e K ; PAGE 6-5
89-XCFI

5.00 IGBT GATE

DRIVE CHECK

WARNLNG

5.01 Turn system off, turn 240 or 480 VAC line circuit breaker OFF.

5.02 Make sure that the inverter power supply is compJetely dkharged.

NOTE

5.03 Select DIP SW2-2 to ON on the HT Controller PCB.

5.04 Thm system ON with 240 or

480 VAC line-circuit breaker still OFF.
5.05 Select 60 kVp,25 mA, 6.0QSEC.

5.06 Select 5 Vldivision and 20 uSECIdivision on the osciIloscope.

5.07 FOR SEXEM THAT USES I G m DRlVER PCB A 3 0 1 (375

KW,40KWand4SKW):

I Connect the oscilloscope ground Iead to "Eln terminal (BLACK

wire) and probe to the respective "GInterminal (YELLOW
wire) on the IGBT DRIVER PCB A3003-01.

Verifythatinstandby,thegateisbiasedto-5VDC&lVDC.
Make x-ray exposure for 6 second long (note that no radiation
should be produced, because the 240 VAC or 480 VAC circuit
breaker is still OFF), verify that the gate drive signal will swing
between the - 5 V and the + 15 V as shown in figure 6-1
below:
 PAGE
6 4

Figure 6-1: A3003-01 IGBT DRrVER PCB WAVEFORM

5-08 FOR S Y m M THAT USES IPM m G m POWER

MODULE) DRIVER PCB A306Ull(60 KW):

Connect the oscilloscope ground lead to J34 terminal ( G m l ) and -\

probe to the respective J3-3 terminal (KV DR1) on the P M DRIVER

PCB A306341.

Verify that in standby, the gate is at +5 VDC. Make x-ray exposure

for 6 second long (note that no radiation should be produced, because
the 240 VAC or 480 VAC circuit breaker is still Om, verify that the
gate drive signal will swing between the +5 V and the 0 V as shown
in figure 6-2 below:
 PAGE 6-7

Figure 6-2: A306341 JPM DRIVER PCB WAVEFORM

5.09 If gate standby voltage or gate drive signal is bad, replace both the
IGBT and the IGBT DRIVER or IPM DRNER PC13 together.

5.10 Repeat the same procedure for "G2" & "E2II,"G3"& "E3"and "G4"&
"E4"on A300341

IGBT DIVER PCB or J 4 4 (GND2) and J4-3 (W
DR2) on A3063-01 LPM DRIVER PCB to determine if other IGBT is
also defective.

5.1 1 When finished, return DIP SW2-2 on the HT Controller PCB to OFF,

6-00 IGBT RESISTANCE CHECK:

6.01 Each IGBT (2 in one module) can be checked with a DMM in

resistance mode. Remove all connections to the IGBT, discharge
your body's static electricity to ground by touching the Power
Module metal chassis. Perform the resistance test as follows(NO
DIODE TEST MODE, P W E !)
 PAGE
6-8

.
+
-A

.C I
, 6 .;
, ,
k\V ,'$*,
," ,,*m ] [ N G
,, A
. , L.,-
;<A '$@*; -.,'i%

GATE (+). COLLECTOR (-1 OPEN (OVER RANGE) NOT APPLICABLE FOR 60 KW
GATE (-), COLLEiCTOR (+ ) OPEN (OVER RANGE) NOT APPUCABLE FOR 60 KW
GATE (+), EMITTER (-1 OPEN (OVER RANGE) NOT APPLICABLE FOR 60 KW
- GATE (-1, EMITTER (+) OPEN (OVER U N G E ) NOT APPUCABLE FOR 60 KW
COLLECTOR (+), EMITTER (-) OPEN (OVER RANGE)
COLL?XTOR (-), EMTlZR (+) SOME RESISTANCE
READING (12K TO 2%)

6.02 If any low resistance readings observed where it shouId read

open,or any open readings observed where it should read some
resistance, replace the IGBT.

7.00 MULTIPLYTNG DAC CHECK

The RESET switch on the HT .Controller PCB is used for the KV and MA
MULTIPLYING DIGITALTO ANALOG CONVERTER P A C ) TEST. When the
RESET switch is pressed, the HT Controller MicroprocessorwilI stop communimtion
with the Operator's Console and start outputting the count from 0 to 255 to U17 (KV
MULTIPLYING DAC IC) and U22 (FIL MULTIPLYING IlAC IC).This counting
cycle will be repeated for as long as the system is on, the only way to reset the system
is to turn off and then turn on the system again. Each MULTIPLYING DAC output -
can be verified as follows:

7.01 On the HT Controller PCB, connect the osci1loscope ground lead to GND test
point (top right of PCB).

7.02 Press the RESET switch.

7.03
To check the KV MULTIPLYING DAC U17,connect the probe to U17 pin
2. Verify that a sawtooth waveform 5V high, about 325mS period is observed
as shown in figure 6-3.If the waveform does not look normal, replace U17.

7.04 To check the FIL MULTIPLYING DAC U22, connect the probe ro U22 pin
2. Verify that a sawtooth waveform SV high, about 325111speriod is observed
as shown in figure 6-3. If the waveform does not look normal, replace U22.
 PAGE
6-9

OSCILLOSCOPE SITIlNG:
fV/oMSION *

1OOrnQDMSlON

Figure 6-3

8.00 IGBT THERMAL SENSOR CALIBRATION (375,40 & 45 KW ONLY)

8.01 Turn system off,disconnect wire on connector PI pin 8 on the HT Controller

PCB.

8.02 Use a 1K, 10 turn potentiometer, connect its center wiper to PI-8 and one
end to "GND"test point on the HT Controller PCB (top right side of pcb).

8.03 Turn system on, set the potentiometer for 150 ohms +1 ohm, adjust R10 on

the HT Controller PCB so that error code E09 just barely comes on in the
kVp display window.

8.04 Verify that when the potentiometer resistance is set for 140 ohms +1 ohm,
error code E09 goes off and normal kVp display comes back on.

8.05 Fine tuning E09 by repeating 10.03 and 10.04 as needed until the threshold
is correctly set.

8.06 When finish, turn system off. Remove the potentiometer, reconnect wire to
PI-8.
 PAGE 6-10

The HT ControIler PCB contains a 4 channel A D converter, U4. The four channels
are as follows:

Channel 0 Rotor Current

Channel 2 - kVp i

Channel 3 mA

Each of the A/D channels can be dispIayed on the Operator Console through kVp
display window. The AfD channel is dispIayed by setting dip switch SWS(on the
Operator Console PCB) positions 3 and 4 to OFF, than press one of the DENSITY
buttons as foilows:

+2 Standby Filament Current (AID number)

+I Last PREP Rotor Current ( A D number)

-1 Last actual kVp

-2 Last actual mA

When the system is first turned ON, reading the Rotor Current, kVp and mA
channels display the value of the present input to these channels which should be
approximately zero (less than 10).

The Filament current channel reads the stand-by filament current and should read
a value approximately equal to the filament stand-by number that was programmed
into tube 1 extended memory EOI.

After PREP button is pressed, the Rotor Current channel will display the rotor
current value (approximately 100 to 130 for a 240 VAC line) for the last PREP cycle.

After an exposure, the kVp channel will display the average kVp of t h e exposure and
rhe m A channel will: display the average m A of the exposure. If the exposure is
 PAGE 6-11

longer that 0 5 SEC, than the reading is only for the first 0 5 SEC of the exposure.
Note that the feedback must be active (positions 3 and 4 of SW2 on the HT
ControUer PCB must be OFF) for the kVp and mA to be displayed.

If these values are not read than there is possibly a problem on the HT Control PCB.

10.00 UNSIABLJ3 OR INSUFFICIENT kVp OUTPUT AT HIGH TECHNIQUE

- 10.01 375KW,40KW and 4
-
. -
# \

The high voltage inverter has a built-in current limit on the switching devices
(IGBTs). When this current limit is exceeded, the kVp drops sharply (by 10
to 30 kVp). Check for defective or poor connection of the MKROME wire
in series with the IGBT bridge

10.02 Incorrect kVp frequency period sawtooth setting at U39-5 on the HT

Controller PCB. Refer to CALIBRATION in Chapter 5 for adjustment
procedure.

10.03 Line voltage too low, kV regulating circuit could not regulate output kVp, a
15 kVA BUCKBOOST transformer xequired to increase line voltage up to
about 256VAC .

10.04 Distribution transformer kVA rating too low (soft line), kV regulatingcircuit
could not regulate output kVp.Tube 1
mended memory E07 MAXIMUM
KW must be derated to match with line kVA capacity or a distribution
transformer with the kVA rating of 1.5 times the system KW rating is required
(e.g., a 60kVA transformer for a 40KW system).

11.00 Low kVp OUTPUT

11.01 Incorrect kVp frequency period sawtooth setting at U19-5 on the HT
Controller PCB. Refer to CALIBRATION in Chapter 5 for adjustment
procedure.

11.02 Check for defective or poor connection of the NlKROME wire (37.SKW,
40KW & 45KW onIy).

11.03 Defective H V Transformer. Check KV + and KV- feedbacks to GND on the

terminal block on top of the 1TV Transformer, they should be lV/SkVp, equal
and opposite to each other.
 PAGE 6-12

If Transformer is suspected having problem, remove the top assembly, refer

to schematic drawings Am-011A6095 or A6001e01/A6096 for internal
component check. Each semdary coil should reads about 51 to 55 ohms, all
high voltage diodes (8000V diode) each should read open both ways, all
capacitors should read open, and a11 resistorsshould remain within tolerances
from the values indicated on the schematic drawing.

11.04 112 of the Inverter bridge is defective/inoperative. Check that a11 four gate
drives are present at the IGBTs gate terminals as demibed in paragraph 5.00
in this Chapter.

If any gate drive does not look normal, a resistance check for a possibly
defective IGBT is required as desmied in paragraph 6.00 in this Chapter.

12-00 INSUFFICIENT FIUMENT ADJUSIMENT AT HIGH mA

If the maximum mA cannot be obtained, the probabIe causes are:

12.01 That the filament frequencyperiodsawrwth is incorrectlyset at U23 pin 5 on

the HT Controller PCB. Refer to CALIBMTION in Chapter 5 for
adjustment pmcedure.

12.02 A n under rated x-ray tube has been mistakenly installed. Consult your x-ray
tube data sheets for verification of mA and kVp ratings of focal spots.

HV cable (too resistive). Check the DC resistance of

12.03 Defective cathode
cathode cable COMMON, LARGE & SMALL wires, it must be less than 0.5
ohms when cool. Replace cable as necessaq.

12.04 Poor connections in cathode circuit. Verify that cathode cable

COMMON, LARGE & SMALL pins have good contact with
receptacle pins. Spread out pin slightly as necessary to improve
connections.

12.05 X-ray tube too old, filament(s) have been excessively evaporated
(filament too resistive). Tube must be replaced.

13.00 LOW M I A T I O N OUTPUT O R LIGHT FILMS

If the exposure time is much shorter than the time displayed, the probable cause is
that hard-charge K6 is not energized on PREP. In this case, the exposure is
terminated whenever the charge on the capacitor bank is depleted.
 PAGE 6-13

T h e probable causes are:

13.01 Check the -CHRG signal at PI-7 of the HT Controller PCB,it should be low
during PREP. If not, the Charge Monitor PCB A301141 on top of the
Inverter's capacitor bank is defective. I

13.02 Verify that the -CHRG DR output signal at PI-16 ofthe HT Controller PCB
- goes low to turn on K6 during PREP. Tf not, U9 and/or Q1 FEl' (Field effect
transistor) on the HT Controller PCB could be defective.

14.00 kVp OUTPUT IS PRESENT BUT

NO mA

14.01 This can happen in the new installation, if Transformer ANODE is connected
to Tube CATHODE, and Transformer CATHODE is connected to Tube
ANODE. Check your HV cables for reversed connection.

15.00 UNSTABLE FLUORO kVp o m

15.01 If this occurs only in ABS mode, then the ABS window might be too narrow.
Connect a DMM to PT UP test point(or U8 pin 10 on oJder system), adjust
R l 4 down for about +SSOVDC to open up the ABS window. DO NOT
OPEN UP TEE ABS WINDOW 'XYX) MUCH OR MORE THAN
REQUIRED, FLUORO AB!3 WILL NOT TRACK PROPERLY.

15.02 If this occurs at all times, replace CR5 diode on the Controller PCB.

16.00 NO kVp OUTPUT

16.01 O n the HT Controller PCB, verify that -KV DR1 and -ICV DR2 are present
at P3 pin 1 and P3 pin 2 respectively.

If they are not present, perform the MULTIPLYING DAC CHECK for U17
as described in paragraph 7.00 in this Chapter. If no sawtooth waveform is
observed, replace U17.

If they are present, then go to step 16.03.

16.02 After step 16.01 is verified good, and there is still no -W DRl and -ICVDR2
present at P3 pin 1 and P3 pin 2 respectively.

Verify that KV DR1 and KV Dl22 are present at U19 pin 10 and U19 pin 9
respectively. If no KV DR waveforms are observed, replace U19.
 -
CHAPiXR 6 TROUBLESHOOTING PAGE 6-14
-1-

Verify that KV DR1 and KV DR2 are present at U20 pin 18 and U20 pin 17
respectively. If no KV DR waveforms are observed, replace U2U.

16.03 Check C9, a 40 uF,450V capacitor in the bottom shelf for open circuited
Replace C9 if needed.

17.00 NO FIUCMENT

OUTPUT

-
17.01 Perform filament check as descn'bed in paragraph 2.00. If everything checked
out good, go to step 17-02.

17.02 On the HT Controller PCB,verify that -FlL DRI and -FIL DR2 are present
at P3 pin 4 and P3 pin 5 respectively.

If they are not present, perfom the MULTIPLYING DAC CHECK for U22
as described in paragraph 7.00 in this Chapter. If no sawtooth waveform is
observed, replace U22.

If they are present, then go to step 17.03.

17.03 After step 17.02 is verified good, and there is still no -FIL DRI and -FILDR2
present at P3 pin 4 and P3 pin 5 respectively.

Verify that FIL

DRI and FTL DR2 are present at U23 pin 10 and U23 pin 9
respectively. If no FIL DR waveforms are observed, replace U23.

Verify that FIL DR1 and Fn.DR2 are present at U20 pin 16 and U20 pin 15
respectively. If no FfL DR waveforms are observed, replace Urn.

18.00 GARBAGE DISPLAY ON STANDARD CONSOU

18,01 CPU PCB P1 connector needs to be reseated into J7 on the back side of
Console Control PCB.

18.02 Open or poor connections between CPU PCB

and Console Control PCB
PI
J7. Connector or connectors might have to be replaced.

19.00 ERRATIC AEC PHOTOTIMING & OSCILLATING ABS

19.0 1 Ion-chamber ground(s) and photo-multiplier ground are connected to the

Power Module ground (m5-6& TB5-7) causing ground loop in AEC/ABS
 PAGE 6­15

circuit. Verify and correct so that all the ion-chamber p u n d ( s ) and photo-
muItiplier ground are connected ONLY to the AEC cable ground (J3
BROWN WIRE). See ION-CHAMBER AND PHOTO-MULTIPLIER
TUBE INTERFACE in Chapter 7.

~eraIftbe~are~ed,yaocancbeckby~ectingthe53
CABLE (P/N A3029-01) to the back of tbe Operato131-1e. Ail the ion-
chamber grounds and phot*multipher ground shanld l x floating f b m the
&a!Bisgmmd

When reconnecting the J3 CAB= to the back of the Opaator's -1e. All
the i o ~ h a m b e rgrounds and photo-multiplier grmmd &odd read O ohm to
the^^
19.02 AEC cable shield wire is grounded on both ends. Check your AEC wiring,
make sure that fiorn the Ion Chamber to the Operator's Console, the AEC
cable shieId is grounded only on one end (shield wire normally not grounded
- at Operator's GonsoIe end).

19.03 In some cases, where the cable run is

tw long, and/or ion~hamber's
connections are made at an open (unshielded)

terminal, sfrip,the AID. ion-
chamber becomes susceptiile to noise due to the use of opto input devices
for the reset circuit. A 12 V relay with one side connected to + 12 W C ,the
other side to the START DR signal must be used to interface with ~e
RESm signal.

Connect one side of a set of normally open contacts to the ionchamber reset
signal, the other side to ground. A cIamping diode must also be connected
across the relay coil, with the cathode toward +12 V side and the anode
toward the START DR signal side.
 PAGE 7-1

CHAPTER 7
SYSTEM INTERFACE

T h e Fuhuus

X-ray generator is designed to easily interface with most X-ray tables,
both RF and IUD. AU input sipah are active low. This means that the inputs
must be pulled to ground (chassis ground of the generator) thm mntacts on a relay,
by a transistor ox other suitable switching device. The nurent requirement of the
switch is less than 10 mk Table 7-1 lists all of the input signals and their functions.

200 OUTPUTS

The output signds from the generator to the table etc. are actr've low (switched to
chassis ground of the generator). One exception of this is the ALOE (actual length
of expose) which is present as both active low (-ALOE) and active high (ALOE).
The output are open collecror &amistor drivers with a maximum load current of0 5
ampere at 24 VDC. Table 7-1 lists all of the output signds and their functions.
 PAGE 7-2

TABLE 7

-1
==OR SIGNAL NAME FUTURUS ODNSOIE VO SIGNAL D-ON

Output, low active signal. Tbis signal is

nomtally high, at
the end ofprep v i e when dl tbe interldcs arc ok, it gotr
low and generates X-ray command signal to tbc H.T.
CONTROL PCB in the Power M d u l t . It is used to start
tbc kVp and the mA control b i t s .

U In
XCADIsF mode, -PREP and -EXPOSE b
t h

to generate a Radiographic exposure.
must be Iow
-EXPOSE signal gots low for the amount of time
tbat is selected on tbt Console.

0 la FL m d e , onIy -EXPOSE must be low to

generate a Fluormpk clq>osure.-EXPOSEsignal
pulscs at tbe U N E SYNC (60 Hz)or CAM SYNC
(130 Hz) rate, each pulse goes low for about 3 mS
duration (futd time) as long as the foot switch is
d c p d .

C-HT DATA Output, serial data to the H.T. CONTROL PCB CPU
in
the Paver Module. This data is
~ c h r o n o uwith
s th t C-HI
CLK signat
HT-C DATA Input, seriai data from the H.T. CONTROL PCB CPU in
the Power Module.This data is vcbronous with the HTC
CUC.signal.
Output, low active signal. This signal is normalfy high, at
the start of prep cycle when dl the interlocks are ok, it
goes low and generates X-ray preparation wmmand signal
to the H.T. CONTROL PCB in the Power Module. It is
used to boost X-ray tube filament to the Iwe1 that controls
the front-end of the rnA waveform of the mA station
selected and to start the X-ray tuk rotor in Radiographic
mode.

C-HT CLK Output, serial data clock lo the H.T. CONTROL PCB CPU
in the Power M d u l e . This dock synchronizes the C-HT
DATA signal.

KT-C CLK Input, serial data clock from the K.T. CONTROL PCB
CPU in the Power Module. This clock synchronizes the
HT-C DATA signal.

PT CRL Output, Photolube high voltage supply control signal. This

analog signal controls the output of the H . V . power supply
 PAGE 7-3

on the -ACE CONIROL PCB to TB7-9 on tbe

Interconnection panel in the back of the Powtr Module.

This signal originates on the optional AEC PCB in the
Console @I2 for SFC mode or R13 for FL h e ) .

0 When the PT CRL is

adjusted 10 +5V, TB7-9 HV
output to ov.
U When the PT CRL is adjusted to OV, TB7-9 HV
output goes to -12WV.

Output, low a& signal. This signal is normally bigh, and

originates from the Fluoro ABS control einuit on the
optional AEC PCB in the Console to the HT Control PCB.
During FL ABS mode, if the light output of
the IJ. is
higher than t&epreset Ievtl, it goes low to drive the FIuoro
kVp down until the I.I. Iight output level

is correct.

LINE SYNC Input, 60 Hz line sync signal &om the INTERFACE

CONTROL PCB in the P o w e ~Module. This signal is used
to trigger tbt -EXPOSE signal at Iine rate for Fluoro
&posurc (Standard Fluoro only).

-PWR CONT Oulput, low a&e signal. This signal is normally +24VDC
high when the system is off, wbcn the system is tuned on,
it goes low to energize the main 1ine contactor, K5,in tbe
P m t r Module bottom shelf.

-Bum 2 DR CMD Output, low active signal. This signal is normally +24VDC
high, at the end of prep cycle when the X-RAY switch on
the Consolt is p~csstd,it goes law and generates the Bucky
2 start command signal to the INTERFACE CONTROL
PCB in the Pmer Module to start the Wall Bucky grid.
-3UCKYEXP Input, low aetive signal. This signal is normally high, and
originates from the INTERFACE CONTROL PCB in the
Power Modub. It is used to start a Bucky
exposure.

Inpuk low and

bigh active signal. This signal originates
from the a micro switch in the H V Transformer.

0 In tube 1, the micro switch is closed, and the -HT

INL is low.

0 In tube 2, the micro switch is open, and the -HT

INL is high.

-BUCKY 1 DR CMD Output, low active signal. This signal is normally i-24VDC
high, a t the end of prep cycle when t h e X-RAY switch on
the Console is pressed, i f goes low and generates the Bucky
 PAGE 7 4

1 start ammand signal to the INTERFACE a M R O L

PCB in the Pmer Module to start the Table Budy grid.
Output, low active signal. This signal is nomdly high, and
originates from the Fluoro ABS control dmit on tbc
optional AEC PC3 in the Consoit to the H T a N T R O L
PCB. During FL ABS m d e , if the light output of the 1.I.
is
lower than rbc preset level, it gots law to drive tbe
Ruoro kVp up until tbe 1.I. light output I
w t J is oorreet.

-BACKTIME Output, low active signal. This signal is

normally high, when
an AEC backup condition occurs, it goes low until the AEC

RESET switch on tbc Console is pressed o n a to reset it,

It is normally used to reset some of tbe spoeial Spot Film

Dwices or equipment that require an AEC backup reset
signal.

-SF PREP Input, low active signal. This signal is normally high, and
originates from the Spot Film M e .At the start of SF
prep cycle when all the intrrlmh art ok, it low and
generates X-ray preparation cbmmind sigual to the
Console, which in turn gentrat- the -PREPsignal to the
H.T. CONTROL PC3 in the Pawtr Modutt. It k used to
boost X-ray tube filament to the level that controls the
hont-end of the mA waveform of the mA station selected
and to start the X-ray tube rotor in Radiographic mode.

Input and output, Console return ground for inputloutput

interfact signals.

-COLL;IMATOR Input, low active signal. This signal is normally high, and
originates from the overhead collimator system. When the
collimator inttrlmk is ok, it goes low and dm -PREP
and -EXPOSE signals.

-ROOMLIGHT ,
Output, low adivt signal. This signal is normally high,
when
a RAD/SF prep witch or
FL X-ray switch is activated, it
goes low until the switch is deactivated. It is normally used
to. drive the X-RAY warning ligbt at the ruom door.

-READY Output, low a&e signal. This signal is normally high, when
the RADEF prep qcle is completed, it goes low (at the
end of rotor

boost qcle). It is normally used to interface

to some film changers, etc.

Output, low active signal. An abbreviation for Actual

Length of Exposure, this signal is normaliy high, when the
RADlSF exposure cycle starts, it goes low for the amount
of time that is selected on the Console. It is normaIly used
 1
PAGE
7-5

to interface to a Spot Film Device and is used to advance

the cassette camage to the next position when multi
cxpontrc are made on the same am.

Input, low and bigh active signal. This signal originates

from a SF/SFC (Spot FiWpot Film Camera) mode select
switch of an ee;aternal p i c a of equipment.

0 When tbc switch is open, the S F C is high and SF

mode is t~kcted,

D When the switch is d d ,the SFC is low and

SFC or Digital mode ir sclcched.

-FLEXP Input, low active signal. This signal is normally bigh, and
used with Standard FIuoro o p k wly. It originates fiom
the X-ray command of the Spot Film Device and Foot
switch. Whenever the Spot Film Dcvicc X-ray -itch or

Foot witch is
adhe, it goes low and generates FL X-ray
wmmand signal to the ConsoIe,which in turn generates the
-EXPOSE
sigual to the H.T. OONTROL PCB in the
Power Mddc to start a Fluorcxzcopic -we.

Note that, in Standard Fluoro system, X-ray signal from the

Spot Film Device and Foot wit& must be mmacted to
Console J2-17 as oppose to Fluom Box J1-5 in
Digital
Fluom system.

Input, low active signal. This signal originates &om a door

interlock switch.

0 When the door switch is open, the -DOORis high

and X-ray is disabled.

a When the d w r switch is dosed, rhe -DOOR is

low and X-ray is enabled.

-0T FLTR Not ustd.

ALOE Output, high active signal. An abbreviation for Actual

Length of Exposure, this signal is normally low, when the
RADlSF exposure cyde starts, it high for the amount
of time that is selected on the Consoje. It is normally ustd
to interface to equipment that can not used -ALOE,

-EXPEND Output, low active signal. This signal is normally high, when
the RADlSF exposure cycle is completed, it goes low for
50 mS (fixed time). It is normally used to interface to some
film changers, etc.
 PAGE 7
6

IC 1 INPUT Input, analog signd. This signal originates from h e Table

Bucky Ionchamber output (TUBE 1 or RAD 1 and
BUCKY 1 on ConsoIe must be selected), normdly used for
casettcldirect technique phototiming.

IC 3 INPUT Input, afialog signal. This signal originates from the Spot
Film Dcl ~ e cIonchamber output in the R/F v t e m (SF
Tube and AEC on Console must be selected) or from the
second RAD Tube Table Bucky Ion-chamber output in the
RIR system (TUBE2 or RAD 2 and BUCKY 1 on Console
must be seltaed), normally
used for camettcldirect
technique phototiming.

Output, low active signal. This signal is normally high,

when AEC mode and right field on the Console are both
selected, it goes low to select the right field in the Jon

chamber(s).

Output, low active signal. This signal is normally high,

when AEC mode and center field on the Console arc both
selected, it goes Jow to select tbe center field in the Ion
chamber(s).

GND Input and output, Console AEC return ground for AEC
and Phototube signals.

Note that this ground reference sbould not be connected to

any other grounds except to ionchamber and Pbototube
grounds.

IC 2 INPUT Input, analog signal. This signal originates from tbe Wall
Budq Ion-chamber output (TUBE 1 or RAD 1 and
BUCKY 2 on Console must be selected), normally used for
ossetteldirect technique pbototiming.

PT INPUT Input, analog signal. This signal originates h m the 1.1.

Phototube output, normally used for Fluoro Auto
Brightness ControI or Spot Film Camera/indirtct technique
phototiming.

-FLD 2 DR Output, low active signal. This signal is normaily high,

whcn AEC mode and left field on the Console are both
selected, it goes low to select the left field in the Ion
chamber(s).

-STRT DR Output, low active signal. This signal is connected to the

RESET signal of the lon<harnber{s) and normally high.
when an AEC exposure is started, i t goes low to enable the
Ion chamber(s) internal pre-amplifier(s).
 PAGE 7-7

C-FL DATA Output, trial data to thc Fluoro Box CPU. This data is
synchronous with the GFL CLK signd.

-CAM FL EXP

Input, low active signal. This signal is nomaUy high, and
usad with Digital FIuoro option onIy. It originat- from the
X-ray command of tbe Spot Film Device and Foot wit&
and then being processed by the Fluoro Box CPU (to

generate -CAM FL EXP, -MEMEN and -MEMGATE).

Whenever the Spot Film Dwice X-ray switcb or Foot
switch is active, it goes low and generates FL X-ray
mmmand signal to the Console via J6-3, which in turn
generates the -EXPOSE signal to the KT.CONTROL
PCB in the Pmcr M d u I e to start a Fluoroscopic exposure.

Note that, in DigitaJ Fluoro system. X-ray signal from the

Spot Film Device and Foot witch must be wnnecttd to
Fluoro Box J1-5 as oppose to Console J2-17in Standard
Fiuoro wtern.

FL-C DATA Input, serial data &om the Fluoro Box CPU. This data is
syaebronous with the FL-C CLK signal,

FL-C CLK Input, serial data clwk from the Fluoro Box CPU. This
clock synchronizes the FL-C DATA signal.

+12V (UNREG)

Output, unregulated + 1ZV supply for Fluoro Bor
GND Input and output, ConsoIe-FluoroBox return ground.

C-FL CLK Output, serial data cfock to the FIuoro 3ox CPU. This
dock synchronk the GFL DATA signal,

CAM SYNC Input, 1-30 Hz camera sync signal originates h m tbe CCU
(Camera Control Unit) of the Digital Camera sfstern then
being processed by the FIuoro Box CPU. This signal is used
to trigger the -EXPOSE signal at the PPS rate (Pulse Per
Second) s e l t a d on the Digital Fluoro Box for Fluoro
exposure (Digital Fluoro option only). Fluom Box
selectable pulse rate are: 1,3, 6, 15 and 30 PPS.

GND Input, Console return ground for +5V, -+ 12V and -12V.
+5v Input, Console f 5V supply for Digital circuit.

+ 12v Input, Console + 12V supply for Analog circuit.

-POWER OFF Output, Iow active signal to thc Interface Control PCB in
the Power Module. This signal momentarily connect the
supply of K1 on the Interface PCB to ground to turn off the
-tern.
 PAGE
743

POWER O N Output, low active signal to the Intehee ContmI PCB in

the Power Module. This signal momentarily conned the
b t t o m side of K1 on the Interface PCB to ground to turn
on tbt gstem.

POWER GND Input, Console 24VDCreturn ground for K5 line contactor.

-12v Input, Console -12Vsupply for Analog circuit.

 PAGE 7-11.

Up to 3 Ionxhambers and I Phototube can be interfaced with the system through the
AEC able as
s b m in
figure 7-3.

Some Ionchambers do not require IC SUPPLY, such as Ma.Ionchamber.

Note that all the supplies, 2 1 2 V and IC SUPPLY, PT

SUPPLY are wnnected to TE5 and TB7
respectively-

Also note that the loncbamber and Phototube grounds must bc connected to Opemtofs Console
ground through the AEC a b l e (PN A3025-1). DO NOT WNNEff TFIESE GROUND TO 3lI6
POWER MODULE GROUND OR ANY CKASSIS GROUND. IF GROUND
a N N E l X l O N S ARECORRECTLY OD-, BYDISWNNECIINGTHBAECCABLE
TO THE OPERATORS WNSOIJ3 ALL IONXHAMBER ANZ) P H GROUNDS
~
S H O W BE FLOATING TO CHASSIS GROUND-

Figure 7-3
 PAGE
8-1

CHMYI'ER 8
PARTS LIST

A3028-50 CABLE ASSY, INTERFACE (J2)

-29-50 CABLE ASSY, AEC (33)
A3037-01 RIBBON CABLE 52 ON CONSOLE BD TO J l ON BACK OF
CONSOLE
A3040-01 RIBBON CABLE-AEC BD TO BACK OF CONSOLE
A3041-01 RIBBON CABLE-J4 ON CONSOLE BD TO J5 ON BACK OF
CONSOLE
A3063-0 1 PCB ASSY, IGBT IPM DRIVER (60KW) -
A3089-01 APR AEC CABLE FROM ABC BD TO CONSOLE BD -
PAGE 8-2

PAGE 8-3

 PAGE 94

FL BOX OVERLAY ACOMA

TRANS - GASKET
NICHROME WIRE (375,40,45

KW)
TWO TUBE SW. H.T. TRANS
52301001
SOLENOID H.T. TRANS

5191300 1
SCREW LUG
53802001
FUSE BLOCK
INSULATOR

PAGE 8-5

 PAGE 9-1

CKAPTER 9
SCHEMATIC DRAWINGS

DBSCruanON

llT CONTROUER (-02=IX)W SlPD/-O3=HIGH SPEED)

CONSOLE CONTROL (STANDARD)

IGBT DRIVER I375 W

140 EWI45 KWj
FILAMENT DIUVER

tNTEELFACE CONTROL REV. A

INTERFACE CONTROL REV. C

CHARGE MONITOR
AEC CONTROL

FLUOR0 BOX DISPLAY

CONSOLE CPU (STANDARD)

POWER MOD- SINGLE PHASE (37,s KWI40 KW)

FLUOBO BOX CPU

ATP (APR) CONSOLE SITB PANEL

SfANDAIUl WITA LOW SPEED ROT0W SY!ZI'EM I ~ R C O N N E ~ O N

SMNDARD WITH AIGH SPEED ROTOWSYSlEM INTERCONNEmON

APR wml: LOW SPEED ROTOWSYSTEM JNTERCONNEmON

APR WITH HIGH SPEED ROTOWSYSEM INTERCONNECIION

FUTURUSIDIG~fiFU90-15 TABLE INTERFACE

POWER MODULE, THREE PRASE (45 KW)

CONSOLE INNERCONNECTION (STANDARD)

3024-01 A T P (APR) CONSOLE

 PAGE 9-2

POWER MOD= (60

FLUORO BOX I N N E R C O N ~ O N SGTANDARD)

PULSED FLUOR0 BOX INNERCONNECIIONS (DIGITAL)

iPMDRlvER(60ICW)

1 TUBE H.T.

TRANSFORMER (6001 41=375,40,45 WI60%=
60ICW)

2 TUBE H.T. TRANSFORMER (600001=375,40,45 KW/60%=60gw)

CONTROLLER

SCHEMATICS

 r2

LOCKS BOARD ( TARJEtA !=RENOS )

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HMS-CB 515

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Tube 2 seleded

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SPOT FILMER

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I . OIGITAL FLUWO BOX SnDLIH MOUNTED Dtd 1.1..
M2 JUMER CLDSEO F W I~IGITAL FLUOREL.

2 . J1 FOR STANDARD CWSOCE.

3 . ALL
A
WIELD MIRES WST EN0 A? PRT42-6.
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5. ALL SHIELD HIES MVST EM h7 PILT~~-6.
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SIGH I N FAMjT OF SIGNAL INOICA'TES
SIGNAL IS COW ACTIVE.
I
- " - -
WE: HN DATE: 05-04- 94
FLUORO BOX REAR
CONNECTORS FLUORO CPU PCB (3016-01)

NOTE ALL CONNECTION BY RIBBON CABLES

STANDARD FUAO-
azul 1
1
oan2-3-92

FLUORO BOX INTERCONNECTIONS

1'" 3049-01
 I

FLUORO BOX REAR

CONNECTORS FLUORO CPU PCB (3016-01)

NOTE ALL CONNECTION BY RIBBON CABLES

P~&~TAP
L U 6 E FLUOR0
I
w x
cum 1-2-92

PULSED FLUORO BOX INERCONNECTIONS

3050-01
nnn A n
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