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ME Main Engine Manual

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100% found this document useful (4 votes)

9K views377 pages

ME Main Engine Manual

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Ashutosh Maiid

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MAN B&W G70ME-C9.

2-TII
Project Guide

Electronically Controlled
Twostroke Engines

This Project Guide is intended to provide the information necessary for the layout of a marine propulsion
plant.

The information is to be considered as preliminary. It is intended for the project stage only and subject to
modification in the interest of technical progress. The Project Guide provides the general technical data
available at the date of issue.

It should be noted that all figures, values, measurements or information about performance stated in this
project guide are for guidance only and should not be used for detailed design purposes or as a substi-
tute for specific drawings and instructions prepared for such purposes.

Data updates
Data not finally calculated at the time of issue is marked ‘Available on request’. Such data may be made
available at a later date, however, for a specific project the data can be requested. Pages and table entries
marked ‘Not applicable’ represent an option, function or selection which is not valid.

The latest, most current version of the individual Project Guide sections are available on the Internet at:
www.mandieselturbo.com under Quicklinks: ‘Marine Engines & Systems’ → ‘Low Speed’.

Extent of Delivery
The final and binding design and outlines are to be supplied by our licensee, the engine maker, see Chap-
ter 20 of this Project Guide.

In order to facilitate negotiations between the yard, the engine maker and the customer, a set of ‘Extent of
Delivery’ forms is available in which the basic and the optional executions are specified.

Electronic versions
This Project Guide book and the ‘Extent of Delivery’ forms are available on a DVD and can also be found
on the Internet at: www.mandieselturbo.com under Quicklinks: ‘Marine Engines & Systems’ → ‘Low Speed’,
where they can be downloaded.

1st Edition
July 2013

MAN B&W G70ME-C9.2-TII 198 89 79-2.0

All data provided in this document is non-binding. This data serves informational purposes only and is espe-
cially not guaranteed in any way.

Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will
be assessed and determined individually for each project. This will depend on the particular characteristics of
each individual project, especially specific site and operational conditions.

If this document is delivered in another language than English and doubts arise concerning the translation, the
English text shall prevail.

MAN Diesel & Turbo

Teglholmsgade 41
DK2450 Copenhagen SV
Denmark
Telephone +45 33 85 11 00
Telefax +45 33 85 10 30
[email protected]
www.mandieselturbo.com

Copyright 2013 © MAN Diesel & Turbo, branch of MAN Diesel & Turbo SE, Germany, registered with the Danish
Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as “MAN Diesel & Turbo”).

This document is the product and property of MAN Diesel & Turbo and is protected by applicable copyright laws.
Subject to modification in the interest of technical progress. Reproduction permitted provided source is given.
7020-0146-00ppr Jul 2013

MAN B&W G70ME-C9.2-TII 198 89 79-2.0

MAN B&W Contents

Engine Design ....................................................................... 1

Engine Layout and Load Diagrams, SFOC .............................. 2
Turbocharger Selection & Exhaust Gas By-pass ..................... 3
Electricity Production ............................................................. 4
Installation Aspects . .............................................................. 5
List of Capacities: Pumps, Coolers & Exhaust Gas .................. 6
Fuel ....................................................................................... 7
Lubricating Oil ....................................................................... 8
Cylinder Lubrication . ............................................................. 9
Piston Rod Stuffing Box Drain Oil ........................................... 10
Central Cooling Water System . .............................................. 11
Seawater Cooling System ...................................................... 12
Starting and Control Air . ........................................................ 13
Scavenge Air ......................................................................... 14
Exhaust Gas .......................................................................... 15
Engine Control System . ......................................................... 16
Vibration Aspects ................................................................... 17
Monitoring Systems and Instrumentation ............................... 18
Dispatch Pattern, Testing, Spares and Tools ........................... 19
Project Support and Documentation . ..................................... 20
Appendix ............................................................................... A

MAN Diesel
MAN B&W Contents

Chapter Section
1 Engine Design
The fuel optimised ME Tier II engine 1.01 1988537-1.2
Engine type designation 1.02 1983824-3.9
Power, speed, SFOC 1.03 1988320-1.2
Engine power range and fuel oil consumption 1.04 1984634-3.5
Performance curves 1.05 1985331-6.2
ME Engine description 1.06 1988366-8.0
Engine cross section 1.07 1988886-8.0

2 Engine Layout and Load Diagrams, SFOC

Engine layout and load diagrams 2.01 1983833-8.5
Propeller diameter and pitch, influence on optimum propeller speed 2.02 1983878-2.6
Layout diagram sizes 2.03 1988277-0.6
Engine layout and load diagrams, ME/ME-C/ME-B/-GI engines 2.04 1986993-5.3
Diagram for actual project 2.05 1988337-0.2
Specific fuel oil consumption, ME versus MC engines 2.06 1983836-3.4
SFOC for high efficiency turbochargers 2.07 1987017-7.3
SFOC reference conditions and guarantee 2.08 1988341-6.1
Examples of graphic calculation of SFOC 2.08 1988279-4.2
SFOC calculations 2.09 1988385-9.1
SFOC calculations, example 2.10 1988411-2.1
Fuel consumption at an arbitrary load 2.11 1983843-4.5

3 Turbocharger Selection & Exhaust Gas Bypass

Turbocharger selection 3.01 1988904-9.0
Exhaust gas bypass 3.02 1984593-4.6
Emission control 3.03 1988447-2.1
NOx reduction by SCR 3.03 1985894-7.3

15 Exhaust Gas
Exhaust gas system 15.01 1984047-2.7
Exhaust gas pipes 15.02 1984070-9.4
Cleaning systems, water 15.02 1984071-0.8
Soft blast cleaning systems 15.02 1984073-4.8
Exhaust gas system for main engine 15.03 1984074-6.3
Components of the exhaust gas system 15.04 1984075-8.7
Exhaust gas silencer 15.04 1988906-2.0
Calculation of exhaust gas back-pressure 15.05 1984094-9.3
Forces and moments at turbocharger 15.06 1988905-0.1
Diameter of exhaust gas pipe 15.07 1988907-4.0

16 Engine Control System

Engine Control System ME/ME-C 16.01 1984847-6.8
Engine Control System layout 16.01 1987923-5.2
Mechanical-hydraulic system with HPS 16.01 1987924-7.2
Engine Control System interface to surrounding systems 16.01 1988531-0.2
Pneumatic manoeuvring diagram 16.01 1987926-0.1

MAN B&W G70ME-C9.2-TII

MAN Diesel
MAN B&W Contents

Chapter Section
17 Vibration Aspects
Vibration aspects 17.01 1984140-5.3
2nd order moments on 4, 5 and 6-cylinder engines 17.02 1984220-8.8
1st order moments on 4-cylinder engines 17.02 1983925-0.5
Electrically driven moment compensator 17.03 1984222-1.6
Power Related Unbalance (PRU) 17.04 1988357-3.0
Guide force moments 17.05 1984223-3.5
Guide force moments, data 17.05 1984517-1.0
Vibration limits valid for single order harmonics 17.05 1988264-9.0
Axial vibrations 17.06 1984224-5.4
Critical running 17.06 1984226-9.3
External forces and moments in layout point 17.07 1988354-8.1

18 Monitoring Systems and Instrumentation

Monitoring systems and instrumentation 18.01 1988529-9.1
PMI Auto-tuning system 18.02 1988530-9.2
CoCoS-EDS systems 18.03 1984582-6.8
Alarm - slow down and shut down system 18.04 1987040-3.3
Class and MAN Diesel & Turbo requirements 18.04 1984583-8.9
Local instruments 18.05 1984586-3.8
Other alarm functions 18.06 1984587-5.11
Bearing monitoring systems 18.06 1986726-5.4
Control devices 18.06 1986728-9.3
Identification of instruments 18.07 1984585-1.6

19 Dispatch Pattern, Testing, Spares and Tools

Dispatch pattern, testing, spares and tools 19.01 1987620-3.2
Specification for painting of main engine 19.02 1984516-9.4
Dispatch pattern 19.03 1984567-2.6
Dispatch pattern, list of masses and dimensions 19.04 1984763-6.0
Shop test 19.05 1984612-7.8
List of spare parts, unrestricted service 19.06 1986416-2.8
Additional spares 19.07 1984636-7.9
Wearing parts 19.08 1988369-3.1
Large spare parts, dimensions and masses 19.09 1988598-1.0
List of standard tools for maintenance 19.10 1988919-4.0
Tool panels 19.11 1986645-0.0

20 Project Support and Documentation

(blank) Fuel oil only

Fuel injection concept GI Gas injection

Version number

Mark number

B Exhaust valve controlled

Design by camshaft
C Compact engine

Concept E Electronically controlled

C Camshaft controlled

Engine programme

Diameter of piston in cm

G ‘Green’ Ultra long stroke

S Super long stroke
Stroke/bore ratio
L Long stroke
K Short stroke

Number of cylinders

MAN B&W MC/MC-C, ME/MEC/MEB/-GI engines

MAN Diesel 198 38 243.9
MAN B&W 1.03
Page 1 of 1

Power, Speed and Fuel Oil

MAN B&W G70ME-C9.2-TII

MAN B&W G70ME-C9

Cyl. L1 kW Stroke: 3,256 mm
5 18,200
6 21,840 kW/cyl. L1
7 25,480 3,640
8 29,120 L3
2,910
2,890 L2

2,310
L4
r/min
66 83

SFOC for engines with layout on L1 - L3 line [g/kWh] L1/L3 MEP: 21.0 bar
SFOC optimised load range Tuning 50% 75% 100%
High load (85%-100%) - 165.5 163.0 167.0
ECT 164.5 162.0 170.0
Part load (50%-85%) VT 162.5 161.5 167.5
EGB/HPT 162.5 161.5 168.5
ECT 163.0 162.5 168.5
Low load (25%-70%) VT 160.5 162.5 167.5
EGB/HPT 160.5 162.5 168.5

SFOC for engines with layout on L2 - L4 line [g/kWh] L2/L4 MEP: 16.8 bar
SFOC optimised load range Tuning 50% 75% 100%
High load (85%-100%) - 161.5 157.0 161.0
ECT 160.5 156.0 164.0
Part load (50%-85%) VT 158.5 155.5 161.5
EGB/HPT 158.5 155.5 162.5
ECT 159.0 156.5 162.5
Low load (25%-70%) VT 156.5 156.5 161.5
EGB/HPT 156.5 156.5 162.5

Specifications
Dimensions: A B1 B2 C H1 H2 H3
mm 1,260 4,760 4,900 1,750 14,225 13,250 12,800

Cylinders: 5 6 7 8
Lmin mm 8,290 9,350 10,610 11,870
Dry mass t 550 642 728 822

Fig 1.03.01: Power, speed and fuel

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 83 20-1.2

33
MAN B&W 1.04
Page 1 of 1

Engine Power Range and Fuel Oil Consumption

Engine Power Specific Fuel Oil Consumption (SFOC)

The following tables contain data regarding the The figures given in this folder represent the val-
power, speed and specific fuel oil consumption of ues obtained when the engine and turbocharger
the engine. are matched with a view to obtaining the lowest
possible SFOC values while also fulfilling the IMO
Engine power is specified in kW for each cylinder NOX Tier II emission limitations.
number and layout points L1, L2, L3 and L4.
Stricter emission limits can be met on request, us-
Discrepancies between kW and metric horsepow- ing proven technologies.
er (1 BHP = 75 kpm/s = 0.7355 kW) are a conse-
quence of the rounding off of the BHP values. The SFOC figures are given in g/kWh with a tol-
erance of 5% (at 100% SMCR) and are based
L1 designates nominal maximum continuous rating on the use of fuel with a lower calorific value of
(nominal MCR), at 100% engine power and 100% 42,700 kJ/kg (~10,200 kcal/kg) at ISO conditions:
engine speed.
Ambient air pressure..............................1,000 mbar
L2, L3 and L4 designate layout points at the other Ambient air temperature................................. 25 °C
three corners of the layout area, chosen for easy Cooling water temperature............................. 25 °C
reference.
Although the engine will develop the power speci-
Power L1 fied up to tropical ambient conditions, specific
fuel oil consumption varies with ambient condi-
tions and fuel oil lower calorific value. For calcula-
L3 tion of these changes, see Chapter 2.
L2
Lubricating oil data
L4
Speed The cylinder oil consumption figures stated in the
tables are valid under normal conditions.
178 51 489.0

During runningin periods and under special con-

Fig. 1.04.01: Layout diagram for engine power and speed ditions, feed rates of up to 1.5 times the stated
values should be used.
Overload corresponds to 110% of the power at
MCR, and may be permitted for a limited period of
one hour every 12 hours.

The engine power figures given in the tables re-

main valid up to tropical conditions at sea level as
stated in IACS M28 (1978), i.e.:

Blower inlet temperature................................. 45 °C

Blower inlet pressure.............................1,000 mbar
Seawater temperature..................................... 32 °C
Relative humidity...............................................60%

MAN B&W MC/MC-C, ME/ME-C/MEB engines

MAN Diesel 198 46 343.5
MAN B&W 1.05
Page 1 of 1

Performance Curves

Updated engine and capacities data is

available from the CEAS program on
www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘CEAS - Engine Room Dimensioning’.

MAN B&W MC/MC-C, ME/ME-C/MEB/GI engines

MAN Diesel 198 53 31-6.2
MAN B&W 1.06
Page 1 of 6

ME Engine Description

Please note that engines built by our licensees Frame Box

are in accordance with MAN Diesel drawings and
standards but, in certain cases, some local stand- The frame box is of welded design. On the ex-
ards may be applied; however, all spare parts are haust side, it is provided with relief valves for each
interchangeable with MAN Diesel designed parts. cylinder while, on the manoeuvring side, it is pro-
vided with a large hinged door for each cylinder.
Some components may differ from MAN Diesel’s The crosshead guides are welded on to the frame
design because of local production facilities or box.
the application of local standard components.
The frame box is bolted to the bedplate. The bed-
In the following, reference is made to the item plate, frame box and cylinder frame are tightened
numbers specified in the ‘Extent of Delivery’ (EoD) together by stay bolts.
forms, both for the ‘Basic’ delivery extent and for
some ‘Options’.
Cylinder Frame and Stuffing Box

Bedplate and Main Bearing The cylinder frame is cast and provided with ac-
cess covers for cleaning the scavenge air space,
The bedplate is made with the thrust bearing in if required, and for inspection of scavenge ports
the aft end of the engine. The bedplate consists and piston rings from the manoeuvring side. To-
of high, welded, longitudinal girders and welded gether with the cylinder liner it forms the scavenge
cross girders with cast steel bearing supports. air space.

For fitting to the engine seating in the ship, long, The cylinder frame is fitted with pipes for the pis-
elastic holdingdown bolts, and hydraulic tighten- ton cooling oil inlet. The scavenge air receiver, tur-
ing tools are used. bocharger, air cooler box and gallery brackets are
located on the cylinder frame. At the bottom of the
The bedplate is made without taper for engines cylinder frame there is a piston rod stuffing box,
mounted on epoxy chocks. provided with sealing rings for scavenge air, and
with oil scraper rings which prevent crankcase oil
The oil pan, which is made of steel plate and is from coming up into the scavenge air space.
welded to the bedplate, collects the return oil from
the forced lubricating and cooling oil system. The Drains from the scavenge air space and the piston
oil outlets from the oil pan are vertical as standard rod stuffing box are located at the bottom of the
and provided with gratings. cylinder frame.

The main bearings consist of thin walled steel

shells lined with white metal. The main bearing
bottom shell can be rotated out and in by means
of special tools in combination with hydraulic tools
for lifting the crankshaft. The shells are kept in po-
sition by a bearing cap.

MAN B&W TII .2 engines: S90ME-C9,

G80-60ME-C9 MAN Diesel 198 83 66-8.0
MAN B&W 1.06
Page 2 of 6

Cylinder Liner Thrust Bearing

The cylinder liner is made of alloyed cast iron The propeller thrust is transferred through the
and is suspended in the cylinder frame with a thrust collar, the segments, and the bedplate, to
lowsituated flange. The top of the cylinder liner the end chocks and engine seating, and thus to
is fitted with a cooling jacket. The cylinder liner the ship’s hull.
has scavenge ports and drilled holes for cylinder
lubrication. The thrust bearing is located in the aft end of the
engine. The thrust bearing is of the B&WMichell
Cylinder liners prepared for installation of temper- type, and consists primarily of a thrust collar on
ature sensors is basic execution on engines type the crankshaft, a bearing support, and segments
90 while an option on all other engines. of steel lined with white metal.

Engines type 60 and larger with 9 cylinders or

Cylinder Cover more will be specified with the 360º degree type
thrust bearing, while the 240º degree type is used
The cylinder cover is of forged steel, made in one in all other engines. MAN Diesel’s flexible thrust
piece, and has bores for cooling water. It has a cam design is used for the thrust collar on a range
central bore for the exhaust valve, and bores for of engine types.
the fuel valves, a starting valve and an indicator
valve. The thrust shaft is an integrated part of the crank-
shaft and it is lubricated by the engine’s lubricat-
The cylinder cover is attached to the cylinder ing oil system.
frame with studs and nuts tightened with hydraulic
jacks.
Stepup Gear

Crankshaft In case of mechanically, engine driven Hydraulic

Power Supply, the main hydraulic oil pumps are
The crankshaft is of the semibuilt type, made driven from the crankshaft via a stepup gear. The
from forged or cast steel throws. For engines with stepup gear is lubricated from the main engine
9 cylinders or more, the crankshaft is supplied in system.
two parts.

At the aft end, the crankshaft is provided with the Turning Gear and Turning Wheel
collar for the thrust bearing, a flange for fitting the
gear wheel for the stepup gear to the hydraulic The turning wheel is fitted to the thrust shaft, and
power supply unit if fitted on the engine, and the it is driven by a pinion on the terminal shaft of the
flange for the turning wheel and for the coupling turning gear, which is mounted on the bedplate.
bolts to an intermediate shaft. The turning gear is driven by an electric motor
with builtin brake.
At the front end, the crankshaft is fitted with the
collar for the axial vibration damper and a flange A blocking device prevents the main engine from
for the fitting of a tuning wheel. The flange can starting when the turning gear is engaged. En-
also be used for a Power Take Off, if so desired. gagement and disengagement of the turning gear
is effected manually by an axial movement of the
Coupling bolts and nuts for joining the crankshaft pinion.
together with the intermediate shaft are not nor-
mally supplied. The control device for the turning gear, consisting
of starter and manual control box, can be ordered
as an option.

MAN B&W TII .2 engines: S90ME-C9,

G80-60ME-C9 MAN Diesel 198 83 66-8.0
MAN B&W 1.06
Page 3 of 6

Axial Vibration Damper The piston has four ring grooves which are
hardchrome plated on both the upper and lower
The engine is fitted with an axial vibration damper, surfaces of the grooves. The uppermost piston
mounted on the fore end of the crankshaft. The ring is of the CPR type (Controlled Pressure Re-
damper consists of a piston and a splittype hous- lief), whereas the other three piston rings all have
ing located forward of the foremost main bearing. an oblique cut. The uppermost piston ring is high-
er than the others. All four rings are alu-coated on
The piston is made as an integrated collar on the the outer surface for running-in.
main crank journal, and the housing is fixed to
the main bearing support. For functional check of The piston skirt is made of cast iron with a bronze
the vibration damper a mechanical guide is fitted, band or Mo coating.
while an electronic vibration monitor can be sup-
plied as an option.
Piston Rod

Tuning Wheel / Torsional Vibration Damper The piston rod is of forged steel and is surface-
hardened on the running surface for the stuffing
A tuning wheel or torsional vibration damper may box. The piston rod is connected to the crosshead
have to be ordered separately, depending on the with four bolts. The piston rod has a central bore
final torsional vibration calculations. which, in conjunction with a cooling oil pipe, forms
the inlet and outlet for cooling oil.

Connecting Rod
Crosshead
The connecting rod is made of forged or cast
steel and provided with bearing caps for the The crosshead is of forged steel and is provided
crosshead and crankpin bearings. with cast steel guide shoes with white metal on
the running surface. The guide shoe is of the low
The crosshead and crankpin bearing caps are friction type and crosshead bearings of the wide
secured to the connecting rod with studs and nuts pad design.
tightened by means of hydraulic jacks.
The telescopic pipe for oil inlet and the pipe for oil
The crosshead bearing consists of a set of outlet are mounted on the guide shoes.
thinwalled steel shells, lined with bearing metal.
The crosshead bearing cap is in one piece, with
an angular cutout for the piston rod. Scavenge Air System

The crankpin bearing is provided with thinwalled The air intake to the turbocharger takes place
steel shells, lined with bearing metal. Lube oil is directly from the engine room through the turbo-
supplied through ducts in the crosshead and con- charger intake silencer. From the turbocharger,
necting rod. the air is led via the charging air pipe, air cooler
and scavenge air receiver to the scavenge ports
of the cylinder liners, see Chapter 14. The scav-
Piston enge air receiver is of the D-shape design.

The piston consists of a piston crown and piston

skirt. The piston crown is made of heatresistant
steel. A piston cleaning ring located in the very
top of the cylinder liner scrapes off excessive ash
and carbon formations on the piston topland.

MAN B&W TII .2 engines: S90ME-C9,

G80-60ME-C9 MAN Diesel 198 83 66-8.0
MAN B&W 1.06
Page 4 of 6

Scavenge Air Cooler A protective grating is installed between the ex-

haust gas receiver and the turbocharger.
For each turbocharger is fitted a scavenge air
cooler of the monoblock type designed for sea-
water cooling, alternatively, a central cooling sys- Exhaust Turbocharger
tem with freshwater can be chosen. The working
pressure is up to 4.5 bar. The engines can be fitted with either MAN, ABB or
MHI turbochargers. As an option, MAN TCA and
The scavenge air cooler is so designed that the ABB A100-L turbochargers can be delivered with
difference between the scavenge air temperature variable nozzle technology that reduces the fuel
and the water inlet temperature at specified MCR consumption at part load by controlling the scav-
can be kept at about 12 °C. enge air pressure.

The turbocharger selection is described in Chap-

Auxiliary Blower ter 3, and the exhaust gas system in Chapter 15.

The engine is provided with electricallydriven

scavenge air blowers integrated in the scavenge Reversing
air cooler. The suction side of the blowers is con-
nected to the scavenge air space after the air Reversing of the engine is performed electronical-
cooler. ly and controlled by the Engine Control System,
by changing the timing of the fuel injection, the
Between the air cooler and the scavenge air re- exhaust valve activation and the starting valves.
ceiver, nonreturn valves are fitted which auto-
matically close when the auxiliary blowers supply
the air. The Hydraulic Power Supply

The auxiliary blowers will start operating con- The Hydraulic Power Supply (HPS) filters and
secutively before the engine is started in order to pressurises the lube oil for use in the hydraulic
ensure sufficient scavenge air pressure to obtain a system. The HPS consists of either mechanically
safe start. driven (by the engine) main pumps with electrically
driven start-up pumps or electrically driven com-
Further information is given in Chapter 14. bined main and start-up pumps. The hydraulic
pressure is 300 bar.

Exhaust Gas System The mechanically driven HPS is engine driven and
mounted aft for engines with chain drive aft (8 cyl-
From the exhaust valves, exhaust gas is led to inders or less), and at the middle for engines with
the exhaust gas receiver where the fluctuating chain drive located in the middle (9 cylinders or
pressure from the individual cylinders is equal- more). An electrically driven HPS is usually mount-
ised, and the total volume of gas is led to the ed aft on the engine.
turbocharger(s). After the turbocharger(s), the gas
is led to the external exhaust pipe system. A combined HPS, mechanically driven with elec-
trically driven start-up/back-up pumps with back-
Compensators are fitted between the exhaust up capacity, is available as an option.
valves and the receiver, and between the receiver
and the turbocharger(s).

The exhaust gas receiver and exhaust pipes are

provided with insulation, covered by galvanised
steel plating.

MAN B&W TII .2 engines: S90ME-C9,

G80-60ME-C9 MAN Diesel 198 83 66-8.0
MAN B&W 1.06
Page 5 of 6

Hydraulic Cylinder Unit The fuel oil highpressure pipes are of the double-
wall type with built-in conical support. The pipes
The hydraulic cylinder unit (HCU), one per cylin- are insulated but not heated. On S90ME-C9 and
der, consists of a base plate on which a distributor G80ME-C9, a ‘fuel oil leakage’ system for each
block is mounted. The distributor block is fitted cylinder detects fuel oil leakages and immediately
with one or more accumulators to ensure that the stops the injection on the actual cylinder.
necessary hydraulic oil peak flow is available dur-
ing the fuel injection sequence. The mechanically driven starting air distributor
used on the MC engines has been replaced by
The distributor block serves as a mechanical sup- one solenoid valve per cylinder, controlled by the
port for the hydraulically activated fuel pressure CCUs of the Engine Control System.
booster and the hydraulically activated exhaust
valve actuator. Single-wall piping has been intro- Slow turning before starting is a program incorpo-
duced with the 300 bar hydraulic systems. rated in the basic Engine Control System.

The starting air system is described in detail in

Fuel Oil Pressure Booster Section 13.01.

The engine is provided with one hydraulically acti- The starting valve is opened by control air and is
vated fuel oil pressure booster for each cylinder. closed by a spring. The integrated Engine Control
System controls the starting valve timing.
Fuel injection is activated by a multi-way valve
(FIVA), which is electronically controlled by the
Cylinder Control Unit (CCU) of the Engine Control Exhaust Valve
System.
The exhaust valve consists of the valve housing
Further information is given in Section 7.01. and the valve spindle. The valve housing is of the
un-cooled Millenium type and made of cast iron.
The housing is provided with a water cooled bot-
Fuel Valves and Starting Air Valve tom piece of steel with a flame hardened seat of
the W-seat design. The exhaust valve spindle is a
The cylinder cover is equipped with two or three DuraSpindle, the housing provided with a spindle
fuel valves, starting air valve, and indicator cock. guide.

The opening of the fuel valves is controlled by The exhaust valve is tightened to the cylinder
the high pressure fuel oil created by the fuel oil cover with studs and nuts. The exhaust valve is
pressure booster, and the valves are closed by a opened hydraulically by the electronic valve acti-
spring. vation system and is closed by an air spring.

An automatic vent slide allows circulation of fuel The exhaust valve is of the low-force design and
oil through the valve and high pressure pipes the operation of the exhaust valve controlled by
when the engine is stopped. The vent slide also the FIVA valve, which also activates the fuel injec-
prevents the compression chamber from being tion.
filled up with fuel oil in the event that the valve
spindle sticks. Oil from the vent slide and other In operation, the valve spindle slowly rotates,
drains is led away in a closed system. driven by the exhaust gas acting on a vane wheel
fixed to the spindle.

MAN B&W TII .2 engines: S90ME-C9,

G80-60ME-C9 MAN Diesel 198 83 66-8.0
MAN B&W 1.06
Page 6 of 6

Sealing of the exhaust valve spindle guide is pro- Piping Arrangements

vided by means of Controlled Oil Level (COL), an
oil bath in the bottom of the air cylinder, above the The engine is delivered with piping arrangements
sealing ring. This oil bath lubricates the exhaust for:
valve spindle guide and sealing ring as well.
• Fuel oil
• Heating of fuel oil pipes
Indicator Cock • Lubricating oil, piston cooling oil and
hydraulic oil pipes
The engine is fitted with an indicator cock to • Cylinder lubricating oil
which the PMI pressure transducer can be con- • Cooling water to scavenge air cooler
nected. • Jacket and turbocharger cooling water
• Cleaning of turbocharger
• Fire extinguishing in scavenge air space
MAN B&W Alpha Cylinder Lubrication • Starting air
• Control air
The electronically controlled MAN B&W Alpha • Oil mist detector (required only for make
cylinder lubrication system is applied to the ME Schaller Automation)
engines, and controlled by the ME Engine Control • Various drain pipes.
System.
All piping arrangements are made of steel piping,
The main advantages of the MAN B&W Alpha cyl- except the control air and steam heating of fuel
inder lubrication system, compared with the con- pipes, which are made of copper.
ventional mechanical lubricator, are:
The pipes are provided with sockets for local
• Improved injection timing instruments, alarm and safety equipment and,
• Increased dosage flexibility furthermore, with a number of sockets for supple-
• Constant injection pressure mentary signal equipment. Chapter 18 deals with
• Improved oil distribution in the cylinder liner the instrumentation.
• Possibility for prelubrication before starting.

More details about the cylinder lubrication system

can be found in Chapter 9.

Gallery Arrangement

The engine is provided with gallery brackets,

stanchions, railings and platforms (exclusive of
ladders). The brackets are placed at such a height
as to provide the best possible overhauling and
inspection conditions.

Some main pipes of the engine are suspended

from the gallery brackets, and the topmost gallery
platform on the manoeuvring side is provided with
overhauling holes for the pistons.

The engine is prepared for top bracings on the ex-

haust side, or on the manoeuvring side.

MAN B&W TII .2 engines: S90ME-C9,

G80-60ME-C9 MAN Diesel 198 83 66-8.0
MAN B&W 1.07
Page 1 of 1

Engine Cross Section of G70MEC9.2

555 82 39-4.0.0
Fig.: 1.07.01 Engine cross section

MAN B&W G70MEC9.2

MAN Diesel 198 88 86-8.0
MAN B&W

Engine Layout and Load

Diagrams, SFOC

2
MAN Diesel
MAN B&W 2.01
Page 1 of 2

Engine Layout and Load Diagrams

y=log(P)
Introduction i
P=n xc
i=0
The effective power ‘P’ of a diesel engine is pro- log (P) = i x log (n) + log (c)
portional to the mean effective pressure pe and
engine speed ‘n’, i.e. when using ‘c’ as a constant: i=1

P = c × pe × n
i=2
so, for constant mep, the power is proportional to
the speed:

P = c × n1 (for constant mep) i=3

x = log (n)
178 05 403.1
When running with a Fixed Pitch Propeller (FPP),
the power may be expressed according to the Fig. 2.01.02: Power function curves in logarithmic scales
propeller law as:
Thus, propeller curves will be parallel to lines hav-
P = c × n3 (propeller law) ing the inclination i = 3, and lines with constant
mep will be parallel to lines with the inclination i = 1.
Thus, for the above examples, the power P may
be expressed as a power function of the speed ‘n’ Therefore, in the Layout Diagrams and Load Dia-
to the power of ‘i’, i.e.: grams for diesel engines, logarithmic scales are
used, giving simple diagrams with straight lines.
P = c × ni

Fig. 2.01.01 shows the relationship for the linear Propulsion and Engine Running Points
functions, y = ax + b, using linear scales.
Propeller curve
The power functions P = c × ni will be linear func-
tions when using logarithmic scales: The relation between power and propeller speed
for a fixed pitch propeller is as mentioned above
log (P) = i × log (n) + log (c) described by means of the propeller law, i.e. the
y third power curve:

P = c × n3, in which:

y=ax+b P = engine power for propulsion

2
n = propeller speed
c = constant

a
Propeller design point
1

Normally, estimates of the necessary propeller

b power and speed are based on theoretical cal-
culations for loaded ship, and often experimental
0 x tank tests, both assuming optimum operating
0 1 2
conditions, i.e. a clean hull and good weather. The
178 05 403.0 combination of speed and power obtained may
Fig. 2.01.01: Straight lines in linear scales be called the ship’s propeller design point (PD),

MAN B&W MC/MCC, ME/MEGI/ME-B engines

MAN Diesel 198 38 338.5
MAN B&W 2.01
Page 2 of 2

placed on the light running propeller curve 6. See the socalled sea margin, which is traditionally
below figure. On the other hand, some shipyards, about 15% of the propeller design (PD) power.
and/or propeller manufacturers sometimes use a
propeller design point (PD) that incorporates all or Engine layout (heavy propeller)
part of the socalled sea margin described below.
When determining the necessary engine layout
Power, % af L1 speed that considers the influence of a heavy run-
100%
= 0,20
= 0,15 L1 ning propeller for operating at high extra ship resis-
= 0,25 = 0,30
tance, it is (compared to line 6) recommended to
choose a heavier propeller line 2. The propeller
L3 MP
curve for clean hull and calm weather line 6 may
Engine margin
(SP=90% of MP)
SP
PD
then be said to represent a ‘light running’ (LR)
Sea margin
L2 (15% of PD) propeller.
PD

Compared to the heavy engine layout line 2, we

L4
HR
recommend using a light running of 3.07.0% for
2 6 LR
design of the propeller.
Engine speed, % of L 1

100% Engine margin

Line 2 Propulsion curve, fouled hull and heavy weather
(heavy running), recommended for engine layout
Line 6 Propulsion curve, clean hull and calm weather (light
Besides the sea margin, a socalled ‘engine mar-
running), for propeller layout gin’ of some 10% or 15% is frequently added. The
MP Specified MCR for propulsion corresponding point is called the ‘specified MCR
SP Continuous service rating for propulsion
PD Propeller design point
for propulsion’ (MP), and refers to the fact that the
HR Heavy running power for point SP is 10% or 15% lower than for
LR Light running
178 05 415.3
point MP.
Fig. 2.01.03: Ship propulsion running points and engine
Point MP is identical to the engine’s specified
layout
MCR point (M) unless a main engine driven shaft
generator is installed. In such a case, the extra
Fouled hull power demand of the shaft generator must also
be considered.
When the ship has sailed for some time, the hull
and propeller become fouled and the hull’s re- Constant ship speed lines
sistance will increase. Consequently, the ship’s
speed will be reduced unless the engine delivers The constant ship speed lines ∝, are shown at
more power to the propeller, i.e. the propeller will the very top of the figure. They indicate the power
be further loaded and will be heavy running (HR). required at various propeller speeds in order to
keep the same ship speed. It is assumed that, for
As modern vessels with a relatively high service each ship speed, the optimum propeller diameter
speed are prepared with very smooth propeller is used, taking into consideration the total propul-
and hull surfaces, the gradual fouling after sea sion efficiency. See definition of ∝ in Section 2.02.
trial will increase the hull’s resistance and make
the propeller heavier running. Note:
Light/heavy running, fouling and sea margin are
Sea margin and heavy weather overlapping terms. Light/heavy running of the
propeller refers to hull and propeller deterioration
If, at the same time the weather is bad, with head and heavy weather, whereas sea margin i.e. extra
winds, the ship’s resistance may increase com- power to the propeller, refers to the influence of
pared to operating in calm weather conditions. the wind and the sea. However, the degree of light
When determining the necessary engine power, it running must be decided upon experience from
is normal practice to add an extra power margin, the actual trade and hull design of the vessel.

MAN B&W MC/MCC, ME/MEGI/ME-B engines

MAN Diesel 198 38 338.5
MAN B&W 2.02
Page 1 of 2

Propeller diameter and pitch, influence on the optimum propeller speed

In general, the larger the propeller diameter D, Once an optimum propeller diameter of maximum
the lower is the optimum propeller speed and the 7.2 m has been chosen, the corresponding op-
kW required for a certain design draught and ship timum pitch in this point is given for the design
speed, see curve D in the figure below. speed of 14.5 knots, i.e. P/D = 0.70.

The maximum possible propeller diameter de- However, if the optimum propeller speed of 100
pends on the given design draught of the ship, r/min does not suit the preferred / selected main
and the clearance needed between the propeller engine speed, a change of pitch away from opti-
and the aft body hull and the keel. mum will only cause a relatively small extra power
demand, keeping the same maximum propeller
The example shown in the figure is an 80,000 dwt diameter:
crude oil tanker with a design draught of 12.2 m
and a design speed of 14.5 knots. • going from 100 to 110 r/min (P/D = 0.62) requires
8,900 kW i.e. an extra power demand of 80 kW.
When the optimum propeller diameter D is in-
creased from 6.6 m to 7.2. m, the power demand • going from 100 to 91 r/min (P/D = 0.81) requires
is reduced from about 9,290 kW to 8,820 kW, and 8,900 kW i.e. an extra power demand of 80 kW.
the optimum propeller speed is reduced from 120
r/min to 100 r/min, corresponding to the constant In both cases the extra power demand is only
ship speed coefficient ∝ = 0.28 (see definition of of 0.9%, and the corresponding ‘equal speed
∝ in Section 2.02, page 2). curves’ are ∝ =+0.1 and ∝ =0.1, respectively, so
there is a certain interval of propeller speeds in
which the ‘power penalty’ is very limited.

Shaft power

kW
9.500
D = Optimum propeller diameters
9.400 P/D = Pitch/diameter ratio
D P/D
0.50
9.300 6.6m
P/D
1.00
9.200
6.8m
0.95
9.100
0.55
0.90
9.000
7.0m
0.85
8.900 0.60
0.80 7.2m
0.75 0.65
8.800 0.70

8.700 7.4m

8.600 D

Propeller
8.500
speed
70 80 90 100 110 120 130 r/min

178 47 032.0

Fig. 2.02.01: Influence of diameter and pitch on propeller design

MAN B&W MC/MC-C, ME/ME-C/ME-B/GI engines

MAN Diesel 198 38 782.6
MAN B&W 2.02
Page 2 of 2

Constant ship speed lines area and parallel to one of the ∝lines, another
specified propulsion MCR point ‘MP2’ upon this
The constant ship speed lines ∝, are shown at line can be chosen to give the ship the same
the very top of Fig. 2.02.02. These lines indicate speed for the new combination of engine power
the power required at various propeller speeds to and speed.
keep the same ship speed provided that the op-
timum propeller diameter with an optimum pitch Fig. 2.02.02 shows an example of the required
diameter ratio is used at any given speed, taking power speed point MP1, through which a constant
into consideration the total propulsion efficiency. ship speed curve ∝= 0.25 is drawn, obtaining
point MP2 with a lower engine power and a lower
Normally, the following relation between neces- engine speed but achieving the same ship speed.
sary power and propeller speed can be assumed:
Provided the optimum pitch/diameter ratio is used
P2 = P1 × (n2 /n1)∝ for a given propeller diameter the following data
applies when changing the propeller diameter:
where:
P = Propulsion power for general cargo, bulk carriers and tankers
n = Propeller speed, and ∝= 0.25 0.30
∝= the constant ship speed coefficient.
and for reefers and container vessels
For any combination of power and speed, each ∝= 0.15 0.25
point on lines parallel to the ship speed lines gives
the same ship speed. When changing the propeller speed by changing
the pitch diameter ratio, the ∝ constant will be dif-
When such a constant ship speed line is drawn ferent, see above.
into the layout diagram through a specified pro-
pulsion MCR point ‘MP1’, selected in the layout

Power

110%
=0,15
speed lines
=0,20
=0,25 Constant ship 100%
=0,30 1

90%

MP1
=0,25 80%
MP2
3
me p
% 70%
100
95%
90%
2
85% 60%

80%
75%

70% 50%

4 Nominal propeller curve

40%

75% 80% 85% 90% 95% 100% 105%

Engine speed

178 05 667.0

Fig. 2.02.02: Layout diagram and constant ship speed lines

MAN B&W MC/MC-C, ME/ME-C/ME-B/GI engines

MAN Diesel 198 38 782.6
MAN B&W 2.03
Page 1 of 1

Layout Diagram Sizes

Power Power 100  80% power and Power Power

Engine Layout Diagram

An engine’s layout diagram is limited by two con- For a standard high-load optimised engine,
stant mean effective pressure (mep) lines L1– L3 the lowest specific fuel oil consumption for
and L2– L4, and by two constant engine speed the ME and ME-C engines is optained at 70%
lines L1– L2 and L3 – L4. The L1 point refers to the and for MC/MC-C/ME-B engines at 80% of the
engine’s nominal maximum continuous rating, see SMCR point (M).
Fig. 2.04.01.
For ME-C-GI engines operating on LNG, a further
Within the layout area there is full freedom to se- SFOC reduction can be obtained.
lect the engine’s specified SMCR point M which
suits the demand for propeller power and speed
for the ship. Continuous service rating (S)

On the horizontal axis the engine speed and on The continuous service rating is the power need-
the vertical axis the engine power are shown on ed in service – including the specified sea margin
percentage scales. The scales are logarithmic and heavy/light running factor of the propeller
which means that, in this diagram, power function – at which the engine is to operate, and point S
curves like propeller curves (3rd power), constant is identical to the service propulsion point (SP)
mean effective pressure curves (1st power) and unless a main engine driven shaft generator is in-
constant ship speed curves (0.15 to 0.30 power) stalled.
are straight lines.
Power
L1
Specified maximum continuous rating (M)
M

Based on the propulsion and engine running L3

S
points, as previously found, the layout diagram
of a relevant main engine may be drawnin. The 1 L2
SMCR point (M) must be inside the limitation lines
of the layout diagram; if it is not, the propeller
speed will have to be changed or another main L4
engine type must be chosen. The selected SMCR
has an influence on the turbocharger and its Speed
matching and the compression ratio. 178 60 85-8.1

Fig. 2.04.01: Engine layout diagram

For ME and ME-C/-GI engines, the timing of the
fuel injection and the exhaust valve activation are
electronically optimised over a wide operating
range of the engine.

For ME-B engines, only the fuel injection (and not

the exhaust valve activation) is electronically con-
trolled over a wide operating range of the engine.

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 2 of 9

Engine Load Diagram

Definitions Engine shaft power, % of A

110
The engine’s load diagram, see Fig. 2.04.02, de- 105 7
M
100 7
fines the power and speed limits for continuous as 95 5 5

well as overload operation of an installed engine 90 4

85 1 2 6
having a specified MCR point M that confirms the
80
ship’s specification. 75
70
The service points of the installed engine incorpo- 65
rate the engine power required for ship propulsion 60
and shaft generator, if installed.
55
8 4 1 6 3
50
2 9
Operating curves and limits for continuous 45
operation
40
60 65 70 75 80 85 90 95 100 105 110
The continuous service range is limited by four
Engine speed, % of A
lines: 4, 5, 7 and 3 (9), see Fig. 2.04.02. The pro-
peller curves, line 1, 2 and 6 in the load diagram
are also described below. Regarding ‘i’ in the power function P = c x ni, see page 2.01.

M Specified MCR point

Line 1:
Propeller curve through specified MCR (M), en- Line 1 Propeller curve through point M (i = 3)
(engine layout curve)
gine layout curve. Line 2 Propeller curve, fouled hull and heavy weather
– heavy running (i = 3)
Line 2: Line 3 Speed limit
Line 4 Torque/speed limit (i = 2)
Propeller curve, fouled hull and heavy weather Line 5 Mean effective pressure limit (i = 1)
– heavy running. Line 6 Propeller curve, clean hull and calm weather
– light running (i = 3), for propeller layout
Line 7 Power limit for continuous running (i = 0)
Line 3 and line 9: Line 8 Overload limit
Line 3 represents the maximum acceptable speed Line 9 Speed limit at sea trial
for continuous operation, i.e. 105% of M. 178 05 427.6

Fig. 2.04.02: Standard engine load diagram

During trial conditions the maximum speed may
be extended to 107% of M, see line 9.

The above limits may in general be extended to Running at low load above 100% of the nominal L1
105% and during trial conditions to 107% of the speed of the engine is, however, to be avoided for
nominal L1 speed of the engine, provided the tor- extended periods. Only plants with controllable
sional vibration conditions permit. pitch propellers can reach this light running area.

The overspeed setpoint is 109% of the speed Line 4:

in M, however, it may be moved to 109% of the Represents the limit at which an ample air supply
nominal speed in L1, provided that torsional vibra- is available for combustion and imposes a limita-
tion conditions permit. tion on the maximum combination of torque and
speed.

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 3 of 9

Line 5: Recommendation
Represents the maximum mean effective pres-
sure level (mep), which can be accepted for con- Continuous operation without limitations is al-
tinuous operation. lowed only within the area limited by lines 4, 5,
7 and 3 of the load diagram, except on low load
Line 6: operation for CP propeller plants mentioned in the
Propeller curve, clean hull and calm weather – light previous section.
running, used for propeller layout/design.
The area between lines 4 and 1 is available for
Line 7: operation in shallow waters, heavy weather and
Represents the maximum power for continuous during acceleration, i.e. for nonsteady operation
operation. without any strict time limitation.

After some time in operation, the ship’s hull and

Limits for overload operation propeller will be fouled, resulting in heavier run-
ning of the propeller, i.e. the propeller curve will
The overload service range is limited as follows: move to the left from line 6 towards line 2, and
extra power is required for propulsion in order to
Line 8: keep the ship’s speed.
Represents the overload operation limitations.
In calm weather conditions, the extent of heavy
The area between lines 4, 5, 7 and the heavy running of the propeller will indicate the need for
dashed line 8 is available for overload running for cleaning the hull and possibly polishing the pro-
limited periods only (1 hour per 12 hours). peller.

Line 9: Once the specified MCR has been chosen, the

Speed limit at sea trial. capacities of the auxiliary equipment will be
adapted to the specified MCR, and the turbo-
charger specification and the compression ratio
Limits for low load running will be selected.

As the fuel injection for ME engines is automati- If the specified MCR is to be increased later on,
cally controlled over the entire power range, the this may involve a change of the pump and cooler
engine is able to operate down to around 15-20% capacities, change of the fuel valve nozzles, ad-
of the nominal L1 speed, whereas for MC/MC-C justing of the cylinder liner cooling, as well as
engines it is around 20-25% (electronic governor). rematching of the turbocharger or even a change
to a larger size of turbocharger. In some cases it
can also require larger dimensions of the piping
systems.

It is therefore of utmost importance to consider,

already at the project stage, if the specification
should be prepared for a later power increase.
This is to be indicated in the Extent of Delivery.

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 4 of 9

Extended load diagram for ships operating in extreme heavy running conditions

When a ship with fixed pitch propeller is operat- Extended load diagram for speed derated en-
ing in normal sea service, it will in general be gines with increased light running
operating in the hatched area around the design
propeller curve 6, as shown on the standard load The maximum speed limit (line 3) of the engines is
diagram in Fig. 2.04.02. 105% of the SMCR (Specified Maximum Continu-
ous Rating) speed, as shown in Fig. 2.04.02.
Sometimes, when operating in heavy weather, the
fixed pitch propeller performance will be more However, for speed and, thereby, power derated
heavy running, i.e. for equal power absorption of engines it is possible to extend the maximum
the propeller, the propeller speed will be lower speed limit to 105% of the engine’s nominal MCR
and the propeller curve will move to the left. speed, line 3’, but only provided that the torsional
vibration conditions permit this. Thus, the shaft-
As the low speed main engines are directly cou- ing, with regard to torsional vibrations, has to be
pled to the propeller, the engine has to follow the approved by the classification society in question,
propeller performance, i.e. also in heavy running based on the extended maximum speed limit.
propeller situations. For this type of operation,
there is normally enough margin in the load area When choosing an increased light running to be
between line 6 and the normal torque/speed limi- used for the design of the propeller, the load dia-
tation line 4, see Fig. 2.04.02. To the left of line 4 gram area may be extended from line 3 to line 3’,
in torquerich operation, the engine will lack air as shown in Fig. 2.04.03, and the propeller/main
from the turbocharger to the combustion process, engine operating curve 6 may have a correspond-
i.e. the heat load limits may be exceeded and ingly increased heavy running margin before ex-
bearing loads might also become too high. ceeding the torque/speed limit, line 4.

For some special ships and operating conditions, A corresponding slight reduction of the propel-
it would be an advantage  when occasionally ler efficiency may be the result, due to the higher
needed  to be able to operate the propeller/main propeller design speed used.
engine as much as possible to the left of line 6,
but inside the torque/speed limit, line 4.

Such cases could be for:

• ships sailing in areas with very heavy weather

• ships operating in ice
• ships with two fixed pitch propellers/two main
engines, where one propeller/one engine is de-
clutched for one or the other reason.

The increase of the operating speed range be-

tween line 6 and line 4 of the standard load dia-
gram, see Fig. 2.04.02, may be carried out as
shown for the following engine Example with an
extended load diagram for speed derated engine
with increased light running.

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 5 of 9
Engine shaft power, % A L1
110 M Specified engine MCR Examples of the use of the Load Diagram
5%
M
100 5 7
L2
90 L3
Heavy
In the following are some examples illustrating the
80
running Normal flexibility of the layout and load diagrams.
operation L4 operation
70

• Example 1 shows how to place the load diagram

60
4 for an engine without shaft generator coupled to
1 6 3 3 a fixed pitch propeller.
50
2
• Example 2 shows the same layout for an engine
40 with fixed pitch propeller (example 1), but with a
55 60 65 70 75 80 85 90 95 100 105 110 115 120
Engine speed, % A
shaft generator.
Normal load Extended light

• Example 3 is a special case of example 2, where

diagram area running area

the specified MCR is placed near the top of the

Line 1: Propeller curve through SMCR point (M) layout diagram.
 layout curve for engine
Line 2: Heavy propeller curve
In this case the shaft generator is cut off,
 fouled hull and heavy seas and the GenSets used when the engine runs
Line 3: Speed limit at specified MCR. This makes it possible to
Line 3’: Extended speed limit, provided torsional vibration choose a smaller engine with a lower power out-
conditions permit
Line 4: Torque/speed limit put, and with changed specified MCR.
Line 5: Mean effective pressure limit
Line 6: Increased light running propeller curve
 clean hull and calm weather
• Example 4 shows diagrams for an engine
 layout curve for propeller coupled to a controllable pitch propeller, with
Line 7: Power limit for continuous running or without a shaft generator, constant speed or
178 60 79-9.1 combinator curve operation.

Fig. 2.04.03: Extended load diagram for speed derated For a specific project, the layout diagram for actu-
engine with increased light running al project shown later in this chapter may be used
for construction of the actual load diagram.

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 6 of 9

Example 1: Normal running conditions.

Engine coupled to fixed pitch propeller (FPP) and without shaft generator

Layout diagram Load diagram

Power, % of L1 Power, % of L1 3.3%M 5%M

100% 7
L1 100%
L1
5
4
1 2 6

L3 M=MP
7 L3 5
M
7

S=SP 5%L1
S

1 6 L2 4 1 6 L2
2 2

3 3

L4 Propulsion and engine L4 Propulsion and engine

service curve for fouled service curve for fouled
hull and heavy weather hull and heavy weather

Engine speed, % of L1 100% Engine speed, % of L1 100%

M Specified MCR of engine

S Continuous service rating of engine
MP Specified MCR for propulsion
SP Continuous service rating of propulsion

The specified MCR (M) and its propeller curve 1 will normally be selected on the engine service curve 2.

Once point M has been selected in the layout diagram, the load diagram can be drawn, as shown in the figure, and hence the actual
load limitation lines of the diesel engine may be found by using the inclinations from the construction lines and the %figures stated.
178 05 440.9

Fig. 2.04.04: Normal running conditions. Engine coupled to a fixed pitch propeller (FPP) and without a shaft generator

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 7 of 9

Example 2: Normal running conditions.

Engine coupled to fixed pitch propeller (FPP) and with shaft generator

Layout diagram Load diagram

3.3%M 5%M
Power, % of L 1 Power, % of L 1
100% 7
L1
100%
L1
5 Engine service curve for
fouled hull and heavy
4 M M
7 weather incl. shaft 7
generator 5
1 2 6
S SG 5%L 1
L3 L3 S
SG MP MP
Engine
service 4
curve SP SP

1 2 6
L2 1 2 6
L2
3 3

L4 L4
Propulsion curve for fouled Propulsion curve for fouled
hull and heavy weather hull and heavy weather

Engine speed, % of L 1 100% Engine speed, % of L 1 100%

M Specified MCR of engine

S Continuous service rating of engine
MP Specified MCR for propulsion
SP Continuous service rating of propulsion
SG Shaft generator power

In example 2 a shaft generator (SG) is installed, and therefore the service power of the engine also has to incorporate the extra shaft
power required for the shaft generator’s electrical power production.

In the figure, the engine service curve shown for heavy running incorporates this extra power.

The specified MCR M will then be chosen and the load diagram can be drawn as shown in the figure.
178 05 488.9

Fig. 2.04.06: Normal running conditions. Engine coupled to a fixed pitch propeller (FPP) and with a shaft generator

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 8 of 9

Example 3: Special running conditions.

Engine coupled to fixed pitch propeller (FPP) and with shaft generator

Layout diagram Load diagram 3.3%M 5%M

Power, % of L 1 L1 Power, % of L 1 L1
M M
100% 7 100%
M Engine service curve for fouled M
5 7 7
S hull and heavy weather S
4 incl. shaft generator
MP MP
SG SG
1 2 6
5%L 1
L3 SP
L3 4
SP

1 2 6 1 2 6 L2
L2
3 3

L4 Propulsion curve
L4 Propulsion curve
for fouled hull for fouled hull
and heavy weather and heavy weather

Engine speed, % of L 1 100% Engine speed, % of L 1 100%

M Specified MCR of engine Point M of the load diagram is found:

S Continuous service rating of engine Line 1 Propeller curve through point S
MP Specified MCR for propulsion Point M Intersection between line 1 and line L1 – L3
SP Continuous service rating of propulsion
SG Shaft generator

Also for this special case in example 3, a shaft generator is installed but, compared to example 2, this case has a specified MCR for
propulsion, MP, placed at the top of the layout diagram.

This involves that the intended specified MCR of the engine M’ will be placed outside the top of the layout diagram.

One solution could be to choose a larger diesel engine with an extra cylinder, but another and cheaper solution is to reduce the
electrical power production of the shaft generator when running in the upper propulsion power range.

In choosing the latter solution, the required specified MCR power can be reduced from point M’ to point M as shown. Therefore,
when running in the upper propulsion power range, a diesel generator has to take over all or part of the electrical power production.

However, such a situation will seldom occur, as ships are rather infrequently running in the upper propulsion power range.

Point M, having the highest possible power, is then found at the intersection of line L1– L3 with line 1 and the corresponding load
diagram is drawn.
178 06 351.9

Fig. 2.04.07: Special running conditions. Engine coupled to a fixed pitch propeller (FPP) and with a shaft generator

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.04
Page 9 of 9

Example 4: Engine coupled to controllable pitch propeller (CPP) with or without shaft generator

Power
7
Layout diagram  with shaft generator
5
3.3%M 5%M The hatched area shows the recommended speed
4 L1 range between 100% and 96.7% of the specified
1 2 6 MCR speed for an engine with shaft generator
running at constant speed.

L3 5
M
7 The service point S can be located at any point
5%L1 within the hatched area.
S

4 1
L2 The procedure shown in examples 2 and 3 for
engines with FPP can also be applied here for en-
3
gines with CPP running with a combinator curve.

L4 Load diagram
Therefore, when the engine’s specified MCR point
Min. speed Max. speed
(M) has been chosen including engine margin, sea
Combinator curve for Recommended range for margin and the power for a shaft generator, if in-
loaded ship and incl. shaft generator operation
sea margin with constant speed stalled, point M may be used in the load diagram,
which can then be drawn.
Engine speed

M Specified MCR of engine The position of the combinator curve ensures the
S Continous service rating of engine maximum load range within the permitted speed
range for engine operation, and it still leaves a
178 39 314.5 reasonable margin to the limit indicated by curves
4 and 5.
Fig. 2.04.08: Engine with Controllable Pitch Propeller
(CPP), with or without a shaft generator

Layout diagram  without shaft generator

If a controllable pitch propeller (CPP) is applied,
the combinator curve (of the propeller) will nor-
mally be selected for loaded ship including sea
margin.

The combinator curve may for a given propeller

speed have a given propeller pitch, and this may
be heavy running in heavy weather like for a fixed
pitch propeller.

Therefore it is recommended to use a light run-

ning combinator curve (the dotted curve which
includes the sea power margin) as shown in the
figure to obtain an increased operation margin of
the diesel engine in heavy weather to the limit indi-
cated by curves 4 and 5.

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 69 93-5.3
MAN B&W 2.05
Page 1 of 1

Diagram for actual project

This figure contains a layout diagram that can

be used for constructing the load diagram for an
actual project, using the %figures stated and the
inclinations of the lines.

3.3%A 5%A

7 A
5 7
5

4 5

1 2 6

Power, % of L 1

110%

100%
L1

90%
5%L1

80%
L3
L2
70%

L4
60%

50%

40%
70% 75% 80% 85% 90% 95% 100% 105% 110%

Engine speed, % of L 1

178 62 12-9.0

Fig. 2.05.01: Construction of layout diagram

MAN B&W G70/60ME-C9.2/-GI-TII

MAN Diesel 198 83 37-0.2
MAN B&W 2.06
Page 1 of 1

Specific Fuel Oil Consumption, ME versus MC engines

As previously mentioned the main feature of the For the ME engine only the turbocharger matching
ME/ME-C engine is that the fuel injection and the and the compression ratio (shims under the piston
exhaust valve timing are optimised automatically rod) remain as variables to be determined by the
over the entire power range, and with a minimum engine maker / MAN Diesel & Turbo.
speed down to around 15-20% of the L1 speed,
but around 20-25% for MC/MC-C. The calculation of the expected specific fuel oil
consumption (SFOC) valid for standard high load
Comparing the specific fuel oil comsumption optimised engines can be carried out by means of
(SFOC) of the ME and the MC engines, it can be the following figures for fixed pitch propeller and
seen from the figure below that the great advan- for controllable pitch propeller, constant speed.
tage of the ME engine is a lower SFOC at part Throughout the whole load area the SFOC of the
loads. engine depends on where the specified MCR
point (M) is chosen.
It is also noted that the lowest SFOC for the ME/
ME-C engine is at 70% of M, whereas it is at 80%
of M for the MC/MC-C/ME-B engine.

∆ SFOC
g/kWh ±5%

30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Engine power, % of specified MCR point M

198 97 389.3

Fig. 2.06.01: Example of part load SFOC curves for ME and MC with fixed pitch propeller

MAN B&W 70-26 MC/MC-C/ME/ME-C engines

MAN Diesel 198 38 36-3.4
MAN B&W 2.07
Page 1 of 1

SFOC for High Efficiency Turbochargers

All engines types 50 bore and above are as stan-

dard fitted with high efficiency turbochargers, For standard high load optimised ME/ME-C
option: 4 59 104. engines the lowest SFOC at part-load running
may be obtained at 70% of the specified MCR.
The high efficiency turbocharger is applied to
the engine in the basic design with the view to For more information visit: www.mandieselturbo.
obtaining the lowest possible Specific Fuel Oil com → ‘Products’ → ‘Marine Engines & Systems’
Consumption (SFOC) values, see example in → ‘Low Speed’ → ‘Turbocharger Selection’.
Fig. 2.07.01.

∆ SFOC
g/kWh

High efficiency turbocharger

50% 60% 70% 80% 90% 100%

Engine power, % of specified MCR

178 60 95-4.3

Fig. 2.07.01: Example of part load SFOC curves for high efficiency turbochargers

MAN B&W ME/ME-C/-GI-TII engines

MAN Diesel 198 70 17-7.3
MAN B&W 2.08
Page 1 of 2

SFOC reference conditions and guarantee

SFOC at reference conditions All engine design criteria, e.g. heat load, bearing
load and mechanical stresses on the construc-
The SFOC is given in g/kWh based on tion are defined at 100% load independent of the
the reference ambient conditions stated in guarantee point selected. This means that turbo-
ISO 3046-1:2002(E) and ISO 15550:2002(E): charger matching, engine adjustment and engine
load calibration must also be performed at 100%
• 1,000 mbar ambient air pressure independent of guarantee point. At 100% load,
• 25 °C ambient air temperature the SFOC tolerance is 5%.
• 25 °C scavenge air coolant temperature
When choosing an SFOC guarantee below 100%,
and is related to a fuel oil with a lower calorific the tolerances, which were previously compensat-
value of 42,700 kJ/kg (~10,200 kcal/kg). ed for by the matching, adjustment and calibration
at 100%, will affect engine running at the lower
Any discrepancies between g/kWh and g/BHPh SFOC guarantee load point. This includes toler-
are due to the rounding of numbers for the latter. ances on measurement equipment, engine proc-
ess control and turbocharger performance.
For lower calorific values and for ambient condi-
tions that are different from the ISO reference Consequently, SFOC guarantee tolerances are:
conditions, the SFOC will be adjusted according
to the conversion factors in the table below. • 100% – 85%: 5% tolerance
• 84% – 65%: 6% tolerance
With Without • 64% – 50%: 7% tolerance
pmax pmax
adjusted adjusted
Condition SFOC SFOC
Please note that the SFOC guarantee can only be
Parameter change change change given in one (1) load point.
Scav. air coolant
per 10 °C rise + 0.60% + 0.41%
temperature
Blower inlet tem- Recommended cooling water temperature
per 10 °C rise + 0.20% + 0.71%
perature during normal operation
Blower inlet per 10 mbar
 0.02%  0.05%
pressure rise In general, it is recommended to operate the main
Fuel oil lower rise 1% engine with the lowest possible cooling water
1.00%  1.00%
calorific value (42,700 kJ/kg) temperature to the air coolers, as this will reduce
the fuel consumption of the engine, i.e. the engine
With for instance 1 °C increase of the scavenge performance will be improved.
air coolant temperature, a corresponding 1 °C in-
crease of the scavenge air temperature will occur However, shipyards often specify a constant
and involves an SFOC increase of 0.06% if pmax is (maximum) central cooling water temperature of
adjusted to the same value. 36 °C, not only for tropical ambient temperature
conditions, but also for lower ambient temperature
conditions. The purpose is probably to reduce the
SFOC guarantee electric power consumption of the cooling water
pumps and/or to reduce water condensation in
The Energy Efficiency Design Index (EEDI) has the air coolers.
increased the focus on part- load SFOC. We
therefore offer the option of selecting the SFOC Thus, when operating with 36 °C cooling water
guarantee at a load point in the range between instead of for example 10 °C (to the air coolers),
50% and 100%, EoD: 4 02 002. the specific fuel oil consumption will increase by
approx. 2 g/kWh.

MAN B&W TII .4 and .3 engines

MAN B&W TII .2 engines: 90-50ME-C/-GI,

MAN Diesel 198 83 41-6.1

70-35MC-C, 60-35ME-B/-GI

MAN B&W TII .1 engines: K98ME/ME-C7

MAN B&W 2.08
Page 2 of 2

Examples of Graphic Calculation of SFOC

The examples shown in Figs. 2.09 and 2.10 are

valid for a standard high-load optimised engine.

The following Diagrams a, b and c, valid for fixed

pitch propeller (b) and constant speed (c), respec-
tively, show the reduction of SFOC in g/kWh, rela-
tive to the SFOC for the nominal MCR L1 rating.

The solid lines are valid at 100%, 70% and 50% of

SMCR point M.

Point M is drawn into the abovementioned Dia-

grams b or c. A straight line along the constant
mep curves (parallel to L1L3) is drawn through
point M. The intersections of this line and the
curves indicate the reduction in specific fuel oil
consumption at 100, 70 and 50% of the SMCR
point M, related to the SFOC stated for the nomi-
nal MCR L1 rating.

An example of the calculated SFOC curves are

shown in Diagram a, and is valid for an engine
with fixed pitch propeller, see Fig. 2.10.01.

For examples based on part-load and low-load

optimised engines, please refer to our publication:

SFOC Optimisation Methods

For MAN B&W Two-stroke IMO Tier II Engines

which is available at www.mandieselturbo.com

under ‘Products’ → ‘Marine Engines & Systems’ →
‘Low Speed’ → ‘Technical Papers’.

SFOC calculations can be made in the CEAS ap-

plication, see Section 20.02.

MAN B&W ME/ME-C TII .2 engines

MAN Diesel 198 82 79-4.2
MAN B&W 2.09
Page 1 of 2

SFOC Calculations for G70ME-C9.2

Data at nominel MCR (L1) SFOC at nominal MCR (L1)

High efficiency TC
Engine kW r/min g/kWh
5 G70ME-C9.2 18,200
6 G70ME-C9.2 21,840
83 167
7 G70ME-C9.2 25,480
8 G70ME-C9.2 29,120

Data SMCR point (M): Diagram a

SFOC SFOC
cyl. No. g/kWh Part Load SFOC curve g/kWh
+4
Power: 100% of (M) kW
+3 170
Speed: 100% of (M) r/min
+2
SFOC found: g/kWh
+1

0 Nominal SFOC 167

2 165

7 160

12 155

16
40% 50% 60% 70% 80% 90% 100% 110%

% of SMCR

178 62 19-1.0

Fig. 2.09.01

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 83 85-9.1
MAN B&W 2.09
Page 2 of 2

SFOC for G70ME-C9 with fixed pitch propeller

Power, % of L1

=0.15 lines
ship speed
=0.20 Constant 100%
=0.25 =0.30

90%

Diagram b 80%

al in L 1
min
e no SMC
R mep
to t h 10 0
% 6 10 0% 70%
i ve 5
h r elat 3
4 95%
g / kW
2
1
in R 0 9 0%
MC
fS FO C 70%
S
9
10 85% 60%
ti on o 7
8
uc 5
6 80%
Re d SM CR
4
50% 5
4
3
2
1 50%
Nominal propeller curve

40%
75% 80% 85% 90% 95% 100% 105%
Speed, % of L1

178 62 47-7.0
Fig. 2.09.02

SFOC for G70ME-C9 with constant speed

Power, % of L1

=0.15 lines
ship speed
=0.20 Constant 100%
=0.25 =0.30

90%

80%
Diagram c in L 1
na l
en omi R mep
SMC
to t h 10 0
% 6 10 0% 70%
i ve 5
h r elat 3
4 95%
g / kW
2
1
in R 0 9 0%
MC
fS FO C 70%
S
9
10 85% 60%
ti on o 6
7
8
uc 5 80%
Re d
R
SMC 4
50% 4
3
1 2
0 50%
Nominal propeller curve

40%
75% 80% 85% 90% 95% 100% 105%
Speed, % of L1

178 62 60-7.0

Fig. 2.09.03

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 83 85-9.1
MAN B&W 2.10
Page 1 of 2

SFOC calculations, example

Valid for standard high-load optimised engine

Data at nominel MCR (L1): 6G70ME-C9.2
Power 100% 21,840 kW
Speed 100% 83 r/min
Nominal SFOC:
• High efficiency turbocharger 167 g/kWh

Example of specified MCR = M

Power 19,656 kW (90% L1)
Speed 78.9 r/min (95% L1)
Turbocharger type High efficiency
SFOC found in M 165.4 g/kWh

The SMCR point M used in the above example for the

SFOC calculations:

M = 90% L1 power and 95% L1 speed

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 84 11-2.1
MAN B&W 2.10
Page 2 of 2

Power, % of L1

=0.15 lines
ship speed
=0.20 Constant 100%
=0.25 =0.30

90% 90%

Diagram b 80%

in L1
m ina l
e no mep
R
SMC
et o th 10 0
%
5
6 10 0% 70%
re l a tiv 3
4 95%
kWh
2
/ 1
in g MC
R 0 9 0%
S
fS FO C 70% 9
10 85% 60%
ti on o 6
7
8
uc 5 80%
Re d SM CR
4
50% 5
4
3
2 50%
1
Nominal propeller curve

40%
75% 80% 85% 90% 95% 100% 105%
95%
Speed, % of L1

178 63 53- 1.0

The reductions, see diagram b, in g/kWh compared to Diagram a

SFOC in L1: SFOC SFOC
g/kWh Part Load SFOC curve g/kWh
SFOC SFOC
Part load points +6
g/kWh g/kWh
+5
1 100% M -1.6 165.4 +4
2 70% M -5.6 161.4 +3 170

3 50% M -2.6 164.4 +2

0 Nominal SFOC 167

2 165

3
4

5
6
7 160

8
9

11
30% 40% 50% 60% 70% 80% 90% 100% 110%
% of SMCR

178 62 17-8.0

Fig. 2.10.01: Example of SFOC for derated 6G70ME-C9.2 with fixed pitch propeller and high efficiency turbocharger

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 84 11-2.1
MAN B&W 2.11
Page 1 of 1

Fuel Consumption at an Arbitrary Load

Once the specified MCR (M) of the engine has The SFOC curve through points S2, on the left
been chosen, the specific fuel oil consumption at of point 1, is symmetrical about point 1, i.e. at
an arbitrary point S1, S2 or S3 can be estimated speeds lower than that of point 1, the SFOC will
based on the SFOC at point ‘1’ and ‘2’. also increase.

These SFOC values can be calculated by using The abovementioned method provides only an
the graphs for the relevant engine type for the approximate value. A more precise indication of
propeller curve I and for the constant speed curve the expected SFOC at any load can be calculated
II, giving the SFOC at points 1 and 2, respectively. by using our computer program. This is a service
which is available to our customers on request.
Next the SFOC for point S1 can be calculated as
an interpolation between the SFOC in points ‘1’
and ‘2’, and for point S3 as an extrapolation.

Power, % of M

110%

7 100%

1 2

90%
S2 S1 S3

4 3

80%

I II

70%

80% 90% 100% 110%

Speed, % of M

198 95 962.2

Fig. 2.11.01: SFOC at an arbitrary load

MAN B&W MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 38 43-4.5
MAN B&W

Turbocharger Selection &

Exhaust Gas By-pass

3
MAN Diesel
MAN B&W 3.01
Page 1 of 1

Turbocharger Selection

Updated turbocharger data based on the latest The engines are, as standard, equipped with as
information from the turbocharger makers are few turbochargers as possible, see Table 3.01.01.
available from the Turbocharger Selection
program on www.mandieselturbo.com under One more turbocharger can be applied, than the
‘Products’ → ‘Marine Engines & Systems’ → ‘Low number stated in the tables, if this is desirable due
Speed’ → ‘Turbocharger Selection’. to space requirements, or for other reasons. Ad-
ditional costs are to be expected.
The data specified in the printed edition are valid
at the time of publishing. However, we recommend the ‘Turbocharger Se-
lection’ program on the Internet, which can be
The MC/ME engines are designed for the applica- used to identify a list of applicable turbochargers
tion of either MAN, ABB or Mitsubishi (MHI) turbo- for a specific engine layout.
chargers.
For information about turbocharger arrangement
The turbocharger choice is made with a view to and cleaning systems, see Section 15.01.
obtaining the lowest possible Specific Fuel Oil
Consumption (SFOC) values at the nominal MCR
by applying high efficiency turbochargers.

High efficiency turbochargers for the G70ME-C9.2/-GI-TII engines  L1 output at 83 rpm

Cyl. MAN (TCA) ABB (A-L) MHI (MET)
5 1 x TCA77-26 1 x A275-L 1 x MET71MB
6 1 x TCA88-24 1 x A280-L 1 x MET83MB
7 1 x TCA88-26 1 x A185-L 1 x MET83MB
8 1 x TCA88-26 1 x A285-L 2 x MET66MB

Table 3.01.01: High efficiency turbochargers

MAN B&W G70ME-C9.2/-GI-TII

MAN Diesel 198 89 04-9.0
MAN B&W 3.02
Page 1 of 1

Climate Conditions and Exhaust Gas Bypass

Extreme ambient conditions Please note that if an exhaust gas bypass is ap-
plied, the turbocharger size and specification has
As mentioned in Chapter 1, the engine power to be determined by other means than stated in
figures are valid for tropical conditions at sea this Chapter.
level: 45 °C air at 1,000 mbar and 32 °C seawater,
whereas the reference fuel consumption is given
at ISO conditions: 25 °C air at 1,000 mbar and Emergency Running Condition
25 °C charge air coolant temperature.
Exhaust gas receiver with total bypass flange
Marine diesel engines are, however, exposed to and blank counterflange
greatly varying climatic temperatures winter and Option: 4 60 119
summer in arctic as well as tropical areas. These
variations cause changes of the scavenge air Bypass of the total amount of exhaust gas round
pressure, the maximum combustion pressure, the the turbocharger is only used for emergency run-
exhaust gas amount and temperatures as well as ning in the event of turbocharger failure on en-
the specific fuel oil consumption. gines, see Fig. 3.02.01.

For further information about the possible coun- This enables the engine to run at a higher load
termeasures, please refer to our publication titled: with only one turbocharger under emergency
conditions. The engine’s exhaust gas receiver will
Influence of Ambient Temperature Conditions in this case be fitted with a bypass flange of ap-
proximately the same diameter as the inlet pipe
The publication is available at to the turbocharger. The emergency pipe is yard’s
www.mandieselturbo.com under ‘Products’ → supply.
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Technical Papers’.

Arctic running condition

Bypass flange

For air inlet temperatures below 10 °C the pre- Exhaust receiver

cautions to be taken depend very much on the

operating profile of the vessel. The following al-
ternative is one of the possible countermeasures.
The selection of countermeasures, however, must
be evaluated in each individual case.
Centre of cylinder

Exhaust gas receiver with variable bypass

Option: 4 60 118

Compensation for low ambient temperature can

be obtained by using exhaust gas bypass system.

This arrangement ensures that only part of the

exhaust gas goes via the turbine of the turbo- Turbocharger

charger, thus supplying less energy to the com- 178 06 721.2

pressor which, in turn, reduces the air supply to

the engine. Fig. 3.02.01: Total bypass of exhaust for emergency running

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 45 934.6
MAN B&W 3.03
Page 1 of 2

Emission Control

IMO NOx emission limits 3050% NOx reduction

All ME, ME-B and ME-C/-GI engines are, as Water emulsification of the heavy fuel oil is a well
standard, delivered in compliance with the IMO proven primary method. The type of homogeni-
speed dependent NOx limit, measured accord- zer is either ultrasonic or mechanical, using water
ing to ISO 8178 Test Cycles E2/E3 for Heavy Duty from the freshwater generator and the water mist
Diesel Engines. These are referred to in the Extent catcher.
of Delivery as EoD: 4 06 200 Economy mode with
the options: 4 06 201 Engine test cycle E3 or 4 06 The pressure of the homogenised fuel has to be
202 Engine test cycle E2. increased to prevent the formation of steam and
cavitation. It may be necessary to modify some of
the engine components such as the fuel oil pres-
NOx reduction methods sure booster, fuel injection valves and the engine
control system.
The NOx content in the exhaust gas can be re-
duced with primary and/or secondary reduction
methods. Up to 9598% NOx reduction

Primary methods affect the combustion process This reduction can be achieved by means of
directly by reducing the maximum combustion secondary methods, such as the SCR (Selec-
temperature, whereas the secondary methods tive Catalytic Reduction), which involves an
reduce the emission level without changing the aftertreatment of the exhaust gas.
engine performance, using equipment that does
not form part of the engine itself. Plants designed according to this method have
been in service since 1990, using Haldor Topsøe
catalysts and ammonia as the reducing agent,
030% NOx reduction urea can also be used, see Fig. 3.03.01.

The ME engines can be delivered with several op- The SCR unit can be located separately in the
eration modes, options: 4 06 225 Other emission engine room or horizontally on top of the engine.
limit and 4 06 226 Dual fuel. The compact SCR reactor is mounted before
the turbocharger(s) in order to have the optimum
These operation modes may include a ‘Low NOx working temperature for the catalyst. However at-
mode’ for operation in, for instance, areas with re- tention have to be given to the type of HFO to be
striction in NOx emission. used.

For further information on engine operation For further information about emission control,
modes, see Extent of Delivery. please refer to our publication:

Exhaust Gas Emission Control Today and Tomorrow

The publications are available at

www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Technical Papers’.

MAN B&W ME/MEC/ME-B/-GI TII engines

MAN Diesel 198 84 47-2.1
MAN B&W 3.03
Page 2 of 2

NOx reduction by SCR This means that the SCR unit has to be located
before the turbocharger on twostroke engines
Selective Catalytic Reduction system for engine because of their high thermal efficiency and there-
Option: 4 60 135 by a relatively low exhaust gas temperature.

For 50 to 98% NOx reduction, the Selective Cata- The amount of ammonia injected into the exhaust
lytic Reduction (SCR) system can be applied. In gas is controlled by a process computer and is
this process, ammonia or urea are added to the ex- based on the NOx production at different loads
haust gas before it enters a catalytic converter. measured during the testbed running. Fig. 3.03.01.

The exhaust gas must be mixed with ammonia be- As the ammonia is a combustible gas, it is sup-
fore passing through the catalyst, and in order to plied through a doublewalled pipe system, with
encourage the chemical reaction the temperature appropriate venting and fitted with an ammonia
level has to be between 300 and 400 °C. During leak detector (Fig. 3.03.01) which shows a simpli-
this process the NOx is reduced to N2 and water. fied system layout of the SCR installation.

Air

Process
computer

Ammonia
Evaporator tank

SCR reactor

Air intake Exhaust gas outlet

Air outlet

Deck

Support

Static mixer

NOx and O2 analysers

Air

Orifice High efficiency turbocharger

Preheating and sealing oil

Engine

198 99 271.0

Fig. 3.03.01: Layout of SCR system

MAN B&W MC/MC-C, ME/MEC/ME-B/-GI TII engines

MAN Diesel 198 58 94-7.3
MAN B&W

Electricity Production

4
MAN Diesel
MAN B&W 4.01
Page 1 of 6

Electricity Production

Introduction

Next to power for propulsion, electricity produc- • PTO/GCR

tion is the largest fuel consumer on board. The (Power Take Off/Gear Constant Ratio):
electricity is produced by using one or more of the Generator coupled to a constant ratio stepup
following types of machinery, either running alone gear, used only for engines running at constant
or in parrallel: speed.

• Auxiliary diesel generating sets The DMG/CFE (Direct Mounted Generator/Con-

stant Frequency Electrical) and the SMG/CFE
• Main engine driven generators (Shaft Mounted Generator/Constant Frequency
Electrical) are special designs within the PTO/CFE
• Exhaust gas- or steam driven turbo generator group in which the generator is coupled directly
utilising exhaust gas waste heat (Thermo Effi- to the main engine crankshaft or the intermediate
ciency System) propeller shaft, respectively, without a gear. The
electrical output of the generator is controlled by
• Emergency diesel generating sets. electrical frequency control.

The machinery installed should be selected on the Within each PTO system, several designs are
basis of an economic evaluation of first cost, ope- available, depending on the positioning of the
rating costs, and the demand for man-hours for gear:
maintenance.
• BW I:
In the following, technical information is given re- Gear with a vertical generator mounted onto the
garding main engine driven generators (PTO), dif- fore end of the diesel engine, without any con-
ferent configurations with exhaust gas and steam nections to the ship structure.
driven turbo generators, and the auxiliary diesel
generating sets produced by MAN Diesel & Turbo. • BW II:
A freestanding gear mounted on the tank top
and connected to the fore end of the diesel en-
Power Take Off gine, with a vertical or horizontal generator.

With a generator coupled to a Power Take Off • BW III:

(PTO) from the main engine, electrical power can A crankshaft gear mounted onto the fore end of
be produced based on the main engine’s low the diesel engine, with a sidemounted genera-
SFOC/SGC. Several standardised PTO systems tor without any connections to the ship struc-
are available, see Fig. 4.01.01 and the designa- ture.
tions in Fig. 4.01.02:
• BW IV:
• PTO/RCF A freestanding stepup gear connected to the
(Power Take Off/Renk Constant Frequency): intermediate propeller shaft, with a horizontal
Generator giving constant frequency, based on generator.
mechanicalhydraulical speed control.
The most popular of the gear based alternatives
• PTO/CFE are the BW III/RCF type for plants with a fixed
(Power Take Off/Constant Frequency Electrical): pitch propeller (FPP). The BW III/RCF requires no
Generator giving constant frequency, based on separate seating in the ship and only little atten-
electrical frequency control. tion from the shipyard with respect to alignment.

MAN B&W 98-50 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 41 55-0.4
MAN B&W 4.01
Page 2 of 6

Total
Alternative types and layouts of shaft generators Design Seating efficiency (%)

1a 1b BW I/RCF On engine 8891

(vertical generator)

2a 2b BW II/RCF On tank top 8891

PTO/RCF

3a 3b BW III/RCF On engine 8891

4a 4b BW IV/RCF On tank top 8891

PTO/CFE

5a 5b DMG/CFE On engine 8488

6a 6b SMG/CFE On tank top 8488

7 BW I/GCR On engine 92
(vertical generator)
PTO/GCR

8 BW II/GCR On tank top 92

9 BW III/GCR On engine 92

10 BW IV/GCR On tank top 92

178 63 68-7.0

Fig. 4.01.01: Types of PTO

MAN B&W 98-50 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 41 55-0.4
MAN B&W 4.01
Page 3 of 6

Designation of PTO

For further information, please refer to our publi-

cation titled:

Shaft Generators for MC and ME engines

The publication is available at www.mandiesel-

turbo.com under ‘Products’ → ‘Marine Engines &
Systems’ → ‘Low Speed’ → ‘Technical Papers’.

Power take off:

BW III S70MEC8-GI/RCF 70060

50: 50 Hz
60: 60 Hz

kW on generator terminals

RCF: Renk constant frequency unit

CFE: Electrically frequency controlled unit
GCR: Stepup gear with constant ratio

Mark version

Engine type on which it is applied

Layout of PTO: See Fig. 4.01.01

Make: MAN Diesel & Turbo

178 39 556.0

Fig. 4.01.02: Example of designation of PTO

MAN B&W G70ME-C9, S/L70ME-C/-GI,

S65ME-C8/-GI, S60ME-C/ME-B/-GI,
L60ME-C, S50ME-C/ME-B
MAN Diesel 198 53 85-5.5
MAN B&W 4.01
Page 4 of 6

PTO/RCF

Side mounted generator, BW III/RCF

(Fig. 4.01.01, Alternative 3)

The PTO/RCF generator systems have been de-

veloped in close cooperation with the German
gear manufacturer RENK. A complete package
solution is offered, comprising a flexible coupling,
a stepup gear, an epicyclic, variableratio gear
with builtin clutch, hydraulic pump and motor,
and a standard generator, see Fig. 4.01.04.

For marine engines with controllable pitch propel-

lers running at constant engine speed, the hydrau-
lic system can normally be omitted. For constant
speed engines a PTO/GCR design is normally
used.

Fig. 4.01.04 shows the principles of the PTO/

RCF arrangement. As can be seen, a stepup
gear box (called crankshaft gear) with three gear
wheels is bolted directly to front- and part side 178 06 49-0.0

engine crankcase structure. The bearings of the

three gear wheels are mounted in the gear box so Fig. 4.01.03: Side mounted BW III/RCF
that the weight of the wheels is not carried by the
crankshaft. Between the crankcase and the gear
drive, space is available for tuning wheel, counter- The BW III/RCF unit is an epicyclic gear with a
weights, axial vibration damper, etc. hydrostatic superposition drive. The hydrostatic
input drives the annulus of the epicyclic gear in ei-
The first gear wheel is connected to the crank- ther direction of rotation, hence continuously vary-
shaft via a special flexible coupling, made in one ing the gearing ratio to keep the generator speed
piece with a tooth coupling driving the crankshaft constant throughout an engine speed variation of
gear, thus isolating the gear drive against torsional 30%. In the standard layout, this is between 100%
and axial vibrations. and 70% of the engine speed at specified MCR,
but it can be placed in a lower range if required.
By means of a simple arrangement, the shaft in
the crankshaft gear carrying the first gear wheel The input power to the gear is divided into two
and the female part of the toothed coupling can paths – one mechanical and the other hydro-
be moved forward, thus disconnecting the two static – and the epicyclic differential combines the
parts of the toothed coupling. power of the two paths and transmits the com-
bined power to the output shaft, connected to the
The power from the crankshaft gear is trans- generator. The gear is equipped with a hydrostatic
ferred, via a multidisc clutch, to an epicyclic motor driven by a pump, and controlled by an
variableratio gear and the generator. These are electronic control unit. This keeps the generator
mounted on a common PTO bedplate, bolted to speed constant during single running as well as
brackets integrated with the engine crankcase when running in parallel with other generators.
structure.

MAN B&W 98-50 TII engines

MAN Diesel 198 43 000.3
MAN B&W 4.01
Page 5 of 6

The multidisc clutch, integrated into the gear in- Internal control circuits and interlocking functions
put shaft, permits the engaging and disengaging between the epicyclic gear and the electronic
of the epicyclic gear, and thus the generator, from control box provide automatic control of the func-
the main engine during operation. tions necessary for the reliable operation and
protection of the BW III/RCF unit. If any monitored
An electronic control system with a RENK control- value exceeds the normal operation limits, a warn-
ler ensures that the control signals to the main ing or an alarm is given depending upon the ori-
electrical switchboard are identical to those for gin, severity and the extent of deviation from the
the normal auxiliary generator sets. This applies to permissible values. The cause of a warning or an
ships with automatic synchronising and load shar- alarm is shown on a digital display.
ing, as well as to ships with manual switchboard
operation.

Operating panel
in switchboard

Servo valve
Hydrostatic motor

Toothed coupling
Generator
RCFController

Hydrostatic pump
Annulus ring
Multidisc clutch
Sun wheel

Planetary gear wheel

Toothed coupling

Crankshaft

Elastic damping coupling

Bearings

Engine crankcase structure

1st crankshaft gear wheel

Toothed coupling

178 23 222.2

Fig. 4.01.04: Power take off with RENK constant frequency gear: BW III/RCF, option: 4 85 253

MAN B&W 98-50 TII engines

MAN Diesel 198 43 000.3
MAN B&W 4.01
Page 6 of 6

Extent of delivery for BW III/RCF units Yard deliveries are:

The delivery comprises a complete unit ready to 1. Cooling water pipes to the builton lubricating
be builton to the main engine. Fig. 4.02.01 shows oil cooling system, including the valves.
the required space and the standard electrical
output range on the generator terminals. 2. Electrical power supply to the lubricating oil
standby pump built on to the RCF unit.
Standard sizes of the crankshaft gears and the
RCF units are designed for: 3. Wiring between the generator and the operator
700, 1200, 1800 and 2600 kW, while the generator control panel in the switchboard.
sizes of make A. van Kaick are:
4. An external permanent lubricating oil fillingup
440 V 60 Hz 380 V 50 Hz connection can be established in connection
Type with the RCF unit. The system is shown in Fig.
1800 r/min 1500 r/min
DSG
kVA kW kVA kW 4.03.03 ‘Lubricating oil system for RCF gear’.
62 M24 707 566 627 501 The dosage tank and the pertaining piping
62 L14 855 684 761 609
are to be delivered by the yard. The size of the
dosage tank is stated in the table for RCF gear
62 L24 1,056 845 940 752
in ‘Necessary capacities for PTO/RCF’ (Fig.
74 M14 1,271 1,017 1,137 909
4.03.02).
74 M24 1,432 1,146 1,280 1,024
74 L14 1,651 1,321 1,468 1,174 The necessary preparations to be made on
74 L24 1,924 1,539 1,709 1,368 the engine are specified in Figs. 4.03.01a and
86 K14 1,942 1,554 1,844 1,475 4.03.01b.
86 M14 2,345 1,876 2,148 1,718
86 L24 2,792 2,234 2,542 2,033
99 K14 3,222 2,578 2,989 2,391 Additional capacities required for BW III/RCF

178 34 893.1 The capacities stated in the ‘List of capacities’ for

the main engine in question are to be increased
In the event that a larger generator is required, by the additional capacities for the crankshaft
please contact MAN Diesel & Turbo. gear and the RCF gear stated in Fig. 4.03.02.

If a main engine speed other than the nominal is

required as a basis for the PTO operation, it must
be taken into consideration when determining the
ratio of the crankshaft gear. However, it has no
influence on the space required for the gears and
the generator.

The PTO can be operated as a motor (PTI) as well

as a generator by making some minor modifica-
tions.

MAN B&W 98-50 TII engines

MAN Diesel 198 43 000.3
MAN B&W 4.02
Page 1 of 1

D H G S
A
F
B

178 36 29-6.2

kW generator
700 kW 1,200 kW 1,800 kW 2,600 kW
A 3,550 3,550 3,750 3,750
B 600 600 0 0
C 4,350 4,350 4,680 4,680
D 4,600 4,600 5,000 5,000
F 1,700 1,800 1,700 1,700
G 3,200 3,200 3,550 3,550
H 1,950 2,500 2,880 4,150
S 400 400 400 400
System mass (kg) with generator:
26,250 30,500 42,600 58,550
System mass (kg) without generator:
24,250 27,850 38,300 53,350

The stated kW at the generator terminals is available between 70% and 100% of the engine speed at specified MCR

Space requirements have to be investigated case by case on plants with 2,600 kW generator.

Dimension H: This is only valid for A. van Kaick generator type DSG, enclosure IP23,
frequency = 60 Hz, speed = 1,800 r/min

Fig. 4.02.01: Space requirement for side mounted generator PTO/RCF type BW lll S70C/RCF

MAN B&W G70ME-C9, S70MC-C/ME-C/-GI

MAN Diesel 198 43 10-7.3
MAN B&W 4.03
Page 1 of 6

Engine preparations for PTO

3 4 5

2
9
2
15

8
13
2

14 18

11
12 10 21 6 20
17

Toothed coupling

Alternator
22

Bedframe

RCF gear
(if ordered)
16

Crankshaft gear

Fig. 4.03.01a: Engine preparations for PTO, BWIII/RCF system 178 57 15-7.1

MAN B&W 98 → 50MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 156.3
MAN B&W 4.03
Page 2 of 6

Pos.
1 Special face on bedplate and frame box
2 Ribs and brackets for supporting the face and machined blocks for alignment of gear or stator housing
3 Machined washers placed on frame box part of face to ensure that it is flush with the face on the bedplate
4 Rubber gasket placed on frame box part of face
5 Shim placed on frame box part of face to ensure that it is flush with the face of the bedplate
6 Distance tubes and long bolts
7 Threaded hole size, number and size of spring pins and bolts to be made in agreement with PTO maker
8 Flange of crankshaft, normally the standard execution can be used
9 Studs and nuts for crankshaft flange
10 Free flange end at lubricating oil inlet pipe (incl. blank flange)
11 Oil outlet flange welded to bedplate (incl. blank flange)
12 Face for brackets
13 Brackets
14 Studs for mounting the brackets
15 Studs, nuts and shims for mounting of RCF/generator unit on the brackets
16 Shims, studs and nuts for connection between crankshaft gear and RCF/generator unit
17 Engine cover with connecting bolts to bedplate/frame box to be used for shop test without PTO
18 Intermediate shaft between crankshaft and PTO
19 Oil sealing for intermediate shaft
20 Engine cover with hole for intermediate shaft and connecting bolts to bedplate/frame box
21 Plug box for electronic measuring instrument for checking condition of axial vibration damper
22 Tacho encoder for ME control system or MAN B&W Alpha lubrication system on MC engine
23 Tacho trigger ring for ME control system or MAN B&W Alpha lubrication system on MC engine

Pos. no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
BWIII/RCF A A A A B A B A A A A A B B A A A
BWIII/CFE A A A A B A B A A A A A B B A A A
BWII/RCF A A A A A A A
BWII/CFE A A A A A A A
BWI/RCF A A A A B A B A A A
BWI/CFE A A A A B A B A A A A A
DMG/CFE A A A B C A B A A A
A: Preparations to be carried out by engine builder
B: Parts supplied by PTO maker
C: See text of pos. no.
178 89 342.0

Table 4.03.01b: Engine preparations for PTO

MAN B&W 98 → 50MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 156.3
MAN B&W 4.03
Page 3 of 6

Crankshaft gear lubricated from the main engine lubricating oil system
The figures are to be added to the main engine capacity list:
Nominal output of generator kW 700 1,200 1,800 2,600
Lubricating oil flow m /h
3
4.1 4.1 4.9 6.2
Heat dissipation kW 12.1 20.8 31.1 45.0

RCF gear with separate lubricating oil system:

Nominal output of generator kW 700 1,200 1,800 2,600
Cooling water quantity m3/h 14.1 22.1 30.0 39.0
Heat dissipation kW 55 92 134 180
El. power for oil pump kW 11.0 15.0 18.0 21.0
Dosage tank capacity m 3
0.40 0.51 0.69 0.95
El. power for Renk controller 24V DC ± 10%, 8 amp

From main engine: Cooling water inlet temperature: 36 °C

Design lube oil pressure: 2.25 bar Pressure drop across cooler: approximately 0.5 bar
Lube oil pressure at crankshaft gear: min. 1 bar Fill pipe for lube oil system store tank (~ø32)
Lube oil working temperature: 50 °C Drain pipe to lube oil system drain tank (~ø40)
Lube oil type: SAE 30 Electric cable between Renk terminal at gearbox
and operator control panel in switchboard: Cable
type FMGCG 19 x 2 x 0.5
178 33 850.0

Table 4.03.02: Necessary capacities for PTO/RCF, BW III/RCF system

Deck

Filling pipe
The dimensions
of dosage tank
depend on actual
type of gear Engine
oil

To main engine

Main
engine DR

DS
S S The letters refer to the list of ‘Counterflanges’,
C/D C/D which will be extended by the engine builder,
when PTO systems are installed on the main engine
From purifier
To purifier
Lube oil
bottom tank
178 25 235.0

Fig. 4.03.03: Lubricating oil system for RCF gear

MAN B&W 98 → 50MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 156.3
MAN B&W 4.03
Page 4 of 6

DMG/CFE Generators
Option: 4 85 259

Fig. 4.01.01 alternative 5, shows the DMG/CFE For generators in the normal output range, the
(Direct Mounted Generator/Constant Frequency mass of the rotor can normally be carried by the
Electrical) which is a low speed generator with foremost main bearing without exceeding the per-
its rotor mounted directly on the crankshaft and missible bearing load (see Fig. 4.03.05), but this
its stator bolted on to the frame box as shown in must be checked by the engine manufacturer in
Figs. 4.03.04 and 4.03.05. each case.

The DMG/CFE is separated from the crankcase If the permissible load on the foremost main bear-
by a plate and a labyrinth stuffing box. ing is exceeded, e.g. because a tuning wheel
is needed, this does not preclude the use of a
The DMG/CFE system has been developed in co- DMG/CFE.
operation with the German generator manufactur-
ers Siemens and AEG, but similar types of gene-
rator can be supplied by others, e.g. Fuji, Taiyo
and Nishishiba in Japan.

Static frequency converter system

Cubicles:

Distributor
Synchronous To switchboard
condenser Converter

Excitation

Control

Cooler

Oil seal cover

Support
bearing
Rotor

Stator housing

178 06 733.1

Fig. 4.03.04: Standard engine, with direct mounted generator (DMG/CFE)

MAN B&W 98 → 50MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 156.3
MAN B&W 4.03
Page 5 of 6
Stator shell Stator shell

Stuffing box Stuffing box

Crankshaft Crankshaft

Air cooler Air cooler

Support
bearing

Pole wheel

Main bearing No. 1 Main bearing No. 1

Pole wheel
Tuning wheel

Standard engine, with direct Standard engine, with direct mounted

mounted generator (DMG/CFE) generator and tuning wheel

178 06 637.1

Fig. 4.03.05: Standard engine, with direct mounted generator and tuning wheel

Mains, constant frequency

Synchronous
condenser
Excitation converter

DMG
Smoothing reactor
Diesel engine Static converter

178 56 553.1

Fig. 4.03.06: Diagram of DMG/CFE with static converter

MAN B&W 98 → 50MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 156.3
MAN B&W 4.03
Page 6 of 6

In such a case, the problem is solved by installing Yard deliveries are:

a small, elastically supported bearing in front of
the stator housing, as shown in Fig. 4.03.05. 1. Installation, i.e. seating in the ship for the syn-
chronous condenser unit and for the static
As the DMG type is directly connected to the converter cubicles
crankshaft, it has a very low rotational speed and,
consequently, the electric output current has a 2. Cooling water pipes to the generator if water
low frequency – normally of the order of 15 Hz. cooling is applied

Therefore, it is necessary to use a static frequency 3. Cabling.

converter between the DMG and the main switch-
board. The DMG/CFE is, as standard, laid out for The necessary preparations to be made on the
operation with full output between 100% and 75% engine are specified in Fig. 4.03.01a and Table
and with reduced output between 75% and 40% 4.03.01b.
of the engine speed at specified MCR.

SMG/CFE Generators
Static converter
The PTO SMG/CFE (see Fig. 4.01.01 alternative 6)
The static frequency converter system (see Fig. has the same working principle as the PTO DMG/
4.03.06) consists of a static part, i.e. thyristors and CFE, but instead of being located on the front end
control equipment, and a rotary electric machine. of the engine, the alternator is installed aft of the
engine, with the rotor integrated on the intermedi-
The DMG produces a threephase alternating ate shaft.
current with a low frequency, which varies in ac-
cordance with the main engine speed. This alter- In addition to the yard deliveries mentioned for the
nating current is rectified and led to a thyristor in- PTO DMG/CFE, the shipyard must also provide
verter producing a threephase alternating current the foundation for the stator housing in the case
with constant frequency. of the PTO SMG/CFE.

Since the frequency converter system uses a DC The engine needs no preparation for the installa-
intermediate link, no reactive power can be sup- tion of this PTO system.
plied to the electric mains. To supply this reactive
power, a synchronous condenser is used. The
synchronous condenser consists of an ordinary
synchronous generator coupled to the electric
mains.

Extent of delivery for DMG/CFE units

The delivery extent is a generator fully builton

to the main engine including the synchronous
condenser unit and the static converter cubicles
which are to be installed in the engine room.

The DMG/CFE can, with a small modification,

be operated both as a generator and as a motor
(PTI).

MAN B&W 98 → 50MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 156.3
MAN B&W 4.04
Page 1 of 3

PTO type: BW II/GCR PTO type: BW IV/GCR

Power Take Off/Gear Constant Ratio Power Take Off/Gear Constant Ratio

The PTO system type BW II/GCR illustrated in Fig. The shaft generator system, type PTO BW IV/
4.01.01 alternative 5 can generate electrical power GCR, installed in the shaft line (Fig. 4.01.01 al-
on board ships equipped with a controllable pitch ternative 6) can generate power on board ships
propeller, running at constant speed. equipped with a controllable pitch propeller run-
ning at constant speed.
The PTO unit is mounted on the tank top at the
fore end of the engine see Fig. 4.04.01. The PTO The PTO system can be delivered as a tunnel gear
generator is activated at sea, taking over the elec- with hollow flexible coupling or, alternatively, as
trical power production on board when the main a generator stepup gear with thrust bearing and
engine speed has stabilised at a level correspond- flexible coupling integrated in the shaft line.
ing to the generator frequency required on board.
The main engine needs no special preparation for
The installation length in front of the engine, and mounting these types of PTO systems as they are
thus the engine room length requirement, natu- connected to the intermediate shaft.
rally exceeds the length of the engine aft end
mounted shaft generator arrangements. However, The PTO system installed in the shaft line can also
there is some scope for limiting the space require- be installed on ships equipped with a fixed pitch
ment, depending on the configuration chosen. propeller or controllable pitch propeller running in

Step-up gear

Generator

Elastic coupling

Support bearing, if required

178 18 225.0

Fig. 4.04.01: Generic outline of Power Take Off (PTO) BW II/GCR

MAN B&W 70 → 26MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 168.7
MAN B&W 4.04
Page 2 of 3

combinator mode. This will, however, require an Generator stepup gear and flexible coupling
additional RENK Constant Frequency gear (Fig. integrated in the shaft line
4.01.01 alternative 2) or additional electrical equip-
ment for maintaining the constant frequency of For higher power take off loads, a generator
the generated electric power. stepup gear and flexible coupling integrated in
the shaft line may be chosen due to first costs of
gear and coupling.
Tunnel gear with hollow flexible coupling
The flexible coupling integrated in the shaft line
This PTO system is normally installed on ships will transfer the total engine load for both propul-
with a minor electrical power take off load com- sion and electrical power and must be dimen-
pared to the propulsion power, up to approxi- sioned accordingly.
mately 25% of the engine power.
The flexible coupling cannot transfer the thrust
The hollow flexible coupling is only to be dimensioned from the propeller and it is, therefore, necessary
for the maximum electrical load of the power take off to make the gearbox with an integrated thrust
system and this gives an economic advantage for minor bearing.
power take off loads compared to the system with an
ordinary flexible coupling integrated in the shaft line. This type of PTO system is typically installed on
ships with large electrical power consumption,
The hollow flexible coupling consists of flexible e.g. shuttle tankers.
segments and connecting pieces, which allow
replacement of the coupling segments without
dismounting the shaft line, see Fig. 4.04.02.

178 18 250.1

Fig. 4.04.02: Generic outline of BW IV/GCR, tunnel gear

MAN B&W 70 → 26MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 168.7
MAN B&W 4.04
Page 3 of 3

Auxiliary Propulsion System/Take Home System To obtain high propeller efficiency in the auxiliary
propulsion mode, and thus also to minimise the
From time to time an Auxiliary Propulsion System/ auxiliary power required, a twospeed tunnel gear,
Take Home System capable of driving the CP pro- which provides lower propeller speed in the auxil-
peller by using the shaft generator as an electric iary propulsion mode, is used.
motor is requested.
The twospeed tunnel gear box is made with a
MAN Diesel & Turbo can offer a solution where friction clutch which allows the propeller to be
the CP propeller is driven by the alternator via a clutched in at full alternator/motor speed where
twospeed tunnel gear box. The electric power is the full torque is available. The alternator/motor is
produced by a number of GenSets. The main en- started in the declutched condition with a start
gine is disengaged by a clutch (RENK KAZ) made transformer.
as an integral part of the shafting. The clutch is in-
stalled between the tunnel gear box and the main The system can quickly establish auxiliary propul-
engine, and conical bolts are used to connect and sion from the engine control room and/or bridge,
disconnect the main engine and the shafting. even with unmanned engine room.
See Figure 4.04.03.
Reestablishment of normal operation requires
A thrust bearing, which transfers the auxiliary pro- attendance in the engine room and can be done
pulsion propeller thrust to the engine thrust bear- within a few minutes.
ing when the clutch is disengaged, is built into the
RENK KAZ clutch. When the clutch is engaged,
the thrust is transferred statically to the engine
thrust bearing through the thrust bearing built into
the clutch.

Main engine

Twospeed tunnel gearbox

Generator/motor

Renk KAZ clutch

Oil distribution ring

Hydraulic coupling

Intermediate bearing
Flexible coupling

178 57 16-9.0

Fig. 4.04.03: Auxiliary propulsion system

MAN B&W 70 → 26MC/MC-C/ME/ME-C/ME-B/-GI

MAN Diesel 198 43 168.7
MAN B&W 4.05
Page 1 of 9

Waste Heat Recovery Systems (WHRS)

Due to the increasing fuel prices seen from 2004 The PTG system will produce power equivalent
and onwards many shipowners have shown inter- to approx. 3.5% of the main engine SMCR, when
est in efficiency improvements of the power sys- the engine is running at SMCR. For the STG sys-
tems on board their ships. A modern two-stroke tem this value is between 5 and 7% depending
diesel engine has one of the highest thermal effi- on the system installed. When combining the two
ciencies of today’s power systems, but even this systems, a power output equivalent to 10% of the
high efficiency can be improved by combining the main engine’s SMCR is possible, when the engine
diesel engine with other power systems. is running at SMCR.

One of the possibilities for improving the efficien- The WHRS output depends on the main engine
cy is to install one or more systems utilising some rating and whether service steam consumption
of the energy in the exhaust gas after the two- must be deducted or not.
stroke engine, which in MAN Diesel & Turbo terms
is designated as WHRS (Waste Heat Recovery As the electrical power produced by the system
Systems). needs to be used on board the ship, specifying
the correct size system for a specific project must
WHRS can be divided into different types of sub- be considered carefully. In cases where the elec-
systems, depending on how the system utilises trical power consumption on board the ship is low,
the exhaust gas energy. Choosing the right sys- a smaller system than possible for the engine type
tem for a specific project depends on the electric- may be considered. Another possibility is to install
ity demand on board the ship and the acceptable a shaft generator/motor to absorb excess power
first cost for the complete installation. MAN Diesel produced by the WHRS. The main engine will then
& Turbo uses the following designations for the be unloaded, or it will be possible to increase the
current systems on the market: speed of the ship, without penalising the fuel bill.

• PTG (Power Turbine Generator): Because the energy from WHRS is taken from the
An exhaust gas driven turbine connected to a exhaust gas of the main engine, this power pro-
generator via a gearbox. duced can be considered as ”free”. In reality, the
main engine SFOC will increase slightly, but the
• STG (Steam Turbine Generator): gain in electricity production on board the ship will
A steam driven turbine connected to a generator far surpass this increase in SFOC. As an example,
via a gearbox. The steam is produced in a large the SFOC of the combined output of both the en-
exhaust gas driven boiler installed on the main gine and the system with power and steam turbine
engine exhaust gas piping system. can be calculated to be as low as 152 g/kWh (ref.
LCV 42,700 kJ/kg).
• Combined Turbines:
A combination of the two first systems. The ar-
rangement is often that the power turbine is
connected to the steam turbine via a gearbox
and the steam turbine is further connected to a
large generator, which absorbs the power from
both turbines.

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 2 of 9

Power Turbine Generator (PTG)

The power turbines of today are based on the dif- The performance of the PTG and the main engine
ferent turbocharger suppliers’ newest designs of will depend on a careful matching of the engine
high efficiency turbochargers, i.e. MAN TCA, ABB turbochargers and the power turbine, for which
A-L and Mitsubishi MET turbochargers. reason the turbocharger/s and the power turbine
need to be from the same manufacturer. In Fig.
MAN Diesel & Turbo offers PTG solutions called 4.05.01, a diagram of the PTG arrangement is
TCS-PTG in the range from approx. 1,000 kW to shown.
5,000 kW, see Fig. 4.05.02.
The newest generation of high efficiency turbo-
The power turbine basically is the turbine side of chargers allows bypassing of some of the main
a normal high-efficient turbocharger with some engine exhaust gas, thereby creating a new bal-
modifications to the bearings and the turbine ance of the air flow through the engine. In this
shaft. This is in order to be able to connect it to way, it is possible to extract power from the power
a gearbox instead of the normal connection to turbine equivalent to 3.5% of the main engine’s
the compressor side. The power turbine will be SMCR, when the engine is running at SMCR.
installed on a separate exhaust gas pipe from the
exhaust gas receiver, which bypasses the turbo-
chargers.

Piping To funnel

Electrical wiring

Steam for
Steam
heating
boiler
services

Exhaust gas

Power
turbine
TC TC

TCS-PTG

Exhaust gas receiver

GenSet

Scavenge
air cooler

PTO/
PTI

Main engine
GenSet

~/~ OO

Frequency converter Main

switchboard

178 63 80-5.0

Fig. 4.05.01: PTG diagram

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 3 of 9

1,389
320

1,363

3,345
Frame for powertrain and piping system

3,531

178 63 81-7.0

Fig. 4.05.02: MAN Diesel & Turbo 1,500 kW TCS-PTG solution

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 4 of 9

Steam Turbine Generator (STG)

In most cases the exhaust gas pipe system of The extra steam produced in the boiler can be
the main engine is equipped with a boiler system. utilised in a steam turbine, which can be used to
With this boiler, some of the energy in the exhaust drive a generator for power production on board
gas is utilised to produce steam for use on board the ship. A MAN Diesel & Turbo STG system could
the ship. be arranged as shown in Fig. 4.05.04, where a
typical system size is shown with the outline di-
If the engine is WHR matched, the exhaust gas mensions.
temperature will be between 50°C and 65°C higher
than on a conventional engine, which makes it The steam turbine can either be a single or dual
possible to install a larger boiler system and, pressure turbine, depending on the size of the
thereby, produce more steam. In short, MAN system. Steam pressure for a single pressure sys-
Diesel & Turbo designates this system STG. Fig. tem is 7 to 10 bara, and for the dual pressure sys-
4.05.03 shows an example of the STG diagram. tem the high-pressure cycle will be 9 to 10 bara
and the low-pressure cycle will be 4 to 5 bara.
For WHR matching the engine, a bypass is in-
stalled to increase the temperature of the exhaust
gas and improve the boiler output. The bypass
valve is controlled by the engine control system.

Exh. gas boiler LP steam drum

sections:
LP
Piping
LP evaporator
Electrical wiring
LP circ. pump
LP superheater HP steam
drum

HP
HP evaporator
HP circ. p.
HP uperheater
HP LP

Exhaust gas
HPsteam
for heating
services
TC TC Steam
turbine
Exhaust gas receiver
STG unit GenSet
Hot well
Scavenge tank
air cooler
PTO/
PTI
Condenser
Main engine GenSet
Buffer
Condensater tank
pump
Main
Jacket Feedwater switchboard
water pump

Vacuum deaerator tank

~/~ OO
Frequency converter

178 63 82-9.0

Fig. 4.05.03: STG system diagram

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 5 of 9

Steam turbine Reduction gear Generator

Appr. 7,500
Approx. 4,000
Maintenance space

Approx. 4,500
C C

Approx. 12,500
Exhaust
Expansions joint steam

Condenser

Approx. 8,000

Evacuation unit Conpensate pump

Approx. 9,500 Approx. 8,000

Maintenance space

178 63 83-0.0

Fig. 4.05.04: MAN Diesel & Turbo MARC_HRS-ST steam turbine generator arrangement with condenser

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 6 of 9

Full WHRS Steam and Power Turbines Combined

Because the installation of the power turbine also gearbox, and the steam turbine is then connected
will result in an increase of the exhaust gas tem- to the generator. It is also possible to have a gen-
perature after the turbochargers, it is possible to erator with connections in both ends, and then
install both the power turbine, the larger boiler and connect the power turbine in one end and the
steam turbine on the same engine. This way, the steam turbine in the other. In both cases control of
energy from the exhaust gas is utilised in the best one generator only is needed.
way possible by today’s components.
For dimensions of a typical full WHRS see
When looking at the system with both power and Fig. 4.05.06.
steam turbine, quite often the power turbine and
the steam turbine are connected to the same As mentioned, the systems with steam turbines
generator. In some cases, it is also possible to require a larger boiler to be installed. The size of
have each turbine on a separate generator. This the boiler system will be considerably bigger than
is, however, mostly seen on stationary engines, the size of an ordinary boiler system, and the ac-
where the frequency control is simpler because of tual boiler size has to be calculated from case to
the large grid to which the generator is coupled. case. Casing space for the exhaust boiler must be
reserved in the initial planning of the ship’s ma-
For marine installations the power turbine is, in chinery spaces.
most cases, connected to the steam turbine via a

Exh. gas boiler LP steam drum

sections:
LP Piping
LP evaporator Electrical wiring
LP circ. pump
LP superheater HP steam
drum

HP
HP evaporator
HP circ. p.
HP superheater
LP
HP

Exhaust gas
HPsteam
for heating
Power Steam
turbine turbine services
TC TC
ST & PT unit GenSet
Exhaust gas receiver
Hot well
Scavenge tank
air cooler
PTO/
PTI Condenser
GenSet
Main engine Buffer
Condensater tank
pump
Main
Jacket Feedwater switchboard
water pump

Vacuum deaerator tank

~/~ OO
Frequency converter

178 63 84-2.0

Fig. 4.05.05: Full WHRS with both steam and power turbines

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 7 of 9

Steam turbine Reduction gear Generator Reduction gear Power turbine

Approx. 16,000
Approx. 2,500 Approx. 10,000 Approx. 3,500

Approx. 5,000
C C

Approx. 13,000
Expansions joint Exhaust
steam

Evacuation unit Conpensate pump Approx. 8,000

Approx. 9,500 Approx. 8,000
Maintenance space

178 63 85-4.0

Fig. 4.05.06: MAN Diesel & Turbo MARC_HRS-STPT full waste heat recovery arrangement with condenser

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 57 97-7.4
MAN B&W 4.05
Page 8 of 9

WHRS generator output

Because all the components come from different Detailed information about the different WHRS
manufacturers, the final output and the system ef- systems is found in our publication:
ficiency has to be calculated from case to case.
Waste Heat Recovery System (WHRS)
However, Table 4.05.07 shows a guidance of pos-
sible outputs based on theoretically calculated The publication is available at
outputs from the system. www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Technical Papers’.

Guidance output of WHR for G70ME-C9/-GI-TII engine rated in L1 at ISO conditions

Full WHRS with
Engine power PTG STG
Cyl. combined turbines
% SMCR kW kWe kWe kWe
100 18,200 578 1,313 1,722
5
75 13,650 350 750 1,025
100 21,840 690 1,578 2,070
6
75 16,380 421 923 1,242
100 25,480 808 1,841 2,415
7
75 19,110 509 1,085 1,449
100 29,120 928 2,108 2,813
8
75 21,840 610 1,250 1,690
Note 1: The above given preliminary WHRS generator outputs is based on HP service steam consump-
tion of 0.3 ton/h and LP service steam consumption of 0.7 ton/h for the ship at ISO condition.

Note 2: 75% SMCR is selected due to the EEDI focus on the engine load.

Table 4.05.07: Theoretically calculated outputs

MAN B&W G70ME-C9/-GI-TII

MAN Diesel 198 87 58-7.0
MAN B&W 4.05
Page 9 of 9

Waste Heat Recovery Element and Safety Valve

The boiler water or steam for power generator is Safety valve and blow-off
preheated in the Waste Heat Recovery (WHR) ele-
ment, also called the first-stage air cooler. In normal operation, the temperature and pressure
of the WHR element is in the range of 140-150 ˚C
The WHR element is typically built as a high-pres- and 8-21 bar respectively.
sure water/steam heat exchanger which is placed
on top of the scavenge air cooler, see Fig. 4.05.08. In order to prevent leaking components from
causing personal injuries or damage to vital parts
Full water flow must be passed through the WHR of the main engine, a safety relief valve will blow
element continuously when the engine is running. off excess pressure. The safety relief valve is con-
This must be considered in the layout of the nected to an external connection, ‘W’, see Fig.
steam feed water system (the WHR element sup- 4.05.09.
ply heating). Refer to our ‘WHR element specifica-
tion’ which is available from MAN Diesel & Turbo, Connection ‘W’ must be passed to the funnel or
Copenhagen. another free space according to the class rules for
steam discharge from safety valve.

As the system is pressurised according to class

Air cooler
Cooling water pipes rules, the safety valve must be type approved.
WHR air cooler

WHR air cooler

Top of funnel
Scavenge air cooler

Scavenge air cooler

Cooling water pipes

TI 8442 W
TE 8442
PT 8444 I AH AL
BP

PDT 8443 I
BN

TI 8441

TE 8441 AH

PT 8440 I AH AL Main
Engine

The letters refer to list

of ‘Counterflanges’

521 39 06-2.1.1 078 63 84-0.0.1

Fig. 4.05.08: WHR element on Scavenge air cooler Fig. 4.05.09: WHR safety valve blow-off through con-
nection ‘W’ to the funnel

MAN B&W 98-60 MC/MC-C/ME/ME-C/ME-B/-GI engines

MAN Diesel 198 82 88-9.1
MAN Diesel 4.06
Page 1 of 3

L16/24-Tll GenSet Data

Bore: 160 mm Stroke: 240 mm
Power layout
1,200 r/min 60 Hz 1,000 r/min 50 Hz
Eng. kW Gen. kW Eng. kW Gen. kW
5L16/24 500 475 450 430
6L16/24 660 625 570 542
7L16/24 770 730 665 632
8L16/24 880 835 760 722
9L16/24 990 940 855 812

A B 830 1000

C Q

178 23 031.0

**Dry weight
No. of Cyls. A (mm) * B (mm) * C (mm) H (mm)
GenSet (t)
5 (1,000 r/min) 2,751 1,400 4,151 2,457 9.5
5 (1,200 r/min) 2,751 1,400 4,151 2,457 9.5
6 (1,000 r/min) 3,026 1,490 4,516 2,457 10.5
6 (1,200 r/min) 3,026 1,490 4,516 2,457 10.5
7 (1,000 r/min) 3,501 1,585 5,086 2,457 11.4
7 (1,200 r/min) 3,501 1,585 5,086 2,495 11.4
8 (1,000 r/min) 3,776 1,680 5,456 2,495 12.4
8 (1,200 r/min) 3,776 1,680 5,456 2,495 12.4
9 (1,000 r/min) 4,051 1,680 5,731 2,495 13.1
9 (1,200 r/min) 4,051 1,680 5,731 2,495 13.1

P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 1,800 mm
* Depending on alternator
** Weight incl. standard alternator (based on a Leroy Somer alternator)
All dimensions and masses are approximate and subject to change without prior notice.
178 33 874.4

Fig. 4.06.01: Power and outline of L16/24, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 804.0
MAN Diesel 4.06
Page 2 of 3

L16/24-Tll GenSet Data

5L:90 kW/cyl., 6L-9L: 95 kW/Cyl. at 1,000 rpm
Reference Condition: Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet 1) °C 79 nominal (Range of mechanical thermostatic element 77 to 85)
Setpoint LT cooling water engine outlet 2) °C 35 nominal (Range of mechanical thermostatic element 29 to 41)
Setpoint Lube oil inlet engine °C 66 nominal (Range of mechanical thermostatic element 63 to 72)
Number of Cylinders - 5 6 7 8 9
Engine output kW 450 570 665 760 855
Speed rpm 1,000
Heat to be dissipated 3)
Cooling water (C.W.) Cylinder kW 107 135 158 181 203
Charge air cooler; cooling water HT kW 138 169 192 213 234
Charge air cooler; cooling water LT kW 56 69 80 91 102
Lube oil (L.O.) cooler kW 98 124 145 166 187
Heat radiation engine kW 15 19 23 26 29
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 10.9 12.7 14.5 16.3 18.1
LT circuit (lube oil + charge air cooler LT stage) m3/h 15.7 18.9 22 25.1 28.3
Lube oil m3/h 18 18 30 30 30
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 5.2 6.4 7.4 8.3 9.2
LT water flow (at 38°C inlet) m3/h 15.7 18.9 22 25.1 28.3
Air data
Temperature of charge air at charge air cooler outlet °C 49 51 52 54 55
Air flow rate m3/h 5) 2,721 3,446 4,021 4,595 5,169
kg/kWh 6.62 6.62 6.62 6.62 6.62
Charge air pressure bar 4.13
Air required to dissipate heat radiation (engine)(t2-t1=10°C) m3/h 4,860 6,157 7,453 8,425 9,397
Exhaust gas data 6)
Volume flow (temperature turbocharger outlet) Mass flow m3/h 7) 5,710 7,233 8,438 9,644 10,849
Temperature at turbine outlet t/h 3.1 3.9 4.5 5.2 5.8
Heat content (190°C) °C 375 375 375 375 375
Permissible exhaust back pressure kW 170 216 252 288 324
mbar < 30
Pumps
a) Engine driven pumps
HT circuit cooling water (2.5 bar) m3/h 10.9 12.7 14.5 16.3 18.1
LT circuit cooling water (2.5 bar) m3/h 15.7 18.9 22 25.1 28.3
Lube oil (4.5 bar) m3/h 18 18 30 30 30
b) External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 0.32 0.40 0.47 0.54 0.60
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.15 0.19 0.23 0.26 0.29
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 0.32 0.40 0.47 0.54 0.60
Starting air data
Air consumption per start, incl. air for jet assist (IR/TDI) Nm3 0.47 0.56 0.65 0.75 0.84
Air consumption per start, incl. air for jet assist (Gali) Nm3 0.80 0.96 1.12 1.28 1.44

1) LT cooling water flow first through LT stage charge air cooler, then 4) Basic values for layout of the coolers.
through lube oil cooler, water temperature outlet engine regulated by 5) Under above mentioned reference conditions.
mechanical thermostat. 6) Tolerance: quantity +/- 5%, temperature +/- 20°C.
2) HT cooling water flow first through HT stage charge air cooler, then 7) Under below mentioned temperature at turbine outlet and pressure
through water jacket and cylinder head, water temperature outlet en- according above mentioned reference conditions.
gine regulated by mechanical thermostat. 8) Tolerance of the pumps delivery capacities must be considered by the
3) Tolerance: + 10% for rating coolers, - 15% for heat recovery. manufactures.

Fig. 4.06.02a: List of capacities for L16/24 1,000 rpm, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 804.0
MAN Diesel 4.06
Page 3 of 3

L16/24-Tll GenSet Data

5L:100 kW/cyl., 6L-9L: 110 kW/Cyl. at 1,200 rpm
Reference Condition: Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet 1) °C 79 nominal (Range of mechanical thermostatic element 77 to 85)
Setpoint LT cooling water engine outlet 2) °C 35 nominal (Range of mechanical thermostatic element 29 to 41)
Setpoint Lube oil inlet engine °C 66 nominal (Range of mechanical thermostatic element 63 to 72)
Number of Cylinders - 5 6 7 8 9
Engine output kW 500 660 770 880 990
Speed rpm 1,200
Heat to be dissipated 3)
Cooling water (C.W.) Cylinder kW 100 132 154 177 199
Charge air cooler; cooling water HT kW 149 187 211 234 255
Charge air cooler; cooling water LT kW 66 83 96 109 122
Lube oil (L.O.) cooler kW 113 149 174 199 224
Heat radiation engine kW 17 23 26 30 34
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 13.1 15.2 17.4 19.5 21.6
LT circuit (lube oil + charge air cooler LT stage) m3/h 19.3 20.7 24.2 27.7 31.1
Lube oil m3/h 21 21 35 35 35
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 5.7 7.3 8.4 9.4 10.4
LT water flow (at 38°C inlet) m3/h 19.1 20.7 24.2 27.7 31.1
Air data
Temperature of charge air at charge air cooler outlet °C 51 53 55 56 57
Air flow rate m3/h 5) 3,169 4,183 4,880 5,578 6,275
kg/kWh 6.94 6.94 6.94 6.94 6.94
Charge air pressure bar 3.92
Air required to dissipate heat radiation (engine) (t2-t1= 10°C) m3/h 5,509 7,453 8,425 9,721 11,017
Exhaust gas data 6)
Volume flow (temperature turbocharger outlet) m3/h 7) 6,448 8,511 9,929 11,348 12,766
Mass flow t/h 3.6 4.7 5.5 6.3 7.1
Temperature at turbine outlet °C 356 356 356 356 356
Heat content (190°C) kW 178 235 274 313 352
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
HT circuit cooling water (2.5 bar) m3/h 13.1 15.2 17.4 19.5 21.6
LT circuit cooling water (2.5 bar) m3/h 19.3 20.7 24.2 27.7 31.1
Lube oil (4.5 bar) m3/h 21 21 35 35 35
b) External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 0.35 0.47 0.54 0.62 0.70
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.17 0.22 0.26 0.30 0.34
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 0.35 0.47 0.54 0.62 0.70
Starting air data
Air consumption per start, incl. air for jet assist (IR/TDI) Nm3 0.47 0.56 0.65 0.75 0.84
Air consumption per start, incl. air for jet assist (Gali) Nm3 0.80 0.96 1.12 1.28 1.44

Fig. 4.06.02b: List of capacities for L16/24 1,200 rpm, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 804.0
MAN Diesel 4.07
Page 1 of 2

L21/31-Tll GenSet Data

Bore: 210 mm Stroke: 310 mm
Power layout
900 r/min 60 Hz 1,000 r/min 50 Hz
Eng. kW Gen. kW Eng. kW Gen. kW
5L21/31 1,000 950 1,000 950
6L21/31 1,320 1,254 1,320 1,254
7L21/31 1,540 1,463 1,540 1,463
8L21/31 1,760 1,672 1,760 1,672
9L21/31 1,980 1,881 1,980 1,881

A B 1,200 1,400

C Q

178 23 043.2

**Dry weight
Cyl. no A (mm) * B (mm) * C (mm) H (mm)
GenSet (t)
5 (900 rpm) 3,959 1,870 5,829 3,183 21.5
5 (1000 rpm) 3,959 1,870 5,829 3,183 21.5
6 (900 rpm) 4,314 2,000 6,314 3,183 23.7
6 (1000 rpm) 4,314 2,000 6,314 3,183 23.7
7 (900 rpm) 4,669 1,970 6,639 3,289 25.9
7 (1000 rpm) 4,669 1,970 6,639 3,289 25.9
8 (900 rpm) 5,024 2,250 7,274 3,289 28.5
8 (1000 rpm) 5,024 2,250 7,274 3,289 28.5
9 (900 rpm) 5,379 2,400 7,779 3,289 30.9
9 (1000 rpm) 5,379 2,400 7,779 3,289 30.9

P Free passage between the engines, width 600 mm and height 2,000 mm.
Q Min. distance between engines: 2,400 mm (without gallery) and 2,600 mm (with galley)
* Depending on alternator
** Weight incl. standard alternator (based on a Uljanik alternator)
All dimensions and masses are approximate, and subject to changes without prior notice.

Fig. 4.07.01: Power and outline of L21/31, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 816.0
MAN Diesel 4.07
Page 2 of 2

L21/31-Tll GenSet Data

5L:200 kW/cyl., 6L-9L: 220 kW/Cyl. at 1,000 rpm
Reference Condition: Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet 1) °C 79 nominal (Range of mechanical thermostatic element 77 to 85)
Setpoint LT cooling water engine outlet 2) °C 35 nominal (Range of mechanical thermostatic element 29 to 41)
Setpoint Lube oil inlet engine °C 66 nominal (Range of mechanical thermostatic element 63 to 72)
Number of Cylinders - 5 6 7 8 9
Engine output kW 1,000 1,320 1,540 1,760 1,980
Speed rpm 1,000
Heat to be dissipated 3)
Cooling water (C.W.) Cylinder kW 176 233 272 310 349
Charge air cooler; cooling water HT kW 294 370 418 462 504
Charge air cooler; cooling water LT kW 163 205 232 258 284
Lube oil (L.O.) cooler kW 180 237 277 316 356
Heat radiation engine kW 56 74 86 98 110
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 61 61 61 61 61
LT circuit (lube oil + charge air cooler LT stage) m3/h 61 61 61 61 61
Lube oil m3/h 34 34 46 46 46
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 10.7 13.5 15.4 17.1 18.8
LT water flow (at 38°C inlet) m3/h 61 61 61 61 61
Air data
Temperature of charge air at charge air cooler outlet °C 49 52 54 55 56
Air flow rate m3/h 5) 6,548 8,644 10,084 11,525 12,965
kg/kWh 7.17 7.17 7.17 7.17 7.17
Charge air pressure bar 4.13
Air required to dissipate heat radiation (engine) (t2-t1=10°C) m3/h 17,980 23,800 27,600 31,500 35,300
Exhaust gas data 6)
Volume flow (temperature turbocharger outlet) m3/h 7) 13,162 17,324 20,360 23,217 26,075
Mass flow t/h 7.4 9.7 11.4 13.0 14.6
Temperature at turbine outlet °C 349 349 349 349 349
Heat content (190°C) kW 352 463 544 620 696
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
HT circuit cooling water (2.5 bar) m3/h 61 61 61 61 61
LT circuit cooling water (2.5 bar) m3/h 61 61 61 61 61
Lube oil (4.5 bar) m3/h 34 34 46 46 46
b) External pumps 8)
Fuel oil feed pump (4 bar) m3/h 0.30 0.39 0.46 0.52 0.59
Fuel booster pump (8 bar) m3/h 0.89 1.18 1.37 1.57 1.76
Starting air data
Air consumption per start, incl. air for jet assist (TDI) Nm3 1.0 1.2 1.4 1.6 1.8

1) LT cooling water flow first through LT stage charge air cooler, then 4) Basic values for layout of the coolers
through lube oil cooler, water temperature outlet engine regulated by 5) under above mentioned reference conditions
mechanical thermostat 6) Tolerance: quantity +/- 5%, temperature +/- 20°C
2) HT cooling water flow irst through water jacket and cylinder head, then 7) under below mentioned temperature at turbine outlet and pressure
trough HT stage charge air cooler, water temperature outlet engine according above mentioned reference conditions
regulated by mechanical thermostat 8) Tolerance of the pumps delivery capacities must be considered by the
3) Tolerance: + 10% for rating coolers, - 15% for heat recovery manufactures

Fig. 4.07.02a: List of capacities for L21/31, 900 rpm, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 816.0
MAN Diesel 4.08
Page 1 of 3

L23/30H-Tll GenSet Data

Bore: 225 mm Stroke: 300 mm

Power layout
720 r/min 60 Hz 750 r/min 50 Hz 900 r/min 60 Hz
Eng. kW Gen. kW Eng. kW Gen. kW Eng. kW Gen. kW
5L23/30H 650 620 675 640
6L23/30H 780 740 810 770 960 910
7L23/30H 910 865 945 900 1,120 1,065
8L23/30H 1,040 990 1,080 1,025 1,280 1,215

H P

A B 1,270 1,600

C Q

178 23 067.0

**Dry weight
No. of Cyls. A (mm) * B (mm) * C (mm) H (mm)
GenSet (t)
5 (720 r/min) 3,369 2,155 5,524 2,383 18.0
5 (750 r/min) 3,369 2,155 5,524 2,383 18.0
6 (720 r/min) 3,738 2,265 6,004 2,383 19.7
6 (750 r/min) 3,738 2,265 6,004 2,383 19.7
6 (900 r/min) 3,738 2,265 6,004 2,815 21.0
7 (720 r/min) 4,109 2,395 6,504 2,815 21.4
7 (750 r/min) 4,109 2,395 6,504 2,815 21.4
7 (900 r/min) 4,109 2,395 6,504 2,815 22.8
8 (720 r/min) 4,475 2,480 6,959 2,815 23.5
8 (750 r/min) 4,475 2,480 6,959 2,815 23.5
8 (900 r/min) 4,475 2,340 6,815 2,815 24.5

P Free passage between the engines, width 600 mm and height 2,000 mm 178 34 537.1
Q Min. distance between engines: 2,250 mm
* Depending on alternator
** Weight includes a standard alternator, make A. van Kaick
All dimensions and masses are approximate and subject to change without prior notice.

Fig. 4.08.01: Power and outline of L23/30H, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 828.0
MAN Diesel 4.08
Page 2 of 3

L23/30H-Tll GenSet Data

5-8L23/30H: 130 kW/Cyl., 720 rpm or 135 kWCyl., 750 rpm
Reference Condition : Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 36
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet °C 82°C (engine equipped with HT thermostatic valve)
Setpoint Lube oil inlet engine °C 60°C (SAE30), 66°C (SAE40)
Number of Cylinders - 5 6 7 8
Engine output kW 650 / 675 780 / 810 910 / 945 1,040 / 1,080
Speed rpm 720 / 750
Heat to be dissipated 1)
Cooling water (C.W.) Cylinder kW 182 219 257 294
Charge air cooler; cooling water HT kW 1 stage cooler: no HT-stage
Charge air cooler; cooling water LT kW 251 299 348 395
Lube oil (L.O.) cooler kW 69 84 98 112
Heat radiation engine kW 27 33 38 44
Air data
Temperature of charge air at charge air cooler outlet, max. °C 55 55 55 55
Air flow rate m3/h 4) 4,556 5,467 6,378 7,289
kg/kWh 7.39 7.39 7.39 7.39
Charge air pressure bar 3.08
Air required to dissipate heat radiation (engine) (t2-t1=10°C) m3/h 8,749 10,693 12,313 14,257
Exhaust gas data 5)

Volume flow (temperature turbocharger outlet) m3/h 6) 9,047 10,856 12,666 14,475
Mass flow t/h 5.1 6.1 7.2 8.2
Temperature at turbine outlet °C 342 342 342 342
Heat content (190°C) kW 234 280 327 374
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
Fuel oil feed pump (5.5-7.5 bar) m3/h 1.0
HT cooling water pump (1-2.5 bar) m3/h 36
LT cooling water pump (1-2.5 bar) m3/h 55
Lube oil (3-5 bar) m3/h 16 16 20 20
b) External pumps 7)
Diesel oil pump (4 bar at fuel oil inlet A1) m3/h 0.48 0.57 0.67 0.76
Fuel oil supply pump 8) (4 bar discharge pressur) m3/h 0.23 0.28 0.32 0.37
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 0.48 0.57 0.67 0.76
Cooling water pumps for for "Internal Cooling Water System 1"
+ LT cooling water pump (1-2.5 bar) m3/h 35 42 48 55
Cooling water pumps for for "Internal Cooling Water System 2"
HT cooling water pump (1-2.5 bar) m3/h 20 24 28 32
+ LT cooling water pump (1-2.5 bar) m3/h 35 42 48 55
Lube oil pump (3-5 bar) m3/h 14 15 16 17
Starting air system
Air consuption per start Nm3 2.0 2.0 2.0 2.0
Nozzle cooling data
Nozzle cooling data m3/h 0.66
1) Tolerance: + 10% for rating coolers, - 15% for heat recovery 6) Under below mentioned temperature at turbine outlet and pressure
2) LT cooling water flow parallel through 1 stage charge air cooler and according above mentioned reference conditions
through lube oil cooler and HT cooling water flow only through water 7) Tolerance of the pumps delivery capacities must be considered by the
jacket and cylinder head, water temperature outlet engine regulated by manufactures
thermostat 8) To compensate for built on pumps, ambient condition, calorific value
3) Basic values for layout of the coolers and adequate circulations flow. The ISO fuel oil consumption is multi-
4) Under above mentioned reference conditions plied by 1.45.
5) Tolerance: quantity +/- 5%, temperature +/- 20°C

Fig. 4.08.02a: List of capacities for L23/30H, 720/750 rpm, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 828.0
MAN Diesel 4.08
Page 3 of 3

L23/30H-Tll GenSet Data

6-8L23/30H: 160 kW/Cyl., 900 rpm
Reference Condition: Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 36
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet °C 82°C (engine equipped with HT thermostatic valve)
Setpoint Lube oil inlet engine °C 60°C (SAE30), 66°C (SAE40)
Number of Cylinders - 6 7 8
Engine output kW 960 1,120 1,280
Speed rpm 900
Heat to be dissipated 1)
Cooling water (C.W.) Cylinder kW 244 285 326
Charge air cooler; cooling water HT kW - 1 stage cooler: no HT-stage -
Charge air cooler; cooling water LT kW 369 428 487
Lube oil (L.O.) cooler kW 117 137 158
Heat radiation engine kW 32 37 43
Air data
Temperature of charge air at charge air cooler outlet, max. °C 55 55 55
Air flow rate m3/h 4) 6,725 7,845 8,966
kg/kWh 7,67 7,67 7,67
Charge air pressure bar 3.1
Air required to dissipate heat radiation (engine) (t2-t1=10°C) m3/h 10,369 11,989 13,933
Exhaust gas data 5)

Volume flow (temperature turbocharger outlet) m3/h 6) 13,970 16,299 18,627

Mass flow t/h 7.6 8.8 10.1
Temperature at turbine outlet °C 371 371 371
Heat content (190°C) kW 410 479 547
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
Fuel oil feed pump (5.5-7.5 bar) m3/h 1.3
HT cooling water pump (1-2.5 bar) m3/h 45
LT cooling water pump (1-2.5 bar) m3/h 69
Lube oil (3-5 bar) m3/h 20 20 20
b) External pumps 7)
Diesel oil pump (4 bar at fuel oil inlet A1) m3/h 0.68 0.79 0.90
Fuel oil supply pump (4 bar discharge pressur) m3/h 0.33 0.38 0.44
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 0.68 0.79 0.90
Cooling water pumps for for "Internal Cooling Water System 1"
+ LT cooling water pump (1-2.5 bar) m3/h 52 61 70
Cooling water pumps for for "Internal Cooling Water System 2"
HT cooling water pump (1-2.5 bar) m3/h 30 35 40
+ LT cooling water pump (1-2.5 bar) m3/h 52 61 70
Lube oil pump (3-5 bar) m3/h 17 18 19
Starting air system
Air consuption per start Nm3 2.0 2.0 2.0
Nozzle cooling data
Nozzle cooling data m3/h 0.66
1) Tolerance: +10% for rating coolers, - 15% for heat recovery 6) Under below mentioned temperature at turbine outlet and pressure
2) LT cooling water flow parallel through 1 stage charge air cooler and according above mentioned reference conditions
through lube oil cooler and HT cooling water flow only through water 7) Tolerance of the pumps delivery capacities must be considered by the
jacket and cylinder head, water temperature outlet engine regulated by manufactures
thermostat 8) To compensate for built on pumps, ambient condition, calorific value
3) Basic values for layout of the coolers and adequate circulations flow. The ISO fuel oil consumption is multi-
4) Under above mentioned reference conditions plied by 1.45.
5) Tolerance: quantity +/- 5%, temperature +/- 20°C

Fig. 4.08.02b: List of capacities for L23/30H, 900 rpm, IMO Tier II

MAN B&W 80-26MC/MC-C/ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 82 828.0
MAN Diesel 4.09
Page 1 of 3

L27/38-Tll GenSet Data

Bore: 270 mm Stroke: 380 mm
Power layout
720/750 r/min 60/50 Hz
720 r/min 60 Hz 750 r/min 50 Hz
(MGO/MDO) (MGO/MDO)
Eng. kW Gen. kW Eng. kW Gen. kW Eng. kW Gen. kW
5L27/38 1,500 1,440 1,600 1,536 - -
6L27/38 1,980 1,900 1,980 1,900 2,100 2,016
7L27/38 2,310 2,218 2,310 2,218 2,450 2,352
8L27/38 2,640 2,534 2,640 2,534 2,800 2,688
9L27/38 2,970 2,851 2,970 2,851 3,150 3,024

H P

A B 1,480 1,770

C Q 1,285

178 23 079.1

**Dry weight
No. of Cyls. A (mm) * B (mm) * C (mm) H (mm)
GenSet (t)
5 (720 r/min) 4,346 2,486 6,832 3,712 42.3
5 (750 r/min) 4,346 2,486 6,832 3,712 42.3
6 (720 r/min) 4,791 2,766 7,557 3,712 45.8
6 (750 r/min) 4,791 2,766 7,557 3,712 46.1
7 (720 r/min) 5,236 2,766 8,002 3,899 52.1
7 (750 r/min) 5,236 2,766 8,002 3,899 52.1
8 (720 r/min) 5,681 2,986 8,667 3,899 56.3
8 (750 r/min) 5,681 2,986 8,667 3,899 58.3
9 (720 r/min) 6,126 2,986 9,112 3,899 63.9
9 (750 r/min) 6,126 2,986 9,112 3,899 63.9

P Free passage between the engines, width 600 mm and height 2,000 mm 178 33 898.3

Q Min. distance between engines: 2,900 mm (without gallery) and 3,100 mm (with gallery)
* Depending on alternator
** Weight includes a standard alternator
All dimensions and masses are approximate and subject to change without prior notice.

Fig. 4.09.01: Power and outline of L27/38, IMO Tier II

MAN B&W 98-50MC/MC-C/ME/ME-C/ME-B/-GI-TII,

46-35ME-B/-GI-TII engines MAN Diesel 198 82 841.0
MAN Diesel 4.09
Page 2 of 3

L27/38-Tll GenSet Data

6-9L27/38: 350 kW/cyl., 720 rpm, MGO
Reference Condition: Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet 1) °C 79 nominal (Range of mechanical thermostatic element 77 to 85)
Setpoint LT cooling water engine outlet 2) °C 35 nominal (Range of mechanical thermostatic element 29 to 41)
Setpoint Lube oil inlet engine °C 66 nominal (Range of mechanical thermostatic element 63 to 72)
Number of Cylinders - 6 7 8 9
Engine output kW 2,100 2,450 2,800 3,150
Speed rpm 720
Heat to be dissipated 3)
Cooling water (C.W.) Cylinder kW 315 368 421 473
Charge air cooler; cooling water HT kW 668 784 903 1,022
Charge air cooler; cooling water LT kW 175 200 224 247
Lube oil (L.O.) cooler kW 282 329 376 423
Heat radiation engine kW 70 81 93 104
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 58 58 58 58
LT circuit (lube oil + charge air cooler LT stage) m3/h 58 58 58 58
Lube oil m3/h 64 92 92 92
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 21.5 24.8 28.1 31.4
LT water flow (at 38°C inlet) m3/h 58 58 58 58
Air data
Temperature of charge air at charge air cooler outlet °C 50 53 55 56
Air flow rate m3/h 5) 12,792 14,924 17,056 19,188
kg/kWh 6.67 6.67 6.67 6.67
Charge air pressure bar 4.01
Air required to dissipate heat radiation (engine) (t2-t1= 10°C) m3/h 22,682 26,247 30,135 33,699
Exhaust gas data 6)
Volume flow (temperature turbocharger outlet) m3/h 7) 27,381 31,944 36,508 41,071
Mass flow t/h 14.4 16.8 19.2 21.6
Temperature at turbine outlet °C 388 388 388 388
Heat content (190°C) kW 857 1,000 1,143 1,285
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
HT circuit cooling water (2.5 bar) m3/h 58 58 58 58
LT circuit cooling water (2.5 bar) m3/h 58 58 58 58
Lube oil (4.5 bar) m3/h 64 92 92 92
b) External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 1.48 1.73 1.98 2.23
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.71 0.83 0.95 1.07
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 1.48 1.73 1.98 2.23
Starting air data
Air consumption per start, incl. air for jet assist (IR/TDI) Nm3 2.9 3.3 3.8 4.3

Fig. 4.09.02a: List of capacities for L27/38, 720 rpm, IMO Tier II

MAN B&W 98-50MC/MC-C/ME/ME-C/ME-B/-GI-TII,

46-35ME-B/-GI-TII engines MAN Diesel 198 82 841.0
MAN Diesel 4.09
Page 3 of 3

L27/38-Tll GenSet Data

6-9L27/38: 350 kW/cyl., 750 rpm, MGO
Reference Condition : Tropic
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Temperature basis
Setpoint HT cooling water engine outlet 1) °C 79 nominal (Range of mechanical thermostatic element 77 to 85)
Setpoint LT cooling water engine outlet 2) °C 35 nominal (Range of mechanical thermostatic element 29 to 41)
Setpoint Lube oil inlet engine °C 66 nominal (Range of mechanical thermostatic element 63 to 72)
Number of Cylinders - 6 7 8 9
Engine output kW 2,100 2,450 2,800 3,150
Speed rpm 750
Heat to be dissipated 3)
Cooling water (C.W.) Cylinder kW 315 368 421 473
Charge air cooler; cooling water HT kW 679 797 916 1037
Charge air cooler; cooling water LT kW 181 208 234 258
Lube oil (L.O.) cooler kW 282 329 376 423
Heat radiation engine kW 70 81 93 104
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 69 69 69 69
LT circuit (lube oil + charge air cooler LT stage) m3/h 69 69 69 69
Lube oil m3/h 66 96 96 96
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 21.9 25.4 28.9 32.2
LT water flow (at 38°C inlet) m3/h 69 69 69 69
Air data
Temperature of charge air at charge air cooler outlet °C 55 55 55 55
Air flow rate m3/h 5) 13,003 15,170 17,338 19,505
kg/kWh 6.78 6.78 6.78 6.78
Charge air pressure bar 4.09
Air required to dissipate heat radiation (engine) (t2-t1=10°C) m3/h 22,682 26,247 30,135 33,699
Exhaust gas data 6)
Volume flow (temperature turbocharger outlet) m3/h 7) 27,567 32,161 36,756 41,350
Mass flow t/h 14.7 17.1 19.5 22.0
Temperature at turbine outlet °C 382 382 382 382
Heat content (190°C) kW 844 985 1,126 1,266
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
HT circuit cooling water (2.5 bar) m3/h 69 69 69 69
LT circuit cooling water (2.5 bar) m3/h 69 69 69 69
Lube oil (4.5 bar) m3/h 66 96 96 96
b) External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 1.48 1.73 1.98 2.23
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.71 0.83 0.95 1.07
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 1.48 1.73 1.98 2.23
Starting air data
Air consumption per start, incl. air for jet assist (IR/TDI) Nm3 2.9 3.3 3.8 4.3

1) LT cooling water flow first through LT stage charge air cooler, then 4) Basic values for layout of the coolers.
through lube oil cooler, water temperature outlet engine regulated by 5) Under above mentioned reference conditions.
mechanical thermostat. 6) Tolerance: quantity +/- 5%, temperature +/- 20°C.
2) HT cooling water flow first through HT stage charge air cooler, then 7) Under below mentioned temperature at turbine outlet and pressure
through water jacket and cylinder head, water temperature outlet according above mentioned reference conditions.
engine regulated by mechanical thermostat. 8) Tolerance of the pumps delivery capacities must be considered by the
3) Tolerance: + 10% for rating coolers, - 15% for heat recovery. manufactures.

Fig. 4.09.02b: List of capacities for L27/38, 750 rpm, IMO Tier II

MAN B&W 98-50MC/MC-C/ME/ME-C/ME-B/-GI-TII,

46-35ME-B/-GI-TII engines MAN Diesel 198 82 841.0
MAN Diesel 4.10
Page 1 of 3

L28/32H-Tll GenSet Data

Bore: 280 mm Stroke: 320 mm

Power layout
720 r/min 60 Hz 750 r/min 50 Hz
Eng. kW Gen. kW Eng. kW Gen. kW
5L28/32H 1,050 1,000 1,100 1,045
6L28/32H 1,260 1,200 1,320 1,255
7L28/32H 1,470 1,400 1,540 1,465
8L28/32H 1,680 1,600 1,760 1,670
9L28/32H 1,890 1,800 1,980 1,880

H P

A B 1,490 1,800

C Q 1,126

178 23 092.0

**Dry weight
No. of Cyls. A (mm) * B (mm) * C (mm) H (mm)
GenSet (t)
5 (720 r/min) 4,279 2,400 6,679 3,184 32.6
5 (750 r/min) 4,279 2,400 6,679 3,184 32.6
6 (720 r/min) 4,759 2,510 7,269 3,184 36.3
6 (750 r/min) 4,759 2,510 7,269 3,184 36.3
7 (720 r/min) 5,499 2,680 8,179 3,374 39.4
7 (750 r/min) 5,499 2,680 8,179 3,374 39.4
8 (720 r/min) 5,979 2,770 8,749 3,374 40.7
8 (750 r/min) 5,979 2,770 8,749 3,374 40.7
9 (720 r/min) 6,199 2,690 8,889 3,534 47.1
9 (750 r/min) 6,199 2,690 8,889 3,534 47.1

P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 2,655 mm (without gallery) and 2,850 mm (with gallery)
* Depending on alternator
** Weight includes a standard alternator, make A. van Kaick
All dimensions and masses are approximate and subject to change without prior notice. 178 33 921.3

Fig. 4.10.01: Power and outline of L28/32H, IMO Tier II

MAN B&W 98-50MC/MC-C/ME/ME-C/ME-B/-GI-TII,

46-35ME-B/-GI-TII engines MAN Diesel 198 82 853.0
MAN Diesel 4.10
Page 2 of 3

L28/32H-Tll GenSet Data

5L-9L: 220 kW/Cyl. at 750 rpm
Reference Condition: Tropic
Air temperature °C 45
LT water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Number of Cylinders - 5 6 7 8 9
Engine output kW 1,100 1,320 1,540 1,760 1,980
Speed rpm 750
Heat to be dissipated 1)
Cooling water (C.W.) Cylinder kW 245 294 343 392 442
Charge air cooler; cooling water HT kW 0
(Single stage charge air cooler)
Charge air cooler; cooling water LT kW 387 435 545 587 648
Lube oil (L.O.) cooler kW 201 241 281 321 361
Heat radiation engine kW 27 33 38 44 49
Flow rates 2)
Internal (inside engine)
HT cooling water cylinder m3/h 37 45 50 55 60
LT cooling water lube oil cooler * m3/h 7.8 9.4 11 12.7 14.4
LT cooling water lube oil cooler ** m3/h 28 28 40 40 40
LT cooling water charge air cooler m3/h 37 45 55 65 75
Air data
Temperature of charge air at charge air cooler outlet °C 52 54 52 52 55
Air flow rate m3/h 3) 7,826 9,391 10,956 12,521 14,087
kg/kWh 7.79 7.79 7.79 7.79 7.79
Charge air pressure bar 3.07
Air required to dissipate heat radiation (engine) (t2-t1=10°C) m3/h 8,749 10,693 12,313 14,257 15,878
Exhaust gas data 4)

Volume flow (temperature turbocharger outlet) m3/h 5) 15,520 18,624 21,728 24,832 27,936
Mass flow t/h 8.8 10.5 12.3 14.1 15.8
Temperature at turbine outlet °C 342 342 342 342 342
Heat content (190°C) kW 401 481 561 641 721
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
Fuel oil feed pump (5,5-7,5 bar) m3/h 1.4 1.4 1.4 1.4 1.4
HT circuit cooling water (1,0-2,5 bar) m3/h 45 45 60 60 60
LT circuit cooling water (1,0-2,5 bar) m3/h 45 60 75 75 75
Lube oil (3,0-5,0 bar) m3/h 24 24 34 34 34
b) External pumps 6)
Diesel oil pump (4 bar at fuel oil inlet A1) m3/h 0.78 0.93 1.09 1.24 1.40
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.37 0.45 0.52 0.60 0.67
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 0.78 0.93 1.09 1.24 1.40
HT circuit cooling water (1,0-2,5 bar) m3/h 37 45 50 55 60
LT circuit cooling water (1,0-2,5 bar) * m3/h 45 54 65 77 89
LT circuit cooling water (1,0-2,5 bar) ** m3/h 65 73 95 105 115
Lube oil (3,0-5,0 bar) m3/h 22 23 25 27 28

1) Tolerance: + 10% for rating coolers, - 15% for heat recovery 6) Tolerance of the pumps delivery capacities must be considered by the
2) Basic values for layout of the coolers manufactures
3) Under above mentioned reference conditions * Only valid for engines equipped with internal basic cooling water sys-
4) Tolerance: quantity +/- 5%, temperature +/- 20°C tem no. 1 and 2.
5) under below mentioned temperature at turbine outlet and pressure ac- ** Only valid for engines equipped with combined coolers, internal basic
cording above mentioned reference conditions cooling water system no. 3

Fig. 4.10.02a: List of capacities for L28/32H, 750 rpm, IMO Tier II

MAN B&W 98-50MC/MC-C/ME/ME-C/ME-B/-GI-TII,

46-35ME-B/-GI-TII engines MAN Diesel 198 82 853.0
MAN Diesel 4.10
Page 3 of 3

L28/32H-Tll GenSet Data

5L-9L: 210 kW/Cyl. at 720 rpm
Reference Condition: Tropic
Air temperature °C 45
LT water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Number of Cylinders - 5 6 7 8 9
Engine output kW 1,050 1,260 1,470 1,680 1,890
Speed rpm 720
Heat to be dissipated 1)
Cooling water (C.W.) Cylinder kW 234 281 328 375 421
Charge air cooler; cooling water HT kW 0
(Single stage charge air cooler)
Charge air cooler; cooling water LT kW 355 397 500 553 592
Lube oil (L.O.) cooler kW 191 230 268 306 345
Heat radiation engine kW 26 31 36 42 47
Flow rates 2)
Internal (inside engine)
HT cooling water cylinder m3/h 37 45 50 55 60
LT cooling water lube oil cooler * m3/h 7.8 9.4 11 12.7 14.4
LT cooling water lube oil cooler ** m3/h 28 28 40 40 40
LT cooling water charge air cooler m3/h 37 45 55 65 75
Air data
Temperature of charge air at charge air cooler outlet °C 51 52 51 52 53
Air flow rate m3/h 3) 7,355 8,826 10,297 11,768 13,239
kg/kWh 7.67 7.67 7.67 7.67 7.67
Charge air pressure bar 2.97
Air required to dissipate heat radiation (engine) (t2-t1=10°C) m3/h 8,425 10,045 11,665 13,609 15,230
Exhaust gas data 4)

Volume flow (temperature turbocharger outlet) m3/h 5) 14,711 17,653 20,595 23,537 26,479
Mass flow t/h 8.3 9.9 11.6 13.2 14.9
Temperature at turbine outlet °C 347 347 347 347 347
Heat content (190°C) kW 389 467 545 623 701
Permissible exhaust back pressure mbar < 30
Pumps
a) Engine driven pumps
Fuel oil feed pump (5,5-7,5 bar) m3/h 1.4 1.4 1.4 1.4 1.4
HT circuit cooling water (1,0-2,5 bar) m3/h 45 45 60 60 60
LT circuit cooling water (1,0-2,5 bar) m3/h 45 60 75 75 75
Lube oil (3,0-5,0 bar) m3/h 24 24 34 34 34
b) External pumps 6)
Diesel oil pump (4 bar at fuel oil inlet A1) m3/h 0.74 0.89 1.04 1.19 1.34
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.36 0.43 0.50 0.57 0.64
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 0.74 0.89 1.04 1.19 1.34
HT circuit cooling water (1,0-2,5 bar) m3/h 37 45 50 55 60
LT circuit cooling water (1,0-2,5 bar) * m3/h 45 54 65 77 89
LT circuit cooling water (1,0-2,5 bar) ** m3/h 65 73 95 105 115
Lube oil (3,0-5,0 bar) m3/h 22 23 25 27 28

1) Tolerance: + 10% for rating coolers, - 15% for heat recovery 6) Tolerance of the pumps delivery capacities must be considered by the
2) Basic values for layout of the coolers manufactures
3) under above mentioned reference conditions * Only valid for engines equipped with internal basic cooling water sys-
4) Tolerance: quantity +/- 5%, temperature +/- 20°C tem no. 1 and 2.
5) Under below mentioned temperature at turbine outlet and pressure ** Only valid for engines equipped with combined coolers, internal basic
according above mentioned reference conditions cooling water system no. 3

Fig. 4.10.02b: List of capacities for L28/32H, 720 rpm, IMO Tier II.

MAN B&W 98-50MC/MC-C/ME/ME-C/ME-B/-GI-TII,

46-35ME-B/-GI-TII engines MAN Diesel 198 82 853.0
MAN B&W

Installation Aspects

5
MAN Diesel
MAN B&W 5.01
Page 1 of 1

Space Requirements and Overhaul Heights

The latest version of most of the drawings of A special crane beam for dismantling the turbo-
this section is available for download at www. charger must be fitted. The lifting capacity of the
mandieselturbo.com under ‘Products’ → ‘Marine crane beam for dismantling the turbocharger is
Engines & Systems’ → ‘Low Speed’ → ‘Installation stated in Section 5.03.
Drawings’. First choose engine series, then engine
type and select from the list of drawings available The overhaul tools for the engine are designed
for download. to be used with a crane hook according to DIN
15400, June 1990, material class M and load ca-
pacity 1Am and dimensions of the single hook
Space Requirements for the Engine type according to DIN 15401, part 1.

The space requirements stated in Section 5.02 The total length of the engine at the crankshaft
are valid for engines rated at nominal MCR (L1). level may vary depending on the equipment to
be fitted on the fore end of the engine, such as
The additional space needed for engines adjustable counterweights, tuning wheel, moment
equipped with PTO is stated in Chapter 4. compensators or PTO.

If, during the project stage, the outer dimensions

of the turbocharger seem to cause problems, it
is possible, for the same number of cylinders, to
use turbochargers with smaller dimensions by
increasing the indicated number of turbochargers
by one, see Chapter 3.

Overhaul of Engine

The distances stated from the centre of the crank-

shaft to the crane hook are for the normal lifting
procedure and the reduced height lifting proce-
dure (involving tilting of main components). The
lifting capacity of a normal engine room crane can
be found in Fig. 5.04.01.

The area covered by the engine room crane shall

be wide enough to reach any heavy spare part re-
quired in the engine room.

A lower overhaul height is, however, available by

using the MAN B&W DoubleJib crane, built by
Danish Crane Building A/S, shown in Figs. 5.04.02
and 5.04.03.

Please note that the distance ‘E’ in Fig. 5.02.01,

given for a doublejib crane is from the centre
of the crankshaft to the lower edge of the deck
beam.

MAN B&W MC/MCC, ME/MEC/ME-CGI/ME-B engines

MAN Diesel 198 43 754.7
MAN B&W 5.02
Page 1 of 2

Space Requirement

F G

Deck beam
Engine room crane
0

Cyl. 1

E
V˚
H1/H2
P

D
A

B
I J
Tank top

Cofferdam

C
Lub. oil tank
Cofferdam

K L M N

Free space
for maintenance

Minimum access conditions around the engine to be used for an escape route is 600 mm.

The dimensions are given in mm, and are for guidance only. If the dimensions cannot be fulfilled, please contact MAN Diesel & Turbo
or our local representative.

515 90 52-7.2.0

Fig. 5.02.01a: Space requirement for the engine, turbocharger on exhaust side, 4 59 122

MAN B&W G70ME-C9.2/-GI-TII

MAN Diesel 198 87 63-4.0
MAN B&W 5.02
Page 2 of 2

Cyl.
5 6 7 8
No.
A 1,260 Cylinder distance
B 1,800 Distance from crankshaft centre line to foundation
The dimension includes a cofferdam of 600 mm and must fulfil minimum
C 4,362 4,422 4,487 4,547
height to tank top according to classification rules
8,835 8,835 8,835 8,835 MAN TCA
Dimensions according to turbocharger choice at
D* 8,522 - 8,726 8,726 ABB A100-L
nominal MCR
8,795 8,795 8,550 8,550 Mitsubishi MET
4,392 4,766 5,066 4,484 MAN TCA
Dimensions according to turbocharger choice at
E* 4,433 4,745 5,156 5,356 ABB A100-L
nominal MCR
4,334 4,534 4,002 4,243 Mitsubishi MET
F See text See drawing: ‘Engine Top Bracing’, if top bracing fitted on camshaft side
5,775 5,975 5,975 5,775 MAN TCA
The required space to the engine room casing includes
G 5,775 5,875 6,175 6,175 ABB A100-L
mechanical top bracing
6,175 6,175 5,375 5,375 Mitsubishi MET
H1 * 14,225 Minimum overhaul height, normal lifting procedure
H2 * 13,250 Minimum overhaul height, reduced height lifting procedure
The minimum distance from crankshaft centre line to lower edge of deck
H3 * 12,800
beam, when using MAN B&W Double Jib Crane
I 2,380 Length from crankshaft centre line to outer side bedplate
J 460 Space for tightening control of holding down bolts
K must be equal to or larger than the propeller shaft, if the propeller shaft is
K See text
to be drawn into the engine room
L* 8,829 10,089 11,349 12,609 Minimum length of a basic engine, without 2nd order moment compensators.
M ≈ 800 Free space in front of engine
N 5,752 Distance between outer foundation girders
O 2,750 Minimum crane operation area
P See text See drawing: ‘Crane beam for Turbocharger’ for overhaul of turbocharger
Maximum 30° when engine room has minimum headroom above the turbo-
V 0°, 15°, 30°, 45°, 60°, 75°, 90°
charger

* The min. engine room crane height is ie. dependent on the choice of crane, see the actual
heights “H1”, “H2” or “H3”.

The min. engine room height is dependent on “H1”, “H2”, “H3” or “E+D”.

Max. length of engine see the engine outline drawing

Length of engine with PTO see corresponding space requirement

536 70 90-9.2.0

Fig. 5.02.01b: Space requirement for the engine

MAN B&W G70ME-C9.2/-GI-TII

MAN Diesel 198 87 63-4.0
MAN B&W 5.03
Page 1 of 3

Crane beam for overhaul of turbocharger

For the overhaul of a turbocharger, a crane beam The crane beams are to be placed in relation
with trolleys is required at each end of the turbo- to the turbocharger(s) so that the components
charger. around the gas outlet casing can be removed in
connection with overhaul of the turbocharger(s).
Two trolleys are to be available at the compressor The crane beam can be bolted to brackets that
end and one trolley is needed at the gas inlet end. are fastened to the ship structure or to columns
that are located on the top platform of the engine.
Crane beam no. 1 is for dismantling of turbo-
charger components. The lifting capacity of the crane beam for the
Crane beam no. 2 is for transporting turbocharger heaviest component ‘W’, is indicated in Fig.
components. 5.03.01b for the various turbocharger makes. The
See Figs. 5.03.01a and 5.03.02. crane beam shall be dimensioned for lifting the
weight ‘W’ with a deflection of some 5 mm only.
The crane beams can be omitted if the main en-
gine room crane also covers the turbocharger HB indicates the position of the crane hook in the
area. vertical plane related to the centre of the turbo-
charger. HB and b also specifies the minimum
The crane beams are used and dimensioned for space for dismantling.
lifting the following components:
For engines with the turbocharger(s) located on
• Exhaust gas inlet casing the exhaust side, EoD No. 4 59 122, the letter ‘a’
• Turbocharger inlet silencer indicates the distance between vertical centre-
• Compressor casing lines of the engine and the turbocharger.
• Turbine rotor with bearings
a Crane beam for MAN
transportation of
Crane beam for Crane beam components Units TCA77 TCA88
dismantling of
components W kg 2,000 3,000
Crane hook HB mm 1,800 2,000
Main engine/aft cylinder

b m 800 1,000
Engine room side

Gas outlet flange

Turbocharger ABB
Units A175 A180 A280 A285
HB

W kg Available on request
HB mm 1,725 1,975 Available on
b
b m 500 600 request

Mitsubishi
Units MET66 MET83
W kg 1,500 2,700
HB mm 1,800 2,200
b m 800 800
079 43 38-0.1.0

The figures ‘a’ are stated on the ‘Engine and Gallery Outline’ Fig. 5.03.01b: Required height and distance and weight
drawing, Section 5.06.

Fig. 5.03.01a: Required height and distance

MAN B&W G70ME-C9.2/-GI-Tll

MAN Diesel 198 87 39-6.0
MAN B&W 5.03
Page 2 of 3

Crane beam for turbochargers

Crane beam for transportation of components

Crane beam for dismantling of components

Spares

Crane beam for dismantling of components

Crane beam for transportation of components

178 52 746.0

Fig. 5.03.02: Crane beam for turbocharger

MAN B&W 98-60 engines

MAN Diesel 198 48 488.3
MAN B&W 5.03
Page 3 of 3

Crane beam for overhaul of air cooler

Overhaul/exchange of scavenge air cooler.

6. Lower down the cooler insert between the gal-

Valid for air cooler design for the following engines lery brackets and down to the engine room
with more than one turbochargers mounted on the floor.
exhaust side. Make sure that the cooler insert is supported,
e.g. on a wooden support.
1. Dismantle all the pipes in the area around the
air cooler. 7. Move the air cooler insert to an area covered
by the engine room crane using the lifting
2. Dismantle all the pipes around the inlet cover beam mounted below the lower gallery of the
for the cooler. engine.

3. Take out the cooler insert by using the above 8. By using the engine room crane the air cooler
placed crane beam mounted on the engine. insert can be lifted out of the engine room.

4. Turn the cooler insert to an upright position.

5. Dismantle the platforms below the air cooler.

Engine room crane

1 2 3

Fig.: 5.03.03: Crane beam for overhaul of air cooler, turbochargers located on exhaust side of the engine 178 52 734.0

MAN B&W 98-60 engines

MAN Diesel 198 48 488.3
MAN B&W 5.04
Page 1 of 3

Engine room crane

The crane hook travelling area must cover at least The crane hook should at least be able to reach
the full length of the engine and a width in accord- down to a level corresponding to the centre line of
ance with dimension A given on the drawing (see the crankshaft.
cross-hatched area).
For overhaul of the turbocharger(s), trolley mount-
It is furthermore recommended that the engine ed chain hoists must be installed on a separate
room crane be used for transport of heavy spare crane beam or, alternatively, in combination with
parts from the engine room hatch to the spare the engine room crane structure, see separate
part stores and to the engine. drawing with information about the required lifting
See example on this drawing. capacity for overhaul of turbochargers.

MAN B&W Double-jib Crane Spares Recommended area to be covered

2) by the engine room crane

Normal crane
1)

Deck Deck
H1/H2

A
Deck beam Deck beam
H3

A A

Crankshaft Crankshaft

Minimum area
Engine room hatch to be covered
by the engine
room crane

1) The lifting tools for the engine are designed to fit together with a standard crane hook with a lifting capacity in accordance with
the figure stated in the table. If a larger crane hook is used, it may not fit directly to the overhaul tools, and the use of an interme-
diate shackle or similar between the lifting tool and the crane hook will affect the requirements for the minimum lifting height in
the engine room (dimension B).

2) The hatched area shows the height where an MAN B&W Double-Jib Crane has to be used.
519 46 28-0.0.1

Normal Crane
Height to crane hook in MAN B&W Double-Jib Crane
mm for:
Crane capacity in
Crane
tons selected Reduced
Mass in kg including operating
in accordance with height lifting
lifting tools width
DIN and JIS Normal procedure
in mm Building-in height
standard capacities lifting involving
in mm
procedure tilting of main
components
(option)

Cylinder Cylinder Piston Normal MAN B&W A H1 H2 H3 D

cover liner with with crane DoubleJib Minimum Minimum Minimum height Minimum Additional height
complete cooling rod and Crane distance height from from centre line height from required for
with jacket stuffing centre line crankshaft to centre line removal of exhaust
exhaust box crankshaft centre line crankshaft valve complete
valve to centre line crane hook to underside without removing
crane hook deck beam any exhaust stud

4,000 6,025 2,875 8.0 2x4.0 2,750 14,225 13,250 12,800 300
527 38 80-9.2.0
Fig. 5.04.01: Engine room crane

MAN B&W G70ME-C9/-GI

MAN Diesel 198 87 64-6.0
MAN B&W 5.04
Page 2 of 3

Overhaul with MAN B&W DoubleJib Crane

Deck beam

MAN B&W DoubleJib crane

The MAN B&W DoubleJib

crane is available from:
Centre line crankshaft

Danish Crane Building A/S

P.O. Box 54
Østerlandsvej 2
DK9240 Nibe, Denmark
Telephone: + 45 98 35 31 33
Telefax: + 45 98 35 30 33
Email: [email protected]

178 24 863.2

Fig. 5.04.02: Overhaul with DoubleJib crane

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 45 348.4
MAN B&W 5.04
Page 3 of 3

MAN B&W DoubleJib Crane

Deck beam

M
Chain collecting box

178 37 30-1.1

This crane is adapted to the special tool for low overhaul.

Dimensions are available on request.

Fig. 5.04.03: MAN B&W DoubleJib crane, option: 4 88 701

MAN B&W MC/MCC, ME/MEC/ME-GI/ME-B engines

MAN Diesel 198 45 419.2
MAN B&W 5.05
Page 1 of 1

Engine Outline, Galleries and Pipe Connections

Engine outline

The total length of the engine at the crankshaft

level may vary depending on the equipment to
be fitted on the fore end of the engine, such as
adjustable counterweights, tuning wheel, moment
compensators or PTO, which are shown as alter-
natives in Section 5.06

Engine masses and centre of gravity

The partial and total engine masses appear from

Section 19.04, ‘Dispatch Pattern’, to which the
masses of water and oil in the engine, Section
5.08, are to be added. The centre of gravity is
shown in Section 5.07, in both cases including the
water and oil in the engine, but without moment
compensators or PTO.

Gallery outline

Section 5.06 show the gallery outline for engines

rated at nominal MCR (L1).

Engine pipe connections

The positions of the external pipe connections on

the engine are stated in Section 5.09, and the cor-
responding lists of counterflanges for pipes and
turbocharger in Section 5.10.

The flange connection on the turbocharger gas

outlet is rectangular, but a transition piece to a cir-
cular form can be supplied as an option: 4 60 601.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 47 158.3
MAN B&W 5.06
Page 1 of 3

Engine and Gallery Outline

Aft cyl.

Cyl.1

Fore
2,394 8,820 1,945
Fore
1,260
c2

1,770
3,235

ECS control panel

2,350
1,900

0
645
770
1,439
1,839

Space for measuring axial vibrations

Regarding pitch circle diameter, number
and size of bolts for the intermediate
shaft contact the engine builder.

529 90 03-4.0.0

Fig. 5.06.01a: Engine outline example: 8G70ME-C9.2/ME-C9.2-GI with two turbochargers on aft side

MAN B&W G70MEC9.2, G70MEC9.2-GI

MAN Diesel 198 84 57-9.1
MAN B&W 5.06
Page 2 of 3

3,650

1,660

d
0

a
12,134

11,017

7,960

5,800
5,434
4,846

3,533

950

0 0

1,750
2,300

2,200
2,475

4,685

TC type a b c1 c2 d
TCA66 3,400 9,125 2,172 7,212 5,100
MAN
TCA77 3,400 9,190 2,225 7,265 5,300
ABB A180-L 3,400 9,162 2,320 7,360 5,300
MHI MET66MB 3,200 9,190 2,295 7,335 4,900

529 90 03-4.0.0
Fig. 5.06.01b: Engine outline example: 8G70ME-C9.2/ME-C9.2-GI with two turbochargers on aft side

MAN B&W G70MEC9.2, G70MEC9.2-GI

MAN Diesel 198 84 57-9.1
MAN B&W 5.06
Page 3 of 3

Upper Platform
Floor plate 6 mm

2,394 1,945
1,100 x 45° 2 holes for piston overhauling 1,100 x 45°

3,650
2,550

8 7 6 5 4 3 2 1

d
1,100 x 45° 1,100 x 45°

Centre Platform
Floor plate 6 mm

ECS control panel

600 x 45°

3,235 1,770
2,981

2,889

8 7 6 5 4 3 2 1
1,355

Air Air
cooler cooler

The dimension are in mm and subject to revision without notice.

Please note that the latest version of the dimensioned drawing is available for download at www.mandieselturbo.com under ‘Prod-
ucts’ → ‘Marine Engines & Systems’ → ‘Low Speed’ → ‘Installation Drawings’. First choose engine series, then engine type and select
‘Outline drawing’ for the actual number of cylinders and type of turbocharger installation in the list of drawings available for download.

529 90 03-4.0.0

Fig. 5.06.01d: Gallery outline example: 8G70ME-C9.2/ME-C9.2-GI with two turbochargers on aft side

MAN B&W G70MEC9.2, G70MEC9.2-GI

MAN Diesel 198 84 57-9.1
MAN B&W 5.07
Page 1 of 1

Centre of Gravity

Cyl. 1

Z
X
Y

No. of cylinders 5 6 7 8
Distance X mm 220
Distance Y mm Available on request 3,277 Available on request
Distance Z mm 3,546
All values stated are approximate
534 83 26-9.0.0

Fig. 5.07: Centre of gravity, turbocharger located on exhaust side of engine

MAN B&W G70ME-C9/-GI

MAN Diesel 198 89 03-7.0
MAN B&W 5.08
Page 1 of 1

Mass of Water and Oil

Mass of water and oil in engine in service

No. of Mass of water Mass of oil
cylinders
Jacket cooling Scavenge air Total Engine system Oil pan Total
water cooling water
kg kg kg kg kg kg
5 1,597 1,230 2,827 2,110 507 2,617
6 1,819 1,321 3,140 2,408 674 3,082
7 2,066 1,422 3,488 2,770 949 3,719
8 2,312 1,523 3,835 3,082 1,225 4,307

Fig. 5.08.01: Water and oil in engine

MAN B&W G70ME-C/-GI 198 89 02-5.0

MAN B&W 5.09
Page 1 of 3

Engine Pipe Connections

2,380
1,865
1,000 (P, AB)
1,070 (AN, AP)
1,000 (AB)
c2
s2
f2
c1
s1
f1

E E
EB EB

5°
AN, AP
AR
A

P N
K, L, AH AB

AK 1,624
RU

DX
1,642
515
2,135

AE, AS

AL AM

865 845

S S
5,040

1,260

The letters refer to list of ‘Counterflanges’, Table 5.10.01

533 38 30-5.2.0

Fig. 5.09.01a: Engine Pipe Connections, MAN B&W 6G70ME-C9.2 with two turbochargers on exhaust side

MAN B&W G70ME-C9.2

MAN Diesel 198 86 88-0.0
MAN B&W 5.09
Page 2 of 3

1,063 (RW)
1,227 (AD)

1,225 (AC)
1,231 (AT)
AC

4,766 (AP, AN)

AT RW

4,488 (P, N)

4,813 (AB)
1,391 (M)
7,334 (AC)
7,260 (RW)

a (TC)
k (EB)

d (D)
g (E)
7,253 (AT)
7,139 (AD)

0
M
AD
11,245 (M)
X BF

7,268 (X)
7,431 (BF)
D
6,960 (F) e (E)
E
6,830 (BX) EB h (E)
3,382 2,382 (AH) l (EB)
F AH b (TC)
BX AR AN 7,275 (AH)
K
AP 7,206 (K,L)
7,186 (AP)
1,841(AR) 7,086 (AN)
2,220(K) L 7,000 (P)
B A P
N 6,925 (A)
2,543(L)
961 6,733 (AB)
2,775(A) AK AB 6,700 (N)
5,479 (AK)
BV
4,926 (BV) 1,881 2,796
RU
BD 4,114(RU)
3,893 (AF, BD)

AF 2,216 1,100
2,905 (DX)
3,229
2,442 (AV) DX
AV
1,920
AS AE
AE 750 (AE)
700 (AE) 744 (AS)
2,683 600 (AL, AM)
AL, AM
0 0

2,523 (S)

S
0
325 (S)

2,515 (AS)
2,593 (AL, AM)
2,683 (AE)

a b c1 c2 d e g h s1 s2 k i f1 f2
TCA55 3,400 8,510 868 5,908 9,186 3,576 2,878 8,650 485 5,526
TCA66 3,400 8,510 912 5,952 9,290 3,609 2,750 10,210 351 5,391 Not applicable
A175-L 3,400 8,445 1,010 6,050 9,150 3,589 3,285 9,002 965 6,005
MET 60MB 3,475 8,575 1,035 6,075 8,760 3,364 2,947 9,035 595 5,635 2,770 8,763 602 5,642

The letters refer to list of ‘Counterflanges’, Table 5.10.01

533 38 30-5.2.0

Fig. 5.09.01b: Engine Pipe Connections, MAN B&W 6G70ME-C9.2 with two turbochargers on exhaust side

MAN B&W G70ME-C9.2

MAN Diesel 198 86 88-0.0
MAN B&W 5.09
Page 3 of 3

1,260 671
M

2,500

2,410 (AT)

X, BF

B AT
F, BX
RW, AD, AC
1,925 700

BV AF, BD
3,200
907

3°

AV
3,185

2,135
AE

The letters refer to list of ‘Counterflanges’, Table 5.10.01.

Please note that the latest version of most of the drawings of this Chapter is available for download at www.mandieselturbo.com
under ‘Marine Engines & Systems’ → ‘Low Speed’ → ‘Installation Drawings’. First choose engine series, then engine type and select
from the list of drawings available for download.

533 38 30-5.2.0

Fig. 5.09.01c: Engine Pipe Connections, MAN B&W 6G70ME-C9.2 with two turbochargers on exhaust side

MAN B&W G70ME-C9.2

MAN Diesel 198 86 88-0.0
MAN B&W 5.10
Page 1 of 2

Counterflanges

Refe Flange Bolts

Cyl. no. Description
rence Diam. PCD Thickn. Diam. No.
A 5-8 305 260 38 M22 12 Starting air inlet
B 5-8 Coupling for 20 mm pipe Control air inlet
D 5-8 See Fig. 5.10.02 Exhaust gas outlet
E 5-8 See Fig. 5.10.03 Venting of lub. oil discharge pipe for turbochargers
F 5-8 175 140 18 M16 8 Fuel oil outlet
5 235 200 16 M16 8
K Jacket cooling water inlet
6-8 265 230 18 M16 8
5 235 200 16 M16 8
L Jacket cooling water outlet
6-8 265 230 18 M16 8
M 5-8 95 75 10 M10 4 Cooling water deaeration
5-7 320 280 20 M20 8
N Cooling water inlet to air cooler (Seawater)
8 385 345 22 M20 12
5-7 320 280 20 M20 8
P Cooling water outlet from air cooler (Seawater)
8 385 345 22 M20 12
S See drawing of oil outlet System oil outlet to bottom tank
X 5-8 175 140 18 M16 8 Fuel oil inlet
5-6 430 390 22 M20 12
RU System oil inlet
7-8 480 435 24 M20 12
TCA66 (Inclined) 180 145 14 M16 4
TCA66 (Horizontal) 190 155 14 M16 4
TCA77 (Inclined) 190 155 14 M16 4
TCA77 (Horizontal) 200 165 16 M16 8
TCA88 (Inclined) 235 200 16 M16 8
TCA88 (Horizontal) 235 200 16 M16 8
AB
A175-L 155 130 14 M12 4
1×TC
A180-L 190 155 14 M16 4
A185-L 190 155 14 M16 4 Lubricating oil outlet from turbocharger
A190-L 190 155 14 M16 4
MET66MB 180 145 14 M16 4
MET71MB 190 155 14 M16 4
MET83MB 200 165 16 M16 8
TCA55 (Inclined) 190 155 14 M16 4
TCA55 (Horizontal) 200 165 16 M16 8
TCA66 (Inclined) 235 200 16 M16 8
TCA66 (Horizontal) 235 200 16 M16 8
AB A170-L 180 145 14 M16 4
2×TC A175-L 190 155 14 M16 4
MET53MB (Inclined) 235 200 16 M16 8
Lubricating oil outlet from turbocharger
MET53MB (Horizontal) 265 230 18 M16 8
MET60MB (Inclined) 265 230 18 M16 8
MET60MB (Horizontal) 265 230 18 M16 8

MAN B&W G70ME-C9.2

MAN Diesel 198 86 90-2.0
MAN B&W 5.10
Page 2 of 2

Refe Flange Bolts

Cyl. no. Description
rence Diam. PCD Thickn. Diam. No.
AC 5-8 95 75 12 M10 4 Lubricating oil inlet to electronic cylinder lubricator
AD 5-8 115 90 12 M12 4 Fuel oil return from umbrella sealing
AE 5-8 115 90 12 M12 4 Drain from bedplate / cleaning turbocharger
AF 5-8 115 90 12 M12 4 Fuel oil to drain tank
5-8 115 90 12 M12 4 Fresh cooling water drain
AH
Coupling for 30 mm pipe
1×A.C. 120 95 12 M12 4
AL Drain air cooler cleaning / water mist catcher
2×A.C. 130 105 14 M12 4
1×A.C. 120 95 12 M12 4
AM Drain air cooler to chemical cleaning tank
2×A.C. 130 105 14 M12 4
AN 5-8 Coupling for 30 mm pipe Water washing inlet for cleaning turbocharger
AP 5-8 Coupling for 30 mm pipe Air inlet for dry cleaning of turbocharger
AR 5-8 130 105 14 M12 4 Oil vapour disharge
AS 5-8 Coupling for 30 mm pipe Cooling water drain, air cooler
AT 5-8 Coupling for 30 mm pipe Steam mist extinguishing of fire in scavenge air box
AV 5-8 155 130 14 M12 4 Drain from scavenge air box to closed drain tank
BD 5-8 Coupling for 16 mm pipe Fresh water outlet for heating fuel oil drain pipes
BX 5-8 Coupling for 16 mm pipe Steam inlet for heating fuel oil pipes
BF 5-8 Coupling for 16 mm pipe Steam outlet for heating fuel oil pipes
BV 5-8 Coupling for 16 mm pipe Steam inlet for cleaning of drain scavenge air box
DX 1×A.C. 120 95 12 M12 4 Outlet air cooler / water mist catcher
RW 5-8 180 145 14 M16 4 System oil backflushing

Table 5.10.01: List of counterflanges, 5-8G70ME-C9.2, according to JIS standards, option: 4 30 202. Reference is
made to section 5.09 Engine Pipe Connections.

535 08 51-3.0.0

MAN B&W G70ME-C9.2

MAN Diesel 198 86 90-2.0
MAN B&W 5.10
Page 1 of 3

Counterflanges, Connection D

MAN Type TCA33

L
IL
IW
W

H
D
B
K
F

J
F N x diameter (O)
I
G
E
C
A
178 63 96-2.0

Type TCA series

TC L W IL IW A B C D E F G H I J K N O
TCA33 802 492 690 400 755 448 712 427 568 100 417 387 260 329 254 24 ø13,5

MAN Type TCA44-99 Dia 1

PC
D
a2
IW

Di
W
B

D
F

G
C N x diameter (O) N x diam
501 29 91-0.13.0a

Type TCA series – Rectangular type

TC L W IL IW A B C D E F G N O
TCA44 1,054 444 949 340 1,001 312 826 408 1,012 104 118 24 ø13.5
TCA55 1,206 516 1,080 390 1,143 360 1,000 472 1,155 120 125 26 ø17.5
TCA66 1,433 613 1,283 463 1,358 420 1,200 560 1,373 140 150 26 ø17.5
L
TCA77 1,694 720 1,524 550 1,612 480 A 1,440 664 1,628 160 160 28 ø22
TCA88 2,012 855 1,810 653 1,914 570 1,710 788 1,934 190 190 28 ø22
TCA99 2,207 938 1,985 717 2,100 624 1,872 866 2,120 208 208 28 ø22
IW

W
D
B
F

IL
MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines
MAN Diesel 198 66 70-0.6

G
C N x diameter (O)
MAN B&W 5.10
Page 2 of 3

Counterflanges, Connection D

MAN Type TCR Dia 1

PC
D
a2
IW

W
B

D
F

G
C N x diameter (O) N x diameter (O)
Type TCR series – Round type
TC Dia 1 Dia 2 PCD N O
TCR18 425 310 395 12 ø22
TCR20 540 373 495 15 ø22
TCR22 595 434 550 16 ø22 501 29 91-0.13.0a

L
A
ABB Type A100/A200-L

Dia 1
L
IW

W
D
B
F

A
IL

PC
G D
a2
IW

C N x diameter (O) Di
W
B

D
F

G
C N x diameter (O) N x diam

Type A100/A200-L series – Rectangular type

TC L W IL IW A B C D F G N O
A165/A265-L 1,114 562 950 404 1,050 430 900 511 86 100 32 ø22
A170/A270-L 1,280 625 1,095 466 1,210 450 1,080 568 90 120 32 ø22
A175/A275-L 1,723 770 1,319 562 1,446 510 1,260 710 170 140 28 ø30
L
A180/A280-L 1,743 856 1,491 634 1,650A 630 1,485 786 150 135 36 ø30
A185/A285-L 1,955 958 1,663 707 1,860 725 1,595 886 145 145 36 ø30
A190/A290-L 2,100 1,050 1,834 781 2,000 750 1,760 970 150 160 36 ø30
IW

501 29 91-0.13.0b
W
D
B
F

MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines

G
MAN Diesel 198 66 70-0.6

C N x diameter (O)
MAN B&W 5.10
Page 3 of 3

MHI Type MET

L
A

W
D
B
F

G
C N x diameter (O)

Type MET – Rectangular type

TC L W IL IW A B C D F G N O
Series MB
MET42 1,094 381 1,004 291 1,061 261 950 351 87 95 30 ø15
MET53 1,389 485 1,273 369 1,340 330 1,200 440 110 120 30 ø20
MET60 1,528 522 1,418 410 1,488 330 1,320 482 110 110 34 ø20
MET66 1,713 585 1,587 459 1,663 372 1,536 535 124 128 34 ø20
MET71 1,837 617 1,717 497 1,792 480 1,584 572 120 132 36 ø20
MET83 2,163 731 2,009 581 2,103 480 1,920 671 160 160 34 ø24
MET90 2,378 801 2,218 641 2,312 525 2,100 741 175 175 34 ø24
Series MA
MET33 700 310 605 222 670 0 550 280 130 110 18 ø15
MET42 883 365 793 275 850 240 630 335 80 90 24 ø15
MET53 1,122 465 1,006 349 1,073 300 945 420 100 105 28 ø20
MET60 1,230 500 1,120 388 1,190 315 1,050 460 105 105 30 ø20
MET66 1,380 560 1,254 434 1,330 345 1,200 510 115 120 30 ø20
MET71 1,520 600 1,400 480 1,475 345 1,265 555 115 115 34 ø20
MET83 1,740 700 1,586 550 1,680 450 1,500 640 150 150 30 ø24
MET90 1,910 755 1,750 595 1,850 480 1,650 695 160 165 30 ø24

501 29 91-0.13.0d

Fig. 5.10.02: Turbocharger, exhaust outlet

MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines

MAN Diesel 198 66 70-0.6
Dia

L
W
N x diameter (O)

MAN B&W 5.10

Page 1 of 3

Counterflanges, Connection E

MAN Type TCA

Dia 1

TC Dia/ISO Dia/JIS PCD N O Thickness of flanges

TCA44 61 77 90 4 14 14

N x diameter (O) N
PCD

Thickness of
TC Dia/ISO Dia/JIS L W N O

Dia
flanges

L
TCA55 61 77 86 76 4 14 16
TCA66 90 90 110 90 4 18 16
W
W
N x diameter (O)

Dia

L
Thickness of N x diameter (O) PCD
TC Dia/ISO Dia/JIS L W N O
flanges
Dia

Dia
TCA77 115 103 126 72 4 18 18
L

L
TCA88 141 141 150 86 4 18 18 Dia 1
Dia

Dia
L

L
TCA99 141 141 164 94 4 22 24
W W
N x diameter (O)
N x diameter (O)
W W
N x diameter (O)
N x diameter (O)

N x diameter (O) N
PCD

ABB Type A100/A200-L W

Dia 1
Thickness of Dia 1 W
TC Dia 1 PCD L+W N O
Dia 1 flanges
A165/A265-L 77 100 106 8 8,5 18 Dia 1 L
W
A170/A270-L 43 100 115 8 11 18 L
A175/A275-L 77 126 140 8 11 18 N x diameter (O)
N x diameter (O)
A180/A280-L 90 142 158 8 PCD 13 18
Dia

N x diameter (O) N x diameter (O)

PCD
A185/A285-L 115 157 178 8 PCD 13 18
A190/A290-L 115 175 197 8 13 18 PCD

N x diameter (O) PCD

Dia 2
W
Dia 1
Dia 2
W
Dia 1
MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines
MAN Diesel 198 70 27-3.3
Dia

N x diame
Dia

N x diame
N x diameter (O) PCD N x diameter (O)
PCD

N x diameter (O) PCD N x diameter (O)

N x diameter (O) N x diameter (O)

PCD

Dia

Dia
L

L
MAN B&W W 5.10
Dia 1
Dia 1 Page 2 of 3
W W
N x diameter (O)
N x diameter (O)
MHI Type MET MB L

Air vent
Dia 2
W Thickness of N x diameter (O)
TC L+W Dia 2 PCD N PCD O

2
N x diameter (O)
Dia 1 W

ia
flanges (A)

D
MET42MB 105 61 105 4 14 14 PCD

Dia

Dia
L

L
MET53MB 125 77 130 4 14 14
Dia

MET60MB 140 90 145 4 18 14 N x diameter (O)

L
W
MET66MB
Dia 1 140 90 145 4 W
18 14
N x diameter (O)
N x diameter (O) W
N x diameter (O) PCD Dia 1 PCD N x diameter (O)
PCD

L
Dia 2
W
Dia 1

ia
Thickness of

D
TCN x diameter (O) Dia 1 Dia 2 PCD N
N x diameter (O) O
PCD flanges (A)
MET71MB 180 90 145 4 18 14
Dia

L
PCD
MET83MB 200 115 165 4 18 16 N x diameter
MET90MB 200 115 165 4 18 16 W
Dia 1
N x diameter (O) PCD N x diameter (O)
Dia 1 PCD

MHI Type MET MB Dia 2

Cooling air W N x diameter (O)

2
N x diameter (O)
Dia 1 W

ia
PCD

D
Thickness of
TC L+W Dia 2 PCD N O PCD
flanges (A)
Dia

MET53MB 95 49 95 4 14 12
L

MET90MB 125 77 130 4 14 14 N x diameter (O)

L
N x diameter (O) PCD N x diameter (O) PCD
PCD

Dia 2
W Thickness of
TC Dia 1 Dia 2 PCD N O Dia 1

ia
flanges (A)

D
MET42MB 95 43 75 4 12 10
MET60MB 120 49 95 4 14 12
Dia

MET66MB 120 49 95 4 14 12 N x diameter

MET71MB 120 49 95 4 14 12
N x diameter (O) PCD N x diameter (O)
MET83MB 120 49 95 4 14 12 PCD

Fig. 5.10.03: Venting of lubricating oil discharge pipe for turbochargers

MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines

MAN Diesel 198 70 27-3.3
Dia 1 W
N x diameter (O)
N x diameter (O)
L

N x diameter (O) N x diameter (O)

PCD

PCD
MAN B&W 5.10
W Page 3 of 3
Dia 1

MHI Type MET MA Dia 1

L
Thickness of
TC L+W Dia 2 PCD N O Dia 2
W flanges (A)

2
Dia 1 W

ia
MET42MA 105 61 105N x diameter (O)
4 14 14 N x diameter (O)

D
PCD
MET53MA 125 77 130 4 14 14
PCD
Dia

MET60MA 140 90 145 4 18 14

MET66MA 140 90 145 4 18 14 N x diameter (O)

L
MET71MA 140 90 145 4 18 14
N x diameter (O) PCD N x diameter (O) PCD
PCD
MET90MA 155 115 155 4 18 14

Dia 2
W
Dia 1

D
Thickness of
TC Dia 1 Dia 2 PCD N O
flanges (A)
Dia

L
MET83MA 180 90 145 4 18 14 N x diamet

N x diameter (O) PCD N x diameter (O)

PCD

501 29 91-0.13.0c

MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines

MAN Diesel 198 70 27-3.3
MAN B&W 5.11
Page 1 of 1

Engine Seating and Holding Down Bolts

The latest version of most of the drawings

of this section is available for download at
www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Installation Drawings’. First choose engine series,
then engine type and select ‘Engine seating’ in the
general section of the list of drawings available for
download.

Engine seating and arrangement of holding

down bolts

The dimensions of the seating stated in Figs.

5.12.01 and 5.12.02 are for guidance only.

The engine is designed for mounting on epoxy

chocks, EoD: 4 82 102, in which case the under-
side of the bedplate’s lower flanges has no taper.

The epoxy types approved by

MAN Diesel & Turbo are:

• ‘Chockfast Orange PR 610 TCF’ from

ITW Philadelphia Resins Corporation, USA

• ‘Durasin’ from
Daemmstoff Industrie Korea Ltd

• ‘Epocast 36’ from

H.A. Springer - Kiel, Germany

• ‘EPY’ from
Marine Service Jaroszewicz S.C., Poland

• ‘Loctite Fixmaster Marine Chocking’, Henkel

MAN B&W MC/MCC, ME/ME-C/GI, MEB/-GI engines

MAN Diesel 198 41 765.11
MAN B&W 5.12
Page 1 of 3

Epoxy Chocks Arrangement

For details of chocks and bolts see special drawings. 1) The engine builder drills the holes for holding
down bolts in the bedplate while observing the
For securing of supporting chocks see special toleranced locations indicated on MAN B&W
drawing. engine drawings for machining the bedplate

This drawing may, subject to the written consent of 2) The shipyard drills the holes for holding down
the actual engine builder concerned, be used as a bolts in the top plates while observing the toler-
basis for markingoff and drilling the holes for hold- anced locations given on the present drawing
ing down bolts in the top plates, provided that:
3) The holding down bolts are made in accord-
ance with MAN B&W engine drawings of these
bolts.
70 mm free spaces for supporting wedges 25 mm thick dammings
# #
B A

670
600 416 500 557 558 558 557 558 557 558 497 336

2,250±1

2,370

2,380
65 1,703 B A

1,710
aft cyl.
bearing

Engine
cyl.2
thrust

cyl.1
cyl.3

4,760
1,710

2,250±1

2,370

2,380

2,280 1,260 1,621

670

ø79 holes in the bedplate and The width of

ø64 holes in the topplate machining on
the underside
577

300±1

703±1
923±1

1,223±1
1,443±1

2,183±1

2,483±1

M85x6 holes, predrilled ø79, in the of bedplate

bedplate and ø64 holes in the topplate

2x1 off ø82 holes

B-B
End ﬂange of thrust shaft
A-A M85x6
50 10 Effective 600 25 1,745 to engine
Epoxy wedges to
be chiselled after
curing to enable ø79
mounting of side
chock liners

ø64
ø64

Fig. 5.12.01: Arrangement of epoxy chocks and holding down bolts 079 43 95-3.3.0

MAN B&W G70ME-C9/-GI

MAN Diesel 198 87 72-9.0
MAN B&W 5.12
Page 2 of 3

Engine Seating Profile

Section A-A
Centreline
crankshaft

This space to be kept free from pipes etc. along both sides
of the engine in order to facilitate the overhaul work on
holding down bolts, supporting chocks and side chocks.

460 2,380
670 1,710

1,750
1

Centreline engine
5

D1
+35
50 -25

B
65

797
400

775
835

If required by classiﬁcation
society, apply this bracket.
20
R3 Thickness of bracket is the
0
450

same as thickness of ﬂoorplates.

B 5
R7
20

290
22

1,745
36 1,760
45 2,365
36 2,840
3,065

Slots to be cut in vertical ﬂoor plates

to clear nuts when necessary.
Corners of ﬂoorplates to Continuous girder to extend with full dimensions at least to ship's frame
be cut to enable proper forward of engine and at least to ship's frame aft of the aft end of end chock.
welding of girders. e.g.
as shown. Thickness of ﬂoor plates
between main engine girders 34 mm.

Holding down bolts, option: 4 82 602 include:

1. Protecting cap 4. Distance pipe
2. Spherical nut 5. Round nut
3. Spherical washer 6. Holding down bolt 079 43 64-2.2.0a

Fig. 5.12.02a: Profile of engine seating with vertical lubricating oil outlet

MAN B&W G70ME-C9/-GI

MAN Diesel 198 88 82-0.0
MAN B&W 5.12
Page 3 of 3

Side chock brackets, option: 4 82 622 includes:

1. Side chock brackets
Section B-B
Side chock liners, option: 4 82 620 includes:
Middle of 2. Liner for side chock
main bearing
3. Lock plate
4. Washer
5. Hexagon socket set screw

Centre line
cylinder Detail D1

1 3 4 5 2

Fig. 5.12.02b: Profile of engine seating, end chocks, option: 4 82 620 078 13 64-5.2.0b

664.26

Taper 1:100 65 End chock bolts, option: 4 82 610 includes:

about 370
7 2 1
1. Stud for end chock bolt
8 6 3 5 4 2. Round nut
3. Round nut
4. Spherical washer
about ø230

5. Spherical washer
6. Protecting cap
147

75 +5
ø82

0
ø84

20
Space for hydraulic
End chock liner, option: 4 82 612 includes:
tightening jack 7. Liner for end chock

20
End chock brackets, option: 4 82 614 includes:
8. End chock bracket

Fig. 5.12.02c: Profile of engine seating, end chocks, option: 4 82 610 079 29 20-3.6.0

MAN B&W G70ME-C9/-GI

MAN Diesel 198 88 82-0.0
MAN B&W 5.13
Page 1 of 2

Engine Top Bracing

The so-called guide force moments are caused by Without top bracing, the natural frequency of
the transverse reaction forces acting on the cross- the vibrating system comprising engine, ship’s
heads due to the connecting rod and crankshaft bottom, and ship’s side is often so low that reso-
mechanism. When the piston of a cylinder is not nance with the excitation source (the guide force
exactly in its top or bottom position the gas force moment) can occur close to the normal speed
from the combustion, transferred through the con- range, resulting in the risk of vibration.
necting rod, will have a component acting on the
crosshead and the crankshaft perpendicularly to With top bracing, such a resonance will occur
the axis of the cylinder. Its resultant is acting on above the normal speed range, as the natural fre-
the guide shoe and together they form a guide quencies of the double bottom/main engine sys-
force moment. tem will increase. The impact of vibration is thus
lowered.
The moments may excite engine vibrations mov-
ing the engine top athwart ships and causing a The top bracing is normally installed on the ex-
rocking (excited by H-moment) or twisting (excited haust side of the engine, but can alternatively be
by X-moment) movement of the engine. For en- installed on the manoeuvring side. A combination
gines with less than seven cylinders, this guide of exhaust side and manoeuvring side installation
force moment tends to rock the engine in the is also possible.
transverse direction, and for engines with seven
cylinders or more, it tends to twist the engine. The top bracing system is installed either as a
mechanical top bracing or a hydraulic top bracing.
The guide force moments are harmless to the Both systems are described below.
engine except when resonance vibrations occur
in the engine/double bottom system. They may,
however, cause annoying vibrations in the super- Mechanical top bracing
structure and/or engine room, if proper counter-
measures are not taken. The mechanical top bracing comprises stiff con-
nections between the engine and the hull.
As a detailed calculation of this system is normally
not available, MAN Diesel & Turbo recommends The top bracing stiffener consists of a double
that top bracing is installed between the engine’s bar tightened with friction shims at each end of
upper platform brackets and the casing side. the mounting positions. The friction shims al-
low the top bracing stiffener to move in case of
However, the top bracing is not needed in all displacements caused by thermal expansion of
cases. In some cases the vibration level is lower if the engine or different loading conditions of the
the top bracing is not installed. This has normally vessel. Furthermore, the tightening is made with a
to be checked by measurements, i.e. with and well-defined force on the friction shims, using disc
without top bracing. springs, to prevent overloading of the system in
case of an excessive vibration level.
If a vibration measurement in the first vessel of a
series shows that the vibration level is acceptable
without the top bracing, we have no objection to
the top bracing being removed and the rest of
the series produced without top bracing. It is our
experience that especially the 7-cylinder engine
will often have a lower vibration level without top
bracing.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 46 725.8
MAN B&W 5.13
Page 2 of 2

The mechanical top bracing is to be made by the By a different pre-setting of the relief valve, the
shipyard in accordance with MAN Diesel & Turbo top bracing is delivered in a low-pressure version
instructions. (26 bar) or a high-pressure version (40 bar).

A
The top bracing unit is designed to allow dis-
A placements between the hull and engine caused
by thermal expansion of the engine or different
loading conditions of the vessel.

Oil Accumulator

Hydraulic Control Unit

178 23 61-6.1

Fig. 5.13.01: Mechanical top bracing stiffener.

Option: 4 83 112
684

Cylinder Unit
Hydraulic top bracing

The hydraulic top bracing is an alternative to the

mechanical top bracing used mainly on engines

280
320

with a cylinder bore of 50 or more. The installation

normally features two, four or six independently
working top bracing units.

The top bracing unit consists of a single-acting hy-

draulic cylinder with a hydraulic control unit and an 475

accumulator mounted directly on the cylinder unit. Hull side Engine side

The top bracing is controlled by an automatic

switch in a control panel, which activates the top
bracing when the engine is running. It is possi-
ble to programme the switch to choose a certain
rpm range, at which the top bracing is active. For
14

service purposes, manual control from the control

350

250

panel is also possible.

When active, the hydraulic cylinder provides a

pressure on the engine in proportion to the vibra-
tion level. When the distance between the hull and
engine increases, oil flows into the cylinder under
178 57 48-8.0
pressure from the accumulator. When the dis-
tance decreases, a non-return valve prevents the Fig. 5.13.02: Outline of a hydraulic top bracing unit.
oil from flowing back to the accumulator, and the The unit is installed with the oil accumulator pointing
pressure rises. If the pressure reaches a preset either up or down. Option: 4 83 123
maximum value, a relief valve allows the oil to flow
back to the accumulator, hereby maintaining the
force on the engine below the specified value.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 46 725.8
MAN B&W 5.14
Page 1 of 2

Mechanical Top Bracing

1 This symbol indicates This symbol indicates

that the top bracing is that the top bracing is
attached at point P attached at point Q

Turbocharger
T/C
7,500 1 2 3 4 C

Cylinder number Chain box

a 0 a d e

T/C
1 2 3 4 5

a 0 a d e f

T/C
1 2 3 4 5 6
0

a 0 b c d f
0

(S)

Min. (T)

T/C T/C
1 2 3 4 5 6

Cyl. 1

079 13 74-5.1.0

MAN B&W G70MEC9/GI

MAN Diesel 198 89 28-9.0
MAN B&W 5.14
Page 2 of 2

Horizontal distance between top bracing fix point

and cyl. 1
a = 630 d = 4,410
b = 1,890 e = 5,670
c = 3,150 f = 6,930

Horizontal vibrations on top of engine are caused

by the guide force moments. For 47 cylinder en-
gines the Hmoment is the major excitation source
and for larger cylinder numbers an Xmoment is
the major excitation source.

For engines with vibrations excited by an

Xmoment, bracing at the centre of the engine are
of only minor importance.

Top bracing should only be installed on one side,

either the exhaust side or the manoeuvring side.
If top bracing has to be installed on manoeuvring
side, please contact MAN Diesel & Turbo.

If the minimum builtin length can not be fulfilled,

please contact MAN Diesel & Turbo or our local
representative.

The complete arrangement to be delivered by the

shipyard.

Turbocharger S T

TCA55 4,800 5,745

TCA66 4,800 5,745
TCA77 5,100 6,045
TCA88 5,100 6,045
A175-L/A275-L 4,800 5,745
A180-L/A280-L 4,900 5,845
A190--L 5,300 6,245
MET66MB 4,800 5,745
MET83MB 5,300 6,245

Fig. 5.14: Mechanical top bracing arrangement

MAN B&W G70MEC9/GI

MAN Diesel 198 89 28-9.0
MAN B&W 5.15
Page 1 of 2

Hydraulic Top Bracing Arrangement

Hydraulic top bracing should be installed on one

side, either the exhaust side (Alternative 1)
or the camshaft side (Alternative 2).,

Alternative 2 Alternative 1

7,520 7,495

0 0
4,175

3,700

Turbocharger Q R
TCA77 5,500 5,975
A180-L / A280-L 5,300 5,775
MET83MB 5,700 6,175

079 13 23-1.2.0

Fig. 5.15.01: Hydraulic top bracing data

MAN B&W G70MEC9.2/-GI

MAN Diesel 198 84 68-7.1
MAN B&W 5.15
Page 2 of 2

X-X
Viewed from top
Valve block on upper base

Point A

630 630

1
0 0

630 630

4
4 ISO 5817-D
EN601M,Q2
4,410 4,410
5

X-X
5,670 5,670
Valve block on lower base

4 ISO 5817-D
EN601M,Q2 Point A X X X X

079 13 23-1.2.0

As the rigidity of the casing structure to which Max. correcponding deflection

the top bracing is attached is most important, it of casing side: 0.51 mm
is recommended that the top bracing is attached
directly into a deck. In the horizontal and vertical direction of the
hydraulic top bracing:
Required rigidity of the casing side point A: Force per bracing: 22 kN

In the axial direction of the hydraulic top bracing: Max. correcponding deflection
Force per bracing: 127 kN of casing side : 2.00 mm

Fig. 5.15.01: Hydraulic top bracing data

MAN B&W G70MEC9.2/-GI

MAN Diesel 198 84 68-7.1
MAN B&W 5.16
Page 1 of 3

Components for Engine Control System

Installation of ECS in the Engine Control Room The EICU functions as an interface unit to ECR
related systems such as AMS (Alarm and Monitor-
The following items are to be installed in the ECR ing System), RCS (Remote Control System) and
(Engine Control Room): Safety System. On ME-B engines the EICU also
controls the HPS.
• 2 pcs EICU (Engine Interface Control Unit)
(1 pcs only for ME-B engines) MOP A and B are redundant and are the operator’s
• 1 pcs MOP A (Main Operating Panel) interface to the ECS. Via both MOPs, the operator
EC-MOP with touch display, 15” can control and view the status of the ECS. Via the
or PMI/CoCoS PC, the operator can view the status
Touch display, 15” and operating history of the ECS and the engine.
PC unit with pointing device for MOP
• 1 pcs MOP B The PMI Auto-tuning application is run on a stand-
EC-MOP with touch display, 15” ard PC. The PMI Auto-tuning system is used to
or optimize the combustion process with minimal
Display, 15” operator attendance and improve the efficiency of
PC unit with keyboard and pointing device the engine. See Section 18.02.
• 1 pcs PMI/CoCoS system software
Display, 19” CoCoS-EDS ME Basic is included as part of the
PC unit standard software package installed on the PMI/
• 1 pcs Printer (Yard supply) CoCoS PC. Optionally, the full version of CoCoS-
• 1 pcs Ethernet Switch and VPN router EDS may be purchased separately. See Section
with firewall 18.03.
ECS Network A

ECS Network B
MOP A MOP B

VPN modem

To Internet Serial
option
LAN WAN
PMI/CoCoS PC
Switch

+24V
Ship LAN
option # # #
Serial from
AMS option
PMI Auto-tuning
Net cable from
#

AMS option

Printer

Abbreviation: 078 74 78-1.3a

PDB: Power Distribution Box # Yard Supply
UPS: Uninterruptible Power Supply
PMI: Pressure Indicator # Ethernet, supply with switch, cable length 10 metres
CoCos-EDS: Computer Controlled Surveillance-Engine Type: RJ45, STP (Shielded TwistedPair), CAT 5
Diagnostics System In case that 10 metre cable is not enough, this becomes Yard
AMS: Alarm Monitoring Systems supply.

Fig. 5.16.01 Network and PC components for the ME/ME-B Engine Control System

MAN B&W ME/ME-C/ME-B/-GI TII engines

MAN Diesel 198 85 38-3.1
MAN B&W 5.16
Page 2 of 3

EC-MOP
• Integrated PC unit and touch display
• Direct dimming control (0-100%)
• USB connections at front
• IP54 resistant front
188 24 67-5.5.0

MOP PC
• MOP control unit
• Without display
188 18 66-0.2.0

Main operating panel (Display)

• LCD (TFT) monitor 15” with touch display (calibrated)
• Direct dimming control (0-100%)
• USB connection at front
• IP54 resistant front

188 21 31-9.1.0 188 11 23-1.4.0

Pointing device
• Keyboard model
• UK version, 104 keys
• USB connection
• Trackball mouse
• USB connection
188 21 59-6.2.0
188 21 61-8.3.0

PMI/CoCos Display
• LCD (TFT) monitor 19”
• Active matrix
• Resolution 1,280x1,024, auto scaling
• Direct dimming control (0-100%)
• IP65 resistant front

188 15 30-4.2.0 511 96 44-2.1.0

PMI/CoCos PC
• Standard industry PC with MS Windows
operating system, UK version

178 62 31-3.0

Router
• Ethernet switch and VPN router with firewall

188 23 04-6.1.0

Fig. 5.16.02 MOP PC equipment for the ME/ME-B Engine Control System

MAN B&W ME/ME-C/ME-B/-GI TII engines

MAN Diesel 198 87 06-1.0
MAN B&W 5.16
Page 3 of 3

Printer
• Network printer, ink colour printer

EICU Cabinet 188 23 16-6.1.0

• Engine interface control cabinet for ME-ECS for

installation in ECR (recommended) or ER

1,500 mm

505 mm 600 mm
517 57 64-4.5.1

Fig. 5.16.03: The network printer and EICU cabinet unit for the ME Engine Control System

Engine control room console

• Recommended outline of Engine Control Room console with ME equipment

* Instruments for main engine

Oil mist
detector BWM indicating panel if any
PMI/CoCoS-EDS monitor

* Alarm MOP A MOP B

system monitor monitor

Engine operation/navigating Service operation

* Yard supply

Oil mist detector equipment depending on supplier/maker

BWM: Bearing Wear Monitoring
513 54 76-3.1.0

Fig. 5.16.04: Example of Engine Control Room console

MAN B&W ME/ME-C/-GI engines

MAN Diesel 198 82 73-3.1
MAN B&W 5.17
Page 1 of 3

Shaftline Earthing Device

Scope and field of application Cabling of the shaftline earthing device to the hull
must be with a cable with a cross section not less
A difference in the electrical potential between the than 45 mm². The length of the cable to the hull
hull and the propeller shaft will be generated due should be as short as possible.
to the difference in materials and to the propeller
being immersed in sea water. Monitoring equipment should have a 4-20 mA
signal for alarm and a mV-meter with a switch for
In some cases, the difference in the electrical changing range. Primary range from 0 to 50 mV
potential has caused spark erosion on the thrust, DC and secondary range from 0 to 300 mV DC.
main bearings and journals of the crankshaft of
the engine. When the shaftline earthing device is working
correctly, the electrical potential will normally be
In order to reduce the electrical potential between within the range of 10-50 mV DC depending of
the crankshaft and the hull and thus prevent spark propeller size and revolutions.
erosion, a highly efficient shaftline earthing device
must be installed. The alarm set-point should be 80 mV for a high
alarm. The alarm signals with an alarm delay of 30
The shaftline earthing device should be able to seconds and an alarm cut-off, when the engine is
keep the electrical potential difference below 50 stopped, must be connected to the alarm system.
mV DC. A shaft-to-hull monitoring equipment with
a mV-meter and with an output signal to the alarm Connection of cables is shown in the sketch, see
system must be installed so that the potential and Fig. 5.17.01.
thus the correct function of the shaftline earthing
device can be monitored.

Note that only one shaftline earthing device is

needed in the propeller shaft system.

Design description

The shaftline earthing device consists of two silver

slip rings, two arrangements for holding brushes
including connecting cables and monitoring
equipment with a mV-meter and an output signal
for alarm.

The slip rings should be made of solid silver or

back-up rings of cobber with a silver layer all over.
The expected life span of the silver layer on the
slip rings should be minimum 5 years.

The brushes should be made of minimum 80%

silver and 20% graphite to ensure a sufficient
electrical conducting capability.

Resistivity of the silver should be less than 0.1μ

Ohm x m. The total resistance from the shaft to
the hull must not exceed 0.001 Ohm.

MAN B&W MC/MCC, ME/MEC/ME-GI/ME-B engines

MAN Diesel 198 49 292.4
MAN B&W 5.17
Page 2 of 3

Cable
connected
to the hull
Brush holder
arrangement

Monitoring
equipment
with mVmeter Cable
connected
to the hull

Slip ring Cable

to alarm
system

Slip ring
for monitoring
equipment Brush holder
arrangement

079 21 82-1.3.1.0

Fig. 5.17.01: Connection of cables for the shaftline earthing device

Shaftline earthing device installations

The shaftline earthing device slip rings must be

mounted on the foremost intermediate shaft as
close to the engine as possible, see Fig. 5.17.02

Rudder
Voltage monitoring
for shafthull potential
Propeller difference

Shaftline
earthing device

Current Main bearings

Propeller shaft Thrust bearing

Intermediate shaft Intermediate shaft bearing

079 21 82-1.3.2.0

Fig. 5.17.02: Installation of shaftline earthing device in an engine plant without shaft-mounted generator

MAN B&W MC/MCC, ME/MEC/ME-GI/ME-B engines

MAN Diesel 198 49 292.4
MAN B&W 5.17
Page 3 of 3

When a generator is fitted in the propeller shaft

system, where the rotor of the generator is part of
the intermediate shaft, the shaftline earthing de-
vice must be mounted between the generator and
the engine, see Fig. 5.17.03

Rudder
Voltage monitoring
for shafthull potential
Propeller difference

Shaftline
earthing device

Current Main bearings

Propeller shaft Thrust bearing

Intermediate shaft Shaft mounted alternator

where the rotor is part of
the intermediate shaft
Intermediate shaft bearing

079 21 82-1.3.3.0

Fig. 5.17.03: Installation of shaftline earthing device in an engine plant with shaft-mounted generator

MAN B&W MC/MCC, ME/MEC/ME-GI/ME-B engines

MAN Diesel 198 49 292.4
MAN B&W 5.18
Page 1 of 8

MAN Alpha Controllable Pitch Propeller and Alphatronic Propulsion Control

MAN Diesel & Turbo’s MAN Alpha Controllable VBS type CP propeller designation and range
Pitch propeller
The VBS type CP propellers are designated ac-
On MAN Diesel & Turbo’s MAN Alpha VBS type cording to the diameter of their hubs, i.e. ‘VBS2150’
Controllable Pitch (CP) propeller, the hydraulic indicates a propeller hub diameter of 2,150 mm.
servo motor setting the pitch is built into the pro-
peller hub. A range of different hub sizes is avail- The standard VBS type CP propeller programme,
able to select an optimum hub for any given com- its diameters and the engine power range covered
bination of power, revolutions and ice class. is shown in Fig. 5.18.01.

Standard blade/hub materials are NiAlbronze. The servo oil system controlling the setting of the
Stainless steel is available as an option. The pro- propeller blade pitch is shown in Fig.5.18.05.
pellers are based on ‘no ice class’ but are avail-
able up to the highest ice classes.

Propeller Diameter
(mm)
11,000

10,000 VB S215 0
VB S206 0
9,000 V B S197
0
V B S189
0
V B S1810
8,000 V B S173
0
V B S16 4
0
7,000 V B S155
0
V B S14
50
6,000 V B S13
50
V B S12
60
V B S1
180
5,000 V B S1
10 0
V B S1
020
VBS
4,000 940
VBS
86
VBS 0
7
VBS 90
3,000 V B 720 Hub sizes:
S
VB 660 Small: VBS600 - 940
S6
00 Medium: VBS1020 - 1640
2,000
Large: VBS1730 - 2150

1,000

0
0 5 10 15 20 25 30 35 40 45 50
Engine Power (1,000 kW)

178 22 239.2

Fig. 5.18.01: MAN Alpha type VBS Mk 5 Controllable Pitch (CP) propeller range. As standard the VBS Mk 5 versions
are 4-bladed; 5-bladed versions are available on request

MAN B&W 70-26 engines

MAN Diesel 198 46 953.6
MAN B&W 5.18
Page 2 of 8

Data Sheet for Propeller

Identification:_ _______________________________

S W I

178 22 360.0

Fig. 5.18.02a: Dimension sketch for propeller design purposes

Type of vessel:_______________________________
For propeller design purposes please provide us
with the following information:

1. S:_______________ mm 7. Maximum rated power of shaft generator: kW

W:_ _____________ mm
I:________________ mm (as shown above) 8. Optimisation condition for the propeller:
To obtain the highest propeller efficiency
2. Stern tube and shafting arrangement layout please identify the most common service con-
dition for the vessel.
3. Propeller aperture drawing
Ship speed:____________________________ kn
4. Complete set of reports from model tank (re- Engine service load:_____________________ %
sistance test, selfpropulsion test and wake Service/sea margin:_____________________ %
measurement). In case model test is not avail- Shaft generator service load:_____________ kW
able the next page should be filled in. Draft:__________________________________ m

5. Drawing of lines plan 9. Comments:

6. Classification Society:___________
Ice class notation:_ _____________

Table 5.18.02b: Data sheet for propeller design purposes

MAN B&W 70-26 engines

MAN Diesel 198 46 953.6
MAN B&W 5.18
Page 3 of 8

Main Dimensions

Symbol Unit Ballast Loaded

Length between perpendiculars LPP m
Length of load water line LWL m
Breadth B m
Draft at forward perpendicular TF m
Draft at aft perpendicular TA m
Displacement o m3
Block coefficient (LPP) CB 
Midship coefficient CM 
Waterplane area coefficient CWL 
Wetted surface with appendages S m2
Centre of buoyancy forward of LPP/2 LCB m
Propeller centre height above baseline H m
Bulb section area at forward perpendicular AB m2
178 22 970.0

Table 5.18.03: Data sheet for propeller design purposes, in case model test is not available this table should be filled in

Propeller clearance

To reduce pressure impulses and vibrations emit- Dismant-

High-skew Nonskew Baseline
ted from the propeller to the hull, MAN Diesel & ling
Hub propeller propeller clearance
Turbo recommends a minimum tip clearance as of cap
Y mm Y mm Z mm
shown in Fig. 5.18.04. X mm
VBS 600 120
For ships with slender aft body and favourable VBS 660 130
inflow conditions the lower values can be used, VBS 720 140
whereas full afterbody and large variations in VBS 790 155
wake field cause the upper values to be used. VBS 860 170
VBS 940 185
In twinscrew ships the blade tip may protrude VBS 1020 200
below the base line. VBS 1100 215
VBS 1180 230
VBS 1260 245 1520% 2025% Min.
VBS 1350 265 of D of D 50100
VBS 1460 280
Y

VBS 1550 300

VBS 1640 320
VBS 1730 340
VBS 1810 355
D

VBS 1890 370

X
VBS 1970 385
VBS 2060 405
Baseline
VBS 2150 425
Z

178 22 372.0 216 56 93-7.3.1

Fig. 5.18.04: Propeller clearance

MAN B&W 70-26 engines

MAN Diesel 198 46 953.6
MAN B&W 5.18
Page 4 of 8

Servo oil system for VBS type CP propeller

The design principle of the servo oil system for If deviation occurs, a proportional valve is actu-
MAN Diesel & Turbo’s MAN Alpha VBS type CP ated. Hereby high pressure oil is fed to one or the
propeller is shown in Fig. 5.18.05. other side of the servo piston, via the oil distribu-
tor ring, until the desired propeller pitch has been
The VBS system consists of a servo oil tank unit, reached.
the Hydraulic Power Unit, and a coupling flange
with electrical pitch feedback box and oil distribu- The pitch setting is normally remote controlled,
tor ring. but local emergency control is possible.

The electrical pitch feedback box continuously

measures the position of the pitch feedback ring
and compares this signal with the pitch order sig-
nal.

Hydraulic Power Unit

Oil tank
forward
seal
Stern
tube oil Pitch
tank order
PI
PAL
TI
PI PAH PAL
TAH

LAL PSL PSL

M M

Servo
piston
Pitch
feedback
Hydraulic
Lip ring seals pipe

M M
Propeller shaft

Zinc Monoblock Stern Oil distribution Drain

anode hub tube ring tank

178 22 384.1

Fig. 5.18.05: Servo oil system for MAN Alpha VBS type CP propeller

MAN B&W 70-26 engines

MAN Diesel 198 46 953.6
MAN B&W 5.18
Page 5 of 8

Hydraulic Power Unit for MAN Alpha CP pro-

peller

The servo oil tank unit, the Hydraulic Power Unit Maximum system pressure is set on the safety
for MAN Diesel & Turbo’s MAN Alpha CP propeller valve.
shown in Fig. 5.18.06, consists of an oil tank with all
other components top mounted to facilitate instal- The return oil is led back to the tank via a thermo-
lation at yard. static valve, cooler and paper filter.

Two electrically driven pumps draw oil from the oil The servo oil unit is equipped with alarms accord-
tank through a suction filter and deliver high pres- ing to the Classification Society’s requirements
sure oil to the proportional valve. as well as necessary pressure and temperature
indicators.
One of two pumps are in service during normal
operation, while the second will start up at power- If the servo oil unit cannot be located with maxi-
ful manoeuvring. mum oil level below the oil distribution ring, the
system must incorporate an extra, small drain
A servo oil pressure adjusting valve ensures mini- tank complete with pump, located at a suitable
mum servo oil pressure at any time hereby mini- level, below the oil distributor ring drain lines.
mizing the electrical power consumption.

178 22 396.0

Fig. 5.18.06: Hydraulic Power Unit for MAN Alpha CP propeller, the servo oil tank unit

MAN B&W 70-26 engines

MAN Diesel 198 53 208.3
MAN B&W 5.18
Page 6 of 8

MAN Alphatronic 2000 Propulsion Control

System

MAN Diesel & Turbo’s MAN Alphatronic 2000 Pro- • Thrust control with optimization of propeller
pulsion Control System (PCS) is designed for con- pitch and shaft speed. Selection of combina-
trol of propulsion plants based on diesel engines tor, constant speed or separate thrust mode is
with CP propellers. The plant could for instance possible. The rates of changes are controlled to
include tunnel gear with PTO/PTI, PTO gear, mul- ensure smooth manoeuvres and avoidance of
tiple engines on one gearbox as well as multiple propeller cavitation.
propeller plants.
• A Load control function protects the engine
As shown in Fig. 5.18.07, the propulsion control against overload. The load control function con-
system comprises a computer controlled system tains a scavenge air smoke limiter, a load pro-
with interconnections between control stations via gramme for avoidance of high thermal stresses
a redundant bus and a hard wired backup control in the engine, an automatic load reduction and
system for direct pitch control at constant shaft an engineer controlled limitation of maximum
speed. load.

The computer controlled system contains func- • Functions for transfer of responsibility be-
tions for: tween the local control stand, engine control
room and control locations on the bridge are
• Machinery control of engine start/stop, engine incorporated in the system.
load limits and possible gear clutches.

Main Control Station

Bridge Wing (Center) Bridge Wing
RPM Pitch RPM Pitch RPM Pitch

Operator Operator ES: Emergency Stop Operator

Panel (*) ES Panel BU ES Panel (*) ES
BU: BackUp Control

Duplicated Network

Handles
Bridge interface

Ship’s RPM Pitch

Alarm
System
System failure alarm, Load reduction, Load red. Cancel alarm
Operator
Panel
Engine Control Room

Engine Room Start/Stop/Slow turning, Start blocking, Remote/Local

Governor limiter cancel Shaft Generator
Speed Set / PMS
Fuel Index
Charge Air Press. Propulsion Auxiliary Control
Control Equipment
Governor

Local engine Engine overload (max. load)

control System
Pitch Set Coordinated
(In governor)

STOP
STOP

Remote/Local Control
START

Propeller Pitch
STOP

OVER Operator Backup selected System

LOAD Closed Loop
Panel Control Box
(OPP)
PI PI Engine speed
Pitch
Ahead/ Shut down, Shut down reset/cancel
Astern I
Terminals for Engine
PI
engine monitoring safety
sensors system
Terminals for
propeller
monitoring
sensors Pitch

178 22 406.1

Fig. 5.18.07: MAN Alphatronic 2000 Propulsion Control System

MAN B&W 70-26 engines

MAN Diesel 198 53 221.4
MAN B&W 5.18
Page 7 of 8

Propulsion control station on the main bridge

For remote control, a minimum of one control sta- • Propeller monitoring panel with backup in-
tion located on the bridge is required. struments for propeller pitch and shaft speed.

This control station will incorporate three mod- • Thrust control panel with control lever for
ules, as shown in Fig. 5.18.08: thrust control, an emergency stop button and
push buttons for transfer of control between
• Propulsion control panel with push buttons control stations on the bridge.
and indicators for machinery control and a dis-
play with information of condition of operation
and status of system parameters.

288 144

PROPELLER PROPELLER
RPM PITCH
288

BACK UP
IN TAKE
CONTROL
CONTROL CONTROL
ON/OFF

178 22 418.1

Fig. 5.18.08: Main bridge station standard layout

MAN B&W 70-26 engines

MAN Diesel 198 53 221.4
MAN B&W 5.18
Page 8 of 8

Renk KAZ Clutch for auxilliary propulsion sys- Further information about MAN Alpha CP pro-
tems peller

The Renk KAZ Clutch is a shaftline declutching For further information about MAN Diesel & Turbo’s
device for auxilliary propulsion systems which MAN Alpha Controllable Pitch (CP) propeller and
meets the class notations for redundant propul- the Alphatronic 2000 Remote Control System,
sion. please refer to our publications:

The Renk KAZ clutch facilitates reliable and CP Propeller – Product Information
simple ‘take home’ and ‘take away’ functions in
twostroke engine plants. It is described in Sec- Alphatronic 2000 PCS Propulsion Control System
tion 4.04.
The publications are available at
www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Propeller & Aft
Ship Products’ → ‘Downloads’

MAN B&W 70-26 engines

MAN Diesel 198 53 221.4
MAN B&W

List of Capacities:
Pumps, Coolers &
Exhaust Gas

6
MAN Diesel
MAN B&W 6.01
Page 1 of 1

Calculation of List of Capacities and Exhaust Gas Data

Updated engine and capacities data is available fied MCR different from the nominally rated MCR
from the CEAS program on www.mandiesel- point, the list of capacities will be different from the
turbo.com under ‘Products’ → ‘Marine Engines & nominal capacities.
Systems’ → ‘Low Speed’ → ‘CEAS - Engine Room
Dimensioning’. Furthermore, among others, the exhaust gas data
depends on the ambient temperature conditions.
This chapter describes the necessary auxiliary ma-
chinery capacities to be used for a nominally rated Based on examples for a derated engine, the way
engine. The capacities given are valid for seawater of how to calculate the derated capacities, fresh-
cooling system and central cooling water system, water production and exhaust gas amounts and
respectively. For derated engine, i.e. with a speci- temperatures will be described in details.

Nomenclature

In the following description and examples of the auxiliary machinery capacities, freshwater generator pro-
duction and exhaust gas data, the below nomenclatures are used:

Engine ratings Point / Index Power Speed

Nominal MCR point L1 PL1 nL1
Specified MCR point M PM nM
Service point S PS nS

Fig. 6.01.01: Nomenclature of basic engine ratings

Parameters Cooler index Flow index

Q = Heat dissipation air scavenge air cooler sw seawater flow
V = Volume flow lub lube oil cooler cw cooling/central water flow
M = Mass flow jw jacket water cooler exh exhaust gas
T = Temperature cent central cooler fw freshwater

Fig. 6.01.02: Nomenclature of coolers and volume flows, etc.

Engine configurations related to SFOC

The engine type is available in the following ver-

sion only with respect to the efficiency of the tur-
bocharger:

With high efficiency turbocharger, which is the

basic design and for which the lists of capacities
Section 6.03 are calculated.

MAN B&W 98 → 50 MC/MC-C/ME/ME-C/ME-B/-GI-TII,

S46MC-C/ME-B8.2-TII MAN Diesel 198 82 91-2.0
MAN B&W 6.02
Page 1 of 1

List of Capacities and Cooling Water Systems

The List of Capacities contain data regarding the The capacities for the starting air receivers and
necessary capacities of the auxiliary machinery the compressors are stated in Fig. 6.03.01.
for the main engine only, and refer to a nominally
rated engine. Complying with IMO Tier II NOx limi-
tations. Heat radiation and air consumption

The heat dissipation figures include 10% extra The radiation and convection heat losses to the
margin for overload running except for the scav- engine room is around 1% of the engine nominal
enge air cooler, which is an integrated part of the power (kW in L1).
diesel engine.
The air consumption is approximately 98.2%
of the calculated exhaust gas amount, ie.
Cooling Water Systems Mair = Mexh x 0.982.

The capacities given in the tables are based on

tropical ambient reference conditions and refer to Flanges on engine, etc.
engines with high efficiency/conventional turbo-
charger running at nominal MCR (L1) for: The location of the flanges on the engine are
shown in: ‘Engine pipe connections’, and the flang-
• Seawater cooling system, es are identified by reference letters stated in the
See diagram, Fig. 6.02.01 and nominal capaci- ‘List of flanges’; both can be found in Chapter 5.
ties in Fig. 6.03.01
The diagrams use the ‘Basic symbols for piping’,
• Central cooling water system, whereas the symbols for instrumentation accord-
See diagram, Fig. 6.02.02 and nominal capaci- ing to ‘ISO 12191’ and ‘ISO 12192’ and the in-
ties in Fig. 6.03.01 strumentation list found in Appendix A.

Scavenge air cooler

45 C

Seawater Seawater outlet

32 C 38 C
Lubricating oil cooler Jacket water cooler

80 C

Fig. 6.02.01: Diagram for seawater cooling system 178 11 264.1

Seawater outlet

80 C
Jaket
water
Central cooler
cooler
Scavenge
air 43 C
cooler (s)

Lubricating
45 C oil
cooler
Central coolant
Seawater inlet 36 C
32 C

Fig. 6.02.02: Diagram for central cooling water system 178 11 276.1

MAN B&W MC/MC-C/ME/ME-C/ME-B/ME-GI-TII engines

MAN Diesel 198 74 63-3.0
MAN B&W 6.03
Page 1 of 4

List of Capacities for 5G70ME-C9.2-TII at NMCR

Seawater cooling Central cooling

Conventional TC High eff. TC Conventional TC High eff. TC

1 x MET71MB

1 x MET83MB

1 x MET71MB

1 x MET83MB
1 x TCA77-24

1 x TCA77-26

1 x TCA77-24

1 x TCA77-26
1 x A180-L37

1 x A180-L37
1 x A275-L

1 x A275-L
Pumps
Fuel oil circulation m³/h 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8
Fuel oil supply m³/h 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9
Jacket cooling m³/h 140 140 140 140 140 140 140 140 140 140 140 140
Seawater cooling * m³/h 577 579 587 582 589 598 556 557 559 561 564 567
Main lubrication oil * m³/h 360 350 360 360 360 360 360 350 360 360 360 360
Central cooling * m³/h - - - - - - 444 447 453 448 453 461

Scavenge air cooler(s)

Heat diss. app. kW 7,540 7,540 7,540 7,650 7,650 7,650 7,510 7,510 7,510 7,620 7,620 7,620
Central water flow m³/h - - - - - - 268 268 268 272 272 272
Seawater flow m³/h 368 368 368 374 374 374 - - - - - -

Lubricating oil cooler

Heat diss. app. * kW 1,420 1,440 1,490 1,420 1,460 1,530 1,420 1,440 1,490 1,420 1,470 1,530
Lube oil flow * m³/h 360 354 359 360 356 362 360 354 359 360 356 362
Central water flow m³/h - - - - - - 175 177 184 175 180 188
Seawater flow m³/h 208 211 219 208 215 224 - - - - - -

Jacket water cooler

Heat diss. app. kW 2,450 2,450 2,450 2,450 2,450 2,450 2,450 2,450 2,450 2,450 2,450 2,450
Jacket water flow m³/h 147 147 147 147 147 147 141 141 141 141 141 141
Central water flow m³/h - - - - - - 175 177 184 175 180 188
Seawater flow m³/h 208 211 219 208 215 224 - - - - - -

Central cooler
Heat diss. app. * kW - - - - - - 11,380 11,400 11,450 11,490 11,540 11,600
Central water flow m³/h - - - - - - 444 447 453 448 453 461
Seawater flow m³/h - - - - - - 556 557 559 561 564 567

Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume m³ 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5 2 x 8.5
Compressor cap. m³ 510 510 510 510 510 510 510 510 510 510 510 510

Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume m³ 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5 2 x 4.5
Compressor cap. m³ 270 270 270 270 270 270 270 270 270 270 270 270

Other values
Fuel oil heater kW 141 141 141 140 140 140 141 141 141 140 140 140
Exh. gas temp. ** °C 255 255 255 235 235 235 255 255 255 235 235 235
Exh. gas amount ** kg/h 145,018 145,018 145,018 150,459 150,459 150,459 145,018 145,018 145,018 150,459 150,459 150,459
Air consumption ** kg/s 39.4 39.4 39.4 41.0 41.0 41.0 39.4 39.4 39.4 41.0 41.0 41.0

* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel & Turbo recommended type and/or torsional
vibration damper the engine's capacities must be increased by those stated for the actual system

** ISO based

For List of Capacities for derated engines and performance data at part load please visit http://www.mandieselturbo/ceas/index.htm

Table 6.03.01e: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 87 11-9.0
MAN B&W 6.03
Page 2 of 4

List of Capacities for 6G70ME-C9.2-TII at NMCR

Seawater cooling Central cooling

Conventional TC High eff. TC Conventional TC High eff. TC

1 x MET83MB

1 x MET83MB
1 x TCA88-24

1 x TCA88-24

1 x TCA88-24
1 x A280-L

1 x A280-L

1 x A280-L
Pumps
Fuel oil circulation m³/h 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4
Fuel oil supply m³/h 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9 5.9
Jacket cooling m³/h 168 168 168 168 168 168 168 168 168 168 168 168
Seawater cooling * m³/h 694 697 706 701 704 713 668 669 672 674 675 679
Main lubrication oil * m³/h 440 430 430 440 430 430 440 430 430 440 430 430
Central cooling * m³/h - - - - - - 535 537 545 539 542 550

Scavenge air cooler(s)

Heat diss. app. kW 9,050 9,050 9,050 9,180 9,180 9,180 9,010 9,010 9,010 9,140 9,140 9,140
Central water flow m³/h - - - - - - 322 322 322 326 326 326
Seawater flow m³/h 442 442 442 449 449 449 - - - - - -

Lubricating oil cooler

Heat diss. app. * kW 1,720 1,740 1,800 1,720 1,740 1,800 1,720 1,740 1,810 1,720 1,740 1,810
Lube oil flow * m³/h 435 426 432 435 426 432 435 426 432 435 426 432
Central water flow m³/h - - - - - - 212 214 222 212 214 222
Seawater flow m³/h 252 255 264 252 255 264 - - - - - -

Jacket water cooler

Heat diss. app. kW 2,940 2,940 2,940 2,940 2,940 2,940 2,940 2,940 2,940 2,940 2,940 2,940
Jacket water flow m³/h 177 177 177 177 177 177 169 169 169 169 169 169
Central water flow m³/h - - - - - - 212 214 222 212 214 222
Seawater flow m³/h 252 255 264 252 255 264 - - - - - -

Central cooler
Heat diss. app. * kW - - - - - - 13,670 13,690 13,760 13,800 13,820 13,890
Central water flow m³/h - - - - - - 535 537 545 539 542 550
Seawater flow m³/h - - - - - - 668 669 672 674 675 679

Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume m³ 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5 2 x 9.5
Compressor cap. m³ 570 570 570 570 570 570 570 570 570 570 570 570

Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume m³ 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0 2 x 5.0
Compressor cap. m³ 300 300 300 300 300 300 300 300 300 300 300 300

Other values
Fuel oil heater kW 169 169 169 168 168 168 169 169 169 168 168 168
Exh. gas temp. ** °C 255 255 255 235 235 235 255 255 255 235 235 235
Exh. gas amount ** kg/h 174,021 174,021 174,021 180,551 180,551 180,551 174,021 174,021 174,021 180,551 180,551 180,551
Air consumption ** kg/s 47.3 47.3 47.3 49.1 49.1 49.1 47.3 47.3 47.3 49.1 49.1 49.1

** ISO based

For List of Capacities for derated engines and performance data at part load please visit http://www.mandieselturbo/ceas/index.htm

Table 6.03.01f: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 87 11-9.0
MAN B&W 6.03
Page 3 of 4

List of Capacities for 7G70ME-C9.2-TII at NMCR

Seawater cooling Central cooling

Conventional TC High eff. TC Conventional TC High eff. TC

2 x MET66MB

2 x MET66MB
1 x TCA88-24

1 x TCA88-26

1 x TCA88-24

1 x TCA88-26
1 x A285-L

1 x A285-L

1 x A285-L
Pumps
Fuel oil circulation m³/h 11.0 11.0 11.0 10.9 10.9 10.9 11.0 11.0 11.0 10.9 10.9 10.9
Fuel oil supply m³/h 6.9 6.9 6.9 6.8 6.8 6.8 6.9 6.9 6.9 6.8 6.8 6.8
Jacket cooling m³/h 196 196 196 196 196 196 196 196 196 196 196 196
Seawater cooling * m³/h 808 815 827 816 822 835 779 781 785 786 788 793
Main lubrication oil * m³/h 510 500 510 510 500 510 510 500 510 510 500 510
Central cooling * m³/h - - - - - - 622 628 639 628 634 644

Scavenge air cooler(s)

Heat diss. app. kW 10,550 10,550 10,550 10,710 10,710 10,710 10,510 10,510 10,510 10,660 10,660 10,660
Central water flow m³/h - - - - - - 375 375 375 381 381 381
Seawater flow m³/h 516 516 516 524 524 524 - - - - - -

Lubricating oil cooler

Heat diss. app. * kW 1,990 2,040 2,120 1,990 2,040 2,120 1,990 2,040 2,130 1,990 2,040 2,130
Lube oil flow * m³/h 510 502 510 510 502 510 510 502 510 510 502 510
Central water flow m³/h - - - - - - 245 251 262 245 251 262
Seawater flow m³/h 292 299 311 292 299 311 - - - - - -

Jacket water cooler

Heat diss. app. kW 3,420 3,420 3,420 3,420 3,420 3,420 3,430 3,430 3,430 3,430 3,430 3,430
Jacket water flow m³/h 206 206 206 206 206 206 197 197 197 197 197 197
Central water flow m³/h - - - - - - 245 251 262 245 251 262
Seawater flow m³/h 292 299 311 292 299 311 - - - - - -

Central cooler
Heat diss. app. * kW - - - - - - 15,930 15,980 16,070 16,080 16,130 16,220
Central water flow m³/h - - - - - - 622 628 639 628 634 644
Seawater flow m³/h - - - - - - 779 781 785 786 788 793

Other values
Fuel oil heater kW 197 197 197 196 196 196 197 197 197 196 196 196
Exh. gas temp. ** °C 255 255 255 235 235 235 255 255 255 235 235 235
Exh. gas amount ** kg/h 203,025 203,025 203,025 210,643 210,643 210,643 203,025 203,025 203,025 210,643 210,643 210,643
Air consumption ** kg/s 55.2 55.2 55.2 57.3 57.3 57.3 55.2 55.2 55.2 57.3 57.3 57.3

** ISO based

For List of Capacities for derated engines and performance data at part load please visit http://www.mandieselturbo/ceas/index.htm

Table 6.03.01g: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 87 11-9.0
MAN B&W 6.03
Page 4 of 4

List of Capacities for 8G70ME-C9.2-TII at NMCR

Seawater cooling Central cooling

Conventional TC High eff. TC Conventional TC High eff. TC

2 x MET66MB

2 x MET66MB
1 x TCA88-26

2 x TCA77-24

1 x TCA88-26

2 x TCA77-24
1 x A190-L37

1 x A190-L37
1 x A285-L

1 x A285-L
Pumps
Fuel oil circulation m³/h 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5
Fuel oil supply m³/h 7.9 7.9 7.9 7.8 7.8 7.8 7.9 7.9 7.9 7.8 7.8 7.8
Jacket cooling m³/h 224 224 224 224 224 224 224 224 224 224 224 224
Seawater cooling * m³/h 920 927 940 938 940 948 889 891 895 900 901 904
Main lubrication oil * m³/h 570 560 570 580 570 570 570 560 570 580 570 570
Central cooling * m³/h - - - - - - 709 714 725 722 724 731

Scavenge air cooler(s)

Heat diss. app. kW 12,060 12,060 12,060 12,240 12,240 12,240 12,010 12,010 12,010 12,190 12,190 12,190
Central water flow m³/h - - - - - - 429 429 429 435 435 435
Seawater flow m³/h 589 589 589 598 598 598 - - - - - -

Lubricating oil cooler

Heat diss. app. * kW 2,260 2,300 2,390 2,310 2,330 2,390 2,260 2,310 2,390 2,320 2,330 2,390
Lube oil flow * m³/h 572 564 572 580 566 572 572 564 572 580 566 572
Central water flow m³/h - - - - - - 278 284 294 285 287 294
Seawater flow m³/h 331 338 350 339 342 350 - - - - - -

Jacket water cooler

Heat diss. app. kW 3,910 3,910 3,910 3,910 3,910 3,910 3,920 3,920 3,920 3,920 3,920 3,920
Jacket water flow m³/h 236 236 236 236 236 236 225 225 225 225 225 225
Central water flow m³/h - - - - - - 278 284 294 285 287 294
Seawater flow m³/h 331 338 350 339 342 350 - - - - - -

Central cooler
Heat diss. app. * kW - - - - - - 18,190 18,240 18,320 18,430 18,440 18,500
Central water flow m³/h - - - - - - 709 714 725 722 724 731
Seawater flow m³/h - - - - - - 889 891 895 900 901 904

Other values
Fuel oil heater kW 225 225 225 224 224 224 226 226 226 224 224 224
Exh. gas temp. ** °C 255 255 255 235 235 235 255 255 255 235 235 235
Exh. gas amount ** kg/h 232,028 232,028 232,028 240,735 240,735 240,735 232,028 232,028 232,028 240,735 240,735 240,735
Air consumption ** kg/s 63.1 63.1 63.1 65.5 65.5 65.5 63.1 63.1 63.1 65.5 65.5 65.5

** ISO based

For List of Capacities for derated engines and performance data at part load please visit http://www.mandieselturbo/ceas/index.htm

Table 6.03.01h: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 87 11-9.0
MAN B&W 6.04
Page 1 of 12

Auxiliary Machinery Capacities

The dimensioning of heat exchangers (coolers) The percentage power (PM%) and speed (nM%) of L1
and pumps for derated engines can be calculated ie: PM% = PM/PL1 x 100%
on the basis of the heat dissipation values found nM% = nM/nL1 x 100%
by using the following description and diagrams. for specified MCR (M) of the derated engine is
Those for the nominal MCR (L1), may also be used used as input in the abovementioned diagrams,
if wanted. giving the % heat dissipation figures relative to
those in the ‘List of Capacities’.
The nomenclature of the basic engine ratings and
Specified MCR power, % of L1
coolers, etc. used in this section is shown in Fig. PM%
6.01.01 and 6.01.02. 110%

100% L1
100%
98%
Cooler heat dissipations 94% M
90%
90%
For the specified MCR (M) the following three dia- L3 Qjw%

grams in Figs. 6.04.01, 6.04.02 and 6.04.03 show 86%

L2 80%
reduction factors for the corresponding heat dis- 82%
sipations for the coolers, relative to the values 78%
stated in the ‘List of Capacities’ valid for nominal 70%
76%
MCR (L1).
L4
60%
Specified MCR power, % of L1
75% 80% 85% 90% 95% 100% 105% nM%
PM%
Specified MCR engine speed, % of L1
110%
L1 Qjw% = e(– 0.0811 x ln (nM%) + 0.8072 x ln (PM%) + 1.2614) 178 65 13-7.1

100% 100%

90%
Fig. 6.04.02: Jacket water cooler, heat dissipation Qjw%
M
90% in point M, in % of the L1 value Qjw, L1
Qair% 80%

Specified MCR power, % of L1

L3 70% 80% PM%
L2
110%
65%
70% 100% L1
100%
98%
96%
94%
L4 92% M
90%
90%
60% 88%
87%
75% 80% 85% 90% 95% 100% 105% nM% Qlub%
L3 86%
Specified MCR engine speed, % of L1 L2 80%
178 65 12-5.0

Qair% = 100 x (PM/PL1)1.68 x (nM/nL1) – 0.83= 1

70%

Fig. 6.04.01: Scavenge air cooler, heat dissipation Qair% in L4

point M, in % of the L1 value Qair, L1 60%
75% 80% 85% 90% 95% 100% 105% nM%
Specified MCR engine speed, % of L1
178 65 14-9.1

Qlub% = 67.3009 x ln (nM%) + 7.6304 x ln (PM%)

 245.0714

Fig. 6.04.03: Lubricating oil cooler, heat dissipation

Qlub% in point M, in % of the L1 value Qlub, L1

MAN B&W G70/60ME-C9.2/-GI-TII

MAN Diesel 198 88 73-6.1
MAN B&W 6.04
Page 2 of 12

The derated cooler capacities may then be found As the jacket water cooler is connected in series
by means of following equations: with the lube oil cooler, the seawater flow capac-
Qair, M = Qair, L1 x (Qair% / 100) ity for the latter is used also for the jacket water
cooler.
Qjw, M = Qjw, L1 x (Qjw% / 100)
Qlub, M = Qlub, L1 x (Qlub% / 100)
and for a central cooling water system the central Central cooling water system
cooler heat dissipation is:
Qcent,M = Qair,M + Qjw,M + Qlub,M If a central cooler is used, the above still applies,
but the central cooling water capacities are used
instead of the above seawater capacities. The
Pump capacities seawater flow capacity for the central cooler can
be reduced in proportion to the reduction of the
The pump capacities given in the ‘List of Capaci- total cooler heat dissipation, i.e. as follows:
ties’ refer to engines rated at nominal MCR (L1). Vcw,air,M = Vcw,air,L1 x (Qair% / 100)
For lower rated engines, a marginal saving in the
Vcw,lub,M = Vcw,lub,L1 x (Qlub% / 100)
pump capacities is obtainable.
Vcw,jw,M = Vcw,lub,M
To ensure proper lubrication, the lubricating oil Vcw,cent,M = Vcw,air,M + Vcw,lub,M
pump must remain unchanged. Vsw,cent,M = Vsw,cent,L1 x Qcent,M / Qcent,L1

In order to ensure reliable starting, the starting air

compressors and the starting air receivers must
also remain unchanged. Pump pressures

The jacket cooling water pump capacity is rela- Irrespective of the capacities selected as per the
tively low. Practically no saving is possible, and it above guidelines, the belowmentioned pump
is therefore unchanged. heads at the mentioned maximum working tem-
peratures for each system must be kept:

Seawater cooling system Pump Max. working

head bar temp. ºC

The derated seawater pump capacity is equal to Fuel oil supply pump 4 100
the sum of the below found derated seawater flow Fuel oil circulating pump 6 150
capacities through the scavenge air and lube oil Lubricating oil pump 4.5 70
coolers, as these are connected in parallel. Seawater pump 2.5 50
Central cooling water pump 2.5 80
The seawater flow capacity for each of the scav-
Jacket water pump 3.0 100
enge air, lube oil and jacket water coolers can
be reduced proportionally to the reduced heat
dissipations found in Figs. 6.04.01, 6.04.02 and Flow velocities
6.04.03, respectively i.e. as follows:
Vsw,air,M = Vsw,air,L1 x (Qair% / 100) For external pipe connections, we prescribe the
following maximum velocities:
Vsw,lub,M = Vsw,lub.L1 x Qlub% / 100)
Vsw,jw,M = Vsw,lub,M Marine diesel oil .......................................... 1.0 m/s
Heavy fuel oil . ............................................. 0.6 m/s
However, regarding the scavenge air cooler(s), Lubricating oil . ............................................ 1.8 m/s
the engine maker has to approve this reduction in Cooling water .............................................. 3.0 m/s
order to avoid too low a water velocity in the scav-
enge air cooler pipes.

MAN B&W G60ME-C9.2/-GI-TII, G70ME-C9.2/-GI-TII,

K80MC-C/ME-C6.1-TII, K80ME-C9.1/.2-TII,
S80MC-C7.1-TII, S80MC-C8.2-TII, S80ME-C7/8/9.1-TII,
MAN Diesel 198 61 96-7.2

S80ME-C8/9.2/-GI-TII, S80ME-C9.4/-GI-TII
MAN B&W 6.04
Page 3 of 12

Calculation of List of Capacities for Derated Engine

Example 1:

Pump and cooler capacities for a derated 6G70ME-C9.2-TII with 1 high efficiency MAN TCA77-26
turbocharger, high load, fixed pitch propeller and central cooling water system.

Nominal MCR, (L1) PL1: 21,840 kW (100.0%) and 83.0 r/min (100.0%)

Specified MCR, (M) PM: 19,656 kW (90.0%) and 78.9 r/min (95.1%)

The method of calculating the reduced capaci- Total cooling water flow through scavenge air
ties for point M (nM% = 95.1% and PM% = 90.0%) is coolers
shown below. Vcw,air,M = Vcw,air,L1 x Qair% / 100

The values valid for the nominal rated engine are Vcw,air,M = 302 x 0.874 = 264 m3/h
found in the ‘List of Capacities’, Figs. 6.03.01 and
6.03.02, and are listed together with the result in Cooling water flow through lubricating oil cooler
the figure on the next page. Vcw,lub,M = Vcw,lub,L1x Qlub% / 100

Heat dissipation of scavenge air cooler Vcw,lub,M = 209 x 0.958 = 200 m3/h
Fig. 6.04.01 which approximately indicates a Qair%
= 87.4% heat dissipation, i.e.: Cooling water flow through central cooler
Qair,M =Qair,L1 x Qair% / 100 (Central cooling water pump)
Vcw,cent,M = Vcw,air,M + Vcw,lub,M
Qair,M = 8,460 x 0.874 = 7,394 kW
Vcw,cent,M = 264 + 200 = 464 m3/h
Heat dissipation of jacket water cooler
Fig. 6.04.02 indicates a Qjw% = 92.2% heat dissi- Cooling water flow through jacket water cooler
pation; i.e.: (as for lube oil cooler)
Qjw,M = Qjw,L1 x Qjw% / 100 Vcw,jw,M = Vcw,lub,M

Qjw,M = 2,940 x 0.922 = 2,711 kW Vcw,jw,M = 200 m3/h

Heat dissipation of lube oil cooler Seawater pump for central cooler
Fig. 6.04.03 indicates a Qlub% = 95.8% heat dis- As the seawater pump capacity and the central
sipation; i.e.: cooler heat dissipation for the nominal rated en-
Qlub,M = Qlub, L1 x Qlub% / 100 gine found in the ‘List of Capacities’ are 640 m3/h
and 13,100 kW the derated seawater pump flow
Qlub,M = 1,700 x 0.958 = 1,629 kW equals:

Heat dissipation of central water cooler Seawater pump:

Qcent,M = Qair,M + Qjw,M + Qlub, M Vsw,cent,M = Vsw,cent,L1 x Qcent,M / Qcent,L1

Qcent,M = 7,394 + 2,711 + 1,629 = 11,734 kW = 640 x 11,734 / 13,100 = 573 m3/h

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 88 98-8.0
MAN B&W 6.04
Page 4 of 12

Nominal rated engine (L1)

Example
high efficiency
Specified MCR (M)
1 x MAN TCA77-26
Shaft power at MCR kW 21,840 19,656
Engine speed at MCR r/min 83.0 78.9
Pumps:
Fuel oil circulating m3/h 9.4 8.6
Fuel oil supply m3/h 5.9 5.2
Jacket cooling water m3/h 169 169
Central cooling water m3/h 512 464
Seawater m3/h 640 573
Lubricating oil m3/h 430 430
Coolers:
Scavenge air cooler
Heat dissipation kW 8,460 7,394
Central cooling water flow m3/h 302 264
Lub. oil cooler
Heat dissipation kW 1,700 1,629
Lubricating oil flow m3/h 430 430
Central cooling water flow m3/h 209 200
Jacket water cooler
Heat dissipation kW 2,940 2,711
Jacket cooling water flow m3/h 169 169
Central cooling water flow m3/h 209 200
Central cooler
Heat dissipation kW 13,100 11,734
Central cooling water flow m3/h 512 464
Seawater flow m3/h 640 573
Fuel oil heater: kW 168 151

Gases at ISO ambient conditions*

Exhaust gas amount kg/h 167,400 150,300
Exhaust gas temperature °C 235 231
Air consumption kg/s 45.0 41.0
Starting air system: 30 bar (gauge)
Reversible engine
Receiver volume (12 starts) m3 2 x 9.5 2 x 9.5
Compressor capacity, total m3/h 570 570
Non-reversible engine
Receiver volume (6 starts) m3 2 x 5.0 2 x 5.0
Compressor capacity, total m3/h 300 300
Exhaust gas tolerances: temperature ±5 °C and amount ±15%
The air consumption and exhaust gas figures are expected and refer to 100% specified MCR,
ISO ambient reference conditions and the exhaust gas back pressure 300 mm WC
The exhaust gas temperatures refer to after turbocharger
* Calculated in example 3, in this chapter

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 88 98-8.0
MAN B&W 6.04
Page 5 of 12

Freshwater Generator
If a freshwater generator is installed and is utilis- At part load operation, the actual jacket water
ing the heat in the jacket water cooling system, heat dissipation will be reduced according to the
it should be noted that the actual available heat curves for fixed pitch propeller (FPP) or for con-
in the jacket cooling water system is lower than stant speed, controllable pitch propeller (CPP),
indicated by the heat dissipation figures valid for respectively, in Fig. 6.04.04.
nominal MCR (L1) given in the List of Capacities.
This is because the latter figures are used for With reference to the above, the heat actually
dimensioning the jacket water cooler and hence available for a derated diesel engine may then be
incorporate a safety margin which can be needed found as follows:
when the engine is operating under conditions
such as, e.g. overload. Normally, this margin is 1. Engine power equal to specified power M.
10% at nominal MCR.
For specified MCR (M) the diagram Fig.
Calculation Method 6.04.02 is to be used, i.e. giving the percent-
age correction factor ‘Qjw%’ and hence for
For a derated diesel engine, i.e. an engine having specified MCR power PM:
a specified MCR (M) different from L1, the relative Qjw%
jacket water heat dissipation for point M may be Qjw,M = Qjw,L1 x  ___
100
x 0.9 (0.88)
 
   [1]
found, as previously described, by means of Fig.
6.04.02. 2. Engine power lower than specified MCR
power.
Part load correction factor for jacket
cooling water heat dissipation
kp For powers lower than the specified MCR
1.0 power, the value Qjw,M found for point M by
0.9
means of the above equation [1] is to be mul-
tiplied by the correction factor kp found in Fig.
0.8
6.04.04 and hence
0.7
Qjw = Qjw,M x kp 15%/0% [2]
0.6
FPP
0.5 where
0.4
CPP Qjw = jacket water heat dissipation
Qjw,L1= jacket water heat dissipation at nominal
0.3
MCR (L1)
0.2 Qjw% = percentage correction factor from
0.1
Fig. 6.04.02
Qjw,M = jacket water heat dissipation at specified
0 MCR power (M), found by means of
0 10 20 30 40 50 60 70 80 90 100% equation [1]
Engine load, % of specified MCR (M)
kp = part load correction factor from Fig. 6.04.04
FPP : Fixed pitch propeller
0.9 = factor for safety margin of cooler, tropical
CPP : Controllable pitch propeller, constant speed ambient conditions
178 06 643.3

PS
FPP : kp = 0.742 x  __
PM
   + 0.258 The heat dissipation is assumed to be more or less
independent of the ambient temperature conditions,
PS
CPP : kp = 0.822 x  __
P
   + 0.178 yet the safety margin/ambient condition factor of
M 
about 0.88 instead of 0.90 will be more accurate for
Fig. 6.04.04: Correction factor ‘kp’ for jacket cooling ambient conditions corresponding to ISO tempera-
water heat dissipation at part load, relative to heat dis- tures or lower. The heat dissipation tolerance from
sipation at specified MCR power 15% to 0% stated above is based on experience.

MAN B&W MC//ME/ME-C/ME-B/-GI-TII engines

MAN Diesel 198 71 45-8.1
MAN B&W 6.04
Page 6 of 12
Jacket Cooling Water Temperature Control

When using a normal freshwater generator of the jacket cooling water temperature at the outlet from
singleeffect vacuum evaporator type, the fresh- the engine does not fall below a certain level. Such
water production - based on the available jacket a temperature control system may consist, e.g.,
cooling water heat Qjw - may, for guidance, be of a special bypass pipe installed in the jacket
estimated as 0.03 t/24h per 1 kW heat, i.e.: cooling water system, see Fig. 6.04.05, or a spe-
cial builtin temperature control in the freshwater
Mfw = 0.03 x Qjw t/24h 15%/0% [3] generator, e.g., an automatic start/stop function, or
similar.
where
If such a special temperature control is not ap-
Mfw is the freshwater production in tons per 24 plied, we recommend limiting the heat utilised to
hours maximum 50% of the heat actually available at
specified MCR, and only using the freshwater gen-
and erator at engine loads above 50%. Considering the
cooler margin of 10% and the minus tolerance of
Qjw is to be stated in kW 15%, this heat corresponds to 50 x(1.000.15)x0.9
= 38% of the jacket water cooler capacity Qjw,M
If necessary, all the actually available jacket cool- used for dimensioning of the jacket water cooler.
ing water heat may be used provided that a spe-
cial temperature control system ensures that the

Freshwater generator system Jacket cooling water system

Expansion tank
Seawater
In Out Jacket cooling
water circuit

Condensator min max

Tjw Tjw L
M

Produced
freshwater

Evaporator B K

A
Brine out

Deaerating tank
Jacket water Jacket water pumps
cooler
Main engine
Cooling
water

Valve A: ensures that Tjw < 92° C

Valve B: ensures that Tjw > 92 – 4° C = 88° C
Valve B and the corresponding bypass may be omitted if, for example, the freshwater generator is equipped with an automatic
start/stop function for too low jacket cooling water temperature
If necessary, all the actually available jacket cooling water heat may be utilised provided that a special temperature control system
ensures that the jacket cooling water temperature at the outlet from the engine does not fall below a certain level

178 23 700.0

Fig. 6.04.05: Freshwater generators. Jacket cooling water heat recovery flow diagram

MAN B&W 90-60 Mark 9/8, 50 Mark 9 engines

MAN Diesel 198 85 81-2.0
MAN B&W 6.04
Page 7 of 12

Calculation of List of Capacities for Derated Engine

Example 2:

Freshwater production from a derated 6G70ME-C9.2-TII with 1 high efficiency MAN TCA77-26
turbocharger, high load and fixed pitch propeller.

Based on the engine ratings below, this example will show how to calculate the expected available jacket
cooling water heat removed from the diesel engine, together with the corresponding freshwater production
from a freshwater generator.

The calculation is made for the service rating (S) of the diesel engine being 80% of the specified MCR.

Nominal MCR, (L1) PL1: 21,840 kW (100.0%) and 83.0 r/min (100.0%)

Specified MCR, (M) PM: 19,656 kW (90.0%) and 78.9 r/min (95.1%)

Service rating, (S) PS: 15,724 kW and 73.2 r/min, PS = 80.0% of PM

Reference conditions
Air temperature Tair ............................................................... 20° C
Scavenge air coolant temperature TCW ................................ 18° C
Barometric pressure pbar ....................................................... 1,013 mbar
Exhaust gas backpressure at specified MCR ∆pM ............. 300 mm WC

The expected available jacket cooling water heat at service rating is found as follows:

Qjw,L1 = 2,940 kW from List of Capacities For the service point the corresponding expected
Qjw% = 92.2% using 90.0% power and 95.1% obtainable freshwater production from a freshwa-
speed for M in Fig. 6.04.02 ter generator of the single effect vacuum evapora-
tor type is then found from equation [3]:
By means of equation [1], and using factor 0.885
for actual ambient condition the heat dissipation Mfw = 0.03 x Qjw = 0.03 x 2,044 = 61.3 t/24h
in the SMCR point (M) is found: -15%/0%
Qjw%
Qjw,M = Qjw,L1 x  ___
100
x 0.885
 
  

= 2,940 x  ____
92.2
100
x 0.885 = 2,399 kW
 
  

By means of equation [2], the heat dissipation in

the service point (S) i.e. for 80.0% of specified
MCR power, is found:

kp = 0.852 using 80.0% in Fig. 6.04.04

Qjw = Qjw,M x kp = 2,399 x 0.852 = 2,044 kW
-15%/0%

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 89 00-1.0
MAN B&W 6.04
Page 8 of 12

Exhaust Gas Amount and Temperature

Influencing factors

The exhaust gas data to be expected in practice TCW : actual scavenge air coolant temperature,
depends, primarily, on the following three factors: in °C
∆pM : exhaust gas backpressure in mm WC at
a) The specified MCR point of the engine (point M): specified MCR

PM : power in kW at specified MCR point c) The continuous service rating of the engine
nM : speed in r/min at specified MCR point (point S), valid for fixed pitch propeller or control-
lable pitch propeller (constant engine speed):

b) The ambient conditions, and exhaust gas PS : continuous service rating of engine, in kW
backpressure:

Tair : actual ambient air temperature, in °C

pbar : actual barometric pressure, in mbar

Calculation Method

To enable the project engineer to estimate the ac- The partial calculations based on the above influ-
tual exhaust gas data at an arbitrary service rating, encing factors have been summarised in equations
the following method of calculation may be used. [4] and [5].

Mexh : exhaust gas amount in kg/h, to be found

Texh : exhaust gas temperature in °C, to be found

PM  __ ∆m   ∆Mamb%   ∆ms%  P

Mexh = ML1 x  ___     x 1 +   M%  
   1 +  _______
 x   
  x 1 +  _____  x   S% 
  
    kg/h +/5% [4]
PL1  100   100   100  100

Texh = TL1 + ∆TM + ∆Tamb + ∆TS °C /+15 °C [5]

where, according to ‘List of capacities’, i.e. referring to ISO ambient conditions and 300 mm WC
backpressure and specified in L1:
ML1: exhaust gas amount in kg/h at nominal MCR (L1)
TL1: exhaust gas temperature after turbocharger in °C at nominal MCR (L1)

Fig. 6.04.06: Summarising equations for exhaust gas amounts and temperatures

changes in specific exhaust gas amount and

The partial calculations based on the influencing temperature are found by using as input in dia-
factors are described in the following: grams the corresponding percentage values (of
L1) for specified MCR power PM% and speed nM%:
a) Correction for choice of specified MCR point PM% = PM/PL1 x 100%
nM% = nM/nL1 x 100%
When choosing a specified MCR point ‘M’ other
than the nominal MCR point ‘L1’, the resulting

MAN B&W MC/MC-C/ME/MEC/ME-B/GI engines

MAN Diesel 198 43 181.3
MAN B&W 6.04
Page 9 of 12

Specified MCR power, % of L1 Specified MCR power, % of L1

P M% P M%

110% 110%
L1 L1
0%
100% 100%
0° C
1% -1%
M
90% 90%
-2% M
2% -2° C
L3 -3% L3
80% 80%
L2 -4° C
-6° C L
2
∆mM% ∆Tm -8° C
70% -10° C
70%
-12° C
-14° C
L4 L4 -16° C
60% 60%

75% 80% 85% 90% 95% 100% 105% n M% 75% 80% 85% 90% 95% 100% 105% n M%
Specified MCR engine speed, % of L1 Specified MCR engine speed, % of L1

∆mM% = 14 x ln (PM/PL1) – 24 x ln (nM/nL1) ∆TM = 15 x ln (PM/PL1) + 45 x ln (nM/nL1)

178 65 34-1.0
178 65 32-8.0

Fig. 6.04.07: Change of specific exhaust gas amount, Fig. 6.04.08: Change of exhaust gas temperature, ∆TM
∆mM% in % of L1 value in point M, in °C after turbocharger relative to L1 value

∆mM% : change of specific exhaust gas amount, in b) Correction for actual ambient conditions and
% of specific gas amount at nominal MCR backpressure
(L1), see Fig. 6.04.07.
For ambient conditions other than ISO
∆TM : change in exhaust gas temperature after 3046-1:2002 (E) and ISO 15550:2002 (E), and
turbocharger relative to the L1 value, in °C, backpressure other than 300 mm WC at
see Fig. 6.04.08. (PO = PM) specified MCR point (M), the correction fac-
tors stated in the table in Fig. 6.04.09 may
be used as a guide, and the corresponding
relative change in the exhaust gas data may
be found from equations [7] and [8], shown in
Fig. 6.04.10.

Change of Change of
exhaust gas exhaust gas
Parameter Change temperature amount
Blower inlet temperature + 10° C + 16.0° C  4.1 %
Blower inlet pressure (barometric pressure) + 10 mbar  0.1° C + 0.3 %
Charge air coolant temperature (seawater temperature) + 10° C + 1.0° C + 1.9 %
Exhaust gas back pressure at the specified MCR point + 100 mm WC + 5.0° C 1.1 %

Fig. 6.04.09: Correction of exhaust gas data for ambient conditions and exhaust gas back pressure

MAN B&W G70/60ME-C9.2/-GI-TII

MAN Diesel 198 88 93-9.0
MAN B&W 6.04
Page 10 of 12

∆Mamb% =  0.41 x (Tair  25) + 0.03 x (pbar  1000) + 0.19 x (TCW  25 )  0.011 x (∆pM  300) % [7]

∆Tamb = 1.6 x (Tair  25)  0.01 x (pbar  1000) +0.1 x (TCW  25) + 0.05 x (∆pM  300) °C [8]

where the following nomenclature is used:

∆Mamb% : change in exhaust gas amount, in % of amount at ISO conditions

∆Tamb : change in exhaust gas temperature, in °C compared with temperatures at ISO conditions

Fig. 6.04.10: Exhaust gas correction formula for ambient conditions and exhaust gas back pressure

mS% TS °C
20 20

18 15

16
10

14
5
12 M
0
10
-5
8
-10
6

-15
4

-20
2
M
0 -25
50 60 70 80 90 100 110 PS%
2 Engine load, % specified MCR power

4
50 60 70 80 90 100 110 PS%
Engine load, % specified MCR power

178 24 623.0 178 24 635.0

PS% = (PS/PM) x 100% PS% = (PS/PM) x 100%

∆mS%= 37 x (PS/PM)3  87 x (PS/PM)2 + 31 x (PS/PM) + 19 ∆TS = 280 x (PS/PM)2  410 x (PS/PM) + 130

Fig. 6.04.11: Change of specific exhaust gas amount, ∆ms% Fig. 6.04.12: Change of exhaust gas temperature, ∆TS in
in % at part load, and valid for FPP and CPP °C at part load, and valid for FPP and CPP

c) Correction for engine load

Figs. 6.04.11 and 6.04.12 may be used, as ∆ms% : change in specific exhaust gas amount,
guidance, to determine the relative changes in % of specific amount at specified MCR
in the specific exhaust gas data when running point, see Fig. 6.04.11.
at part load, compared to the values in the
specified MCR point, i.e. using as input PS% = ∆Ts : change in exhaust gas temperature, in °C,
(PS/PM) x 100%: see Fig. 6.04.12.

MAN B&W MC/MCC, ME/ME-B/MEC/MEGI-T-II engines

MAN Diesel 198 71 40-9.0
MAN B&W 6.04
Page 11 of 12

Calculation of Exhaust Data for Derated Engine

Example 3:

Expected exhaust gas data for a derated 6G70ME-C9.2-TII with 1 high efficiency MAN TCA77-26
turbocharger, high load and fixed pitch propeller.

Based on the engine ratings below, and by means of an example, this chapter will show how to calculate
the expected exhaust gas amount and temperature at service rating, and for a given ambient reference
condition different from ISO.

The calculation is made for the service rating (S) of the diesel engine being 80% of the specified MCR.

Nominal MCR, (L1) PL1: 21,840 kW (100.0%) and 83.0 r/min (100.0%)

Specified MCR, (M) PM: 19,656 kW (90.0%) and 78.9 r/min (95.1%)

Service rating, (S) PS: 15,724 kW and 73.2 r/min, PS = 80.0% of PM

∆Mamb% = + 1.11%
a) Correction for choice of specified MCR point M:
19,656 ∆Tamb = 1.6 x (20  25)  0.01 x (1,013  1,000)
PM% =  _____
21,840
 
  x 100 = 90.0% + 0.1 x (18  25) + 0.05 x (300  300) °C
nM% =  ____
78.9
83.0
x 100 = 95.1%
  
 
∆Tamb =  8.8 °C

c) Correction for the engine load:

By means of Figs. 6.04.07 and 6.04.08:

∆mM% = -0.26% Service rating = 80% of specified MCR power

∆TM = -3.9 °C By means of Figs. 6.04.11 and 6.04.12:

b) Correction for ambient conditions and ∆mS% = + 7.1%

backpressure:
∆TS =  18.8 °C
By means of equations [7] and [8]:

∆Mamb% =  0.41 x (20  25) + 0.03 x (1,013  1,000)

+ 0.19 x (18  25)  0.011 x (300  300)%

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 89 01-3.0
MAN B&W 6.04
Page 12 of 12
Final calculation Exhaust gas data at specified MCR (ISO)
By means of equations [4] and [5], the final result is At specified MCR (M), the running point may be in
found taking the exhaust gas flow ML1 and tempera- equations [4] and [5] considered as a service point
ture TL1 from the ‘List of Capacities’: where PS% = 100, ∆ms% = 0.0 and ∆Ts = 0.0.

ML1 = 167,400 kg/h For ISO ambient reference conditions where

∆Mamb% = 0.0 and ∆Tamb = 0.0, the corresponding
19,656
Mexh = 167,400 x  _____
21,840
   ____  
x (1 +  -0.26
  100
) x
  calculations will be as follows:
19,656
(1 + ___
1.11
 100 ) x (1 + ___
 
    7.1   ) x  ___
100 100
80
= 130,179 kg/h
    Mexh,M = 167,400 x  _____
21,840
 
   ____  
x (1 +  -0.26
100
) x (1 +  ___
 
0.0
100
)
   

Mexh = 130,200 kg/h ±15% x (1 +  ___

0.0
100
) x  ____
   
100.0
100
= 150,312 kg/h
 
  

Mexh,M = 150,300 kg/h ±15%

The exhaust gas temperature
Texh,M = 235 - 3.9 + 0 + 0 = 231.1 °C
TL1 = 235 °C
Texh,M = 231.1 °C ±5 °C
Texh = 235 - 3.9  8.8  18.8 = 203.5 °C
The air consumption will be:
Texh = 203.5 °C ±5 °C
150,312 x 0.982 kg/h = 147,606 kg/h <=>
147,606 / 3,600 kg/s = 41.0 kg/s

MAN B&W G70ME-C9.2-TII

MAN Diesel 198 89 01-3.0
MAN B&W

Fuel

7
MAN Diesel
MAN B&W 7.01
Page 1 of 3

Pressurised Fuel Oil System

The system is so arranged that both diesel oil and Fuel considerations
heavy fuel oil can be used, see Fig. 7.01.01.
When the engine is stopped, the circulating
From the service tank the fuel is led to an electri- pump will continue to circulate heated heavy fuel
cally driven supply pump by means of which a through the fuel oil system on the engine, thereby
pressure of approximately 4 bar can be main- keeping the fuel pumps heated and the fuel valves
tained in the low pressure part of the fuel circulat- deaerated. This automatic circulation of preheated
ing system, thus avoiding gasification of the fuel in fuel during engine standstill is the background
the venting box in the temperature ranges applied. for our recommendation: constant operation on
heavy fuel.
The venting box is connected to the service tank
via an automatic deaerating valve, which will re- In addition, if this recommendation was not fol-
lease any gases present, but will retain liquids. lowed, there would be a latent risk of diesel oil and
heavy fuels of marginal quality forming incompat-
From the low pressure part of the fuel system the ible blends during fuel change over or when oper-
fuel oil is led to an electricallydriven circulating ating in areas with restrictions on sulpher content
pump, which pumps the fuel oil through a heater in fuel oil due to exhaust gas emission control.
and a full flow filter situated immediately before
the inlet to the engine. In special circumstances a changeover to diesel
oil may become necessary – and this can be per-
The fuel injection is performed by the electroni- formed at any time, even when the engine is not
cally controlled pressure booster located on the running. Such a changeover may become neces-
Hydraulic Cylinder Unit (HCU), one per cylinder, sary if, for instance, the vessel is expected to be
which also contains the actuator for the electronic inactive for a prolonged period with cold engine
exhaust valve activation. e.g. due to:

The Cylinder Control Units (CCU) of the Engine • docking

Control System (described in Section 16.01) cal- • stop for more than five days
culate the timing of the fuel injection and the ex- • major repairs of the fuel system, etc.
haust valve activation.
The builton overflow valves, if any, at the supply
To ensure ample filling of the HCU, the capacity of pumps are to be adjusted to 5 bar, whereas the
the electricallydriven circulating pump is higher external bypass valve is adjusted to 4 bar. The
than the amount of fuel consumed by the diesel pipes between the tanks and the supply pumps
engine. Surplus fuel oil is recirculated from the en- shall have minimum 50% larger passage area than
gine through the venting box. the pipe between the supply pump and the circu-
lating pump.
To ensure a constant fuel pressure to the fuel
injection pumps during all engine loads, a spring If the fuel oil pipe ‘X’ at inlet to engine is made as
loaded overflow valve is inserted in the fuel oil a straight line immediately at the end of the en-
system on the engine. gine, it will be necessary to mount an expansion
joint. If the connection is made as indicated, with
The fuel oil pressure measured on the engine (at a bend immediately at the end of the engine, no
fuel pump level) should be 78 bar, equivalent to a expansion joint is required.
circulating pump pressure of 10 bar.

MAN B&W ME/MEC/MEGI/ME-B engines

MAN Diesel 198 42 282.7
MAN B&W 7.01
Page 2 of 3

Fuel Oil System

From centrifuges # )

Aut. deaerating valve

Deck

Venting tank
Arr. of main engine fuel oil system.
(See Fig. 7.03.01)
Top of fuel oil service tank Diesel
Heavy fuel oil oil
service tank service
AD F tank
AF If the fuel oil pipe to engine is made as a straight line D* )
immediately before the engine, it will be necessary to
X mount an expansion unit. If the connection is made
BD as indicated, with a bend immediately before the
No valve in drain pipe engine, no expansion unit is required.
between engine and tank D* )
TE 8005 PT 8002
32 mm Nominal bore
PI PI TI TI Overflow valve
To HFO settling tank Adjusted to 4 bar
a) b)
Fuel oil
drain tank a)
overflow tank To jacket water d* )
Heater Circulating pumps Supply pumps
cooling pump
VT 8004
To sludge tank
Full flow filter.
For filter type see engine spec.

#) Approximately the following quantity of fuel oil should be treated in

the centrifuges: 0.23 l/kwh as explained in Section 7.05. The capacity of
the centrifuges to be according to manufacturer’s recommendation.

* ) D to have min. 50% larger passage area than d.

178 52 197.4

Diesel oil
Heavy fuel oil
Heated pipe with insulation
a) Tracing fuel oil lines: Max.150°C
b) Tracing drain lines: By jacket cooling water

The letters refer to the list of ‘Counterflanges’

Fig. 7.01.01: Fuel oil system

MAN B&W K98ME/ME-C, S90ME-C, K90ME/ME-C,

G/S80ME-C, K80ME-C, G70ME-C, S70ME-C/-GI, L70ME-C,
S65ME-C/-GI, G60ME-C, S60ME-C/-GI/ME-B, L60ME-C
MAN Diesel 198 76 609.3
MAN B&W 7.01
Page 3 of 3

Drain of clean fuel oil from HCU, pumps, pipes Drain of contaminated fuel etc.

The HCU Fuel Oil Pressure Booster has a leakage Leakage oil, in shape of fuel and lubricating oil
drain of clean fuel oil from the umbrella sealing contaminated with water, dirt etc. and collected
through ‘AD’ to the fuel oil drain tank. by the HCU Base Plate top plate, is drained off
through the bedplate drains ‘AE’.
The flow rate in litres is approximately as listed in
Table 7.01.02. Drain ‘AE’ is shown in Fig. 8.07.02.

Flow rate, Heating of fuel drain pipes

litres/cyl. h.
Engine HFO 12 cSt Owing to the relatively high viscosity of the heavy
K98ME/ME-C, 0.65 fuel oil, it is recommended that the drain pipes
S90ME-C, K90ME/ME-C 0.55 and the fuel oil drain tank are heated to min. 50 °C,
G/S/K80ME-C 0.50 but max. 100 °C.
G/S/L70ME-C, S70ME-C-GI, S65ME-C/-GI 0.40
G/S/L60ME-C, S60ME-C-GI, S60ME-B 0.30 The drain pipes between engine and tanks can
be heated by the jacket water, as shown in Fig.
7.01.01 ‘Fuel oil system’ as flange ‘BD’.
Table 7.01.02: Approximate flow in HCU leakage drain.

Fuel oil flow velocity and viscosity

This drained clean oil will, of course, influence the
measured SFOC, but the oil is not wasted, and the For external pipe connections, we prescribe the
quantity is well within the measuring accuracy of following maximum flow velocities:
the flowmeters normally used.
Marine diesel oil........................................... 1.0 m/s
The main purpose of the drain ‘AD’ is to collect Heavy fuel oil................................................ 0.6 m/s
fuel oil from the fuel pumps. As a safety measure
for the crew during maintenance, an overhaul The fuel viscosity is influenced by factors such as
drain from the umbrella leads clean fuel oil from emulsification of water into the fuel for reducing
the umbrella directly to drain ‘AF’. Also washing the NOx emission. This is further described in Sec-
water from the cylinder cover and the baseplate is tion 7.06.
led to drain ‘AF’.
An emulsification arrangement for the main engine
The drain oil is led to a sludge tank and can be is described in our publication:
pumped to the Heavy Fuel Oil service tank or to
the settling tank. Exhaust Gas Emission Control Today and
Tomorrow
The ‘AF’ drain is provided with a box for giving
alarm in case of leakage in a high pressure pipe. Further information about fuel oil specifications is
available in our publication:
The size of the sludge tank is determined on the
basis of the draining intervals, the classification Guidelines for Fuels and Lubes Purchasing
society rules, and on whether it may be vented
directly to the engine room. The publications are available at
www.mandieselturbo.com under ‘Products’ →
Drains ‘AD’, ‘AF’ and the drain for overhaul are ‘Marine Engines & Systems’ → ‘Low Speed’ →
shown in Fig. 7.03.01. ‘Technical Papers’.

MAN B&W K98ME/ME-C, S90ME-C, K90ME/ME-C,

G/S80ME-C, K80ME-C, G70ME-C, S70ME-C/-GI, L70ME-C,
S65ME-C/-GI, G60ME-C, S60ME-C/-GI/ME-B, L60ME-C
MAN Diesel 198 76 609.3
MAN B&W 7.02
Page 1 of 1

Fuel Oils

Marine diesel oil: Guiding heavy fuel oil specification

Marine diesel oil ISO 8217, Class DMB Based on our general service experience we have,
British Standard 6843, Class DMB as a supplement to the above mentioned stand-
Similar oils may also be used ards, drawn up the guiding HFO specification
shown below.

Heavy fuel oil (HFO) Heavy fuel oils limited by this specification have,
to the extent of the commercial availability, been
Most commercially available HFO with a viscosity used with satisfactory results on MAN B&W
below 700 cSt at 50 °C (7,000 sec. Redwood I at twostroke low speed diesel engines.
100 °F) can be used.
The data refers to the fuel as supplied i.e. before
For guidance on purchase, reference is made any on-board cleaning.
to ISO 8217:2010, British Standard 6843 and to
CIMAC recommendations regarding require- Guiding specification (maximum values)
ments for heavy fuel for diesel engines, fourth
edition 2003, in which the maximum accept-
Density at 15 °C kg/m3 < 1.010*
able grades are RMH 700 and RMK 700. The Kinematic viscosity
abovementioned ISO and BS standards super- at 100 °C cSt < 55
sede BSMA 100 in which the limit was M9.
at 50 °C cSt < 700

The data in the above HFO standards and speci- Flash point °C > 60
fications refer to fuel as delivered to the ship, i.e. Pour point °C < 30
before on-board cleaning. Carbon residue % (m/m) < 20
Ash % (m/m) < 0.15
In order to ensure effective and sufficient clean-
ing of the HFO, i.e. removal of water and solid Total sediment potential % (m/m) < 0.10
contaminants, the fuel oil specific gravity at 15 °C Water % (v/v) < 0.5
(60 °F) should be below 0.991, unless modern Sulphur % (m/m) < 4.5
types of centrifuges with adequate cleaning abili-
Vanadium mg/kg < 450
ties are used.
Aluminum + Silicon mg/kg <60
Higher densities can be allowed if special treat- Equal to ISO 8217:2010 - RMK 700
ment systems are installed. / CIMAC recommendation No. 21 - K700
* Provided automatic clarifiers are installed
Current analysis information is not sufficient for
m/m = mass v/v = volume
estimating the combustion properties of the oil.
This means that service results depend on oil
properties which cannot be known beforehand. If heavy fuel oils with analysis data exceeding the
This especially applies to the tendency of the oil above figures are to be used, especially with re-
to form deposits in combustion chambers, gas gard to viscosity and specific gravity, the engine
passages and turbines. It may, therefore, be nec- builder should be contacted for advice regarding
essary to rule out some oils that cause difficulties. possible fuel oil system changes.

MAN B&W MC/MC-C, ME/ME-C/ME-GI/ME-B engines

MAN Diesel 198 38 80-4.6
MAN B&W 7.03
Page 1 of 1

Fuel Oil Pipes and Drain Pipes

Cyl.1 Cyl.1
Fuel
Fuel valve valve

High pressure
pipes By-pass valve

PT 8001 I AL
Hydraulic Cyl unit
F PI 8001

Local operating panel

TE 8005 I TI 8005
PI 8001

X LS 8006 AH
AD

ZV 8020 Z

Drain box with

Fuel cut out system leakage alarm AF
Option: Only for germanischer loyd

To sludge tank

The letters refer to list of ‘Counterflanges’

The item No. refer to ‘Guidance values automation’

546 95 16-8.0.0e

Fig. 7.03.01: Fuel oil and drain pipes

MAN B&W G70ME-C9

MAN Diesel 198 87 76-6.0
MAN B&W 7.04
Page of 3

Fuel Oil Pipe Insulation

Insulation of fuel oil pipes and fuel oil drain pipes Flanges and valves
should not be carried out until the piping systems
have been subjected to the pressure tests speci- The flanges and valves are to be insulated by
fied and approved by the respective classification means of removable pads. Flange and valve pads
society and/or authorities, Fig. 7.04.01. are made of glass cloth, minimum 400 g/m2,
containing mineral wool stuffed to minimum 150
The directions mentioned below include insulation kg/m3.
of hot pipes, flanges and valves with a surface
temperature of the complete insulation of maxi- Thickness of the pads to be:
mum 55 °C at a room temperature of maximum 38 Fuel oil pipes................................................. 20 mm
°C. As for the choice of material and, if required, Fuel oil pipes and heating pipes together..... 30 mm
approval for the specific purpose, reference is
made to the respective classification society. The pads are to be fitted so that they lap over the
pipe insulating material by the pad thickness. At
flanged joints, insulating material on pipes should
Fuel oil pipes not be fitted closer than corresponding to the
minimum bolt length.
The pipes are to be insulated with 20 mm mineral
wool of minimum 150 kg/m3 and covered with
glass cloth of minimum 400 g/m2. Mounting

Mounting of the insulation is to be carried out in

Fuel oil pipes and heating pipes together accordance with the supplier’s instructions.

Two or more pipes can be insulated with 30 mm

wired mats of mineral wool of minimum 150 kg/m3
covered with glass cloth of minimum 400 g/m2.
!ç!
"ç"
&ORE &UELæOILæINLET
! #YLæ "
%
&UNNELæANDæ
8 & PIPEæMM
NOTæTOæBEæINSULATED &UELæOILæDRAIN
"&æ"8 ! " UMBRELLA
$RAINæPIPEæFUELæOIL
&UELæOILæOUTLET

!ç!

&UELæOILæINLET

(EATINGæPIPE

% &UELæOILæOUTLET

3EENæFROMæCYLæSIDE
(EATINGæPIPE
#YLæ &ORE

!$
!&
"$

Fig. 7.04.01: Details of fuel oil pipes insulation, option: 4 35 121. Example from 98-50 MC engine 178 50 65 0.2

MAN B&W MC/MCC, ME/ME-C/ME-GI/ME-B engines,

Engine Selection Guide MAN Diesel 198 40 518.3
MAN B&W 7.04
Page of 3

Heat Loss in Piping

Temperature difference between pipe and room

°C

30
s
es

40
kn
ic

50
th
n

60
tio

su 70 0
la

In 8 0
9 0
10 0
12
0
16
0
20

Heat loss watt/meter pipe

Pipe diameter mm
178 50 602.0

Fig. 7.04.02: Heat loss/Pipe cover

MAN B&W MC/MCC, ME/ME-C/ME-GI/ME-B engines,

Engine Selection Guide MAN Diesel 198 40 518.3
MAN B&W 7.04
Page 3 of 3

Fuel Oil Pipe Heat Tracing

The steam tracing of the fuel oil pipes is intended 2. When the circulation pump is stopped with
to operate in two situations: heavy fuel oil in the piping and the pipes have
cooled down to engine room temperature, as
1. When the circulation pump is running, there it is not possible to pump the heavy fuel oil.
will be a temperature loss in the piping, see In this situation the fuel oil must be heated to
Fig. 7.04.02. This loss is very small, therefore pumping temperature of about 50 ºC.
tracing in this situation is only necessary with
very long fuel supply lines. To heat the pipe to pumping level we recom-
mend to use 100 watt leaking/meter pipe.

Fresh cooling
L
Cyl. 1 water outlet

Fuel valve

Shock absorber Drain cyl. frame

See drawing
Fuel pump
Fuel oil pipes insulation

F
BX

AF
AD
BD
X
BF

The letters refer to list of ‘Counterflanges’

178 50 625.0

Fig. 7.04.03: Fuel oil pipe heat tracing

Fuel Oil and Lubricating Oil Pipe Spray Shields

Metal flange cover

To fulfill IMO regulations, fuel and oil pipes assem-
blies are to be secured by spray shields as shown.

To ensure tightness the spray shields are to be Fig. 7.04.04a: Spray Shields by anti-splashing tape
applied after pressure test of the pipe system. as
shown in Fig. 7.04.04a and b.
Plate 0,5 mm. thickness

To avoid leaks, the spray shields are to be in-

stalled after pressure testing of the pipe system.

Fig. 7.04.04b: Spray Shields by clamping bands

176 94 23-4.4.0

MAN B&W 98-60MC/MCC/ME/ME-C/ME-B/-GI, S50MC

Engine Selection Guides MAN Diesel 198 67 68-4.2
MAN B&W 7.05
Page 1 of 3

Components for Fuel Oil System

Fuel oil centrifuges If it is decided after all to install an individual puri-

fier for MDO on board, the capacity should be
The manual cleaning type of centrifuges are not to based on the above recommendation, or it should
be recommended, neither for attended machinery be a centrifuge of the same size as that for HFO.
spaces (AMS) nor for unattended machinery spac-
es (UMS). Centrifuges must be selfcleaning, either The Nominal MCR is used to determine the to-
with total discharge or with partial discharge. tal installed capacity. Any derating can be taken
into consideration in borderline cases where the
Distinction must be made between installations for: centrifuge that is one step smaller is able to cover
Specified MCR.
• Specific gravities < 0.991 (corresponding to ISO
8217 and British Standard 6843 from RMA to
RMH, and CIMAC from A to Hgrades Fuel oil supply pump

• Specific gravities > 0.991 and (corresponding to This is to be of the screw or gear wheel type.
CIMAC Kgrades).
Fuel oil viscosity, specified..... up to 700 cSt at 50 °C
For the latter specific gravities, the manufacturers Fuel oil viscosity maximum........................1000 cSt
have developed special types of centrifuges, e.g.: Pump head.......................................................4 bar
Fuel oil flow......................... see ‘List of Capacities’
Alfa Laval.........................................................Alcap Delivery pressure.............................................4 bar
Westfalia........................................................ Unitrol Working temperature.................................... 100 °C
Mitsubishi............................................... EHidens II Minimum temperature..................................... 50 °C

The centrifuge should be able to treat approxi- The capacity stated in ‘List of Capacities’ is to be ful-
mately the following quantity of oil: filled with a tolerance of: ÷0% to +15% and shall also
be able to cover the backflushing, see ‘Fuel oil filter’.
0.23 litres/kWh

This figure includes a margin for: Fuel oil circulating pump

• Water content in fuel oil This is to be of the screw or gear wheel type.
• Possible sludge, ash and other impurities in the
fuel oil Fuel oil viscosity, specified..... up to 700 cSt at 50 °C
• Increased fuel oil consumption, in connection Fuel oil viscosity normal.................................20 cSt
with other conditions than ISO standard condition Fuel oil viscosity maximum........................1000 cSt
• Purifier service for cleaning and maintenance. Fuel oil flow......................... see ‘List of Capacities’
Pump head.......................................................6 bar
The size of the centrifuge has to be chosen ac- Delivery pressure........................................... 10 bar
cording to the supplier’s table valid for the select- Working temperature.................................... 150 °C
ed viscosity of the Heavy Fuel Oil. Normally, two
centrifuges are installed for Heavy Fuel Oil (HFO), The capacity stated in ‘List of Capacities’ is to be ful-
each with adequate capacity to comply with the filled with a tolerance of: ÷0% to +15% and shall also
above recommendation. be able to cover the backflushing, see ‘Fuel oil filter’.

A centrifuge for Marine Diesel Oil (MDO) is not a Pump head is based on a total pressure drop in
must. However, MAN Diesel & Turbo recommends filter and preheater of maximum 1.5 bar.
that at least one of the HFO purifiers can also
treat MDO.

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 39 512.7
MAN B&W 7.05
Page 2 of 3

Fuel Oil Heater

The heater is to be of the tube or plate heat ex- Fuel oil viscosity specified.... up to 700 cSt at 50°C
changer type. Fuel oil flow..................................... see capacity of
fuel oil circulating pump
The required heating temperature for different oil Heat dissipation.................. see ‘List of Capacities’
viscosities will appear from the ‘Fuel oil heating Pressure drop on fuel oil side.........maximum 1 bar
chart’, Fig. 7.05.01. The chart is based on informa- Working pressure........................................... 10 bar
tion from oil suppliers regarding typical marine Fuel oil inlet temperature..................approx. 100 °C
fuels with viscosity index 7080. Fuel oil outlet temperature............................ 150 °C
Steam supply, saturated...........................7 bar abs
Since the viscosity after the heater is the control-
led parameter, the heating temperature may vary, To maintain a correct and constant viscosity of
depending on the viscosity and viscosity index of the fuel oil at the inlet to the main engine, the
the fuel. steam supply shall be automatically controlled,
usually based on a pneumatic or an electrically
Recommended viscosity meter setting is 1015 cSt. controlled system.

Approximate viscosity
after heater

Temperature cSt. sec.

after heater Rw.

C
7 43

170
Normal heating limit 10 52
160
12 59
150
15 69
140
20 87
130

120
30 125
110

100

60
Approximate pumping limit
50

30
10 15 25 35 45 55 cST/100˚C
30 60 100 180 380 600 cST/50˚C
200 400 800 1500 3500 6000 sec.Rw/100˚ F

178 06 280.1

Fig. 7.05.01: Fuel oil heating chart

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 39 512.7
MAN B&W 7.05
Page 3 of 3

Fuel oil filter Fuel oil venting box

The filter can be of the manually cleaned duplex The design of the Fuel oil venting box is shown in
type or an automatic filter with a manually cleaned Fig. 7.05.02. The size is chosen according to the
bypass filter. maximum flow of the fuel oil circulation pump,
which is listed in section 6.03.
If a double filter (duplex) is installed, it should
have sufficient capacity to allow the specified full Vent pipe,
nominal: D3
amount of oil to flow through each side of the filter
at a given working temperature with a max. 0.3
Cone
bar pressure drop across the filter (clean filter).

H3
60

If a filter with backflushing arrangement is

installed, the following should be noted. The re-

200
quired oil flow specified in the ‘List of capacities’,
i.e. the delivery rate of the fuel oil supply pump and
the fuel oil circulating pump, should be increased Top of fuel oil
service tank
by the amount of oil used for the backflushing, so H4
Inlet pipe,
that the fuel oil pressure at the inlet to the main en- H2 nominal: D2

gine can be maintained during cleaning.

H5
In those cases where an automatically cleaned
filter is installed, it should be noted that in order
to activate the cleaning process, certain makers of Pipe,
nominal: D1
filters require a greater oil pressure at the inlet to
the filter than the pump pressure specified. There-
H1

fore, the pump capacity should be adequate for

Outlet pipe,
this purpose, too. nominal: D2

178 38 393.3
The fuel oil filter should be based on heavy fuel oil
of: 130 cSt at 80 °C = 700 cSt at 50 °C = 7000 sec Flow m3/h Dimensions in mm
Redwood I/100 °F. Q (max.)* D1 D2 D3 H1 H2 H3 H4 H5
1.3 150 32 15 100 600 171.3 1,000 550
Fuel oil flow.......................... see ‘List of capacities’ 2.1 150 40 15 100 600 171.3 1,000 550
Working pressure........................................... 10 bar 5.0 200 65 15 100 600 171.3 1,000 550
Test pressure....................... according to class rule 8.4 400 80 15 150 1,200 333.5 1,800 1,100
11.5 400 90 15 150 1,200 333.5 1,800 1,100
Absolute fineness........................................... 50 µm
19.5 400 125 15 150 1,200 333.5 1,800 1,100
Working temperature................... maximum 150 °C
29.4 500 150 15 150 1,500 402.4 2,150 1,350
Oil viscosity at working temperature.............15 cSt 43.0 500 200 15 150 1,500 402.4 2,150 1,350
Pressure drop at clean filter.........maximum 0.3 bar * The maximum flow of the fuel oil circulation pump
Filter to be cleaned at a pressure
drop of . .......................................maximum 0.5 bar Fig. 07.05.02: Fuel oil venting box

Note:
Absolute fineness corresponds to a nominal fine- Flushing of the fuel oil system
ness of approximately 35 µm at a retaining rate of
90%. Before starting the engine for the first time, the
system on board has to be flushed in accord-
The filter housing shall be fitted with a steam jack- ance with MAN Diesel & Turbos recommendations
et for heat tracing. ‘Flushing of Fuel Oil System’ which is available on
request.

MAN B&W MC/MC-C, ME/ME-C/ME-B/-GI engines,

MC/ME Engine Selection Guides MAN Diesel 198 47 35-0.3
MAN B&W 7.06
Page 1 of 2

Water In Fuel Emulsification

The emulsification of water into the fuel oil reduc- Safety system
es the NOx emission with about 1% per 1% water
added to the fuel up to about 20% without modifi- In case the pressure in the fuel oil line drops, the
cation of the engine fuel injection equipment. water homogenised into the Water In Fuel emul-
sion will evaporate, damaging the emulsion and
A Water In Fuel emulsion (WIF) mixed for this pur- creating supply problems. This situation is avoid-
pose and based on Heavy Fuel Oil (HFO) is stable ed by installing a third, air driven supply pump,
for a long time, whereas a WIF based on Marine which keeps the pressure as long as air is left in
Diesel Oil is only stable for a short period of time the tank ‘S’, see Fig. 7.06.01.
unless an emulsifying agent is applied.
Before the tank ‘S’ is empty, an alarm is given and
As both the MAN B&W twostroke main engine and the drain valve is opened, which will drain off the
the MAN GenSets are designed to run on emulsi- WIF and replace it with HFO or diesel oil from the
fied HFO, it can be used for a common system. service tank.

It is supposed below, that both the main engine The drain system is kept at atmospheric pressure,
and GenSets are running on the same fuel, either so the water will evaporate when the hot emulsion
HFO or a homogenised HFO-based WIF. enters the safety tank. The safety tank shall be
designed accordingly.
Special arrangements are available on request for
a more sophisticated system in which the GenSets Impact on the auxiliary systems
can run with or without a homogenised HFO-
based WIF, if the main engine is running on that. Please note that if the engine operates on Water
In Fuel emulsion (WIF), in order to reduce the NOx
Please note that the fuel pump injection capacity emission, the exhaust gas temperature will de-
shall be confirmed for the main engine as well as crease due to the reduced air / exhaust gas ratio
the GenSets for the selected percentage of water and the increased specific heat of the exhaust gas.
in the WIF.
Depending on the water content, this will have an
impact on the calculation and design of the fol-
Temperature and pressure lowing items:
• Freshwater generators
When water is added by emulsification, the fuel • Energy for production of freshwater
viscosity increases. In order to keep the injection • Jacket water system
viscosity at 10-15 cSt and still be able to operate • Waste heat recovery system
on up to 700 cSt fuel oil, the heating temperature • Exhaust gas boiler
has to be increased to about 170 °C depending on • Storage tank for freshwater
the water content.
For further information about emulsification of wa-
The higher temperature calls for a higher pressure ter into the fuel and use of Water In Fuel emulsion
to prevent cavitation and steam formation in the (WIF), please refer to our publication titled:
system. The inlet pressure is thus set to 13 bar.
Exhaust Gas Emission Control Today and
In order to avoid temperature chock when mixing Tomorrow
water into the fuel in the homogeniser, the water
inlet temperature is to be set to 7090 °C. The publication is available at
www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Technical Papers’.

MAN B&W MC/MC-C, ME/ME-C/MEB engines

MAN Diesel 198 38 828.5
MAN B&W 7.06
Page 2 of 2

From
centrifuges Deck

Automatic
To special deaerating Deaerating to be
safety tank valve controlled against
expansion of water
Venting box

Diesel BX F
Heavy fuel oil
oil service
service tank
tank
X

To HFO BF AD
F. O. special service or
safety tank AF BD
settling tank

Common fuel oil supply unit 32 mm

Nom.
Overflow valve bore
adjusted to b)
12 bar Full flow a)
Homogeniser filter Main engine
Supply pumps
Water in oil F.O.
measuring drain
Filter
Booster tank
pump To HFO service
or settling tank

Circulating Heater
Fresh water
Compressed pumps
supply
air
‘S’ Safety pump
Supply air tank air operated

A2 A2 A2
A1 A1 A1
A3 A3 A3
GenSet GenSet GenSet

Fuel oil
To HFO service sludge tank To freshwater cooling
or settling tank pump suction

– – – – – – – – – Diesel oil Number of auxiliary engines, pumps, coolers, etc.

Heavy fuel oil are subject to alterations according to the actual
Heated pipe with insulation plant specification.

a) Tracing fuel oil lines: Max. 150 °C The letters refer to the list of ‘Counterflanges’.
b) Tracing fuel oil drain lines: Max. 90 °C,
min. 50 °C for installations with jacket cooling water
198 99 018.3

Fig. 7.06.01: System for emulsification of water into the fuel common to the main engine and MAN GenSets

MAN B&W MC/MC-C, ME/ME-C/MEB/GI engines

MAN Diesel 198 86 532.0
MAN B&W

Lubricating Oil

8
MAN Diesel
MAN B&W 8.01
Page 1 of 1

Lubricating and Cooling Oil System

The lubricating oil is pumped from a bottom tank has a drain arrangement so that oil condensed in
by means of the main lubricating oil pump to the the pipe can be led to a drain tank, see details in
lubricating oil cooler, a thermostatic valve and, Fig. 8.07.01.
through a fullflow filter, to the engine inlet RU, Fig.
8.01.01. Drains from the engine bedplate ‘AE’ are fitted on
both sides, see Fig. 8.07.02 ‘Bedplate drain pipes’.
RU lubricates main bearings, thrust bearing, axial
vibration damper, piston cooling, crosshead bear- For external pipe connections, we prescribe a
ings, crankpin bearings. It also supplies oil to the maximum oil velocity of 1.8 m/s.
Hydraulic Power Supply unit and to moment com-
pensator and torsional vibration damper.
Lubrication of turbochargers
From the engine, the oil collects in the oil pan,
from where it is drained off to the bottom tank, Turbochargers with slide bearings are normally
see Fig. 8.06.01a and b ‘Lubricating oil tank, with lubricated from the main engine system. AB is
cofferdam’. By class demand, a cofferdam must outlet from the turbocharger, see Figs. 8.03.01 to
be placed underneath the lubricating oil tank. 8.03.04, which are shown with sensors for UMS.

The engine crankcase is vented through ‘AR’ by a Figs. 8.03.01 to 8.03.04 show the lube oil pipe ar-
pipe which extends directly to the deck. This pipe rangements for different turbocharger makes.

Deck

Engine
oil

To drain tank
*
Min. 15°

Thermostatic valve Pos. 005: throttle valve

E
TI TI TI PI PI RU

AR
Feeler, 45 °C Fullflow filter AB

Lube. oil
cooler Deaeration

RW S S

For initial fillling of pumps

Lube oil bottom tank
Pos. 006: 25 mm valve with cofferdam
for cleaning process From purifier To purifier
Lube oil pumps Servo oil backflushing
see Section 8.08

The letters refer to list of ‘Counterflanges’

* Venting for MAN or Mitsubishi turbochargers only
198 99 844.5

Fig. 8.01.01 Lubricating and cooling oil system

MAN B&W ME/MEC/MEGI engines

MAN Diesel 198 42 304.3
MAN B&W 8.02
Page 1 of 2

Hydraulic Power Supply Unit

Hydraulic power for the ME hydraulic-mechanical With electrically driven pumps, the HPS unit dif-
system for activation of the fuel injection and the fers in having a total of three pumps which serve
exhaust valve is supplied by the Hydraulic Power as combined main and start-up pumps.
Supply (HPS) unit.
The HPS unit is mounted on the engine no matter
As hydraulic medium, normal lubricating oil is how its pumps are driven.
used, as standard taken from the engine’s main
lubricating oil system and filtered in the HPS unit.
HPS unit types

HPS connection to lubrication oil system Altogether, three HPS configurations are available:

Internally on the engine, the system oil inlet RU is • STANDARD mechanically driven HPS, EoD: 4 40
connected to the HPS unit which supplies the hy- 160, with mechanically driven main pumps and
draulic oil to the Hydraulic Cylinder Units (HCUs). start-up pumps with capacity sufficient to de-
See Figs. 16.01.02a and 16.01.02b. liver the start-up pressure only. The engine can-
not run with all engine driven main pumps out of
RW is the oil outlet from the automatic backflush- operation, whereas 66% engine load is available
ing filter. in case one main pump is out

The hydraulic oil is supplied to the Hydraulic Cyl- • COMBINED mechanically driven HPS unit, EoD:
inder Units (HCU) located at each cylinder, where 4 40 167 with electrically driven start-up pumps
it is diverted to the electronic Fuel Injection sys- with back-up capacity. In this case, at least 15%
tem, and to the electronic exhaust Valve Activation engine power is available as back-up power if all
(FIVA) system, which perform the fuel injection engine driven pumps are out
and opens the exhaust valve. The exhaust valve is
closed by the conventional ‘air spring’. • electrically driven HPS, EoD: 4 40 161, with 66%
engine load available in case one pump is out.
The electronic signals to the FIVA valves are given
by the Engine Control System, see Chapter 16, The electric power consumption of the electrically
Engine Control System (ECS). driven pumps should be taken into consideration
in the specification of the auxilliary machinery ca-
pacity.
HPS configurations

The HPS pumps are driven either mechanically

by the engine (via a step-up gear from the crank-
shaft) or electrically.

With mechanically driven pumps, the HPS unit

consists of:

• an automatic and a redundant filter

• three to five engine driven main pumps
• two electrically driven start-up pumps
• a safety and accumulator block

as shown in Fig. 8.02.01.

MAN B&W 98-60ME/ME-C/-GI engines

MAN Diesel 198 42 31-6.3
MAN B&W

Connected to cylinder frame

or framebox

To hydraulic LS 1234 AH TI 8113

MAN B&W 70-60ME/ME-C/-GI engines

TI 8106 cylinder unit
FS 8114 AL Y TE 8113 I AH Y
TE 8106 I AH Y
Crosshead bearings & piston Main bearings
TS 8107 Z
Hydraulic oil

Aft Fore
Hydraulic Power Supply unit

Safety and accumulator block

System oil outlet, S

Engine driven Electrically driven To 2nd order moment compensator

pumps pumps (fore end if applied)

To chain drive Axial vibration damper

(if applied)
WT 8812
PI 8108
M M
WT 8812 I AH Y
PI 8108 LOP

MAN Diesel
PT 8108 I AL Y

TE 8112 I AH PS 8109 Z
Filter unit
XS 8150 AH *

Fig. 8.02.01: Engine driven hydraulic power supply unit and lubricating oil pipes
TI 8112 XS 8151 AH *

XS 8152 A *
Backflushing oil

Main filter RW * According to DUN 23.2007

Redundance filter
Hydraulic Power Supply Unit, Engine Driven, and Lubricating Oil Pipes

LS 1235 AH LS 1236 AH Z
The letters refer to list of ‘Counterflanges’

RU Lube oil to turbocharger

The item no. refer to ‘Guidance Values Automation’
The piping is delivered with and fitted onto the engine

198 83 49-0.0
178 48 134.3b
Page 2 of 2
8.02
MAN B&W 8.03
Page 1 of 2

Lubricating Oil Pipes for Turbochargers

From system oil From system oil

PI 8103
E
E

MAN TCA PI 8103

turbocharger

PT 8103 I AL
MET turbocharger
TI 8117 TI 8117

TE 8117 I AH TE 8117 I AH

AB AB

121 14 96-6.1.2 126 40 87-1.2.0

Fig. 8.03.01: MAN turbocharger type TCA Fig. 8.03.03: Mitsubishi turbocharger type MET

From system oil

PT 8103 I AL

PI 8103

ABB A100L
Turbocharger
TI 8117

TE 8117 I AH

524 26 81-4.0.0

Fig. 8.03.03: ABB turbocharger type A100L

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines,

Engine Selection Guide MAN Diesel 198 42 328.5
MAN B&W 8.03
Page 2 of 2

From system oil

PI 8103

E PT 8103 I AL

PI 8103
ABB TPL
turbocharger
TI 8117 PT 8103 I AL
ABB TPL TI 8117
turbocharger
TE 8117 I AH TE 8117 I AH

AB
AB

515 85 30-3.1.0 126 40 85-8.3.0

Fig. 8.03.02: ABB turbocharger type TPL85B14-16 / Fig. 8.03.02: ABB turbocharger type TPL65B12 -
TPL 91B12 TPL85B12

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines,

Engine Selection Guide MAN Diesel 198 42 328.5
MAN B&W 8.04
Page 1 of 1

Lubricating Oil Consumption, Centrifuges and List of Lubricating Oils

Lubricating oil consumption Lubricating oil centrifuges

The system oil consumption varies for different For Unattended Machinery Spaces (UMS), auto-
engine sizes and operational patterns. Typical matic centrifuges with total discharge or partial
consumptions are in the range from discharge are to be used. Manual cleaning cen-
trifuges can only be used for Attended Machinery
negligible to 0.1 g/kWh Spaces (AMS).

subject to load, maintenance condition and in- The nominal capacity of the centrifuge is to be
stalled equipment like PTO. according to the supplier’s recommendation for
lubricating oil, based on the figure:

List of lubricating oils 0.136 litre/kWh

The circulating oil (lubricating and cooling oil) The Nominal MCR is used as the total installed
must be of the rust and oxidation inhibited type of power.
oil of SAE 30 viscosity grade.
Further information about lubricating oil qualities
In short, MAN Diesel and Turbo recommends the is available in our publication:
use of system oils with the following main proper-
ties: Guidelines for Fuels and Lubes Purchasing

• SAE 30 viscosity grade The publication is available at

• BN level 5-10 www.mandieselturbo.com under ‘Products’ →
• adequately corrosion and oxidation inhibited ‘Marine Engines & Systems’ → ‘Low Speed’ →
• adequate detergengy and dispersancy. ‘Technical Papers’.

The adequate dispersion and detergent proper-

ties are in order to keep the crankcase and piston
cooling spaces clean of deposits.

Alkaline circulating oils are generally superior in

this respect.

The oils listed below have all given long-term sat-

isfactory service in MAN B&W engine installations:

Circulating oil
Company SAE 30, BN 510
BP OEHT 30
Castrol CDX 30
Chevron *) Veritas 800 Marine 30
ExxonMobil Mobilgard 300
Shell Melina S 30
Total Atlanta Marine D3005
*) Includes Caltex, Chevron and Texaco

Also other brands have been used with satisfac-

tory results.

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines,

Engine Selection Guide MAN Diesel 198 38 865.8
MAN B&W 8.05
Page 1 of 5

Components for Lubricating Oil System

Lubricating oil pump Lubricating oil cooler

The lubricating oil pump can be of the displace- The lubricating oil cooler must be of the shell and
ment wheel, or the centrifugal type: tube type made of seawater resistant material, or
a plate type heat exchanger with plate material
Lubricating oil viscosity, specified....75 cSt at 50 °C of titanium, unless freshwater is used in a central
Lubricating oil viscosity............ maximum 400 cSt * cooling water system.
Lubricating oil flow............... see ‘List of capacities’
Design pump head........................................4.5 bar Lubricating oil viscosity, specified....75 cSt at 50 °C
Delivery pressure..........................................4.5 bar Lubricating oil flow............... see ‘List of capacities’
Max. working temperature.............................. 70 °C Heat dissipation................... see ‘List of capacities’
Lubricating oil temperature, outlet cooler....... 45 °C
* 400 cSt is specified, as it is normal practice when Working pressure on oil side.........................4.5 bar
starting on cold oil, to partly open the bypass Pressure drop on oil side.............maximum 0.5 bar
valves of the lubricating oil pumps, so as to reduce Cooling water flow................ see ‘List of capacities’
the electric power requirements for the pumps. Cooling water temperature at inlet:
seawater.......................................................... 32 °C
The flow capacity must be within a range from freshwater........................................................ 36 °C
100 to 112% of the capacity stated. Pressure drop on water side........maximum 0.2 bar

The pump head is based on a total pressure drop The lubricating oil flow capacity must be within a
across cooler and filter of maximum 1 bar. range from 100 to 112% of the capacity stated.

Referring to Fig. 8.01.01, the bypass valve shown The cooling water flow capacity must be within a
between the main lubricating oil pumps may be range from 100 to 110% of the capacity stated.
omitted in cases where the pumps have a builtin
bypass or if centrifugal pumps are used. To ensure the correct functioning of the lubricat-
ing oil cooler, we recommend that the seawater
If centrifugal pumps are used, it is recommended temperature is regulated so that it will not be
to install a throttle valve at position ‘005’ to prevent lower than 10 °C.
an excessive oil level in the oil pan if the centrifugal
pump is supplying too much oil to the engine. The pressure drop may be larger, depending on
the actual cooler design.
During trials, the valve should be adjusted by
means of a device which permits the valve to be
closed only to the extent that the minimum flow Lubricating oil temperature control valve
area through the valve gives the specified lubri-
cating oil pressure at the inlet to the engine at full The temperature control system can, by means of
normal load conditions. It should be possible to a threeway valve unit, bypass the cooler totally
fully open the valve, e.g. when starting the engine or partly.
with cold oil.
Lubricating oil viscosity, specified.....75 cSt at 50 °C
It is recommended to install a 25 mm valve (pos. Lubricating oil flow............... see ‘List of capacities’
006), with a hose connection after the main lubri- Temperature range, inlet to engine..........40  47 °C
cating oil pumps, for checking the cleanliness of
the lubricating oil system during the flushing pro-
cedure. The valve is to be located on the under-
side of a horizontal pipe just after the discharge
from the lubricating oil pumps.

MAN B&W S80MC-C, S80ME-C, S80ME-C8/9-GI,

K80MC-C6, K80ME-C6/9, G70ME-C9/-GI, G60ME-C9/-GI MAN Diesel 198 42 389.4
MAN B&W 8.05
Page 2 of 5

Lubricating oil full flow filter

Lubricating oil flow............... see ‘List of capacities’ If a filter with a backflushing arrangement is in-
Working pressure..........................................4.5 bar stalled, the following should be noted:
Test pressure......................according to class rules
Absolute fineness..........................................50 µm* • The required oil flow, specified in the ‘List of
Working temperature.............. approximately 45 °C capacities’, should be increased by the amount
Oil viscosity at working temp............... 90  100 cSt of oil used for the backflushing, so that the
Pressure drop with clean filter.....maximum 0.2 bar lubricating oil pressure at the inlet to the main
Filter to be cleaned engine can be maintained during cleaning.
at a pressure drop........................maximum 0.5 bar
• If an automatically cleaned filter is installed, it
* The absolute fineness corresponds to a nominal should be noted that in order to activate the
fineness of approximately 35 µm at a retaining cleaning process, certain makes of filter require
rate of 90%. a higher oil pressure at the inlet to the filter than
the pump pressure specified. Therefore, the
The flow capacity must be within a range from pump capacity should be adequate for this pur-
100 to 112% of the capacity stated. pose, too.

The fullflow filter should be located as close as

possible to the main engine.

If a double filter (duplex) is installed, it should

have sufficient capacity to allow the specified full
amount of oil to flow through each side of the filter
at a given working temperature with a pressure
drop across the filter of maximum 0.2 bar (clean
filter).

MAN B&W S80MC-C, S80ME-C, S80ME-C8/9-GI,

K80MC-C6, K80ME-C6/9, G70ME-C9/-GI, G60ME-C9/-GI MAN Diesel 198 42 389.4
MAN B&W 8.05
Page 3 of 5

Flushing of lubricating oil components and Both ends of all pipes must be closed/sealed
piping system at the shipyard during transport.

During installation of the lubricating oil system Before final installation, carefully check the in-
for the main engine, it is important to minimise or side of the pipes for rust and other kinds of for-
eliminate foreign particles in the system. This is eign particles.
done as a final step onboard the vessel by flush-
ing the lubricating oil components and piping Never leave a pipe end uncovered during as-
system of the MAN B&W main engine types ME/ sembly.
ME-C/ME-B/-GI before starting the engine.
• Bunkering and filling the system
At the shipyard, the following main points should Tanks must be cleaned manually and inspected
be observed during handling and flushing of the before filling with oil.
lubricating oil components and piping system:
When filling the oil system, MAN Diesel & Turbo
• Before and during installation recommends that new oil is bunkered through 6
Components delivered from subsuppliers, such μm fine filters, or that a purifier system is used.
as pumps, coolers and filters, are expected to New oil is normally delivered with a cleanliness
be clean and rust protected. However, these level of XX/23/19 according to ISO 4406 and,
must be spot-checked before being connected therefore, requires further cleaning to meet our
to the piping system. specification.

All piping must be ‘finished’ in the workshop • Flushing the piping with engine bypass
before mounting onboard, i.e. all internal welds When flushing the system, the first step is to by-
must be ground and piping must be acid-treat- pass the main engine oil system. Through tem-
ed followed by neutralisation, cleaned and cor- porary piping and/or hosing, the oil is circulated
rosion protected. through the vessel’s system and directly back to
the main engine oil sump tank.

610 µm
Autofilter

Filter unit

Cooler
Back flush Pumps

Tank sump

Purifier

6 µm Filter unit

Temporary hosing/piping

178 61 99-7.0

Fig. 8.05.01: Lubricating oil system with temporary hosing/piping for flushing at the shipyard

MAN B&W ME/ME-C/ME-B/-GI engines

MAN Diesel 198 80 26-6.0
MAN B&W 8.05
Page 4 of 5

If the system has been out of operation, un- • Flushing the engine oil system
used for a long time, it may be necessary to The second step of flushing the system is to
spot-check for signs of corrosion in the system. flush the complete engine oil system. The pro-
Remove end covers, bends, etc., and inspect cedure depends on the engine type and the
accordingly. condition in which the engine is delivered from
the engine builder. For detailed information we
It is important during flushing to keep the oil recommend contacting the engine builder or
warm, approx 60 ˚C, and the flow of oil as high MAN Diesel & Turbo.
as possible. For that reason it may be necessary
to run two pumps at the same time. • Inspection and recording in operation
Inspect the filters before and after the sea trial.
• Filtering and removing impurities
In order to remove dirt and impurities from the During operation of the oil system, check the
oil, it is essential to run the purifier system dur- performance and behaviour of all filters, and
ing the complete flushing period and/or use a note down any abnormal condition. Take im-
bypass unit with a 6 μm fine filter and sump-to- mediate action if any abnormal condition is ob-
sump filtration, see Fig. 8.05.01. served. For instance, if high differential pressure
occurs at short intervals, or in case of abnormal
Furthermore, it is recommended to reduce the back flushing, check the filters and take appro-
filter mesh size of the main filter unit to 10-25 μm priate action.
(to be changed again after sea trial) and use the
6 μm fine filter already installed in the auto-filter Further information and recommendations regard-
for this temporary installation, see Fig. 8.05.01. ing flushing, the specified cleanliness level and
This can lead to a reduction of the flushing time. how to measure it, and how to use the NAS 1638
oil cleanliness code as an alternative to ISO 4406,
The flushing time depends on the system type, are available from MAN Diesel & Turbo.
the condition of the piping and the experience of
the yard. (15 to 26 hours should be expected).

• Cleanliness level, measuring kit and flushing log

MAN Diesel & Turbo specifies ISO 4406
XX/16/13 as accepted cleanliness level for the
ME/ME-C/ME-B/-GI hydraulic oil system, and
ISO 4406 XX/19/15 for the remaining part of the
lubricating oil system.

The amount of contamination contained in sys-

tem samples can be estimated by means of the
Pall Fluid Contamination Comparator combined
with the Portable Analysis Kit, HPCA-Kit-0,
which is used by MAN Diesel & Turbo. This kit
and the Comparator included is supplied by Pall
Corporation, USA, www.pall.com

It is important to record the flushing condition

in statements to all inspectors involved. The
MAN Diesel & Turbo Flushing Log form, which is
available on request, or a similar form is recom-
mended for this purpose.

MAN B&W ME/ME-C/ME-B/-GI engines

MAN Diesel 198 80 26-6.0
MAN B&W 8.05
Page 5 of 5

Lubricating oil outlet

A protecting ring position 14 is to be installed if

required, by class rules, and is placed loose on
the tanktop and guided by the hole in the flange.

In the vertical direction it is secured by means of

screw position 4, in order to prevent wear of the
rubber plate.

Engine builder’s supply

2 3 4

Oil and temperature resistant

rubber (3 layers), yard’s supply

178 07 416.1

Fig. 8.05.02: Lubricating oil outlet

MAN B&W 98-50MC/MCC/ME/ME-C/ME-B/-GI,

G45ME-B, S40MC-C/ME-B MAN Diesel 198 70 344.1
MAN B&W 8.06
Page 1 of 2

Lubricating Oil Tank

A-A
Cyl. 6

Cyl. 1
A B

Oil level with Qm 3 oil Lub. oil

in bottom tank and pump suction
with pumps stopped

D0
OL

L
D3 D3
A B

H2 H1
H3
Outlet from engine, ø400 mm,
having it's bottom edge
below the oil level (to obtain
gas seal between crankcase W D1
and bottom tank)

B-B
125 mm air pipe

Lub. oil pump suction 5 cyl.

125 mm air pipe
5 2 Cylinder No.
Oil outlet from turbocharger.
* Based on 50 mm

1,800*
See list of ‘Counterflanges’
thickness of epoxy
supporting chocks
857

6 cyl.
H0

5 2 Cylinder No. Min. height according

to class requirement

3,520

7 cyl.

7 5 2 Cylinder No.

8 cyl.

8 5 2 Cylinder No.

079 43 65-4.3.0

Fig. 8.06.01a: Lubricating oil tank, with cofferdam

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 84 83-0.1
MAN B&W 8.06
Page 2 of 2

Note: If the system outside the engine is so designed

When calculating the tank heights, allowance has that an amount of the lubricating oil is drained
not been made for the possibility that a quantity of back to the tank, when the pumps are stopped,
oil in the lubricating oil system outside the engine the height of the bottom tank indicated in Table
may be returned to the bottom tank, when the 8.06.01b has to be increased to include this quan-
pumps are stopped. tity.

Cylinder Drain at
D0 D1 D3 H0 H1 H2 H3 W L OL Qm3
No. cyl. No.
5 25 275 2×425 2×200 1,105 425 85 400 500 8,000 1,005 28.5
6 25 300 2×450 2×225 1,165 450 90 400 500 8,800 1,065 33.3
7 257 325 2×450 2×225 1,230 450 90 400 600 10,400 1,130 41.7
8 258 350 2×475 2×250 1,290 475 95 600 700 12,000 1,190 50.7

Table 8.06.01b: Lubricating oil tank, with cofferdam

If space is limited, however, other solutions are Lubricating oil tank operating conditions
possible. Minimum lubricating oil bottom tank vol-
ume (m3) is: The lubricating oil bottom tank complies with the
rules of the classification societies by operation
5 cyl. 6 cyl. 7 cyl. 8 cyl. under the following conditions:
20.0 24.2 28.3 32.2
Angle of inclination, degrees
Athwartships Fore and aft
Static Dynamic Static Dynamic
15 22.5 5 7.5

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 84 83-0.1
MAN B&W 8.07
Page 1 of 1

Crankcase Venting and Bedplate Drain Pipes

Deck

Inside diam. of pipe: 80 mm

To drain tank
To be laid with inclination
Venting from crankcase inside
diam. of pipe: 50 mm

Hole diam.: 55 mm
To be equipped with flame screen AR
if required by class rules

This pipe to be
delivered with the engine

Drain cowl

Inside diameter of drain pipe: 10 mm

198 97 101.4c

Fig. 8.07.01: Crankcase venting

Cyl. 1 Drain, turbocharger cleaning

Startup /
Backup
pumps
Hydraulic power

Drain, cylinder frame

supply unit

Fore

Hydraulic Cylinder Unit

LS 4112 AH
Hydraulic
oil filter LS 1235 AH
LS 1236 AH Z
AE

525 29 54-1.3.0

Fig. 8.07.02: Bedplate drain pipes, aft-mounted HPS

MAN B&W 70-60MEC/-GI

MAN Diesel 198 42 61-5.5
MAN B&W 8.08
Page 1 of 1

Hydraulic Oil Backflushing

The special suction arrangement for purifier suc- This special arrangement for purifier suction will
tion in connection with the ME engine (Integrated ensure that a good cleaning effect on the lubrica-
system). tion oil is obtained.

The back-flushing oil from the self cleaning 6 µm If found profitable the back-flushed lubricating oil
hydraulic control oil filter unit built onto the engine from the main lubricating oil filter (normally a 50 or
is contaminated and it is therefore not expedient to 40 µm filter) can also be returned into the special
lead it directly into the lubricating oil sump tank. back-flushing oil drain tank.

The amount of back-flushed oil is large, and it Purifier

suction pipe
Lubricating
oil tank top
Backflushed hydraulic
control oil from self
is considered to be too expensive to discard Venting
cleaning 6 µm filter

it. Therefore, we suggest that the lubricating holes

8XØ50
oil sump tank is modified for the ME engines in
order not to have this contaminated lubricating

50
hydraulic control oil mixed up in the total amount Oil level
of lubricating oil. The lubricating oil sump tank is
designed with a small ‘back-flushing hydraulic Branch pipe to
control oil drain tank’ to which the back-flushed backflushing
hydraulic control
Sump
hydraulic control oil is led and from which the lu- oil drain tank

D
tank
bricating oil purifier can also suck. D

Backflushing
hydraulic control
D/3

This is explained in detail below and the principle D/3 oil drain tank
is shown in Fig. 8.08.01. Three suggestions for the
arrangement of the drain tank in the sump tank Lubricating Pipe ø400
oil tank bottom or 400
are shown in Fig. 8.08.02 illustrates another sug- 178 52 496.2
gestion for a back-flushing oil drain tank. Fig. 8.08.01: Backflushing servo oil drain tank

The special suction arrangement for the purifier is

Purifier Backflushed hydraulic
consisting of two connected tanks (lubricating oil suction pipe controloil from self
cleaning 6 µm filter
sump tank and back-flushing oil drain tank) and Lubricating
of this reason the oil level will be the same in both oil tank top

tanks, as explained in detail below.

Oil level Support
The oil level in the two tanks will be equalizing
through the ‘branch pipe to back-flushing oil drain
tank’, see Fig. 8.08.01. As the pipes have the
same diameters but a different length, the resis-
tance is larger in the ‘branch pipe to back-flushing Venting holes
Sump
oil drain tank’, and therefore the purifier will suck tank
Backflushing
primarily from the sump tank. hydraulic control
oil drain tank

The oil level in the sump tank and the back-flush-

ing oil drain tank will remain to be about equal be-
cause the tanks are interconnected at the top. D D
D/3

When hydraulic control oil is back-flushed from

D/3

the filter, it will give a higher oil level in the back-

flushing hydraulic control oil drain tank and the
Lubricating oil tank bottom
purifier will suck from this tank until the oil level is 178 52 518.2
the same in both tanks. After that, the purifier will Fig. 8.08.02: Alternative design for the
suck from the sump tank, as mentioned above. backflushing servo oil drain tank

MAN B&W ME/MEC/MEGI/ME-B engines

ME Engine Selection Guide MAN Diesel 198 48 297.3
MAN B&W 8.09
Page 1 of 4

Separate System for Hydraulic Control Unit

As an option, the engine can be prepared for the Hydraulic control oil tank
use of a separate hydraulic control oil system
Fig. 8.09.01. The tank can be made of mild steel plate or be a
part of the ship structure.
The separate hydraulic control oil system can be
built as a unit, or be built streamlined in the engine The tank is to be equipped with flange connec-
room with the various components placed and tions and the items listed below:
fastened to the steel structure of the engine room. 1 Oil filling pipe
1 Outlet pipe for pump suctions
The design and the dimensioning of the various 1 Return pipe from engine
components are based on the aim of having a reli- 1 Drain pipe
able system that is able to supply lowpressure oil 1 Vent pipe.
to the inlet of the enginemounted highpressure
hydraulic control oil pumps at a constant pres- The hydraulic control oil tank is to be placed at
sure, both at engine standby and at various en- least 1 m below the hydraulic oil outlet flange, RZ.
gine loads.

Hydraulic control oil pump

Cleanliness of the hydraulic control oil
The pump must be of the displacement type (e.g.
The hydraulic control oil must fulfil the same gear wheel or screw wheel pump).
cleanliness level as for our standard integrated
lube/cooling/hydrauliccontrol oil system, i.e. ISO The following data is specified in Table 8.09.02:
4406 XX/16/13 equivalent to NAS 1638 Class 7. • Pump capacity
• Pump head
Information and recommendations regarding • Delivery pressure
flushing, the specified cleanliness level and how • Working temperature
to measure it, and how to use the NAS 1638 oil • Oil viscosity range.
cleanliness code as an alternative to ISO 4406,
are available from MAN Diesel & Turbo.
Pressure control valve

Control oil system components The valve is to be of the selfoperating flow control-
ling type, which bases the flow on the predefined
The hydraulic control oil system comprises: pressure set point. The valve must be able to react
1 Hydraulic control oil tank quickly from the fullyclosed to the fullyopen posi-
2 Hydraulic control oil pumps (one for standby) tion (tmax= 4 sec), and the capacity must be the
1 Pressure control valve same as for the hydraulic control oil lowpressure
1 Hydraulic control oil cooler, watercooled by the pumps. The set point of the valve has to be within
low temperature cooling water the adjustable range specified in a separate draw-
1 Threeway valve, temperature controlled ing.
1 Hydraulic control oil filter, duplex type or auto-
matic selfcleaning type The following data is specified in Table 8.09.02:
1 Hydraulic control oil fine filter with pump • Flow rate
1 Temperature indicator • Adjustable differential pressure range across
1 Pressure indicator the valve
2 Level alarms • Oil viscosity range.
Valves and cocks
Piping.

MAN B&W ME/ME-C/-GI engines

MAN Diesel 198 48 523.5
MAN B&W 8.09
Page 2 of 4

Hydraulic control oil cooler Off-line hydraulic control oil fine filter / purifier

The cooler must be of the plate heat exchanger or Shown in Fig. 8.09.01, the off-line fine filter unit or
shell and tube type. purifier must be able to treat 15-20% of the total
oil volume per hour.
The following data is specified in Table 8.09.02:
• Heat dissipation The fine filter is an off-line filter and removes me-
• Oil flow rate tallic and non-metallic particles larger than 0,8 µm
• Oil outlet temperature as well as water and oxidation residues. The filter
• Maximum oil pressure drop across the cooler has a pertaining pump and is to be fitted on the
• Cooling water flow rate top of the hydraulic control oil tank.
• Water inlet temperature
• Maximum water pressure drop across the cooler. A suitable fine filter unit is:
Make: CJC, C.C. Jensen A/S, Svendborg,
Denmark - www.cjc.dk.
Temperature controlled threeway valve
For oil volume <10,000 litres:
The valve must act as a control valve, with an ex- HDU 27/-MZ-Z with a pump flow of 15-20% of the
ternal sensor. total oil volume per hour.

The following data is specified in Table 8.09.02: For oil volume >10,000 litres:
• Capacity HDU 27/-GP-DZ with a pump flow of 15-20% of
• Adjustable temperature range the total oil volume per hour.
• Maximum pressure drop across the valve.

Temperature indicator
Hydraulic control oil filter
The temperature indicator is to be of the liquid
The filter is to be of the duplex full flow type with straight type.
manual change over and manual cleaning or of
the automatic self cleaning type.
Pressure indicator
A differential pressure gauge is fitted onto the
filter. The pressure indicator is to be of the dial type.

The following data is specified in Table 8.09.02:

• Filter capacity Level alarm
• Maximum pressure drop across the filter
• Filter mesh size (absolute) The hydraulic control oil tank has to have level
• Oil viscosity alarms for high and low oil level.
• Design temperature.

Piping

The pipes can be made of mild steel.

The design oil pressure is to be 10 bar.

The return pipes are to be placed vertical or laid

with a downwards inclination of minimum 15°.

MAN B&W ME/ME-C/-GI engines

MAN Diesel 198 48 523.5
MAN B&W 8.09
Page 3 of 4

PDS 13021 AH PI 1303 I TI 1310 I

Engine
Manual
filter
Temperature Control
Oil Cooler Valve RY
Auto
filter
TE 1310 AH Y

Cooling water PDS 13022 AH XS 1350 AH

inlet Fine filter
for back XS 1351 AH
flushing oil

To be positioned
Oil as close as
Vent Pipe possible to the
Filling
Pipe engine
Cooling water
outlet Deck

Manhole

LS 1320 AH AL

Oil Tank

Drain to Waste Oil Tank

Water drain

078 83 82-6.4.0

Fig. 8.09.01: Hydraulic control oil system, manual filter

MAN B&W ME/ME-C/-GI engines

MAN Diesel 198 48 523.5
MAN B&W 8.09
Page 4 of 4

Hydraulic Control Oil System

This section is available on request

MAN Diesel 198 79 29-6.0

MAN B&W

Cylinder Lubrication

9
MAN Diesel
MAN B&W 9.01
Page 1 of 2

Cylinder Lubricating Oil System

The cost of the cylinder lubricating oil is one of the Deck

largest contributions to total operating costs, next Low BN CLO

Filling
pipe
to the fuel oil cost. Another aspect is that the lu- Cylinder oil Cylinder oil
brication rate has a great influence on the cylinder storage or storage or
service tank service tank
condition, and thus on the overhauling schedules
High BN CLO
and maintenance costs.

It is therefore of the utmost importance that the

cylinder lubricating oil system as well as its opera-
tion is optimised.

Min. 3,000 mm
Level alarm
Heater with set
point of 40 °C
Cylinder oils
Small box for

Min. 2,000 mm
heater element
Cylinder oils should be of the SAE 50 viscosity
grade.
AC
In short, MAN Diesel and Turbo recommends the
use of cylinder oils with the following main proper-
ties:

• SAE 50 viscosity grade

• high detergency The letters refer to list of ‘Counterflanges’
• BN 70 or higher for high-sulphur fuel 178 52 376.2

• BN 40 for low-sulphur fuel. Fig. 9.01.01: Cylinder lubricating oil system

Two-tank cylinder oil supply system Cylinder oil feed rate (dosage)

A BN 70-80 cylinder oil is to be used as the de- Adjustment of the cylinder oil dosage to the sul-
fault choice of oil and it may be used on all fuel phur content in the fuel being burnt is further ex-
types. However, in case of the engine running on plained in Section 9.02.
fuel with sulphur content lower than 1.5% for more
than 2 weeks, we recommend to change to a Further information about cylinder lubrication on
lower BN cylinder oil such as BN 40-50. different fuel types is available in our publication:

Fig. 9.01.01 shows a cylinder oil supply system Operation on Low-Sulphur Fuels
with separate tanks for cylinder oils with high and
low BN. The publication is available at
www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Technical Papers’.

MAN B&W MEC/ME-B/-GI Mark 9 engines

MAN Diesel 198 85 59-8.0
MAN B&W 9.01
Page 2 of 2

List of cylinder oils Lubrication under new and future IMO & CARB
SOx limitations
The table below indicates international brands of
cylinder oils that have been tested in service with The specification of the fuel supplied to the ma-
acceptable results. Some of the oils have also rine industry is based on the ISO 8217 standard
given long-term satisfactory service during heavy and CIMAC Recommendation No. 21. In addition,
fuel operation in MAN B&W engine installations: more emission regulations will most certainly
come into force locally and worldwide. Today
Company Cylinder oil name BN level SAE No. this is seen in the limitations within the SOx-ECAs
BP CL-DX 405 40 in the North Sea & Baltic Sea and around North
CLO-50M 70 America.
Energol CL 805 80
Castrol Cyltech 40SX 40 It is inevitable that more limitations to the fuel-sul-
Cyltech 70 70 phur content will come. The impact of this on the
Cyltech 80 AW 80 future fuel market remains to be seen. But during
Chevron *) Taro Special HT LS 40 40 50 the next years, the engine and lube oil designs
Taro Special HT 70 70 have to adapt to these changes.
ExxonMobil Mobilgard L540 40
Mobilgard 570 70
In the list below, an overview of MAN Diesel &
Shell Alexia 50 70
Turbo’s recommendations for present and future
Total Talusia LS 40 40
Talusia HR 70 70
cylinder lubrication oils is stated.

*) Includes Caltex, Chevron and Texaco 2012-2015, two cylinder oils:

Also other brands have been used with satisfac- • BN 70-80 for up to 3.5% sulphur content in the
tory results. Further information can be obtained fuel
by contacting the engine builder or MAN Diesel & • low BN oil in SOx-ECAs when operating more
Turbo, Copenhagen. than 2 weeks on low-sulphur fuel.

2015-2020, two cylinder oils:

• BN 70-80 for up to 3.5% sulphur content in the

fuel
• low BN oil in SOx-ECAs
• increased running on gas oil calls for new low
BN cylinder oils with a BN level significantly
lower than today’s BN 40 oils
• ‘BN mid-range’ cylinder oil is not available for
gas oil at present.

2020-2025:

• in case of scrubber solutions, a high BN cylinder

oil is to be used, ideally a BN 80-100
• for very low sulphur content in the fuel, BN 10-20
cylinder oils are required.

MAN B&W Mark 9 engines

MAN Diesel 198 85 66-9.0
MAN B&W 9.02
Page 1 of 6

MAN B&W Alpha Cylinder Lubrication System

The MAN B&W Alpha cylinder lubrication system, Alpha Adaptive Cylinder Oil
see Figs. 9.02.02a and 9.02.02b, is designed to Control (Alpha ACC)
supply cylinder oil intermittently, e.g. every four
engine revolutions with electronically controlled It is a wellknown fact that the actual need for
timing and dosage at a defined position. cylinder oil quantity varies with the operational
conditions such as load and fuel oil quality. Con-
The cylinder lubricating oil is pumped from the sequently, in order to perform the optimal lubrica-
cylinder oil storage tank to the service tank, the tion – costeffectively as well as technically – the
size of which depends on the owner’s and the cylinder lubricating oil dosage should follow such
yard’s requirements,  it is normally dimensioned operational variations accordingly.
for minimum two days’ cylinder lubricating oil
consumption. The Alpha lubricating system offers the possibility
of saving a considerable amount of cylinder lubri-
Cylinder lubricating oil is fed to the Alpha cylinder cating oil per year and, at the same time, to obtain
lubrication system by gravity from the service a safer and more predictable cylinder condition.
tank.

The storage tank and the service tank may alter- Working principle
natively be one and the same tank.
The basic feed rate control should be adjusted in
The oil fed to the injectors is pressurised by relation to the actual fuel quality and amount be-
means of the Alpha Lubricator which is placed ing burnt at any given time. The sulphur percent-
on the HCU and equipped with small multipiston age is a good indicator in relation to wear, and an
pumps. oil dosage proportional to the sulphur level will
give the best overall cylinder condition.
The oil pipes fitted on the engine is shown in Fig.
9.02.04. The following two criteria determine the control:

The whole system is controlled by the Cylinder • The cylinder oil dosage shall be proportional to
Control Unit (CCU) which controls the injection the sulphur percentage in the fuel
frequency on the basis of the enginespeed signal
given by the tacho signal and the fuel index. • The cylinder oil dosage shall be proportional to
the engine load (i.e. the amount of fuel entering
Prior to start-up, the cylinders can be prelubric the cylinders).
ated and, during the runningin period, the opera-
tor can choose to increase the lubricating oil feed The implementation of the above two criteria will
rate to a max. setting of 200%. lead to an optimal cylinder oil dosage, proportion-
al to the amount of sulphur entering the cylinders.
The MAN B&W Alpha Cylinder Lubricator is pref-
erably to be controlled in accordance with the Al-
pha ACC (Adaptive Cylinder oil Control) feed rate
system.

The yard supply should be according to the items

shown in Fig. 9.02.02a within the broken line. With
regard to the filter and the small box, plese see
Fig. 9.02.05.

MAN B&W 98-60ME/ME-C/ME-B/-GI

MAN Diesel 198 38 890.9
MAN B&W 9.02
Page 2 of 6

Basic and minimum setting with Alpha ACC

The recommendations are valid for all plants, Due to the sulphur dependency, the average cyl-
whether controllable pitch or fixed pitch propellers inder oil dosages rely on the sulphur distribution
are used. in worldwide fuel bunkers. Based on deliveries all
over the world, the resulting yearly specific cylin-
Safe and very lubricatingeconomical control after der oil dosage will be less than 0.65 g/kWh.
running-in is obtained with a basic setting accord-
ing to the formula: Further information on cylinder oil as a function of
fuel oil sulphur content and alkalinity of lubricating
Basic lubricating oil setting = 0.20 g/kWh x S% oil is available from MAN Diesel & Turbo.

with a minimum setting of 0.60 g/kWh, i.e. the set-

ting should be kept constant from about 3% sul-
phur and downwards.

Absolute dosage (g/kWh)

1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0 0.5 1 1.5 2 2.5 3 3.5 4
Sulphur %

178 61 196.0

Fig 9.02.01: Cylinder lubricating oil dosage with Alpha ACC at all loads (BN 70 cylinder oil) after running-in

MAN B&W 98-60ME/ME-C/ME-B/-GI

MAN Diesel 198 38 890.9
MAN B&W 9.02
Page 3 of 6

Cylinder Oil Pipe Heating

In case of low engine room temperature, it can be The engine builder is to make the insulation and
difficult to keep the cylinder oil temperature at 45 heating on the main cylinder oil pipe on the en-
°C at the MAN B&W Alpha Lubricator, mounted on gine. Moreover, the engine builder is to mount the
the hydraulic cylinder. junction box and the thermostat on the engine.
See Fig. 9.02.03.
Therefore the cylinder oil pipe from the small tank,
see Figs. 9.02.02a and 9.02.02b, in the vessel and The ship yard is to make the insulation of the
of the main cylinder oil pipe on the engine is insu- cylinder oil pipe in the engine room. The heat-
lated and electricallly heated. ing cable supplied by the engine builder is to be
mounted from the small tank to the juntion box on
the engine. See Figs. 9.02.02a and 9.02.02b.

Deck

Filling pipe Filling pipe

TBN TBN
70/80 30/40

Cylinder oil Cylinder oil

storage or storage or
service tank service tank

Insulation

Sensor
Internal connection Lubricating
Level changes both at the oil pipe
alarm same time
Min. 3,000 mm

LS 8212 AL
Heater with set
point of 45°C
TI

Small box for

Ship builder

heater element
Min. 2,000 mm

Heating cable
100 101
engine builder
supply Alutape

Heating cable

Pipe with insulation and

el. heat tracing
Terminal box
El. connection

0079 33 17-1.0.1

Fig. 9.02.02a: Cylinder lubricating oil system with dual service tanks for two different TBN cylinder oils

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 76 120.1
MAN B&W 9.02
Page 4 of 6

Cylinder Cylinder
liner * liner *

Flow sensor Flow sensor

Lubricator

Lubricator
Feedback sensor Feedback sensor

Solenoid valve Solenoid valve

300 bar To other
system oil cylinders
Hydraulic Hydraulic
Cylinder Unit Cylinder Unit

Cylinder Cylinder
Control Unit Control Unit
* The number of cylinder lubricating points
depends on the actual engine type
178 49 834.8b

Fig. 9.02.02b: Cylinder lubricating oil system. Example from 80/70/65ME-C engines

Temperature switch

AC Cylinder lubrication
Forward cyl

Terminal box
Aft cyl

Power Input
Heating cable
ship builder
supply

Power
Input
Heating cable
ship builder
supply

Terminal box
Temperature
switch

178 53 716.0

Fig. 9.02.03: Electric heating of cylinder oil pipes

MAN B&W ME/MEC/GI engines

MAN Diesel 198 55 20-9.5
MAN B&W 9.02
Page 5 of 6

6050MEC 8065MEC 9890ME/MEC

LS 8208 C Level switch

ZV 8204 C Solonoid valve

Lubricator

ZT 8203 C Feedback sensor

Venting
AC TE 8202 AH
Drain

The letters refer to list of ‘Counterflanges’

The item No refer to ‘Guidance Values Automation’

121 50 90-1.6.1

Fig. 9.02.04: Cylinder lubricating oil pipes

MAN B&W ME/MEC/GI engines

MAN Diesel 198 55 20-9.5
MAN B&W 9.02
Page 6 of 6

From cylinder oil service To venting of cylinder

tank/storage tank oil service tank
Flange: ø140 Flange: ø140
4xø18 PCD 100 460 4xø18 PCD 100
(EN36F00420) (EN36F00420)
113

4xø19
for mounting
154

Coupling box for

heating element
250µ
and level switch
mesh filter

Level switch Temperature

indicator
XC 8212 AL
925

To engine
connection AC
Flange ø140
4xø18 PCD 100
(EN362F0042)

Heating element 750 W

Set point 40 ºC Box, 37 l
112
74

425 91
260

850 268

920 410

Drain from tray G 3/8

193

239

178 52 758.1

Fig. 9.02.05: Suggestion for small heating box with filter

MAN B&W ME/MEC/MEB/-GI engines

MAN Diesel 198 79 37-9.0
MAN B&W

Piston Rod Stuffing

Box Drain Oil

10
MAN Diesel
MAN B&W 10.01
Page 1 of 1

Stuffing Box Drain Oil System

For engines running on heavy fuel, it is important The amount of drain oil from the stuffing boxes is
that the oil drained from the piston rod stuffing about 5  10 litres/24 hours per cylinder during
boxes is not led directly into the system oil, as normal service. In the runningin period, it can be
the oil drained from the stuffing box is mixed with higher.
sludge from the scavenge air space.
The relatively small amount of drain oil is led to
The performance of the piston rod stuffing box on the general oily waste drain tank or is burnt in the
the engines has proved to be very efficient, pri- incinerator, Fig. 10.01.01. (Yard’s supply).
marily because the hardened piston rod allows a
higher scraper ring pressure.

Drain from stuffing box

Yard’s supply

AE
DN=32 mm

Drain from bedplate

High level alarm

To incinerator or oily waste drain tank

Drain tank

079 32 26-0.1.1

Fig. 10.01.01: Stuffing box drain oil system

MAN B&W 98-60MC/MCC, 98-60ME/MEC/ME-B/GI engines

MAN Diesel 198 83 45-3.0
MAN B&W

Central Cooling
Water System

11
MAN Diesel
MAN B&W 11.01
Page 1 of 1

Central Cooling Water System

The water cooling can be arranged in several con- For information on the alternative Seawater Cool-
figurations, the most common system choice being System, see Chapter 12.
ing a Central cooling water system.

Advantages of the central cooling system: An arrangement common for the main engine and
MAN Diesel & Turbo auxiliary engines is available
• Only one heat exchanger cooled by seawater, on request.
and thus, only one exchanger to be overhauled
For further information about common cooling
• All other heat exchangers are freshwater cooled water system for main engines and auxiliary en-
and can, therefore, be made of a less expensive gines please refer to our publication:
material
Uni-concept Auxiliary Systems for Two-Stroke Main
• Few noncorrosive pipes to be installed Engines and Four-Stroke Auxiliary Engines

• Reduced maintenance of coolers and compo- The publication is available at

nents www.mandieselturbo.com under ‘Products’ →
‘Marine Engines & Systems’ → ‘Low Speed’ →
• Increased heat utilisation. ‘Technical Papers’.

Disadvantages of the central cooling system:

• Three sets of cooling water pumps (seawater,

central water and jacket water.

• Higher first cost.

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 46 965.4
MAN B&W 11.02
Page 1 of 1

Central Cooling Water System

The central cooling water system is characterised air cooler as low as possible also applies to the
by having only one heat exchanger cooled by central cooling system. This means that the tem-
seawater, and by the other coolers, including the perature control valve in the central cooling water
jacket water cooler, being cooled by central cool- circuit is to be set to minimum 10 °C, whereby the
ing water. temperature follows the outboard seawater tem-
perature when central cooling water temperature
In order to prevent too high a scavenge air tem- exceeds 10 °C.
perature, the cooling water design temperature
in the central cooling water system is normally 36 For external pipe connections, we prescribe the
°C, corresponding to a maximum seawater tem- following maximum water velocities:
perature of 32 °C.
Jacket water................................................. 3.0 m/s
Our recommendation of keeping the cooling water Central cooling water................................... 3.0 m/s
inlet temperature to the main engine scavenge Seawater...................................................... 3.0 m/s

Expansion tank
central cooling water

PT 8421 AL

These valves to be provided

TI 8431 TE 8431 I AL with graduated scale
Seawater
outlet

Regarding the lubricating oil coolers, TI

this valve should be adjusted so that
the inlet temperature of the cooling TI TI
Lubricating
water is not below 10 °C N
oil cooler
Central AS
Air pockets, if any, in the pipe line P
cooler TI
between the pumps, must be vented
to the expansion tank

PI TI PI TI

Seawater Central cooling Jacket water Main

pumps water pumps cooler engine

PI TI
Cooling water
drain air cooler

Seawater
inlet

Jacket cooling water

Sea water
Fuel oil

The letters refer to list of ‘Counterflanges’, Fig. 5.10.01

The item No. refer to ‘Guidance values automation’

178 52 771.1

Fig. 11.02.01: Central cooling water system

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 40 579.5
MAN B&W 11.03
Page 1 of 2

Components for Central Cooling Water System

Seawater cooling pumps Central cooling water pumps

The pumps are to be of the centrifugal type. The pumps are to be of the centrifugal type.

Seawater flow...................... see ‘List of Capacities’ Central cooling water flow.... see ‘List of Capacities’
Pump head....................................................2.5 bar Pump head....................................................2.5 bar
Test pressure......................according to class rules Delivery pressure................depends on location of
Working temperature, normal......................032 °C expansion tank
Working temperature..................... maximum 50 °C Test pressure......................according to class rules
Working temperature...................................... 80 °C
The flow capacity must be within a range from Design temperature....................................... 100 °C
100 to 110% of the capacity stated.
The flow capacity must be within a range from
The differential pressure of the pumps is to be de- 100 to 110% of the capacity stated.
termined on the basis of the total actual pressure
drop across the cooling water system. The ‘List of Capacities’ covers the main engine
only. The differential pressure provided by the
pumps is to be determined on the basis of the to-
Central cooler tal actual pressure drop across the cooling water
system.
The cooler is to be of the shell and tube or plate
heat exchanger type, made of seawater resistant
material. Central cooling water thermostatic valve

Heat dissipation...................... see ‘List of Capacities’ The low temperature cooling system is to be
Central cooling water flow...... see ‘List of Capacities’ equipped with a threeway valve, mounted as a
Central cooling water temperature, outlet.......... 36 °C mixing valve, which bypasses all or part of the
Pressure drop on central cooling side.....max. 0.2 bar fresh water around the central cooler.
Seawater flow......................... see ‘List of Capacities’
Seawater temperature, inlet.............................. 32 °C The sensor is to be located at the outlet pipe from
Pressure drop on the thermostatic valve and is set so as to keep a
seawater side................................. maximum 0.2 bar temperature level of minimum 10 °C.

The pressure drop may be larger, depending on

the actual cooler design.

The heat dissipation and the seawater flow figures

are based on MCR output at tropical conditions,
i.e. a seawater temperature of 32 °C and an ambi-
ent air temperature of 45 °C.

Overload running at tropical conditions will slightly

increase the temperature level in the cooling sys-
tem, and will also slightly influence the engine
performance.

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 39 872.6
MAN B&W 11.03
Page 2 of 2

Jacket water system Lubricating oil cooler

Due to the central cooler the cooling water inlet See Chapter 8 ‘Lubricating Oil’.
temperature is about 4 °C higher for for this sys-
tem compared to the seawater cooling system.
The input data are therefore different for the scav- Cooling water pipes
enge air cooler, the lube oil cooler and the jacket
water cooler. Diagrams of cooling water pipes are shown in
Figs. 12.03.01.
The heat dissipation and the central cooling water
flow figures are based on an MCR output at tropi-
cal conditions, i.e. a maximum seawater tempera- Jacket water cooler
ture of 32 °C and an ambient air temperature of
45 °C. The cooler is to be of the shell and tube or plate
heat exchanger type.

Jacket water cooling pump Heat dissipation.................. see ‘List of Capacities’

Jacket water flow................ see ‘List of Capacities’
The pumps are to be of the centrifugal type. Jacket water temperature, inlet....................... 80 °C
Jacket water flow................ see ‘List of Capacities’ Pressure drop on jacket water side.....max. 0.2 bar
Pump head....................................................3.0 bar Central cooling water flow.... see ‘List of Capacities’
Delivery pressure................depends on location of Central cooling water
expansion tank temperature, inlet...............................approx. 42 °C
Test pressure......................according to class rules Pressure drop on Central
Working temperature...................................... 80 °C cooling water side.................................max. 0.2 bar
Design temperature....................................... 100 °C
The other data for the jacket cooling water system
The flow capacity must be within a range from can be found in Chapter 12.
100 to 110% of the capacity stated.
For further information about a common cooling
The stated of capacities cover the main engine water system for main engines and MAN Diesel &
only. The pump head of the pumps is to be de- Turbo auxiliary engines, please refer to our publi-
termined on the basis of the total actual pressure cation:
drop across the cooling water system.
Uni-concept Auxiliary Systems for Two-Stroke Main
Engines and Four-Stroke Auxiliary Engines
Scavenge air cooler
The publication is available at
The scavenge air cooler is an integrated part of www.mandieselturbo.com under ‘Products’ →
the main engine. ‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Technical Papers’.
Heat dissipation...................... see ‘List of Capacities’
Central cooling water flow...... see ‘List of Capacities’
Central cooling temperature, inlet..................... 36 °C
Pressure drop on FWLT water side..... approx. 0.5 bar

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 39 872.6
MAN B&W

Seawater
Cooling System

12
MAN Diesel
MAN B&W 12.01
Page 1 of 1

Seawater Systems

The water cooling can be arranged in several con-

figurations, the most simple system choices being
seawater and central cooling water system:

• A seawater cooling system and a jacket cool-

ing water system

• The advantages of the seawater cooling system

are mainly related to first cost, viz:

• Only two sets of cooling water pumps (seawater

and jacket water)

• Simple installation with few piping systems.

Whereas the disadvantages are:

• Seawater to all coolers and thereby higher

maintenance cost

• Expensive seawater piping of noncorrosive ma-

terials such as galvanised steel pipes or CuNi
pipes.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 38 924.4
MAN B&W 12.02
Page 1 of 1

Seawater Cooling System

The seawater cooling system is used for cooling, The interrelated positioning of the coolers in the
the main engine lubricating oil cooler, the jacket system serves to achieve:
water cooler and the scavenge air cooler, see Fig.
12.02.01. • The lowest possible cooling water inlet tem-
perature to the lubricating oil cooler in order to
The lubricating oil cooler for a PTO stepup gear obtain the cheapest cooler. On the other hand,
should be connected in parallel with the other in order to prevent the lubricating oil from stiff-
coolers. The capacity of the seawater pump is ening in cold services, the inlet cooling water
based on the outlet temperature of the seawater temperature should not be lower than 10 °C
being maximum 50 °C after passing through the
coolers – with an inlet temperature of maximum • The lowest possible cooling water inlet tempera-
32 °C (tropical conditions), i.e. a maximum tem- ture to the scavenge air cooler, in order to keep
perature increase of 18 °C. the fuel oil consumption as low as possible.

The valves located in the system fitted to adjust

the distribution of cooling water flow are to be
provided with graduated scales.

Lubricating
Seawater oil cooler
pumps

Thermostatic
valve P
Seawater
outlet
Scavenge
air cooler

Jacket water
cooler

Seawater
inlet

198 98 132.5

The letters refer to list of ‘Counterflanges’

Fig. 12.02.01: Seawater cooling system

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 38 936.5
MAN B&W 12.03
Page 1 of 1

Cooling Water Pipes

CoCos PDT 84242 1 CoCos/spare

CoCos PDT 84242 2

PT 8421 I AH AL TI 8422

PI 8421 TE 8422 I AH

N
TI 84232 TI 84231

CoCos PDT 84242 2 PDT 84241 I CoCos

TE 84232 I AH TE 84231 I AH

Scavenge air Scavenge air

cooler cooler

AS AS

121 14 99-1.4.0
The letters refer to list of ‘Counterflanges’. The item No. refer to ‘Guidance Values Automation’

Fig. 12.03.01a: Cooling water pipes for engines with two or more turbochargers

TE 8422 I AH PT 8421 I AL AH

TI 8422 PI 8421

N
* *
TI 84231 TI 8423n
PDT 84431 I PDT 8443n I

TE 84231 I AH TE 8423n I AH
PT 84441 I AL AH PT 8444n I AL AH

TI/TE 84421 I AH TE 84411 I AH TE 8441n I AH TI/TE 8442n I AH

PT 84401 I AH AL PT 8440n I AH AL
Waste heat Waste heat
element element
Scavenge Scavenge
air cooler air cooler

AS AS

The letters refer to list of ‘Counterflanges’. The item No. refer to ‘Guidance Values Automation’
521 21 78-2.1.0

* Calculated valve from PT8440/844X if possible

n Refer to number of air coolers

Fig. 12.03.01b: Cooling water cooling pipes with waste heat recovery for engines with two or more turbochargers

MAN B&W 98 → 60MC/MC-C/ME/ME-C/ME-B/-GI-TII

MAN Diesel 198 83 05-8.0
MAN B&W 12.04
Page 1 of 1

Components for Seawater Cooling System

Seawater cooling pump Scavenge air cooler

The pumps are to be of the centrifugal type. The scavenge air cooler is an integrated part of
the main engine.
Seawater flow...................... see ‘List of Capacities’
Pump head....................................................2.5 bar Heat dissipation.................. see ‘List of Capacities’
Test pressure....................... according to class rule Seawater flow . ................... see ‘List of Capacities’
Working temperature..................... maximum 50 °C Seawater temperature,
for seawater cooling inlet, max....................... 32 °C
The flow capacity must be within a range from Pressure drop on
100 to 110% of the capacity stated. cooling water side............ between 0.1 and 0.5 bar

The heat dissipation and the seawater flow are

Lubricating oil cooler based on an MCR output at tropical conditions,
i.e. seawater temperature of 32 °C and an ambient
See Chapter 8 ‘Lubricating Oil’. air temperature of 45 °C.

Jacket water cooler Seawater thermostatic valve

The cooler is to be of the shell and tube or plate The temperature control valve is a threeway valve
heat exchanger type, made of seawater resistant which can recirculate all or part of the seawater to
material. the pump’s suction side. The sensor is to be locat-
ed at the seawater inlet to the lubricating oil cooler,
Heat dissipation.................. see ‘List of Capacities’ and the temperature level must be a minimum of
Jacket water flow................ see ‘List of Capacities’ +10 °C.
Jacket water temperature, inlet....................... 80 °C
Pressure drop Seawater flow...................... see ‘List of Capacities’
on jacket water side.....................maximum 0.2 bar Temperature range,
Seawater flow...................... see ‘List of Capacities’ adjustable within..................................+5 to +32 °C
Seawater temperature, inlet ........................... 38 °C
Pressure drop on
seawater side...............................maximum 0.2 bar

The heat dissipation and the seawater flow are

based on an MCR output at tropical conditions,
i.e. seawater temperature of 32 °C and an ambient
air temperature of 45 °C.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 39 811.3
MAN B&W 12.05
Page 1 of 1

Jacket Cooling Water System

The jacket cooling water system is used for cool- The venting pipe in the expansion tank should end
ing the cylinder liners, cylinder covers and exhaust just below the lowest water level, and the expan-
valves of the main engine and heating of the fuel sion tank must be located at least 15 m above the
oil drain pipes, see Fig. 12.05.01. top of the exhaust valves.

The jacket water pump) draws water from the The freshwater generator, if installed, may be con-
jacket water cooler outlet and delivers it to the nected to the seawater system if the generator
engine. does not have a separate cooling water pump.
The generator must be coupled in and out slowly
At the inlet to the jacket water cooler there is a over a period of at least 3 minutes.
thermostatically controlled regulating valve, with
a sensor at the engine cooling water outlet, which For external pipe connections, we prescribe the
keeps the main engine cooling water outlet at a following maximum water velocities:
temperature between 88 and 92 °C.
Jacket water................................................. 3.0 m/s
The engine jacket water must be carefully treated, Seawater...................................................... 3.0 m/s
maintained and monitored so as to avoid corro-
sion, corrosion fatigue, cavitation and scale for- For more accurate control of the jacket water tem-
mation. It is recommended to install a preheater perature, an extended jacket cooling water control
if preheating is not available from the auxiliary system may be fitted. This system is specified as
engines jacket cooling water system. standard for engines with an exhaust gas bypass
(EGB) for a waste heat recovery system (WHRS).

High level alarm

Venting pipe or automatic Alarm must be given if excess air
venting valve to be arranged is separated from the water in the Expansion tank
in one end of discharge pipe. deaerating tank
(Opposite end of discharge
to pump) Low level alarm

LS 8412 AL

Orifice for adjustment of Alarm device box, Normally closed valve.

PT 8413 I cooling water pressure see Fig. 12.07.02 To be opened when the
M L system is filled with
cooling water. (Manually
Tracing of fuel oil
or automatically)
drain pipe
Preheater Controller *) *) For extended
Preheater pump jacket cooling water
AN
AF Regulating valve control system
BD TI
AH
PI
K
TI TI

AE AE PI
Deaerating tank, Freshwater
Jacket water
Jacket water pumps, see Fig. 12.07.01 generator
cooler
3 bar head
Main
engine
From tracing of fuel oil drain pipe
Water inlet for
cleaning turbocharger
Drain from bedplate/cleaning
turbocharger to waste tank Fresh cooling water drain Jacket cooling water
Sea water
Fuel oil

The letters refer to list of ‘Counterflanges’, Fig. 5.10.01

078 70 71-7.0.0

Fig. 12.05.01: Jacket cooling water system

MAN B&W 90-60 Mark 9/8, 50ME-B Mark 9 engines

MAN Diesel 198 85 765.0
MAN B&W 12.06
Page 1 of 1

Jacket Cooling Water Pipes

Exhaust valve water drain valve

Cyl. 1

TE 8408 I AH YH

M
M
PDS/PDT 8403 AL
TI 8408

To heating fuel
oil drain pipes

AH K
TI 8407

TE 8407 I AL

PT 8401 I AL YL

PI 8401 Local operation panel

PS 8402 Z Only GL

121 15 18-4.3.1

The letters refer to list of ‘Counterflanges’

The item No. refer to ‘Guidance values automation’

Fig. 12.06.01: Jacket cooling water pipes

MAN B&W G/S/L70-60MC-C/MEC/ME-B/-GI,

S50MEC/-GI MAN Diesel 198 39 847.7
MAN B&W 12.07
Page 1 of 2

Components for Jacket Cooling Water System

Jacket water cooling pump The sensor is to be located at the outlet from the
main engine, and the temperature level must be
The pumps are to be of the centrifugal type. adjustable in the range of 7090 °C.

Jacket water flow................ see ‘List of Capacities’

Pump head....................................................3.0 bar Jacket water preheater
Delivery pressure....................depends on position
of expansion tank When a preheater, see Fig. 12.05.01, is installed in
Test pressure....................... according to class rule the jacket cooling water system, its water flow, and
Working temperature,.............. 80 °C, max. 100 °C thus the preheater pump capacity, should be about
10% of the jacket water main pump capacity.
The flow capacity must be within a range from
100 to 110% of the capacity stated. Based on experience, it is recommended that the
pressure drop across the preheater should be
The stated capacities cover the main engine only. approx. 0.2 bar. The preheater pump and main
The pump head of the pumps is to be determined pump should be electrically interlocked to avoid
based on the total actual pressure drop across the risk of simultaneous operation.
the cooling water system.
The preheater capacity depends on the required
preheating time and the required temperature
Freshwater generator increase of the engine jacket water. The tempera-
ture and time relations are shown in Fig. 12.08.01.
If a generator is installed in the ship for produc-
tion of freshwater by utilising the heat in the jacket In general, a temperature increase of about 35 °C
water cooling system it should be noted that the (from 15 °C to 50 °C) is required, and a preheating
actual available heat in the jacket water system is time of 12 hours requires a preheater capacity of
lower than indicated by the heat dissipation figures about 1% of the engine`s nominal MCR power.
given in the ‘List of Capacities‘. This is because
the latter figures are used for dimensioning the
jacket water cooler and hence incorporate a safety Deaerating tank
margin which can be needed when the engine is
operating under conditions such as, e.g. overload. Design and dimensions of the deaerating tank
Normally, this margin is 10% at nominal MCR. are shown in Fig. 12.07.01 ‘Deaerating tank‘ and
the corresponding alarm device is shown in Fig.
The calculation of the heat actually available at 12.07.02 ‘Deaerating tank, alarm device‘.
specified MCR for a derated diesel engine is stat-
ed in Chapter 6 ‘List of Capacities‘.
Expansion tank
For illustration of installation of fresh water gen-
erator see Fig. 12.05.01. The total expansion tank volume has to be ap-
proximate 10% of the total jacket cooling water
amount in the system.
Jacket water thermostatic valve

The temperature control system is equipped with Fresh water treatment

a threeway valve mounted as a diverting valve,
which bypass all or part of the jacket water MAN Diesel & Turbo’s recommendations for treat-
around the jacket water cooler. ment of the jacket water/freshwater are available
on request.

MAN B&W MC/MCC, ME/MEC/ME-B/-GI engines

MAN Diesel 198 40 567.3
MAN B&W 12.07
Page 2 of 2

Deaerating tank

øJ
Deaerating tank dimensions
90
Tank size 0.05 m3 0.16 m3
B

Max. jacket water capacity 120 m /h 3

300 m3/h
Dimensions in mm
Max. nominal diameter 125 200
A 600 800
F

øH 5
B 125 210
A

E
G
C 5 5
D 150 150
D

E 300 500
øK
90

F 910 1,195
øI
G 250 350
øH 300 500
øI 320 520
øJ ND 50 ND 80
øK ND 32 ND 50

ND: Nominal diameter

Diameter corresponding to
pipe diameter in engine room Working pressure is according to actual piping arrangement.

178 06 279.2 In order not to impede the rotation of water, the pipe connec-
Fig. 12.07.01: Deaerating tank, option: 4 46 640 tion must end flush with the tank, so that no internal edges are
protruding.

Expansion tank
ø15

LS 8412 AL

Level switch float

Alarm device

Level switch

Level switch float Level switch float

in position for alarm in normal position  no alarm
From deaerating tank

198 97 091.1

Fig. 12.07.02: Deaerating tank, alarm device, option: 4 46 645

MAN B&W S70MC, S/L70MC-C, S70ME-C/ME-GI, L70ME-C,

S65ME-C/GI, S60MC, S/L60MC-C, S60ME-C/ME-GI/ME-B,
L60ME-C, S50MC-C8, S50ME-C8, S50ME-B
MAN Diesel 198 40 638.3
MAN B&W 12.08
Page 1 of 2

Temperature at Start of Engine

In order to protect the engine, some minimum Controllable pitch propeller plants
temperature restrictions have to be considered
before starting the engine and, in order to avoid • Normal start of engine:
corrosive attacks on the cylinder liners during
starting. Normally, a minimum engine jacket water
temperature of 50 °C is recommended before
The temperature and speed/load restrictions vary the engine may be started and run up gradu-
with type of propeller as explained below. ally from 50% to 75% of specified MCR load
(SMCR power) during 30 minutes.

Fixed pitch propeller plants For running up between 75% and 100% of
SMCR power, it is recommended that the load
• Normal start of engine: be increased slowly over a period of 60 minutes.

Normally, a minimum engine jacket water tem- • Start of cold engine:

perature of 50 °C is recommended before the
engine may be started and run up gradually In exceptional circumstances where it is not
from 80% to 90% of specified MCR speed possible to comply with the above-mentioned
(SMCR rpm) during 30 minutes. recommendation, a minimum of 20 °C can be
accepted before the engine is started and run
For running up between 90% and 100% of up slowly to 50% of SMCR power.
SMCR rpm, it is recommended that the speed
be increased slowly over a period of 60 minutes. Before exceeding 50% SMCR power, a mini-
mum jacket water temperature of 50 °C should
• Start of cold engine: be obtained before above described normal
start load-up procedure may be continued.
In exceptional circumstances where it is not
possible to comply with the above-mentioned
recommendation, a minimum of 20 °C can be Jacket water warming-up time
accepted before the engine is started and run
up slowly to 80% of SMCR rpm. The time period required for increasing the jacket
water temperature from 20 °C to 50 °C will de-
Before exceeding 80% SMCR rpm, a minimum pend on the amount of water in the jacket cooling
jacket water temperature of 50 °C should be water system, and the engine load.
obtained before the above described normal
start load-up procedure may be continued. Note:
The above considerations for start of cold engine
are based on the assumption that the engine has
already been well runin.

MAN B&W 70-26MC/MCC,

70-35ME/MEC/ME-B/GI engines MAN Diesel 198 83 46-5.0
MAN B&W 12.08
Page 2 of 2

Preheating of diesel engine

Preheating during standstill periods Temperature Preheater

increase of capacity in
jacket water % of nominal
MCR power
During short stays in port (i.e. less than 45 days),
1.25%
it is recommended that the engine is kept pre- °C
1.50% 1.00% 0.75%
heated, the purpose being to prevent temperature 60
variation in the engine structure and correspond-
ing variation in thermal expansions and possible
leakages. 50

0.50%
The jacket cooling water outlet temperature should
be kept as high as possible and should – before 40

starting up – be increased to at least 50 °C, either

by means of cooling water from the auxiliary en-
gines, or by means of a builtin preheater in the 30

jacket cooling water system, or a combination.

0
0 10 20 30 40 50 60 70
hours

Preheating time

178 16 631.1

Fig. 12.08.01: Jacket water preheater, example

MAN B&W 70-26MC/MCC,

70-35ME/MEC/ME-B/GI engines MAN Diesel 198 83 46-5.0
MAN B&W

Starting and Control Air

13
MAN Diesel
MAN B&W 13.01
Page 1 of 1

Starting and Control Air Systems

The starting air of 30 bar is supplied by the start- The components of the starting and control air
ing air compressors to the starting air receivers systems are further desribed in Section 13.02.
and from these to the main engine inlet ‘A’.
For information about a common starting air sys-
Through a reduction station, filtered compressed tem for main engines and MAN Diesel & Turbo
air at 7 bar is supplied to the control air for ex- auxiliary engines, please refer to our publication:
haust valve air springs, through engine inlet ‘B’
Uni-concept Auxiliary Systems for Two-Stroke Main
Through a reduction valve, compressed air is sup- Engines and Four-Stroke Auxiliary Engines
plied at 10 bar to ‘AP’ for turbocharger cleaning
(soft blast), and a minor volume used for the fuel The publication is available at www.mandiesel.com
valve testing unit. under ‘Quicklinks’ → ‘Technical Papers’

Please note that the air consumption for control

air, safety air, turbocharger cleaning, sealing air
for exhaust valve and for fuel valve testing unit are
momentary requirements of the consumers.

Reduction valve

Reduction station
Pipe, DN25 mm To fuel valve
testing unit

Starting air
Filter, receiver 30 bar
40 µm

Pipe, DN25 mm PI
To
bilge

B AP
A

Main Pipe a, DN *)
engine

Oil & water

separator
Starting air
receiver 30 bar

PI
To bilge

Air compressors

The letters refer to list of ‘Counterflanges’

*) Pipe a nominal dimension: DN150 mm
078 83 76-7.3.0

Fig. 13.01.01: Starting and control air systems

MAN B&W 80-70MEC

MAN Diesel 198 39 980.4
MAN B&W 13.02
Page 1 of 1

Components for Starting Air System

Starting air compressors Reduction valve for turbocharger cleaning etc

The starting air compressors are to be of the Reduction ...........................from 3010 bar to 7 bar
watercooled, twostage type with intercooling. (Tolerance ±10%)

More than two compressors may be installed to Flow rate, free air ............. 2,600 Normal liters/min
supply the total capacity stated. equal to 0.043 m3/s

Air intake quantity: The consumption of compressed air for control air,
Reversible engine, exhaust valve air springs and safety air as well as
for 12 starts ........................ see ‘List of capacities’ air for turbocharger cleaning and fuel valve testing
Nonreversible engine, is covered by the capacities stated for air receiv-
for 6 starts .......................... see ‘List of capacities’ ers and compressors in the list of capacities.
Delivery pressure ......................................... 30 bar

Starting and control air pipes

Starting air receivers
The piping delivered with and fitted onto the main
The volume of the two receivers is: engine is shown in the following figures in Section
Reversible engine, 13.03:
for 12 starts ...................... see ‘List of capacities’ *
Nonreversible engine, Fig. 13.03.01 Starting air pipes
for 6 starts ........................ see ‘List of capacities’ * Fig. 13.03.02 Air spring pipes, exhaust valves
Working pressure ......................................... 30 bar
Test pressure . ................... according to class rule
Turning gear
* The volume stated is at 25 °C and 1,000 mbar
The turning wheel has cylindrical teeth and is fit-
ted to the thrust shaft. The turning wheel is driven
Reduction station for control and safety air by a pinion on the terminal shaft of the turning
gear, which is mounted on the bedplate.
In normal operating, each of the two lines supplies
one engine inlet. During maintenance, three isolat- Engagement and disengagement of the turning
ing valves in the reduction station allow one of the gear is effected by displacing the pinion and ter-
two lines to be shut down while the other line sup- minal shaft axially. To prevent the main engine
plies both engine inlets, see Fig. 13.01.01. from starting when the turning gear is engaged,
the turning gear is equipped with a safety arrange-
Reduction .......................... from 3010 bar to 7 bar ment which interlocks with the starting air system.
(Tolerance ±10%)
The turning gear is driven by an electric motor
Flow rate, free air .............. 2,100 Normal liters/min with a builtin gear and brake. Key specifications
equal to 0.035 m3/s of the electric motor and brake are stated in Sec-
Filter, fineness .............................................. 40 µm tion 13.04.

MAN B&W 98-50ME/MEC/ME-B

MAN Diesel 198 60 578.1
MAN B&W 13.03
Page 1 of 2

Starting and Control Air Pipes

The starting air pipes, Fig. 13.03.01, contain a and compressors in the ‘List of Capacities’ cover
main starting valve (a ball valve with actuator), a all the main engine requirements and starting of
nonreturn valve, a solenoid valve and a starting the auxiliary engines.
valve. The main starting valve is controlled by the
Engine Control System. Slow turning before start For information about a common starting air
of engine, EoD: 4 50 140, is included in the basic system for main engines and auxiliary engines,
design. please refer to our publication:

The Engine Control System regulates the supply Uni-concept Auxiliary Systems for Two-Stroke Main
of control air to the starting valves in accordance Engines and Four-Stroke Auxiliary Engines
with the correct firing sequence and the timing.
The publication is available at
Please note that the air consumption for control www.mandieselturbo.com under ‘Products’ →
air, turbocharger cleaning and for fuel valve test- ‘Marine Engines & Systems’ → ‘Low Speed’ →
ing unit are momentary requirements of the con- ‘Technical Papers’.
sumers. The capacities stated for the air receivers

ZV 1120N C
Activate pilot pressure
to starting valves
Cyl. 1

Starting valve

Bursting cap

ZS 1116A I C

ZS 1117A C

ZS 1117B C
Blow off ZS 1112A I C Blow off
ZS 1116B I C
ZS 1111A I C

ZS 1111B I C

ZS 1112B I C

Slow turning
4 50 140

PT 8501A I AL

PT 8501B I AL
A

PI 8501 Local operating panel

The letters refer to list of ‘Counterflanges’

The item Nos. refer to ‘Guidance values automation’
The piping is delivered with and fitted onto the engine
198 98 215.3

Fig. 13.03.01: Starting air pipes

MAN B&W ME/MEC/GI engines

MAN Diesel 198 40 004.7
MAN B&W 13.03
Page 2 of 2

Exhaust Valve Air Spring Pipes

The exhaust valve is opened hydraulically by the The compressed air is taken from the control air
Fuel Injection Valve Actuator (FIVA) system which supply, see Fig. 13.03.02.
is activated by the Engine Control System, and
the closing force is provided by an ‘air spring’
which leaves the valve spindle free to rotate.

PT 8505A I AL PT 8505B I AL
B

Control air supply (from Safety relief valve Safety relief valve Safety relief valve
the pneumatic system)
Air
spring

The item Nos. refer to ‘Guidance values automation’

The piping is delivered with and fitted onto the engine

121 36 87-1.1.1c

Fig. 13.03.02: Air spring pipes for exhaust valves

MAN B&W ME/MEC/GI engines

MAN Diesel 198 40 004.7
MAN B&W 13.04
Page 1 of 1

Electric Motor for Turning Gear

MAN Diesel delivers a turning gear with built-in Turning gear with electric motor of other protec-
disc brake, option 4 80 101. Two basic executions tion or insulation classes can be ordered, option
are available for power supply frequencies of 60 4 80 103. Information about the alternative execu-
and 50 Hz respectively. Nominal power and cur- tions is available on request.
rent consumption of the motors are listed below.

Electric motor and brake, voltage............. 3 x 440 V Electric motor and brake, voltage............. 3 x 380 V
Electric motor and brake, frequency...............60 Hz Electric motor and brake, frequency...............50 Hz
Protection, electric motor / brake........ IP 55 / IP 54 Protection, electric motor / brake........ IP 55 / IP 54
Insulation class ..................................................... F Insulation class ..................................................... F

Number of Electric motor Number of Electric motor

cylinders Nominal power, kW Normal current, A cylinders Nominal power, kW Normal current, A
5-7 6.6 10.1 5-7 5.5 11.7
8 Data is available on request 8 Data is available on request

MAN B&W G70ME-C9/-GI

MAN Diesel 198 84 77-1.1
MAN B&W

Scavenge Air

14
MAN Diesel
MAN B&W 14.01
Page 1 of 1

Scavenge Air System

Scavenge air is supplied to the engine by one or The scavenge air system (see Figs. 14.01.01 and
more turbochargers, located on the exhaust side 14.02.01) is an integrated part of the main engine.
of the engine.
The engine power figures and the data in the list
The compressor of the turbocharger draws air of capacities are based on MCR at tropical con-
from the engine room, through an air filter, and ditions, i.e. a seawater temperature of 32 °C, or
the compressed air is cooled by the scavenge freshwater temperature of 36 °C, and an ambient
air cooler, one per turbocharger. The scavenge air inlet temperature of 45 °C.
air cooler is provided with a water mist catcher,
which prevents condensate water from being car-
ried with the air into the scavenge air receiver and
to the combustion chamber.

Exhaust gas
receiver

Exhaust valve
Turbocharger

Cylinder liner

Scavenge air
receiver

Scavenge air
cooler

Water mist
catcher

178 25 188.1

Fig. 14.01.01: Scavenge Air System

MAN B&W 80-65MC/MC-C/ME/MEC/-GI,

G/S/L60MECGI MAN Diesel 198 40 041.5
MAN B&W 14.02
Page 1 of 2

Auxiliary Blowers

The engine is provided with a minimum of two During operation of the engine, the auxiliary blow-
electrically driven auxiliary blowers, the actual ers will start automatically whenever the blower
number depending on the number of cylinders as inlet pressure drops below a preset pressure,
well as the turbocharger make and amount. corresponding to an engine load of approximately
25-35%.
The auxiliary blowers are integrated in the reversing
chamber below the scavenge air cooler. Between The blowers will continue to operate until the
the scavenge air cooler and the scavenge air re- blower inlet pressure again exceeds the preset
ceiver, nonreturn valves are fitted which close pressure plus an appropriate hysteresis (i.e. taking
automatically when the auxiliary blowers start recent pressure history into account), correspond-
supplying the scavenge air. ing to an engine load of approximately 30-40%.

Auxiliary blower operation Emergency running

The auxiliary blowers start operating consecu- If one of the auxiliary blowers is out of function,
tively before the engine is started and will ensure the other auxiliary blower will function in the sys-
complete scavenging of the cylinders in the start- tem, without any manual adjustment of the valves
ing phase, thus providing the best conditions for a being necessary.
safe start.

Running with auxiliary blower Running with turbocharger

178 63 77-1.0

Fig. 14.02.01: Scavenge air system, integrated blower

MAN B&W S90ME-C9, G80-60ME-C9,

S/L70-60ME-C8/-GI TII .2 engines MAN Diesel 198 85 47-8.0
MAN B&W 14.02
Page 2 of 2

Control of the Auxiliary Blowers The starter panels with starters for the auxiliary
blower motors are not included, they can be or-
The control system for the auxiliary blowers is dered as an option: 4 55 653. (The starter panel
integrated in the Engine Control System. The aux- design and function is according to MAN Diesel &
iliary blowers can be controlled in either automatic Turbo’s diagram, however, the physical layout and
(default) or manual mode. choice of components has to be decided by the
manufacturer).
In automatic mode, the auxiliary blowers are
started sequentially at the moment the engine is Heaters for the blower motors are available as an
commanded to start. During engine running, the option: 4 55 155.
blowers are started and stopped according to
preset scavenge air pressure limits.
Scavenge air cooler requirements
When the engine stops, the blowers are stopped
after 10 minutes to prevent overheating of the The data for the scavenge air cooler is specified in
blowers. When a start is ordered, the blower will the description of the cooling water system chosen.
be started in the normal sequence and the actual
start of the engine will be delayed until the blow- For further information, please refer to our publi-
ers have started. cation titled:

In manual mode, the blowers can be controlled MAN Diesel & Turbo Influence of Ambient Tem-
individually from the ECR (Engine Control Room) perature Conditions
panel irrespective of the engine condition.
The publication is available at
Referring to Fig. 14.02.02, the Auxiliary Blower www.mandieselturbo.com under ‘Products’ →
Starter Panels control and protect the Auxiliary ‘Marine Engines & Systems’ → ‘Low Speed’ →
Blower motors, one panel with starter per blower. ‘Technical Papers’.

Engine Control System

Engine room

Aux. blower Aux. blower Aux. blower Aux. blower Aux. blower
starter panel 1 starter panel 2 starter panel 3 starter panel 4 starter panel 5

M M M M M

Auxiliary Motor Auxiliary Motor Auxiliary Motor Auxiliary Motor Auxiliary Motor
blower heater blower heater blower heater blower heater blower heater

Power Power Power Power Power

cable cable cable cable cable

178 61 30-2.0

Fig. 14.02.02: Diagram of auxiliary blower control system

MAN B&W ME/ME-C/-GI engines

MAN Diesel 198 85 56-2.0
MAN B&W 14.03
Page 1 of 1

Scavenge Air Pipes

Turbocharger

Scavenge air cooler CoCoS TE 8612 I CoCoS PDT 8606 I AH

Auxiliary blower TI 8605

TE 8609 I AH Y TE 8605 I PDI 8606 I
E 1180 E 1180
TI 8608
TI 8609 PT 8601B
TE 8608 I
PT 8601A
PI 8601
Combined PI 8601
instrument PI 8706 *) Sealing air TC *) Sealing air TC Spare
Scavenge air receiver

Exh. receiver

Cyl. 1

525 11 86-5.0.1

The item No. refer to ‘Guidance Values Automation’

*) Option, see Fig. 15.02.05: Soft blast cleaning of turbine side

Fig. 14.03.01: Scavenge air pipes

MAN B&W 98-60MC-C, 98-60ME/MEC/ME-B/-GI

MAN Diesel 198 40 136.5
MAN B&W 14.04
Page 1 of 1

Electric Motor for Auxiliary Blower

The number of auxiliary blowers in a propulsion For typical engine configurations, the installed
plant may vary depending on the actual amount of size of the electric motors for auxiliary blowers are
turbochargers as well as space requirements. listed in Table 14.04.01.

For engines with Dynamic Positioning (DP) mode Engine plants with waste heat recovery exhaust
in manoeuvring system, option: 4 06 111, larger gas bypass and engines with low- and part-load
electric motors are required. This is in order to exhaust gas bypass may require less blower
avoid start and stop of the blowers inside the load capacity, please contact MAN Diesel & Turbo,
range specified for dynamic positioning. The actu- Copenhagen.
al load range is to be decided between the owner
and the yard.

Number of Number of Installed power/blower

Number of cylinders
turbochargers auxiliary blowers kW
5 1 2 65
6 1 2 75
6 2 2 75
7 1 2 90
7 2 2 90
8 2 2 90

The installed power of the electric motors are based on a voltage supply of 3x440V at 60Hz.

The electric motors are delivered with and fitted onto the engine.

Table 14.04.01: Electric motor for auxiliary blower

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 88 03-1.0
MAN B&W 14.05
Page 1 of 2

Scavenge Air Cooler Cleaning System

The air side of the scavenge air cooler can be The system is equipped with a drain box with a
cleaned by injecting a grease dissolving media level switch, indicating any excessive water level.
through ‘AK’ to a spray pipe arrangement fitted to
the air chamber above the air cooler element. The piping delivered with and fitted on the engine
is shown in Fig 14.05.01.

Drain from water mist catcher

Auto Pump Overboard System
Sludge is drained through ‘AL’ to the drain water
collecting tank and the polluted grease dissolvent It is common practice on board to lead drain wa-
returns from ‘AM’, through a filter, to the chemical ter directly overboard via a collecting tank. Before
cleaning tank. The cleaning must be carried out pumping the drain water overboard, it is recom-
while the engine is at standstill. mended to measure the oil content. If above
15ppm, the drain water should be lead to the
Dirty water collected after the water mist catcher clean bilge tank / bilge holding tank.
is drained through ‘DX’ and led to the bilge tank
via an open funnel, see Fig. 14.05.02. If required by the owner, a system for automatic
disposal of drain water with oil content monitoring
The ‘AL’ drain line is, during running, used as a could be built as outlined in Fig. 14.05.02.
permanent drain from the air cooler water mist
catcher. The water is led through an orifice to pre-
vent major losses of scavenge air.

Atf

AK
AK

LS 8611 AH LS 8611 AH

AL AM

With two or more air cooler

The letters refer to list of ‘Counterflanges‘
The item no refer to ‘Guidance values automation’
509 22 67-3.5.0

Fig. 14.05.01: Air cooler cleaning pipes

MAN B&W 98-60MC/MC-C/ME/MEC/ME-B/GI,

G/S50ME-B9 MAN Diesel 198 76 84-9.1
MAN B&W 14.05
Page 2 of 2

Auto Pump Overboard System

DX AL

Oil in water
Drain water High level alarm
monitor

Hull
collecting tank (15ppm oil)
Start pump

Stop pump
Low level alarm
Overboard

Clean bilge tank /

To oily water bilge holding tank
separator

079 21 94-1.0.0c

Fig. 14.05.02: Suggested automatic disposal of drain water, if required by owner (not a demand from MAN Diesel &
Turbo)

Air Cooler Cleaning Unit

AK
PI

DN=25 mm

Air cooler Air cooler

Freshwater
(from hydrophor)

DX AL

Recirculation
DN=50 mm
AM

DN=50 mm

TI
Circulation pump
Chemical
cleaning tank Filter Drain from air cooler
1 mm mesh size cleaning & water mist
catcher in air cooler

Heating coil

To fit the chemical

makers requirement Sludge pump suction

No. of cylinders
The letters refer to list of ‘Counterflanges‘
5-7 8
Chemical tank capacity, m3 0.6 0.9
Circulation pump capacity at 3 bar, m /h 3
2 3

079 21 94-1.0.1a

Fig. 14.05.03: Air cooler cleaning system with Air Cooler Cleaning Unit, option: 4 55 665

MAN B&W 70-65MC/MC-C/ME/MEC/-GI

MAN Diesel 198 49 027.3
MAN B&W 14.06
Page 1 of 1

Scavenge Air Box Drain System

The scavenge air box is continuously drained The pressurised drain tank must be designed to
through ‘AV’ to a small pressurised drain tank, withstand full scavenge air pressure and, if steam
from where the sludge is led to the sludge tank. is applied, to withstand the steam pressure avail-
Steam can be applied through ‘BV’, if required, to able.
facilitate the draining. See Fig. 14.06.01.
The system delivered with and fitted on the en-
The continuous drain from the scavenge air box gine is shown in Fig. 14.07.03 Scavenge air space,
must not be directly connected to the sludge tank drain pipes.
owing to the scavenge air pressure.

Deck / Roof

If the engine is equipped with both ‘AV’ and DN=50 mm

‘AV1’ connections, these can be connected
to the drain tank.
Min. 15°
The ‘AV’ and AV1’ connection can also be
connected to the drain tank separately.

DN=15 mm

BV AV

AV1

Orifice 10 mm

DN=65 mm
1,000 mm

Normally open.
Steam inlet pressure 310 bar. To be closed in case of
If steam is not available, 7 bar fire in the scavenge air box.
Drain
compressed air can be used.
tank

Normally closed. Tank to be emptied

DN=50 mm during service with valve open.
Sludge tank for fuel
oil centrifuges

The letters refer to list of ‘Counterflanges’

No. of cylinders: 5-6 7-9

Drain tank capacity, m 3
0.5 0.7

079 61 03-0.4.1
Fig. 14.06.01: Scavenge air box drain system

MAN B&W 70-65MC/MC-C/MEC/-GI,

G60ME-C, S60MC/MC-C/ME-C/ME-B/-GI MAN Diesel 198 40 32-7.5
MAN B&W 14.07
Page 1 of 2

Fire Extinguishing System for Scavenge Air Space

Fire in the scavenge air space can be extinguished The key specifications of the fire extinguishing
by steam, this being the basic solution, or, option- agents are:
ally, by water mist or CO2.
Steam fire extinguishing for scavenge air space
The external system, pipe and flange connections Max. test pressure: 15 bar
are shown in Fig. 14.07.01 and the piping fitted Steam quantity, approx.: 4.3 kg/cyl.
onto the engine in Fig. 14.07.02.
Water mist fire extinguishing for scavenge air space
In the Extent of Delivery, the fire extinguishing Max. test pressure: 10 bar
system for scavenge air space is selected by the Freshwater quantity, approx.: 3.4 kg/cyl.
fire extinguishing agent:
CO2 fire extinguishing for scavenge air space
• basic solution: 4 55 140 Steam Max. test pressure: 150 bar
• option: 4 55 142 Water mist CO2 quantity, approx.: 8.5 kg/cyl.
• option: 4 55 143 CO2

Basic solution: Steam extinguishing Option: CO 2 extinguishing

Steam pressure: 310 bar CO 2 test pressure: 150 bar

AT AT

DN 30 mm

Normal position
open to bilge DN 30 mm

CO 2 bottles

Option: Water mist extinguishing CO 2

Fresh water presssure: min. 3.5 bar
At least two bottles ought to be installed.
In most cases, one bottle should be sufficient
to extinguish fire in three cylilnders, while two
or more bottles would be required to extinguish
AT fire in all cylinders.
DN 30 mm To prevent the fire from spreading to the next
cylinder(s), the ballvalve of the neighbouring
Normal position cylinder(s) should be opened in the event of
open to bilge fire in one cylinder.

079 61 029.0.0e

The letters refer to list of ‘Counterflanges’

Fig. 14.07.01: Fire extinguishing system for scavenge air space

MAN B&W 70MC/MC-C/MEC/-GI

MAN Diesel 198 40 411.6
MAN B&W 14.07
Page 2 of 2

Fire Extinguishing Pipes in Scavenge Air Space

Exhaust side

Cyl. 1

Manoeuvering side

TE 8610 I AH Y
Extinguishing agent:

CO2, Steam or Freshwater

Drain pipe, bedplate

(Only for steam or freshwater)

The letters refer to list of ‘Counterflanges’ 126 40 81-0.6.1a

Fig. 14.07.02: Fire extinguishing pipes in scavenge air space

Scavenge Air Space, Drain Pipes

Exhaust side

Air cooler Integrated aux. blower

Scavenge air receiver

Cyl. 1

Fore

AV
BV

The letters refer to list of ‘Counterflanges’ 530 79 95-5.0

Fig. 14.07.03: Scavenge air space, drain pipes

MAN B&W S90ME-C9.2, G80-60ME-C9.2,

S70-60MC-C/MEC/GI8.2, L70-60MC-C/MEC8.2 MAN Diesel 198 83 14-2.2
MAN B&W

Exhaust Gas

15
MAN Diesel
MAN B&W 15.01
Page 1 of 1

Exhaust Gas System

The exhaust gas is led from the cylinders to the Turbocharger arrangement and cleaning systems
exhaust gas receiver where the fluctuating pres-
sures from the cylinders are equalised and from The turbochargers are located on the exhaust
where the gas is led further on to the turbocharger side of the engine.
at a constant pressure. See fig. 15.01.01.
The engine is designed for the installation of the
Compensators are fitted between the exhaust MAN turbocharger type TCA, option: 4 59 101,
valve housings and the exhaust gas receiver and ABB turbocharger type A-L, option: 4 59 102, or
between the receiver and the turbocharger. A pro- MHI turbocharger type MET, option: 4 59 103.
tective grating is placed between the exhaust gas
receiver and the turbocharger. The turbocharger All makes of turbochargers are fitted with an ar-
is fitted with a pickup for monitoring and remote rangement for water washing of the compressor
indication of the turbocharger speed. side, and soft blast cleaning of the turbine side,
see Figs. 15.02.02, 15.02.03 and 15.02.04. Wash-
The exhaust gas receiver and the exhaust pipes ing of the turbine side is only applicable on MAN
are provided with insulation, covered by steel turbochargers.
plating.

Exhaust gas
receiver

Exhaust valve
Turbocharger

Cylinder liner

Scavenge air
receiver

Scavenge
air cooler

Water mist
catcher

178 07 274.1

Fig. 15.01.01: Exhaust gas system on engine

MAN B&W 98-65MC/MC-C/ME/MEC/GI,

G/S/L60ME-C/-GI MAN Diesel 198 40 472.7
MAN B&W 15.02
Page 1 of 3

Exhaust Gas Pipes

*)
TI/TE 8702 I AH AL YH YL Cyl. 1

To scavenge air receiver

PI 8601

PI 8706

Exhaust gas receiver

Turbocharger

**)
PT 8706 TI 8701

TI/TE 8701 I AH YH ST 8801 I

Flange connection D

TI/TT 8707 I AH
PDT 8607 **)

TE 8612 **)

*) AL: Deviation alarm/Cylinder ±50ºC

YL: Deviation alarm/Cylinder ±60ºC

**) CoCos

The letters refer to list of ‘Counterflanges’

The item no. refer to ‘Guidance Values Automation’
121 15 27-9.2.1

Fig. 15.02.01: Exhaust gas pipes

MAN B&W 98-60 MC/MC-C/ME/MEC/ME-B/-GI-TII

MAN Diesel 198 40 709.4
MAN B&W 15.02
Page 2 of 3

Cleaning Systems

PI 8804
AN

Compressor cleaning

MAN TCA turbocharger

To bedplate drain, AE

121 15 21-8.1.1

Fig. 15.02.02: MAN TCA turbocharger, water washing of turbine side

PI 8804

AN
Water inlet

Inlet valve
ABB TPL Turbocharger
Drain cock

Compressor cleaning

Water cleaning nozzle

To bedplate drain, AE
121 36 75-1.1.0

Fig. 15.02.03: Water washing of turbine and compressor sides for ABB TPL turbochargers

MAN B&W 98-60MC/MC-C/ME/MEC/ME-B/GI

MAN Diesel 198 40 710.8
MAN B&W 15.02
Page 3 of 3

Soft Blast Cleaning Systems

PI 8803
AP

Drain Dry cleaning turbine side,

Ordered in MS 92 or SF 215450

514 69 25-5.1.0

Fig. 15.02.04: Soft blast cleaning of turbine side, basic

PI 8803
AP

Drain
Dry cleaning turbine side

126 40 93-0.2.0

Fig. 15.02.05: Soft blast cleaning of turbine side, option

MAN B&W 70-60MC/MC-C/ME/MEC/ME-B/-GI

MAN Diesel 198 40 734.8
MAN B&W 15.03
Page of 1

Exhaust Gas System for Main Engine

At the specified MCR of the engine, the total The exhaust system for the main engine com-
backpressure in the exhaust gas system after the prises:
turbocharger (as indicated by the static pressure
measured in the piping after the turbocharger) • Exhaust gas pipes
must not exceed 350 mm WC (0.035 bar). • Exhaust gas boiler
• Silencer
In order to have a backpressure margin for the • Spark arrester (if needed)
final system, it is recommended at the design • Expansion joints (compensators)
stage to initially use a value of about 300 mm WC • Pipe bracings.
(0.030 bar).
In connection with dimensioning the exhaust gas
The actual backpressure in the exhaust gas piping system, the following parameters must be
system at specified MCR depends on the gas observed:
velocity, i.e. it is proportional to the square of the
exhaust gas velocity, and hence inversely propor- • Exhaust gas flow rate
tional to the pipe diameter to the 4th power. It has • Exhaust gas temperature at turbocharger outlet
by now become normal practice in order to avoid • Maximum pressure drop through exhaust gas
too much pressure loss in the pipings to have an system
exhaust gas velocity at specified MCR of about • Maximum noise level at gas outlet to atmos-
35 m/sec, but not higher than 50 m/sec. phere
• Maximum force from exhaust piping on
For dimensioning of the external exhaust pipe turbocharger(s)
connections, see the exhaust pipe diameters for • Sufficient axial and lateral elongation ability of
35 m/sec, 40 m/sec, 45 m/sec and 50 m/sec re- expansion joints
spectively, shown in Table 15.07.02. • Utilisation of the heat energy of the exhaust gas.

As long as the total backpressure of the exhaust Items that are to be calculated or read from tables
gas system (incorporating all resistance losses are:
from pipes and components) complies with the
abovementioned requirements, the pressure • Exhaust gas mass flow rate, temperature and max-
losses across each component may be chosen in- imum back pressure at turbocharger gas outlet
dependently, see proposed measuring points (M) • Diameter of exhaust gas pipes
in Fig. 15.05.01. The general design guidelines for • Utilisation of the exhaust gas energy
each component, described below, can be used • Attenuation of noise from the exhaust pipe outlet
for guidance purposes at the initial project stage. • Pressure drop across the exhaust gas system
• Expansion joints.

Exhaust gas piping system for main engine

The exhaust gas piping system conveys the gas

from the outlet of the turbocharger(s) to the at-
mosphere.

The exhaust piping is shown schematically in

Fig. 15.04.01.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 40 746.3
MAN B&W 15.04
Page 1 of 2

Components of the Exhaust Gas System

Exhaust gas compensator after turbocharger Exhaust gas boiler

When dimensioning the compensator, option: Engine plants are usually designed for utilisation of
4 60 610, for the expansion joint on the turbochar- the heat energy of the exhaust gas for steam pro-
ger gas outlet transition piece, option: 4 60 601, duction or for heating the thermal oil system. The
the exhaust gas piece and components, are to be exhaust gas passes an exhaust gas boiler which is
so arranged that the thermal expansions are ab- usually placed near the engine top or in the funnel.
sorbed by expansion joints. The heat expansion of
the pipes and the components is to be calculated It should be noted that the exhaust gas tempera-
based on a temperature increase from 20 °C to ture and flow rate are influenced by the ambient
250 °C. The max. expected vertical, transversal conditions, for which reason this should be con-
and longitudinal heat expansion of the engine sidered when the exhaust gas boiler is planned. At
measured at the top of the exhaust gas transition specified MCR, the maximum recommended pres-
piece of the turbocharger outlet are indicated in sure loss across the exhaust gas boiler is normally
Fig. 15.06.01 and Table 15.06.02 as DA, DB and DC. 150 mm WC.

The movements stated are related to the engine This pressure loss depends on the pressure losses
seating, for DC, however, to the engine centre. The in the rest of the system as mentioned above.
figures indicate the axial and the lateral movements Therefore, if an exhaust gas silencer/spark ar-
related to the orientation of the expansion joints. rester is not installed, the acceptable pressure loss
across the boiler may be somewhat higher than the
The expansion joints are to be chosen with an elas- max. of 150 mm WC, whereas, if an exhaust gas
ticity that limits the forces and the moments of the silencer/spark arrester is installed, it may be neces-
exhaust gas outlet flange of the turbocharger as sary to reduce the maximum pressure loss.
stated for each of the turbocharger makers in Table
15.06.04. The orientation of the maximum permis- The above mentioned pressure loss across the
sible forces and moments on the gas outlet flange exhaust gas boiler must include the pressure
of the turbocharger is shown in Fig. 15.06.03. losses from the inlet and outlet transition pieces.

Exhaust gas outlet D0 Exhaust gas outlet

to the atmosphere
to the atmosphere

Exhaust gas Exhaust gas

silencer silencer

D4
D0

Slide support Exhaust gas

Exhaust gas boiler
Slide support boiler
Fixed support
Fixed support D4

D0 Exhaust gas compensator

D4
Exhaust gas compensator

Transition piece

Turbocharger gas
outlet flange D0
Main engine with
turbocharger on aft end
Main engine with turbochargers
on exhaust side

178 42 783.2 178 33 467.4

Fig. 15.04.01a: Exhaust gas system, one turbocharger Fig. 15.04.01b: Exhaust gas system, two or more TCs

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 40 758.7
MAN B&W 15.04
Page 2 of 2

Exhaust gas silencer

dB dB (A)
The typical octave band sound pressure levels 140
140
from the diesel engine’s exhaust gas system – at a
distance of one meter from the top of the exhaust 130
130
gas uptake – are shown in Fig.15.04.02.
120
120
The need for an exhaust gas silencer can be de- 8G70ME-C9.2/-GI
110
cided based on the requirement of a maximum 110 5G70ME-C9.2/-GI

permissible noise level at a specific position. 100

100

The exhaust gas noise data is valid for an exhaust 90

90
gas system without boiler and silencer, etc.
80

The noise level is at nominal MCR at a distance of 80

70
one metre from the exhaust gas pipe outlet edge 70
at an angle of 30° to the gas flow direction. 60
20 0 NR60
50

30
1

40
For each doubling of the distance, the noise level
0

50
31,5 63 125 250 500 1k 2k 4k 8kHz
will be reduced by about 6 dB (farfield law).
Centre frequencies of octave bands
178 65 40-0.0
When the noise level at the exhaust gas outlet to
the atmosphere needs to be silenced, a silencer Fig. 15.04.02: ISO’s NR curves and typical sound pres-
can be placed in the exhaust gas piping system sure levels from the engine’s exhaust gas system. The
after the exhaust gas boiler. noise levels at nominal MCR and a distance of 1 metre
from the edge of the exhaust gas pipe opening at an an-
The exhaust gas silencer is usually of the absorp- gle of 30 degrees to the gas flow and valid for an exhaust
tion type and is dimensioned for a gas velocity of gas system – without boiler and silencer, etc. Data for a
approximately 35 m/s through the central tube of specific engine and cylinder no. is available on request.
the silencer.

An exhaust gas silencer can be designed based Spark arrester

on the required damping of noise from the ex-
haust gas given on the graph. To prevent sparks from the exhaust gas being
spread over deck houses, a spark arrester can be
In the event that an exhaust gas silencer is re- fitted as the last component in the exhaust gas
quired – this depends on the actual noise level system.
requirement on the bridge wing, which is normally
maximum 6070 dB(A) – a simple flow silencer of It should be noted that a spark arrester contrib-
the absorption type is recommended. Depending utes with a considerable pressure drop, which is
on the manufacturer, this type of silencer nor- often a disadvantage.
mally has a pressure loss of around 20 mm WC at
specified MCR. It is recommended that the combined pressure
loss across the silencer and/or spark arrester
should not be allowed to exceed 100 mm WC at
specified MCR. This depends, of course, on the
pressure loss in the remaining part of the system,
thus if no exhaust gas boiler is installed, 200 mm
WC might be allowed.

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 89 06-2.0
MAN B&W 15.05
Page 1 of 3

Calculation of Exhaust Gas BackPressure

The exhaust gas back pressure after the turbo Exhaust gas velocity (v)
charger(s) depends on the total pressure drop in
the exhaust gas piping system. In a pipe with diameter D the exhaust gas velocity is:

The components, exhaust gas boiler, silencer, and v = __

 Mρ   x _____
 π x4D 2  
in m/s
spark arrester, if fitted, usually contribute with a
major part of the dynamic pressure drop through Pressure losses in pipes (∆p)
the entire exhaust gas piping system.
For a pipe element, like a bend etc., with the resist-
The components mentioned are to be specified ance coefficient ζ, the corresponding pressure
so that the sum of the dynamic pressure drop loss is:
through the different components should, if pos- ∆p = ζ x ½ ρ v2 x ___ 1
 9.81
    in mm WC
sible, approach 200 mm WC at an exhaust gas
flow volume corresponding to the specified MCR where the expression after ζ is the dynamic pres-
at tropical ambient conditions. Then there will be sure of the flow in the pipe.
a pressure drop of 100 mm WC for distribution
among the remaining piping system. The friction losses in the straight pipes may, as a
guidance, be estimated as :
Fig. 15.05.01 shows some guidelines regarding
resistance coefficients and backpressure loss 1 mm WC per 1 diameter length
calculations which can be used, if the maker’s
data for backpressure is not available at an early whereas the positive influence of the updraught
stage of the project. in the vertical pipe is normally negligible.

The pressure loss calculations have to be based

on the actual exhaust gas amount and tempera- Pressure losses across components (∆p)
ture valid for specified MCR. Some general formu-
las and definitions are given in the following. The pressure loss ∆p across silencer, exhaust
gas boiler, spark arrester, rain water trap, etc., to
be measured/ stated as shown in Fig. 15.05.01 (at
Exhaust gas data specified MCR) is normally given by the relevant
manufacturer.
M: exhaust gas amount at specified MCR in kg/sec.
T: exhaust gas temperature at specified MCR in °C
Total backpressure (∆pM)
Please note that the actual exhaust gas tempera-
ture is different before and after the boiler. The The total backpressure, measured/stated as the stat-
exhaust gas data valid after the turbocharger may ic pressure in the pipe after the turbocharger, is then:
be found in Chapter 6.
∆pM = Σ ∆p

Mass density of exhaust gas (ρ) where ∆p incorporates all pipe elements and
components etc. as described:
ρ ≅ 1.293 x ______
273
 273     
+T
x 1.015 in kg/m3
∆pM has to be lower than 350 mm WC.
The factor 1.015 refers to the average backpres-
sure of 150 mm WC (0.015 bar) in the exhaust gas (At design stage it is recommended to use max.
system. 300 mm WC in order to have some margin for
fouling).

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 40 949.3
MAN B&W 15.05
Page 2 of 3

Measuring Back Pressure

At any given position in the exhaust gas system,

the total pressure of the flow can be divided into
dynamic pressure (referring to the gas velocity)
and static pressure (referring to the wall pressure,
where the gas velocity is zero).

At a given total pressure of the gas flow, the

combination of dynamic and static pressure may
change, depending on the actual gas velocity. The
measurements, in principle, give an indication of
the wall pressure, i.e., the static pressure of the
gas flow.

It is, therefore, very important that the back pres-

sure measuring points are located on a straight
part of the exhaust gas pipe, and at some dis-
tance from an ‘obstruction‘, i.e. at a point where
the gas flow, and thereby also the static pressure,
is stable. Taking measurements, for example, in a
transition piece, may lead to an unreliable meas-
urement of the static pressure.

In consideration of the above, therefore, the total

back pressure of the system has to be measured
after the turbocharger in the circular pipe and not
in the transition piece. The same considerations
apply to the measuring points before and after the
exhaust gas boiler, etc.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 40 949.3
MAN B&W 15.05
Page 3 of 3

Pressure losses and coefficients of resistance in exhaust pipes

a a

60 b
Changeover valves 90 R = D ζ = 0.28
90 R = 1.5D ζ = 0.20
c Changeover valve D
R = 2D ζ = 0.17
of type with con- R
stant cross section

ζa = 0.6 to 1.2
60
120 ζb = 1.0 to 1.5 R = D ζ = 0.16
a b
ζc = 1.5 to 2.0 R = 1.5D ζ = 0.12
D
R
R = 2D ζ = 0.11
Changeover valve
of type with volume

ζa = ζb = about 2.0 30

ζ = 0.05
D

M
90

p1 Spark
arrester D
M
R = D ζ = 0.45
R
R = 1.5D ζ = 0.35
R = 2D ζ = 0.30
p2 Silencer
45

ptc
M
D

M ζ = 0.14

Exhaust
p3 gas boiler

M
Outlet from ζ = 1.00
top of exhaust
gas uptake

Mtc Mtc
Inlet (from
T/C turbocharger) ζ = – 1.00

M: Measuring points
178 32 091.0 178 06 853.0

Fig. 15.05.01: Pressure losses and coefficients of resistance in exhaust pipes

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 40 949.3
MAN B&W 15.06
Page 1 of 2

Forces and Moments at Turbocharger

DA: Max. movement of the turbocharger flange in the vertical direction

DB: Max. movement of the turbocharger flange in the transversal direction
DC: Max. movement of the turbocharger flange in the longitudinal direction
078 87 11-1.0.0b

Fig. 15.06.01: Vectors of thermal expansion at the turbocharger exhaust gas outlet flange

No. of cylinders 5-8 5 6 7 8

Turbocharger DA DB DC DC DC DC
Make Type mm mm mm mm mm mm
TCA66-24
MAN TCA77-26
TCA88-24
A185-L
A275-L
ABB
A280-L Available on request
A285-L
MET60MB
MET66MB
MHI
MET71MB
MET83MB

Table 15.06.02: Max. expected movements of the exhaust gas flange resulting from thermal expansion

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 89 05-0.0
MAN B&W 15.06
Page 2 of 2

MAN ABB TPL

F1 F1

M1 M3 M1 M3

F2 F3 F2 F3

Mitsubishi

F1 M1 M3

F2 F3

078 38 48-6.2.1

Fig. 15.06.03: Forces and moments on the turbochargers’ exhaust gas outlet flange

Table 15.06.04 indicates the maximum permis-

sible forces (F1, F2 and F3) and moments (M1 and
M3), on the exhaust gas outlet flange of the turbo
charger(s). Reference is made to Fig. 15.06.03.

Turbocharger M1 M3 F1 F2 F3
Make Type Nm Nm N N N
TCA66-24 3,700 7,500 9,900 9,900 4,900
MAN TCA77-26 4,100 8,200 10,900 10,900 5,400
TCA88-24 4,500 9,100 12,000 12,000 5,900
A185-L
A275-L
ABB Available on request
A280-L
A285-L
MET60MB 6,000 3,000 8,300 2,900 3,000
MET66MB 6,800 3,400 9,300 3,200 3,000
MHI
MET71MB 7,000 3,500 9,600 3,300 3,100
MET83MB 9,800 4,900 11,700 4,100 3,700

Table 15.06.04: The max. permissible forces and moments on the turbocharger’s gas outlet flanges

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 89 05-0.0
MAN B&W 15.07
Page 1 of 1

Diameter of Exhaust Gas Pipes

The exhaust gas pipe diameters listed in Table The exhaust gas velocities and mass flow listed
15.07.02 are based on the exhaust gas flow ca- apply to collector pipe D4. The table also lists the
pacity according to ISO ambient conditions and diameters of the corresponding exhaust gas pipes
an exhaust gas temperature of 250 ºC. D0 for various numbers of turbochargers installed.

Expansion joint
option: 4 60 610
D4 D4
D0 D0

D0
Fixed point
D4

Expansion joint
option: 4 60 610

Transition piece Transition piece

option: 4 60 601 option: 4 60 601

Centre line turbocharger Centre line turbocharger

178 09 395.2r 178 31 598.1r

Fig. 15.07.01a: Exhaust pipe system, with turbocharger Fig. 15.07.01b: Exhaust pipe system, with single turbo-
located on exhaust side of engine, option: 4 59 122 charger located on aft end of engine, option: 4 59 124

Gas velocity Exhaust gas pipe diameters

35 m/s 40 m/s 45 m/s 50 m/s D0 D4
Gas mass flow 1 T/C 2 T/C 3 T/C
kg/s kg/s kg/s kg/s [DN] [DN] [DN] [DN]
24.5 28.0 31.5 35.1 1,150 800 650 1,150
26.7 30.5 34.3 38.2 1,200 850 700 1,200
31.4 35.8 40.3 44.8 1,300 900 750 1,300
36.4 41.6 46.8 51.9 1,400 1,000 800 1,400
41.7 47.7 53.7 59.6 1,500 1,050 850 1,500
47.5 54.3 61.1 67.8 1,600 1,150 900 1,600
53.6 61.3 68.9 76.6 1,700 1,200 1,000 1,700
60.1 68.7 77.3 85.9 1,800 1,300 1,050 1,800
67.0 76.5 86.1 95.7 N.A. 1,300 1,100 1,900
74.2 84.8 95.4 106.0 N.A. 1,400 1,150 2,000

Table 15.07.02: Exhaust gas pipe diameters and exhaust gas mass flow at various velocities

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 89 07-4.0
MAN B&W

Engine Control System

16
MAN Diesel
MAN B&W 16.01
Page 1 of 9

Engine Control System ME

The Engine Control System (ECS) for the ME en- Engine Control Unit
gine is prepared for conventional remote control,
having an interface to the Bridge Control system For redundancy purposes, the control system
and the Local Operating Panel (LOP). comprises two engine control units (ECU) operat-
ing in parallel and performing the same task, one
A Multi-Purpose Controller (MPC) is applied as being a hot standby for the other. If one of the
control unit for specific tasks described below: ECUs fail, the other unit will take over the control
ACU, CCU, ECU, and EICU. Except for the CCU, without any interruption.
the control units are all built on the same identical
piece of hardware and differ only in the software The ECUs perform such tasks as:
installed. For the CCU, a downsized and cost-
optimised controller is applied, the MPC10. • Speed governor functions, start/stop sequenc-
es, timing of fuel injection, timing of exhaust
The layout of the Engine Control System is shown valve activation, timing of starting valves, etc.
in Figs. 16.01.01a and b, the mechanicalhydraulic
system is shown in Figs. 16.01.02a and b, and the • Continuous running control of auxiliary func-
pneumatic system, shown in Fig. 16.01.03. tions handled by the ACUs

The ME system has a high level of redundancy. • Alternative running modes and programs.
It has been a requirement to its design that no
single failure related to the system may cause the
engine to stop. In most cases, a single failure will Cylinder Control Unit
not affect the performance or power availability, or
only partly do so by activating a slow down. The control system includes one cylinder control
unit (CCU) per cylinder. The CCU controls the Fuel
It should be noted that any controller could be Injection and exhaust Valve Activation (FIVA) and
replaced without stopping the engine, which will the Starting Air Valves (SAV), in accordance with
revert to normal operation immediately after the the commands received from the ECU.
replacement of the defective unit.
All the CCUs are identical, and in the event of a
failure of the CCU for one cylinder only this cylin-
Main Operating Panel der will automatically be cut out of operation.

Two redundant main operating panel (MOP)

screens are available for the engineer to carry out Auxiliary Control Unit
engine commands, adjust the engine parameters,
select the running modes, and observe the sta- The control of the auxiliary equipment on the
tus of the control system. Both MOP screens are engine is normally divided among three auxiliary
located in the Engine Control Room (ECR), one control units (ACU) so that, in the event of a failure
serving as back-up unit in case of failure. of one unit, there is sufficient redundancy to per-
mit continuous operation of the engine.
Both MOP screens consist of a marine approved
Personal Computer with a touch screen and The ACUs perform the control of the auxiliary
pointing device as shown in Fig. 5.16.02. blowers, the control of the electrically and engine
driven hydraulic oil pumps of the Hydraulic Power
Supply (HPS) unit.

MAN B&W ME/MEC/-GI engines

MAN Diesel 198 48 476.8
MAN B&W 16.01
Page 2 of 9

Engine Interface Control Unit The connection of the two MOPs to the control
network is shown in Fig. 5.16.01.
The two engine interface control units (EICU) per-
form such tasks as interface with the surrounding
control systems, see Fig. 16.01.01a and b. The Power Supply
two EICU units operate in parallel and ensures re-
dundancy for mission critical interfaces. The ME ECS is designed with two separate power
supplies as specified in the table below. The
The EICUs are located either in the Engine Control power supplies must be separated from other DC
Room (recommended) or in the engine room. systems.

In the basic execution, the EICUs are a placed in Supply voltage, nominal 24 V DC, IT (floating)
the Cabinet for EICUs, EoD: 4 65 601. Supply voltage, operational 18 V - 31 V
limits
Supply voltage, max. ripple ± 1 Vpp or 1 Vrms,
Local Operating Panel voltage whichever is lowest

In normal operating the engine can be controlled

from either the bridge or from the engine control
room. Hydraulic Power Supply

Alternatively, the local operating panel (LOP) can The purpose of the hydraulic power supply (HPS)
be activated. This redundant control is to be con- unit is to deliver the necessary high pressure
sidered as a substitute for the previous Engine hydraulic oil flow to the Hydraulic Cylinder Units
Side Control console mounted directly onto the (HCU) on the engine at the required pressure (ap-
MC engine. prox. 300 bar) during startup as well as in normal
service.
The LOP is as standard placed on the engine.
In case of the STANDARD mechanically driven
From the LOP, the basic functions are available, HPS unit, at start, one of the two electrically
such as starting, engine speed control, stopping, driven start-up pumps is activated. The start¬up
reversing, and the most important engine data are pump is stopped 25 seconds after the engine
displayed. reaches 15% speed.

The multiple pump configuration with standby

Control Network pumps ensures redundancy with regard to the
hydraulic power supply. The control of the engine
The MOP, the backup MOP and the MPCs are in- driven pumps and electrical pumps are divided
terconnected by means of the redundant Control between the three ACUs.
Networks, A and B respectively.
The high pressure pipes between the HPS unit
The maximum length of Control Network cabling and the HCU are of the double walled type, having
between the furthermost units on the engine and a leak detector (210 bar system only). Emergency
in the Engine Control Room (an EICU or a MOP) is running is possible using the outer pipe as pres-
230 meter. sure containment for the high pressure oil supply.

Should the layout of the ship make longer Control The sizes and capacities of the HPS unit depend
Network cabling necessary, a Control Network on the engine type. Further details about the HPS
Repeater must be inserted to amplify the signals and the lubricating oil/hydraulic oil system can be
and divide the cable into segments no longer than found in Chapter 8.
230 meter. For instance, where the Engine Control
Room and the engine room are located far apart.

MAN B&W ME/MEC/-GI engines

MAN Diesel 198 48 476.8
MAN B&W 16.01
Page 3 of 9

Engine Control System Layout with Cabinet for EICU

On Bridge
Bridge Panel

In Engine Control Room

Backup Operation Panel Main Operation Panel

MOP A ECR Panel
MOP B

EICU A Cabinet for EICU EICU B

On Engine Local Operation

Panel LOP

ECU A ECU B

CCU CCU
ACU 1 ACU 2 ACU 3 Cylinder 1 Cylinder n
Se nsors

S en sors
A ctua tors

Actu ators
Fuel Exhaust
valve Fuel Exhaust
booster
position position booster valve
position position
Cylinder 1 Cylinder 1
FIVA Cylinder n Cylinder n FIVA
AL SAV Valve AL SAV Valve
Cylinder 1 Cylinder 1 Cylinder 1 Cylinder n Cylinder n Cylinder n

Auxiliary Auxiliary
M Pump 1
M Pump 2

Pump 1
Pump 2
Pump 3
Pump 4
Pump 5

Blower 1 Blower 2
M
M
M
M
M

Marker Sensor
Auxiliary Auxiliary
Blower 3 Blower 4
Angle Encoders

178 61 91-2.1

Fig. 16.01.01a: Engine Control System layout with cabinet for EICU for mounting in
ECR or on engine, EoD: 4 65 601

MAN B&W ME/MEC/-GI engines

MAN Diesel 198 79 23-5.2
MAN B&W 16.01
Page 4 of 9

Engine Control System Layout with Common Control Cabinet

On Bridge
Bridge Panel

In Engine Control Room

Backup Operation Panel Main Operation Panel

MOP A ECR Panel
MOP B

ME ECS Common Control Cabinet

in Engine Control Room/Engine Room EICU A EICU B

ECU A ECU B

CCU CCU
ACU 1 ACU 2 ACU 3 Cylinder 1 Cylinder n

On Engine Local Operation

Panel LOP
Se nsors

S en sors
A ctua tors

Auxiliary Auxiliary
M Pump 1
M Pump 2

Pump 1
Pump 2
Pump 3
Pump 4
Pump 5

Blower 1 Blower 2
M
M
M
M
M

Marker Sensor
Auxiliary Auxiliary
Blower 3 Blower 4
Angle Encoders

178 61 76-9.1

Fig. 16.01.01b: Engine Control System layout with ECS Common Control Cabinet for mounting in
ECR or on engine, option: 4 65 602

MAN B&W ME/MEC/-GI engines

MAN Diesel 198 79 23-5.2
MAN B&W 16.01
Page 5 of 9

Mechanicalhydraulic System with Mechanically Driven HPS

ZT 4111 C

Exhaust valve Oil supply to

hydraulic 'pushrod'
for exhaust valve
Fuel valves

High pressure pipes Return to Return to Return to

tank tank tank

Fuel pump
Exhaust Hydraulic pushrod
Return oil Valve
X Fuel oil inlet standpipe Actuator
Fuel oil outlet
F Activation
Fuel oil drain I ZT 4114 C
AD piston
Umbrella Hydraulic
Hydraulic piston sealing piston Hydraulic
piston
Return to tank

FIVA
with pilot valve
Distributor block LS 8208 C
ME lubricator
ZV 8204 C
ZT 8203 C

LS 4112 AH
To AE
Alarm box
ZV 1202 B
ZV 1202 A
PT 12011 C
Safety and
accumulator block PT 12012 C
PT 12013 C

ZV 1243 C
PS 12042 C
PS 12041 C

HPS unit Electrically

PT 12043 ZL

PT 1204n ZL
PT 12042 ZL
PT 12041 ZL

driven
pumps
227 B 225 bar
227 C 310 bar

Engine
driven M M
pumps
Stepup gear

Only with HPS TE 1270 I AH Y

in centre position
Filter unit

XC 1231 AL
Backflushing oil
Main filter RW

Lubricating Alarm box Main tank

and cooling LS 1236 AH Z
oil pipes To AE
LS 1235 AH

The letters refer to list of ‘Counterflanges’

Th item No. refer to ‘Guidance Values Automation’ 515 75 30-9.5.2

Fig. 16.01.02a: Mechanicalhydraulic System with mechanically driven Hydraulic Power Supply, 300 bar, common supply

MAN B&W ME/MEC/-GI engines

MAN Diesel 198 79 24-7.2
MAN B&W 16.01
Page 6 of 9

Mechanicalhydraulic System with Electrically Driven HPS

ZT 4111 C

Exhaust valve Oil supply to

hydraulic 'pushrod'
for exhaust valve
Fuel valves

High pressure pipes Return to Return to Return to

tank tank tank

FIVA
with pilot valve
Distributor block LS 8208 C
ME lubricator
ZV 8204 C
ZT 8203 C

LS 4112 AH
To AE
Alarm box

Safety and PT 12011 C

accumulator block PT 12012 C
PT 12013 C
PT 12043 ZL
PT 12042 ZL
PT 12041 ZL

PS 12043 C
PS 12042 C
PS 12041 C

ZV 1243 C

HPS unit
PT 1204n ZL
PS 1204n C

M M M M

Stepup gear

Filter unit

XC 1231 AL
Backflushing oil
Main filter RW

Lubricating Alarm box Main tank

and cooling LS 1236 AH Z
oil pipes To AE
LS 1235 AH

The letters refer to list of ‘Counterflanges’

Th item No. refer to ‘Guidance Values Automation’ 515 75 49-1.1.1

Fig. 16.01.02b: Mechanicalhydraulic System with electrically driven Hydraulic Power Supply, 300 bar, common supply.
Example from S90/80ME-C engine

MAN B&W ME/MEC/-GI engines

MAN Diesel 198 79 24-7.2
MAN B&W 16.01
Page 7 of 9

Engine Control System Interface to Surrounding Systems

To support the navigator, the vessels are For the safety system, combined shut down and
equipped with a ship control system, which in- slow down panels approved by MAN Diesel & Tur-
cludes subsystems to supervise and protect the bo are available. The following options are listed in
main propulsion engine. the Extent of Delivery:

4 75 631 Lyngsø Marine

Alarm system
4 75 632 Kongsberg Maritime
The alarm system has no direct effect on the ECS.
The alarm alerts the operator of an abnormal con- 4 75 633 Nabtesco
dition.
4 75 636 Mitsui Zosen Systems Research.
The alarm system is an independent system, in
general covering more than the main engine itself, Where separate shut down and slow down panels
and its task is to monitor the service condition are installed, only panels approved by MAN Diesel
and to activate the alarms if a normal service limit & Turbo must be used.
is exceeded.
In any case, the remote control system and the
The signals from the alarm sensors can be used safety system (shut down and slow down panel)
for the slow down function as well as for remote must be compatible.
indication.

Telegraph system
Slow down system
This system enables the navigator to transfer the
Some of the signals given by the sensors of the commands of engine speed and direction of rota-
alarm system are used for the ‘Slow down re- tion from the Bridge, the engine control room or
quest’ signal to the ECS of the main engine. the Local Operating Panel (LOP), and it provides
signals for speed setting and stop to the ECS.

Safety system The engine control room and the LOP are pro-
vided with combined telegraph and speed setting
The engine safety system is an independent sys- units.
tem with its respective sensors on the main en-
gine, fulfilling the requirements of the respective
classification society and MAN Diesel & Turbo.

If a critical value is reached for one of the meas-

uring points, the input signal from the safety
system must cause either a cancellable or a
noncancellable shut down signal to the ECS.

MAN B&W ME/ME-C/-GI TII engines

MAN Diesel 198 85 31-0.2
MAN B&W 16.01
Page 8 of 9

Remote Control system Auxiliary equipment system

The remote control system normally has two alter- The input signals for ‘Auxiliary system ready’ are
native control stations: given partly through the Remote Control system
based on the status for:
• the bridge control
• the engine control room control. • fuel oil system
• lube oil system
The remote control system is to be delivered by a • cooling water systems
supplier approved by MAN Diesel & Turbo.
and partly from the ECS itself:
Bridge control systems from suppliers approved
by MAN Diesel & Turbo are available. The Extent • turning gear disengaged
of Delivery lists the following options: • main starting valve ‘open’
• control air valve for sealing air ‘open’
• for Fixed Pitch propeller plants, e.g.: • control air valve for air spring ‘open’
• auxiliary blowers running
4 95 703 Lyngsø Marine • hydraulic power supply ready.

4 95 704 Mitsui Zosen Systems Research

Monitoring systems
4 95 705 Nabtesco
In addition to the PMI Auto-tuning system, which
4 95 715 Kongsberg Maritime is part of the ME engine installation, CoCoSEDS
can be used for in-depth monitoring of the engine.
• and for Controllable Pitch propeller plants, e.g.:
A description of the systems can be found in
4 95 701 Lyngsø Marine Chapter 18 of this Project Guide.

4 95 716 Kongsberg Maritime

Instrumentation
4 95 719 MAN Alphatronic.
Chapter 18 in the Project Guide for the specific
engine type includes lists of instrumentation for:
Power Management System
• The CoCoSEDS system
The system handles the supply of electrical power • The class requirements and MAN Diesel &
onboard, i. e. the starting and stopping of the gen- Turbo’s requirements for alarms, slow down and
erating sets as well as the activation / deactivation shut down for Unattended Machinery Spaces.
of the main engine Shaft Generator (SG), if fitted.

The normal function involves starting, synchro-

nising, phasingin, transfer of electrical load and
stopping of the generators based on the electrical
load of the grid on board.

The activation / deactivation of the SG is to be

done within the engine speed range which fulfils
the specified limits of the electrical frequency.

MAN B&W ME/ME-C/-GI TII engines

MAN Diesel 198 85 31-0.2
ZS 1112A+B I C
ZS 1111A+B I C Starting
air
Option:
supply
MAN B&W

Service/blocked 4 50 166
30 bar
4 50 665
Only if GL Reduction

MAN B&W ME/MEC/-GI engines

unit
30 > 7 bar
ZS 1116A+B C Open
F Fuel cutoff
Main starting
ZS 1117A+B C valve Control
air
X supply
Starting ZV 1120N C 7 bar
Shut down valves
ZV 8020 Z
Open
Slow turning

PT 8501A I A C

PT 8501B I A C
valve

ZV 1114 C

Fig. 16.01.03: Pneumatic Manoeuvring Diagram

Pneumatic Manoeuvring Diagram

ZV 1121A C
PT 8505 AL YL

Exhaust valve ZV 1121B C

MAN Diesel
Connected to Safety relief
oil mist detector valve
Connected to
oil filter

Turning gear
Symbol Description

Control
air One per cylinder
supply
7 bar

The drawing shows the system

in the following conditions:
Option: Option: ZS 1109A+B I C
The letters refer to list of ‘Counterflanges’

Connection to 4 60 110 ZS 1110A+B I C Stop position

Pneumatic pressure on
PT 8503A I C AL AH PI 8503 exhaust gas Connection to Electric power on
bypass system turbocharger Main starting valve in
LOP
PT 8503B I C AL AH cutout system Service position
The item no. refer to ‘Guidance Values Automation’

507 96 333.7.0

198 79 260.1
Page 9 of 9
16.01
MAN B&W

Vibration Aspects

17
MAN Diesel
MAN B&W 17.01
Page 1 of 1

C C
Vibration Aspects

The vibration characteristics of the twostroke low A

speed diesel engines can for practical purposes
be split up into four categories, and if the adequate
countermeasures are considered from the early
project stage, the influence of the excitation sour
ces can be minimised or fully compensated. B

In general, the marine diesel engine may influence

the hull with the following:
• External unbalanced moments
These can be classified as unbalanced 1st and
2nd order external moments, which need to be
considered only for certain cylinder numbers
• Guide force moments D
• Axial vibrations in the shaft system
• Torsional vibrations in the shaft system.

The external unbalanced moments and guide force A – Combustion pressure

moments are illustrated in Fig. 17.01.01. B – Guide force
C – Staybolt force
In the following, a brief description is given of their D – Main bearing force
origin and of the proper countermeasures needed
to render them harmless.
1st order moment vertical 1 cycle/rev.
2nd order moment, vertical 2 cycle/rev.
External unbalanced moments

The inertia forces originating from the unbalanced

rotating and reciprocating masses of the engine
create unbalanced external moments although the 1st order moment, horizontal
external forces are zero. 1 cycle/rev.

Of these moments, the 1st order (one cycle per revo-

lution) and the 2nd order (two cycles per revolution)
need to be considered for engines with a low num
ber of cylinders. On 7cylinder engines, also the 4th
order external moment may have to be examined. Guide force moment,
The inertia forces on engines with more than 6 cylin H transverse Z cycles/rev.
ders tend, more or less, to neutralise themselves. Z is 1 or 2 times number of cylinder

Countermeasures have to be taken if hull resonance

occurs in the operating speed range, and if the vibra
tion level leads to higher accelerations and/or veloci
ties than the guidance values given by international
Guide force moment,
standards or recommendations (for instance related X transverse Z cycles/rev.
to special agreement between shipowner and ship Z = 1, 2, 3 ... 11, 12, 14
yard). The natural frequency of the hull depends
on the hull’s rigidity and distribution of masses, 178 06 828.2
whereas the vibration level at resonance depends
mainly on the magnitude of the external moment Fig. 17.01.01: External unbalanced moments and guide
and the engine’s position in relation to the vibration force moments
nodes of the ship.

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 41 405.3
MAN B&W 17.02
Page 1 of 3

2nd Order Moments on 4, 5 and 6-cylinder Engines

The 2nd order moment acts only in the vertical Compensator solutions
direction. Precautions need only to be considered
for 4, 5 and 6-cylinder engines in general. Several solutions are available to cope with the
2nd order moment, as shown in Fig. 17.03.02, out
Resonance with the 2nd order moment may oc- of which the most cost efficient one can be cho-
cur in the event of hull vibrations with more than sen in the individual case, e.g.:
3 nodes. Contrary to the calculation of natural
frequency with 2 and 3 nodes, the calculation of 1) No compensators, if considered unnecessary
the 4 and 5-node natural frequencies for the hull on the basis of natural frequency, nodal point
is a rather comprehensive procedure and often and size of the 2nd order moment.
not very accurate, despite advanced calculation
methods. 2) A compensator mounted on the aft end of the
engine, driven by chain, option: 4 31 203.
A 2nd order moment compensator comprises two
counterrotating masses running at twice the en- 3) A compensator mounted on the fore end,
gine speed. driven from the crankshaft through a separate
chain drive, option: 4 31 213.

As standard, the compensators reduce the exter-

Cycles/min. *) Natural frequency nal 2nd order moment to a level as for a 7-cylinder
cycles/min.
engine or less.
250
Briefly speaking, solution 1) is applicable if the
S60MEC node is located far from the engine, or the engine
200 5n
S65MEC
S70MEC
o de is positioned more or less between nodes. Solu-
tion 2) or 3) should be considered where one of
150
4n the engine ends is positioned in a node or close to
o de
it, since a compensator is inefficient in a node or
100
close to it and therefore superfluous.
3 n o de
50
2 n ode Determine the need
dwt

40,000 60,000 80,000 A decision regarding the vibrational aspects and

*) Frequency of engine moment
the possible use of compensators must be taken
M2V = 2 x engine speed at the contract stage. If no experience is available
from sister ships, which would be the best basis
178 61 17-2.0 for deciding whether compensators are necessary
or not, it is advisable to make calculations to de-
Fig. 17.02.01: Statistics of vertical hull vibrations, an ex- termine which of the solutions should be applied.
ample from tankers and bulk carriers

MAN B&W G70ME-C, S70MEC/GI, L70MEC,

S65MEC/GI, G60ME-C, S60MEC/GI, L60MEC MAN Diesel 198 42 208.8
MAN B&W 17.02
Page 2 of 3

Preparation for compensators

If compensator(s) are initially omitted, the engine

can be delivered prepared for compensators to be
fitted on engine fore end later on, but the decision
to prepare or not must be taken at the contract
stage, option: 4 31 212. Measurements taken dur-
ing the sea trial, or later in service and with fully
loaded ship, will be able to show if compensator(s)
have to be fitted at all.

If no calculations are available at the contract

stage, we advise to make preparations for the
fitting of a compensator in the steering compart-
ment, see Section 17.03.

Basic design regarding compensators

For 5 and 6-cylinder engines with mechanically

driven HPS, the basic design regarding 2nd order
moment compensators is:

• With compensator aft, EoD: 4 31 203

• Prepared for compensator fore, EoD: 4 31 212

For 5 and 6-cylinder engines with electrically

driven HPS, the basic design regarding 2nd order
moment compensators is:

• With MAN B&W external electrically driven mo-

ment compensator, RotComp, EoD: 4 31 255
• Prepared for compensator fore, EoD: 4 31 212

The available options for 5 and 6-cylinder engines

are listed in the Extent of Delivery. For 4-cylinder
engines, the information is available on request.

MAN B&W G70ME-C, S70MEC/GI, L70MEC,

S65MEC/GI, G60ME-C, S60MEC/GI, L60MEC MAN Diesel 198 42 208.8
MAN B&W 17.02
Page 3 of 3

1st Order Moments on 4cylinder Engines

1st order moments act in both vertical and hori- Since resonance with both the vertical and the
zontal direction. For our twostroke engines with horizontal hull vibration mode is rare, the standard
standard balancing these are of the same magni- engine is not prepared for the fitting of 1st order
tudes. moment compensators.

For engines with five cylinders or more, the 1st Data on 1st order moment compensators and
order moment is rarely of any significance to the preparation as well as options in the Extent of De-
ship. It can, however, be of a disturbing magnitude livery are available on request.
in fourcylinder engines.

Resonance with a 1st order moment may occur

for hull vibrations with 2 and/or 3 nodes. This
resonance can be calculated with reasonable ac-
curacy, and the calculation will show whether a Adjustable
compensator is necessary or not on fourcylinder counterweights
engines.

A resonance with the vertical moment for the 2

node hull vibration can often be critical, whereas Aft
the resonance with the horizontal moment occurs
at a higher speed than the nominal because of the Fore
higher natural frequency of horizontal hull vibra-
tions.
Fixed Adjustable
counterweights counterweights
Balancing 1st order moments

As standard, fourcylinder engines are fitted with

1st order moment balancers in shape of adjust-
able counterweights, as illustrated in Fig. 17.02.02.
These can reduce the vertical moment to an insig-
nificant value (although, increasing correspond-
ingly the horizontal moment), so this resonance is
easily dealt with. A solution with zero horizontal Fixed
moment is also available. counterweights

1st order moment compensators

In rare cases, where the 1st order moment will

cause resonance with both the vertical and the
horizontal hull vibration mode in the normal speed
range of the engine, a 1st order compensator can
be introduced as an option, reducing the 1st order
moment to a harmless value.
178 16 787.0

Fig. 17.02.02: Examples of counterweights

MAN B&W S70MC/MC-C/MEC/MEGI, L70MC-C/MEC,

S65MC-C/MEC/MEGI, S60MC/MC-C/MEC/MEGI,
L60MC-C/MEC, S50MC/MC-C/ME-C/ME-B, S46MC-C/ME-B,
MAN Diesel 198 39 250.5

S40MC-C/ME-B, S35MC/MC-C/ME-B, L35MC, S26MC

MAN B&W 17.03
Page 1 of 2

Electrically Driven Moment Compensator

If it is decided not to use chain driven moment • The decision whether or not to install compen-
compensators and, furthermore, not to prepare sators can be taken at a much later stage of a
the main engine for compensators to be fitted lat- project, since no special version of the engine
er, another solution can be used, if annoying 2nd structure has to be ordered for the installation.
order vibrations should occur: An external electri-
cally driven moment compensator can neutralise • No preparation for a later installation nor an ex-
the excitation, synchronised to the correct phase tra chain drive for the compensator on the fore
relative to the external force or moment. end of the engine is required. This saves the
cost of such preparation, often left unused.
This type of compensator needs an extra seating
fitted, preferably, in the steering gear room where • Compensators could be retrofit, even on ships
vibratory deflections are largest and the effect of in service, and also be applied to engines with a
the compensator will therefore be greatest. higher number of cylinders than is normally con-
sidered relevant, if found necessary.
The electrically driven compensator will not give
rise to distorting stresses in the hull, but it is more • The compensator only needs to be active at
expensive than the engine-mounted compensa- speeds critical for the hull girder vibration. Thus,
tors. It does, however, offer several advantages it may be activated or deactivated at specified
over the engine mounted solutions: speeds automatically or manually.

• When placed in the steering gear room, the • Combinations with and without moment com-
compensator is not as sensitive to the position- pensators are not required in torsional and axial
ing of the node as the compensators 2) and 3) vibration calculations, since the electrically
mentioned in Section 17.02. driven moment compensator is not part of the
mass-elastic system of the crankshaft.

Furthermore, by using the compensator as a vi-

bration exciter a ship’s vibration pattern can easily
be identified without having the engine running,
e.g. on newbuildings at an advanced stage of
construction. If it is verified that a ship does not
need the compensator, it can be removed and re-
used on another ship.

It is a condition for the application of the rotating

force moment compensator that no annoying lon-
gitudinal hull girder vibration modes are excited.
Based on our present knowledge, and confirmed
by actual vibration measurements onboard a ship,
we do not expect such problems.

Balancing other forces and moments

Further to compensating 2nd order moments,

178 57 45-6.0
electrically driven balancers are also available for
balancing other forces and moments. The avail-
Fig. 17.03.01: MAN B&W external electrically driven able options are listed in the Extent of Delivery.
moment compensator, RotComp, option: 4 31 255

MAN B&W K98MC/MC-C/ME/ME-C, S/K90MC-C/ME-C, K90ME,

G80ME-C, S80MC, S/K80MC-C/ME-C, G70ME-C, S70MC,
S/L70/MC-C/ME-C, S70ME-C-GI, S65MC-C/ME-C/-GI, G60ME-C,
MAN Diesel 198 42 221.6

S60MC/ME-B, S/L60MC-C/ME-C, S60ME-C-GI, S50MC/MC-C,

S50ME-B8, S46MC-C/ME-B, S42MC, S/L35MC, S26MC
MAN B&W 17.03
Page 2 of 2

Moment compensator Compensating moment

Aft end, option: 4 31 203 F2C × Lnode
outbalances M2V

2
M2V
2 Node AFT

F2C
Lnode

Moment from compensator

M2C reduces M2V

Moment compensator
Fore end, option: 4 31 213 M2V

M2C

2 2
Electrically driven moment compensator

Compensating moment
FD × Lnode
outbalances M2V

Centre line
crankshaft M2V
FD
Node Aft
3 and 4node vertical hull girder mode

L n
D od
4 Node e

3 Node

178 27 104.2

Fig. 17.03.02: Compensation of 2nd order vertical external moments

MAN B&W K98MC/MC-C/ME/ME-C, S/K90MC-C/ME-C, K90ME,

G80ME-C, S80MC, S/K80MC-C/ME-C, G70ME-C, S70MC,
S/L70/MC-C/ME-C, S70ME-C-GI, S65MC-C/ME-C/-GI, G60ME-C,
MAN Diesel 198 42 221.6

S60MC/ME-B, S/L60MC-C/ME-C, S60ME-C-GI, S50MC/MC-C,

S50ME-B8, S46MC-C/ME-B, S42MC, S/L35MC, S26MC
MAN B&W 17.04
Page 1 of 1

Power Related Unbalance

To evaluate if there is a risk that 1st and 2nd or- Based on service experience from a great number
der external moments will excite disturbing hull of large ships with engines of different types and
vibrations, the concept Power Related Unbal- cylinder numbers, the PRUvalues have been
ance (PRU) can be used as a guidance, see Table classified in four groups as follows:
17.04.01 below.
PRU Nm/kW Need for compensator
___________
PRU =  External moment
      Nm/kW 0 - 60 Not relevant
Engine power
60 - 120 Unlikely
With the PRUvalue, stating the external moment 120 - 220 Likely
relative to the engine power, it is possible to give 220 - Most likely
an estimate of the risk of hull vibrations for a spe-
cific engine.

G70ME-C9 – 3,640 kW/cyl at 83 r/min

5 cyl. 6 cyl. 7 cyl. 8 cyl. 9 cyl. 10 cyl. 11 cyl. 12 cyl. 14 cyl.
PRU acc. to 1st order, Nm/kW 13.5 0.0 5.7 16.8 N.a. N.a. N.a. N.a. N.a.
PRU acc. to 2nd order, Nm/kW 159.8 92.6 23.0 0.0 N.a. N.a. N.a. N.a. N.a.

Based on external moments in layout point L1

N.a. Not applicable

Table 17.04.01: Power Related Unbalance (PRU) values in Nm/kW

Calculation of External Moments

In the table at the end of this chapter, the exter-

nal moments (M1) are stated at the speed (n1) and
MCR rating in point L1 of the layout diagram. For
other speeds (nA), the corresponding external mo-
ments (MA) are calculated by means of the formula:

{  }
nA 2
MA = M1 x  __
n     kNm
1

(The tolerance on the calculated values is 2.5%).

MAN B&W G70ME-C9

MAN Diesel 198 83 57-3.0
MAN B&W 17.05
Page 1 of 3

Guide Force Moments

The socalled guide force moments are caused We recommend using the hydraulic top bracing
by the transverse reaction forces acting on the which allow adjustment to the loading conditions
crossheads due to the connecting rod/crankshaft of the ship. Mechanical top bracings with stiff
mechanism. These moments may excite engine connections are available on request.
vibrations, moving the engine top athwartships
and causing a rocking (excited by Hmoment) or With both types of top bracing, the above-men-
twisting (excited by Xmoment) movement of the tioned natural frequency will increase to a level
engine as illustrated in Fig. 17.05.01. where resonance will occur above the normal en-
gine speed. Details of the top bracings are shown
The guide force moments corresponding to the in Chapter 05.
MCR rating (L1) are stated in Table 17.07.01.

Definition of Guide Force Moments

Top bracing
Over the years it has been discussed how to de-
The guide force moments are harmless except fine the guide force moments. Especially now that
when resonance vibrations occur in the engine/ complete FEMmodels are made to predict hull/
double bottom system. engine interaction, the proper definition of these
moments has become increasingly important.
As this system is very difficult to calculate with the
necessary accuracy, MAN Diesel & Turbo strongly
recommend, as standard, that top bracing is Htype Guide Force Moment (MH)
installed between the engine’s upper platform
brackets and the casing side. Each cylinder unit produces a force couple con-
sisting of:
The vibration level on the engine when installed in 1. A force at crankshaft level
the vessel must comply with MAN Diesel & Turbo 2. Another force at crosshead guide level. The po-
vibration limits as stated in Fig. 17.05.02. sition of the force changes over one revolution
as the guide shoe reciprocates on the guide.

Htype Xtype

Top bracing level

Middle position of guide plane

Lz MH Lz DistX
L L Cyl.X M x
Crankshaft centre line

Lx Lx Engine seating level

Z X

178 06 816.4

Fig. 17.05.01: Htype and Xtype guide force moments

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 42 233.5
MAN B&W 17.05
Page 2 of 3

As the deflection shape for the Htype is equal The Xtype guide force moment is then defined as:
for each cylinder, the Nth order Htype guide force
moment for an Ncylinder engine with regular fir- MX = ‘BiMoment’/L kNm
ing order is:
For modelling purpose, the size of the four (4)
N × MH(one cylinder) forces can be calculated:

For modelling purposes, the size of the forces in Force = MX /L X [kN]

the force couple is:
where:
Force = MH/L [kN]
L X is the horizontal length between ‘force points’.
where L is the distance between crankshaft level
and the middle position of the crosshead guide Similar to the situation for the Htype guide force
(i.e. the length of the connecting rod). moment, the forces may be applied in positions
suitable for the FEM model of the hull. Thus the
As the interaction between engine and hull is at forces may be referred to another vertical level
the engine seating and the top bracing positions, L Z above the crankshaft centre line. These forces
this force couple may alternatively be applied in can be calculated as follows:
those positions with a vertical distance of (L Z). M ×L
Then the force can be calculated as: ForceZ, one point =  _____
x
L ×L
 [kN]
 
 
x x

ForceZ = MH/L Z [kN]

In order to calculate the forces, it is necessary
Any other vertical distance may be applied so as to know the lengths of the connecting rods = L,
to accomodate the actual hull (FEM) model. which are:

The force couple may be distributed at any Engine Type L in mm

number of points in the longitudinal direction. A K98ME6/7 3,220
reasonable way of dividing the couple is by the K98MEC6/7 3,090
number of top bracing and then applying the forc-
S90MEC9/-GI 3,600
es at those points.
S90MEC8-GI 3,270
ForceZ, one point = ForceZ, total/Ntop bracing, total [kN] K90ME-C6 3,159
G80ME-C9-GI 3,720
S80MEC9-GI 3,450
Xtype Guide Force Moment (MX ) S80MEC7/8-GI 3,280
K80MEC9 2,975
The Xtype guide force moment is calculated
based on the same force couple as described K80MEC6 2,920
above. However, as the deflection shape is twist- G70ME-C9-GI 3,256
ing the engine, each cylinder unit does not con- S70ME-C7/8-GI 2,870
tribute with an equal amount. The centre units L70MEC7/8-GI 2,660
do not contribute very much whereas the units at
S65MEC8-GI 2,730
each end contributes much.
G60ME-C9-GI 2,790
A socalled ‘Bimoment’ can be calculated (Fig. S60MEC7/8-GI 2,460
17.05.01): L60MEC8-GI 2,280
S50MEC7/8-GI 2,050
‘Bimoment’ = Σ [forcecouple(cyl.X) × distX]
in kNm2

MAN B&W ME/ME-C/-GI engines

MAN Diesel 198 45 171.0
MAN B&W 17.05
Page 3 of 3

Vibration Limits Valid for Single Order Harmonics

m
m

m
10

1
5x10 2 mm/s

ΙΙΙ
10
5
m
m
/s 2
10 2 mm/s

m
m
1
10
±50mm/s

t
en
em
ΙΙ

±1

ac
0m

pl
/s

is
2
m

D
m
±2

±25mm/s
m
m
±1

10
Velocity Ι 4
m
m
/s 2
10 mm/s

m
m
2
10

Ac
ce
le
ra
tio
n

10
3
m
m
/s 2
1 mm/s
m
m
3
10

5x10 1 mm/s
60 100 10 1.000 10 6.000 c/min
m 2
m
m m
/s 2 /s 2

1 Hz 10 Hz Frequency 100 Hz

Zone Ι: Acceptable
Zone ΙΙ: Vibration will not damage the main engine, however,
under adverse conditions, annoying/harmful vibration
responses may appear in the connected structures
Zone ΙΙΙ: Not acceptable
078 81 27-6.1

Fig.17.05.02: Vibration limits

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 82 64-9.0
MAN B&W 17.06
Page 1 of 2

Axial Vibrations

When the crank throw is loaded by the gas pressure The socalled QPT (Quick Passage of a barred speed
through the connecting rod mechanism, the arms of range Technique), is an alternative to a torsional
the crank throw deflect in the axial direction of the vibration damper, on a plant equipped with a control-
crankshaft, exciting axial vibrations. Through the thrust lable pitch propeller. The QPT could be implemented
bearing, the system is connected to the ship’s hull. in the governor in order to limit the vibratory stresses
during the passage of the barred speed range.
Generally, only zeronode axial vibrations are of
interest. Thus the effect of the additional bending The application of the QPT, option: 4 31 108, has to
stresses in the crankshaft and possible vibrations of be decided by the engine maker and MAN Diesel &
the ship`s structure due to the reaction force in the Turbo based on final torsional vibration calculations.
thrust bearing are to be consideraed.
Sixcylinder engines, require special attention. On
An axial damper is fitted as standard on all engines, min- account of the heavy excitation, the natural frequen-
imising the effects of the axial vibrations, EoD: 4 31 111. cy of the system with one-node vibration should
be situated away from the normal operating speed
range, to avoid its effect. This can be achieved by
Torsional Vibrations changing the masses and/or the stiffness of the
system so as to give a much higher, or much lower,
The reciprocating and rotating masses of the engine natural frequency, called undercritical or overcritical
including the crankshaft, the thrust shaft, the inter- running, respectively.
mediate shaft(s), the propeller shaft and the propeller
are for calculation purposes considered a system of Owing to the very large variety of possible shafting
rotating masses (inertias) interconnected by torsional arrangements that may be used in combination with
springs. The gas pressure of the engine acts through a specific engine, only detailed torsional vibration cal-
the connecting rod mechanism with a varying torque culations of the specific plant can determine whether
on each crank throw, exciting torsional vibration in or not a torsional vibration damper is necessary.
the system with different frequencies.

In general, only torsional vibrations with one and Undercritical running

two nodes need to be considered. The main critical
order, causing the largest extra stresses in the shaft The natural frequency of the one-node vibration is
line, is normally the vibration with order equal to the so adjusted that resonance with the main critical
number of cylinders, i.e., six cycles per revolution on order occurs about 3545% above the engine speed
a six cylinder engine. This resonance is positioned at at specified MCR.
the engine speed corresponding to the natural tor-
sional frequency divided by the number of cylinders. Such undercritical conditions can be realised by
choosing a rigid shaft system, leading to a relatively
The torsional vibration conditions may, for certain high natural frequency.
installations require a torsional vibration damper, op-
tion: 4 31 105. The characteristics of an undercritical system are
normally:
Plants with 11 or 12-cylinder engines type 98-80 re- • Relatively short shafting system
quire a torsional vibration damper. • Probably no tuning wheel
• Turning wheel with relatively low inertia
Based on our statistics, this need may arise for the • Large diameters of shafting, enabling the use of
following types of installation: shafting material with a moderate ultimate tensile
• Plants with controllable pitch propeller strength, but requiring careful shaft alignment,
• Plants with unusual shafting layout and for special (due to relatively high bending stiffness)
owner/yard requirements • Without barred speed range.
• Plants with 8cylinder engines.

MAN B&W MC/MC-C, ME/ME-C/ME-B/GI engines

MAN Diesel 198 42 245.4
MAN B&W 17.06
Page 2 of 2

Critical Running

When running undercritical, significant varying Torsional vibrations in overcritical conditions may,
torque at MCR conditions of about 100150% of in special cases, have to be eliminated by the use
the mean torque is to be expected. of a torsional vibration damper.

This torque (propeller torsional amplitude) induces Overcritical layout is normally applied for engines
a significant varying propeller thrust which, under with more than four cylinders.
adverse conditions, might excite annoying longi-
tudinal vibrations on engine/double bottom and/or Please note:
deck house. We do not include any tuning wheel or torsional
vibration damper in the standard scope of supply,
The yard should be aware of this and ensure that as the proper countermeasure has to be found af-
the complete aft body structure of the ship, inter torsional vibration calculations for the specific
cluding the double bottom in the engine room, is plant, and after the decision has been taken if and
designed to be able to cope with the described where a barred speed range might be acceptable.
phenomena.
For further information about vibration aspects,
please refer to our publications:
Overcritical running
An Introduction to Vibration Aspects
The natural frequency of the onenode vibration
is so adjusted that resonance with the main criti- Vibration Characteristics of Two-stroke Engines
cal order occurs about 3070% below the engine
speed at specified MCR. Such overcritical con- The publications are available at
ditions can be realised by choosing an elastic www.mandieselturbo.com under ‘Products’ →
shaft system, leading to a relatively low natural ‘Marine Engines & Systems’ → ‘Low Speed’ →
frequency. ‘Technical Papers’.

The characteristics of overcritical conditions are:

• Tuning wheel may be necessary on crankshaft

fore end

• Turning wheel with relatively high inertia

• Shafts with relatively small diameters, requiring

shafting material with a relatively high ultimate
tensile strength

• With barred speed range, EoD: 4 07 015, of

about ±10% with respect to the critical engine
speed.

MAN B&W MC/MC-C, ME/ME-C/MEB/GI engines

MAN Diesel 198 42 269.3
MAN B&W 17.07
Page 1 of 1

External Forces and Moments, G70ME-C9.2/-GI Layout point L1

No of cylinder : 5 6 7 8

Firing type : 1-4-3-2-5 1-5-3-4-2-6 1-7-2-5-4-3-6 1-8-3-4-7-2-5-6

External forces [kN] :

1. Order : Horizontal. 0 0 0 0
1. Order : Vertical. 0 0 0 0
2. Order : Vertical 0 0 0 0
4. Order : Vertical 0 0 0 0
6. Order : Vertical 0 17 0 0
External moments [kNm] :
1. Order : Horizontal. a) 255 0 152 509
1. Order : Vertical. a) 255 0 152 509
2. Order : Vertical 3,025 c) 2,105 c) 611 0
4. Order : Vertical 20 151 429 174
6. Order : Vertical 2 0 1 0
Guide force Hmoments in [kNm] :
1 x No. of cyl. 2,742 2,151 1,688 1,258
2 x No. of cyl. - 134 129 135
3 x No. of cyl. 86 87 - -
Guide force Xmoments in [kNm] :
1. Order : 237 0 141 472
2. Order : 828 576 167 0
3. Order : 631 1,141 1,248 1,599
4. Order : 103 797 2,266 921
5. Order : 0 0 206 2,590
6. Order : 60 0 36 0
7. Order : 450 0 0 81
8. Order : 293 204 16 0
9. Order : 16 322 36 32
10. Order : 0 81 229 0
11. Order : 6 0 139 178
12. Order : 42 0 8 33
13. Order : 35 0 2 88
14. Order : 3 24 0 0
15. Order : 0 58 2 6
16. Order : 3 22 6 0

a) 1st order moments are, as standard, balanced so as to obtain equal values for horizontal and vertical moments for
all cylinder numbers.

c) 5 and 6-cylinder engines can be fitted with 2nd order moment compensators on the aft and fore end, reducing the
2nd order external moment.

Table 17.07.01

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 83 54-8.1
MAN B&W

Monitoring Systems and

Instrumentation

18
MAN Diesel
MAN B&W 18.01
Page 1 of 1

Monitoring Systems and Instrumentation

The Engine Control System (ECS) can be sup-

ported by the PMI system and the CoCoSEDS
(Computer Controlled SurveillanceEngine Diag-
nostics System).

The optional CoCoS-EDS Full version measures

the main parameters of the engine and makes an
evaluation of the general engine condition, indicat-
ing the countermeasures to be taken. This ensures
that the engine performance is kept within the
prescribed limits throughout the engine’s lifetime.

In its basic design, the ME engine instrumentation

consists of:

• Engine Control System

• Shutdown sensors, EoD: 4 75 124
• PMI Auto-tuning system, EoD: 4 75 216
• CoCoS-EDS ME Basic, EoD: 4 09 658.

The optional extras are:

• CoCoS-EDS Full version (AMS interface),

option: 4 09 660.

As most engines are sold for Unattended Machin-

ery Spaces (UMS), the following option is normally
included:

• Sensors for alarm, slow down and remote indi-

cation according to the classification society’s
and MAN Diesel & Turbo’s requirements for
UMS, option: 4 75 127, see Section 18.04.

Sensors for CoCoS-EDS Full version can be or-

dered, if required, as option: 4 75 129. They are
listed in Section 18.03.

All instruments are identified by a combination of

symbols and a position number as shown in Sec-
tion 18.07.

MAN B&W ME/ME-C/ME-B/-GI TII engines

MAN Diesel 198 85 299.1
MAN B&W 18.02
Page 1 of 1

PMI Auto-tuning System

The PMI Auto-tuning system is an advanced cylin- and valve timing to reduce the deviation between
der pressure monitoring system that automatically measured and reference values. This, in turn,
adjusts combustion pressures for optimum per- facilitates the optimal combustion pressures for
formance. This system is specified as standard, the next firing. Thus, the system ensures that the
EoD: 4 75 216, and completely replaces the PMI engine is running at the desired maximum pres-
Offline system. sure, p(max). Furthermore, the operator can press
a button on the touch panel display, causing the
The auto-tuning concept is based on the online system to automatically balance the engine.
measurement of the combustion chamber pres-
sures from permanently mounted sensors. Pressure measurements are presented in real time
in measurement curves on a PC, thereby eliminat-
The engine control system constantly monitors ing the need for manual measurements. Key per-
and compares the measured combustion pres- formance values are continuously calculated and
sures to a reference value. As such, the control displayed in tabular form. These measurements
system automatically adjusts the fuel injection may be stored for later analysis or transferred to
CoCoS-EDS for further processing.

Portable measuring unit

24V DC
Power
PMI-DAU Supply
CJB
Handheld
calibration box

Pressure sensor

Trigger & TDC pulses from

TSAA
Connector with crankshaft pickup sensors
integrated
charge amplifier
Scavenge air Abbreviations:
pressure sensor
TSA-A: Tacho System Amplifier
CJB: Calibration Junction Box
Up to 14 cylinders Cyl: Engine cylinder sensor
DAU: Data Acquisition Unit
Cyl. 1 Cyl. 2 Cyl. 3 Cyl. 4

MOP B MOP-S Engine control room

Engine
Control
System
VPN Router / Firewall & switch
(ECS)

Engine control Data logging,

& adjustment monitoring & analysis

178 62 453.1

Fig. 18.02.01: PMI Auto-tuning system, EoD: 4 75 216

MAN B&W ME/ME-C/ME-B/-GI TII engines

MAN Diesel 198 85 309.2
MAN B&W 18.03
Page 1 of 2

Condition Monitoring System CoCoS-EDS

The Computer Controlled Surveillance system,

CoCoS-EDS, is the condition monitoring system
for MAN B&W engines from MAN Diesel & Turbo.

Two versions are available, CoCoS-EDS Full ver-

sion and CoCoS-EDS ME basic. Both versions are
run on the PMI/CoCoS PC located in the engine
control room. The network connection is shown in
Fig. 5.16.01.

CoCoSEDS Full version

CoCoSEDS Full version (AMS interface), option:

4 09 660, assists in engine performance evalua-
tion and provides detailed engine operation sur-
veillance.

Key features are: online data logging, monitoring,

trending and reporting.

The CoCoSEDS Full version is recommended as

an extension for the Engine Control System and
the PMI System in order to obtain an easier, more
versatile performance monitoring system.

For the CoCoSEDS Full version additional sen-

sors are required, option: 4 75 129. The sensors
are listed in Table 18.03.01.

CoCoSEDS ME basic

All MAN B&W ME and ME-B engines are as

standard specified with CoCoS-EDS ME basic,
EoD: 4 09 658.

Key features are: data logging, monitoring, trend-

ing and reporting as for the Full version. However,
the AMS interface and reference curves for diag-
nostic functions are not included.

CoCoS-EDS ME basic provides a software in-

terface to the ME/ME-B Engine Control System
and the PMI system, no additional sensors are
required.

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 826.8
MAN B&W 18.03
Page 2 of 2

CoCoSEDS Sensor List

Sensors required for the CoCoS-EDS Full version engine performance analysis, option: 4 75 129, see Table
18.03.01. All pressure gauges are measuring relative pressure, except for ‘PT 8802 Ambient pressure’.

No. of Recommended Resolu-

Sensor Parameter name Remark
sensors range tion 3)

Fuel oil system data

PT 8001 Inlet pressure 1 0  10 bar 0.1 bar
TE 8005 Inlet temperature 1 0  200 °C 0.1 °C

Cooling water system

PT 8421 Pressure air cooler inlet A/C 0 - 4 bar 0.1 bar
TE 8422 Temperature air cooler inlet 1 0  100 °C 0.1 °C
TE 8423 Temperature air cooler outlet A/C 0  100 °C 0.1 °C
PDT 8424 dP cooling water across air cooler A/C 0 - 800 mbar 0.1 mbar

Scavenging air system

PT 8601 Scavenge air receiver pressure Rec. 0  4 bar 1 mbar 1)
TE 8605 Scavenge air cooler air inlet temperature A/C 0  200 °C 0.1 °C
PDT 8606 dP air across scavenge air cooler A/C 0  100 mbar 0.1 mbar
TE 8608 Scavenge air cooler air outlet temperature A/C 0  100 °C 0.1 °C Optional if one T/C
TE 8609 Scavenge air receiver temperature Rec. 0  100 °C 0.1 °C
TE 8612 T/C air intake temperature T/C 0  100 °C 0.1 °C

Exhaust gas system

TC 8701 Exhaust gas temperature at turbine inlet T/C 0 - 600 °C 0.1 °C
TC 8702 Exhaust gas temperature after exhaust valve Cyl. 0 - 600 °C 0.1 °C
PT 8706 Exhaust gas receiver pressure Rec. 0 - 4 bar 0.01 bar
TC 8707 Exhaust gas temperature at turbine outlet T/C 0 - 600 °C 0.1 °C
PT 8708 Turbine back presssure T/C 0 - 100 mbar 0.1 mbar

General data
ZT 8801 Turbocharger speed T/C rpm 1 rpm
PT 8802 Ambient pressure 1 900  1,100 mbar 1 mbar Absolute!
ZT 4020 Engine speed 1 rpm 0.1 rpm 1)
XC 8810 Governor index (relative) 1 % 0.1 % 1)
– Power take off/in from main engine shaft 1 kW 1 kW With option
(PTO/PTI) installed

Pressure measurement
XC1401 Mean Indicated Pressure, MIP Cyl. bar 0.01 bar 2)
XC1402 Maximum Pressure, Pmax Cyl. bar 0.1 bar 2)
XC1403 Compression Pressure, Pcomp Cyl. bar 0.1 bar 2)
– PMI online engine speed Cyl. rpm 0.1 rpm 2)

The ‘No. of sensors’ depends on number of cylinders (Cyl.), turbochargers (T/C), air receivers (Rec.) and air coolers (A/C) as marked.
1) Signal acquired from Engine Control System (ECS)
2) In case of MAN Diesel & Turbo PMI system: signal from PMI system. Other MIP systems: signal from manual input
3) Resolution of signals transferred to CoCoS-EDS (from the Alarm Monitoring System).

Table 18.03.01: List of sensors for CoCoS-EDS Full version

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 826.8
MAN B&W 18.04
Page 1 of 7

Alarm – Slow Down and Shut Down System

The shut down system must be electrically sepa- Alarm, slow down and remote indication sensors
rated from other systems by using independent
sensors, or sensors common for the alarm system The International Association of Classification So-
but with galvanically separated electrical circuits, cieties (IACS) indicates that a common sensor can
i.e. one sensor with two sets of electrically inde- be used for alarm, slow down and remote indica-
pendent terminals. The list of sensors are shown tion.
in Table 18.04.04.
A general view of the alarm, slow down and shut
down systems is shown in Fig. 18.04.01.
Basic safety system design and supply
Tables 18.04.02 and 18.04.03 show the require-
The basic safety sensors for a MAN B&W engine ments by MAN Diesel & Turbo for alarm and slow
are designed for Unattended Machinery Space down and for UMS by the classification societies
(UMS) and comprises: (Class), as well as IACS’ recommendations.

• the temperature sensors and pressure sensors The number of sensors to be applied to a specific
that are specified in the ‘MAN Diesel’ column for plant for UMS is the sum of requirements of the
shut down in Table 18.04.04. classification society, the Buyer and MAN Diesel
& Turbo.
These sensors are included in the basic Extent of
Delivery, EOD: 4 75 124. If further analogue sensors are required, they can
be ordered as option: 4 75 128.

Alarm and slow down system design and supply

Slow down functions
The basic alarm and slow down sensors for a
MAN B&W engine are designed for Unattended The slow down functions are designed to safe-
Machinery Space (UMS) and comprises: guard the engine components against overloading
during normal service conditions and to keep the
• the sensors for alarm and slow down, ship manoeuvrable if fault conditions occur.
option: 4 75 127.
The slow down sequence must be adapted to the
The shut down and slow down panels can be or- actual plant parameters, such as for FPP or CPP,
dered as options: 4 75 630, 4 75 614 or 4 75 615 engine with or without shaft generator, and to the
whereas the alarm panel is yard’s supply, as it required operating mode.
normally includes several other alarms than those
for the main engine.

For practical reasons, the sensors for the engine

itself are normally delivered from the engine sup-
plier, so they can be wired to terminal boxes on
the engine.

The number and position of the terminal boxes

depends on the degree of dismantling specified in
the Dispatch Pattern for the transportation of the
engine based on the lifting capacities available at
the engine maker and at the yard.

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 70 403.3
MAN B&W 18.04
Page 2 of 7

Electrical System, General Outline

The figure shows the concept approved by all One common power supply might be used, in-
classification societies. stead of the three indicated, provided that the
systems are equipped with separate fuses.
The shut down panel and slow down panel can be
combined for some makers.

The classification societies permit having com-

mon sensors for slow down, alarm and remote
indication.

Output signals Output signals Slow down panel

and
Alarm Slow down Shut down panel
panel panel Option:
4 75 630
or
Yard’s 4 75 614
supply or
Power supply 2 4 75 615

Remote Binary sensor Required by

indication Class and MAN
Diesel & Turbo,
Analog sensor option: 4 75 127
Additional sensors,
Binary sensor option:
4 75 128
Analog sensor or
4 75 129
Output signals
Shut down
Power supply 1 panel

Binary sensors
Included in
option: 4 75 124
Analog sensors

Power supply 3

178 30 100.7

Fig. 18.04.01: Panels and sensors for alarm and safety systems

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 70 403.3
MAN B&W 18.04
Page 3 of 7

Alarms for UMS – Class and MAN Diesel & Turbo requirements

MAN Diesel
RINA

IACS
Sensor and
CCS

DNV
ABS

NK
KR

RS
GL
BV

function Point of location

Fuel oil
1 1 1 1 1 1 1 1 1 1 1 1 PT 8001 AL Fuel oil, inlet engine
1 1 1 1 1 1 1 1 1 1 1 1 LS 8006 AH Leakage from high pressure pipes

Lubricating oil
1 1 1 1 1 1 1 1 1 1 1 1 TE 8106 AH Thrust bearing segment
1 1 1 1 1 1 1 1 1 1 1 1 PT 8108 AL Lubricating oil inlet to main engine
1 1 1 1 1 1 1 1 1 1 1 1 TE 8112 AH Lubricating oil inlet to main engine
1 1 1 1 1 1 1 1 1 1 1 TE 8113 AH Piston cooling oil outlet/cylinder
1 1 1 1 1 1 1 1 1 1 1 FS 8114 AL Piston cooling oil outlet/cylinder
1 1 1 1 1 1 1 1 1 1 TE 8117 AH Turbocharger lubricating oil outlet from
turbocharger/turbocharger
1 TE 8123 AH Main bearing oil outlet temperature/main bearing
(S40/35ME-B9 only)
1 XC 8126 AH Bearing wear (All types except S40/35ME-B9); sensor
common for XC 8126/27
1 XS 8127 A Bearing wear detector failure (All types except S40/
35ME-B)
1 1 1 1 1 PDS 8140 AH Lubricating oil differential pressure – cross filter
1 XS 8150 AH Water in lubricating oil; sensor common for XS
8150/51/52
1 XS 8151 AH Water in lubricating oil – too high
1 XS 8152 A Water in lubricating oil sensor not ready

MAN B&W Alpha Lubrication

1 LS 8212 AL Small box for heating element, low level

1 Indicates that the sensor is required.

The sensors in the MAN Diesel column are included for Unattended Machinery Spaces (UMS), option: 4 75 127.
The sensor identification codes and functions are listed in Table 18.07.01.
The tables are liable to change without notice, and are subject to latest class requirements.

Table 18.04.02a: Alarm functions for UMS

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 838.9
MAN B&W 18.04
Page 4 of 7

Alarms for UMS – Class and MAN Diesel & Turbo requirements

MAN Diesel
RINA

IACS
Sensor and
CCS

DNV
ABS

NK
KR

RS
GL
BV

function Point of location

Hydraulic Power Supply
1 XC 1231 A Automatic main lube oil filter, failure (Boll & Kirch)
1 1 TE 1310 AH Lubrication oil inlet (Only for ME/-GI with separate oil
system to HPS installed)

Cooling water
1 1 1 1 1 1 1 1 1 1 1 1 PT 8401 AL Jacket cooling water inlet
1 PDS/PDT Jacket cooling water across engine; to be calculated
8403 AL in alarm system from sensor no. 8402 and 8413
1 1 TE 8407 AL Jacket cooling water inlet
1 1 1 1 1 1 1 1 1 1 1 1 TE 8408 AH Jacket cooling water outlet, cylinder
1 PT 8413 I Jacket cooling water outlet, common pipe
1 1 1 1 1 1 1 1 1 1 1 PT 8421 AL Cooling water inlet air cooler
1 1 TE 8422 AH Cooling water inlet air cooler/air cooler

Compressed air
1 1 1 1 1 1 1 1 1 1 1 PT 8501 AL Starting air inlet to main starting valve
1 1 1 1 1 1 1 1 1+ 1 1 1 PT 8503 AL Control air inlet and finished with engine
1 1 PT 8505 AL Air inlet to air cylinder for exhaust valve

Scavenge air
1 1 1 PS 8604 AL Scavenge air, auxiliary blower, failure (Only ME-B)
1 1 1 1÷ 1 TE 8609 AH Scavenge air receiver
1 1 1 1 1 1 1 1 1 1 1 1 TE 8610 AH Scavenge air box – fire alarm, cylinder/cylinder
1 1 1 1 1 1 1 1 1 1 1 LS 8611 AH Water mist catcher – water level

1 Indicates that the sensor is required.

Select one of the alternatives

+ Alarm for high pressure, too
÷ Alarm for low pressure, too

Table 18.04.02b: Alarm functions for UMS

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 838.9
MAN B&W 18.04
Page 5 of 7

Alarms for UMS – Class and MAN Diesel & Turbo requirements

MAN Diesel
RINA

IACS
Sensor and
CCS

DNV
ABS

NK
KR

RS
GL
BV

function Point of location

Exhaust gas
1 1 1 1 1 1 (1) 1 1 1 1 1 TC 8701 AH Exhaust gas before turbocharger/turbocharger
1 1 1 1 1 1 1 1 1 1 TC 8702 AH Exhaust gas after exhaust valve, cylinder/cylinder
1 1 1 1 1 1 1 1 1 1 1 TC 8707 AH Exhaust gas outlet turbocharger/turbocharger (Yard’s
supply)

Miscellaneous
1 WT 8812 AH Axial vibration monitor 2)
1 1 1 1 1 1 1 1 1 1 1 XS 8813 AH Oil mist in crankcase/cylinder; sensor common for
XS 8813/14
1 1 XS 8814 AL Oil mist detector failure
1 XC 8816 I Shaftline earthing device
1 TE 8820 AH Cylinder liner monitoring/cylinder 3)

Engine Control System

1 1 1 1 1 1 1 1 1 1 1 1 XC 2201 A Power failure
1 1 1 1 1 1 1 1 1 1 XC 2202 A ME common failure
1 XC 2202-A A ME common failure (ME-GI only)
1 XC 2213 A Double-pipe HC alarm (ME-GI only)

Power Supply Units to Alarm System

1 XC 2901 A Low voltage ME power supply A
1 XC 2902 A Low voltage ME power supply B
1 XC 2903 A Earth failure ME power supply

1 Indicates that the sensor is required.

(1) May be combined with TC 8702 AH where turbocharger is mounted directly on the exhaust manifold.

2) Required for: K-ME-C6/7 and K98ME6/7 engines with 11 and 14 cylinders incl. ME-GI variants.
All ME-C9/10 and ME-B9 engines incl. ME-GI variants.
All ME-C7/8 and ME-B8 engines with 5 and 6 cylinders incl. ME-GI variants.

3) Required for: K98ME/ME-C, S90ME-C, K90ME-C and K80ME-C9 engines incl. ME-GI variants.

Alarm for overheating of main, crank and crosshead bearings, option: 4 75 134.

Table 18.04.02c: Alarm functions for UMS

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 838.9
MAN B&W 18.04
Page 6 of 7

Slow down for UMS – Class and MAN Diesel & Turbo requirements

MAN Diesel
RINA

IACS
Sensor and
CCS

DNV
ABS

NK
KR

RS
GL
BV

function Point of location

1 1 1 1 1 1 1 1 1 1 1 1 TE 8106 YH Thrust bearing segment
1 1 1 1* 1 1 1 1 1 1 1 1 PT 8108 YL Lubricating oil inlet to main engine
1 1 TE 8112 YH Lubricating oil inlet to main engine
1 1 1 1 1 1 1 1 1 1 1 TE 8113 YH Piston cooling oil outlet/cylinder
1 1 1 1 1 1 1 1 1 1 1 FS 8114 YL Piston cooling oil outlet/cylinder
1 TE 8123 YH Main bearing oil outlet temperature/main bearing
(S40/35ME-B9 only)
1 XC 8126 YH Bearing wear (All except S40/35ME-B9)
1 1 1 1 1 1 1 1 1 1 1 PT 8401 YL Jacket cooling water inlet
1 1 1 1 1 1 1 1 1 1 1 1 TE 8408 YH Jacket cooling water outlet, cylinder/cylinder
1 1 1 TE 8609 YH Scavenge air receiver
1 1 1 1 1 1 1 1 1 1 1 1 TE 8610 YH Scavenge air box fire-alarm, cylinder/cylinder
1 1 1 TC 8701 YH Exhaust gas before turbocharger/turbocharger
1 1 1 1 1 1 1 1 1 1 1 TC 8702 YH Exhaust gas after exhaust valve, cylinder/cylinder
1 1 TC 8702 YH Exhaust gas after exhaust valve, cylinder/cylinder,
deviation from average
1 WT 8812 YH Axial vibration monitor 2)
1 1 1* 1 1 1 1 1 1 1 XS 8813 YH Oil mist in crankcase/cylinder
1 XS/XT Turbocharger overspeed (Only in case of VT TC, Waste
8817 Y Heat Recovery, Exhaust Gas Bypass, TC Cut-out)
1 1 TE 1310 YH Lubrication oil inlet (Only for ME/-GI with separate oil
system to HPS installed)

1 Indicates that the sensor is required.

Select one of the alternatives * Or shut down

Or alarm for low flow * Or shut down

Or alarm for overheating of main, crank and crosshead bearings, option: 4 75 134.
See also Table 18.04.04: Shut down functions for AMS and UMS

Table 18.04.03: Slow down functions for UMS

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 838.9
MAN B&W 18.04
Page 7 of 7

Shut down for AMS and UMS – Class and MAN Diesel & Turbo requirements

MAN Diesel
RINA

IACS
Sensor and
CCS

DNV
ABS

NK
KR

RS
GL
BV

function Point of location

1 1 1 1* 1 1 1 1 1 1 1 1 PS/PT 8109 Z Lubricating oil inlet to main engine and thrust
bearing
1 1 1 1* 1 1 1 1 1 1 1 1 ZT 4020 Z Engine overspeed
1 1 1 1 1 1 1 1 TE/TS 8107 Z Thrust bearing segment
1 PS/PT 8402 Z Jacket cooling water inlet
* 1 XS 8813 Z Oil mist in crankcase/cylinder

1 Indicates that the sensor is required.

Or alarm for overheating of main, crank and crosshead bearings, option: 4 75 134.
See also Table 18.04.03: Slow down functions for UMS
* Or slow down

International Association of Classification Societies

The members of the International Association of Classification Societies, IACS, have agreed that the stated sensors are
their common recommendation, apart from each class’ requirements.

The members of IACS are:

ABS American Bureau of Shipping
BV Bureau Veritas
CCS China Classification Society
CRS Croatian Register of Shipping
DNV Det Norske Veritas
GL Germanischer Lloyd
IRS Indian Register of Shipping
KR Korean Register of Shipping
LR Lloyd’s Register
NK Nippon Kaiji Kyokai
PRS Polish Register of Shipping
RINA Registro Italiano Navale
RS Russian Register

Table 18.04.04: Shut down functions for AMS and UMS, option: 4 75 124

MAN B&W ME/MEC/ME-B/GI engines

MAN Diesel 198 45 838.9
MAN B&W 18.05
Page 1 of 3

Local Instruments

The basic local instrumentation on the engine, options: 4 70 119 comprises thermometers, pressure gaug-
es and other indicators located on the piping or mounted on panels on the engine. The tables 18.05.01a, b
and c list those as well as sensors for slow down, alarm and remote indication, option: 4 75 127.

Local instruments Remote sensors Point of location

Thermometer, Temperature
stem type element/switch
Hydraulic power supply
TE 1270 HPS bearing temperature (Only ME/ME-C with HPS in centre position)

Fuel oil
TI 8005 TE 8005 Fuel oil, inlet engine

Lubricating oil
TI 8106 TE 8106 Thrust bearing segment
TE/TS 8107 Thrust bearing segment
TI 8112 TE 8112 Lubricating oil inlet to main engine
TI 8113 TE 8113 Piston cooling oil outlet/cylinder
TI 8117 TE 8117 Lubricating oil outlet from turbocharger/turbocharger
(depends on turbocharger design)
TE 8123 Main bearing oil outlet temperature/main bearing (S40/35ME-B9 only)

Cylinder lubricating oil

TE 8202 Cylinder lubricating oil inlet
TS 8213 Cylinder lubricating heating

High temperature cooling water, jacket cooling water

TI 8407 TE 8407 Jacket cooling water inlet
TI 8408 TE 8408 Jacket cooling water outlet, cylinder/cylinder
TI 8409 TE 8409 Jacket cooling water outlet/turbocharger

Low temperature cooling water, seawater or freshwater for central cooling

TI 8422 TE 8422 Cooling water inlet, air cooler
TI 8423 TE 8423 Cooling water outlet, air cooler/air cooler

Scavenge air
TI 8605 TE 8605 Scavenge air before air cooler/air cooler
TI 8608 TE 8608 Scavenge air after air cooler/air cooler
TI 8609 TE 8609 Scavenge air receiver
TE 8610 Scavenge air box – fire alarm, cylinder/cylinder

Thermometer, Thermo couple

dial type
Exhaust gas
TI 8701 TC 8701 Exhaust gas before turbocharger/turbocharger
TI/TC 8702 Exhaust gas after exhaust valve, cylinder/cylinder
TC 8704 Exhaust gas inlet exhaust gas receiver
TI 8707 TC 8707 Exhaust gas outlet turbocharger
Table 18.05.01a: Local thermometers on engine, options 4 70 119, and remote indication sensors, option: 4 75 127

MAN B&W ME/MEC/MEB/-GI engines

MAN Diesel 198 45 863.8
MAN B&W 18.05
Page 2 of 3

Local instruments Remote sensors Point of location

Pressure gauge Pressure
(manometer) transmitter/switch
Fuel oil
PI 8001 PT 8001 Fuel oil, inlet engine

Lubricating oil
PI 8103 PT 8103 Lubricating oil inlet to turbocharger/turbocharger
PI 8108 PT 8108 Lubricating oil inlet to main engine
PS/PT 8109 Lubricating oil inlet to main engine and thrust bearing
PDS 8140 Lubricating oil differential pressure – cross filter

High temperature jacket cooling water, jacket cooling water

PI 8401 PT 8401 Jacket cooling water inlet
PS/PT 8402 Jacket cooling water inlet (Only Germanischer Lloyd)
PDS/PDT 8403 Jacket cooling water across engine (or PT 8401 and PT 8413)
PT 8413 Jacket cooling water outlet, common pipe

Low temperature cooling water, seawater or freshwater for central cooling

PI 8421 PT 8421 Cooling water inlet, air cooler

Compressed air
PI 8501 PT 8501 Starting air inlet to main starting valve
PI 8503 PT 8503 Control air inlet
PT 8505 Air inlet to air cylinder for exhaust valve (Only ME-B)

Scavenge air
PI 8601 PT 8601 Scavenge air receiver (PI 8601 instrument same as PI 8706)
PDI 8606 PDT 8606 Pressure drop of air across cooler/air cooler
PDT 8607 Pressure drop across blower filter of turbocharger (ABB turbochargers only)

Exhaust gas
PI 8706 Exhaust gas receiver/Exhaust gas outlet turbocharger

Miscellaneous functions
PI 8803 Air inlet for dry cleaning of turbocharger
PI 8804 Water inlet for cleaning of turbocharger (Not applicable for MHI turbochargers)

Table 18.05.01b: Local pressure gauges on engine, options: 4 70 119, and remote indication sensors, option: 4 75 127

MAN B&W ME/MEC/MEB/-GI engines

MAN Diesel 198 45 863.8
MAN B&W 18.05
Page 3 of 3

Local instruments Remote sensors Point of location

Other indicators Other transmitters/
switches
Hydraulic power supply
XC 1231 Automatic main lube oil filter, failure (Boll & Kirch)
LS 1235 Leakage oil from hydraulic system
LS 1236 Leakage oil from hydraulic system

Engine cylinder components

LS 4112 Leakage from hydraulic cylinder unit

Fuel oil
LS 8006 Leakage from high pressure pipes

Lubricating oil
FS 8114 Piston cooling oil outlet/cylinder
XC 8126 Bearing wear (All types except S40/35ME-B9)
XS 8127 Bearing wear detector failure (All types except S40-35ME-B9)
XS 8150 Water in lubricating oil
XS 8151 Water in lubricating oil – too high
XS 8152 Water in lubricating oil sensor not ready

Cylinder lube oil

LS 8208 Level switch
LS 8212 Small box for heating element, low level

Scavenge air
LS 8611 Water mist catcher – water level

Miscellaneous functions
ZT 8801 I Turbocharger speed/turbocharger
WI 8812 WT 8812 Axial vibration monitor (For certain engines only, see note in Table 18.04.04)
(WI 8812 instrument is part of the transmitter WT 8812)
XS 8813 Oil mist in crankcase/cylinder
XS 8814 Oil mist detector failure
XC 8816 Shaftline earthing device
XS/XT 8817 Turbocharger overspeed (Only in case of VT TC, Waste Heat Recovery, Ex-
haust Gas Bypass, TC Cut-out)

Table 18.05.01c: Other indicators on engine, options: 4 70 119, and remote indication sensors, option: 4 75 127

MAN B&W ME/MEC/MEB/-GI engines

MAN Diesel 198 45 863.8
MAN B&W 18.06
Page 1 of 5

Other Alarm Functions

Drain Box for Fuel Oil Leakage Alarm Oil Mist Detector

Any leakage from the fuel oil high pressure pipes The oil mist detector system constantly measures
of any cylinder is drained to a common drain box samples of the atmosphere in the crankcase com-
fitted with a level alarm. This is included for both partments and registers the results on an opti-
Attended Machinery Space (AMS) and Unattend- cal measuring track, where the opacity (degree
ed Machinery Space (UMS). of haziness) is compared with the opacity of the
atmospheric air. If an increased difference is re-
corded, a slow down is activated (a shut down in
Bearing Condition Monitoring case of Germanischer Lloyd).

Based on our experience we decided in 1990 Furthermore, for shop trials only MAN Diesel &
that all plants, whether constructed for AMS or Turbo requires that the oil mist detector is con-
for UMS, must include an oil mist detector speci- nected to the shut down system.
fied by MAN Diesel & Turbo. Since then an Oil
Mist Detector (OMD) and optionally some extent For personnel safety, the oil mist detectors and re-
of Bearing Temperature Monitoring (BTM) equip- lated equipment are located on the manoeuvring
ment have made up the warning arrangements for side of the engine.
prevention of crankcase explosions on two-stroke
engines. Both warning systems are approved by The following oil mist detectors are available:
the classification societies.
4 75 162 Oil mist detector Graviner MK7.
In order to achieve a response to damage faster Make: Kidde Fire Protection
than possible with Oil Mist Detection and Bearing
4 75 161 Oil mist detector Graviner MK6.
Temperature Monitoring alone we introduce Bear-
Make: Kidde Fire Protection
ing Wear Monitoring (BWM) systems. By monitor-
ing the actual bearing wear continuously, mechani- 4 75 163 Oil mist detector Visatron VN 215/93.
cal damage to the crank-train bearings (main-, Make: Schaller Automation
crank- and crosshead bearings) can be predicted 4 75 165 Oil mist detector QMI.
in time to react and avoid damaging the journal Make: Quality Monitoring Instruments Ltd.
and bearing housing. 4 75 166 Oil mist detector MD-SX.
Make: Daihatsu Diesel Mfg. Co., Ltd.
If the oil supply to a main bearing fails, the bearing 4 75 167 Oil mist detector Vision III C.
temperature will rise and in such a case a Bear- Make: Specs Corporation
ing Temperature Monitoring system will trigger
4 75 168 Oil mist detector GDMS-OMDN09.
an alarm before wear actually takes place. For
Make: MSS GmbH
that reason the ultimate protection against severe
bearing damage and the optimum way of provid- 4 75 271 Oil mist detector Triton.
ing early warning, is a combined bearing wear and Make: Heinzmann
temperature monitoring system.
Examples of piping diagrams (for make Schaller
For all types of error situations detected by the Automation only) and wiring diagrams (for all other
different bearing condition monitoring systems makes) are shown for reference in Figs. 18.06.01a
applies that in addition to damaging the compo- and 18.06.01b.
nents, in extreme cases, a risk of a crankcase
explosion exists.

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 875.11
MAN B&W 18.06
Page 2 of 5

XS 8813 AH Y

Cables Junction box

Detector head

178 49 809.3

Fig. 18.06.01a: Oil mist detector wiring on engine, example based on type Graviner MK6 from Kidde Fire Protection,
option: 4 75 161

XS 8813 AH Y

Driving air connection

Siphonblock

Exhaust air connection to crank space

178 49 810.3

Fig. 18.06.01b: Oil mist detector pipes on engine, type Visatron VN215/93 from Schaller Automation, option: 4 75 163

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 875.11
MAN B&W 18.06
Page 3 of 5

Bearing Wear Monitoring System Bearing Temperature Monitoring System

The Bearing Wear Monitoring (BWM) system mon- The Bearing Temperature Monitoring (BTM) sys-
itors all three principal crank-train bearings using tem continuously monitors the temperature of the
two proximity sensors forward/aft per cylinder unit bearing. Some systems measure the temperature
and placed inside the frame box. on the backside of the bearing shell directly, other
systems detect it by sampling a small part of the
Targeting the guide shoe bottom ends continu- return oil from each bearing in the crankcase.
ously, the sensors measure the distance to the
crosshead in Bottom Dead Center (BDC). Signals In case a specified temperature is recorded, either
are computed and digitally presented to computer a bearing shell/housing temperature or bearing oil
hardware, from which a useable and easily inter- outlet temperature alarm is triggered.
pretable interface is presented to the user.
In main bearings, the shell/housing temperature or
The measuring precision is more than adequate to the oil outlet temperature is monitored depending
obtain an alarm well before steel-to-steel contact on how the temperature sensor of the BTM sys-
in the bearings occur. Also the long-term stability tem, option: 4 75 133, is installed.
of the measurements has shown to be excellent.
In crankpin and crosshead bearings, the shell/
In fact, BWM is expected to provide long-term housing temperature or the oil outlet temperature
wear data at better precision and reliability than is monitored depending on which BTM system is
the manual vertical clearance measurements nor- installed, options: 4 75 134 or 4 75 135.
mally performed by the crew during regular serv-
ice checks. For shell/housing temperature in main, crankpin
and crosshead bearings two high temperature
For the above reasons, we consider unscheduled alarm levels apply. The first level alarm is indicated
open-up inspections of the crank-train bearings to in the alarm panel while the second level activates
be superfluous, given BWM has been installed. a slow down.

Two BWM ‘high wear’ alarm levels including devia- For oil outlet temperature in main, crankpin and
tion alarm apply. The first level of the high wear / crosshead bearings two high temperature alarm
deviation alarm is indicated in the alarm panel only levels including deviation alarm apply. The first
while the second level also activates a slow down. level of the high temperature / deviation alarm is
indicated in the alarm panel while the second level
The Extent of Delivery lists four Bearing Wear activates a slow down.
Monitoring options of which the two systems from
Dr. E. Horn and Kongsberg Maritime could also In the Extent of Delivery, there are three options:
include Bearing Temperature Monitoring:
4 75 133 Temperature sensors fitted to main bear-
4 75 261 Bearing Wear Monitoring System XTSW. ings
Make: AMOT 4 75 134 Temperature sensors fitted to main bear-
4 75 262 Bearing Wear Monitoring System BDMS. ings, crankpin bearings, crosshead bear-
Make: Dr. E. Horn ings and for moment compensator, if any
4 75 263 Bearing Wear Monitoring System PS-10. 4 75 135 Temperature sensors fitted to main bear-
Make: Kongsberg Maritime ings, crankpin bearings and crosshead
bearings
4 75 264 Bearing Wear Monitoring System OPEN-
predictor. Make: Rovsing Dynamics

ME, ME-C and -GI engines are as standard spe-

cified with Bearing Wear Monitoring for which any
of the above mentioned options could be chosen.

MAN B&W ME/MEC/GI engines

MAN Diesel 198 67 265.4
MAN B&W 18.06
Page 4 of 5

Water In Oil Monitoring System Please note: Corrosion of the overlayer is a poten-
tial problem only for crosshead bearings, because
All MAN B&W engines are as standard specified only crosshead bearings are designed with an
with Water In Oil monitoring system in order to de- overlayer. Main, thrust and crankpin bearings may
tect and avoid free water in the lubricating oil. also suffer irreparable damage from water con-
tamination, but the damage mechanism would be
In case the lubricating oil becomes contaminated different and not as acute.
with an amount of water exceeding our limit of
50% of the saturation point (corresponding to ap-
prox. 0.2% water content), acute corrosive wear of Liner Wall Monitoring System
the crosshead bearing overlayer may occur. The
higher the water content, the faster the wear rate. The Liner Wall Monitoring (LWM) system monitors
the temperature of each cylinder liner. It is to be
To prevent water from accumulating in the lube regarded as a tool providing the engine room crew
oil and, thereby, causing damage to the bearings, the possibility to react with appropriate counter-
the oil should be monitored manually or automati- measures in case the cylinder oil film is indicating
cally by means of a Water In Oil (WIO) monitor- early signs of breakdown.
ing system connected to the engine alarm and
monitoring system. In case of water contamination In doing so, the LWM system can assist the crew
the source should be found and the equipment in the recognition phase and help avoid conse-
inspected and repaired accordingly. quential scuffing of the cylinder liner and piston
rings.
The saturation point of the water content in the
lubricating oil varies depending on the age of the Signs of oil film breakdown in a cylinder liner
lubricating oil, the degree of contamination and will appear by way of increased and fluctuating
the temperature. For this reason, we have chosen temperatures. Therefore, recording a preset max
to specify the water activity measuring principle allowable absolute temperature for the individual
and the aw-type sensor. Among the available cylinder or a max allowed deviation from a calcu-
methods of measuring the water content in the lated average of all sensors will trigger a cylinder
lubricating oil, only the aw-type sensor measures liner temperature alarm.
the relationship between the water content and
the saturation point regardless of the properties of The LWM system includes two sensors placed in
the lubricating oil. the manoeuvring and exhaust side of the liners,
near the piston skirt TDC position. The sensors
WIO systems with aw-type sensor measure water are interfaced to the ship alarm system which
activity expressed in ‘aw’ on a scale from 0 to 1. monitors the liner temperatures.
Here, ‘0’ indicates oil totally free of water and ‘1’
oil fully saturated by water. For each individual engine, the max and deviation
alarm levels are optimised by monitoring the tem-
Alarm levels are specified as follows: perature level of each sensor during normal serv-
ice operation and setting the levels accordingly.
Engine condition Water activity, aw
High alarm level 0.5 The temperature data is logged on a PC for one
High High alarm level 0.9 week at least and preferably for the duration of a
round trip for reference of temperature develop-
The aw = 0.5 alarm level gives sufficient margin ment.
to the satuartion point in order to avoid free water
in the lubricating oil. If the aw = 0.9 alarm level All types 98 and 90 ME and ME-C engines as well
is reached within a short time after the aw = 0.5 as K80ME-C9 are as standard specified with Liner
alarm, this may be an indication of a water leak Wall Monitoring system. For all other engines, the
into the lubricating oil system. LWM system is available as an option: 4 75 136.

MAN B&W ME/MEC/GI engines

MAN Diesel 198 67 265.4
MAN B&W 18.06
Page 5 of 5

Control Devices

The control devices mainly include a position switch (ZS) or a position transmitter (ZT) and solenoid valves
(ZV) which are listed in Table 18.06.02 below. The sensor identification codes are listed in Table 18.07.01.

Sensor Point of location

Manoeuvring system
ZS 1109A/B C Turning gear – disengaged
ZS 1110A/B C Turning gear – engaged
ZS 1111A/B C Main starting valve – blocked
ZS 1112A/B C Main starting valve – in service
ZV 1114 C Slow turning valve
ZS 1116A/B C Start air distribution system – in service
ZS 1117A/B C Start air distribution system – blocked
ZV 1120 C Activate pilot press air to starting valves
ZS 1121A/B C Activate main starting valves - open
E 1180 Electric motor, auxiliary blower
E 1181 Electric motor, turning gear
E 1185 C LOP, Local Operator Panel

Hydraulic power supply

PT 12011/2/3 C Hydraulic oil pressure, after non-return valve
ZV 1202A/B C Force-driven pump bypass
PS/PT 12041/2/3 C Lubricating oil pressure after filter, suction side

Tacho/crankshaft position
ZT 4020 Tacho for safety

Engine cylinder components

XC 4108 C ELVA NC valve
ZT 4111 C Exhaust valve position
ZT 4114 C Fuel plunger, position 1

Fuel oil
ZV 8020 Z Fuel oil cut-off at engine inlet (shut down), Germanischer Lloyd only

Cylinder lubricating oil

ZT 8203 C Confirm cylinder lubricator piston movement, cyl/cyl
ZV 8204 C Activate cylinder lubricator, cyl/cyl

Scavenge air
PS 8603 C Scavenge air receiver, auxiliary blower control

ME-GI alarm system (ME-GI only)

XC 2212 External gas shut down (request)

ME-GI safety system (ME-GI only)

XC 2001 Engine shut down (command)
XC 6360 Gas plant shut down (command)

Table 18.06.02: Control devices on engine

MAN B&W ME/MEC/GI engines

MAN Diesel 198 67 28-9.3
MAN B&W 18.07
Page 1 of 2

Identification of Instruments

The instruments and sensors are identified by a Location of measuring point

position number which is made up of a combina-
tion of letters and an identification number. Ident. number; first two digits indicate the meas-
urement point and xx the serial number:

Measured or indicating variables 11xx Manoeuvring system

12xx Hydraulic power supply system (HPS)
First letters: 13xx Hydraulic control oil system, separate oil
to HPS
DS Density switch 14xx Combustion pressure supervision
DT Density transmitter 15xx Top bracing pressure, stand alone type
E Electrical component 16xx Exhaust Gas Recirculation (EGR)
FS Flow switch 20xx ECS to/from safety system
FT Flow transmitter 21xx ECS to/from remote control system
GT Gauging transmitter, index/load transmitter 22xx ECS to/from alarm system
LI Level indication, local 24xx ME ECS outputs
LS Level switch 29xx Power supply units to alarm system
LT Level transmitter 30xx ECS miscellaneous input/output
PDI Pressure difference indication, local 40xx Tacho/crankshaft position system
PDS Pressure difference switch 41xx Engine cylinder components
PDT Pressure difference transmitter 50xx VOC, supply system
PI Pressure indication, local 51xx VOC, sealing oil system
PS Pressure switch 52xx VOC, control oil system
PT Pressure transmitter 53xx VOC, other related systems
ST Speed transmitter 54xx VOC, engine related components
TC Thermo couple (NiCrNi) 60xx GI-ECS to Fuel Gas Supply System (FGSS)
TE Temperature element (Pt 100) 61xx GI-ECS to Sealing Oil System
TI Temperature indication, local 62xx GI-ECS to Control Air System
TS Temperature switch 63xx GI-ECS to other GI related systems
TT Temperature transmitter 64xx GI engine related components
VS Viscosity switch 66xx Selective Catalytic Reduction (SCR) related
VT Viscosity transmitter component. Stand alone
WI Vibration indication, local 80xx Fuel oil system
WS Vibration switch 81xx Lubricating oil system
WT Vibration transmitter 82xx Cylinder lubricating oil system
XC Unclassified control 83xx Stuffing box drain system
XS Unclassified switch 84xx Cooling water systems, e.g. central, sea
XT Unclassified transmitter and jacket cooling water
ZS Position switch (limit switch) 85xx Compressed air supply systems, e.g.
ZT Position transmitter (proximity sensor) control and starting air
ZV Position valve (solenoid valve) 86xx Scavenge air system
87xx Exhaust gas system
88xx Miscellaneous functions, e.g. axial
vibration
90xx Project specific functions

Table 18.07.01a: Identification of instruments

MAN B&W MC/MC-C, ME/MEC/ME-B/-GI engines

MAN Diesel 198 45 85-1.6
MAN B&W 18.07
Page 2 of 2

A0xx Temporary sensors for projects Examples

xxxxA Alternative redundant sensors TI 8005 indicates a local temperature indication
xxxx1 Cylinder/turbocharger numbers (thermometer) in the fuel oil system.

ECS: Engine Control System ZS 1112A C and ZS 1112B C indicate two redun-
GI: Gas Injection engine dant position switches in the manoeuvring sys-
VOC: Volatile Organic Compound tem, A and B, for control of the main starting air
valve position.

Functions PT 8501 I AL Y indicates a pressure transmitter

located in the control air supply for remote indica-
Secondary letters: tion, alarm for low pressure and slow down for low
pressure.
A Alarm
C Control
H High
I Indication, remote
L Low
R Recording
S Switching
X Unclassified function
Y Slow down
Z Shut down

Repeated signals

Signals which are repeated, for example measure-

ments for each cylinder or turbocharger, are pro-
vided with a suffix number indicating the location,
‘1’ for cylinder 1, etc.

If redundant sensors are applied for the same

measuring point, the suffix is a letter: A, B, C, etc.

078 89 33-9.6.0

Table 18.07.01b: Identification of instruments

MAN B&W MC/MC-C, ME/MEC/ME-B/-GI engines

MAN Diesel 198 45 85-1.6
MAN B&W

Dispatch Pattern, Testing,

Spares and Tools

19
MAN Diesel
MAN B&W 19.01
Page 1 of 2

Dispatch Pattern, Testing, Spares and Tools

Painting of Main Engine Note:

Long term preservation and seaworthy packing
The painting specification, Section 19.02, indicates are always to be used for class B.
the minimum requirements regarding the quality
and the dry film thickness of the coats of, as well Furthermore, the dispatch patterns are divided
as the standard colours applied on MAN B&W en- into several degrees of dismantling in which ‘1’
gines built in accordance with the ‘Copenhagen’ comprises the complete or almost complete en-
standard. gine. Other degrees of dismantling can be agreed
upon in each case.
Paints according to builder’s standard may be
used provided they at least fulfil the requirements When determining the degree of dismantling, con-
stated. sideration should be given to the lifting capacities
and number of crane hooks available at the engine
maker and, in particular, at the yard (purchaser).
Dispatch Pattern
The approximate masses of the sections appear
The dispatch patterns are divided into two classes, in Section 19.04. The masses can vary up to 10%
see Section 19.03: depending on the design and options chosen.

A: Short distance transportation and short term Lifting tools and lifting instructions are required
storage for all levels of dispatch pattern. The lifting tools,
B: Overseas or long distance transportation or options: 4 12 110 or 4 12 111, are to be specified
long term storage. when ordering and it should be agreed whether
the tools are to be returned to the engine maker,
Short distance transportation (A) is limited by a option: 4 12 120, or not, option: 4 12 121.
duration of a few days from delivery ex works until
installation, or a distance of approximately 1,000 MAN Diesel & Turbo’s recommendations for pres-
km and short term storage. ervation of disassembled / assembled engines are
available on request.
The duration from engine delivery until installation
must not exceed 8 weeks. Furthermore, it must be considered whether a
drying machine, option: 4 12 601, is to be installed
Dismantling of the engine is limited as much as during the transportation and/or storage period.
possible.

Overseas or long distance transportation or Shop Trials/Delivery Test

long term storage require a class B dispatch pat-
tern. Before leaving the engine maker’s works, the en-
gine is to be carefully tested on diesel oil in the
The duration from engine delivery until installation presence of representatives of the yard, the ship-
is assumed to be between 8 weeks and maximum owner and the classification society.
6 months.
The shop trial test is to be carried out in accord-
Dismantling is effected to a certain degree with ance with the requirements of the relevant clas-
the aim of reducing the transportation volume of sification society, however a minimum as stated in
the individual units to a suitable extent. Section 19.05.

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 76 203.2
MAN B&W 19.01
Page 2 of 2

MAN Diesel & Turbo’s recommendations for shop Large spare parts, dimensions and masses
trial, quay trial and sea trial are available on re-
quest. The approximate dimensions and masses of the
larger spare parts are indicated in Section 19.09.
In connection with the shop trial test, it is required A complete list will be delivered by the engine
to perform a pre-certification survey on engine maker.
plants with FPP or CPP, options: 4 06 201 Engine
test cycle E3 or 4 06 202 Engine test cycle E2 re-
spectively. Tools

List of standard tools

Spare Parts
The engine is delivered with the necessary special
List of spare parts, unrestricted service tools for overhauling purposes. The extent, dimen-
sions and masses of the main tools is stated in
The tendency today is for the classification socie- Section 19.10. A complete list will be delivered by
ties to change their rules such that required spare the engine maker.
parts are changed into recommended spare parts.

MAN Diesel & Turbo, however, has decided to Tool panels

keep a set of spare parts included in the basic
extent of delivery, EoD: 4 87 601, covering the Most of the tools are arranged on steel plate pan-
requirements and recommendations of the major els, EoD: 4 88 660, see Section 19.11 ‘Tool Panels’.
classification societies, see Section 19.06.
It is recommended to place the panels close to the
This amount is to be considered as minimum location where the overhaul is to be carried out.
safety stock for emergency situations.

Additional spare parts recommended by

MAN Diesel & Turbo

The abovementioned set of spare parts can be

extended with the ‘Additional Spare Parts Rec-
ommended by MAN Diesel & Turbo’, option: 4 87
603, which facilitates maintenance because, in
that case, all the components such as gaskets,
sealings, etc. required for an overhaul will be read-
ily available, see Section 19.07.

Wearing parts

The consumable spare parts for a certain period

are not included in the above mentioned sets, but
can be ordered for the first 1, 2, up to 10 years’
service of a new engine, option: 4 87 629.

The wearing parts that, based on our service

experience, are estimated to be required, are
listed with service hours in Tables 19.08.01 and
19.08.02.

MAN B&W MC/MC-C, ME/MEC/ME-B/GI engines

MAN Diesel 198 76 203.2
MAN B&W 19.02
Page 1 of 2

Specification for painting of main engine

Components to be painted before Type of paint No. of coats/ Colour:

shipment from workshop Total dry film RAL 840HR
thickness DIN 6164
µm MUNSELL

1. Component/surfaces exposed to oil and air, inside engine

Unmachined surfaces all over. However, In accordance with corrosivity

cast type crankthrows, main bearing cap, categories C2 Medium ISO 12944-5
crosshead bearing cap, crankpin bearing Engine alkyd primer, weather 2/80 Free
cap, pipes inside crankcase and chainwheel resistant.
need not to be painted, but the cast surface
Oil and acid resistant alkyd paint. 1/40 White:
must be cleaned of sand and scales and be
Temperature resistant to mini- RAL 9010
kept free of rust.
mum 80 °C. DIN N:0:0.5
MUNSELL N9.5
2. Components, outside engine

Engine body, pipes, gallery, brackets, etc. In accordance with corrosivity

categories C2 Medium ISO 12944-5
Delivery standard is in a primed and fin- Engine alkyd primer, weather 2/80 Free
ished-painted condition, unless otherwise resistant.
stated in the contract.
Final alkyd paint resistant to salt 1/40 Light green:
water and oil, option: 4 81 103. RAL 6019
DIN 23:2:2
MUNSELL10GY 8/4
3. Heat affected components

Supports for exhaust receiver. In accordance with corrosivity

Scavenge air cooler housing (inside categories C3 Medium ISO 12944-5
and outside). Ethyl silicate based zinc-rich 1/80
No surface may be left unpainted in the paint, heat resistant to minimum
cooler housing. 300 °C.
4. Components affected by water, cleaning agents, and acid fluid below neutral Ph

Scavenge air reversing chamber (inside). In accordance with corrosivity

Preparation, actual number of coats, film categories C5-M High ISO 12944-5
thickness per coat, etc. must be according
to the paint manufacturer’s specifications. Two-component epoxy phenolic 3/350 Free

No unpainted surfaces.
Supervision from manufacturer is recom- See specifi-
mended, in the phase of introduction of the cations from
paint system. product data
sheet

5. Gallery plates topside Engine alkyd primer, weather C2 Medium Free

resistant. 2/80

MAN B&W MC/MCC, ME/ME-C/MEB/GI engines

MAN Diesel 198 45 169.4
MAN B&W 19.02
Page 2 of 2

Components to be painted before Type of paint No. of coats/ Colour:

shipment from workshop Total dry film RAL 840HR
thickness DIN 6164
µm MUNSELL

6. Purchased equipment and instruments painted in maker’s colour are acceptable unless otherwise stated in the contract

Tools

Tools are to be surface treated according to Electro-galvanised See speci-

specifications stated on the drawings. fications on
drawings
Purchased equipment painted in mark-
ers colour is acceptable, unless otherwise
stated in the contract/drawing.
Tool panels Oil resistant paint C2 Medium Light grey:
2/80 RAL 7038
DIN:24:1:2
MUNSELL N7.5

Note:

All paints must be of good quality. Paints according to builder‘s standard may be used provided they at least fulfil the
above requirements.

The data stated are only to be considered as guidelines. Preparation, number of coats, film thickness per coat, etc.,
must be in accordance with the paint manufacturer’s specifications.

074 33 57-9.3.0

Fig. 19.02.01: Painting of main engine, option: 4 81 101, 4 81 102 or 4 81 103

MAN B&W MC/MCC, ME/ME-C/MEB/GI engines

MAN Diesel 198 45 169.4
MAN B&W 19.03
Page 1 of 4

Dispatch Pattern

The relevant engine supplier is responsible for

the actual execution and delivery extent. As
differences may appear in the individual suppliers’
extent and dispatch variants.

Dispatch Pattern A - short:

Short distance transportation limited by duration
of transportation time within a few days or a dis-
tance of approximately 1000 km and short term
storage.

Duration from engine delivery to installation must

not exceed eight weeks.
Dismantling must be limited.

Dispatch Pattern B - long:

Overseas and other long distance transportation,
as well as long-term storage.

Dismantling is effected to reduce the transport

volume to a suitable extent.

Long-term preservation and seawort

hy packing must always be used.

Note
The engine supplier is responsible for the nec-
essary lifting tools and lifting instructions for
transportation purposes to the yard. The deliv-
ery extent of lifting tools, ownership and lend/
lease conditions are to be stated in the contract.
(Options: 4 12 120 or 4 12 121)

Furthermore, it must be stated whether a drying

machine is to be installed during the transporta-
tion and/or storage period. (Option: 4 12 601)

MAN B&W G70ME-C9.2, S70ME-C7/8, L70ME-C7/8,

G60ME-C9.2, S60ME-C7/8, L60ME-C7/8,
G50ME-B9.3, S50ME-C7/8
MAN Diesel 198 45 672.6
MAN B&W 19.03
Page 2 of 4
Dispatch pattern variants

A1 + B1 (option 4 12 021 + 4 12 031) A1 + B1

Engine complete, i.e. not disassembled

Engine complete

A2 + B2
A2 + B2 (option 4 12 022 + 4 12 032)
• Top section including cylinder frame complete,
cylinder covers complete, scavenge air re-
ceiver including cooler box and cooler insert,
turbocharger(s), piston complete and galleries
with pipes, HCU units and oil filter
• Bottom section including bedplate complete,
frame box complete, connecting rods, turning
gear, crankshaft complete and galleries
• Remaining parts including stay bolts, chains,
FIVA valves etc.

Top section

Bottom section
Fig. 19.03.01: Dispatch pattern, engine with turbocharger on exhaust side (4 59 123) 074 27 15-7.0.0a

MAN B&W G70ME-C9.2, S70ME-C7/8, L70ME-C7/8,

G60ME-C9.2, S60ME-C7/8, L60ME-C7/8,
G50ME-B9.3, S50ME-C7/8
MAN Diesel 198 45 672.6
MAN B&W 19.03
Page 3 of 4

A3 + B3 (option 4 12 023 + 4 12 033) A3 + B3

• Top section including cylinder frame complete,
cylinder covers complete, scavenge air re-
ceiver including cooler box and cooler insert,
turbocharger(s), piston complete and galleries
with pipes, HCU Units
• Frame box section including frame box com-
plete, chain drive, connecting rods and galleries,
gearbox for hydraulic power supply, hydraulic
pump station and oil flter
• Bedplate/crankshaft section including bedplate
complete, crankshaft complete with chain- Top section
wheels and turning gear
• Remaining parts including stay bolts, chains
FIVA valves, etc.

Frame box section

Bedplate/crankshaft section

074 27 15-7.0.0b

Fig. 19.03.02: Dispatch pattern, engine with turbocharger on exhaust side (4 59 123)

MAN B&W G70ME-C9.2, S70ME-C7/8, L70ME-C7/8,

G60ME-C9.2, S60ME-C7/8, L60ME-C7/8,
G50ME-B9.3, S50ME-C7/8
MAN Diesel 198 45 672.6
MAN B&W 19.03
Page 4 of 4

A4 + B4 (option 4 12 024 + 4 12 034)

• Top section including cylinder frame complete,
cylinder covers complete, piston complete and
galleries with pipes on manoeuvring side, HCU
units
• Exhaust receiver with pipes
• Scavenge air receiver with galleries and pipes
• Turbocharger
Exhaust receiver
• Air cooler box with cooler insert
• Frame box section including frame box com-
plete, chain drive, connecting rods and galleries,
gearbox for hydraulic power supply, hydraulic
power station and oil flter
• Crankshaft with chain wheels
• Bedplate with pipes and turning gear Top section Turbocharger
• Remaining parts including stay bolts, auxiliary
blowers, chains FIVA valves etc.

Air cooler box

Frame box section

Bedplate section Crankshaft section

074 27 15-7.0.1c

Fig. 19.03.03: Dispatch pattern, engine with turbocharger on exhaust side (4 59 123)

MAN B&W G70ME-C9.2, S70ME-C7/8, L70ME-C7/8,

G60ME-C9.2, S60ME-C7/8, L60ME-C7/8,
G50ME-B9.3, S50ME-C7/8
MAN Diesel 198 45 672.6
MAN B&W 19.04
Page 1 of 1

Dispatch Pattern, List of Masses and Dimensions

This section is available on request

MAN Diesel 198 47 63-6.0

MAN B&W 19.05
Page 1 of 1

Shop Test

Minimum delivery test EIAPP certificate

The minimum delivery test, EoD: 4 14 001, involves: Most marine engines installed on ocean going
vessels are required to have an ‘Engine Interna-
• Starting and manoeuvring test at no load tional Air Pollution Prevention’ (EIAPP) Certificate,
• Load test or similar. Therefore, a pre-certification survey
Engine to be started and run up to 50% of is to be carried out for all engines according to
Specified MCR (M) in 1 hour the survey method described in the engine’s NOx
Technical File, which is prepared by the engine
Followed by: manufacturer. For MAN B&W engines, the Unified
Technical File (UTF) format is recommended.
• 0.50 hour running at 25% of specified MCR
• 0.50 hour running at 50% of specified MCR The EIAPP certificate documents that the specific
• 0.50 hour running at 75% of specified MCR engine meets the international NOx emission limi-
• 1.00 hour running at 100% of specified MCR tations specified in Regulation 13 of MARPOL An-
• 0.50 hour running at 110% of specified MCR nex VI. The basic engine ‘Economy running mode’,
EoD: 4 06 200, complies with these limitations.
Only for Germanischer Lloyd:
The pre-certification survey for a ‘Parent’ or an
• 0.75 hour running at 110% of specified MCR ‘Individual’ engine includes NOx measurements
during the delivery test. For ‘Member’ engines, a
Governor tests, etc: survey according to the group definition for the
engine group is needed. This survey should be
• Governor test based on the delivery test.
• Minimum speed test
• Overspeed test The applicable test cycles are:
• Shut down test
• Starting and reversing test • E3, marine engine, propeller law for FPP, option:
• Turning gear blocking device test 4 06 201
• Start, stop and reversing from the Local or
Operating Panel (LOP) • E2, marine engine, constant speed for CPP, op-
tion: 4 06 202
Fuel oil test
For further information and options regarding
Before leaving the factory, the engine is to be shop test, see Extent of Delivery.
carefully tested on diesel oil in the presence of
representatives of Yard, Shipowner, Classification
Society, and MAN Diesel & Turbo.

At each load change, all temperature and pres-

sure levels etc. should stabilise before taking new
engine load readings.

Fuel oil analysis is to be presented.

All tests are to be carried out on diesel or gas oil.

MAN B&W MC/MC-C, ME/MEC/ME-B engines

MAN Diesel 198 46 127.8
MAN B&W 19.06
Page 1 of 1

List of Spare Parts, Unrestricted Service

Spare parts are requested by the following Classes 1 Tacho signal amplifier
only: GL, KR, NK and RS, while just recommended by: 1 IDkey
ABS and LR, but neither requested nor recommended 1 Encoder
by: BV, CCS, DNV and RINA. 1 Fuse kit

Cylinder cover, plate 901 and others Starting valve, plate 907
1 Cylinder cover with fuel, exhaust and starting 1 Starting valve, complete
valves, indicator valve and sealing rings (disas- 1 Solenoid valve 1)
sembled)
½ set Studs for 1 cylinder cover Hydraulic cylinder unit, plate 907 1 and 2)
1 Fuel booster barrel, complete with plunger
Piston, plate 902
1 FIVA valve complete
1 Piston complete (with cooling pipe), piston rod,
piston rings and stuffing box, studs and nuts 1 Suction valve complete
1 set Piston rings for 1 cylinder 1 set Flex pipes, one of each size
1 High-pressure pipe kit
Cylinder liner, plate 903 1 Packing kit
1 Cylinder liner inclusive of sealing rings and
gaskets. Exhaust valve, plate 908
2 Exhaust valves complete. 1 only for GL
Cylinder lubricating oil system, plate 903 1) 1 Highpressure pipe from actuator to exhaust valve
1 set Spares for lubricating oil system for 1 cyl. 1 Exhaust valve position sensor
2 Lubricator backup cable
Fuel valve, plate 909
Connecting rod, and crosshead bearing, plate 904 1 set Fuel valves for all cylinders on one engine for BV,
1 Telescopic pipe with bushing for 1 cylinder CCS, DNV, GL, KR, NK, RINA, RS and IACS
1 set Fuel valves for half the number of cylinders on
1 Crankpin bearing shells in 2/2 with studs and nuts the engine for ABS
1 Crosshead bearing shell lower part with studs 1 Highpressure pipe, from fuel oil pressure
and nuts booster to fuel valve
2 Thrust pieces
Turbocharger, plate 910
Thrust block, plate 905 1 set Maker’s standard spare parts
1 set Thrust pads for ‘ahead’
For NK also one set ‘astern’ if different from Auxiliary blower, plate 910
‘ahead’ 1 set Rotor, rotor shaft, gear wheel or equivalent
working parts
HPS  Hydraulic Power Supply, plate 906 )
1 and 2
1 set Bearings for electric motor
1 Proportional valve for hydraulic pumps 1 set Bearing for blower wheel
1 Leak indicator 1 Belt, if applied
1 Safety coupling for hydraulic pump 1 set Packing for blower wheel
1 Accumulator
6 Chain links. Only for ABS, LR and NK Bedplate, plate 912
1 set Flex pipes, one of each size Main bearing shell (1 upper and 1 lower) of
1
each size
Engine control system, plate 906 2) 1 set Studs and nuts for 1 main bearing
1 Multi Purpose Controller MPC
1 Multi Purpose Controller MPC-10, if applied ) MD required spare parts.
1

1
Amplifier for Auxiliary Control Unit. Only for 200 ) All spare parts are requested by all Classes.
2

bar HPS
1 Position Amplifier. Only for 200 bar HPS Please note: Plate number refers to Instruction Book,
1 Trigger sensor for tacho system, only if Vol. III containing plates with spare parts
trigger ring
1 Marker sensor for tacho system

Fig. 19.06.01: List of spare parts, unrestricted service: 4 87 601

MAN B&W 98-60ME/MEC engines

MAN Diesel 198 64 162.8
MAN B&W 19.07
Page 1 of 2

Additional Spares

Beyond class requirements or recommendation, for easier maintenance and increased security in operation.

Cylinder cover, section 90101 Cylinder Lubricating Oil System, section 90302
4 Studs for exhaust valve 1 set Spares for MAN B&W Alpha lubricating oil
4 Nuts for exhaust valve system for one cylinder
½ set Orings for cooling jacket 1 Lubricator
1 Cooling jacket 2 Feed back sensor, complete
½ set Sealing between cylinder cover and liner 1 Complete sets of Orings for lubricator
4 Spring housings for fuel valve (depending on number of lubricating nozzles
per cylinder)
Hydraulic tool for cylinder cover, section 901
1 set Hydraulic hoses with protection hose Connecting rod and crosshead, section 90401
complete with couplings 1 Telescopic pipe
8 pcs Orings with backup rings, upper 2 Thrust piece
8 pcs Orings with backup rings, lower
HPS Hydaulic Power Supply, section 906
Piston and piston rod, section 90201 1 Delivery pump
1 box Locking wire, L=63 m 1 Start up pump
5 Piston rings of each kind 1 Pressure relief valve
2 Drings for piston skirt 1 Pumps short cutting valve
2 Drings for piston rod 1 set Check valve Cartridge (3 pcs)

Piston rod stuffing box, section 90202 Engine Control System, section 906
15 Self-locking nuts 1 set Fuses for MPC, TSA, CNR
5 Orings 1 Segment for trigger ring
5 Top scraper rings
15 Pack sealing rings HCU Hydraulic Cylinder Unit, section 906
10 Cover sealing rings 1 set Packings
120 Lamellas for scraper rings
30 Springs for top scraper and sealing rings Main starting valve, section 90702
20 Springs for scraper rings 1 Repair kit for main actuator
1 Repair kit for main ball valve
Cylinder frame, section 90301 1 *) Repair kit for actuator, slow turning
½ set Studs for cylinder cover for one cylinder 1 *) Repair kit for ball valve, slow turning
1 Bushing
*) if fitted
Cylinder liner and cooling jacket, section 90301
1 Cooling jacket of each kind Starting valve, section 907
4 Non return valves 2 Locking plates
1 set Orings for one cylinder liner 2 Piston
½ set Gaskets for cooling water connection 2 Spring
½ set Orings for cooling water pipes 2 Bushing
1 set Cooling water pipes between liner and cover 1 set Oring
for one cylinder 1 Valve spindle

Fig. 19.07.01a: Additional spare parts beyond class requirements or recommendation, option: 4 87 603

MAN B&W ME/MEC engines

MAN Diesel 198 46 367.9
MAN B&W 19.07
Page 2 of 2

Exhaust valve, section 908 Fuel oil high pressure pipes, section 90914
1 Exhaust valve spindle 1 High pressure pipe, from fuel oil pressure
1 Exhaust valve seat booster to fuel valve
½ set Oring exhaust valve/cylinder cover 1 High pressure pipe from actuator to exhaust
4 Piston rings valve
½ set Guide rings 1 set Orings for high pressure pipes
½ set Sealing rings
½ set Safety valves Overflow valve, section 909
1 set Gaskets and Orings for safety valve 1 Overflow valve, complete
1 Piston complete 1 Orings of each kind
1 Damper piston
1 set Orings and sealings between air piston and Fuel injection system, section 909
exhaust valve housing/spindle 1 Fuel oil pressure booster complete, for one cyl.
1 Liner for spindle guide 1 Hydraulic cylinder unit
1 set Gaskets and Orings for cooling water 1 set Gaskets and sealings
connection 1 Electronic fuel injection control valve
1 Conical ring in 2/2 1 Hydraulic cylinder unit
1 set Orings for spindle/air piston
1 set Nonreturn valve Scavenge air receiver, section 91002
2 Nonreturn valves complete
Exhaust valve, section 908 1 Compensator
1 Sealing oil control unit
Exhaust pipes and receiver, section 910
Exhaust valve actuator, section 908 1 Compensator between TC and receiver
1 Hydraulic exhaust valve actuator complete for 2 Compensator between exhaust valve and re-
one cylinder ceiver
1 Electronic exhaust valve control valve 1 set Gaskets for each compensator

Cooling water outlet, section 908 Auxiliary blower, section 91003

2 Ball valve 1 set Bearings for electric motor
1 Butterfly valve 1 set Shaft sealings
1 Compensator 1 set Bearings/belt/sealings for gearbox (only for
1 set Gaskets for butterfly valve and compensator belt-driven blowers)

Fuel valve, section 909 Turbocharger, section 91005

1 set Fuel nozzles 1 Spare rotor for one turbocharger, complete
1 set Orings for fuel valve with bearing
3 Spindle guides, complete 1 set Spare parts for one turbocharger
½ set Springs
½ set Discs, +30 bar Arrangement of safety cap, section 911
3 Thrust spindles 1 set Bursting disc
3 Non return valve (if mounted)
Engine Lubricating System, section 912
1 set 6µ filter
Note: Section numbers refer to Instruction Book, Vol. III containing plates with spare parts

Fig. 19.07.01b: Additional spare parts beyond class requirements or recommendation, option: 4 87 603

MAN B&W ME/MEC engines

MAN Diesel 198 46 367.9
MAN B&W 19.08
Page 1 of 2

Wearing Parts

MAN Diesel & Turbo Service Letter SL-509 pro- The wearing parts expected to be replaced at the
vides Guiding Overhaul Intervals and expected service hours mentioned in the Service Letter are
service life for key engine components. listed in the tables below.

32,000

88,000
48,000

96,000
36,000

56,000

84,000
64,000
60,000
20,000

72,000
80,000
40,000
24,000
12,000
16,000
8,000
Service hours
Description Replace parts
Piston
Soft iron gasket (1 set per cylinder) x x x x x x
Piston crown (1 pc per cylinder) x
O-rings for piston (1 set per cylinder) x
Piston rings (1 set per cylinder) x x x x x x
Piston cleaning ring (1 pc per cylinder) x
Stuffing box
Lamellas (1 set per cylinder) x x x
Top scraper ring (1 pc per cylinder) x x x
O-rings (1 set per cylinder) x x x x x x
Cylinder liner (1 pc per cylinder) x
O-rings for cylinder liner (1 set per cylinder) x
O-rings for cooling water jacket (1 set per cylinder) x
O-rings for cooling water connections (1 set per cyl.) x
Exhaust valve
DuraSpindle (1 pc per cylinder) x
Nimonic spindle (1 pc per cylinder) x
Bottom piece (1 pc per cylinder) x
Piston rings for exhaust valve & oil piston (1 set per cyl.) x
O-rings for bottom piece (1 set per cylinder) x x x x
Fuel valves
Valve nozzle (2 sets per cylinder) x x x x x x
Spindle guide (2 sets per cylinder) x x x x x x
O-ring (2 sets per cylinder) x x x x x x x x x x x x
Spring housings (1 set per cylinder) x
Bearings
Crosshead bearing (1 set per cylinder) x
Crankpin bearing (1 set per cylinder) x
Main bearing (1 set per cylinder) x
Thrust bearing (1 set per engine) x
Cylinder cover (1 pc per cylinder) x
O-rings for cooling water jacket (1 set per cylinder) x x x x
O-ring for starting valve (1 pc per cylinder) x x x x x x x x

Table 19.08.01a: Wearing parts according to Service Letter SL-509

MAN B&W 70-60ME/ME-C/-GI engines

MAN Diesel 198 83 69-3.0
MAN B&W 19.08
Page 2 of 2

32,000

88,000
48,000
36,000

56,000

84,000

96,000
64,000
60,000
20,000

72,000
80,000
40,000
24,000
12,000
16,000
8,000
Service hours
Description Replace parts
Air cooler(s) (1 pc per turbocharger) x x
Chains (1 set per engine) x
Turbocharger(s) *)
Alpha Lubricator
Solenoid valve (1 pc per pump) x x x x
Non-return valve (1 pc per pump piston) x x x x
O-rings (1 set per lubricator) x x x x
Mechanical cylinder lubricator *)
ME Parts
Hydraulic hoses (1 set per engine) x x x
FIVA valve (1 pc per cylinder) x
Fuel oil pressure booster (1 pc per cylinder) x
Angle encoder (2 pcs per engine) x
MPC (1 pc per cylinder + 7 pcs) x
MOP A (1 pc per engine) x
MOP B (1 pc per engine) x
CCU amplifier (1 pc per cylinder) x
ACU amplifier (3 pcs per engine) x
LVDT hydraulic pump amplifier (3 pcs per engine) x
LDI hydraulic pump amplifier (3 pcs per engine) x
Proportional valve for main hydraulic pump x x x x
Hydrostatic bearings for main hydraulic pump x x x
Sealings for pressure relief valve for main hydr. pump x x
Static sealing rings for exh. valve actuator (1 pc per cyl.) x x x
Membranes for accumulators on HPS x x x
Membranes for accumulators on HCU x x x
Fuel booster sensor (1 pc per cylinder) x
Exhaust valve sensor (1 pc per cylinder) x
Marker sensor (1 pc per engine) x
Cables (1 set per engine) x
Gear wheel bearings (1 set per engine) x
ME-GI Parts
Gas nozzle (1 pc per cylinder) **) x x x x x x

*) According to manufacturer’s recommendations.

**) For -GI engines only

Table 19.08.01b: Wearing parts according to Service Letter SL-509

MAN B&W 70-60ME/ME-C/-GI engines

MAN Diesel 198 83 69-3.0
MAN B&W 19.09
Page 1 of 1

Large Spare Parts, Dimensions and Masses

A A
1 2 3

C
C A D

D C E

B
4 5
A

B A C

Mass Dimensions (mm)

Pos Sec. Description
(kg) A B C D E
1 Cylinder liner, incl. cooling jacket 5,900 ø1,006 ø966 3,570 ø802
2 Exhaust valve 1,262 1,891 878 695
3 Piston complete, with piston rod 2,623 ø696 475 270 4,410 448
4 Cylinder cover, incl. valves 2,736 ø1,290 557 ø1,008
Rotor for turbocharger, TCA77-26 370 ø750 1,360 ø750
Rotor for turbocharger, TCA88-26 610 ø890 1,630 ø890
Rotor for turbocharger, A185-L 460 ø880 1,330
Rotor for turbocharger, A190-L 610 ø970 1,460 -
Rotor for turbocharger, A275-L 220 ø700 1,050 -
5
Rotor for turbocharger, A280-L 330 ø790 1,190 -
Rotor for turbocharger, A285-L 460 ø880 1,330 -
Rotor for turbocharger, MET66MB 370 ø730 1,327 ø712
Rotor for turbocharger, MET71MB 480 ø790 1,410 ø771
Rotor for turbocharger, MET83MB 750 ø924 1,608 ø902

535 19 94-4.1.0

Fig. 19.09.01: Large spare parts, dimensions and masses

MAN B&W G70ME-C9.2/-GI

MAN Diesel 198 85 98-1.0
MAN B&W 19.10
Page 1 of 1

List of Standard Tools for Maintenance

The engine is delivered with all necessary special tools for scheduled maintenance. The extent of the tools
is stated below. Most of the tools are arranged on steel plate panels. It is recommended to place them
close to the location where the overhaul is to be carried out, see Section 19.11.

All measurements are for guidance only.

Cylinder Cover, MF/SF 21-9010 Fuel Oil System Tools, MF/SF 21-9042
1 pcs Tool panel incl. lifting chains, grinding mandrels, 1 pcs Tool panel incl. grinding, lifting, adjustment and
extractor tools etc. assembly tools etc.
1 pcs Cylinder cover rack 1 set Fuel valve nozzle tools
1 set Cylinder cover tightening tools 1 set Toolbox for fitting of fuel pump seals
1 pcs Probe light
Cylinder Unit Tools, MF/SF 21-9014 1 pcs Test rig for fuel valve
1 pcs Tool panel incl. pressure testing tool, piston ring
expander, stuffing box tools, templates etc. Turbocharger System Tools, MF/SF 21-9046
1 pcs Guide ring for piston
1 set Air cooler cleaning tool
1 pcs Lifting tool for piston
1 set Guide rails, air cooler element
1 pcs Support iron for piston
1 pcs Compensator, dismantling tool
1 pcs Crossbar for cylinder liner, piston
1 pcs Travelling trolley
1 set Measuring tool for cylinder liner
1 set Blanking plates
1 set Test equipment for accumulator
1 pcs ECU temporary backup cable for indicator
General Tools, MF/SF 21-9058
1 set Pump for hydraulic jacks incl. hydraulic
Crosshead and Connection Rod Tools, MF/SF 21-9022 accessories
1 pcs Tool panel incl. suspension and lifting tools, 1 set Set of tackles, trolleys, eye bolts, shackles, wire
protection in crankcase etc. ropes
1 pcs Crankpin shell, lifting tool 1 set Instruments incl. mechanical / digital measuring
tools
1 set Working platforms incl. supports
Crankshaft and Thrust Bearing Tools, MF/SF 21-9026
1 pcs Tool panel incl. lifting, testing and retaining 1 set Hand tools incl. wrenches, pliers and spanners
tools etc.
1 pcs Lifting tool for crankshaft Hydraulic Jacks, MF/SF 21-94
1 pcs Lifting tool for thrust shaft It is important to notice, that some jacks are used on
1 pcs Main bearing shell, lifting tool different components on the engine
1 set Feeler gauges
Personal Safety Equipment, MF/SF 21-9070
1 pcs Measuring instrument for Axial Vibration Damper
(Only for engines without Axial Vibration Monitor) 1 pcs Fall arrest block and rescue harness
1 pcs Fall arrest equipment (Optional)
Control Gear Tools, MF/SF 21-9030
1 pcs Tool panel incl. pin gauges, chain assembly Optional Tools
tools, camshaft tools etc. 1 pcs Collar ring for piston
1 set Hook wrenches for accumulator
1 pcs Support for tilting tool
1 pcs Valve seat and spindle grinder
Exhaust Valve Tools, MF/SF 21-9038
1 pcs Wave cutting machine for cylinder liner
1 pcs Tool panel incl. grinding-, lifting-, adjustment-
and test tools etc. 1 pcs Wear ridge milling machine
1 pcs Work table for exhaust valve

Mass of the complete set of tools: Approximately 4,500 kg

MAN B&W G70ME-C9

MAN Diesel 198 89 19-4.0
MAN B&W 19.11
Page of 1

Tool Panels

This section is available on request

MAN Diesel 198 66 45-0.0

MAN B&W

Project Suppport and

Documentation

20
MAN Diesel
MAN B&W 20.01
Page 1 of 1

Project Support and Documentation

The selection of the ideal propulsion plant for a • Installation aspects

specific newbuilding is a comprehensive task. • Auxiliary systems
However, as this selection is a key factor for the • Vibration aspects.
profitability of the ship, it is of the utmost impor-
tance for the enduser that the right choice is made. After selecting the engine type on the basis of
this general information, and after making sure
MAN Diesel & Turbo is able to provide a wide va- that the engine fits into the ship’s design, then a
riety of support for the shipping and shipbuilding more detailed project can be carried out based
industries all over the world. on the ‘Project Guide’ for the specific engine type
selected.
The knowledge accumulated over many decades
by MAN Diesel & Turbo covering such fields as
the selection of the best propulsion machinery, Project Guides
optimisation of the engine installation, choice
and suitability of a Power Take Off for a specific For each engine type of MC, ME or ME-B design a
project, vibration aspects, environmental control ‘Project Guide’ has been prepared, describing the
etc., is available to shipowners, shipbuilders and general technical features of that specific engine
ship designers alike. type, and also including some optional features
and equipment.
Part of this information can be found in the follow-
ing documentation: The information is general, and some deviations
may appear in a final engine documentation, de-
• Marine Engine Programme pending on the content specified in the contract
• Turbocharger Selection and on the individual licensee supplying the en-
• Installation Drawings gine. The Project Guides comprise an extension
• CEAS - Engine Room Dimensioning of the general information in the Engine Selection
• Project Guides Guide, as well as specific information on such
• Extent of Delivery (EOD) subjects as:
• Technical Papers
• Engine Design
The publications are available at: • Engine Layout and Load Diagrams, SFOC
www.mandieselturbo.com under ‘Products’ → • Turbocharger Selection & Exhaust Gas Bypass
‘Marine Engines & Systems’ → ‘Low Speed’. • Electricity Production
• Installation Aspects
• List of Capacities: Pumps, Coolers & Exhaust Gas
Engine Selection Guides • Fuel Oil
• Lubricating Oil
The ‘Engine Selection Guides’ are intended as a • Cylinder Lubrication
tool to provide assistance at the very initial stage • Piston Rod Stuffing Box Drain Oil
of the project work. The guides give a general • Central Cooling Water System
view of the MAN B&W twostroke Programme for • Seawater Cooling
MC as well as for ME and ME-B engines and in- • Starting and Control Air
clude information on the following subjects: • Scavenge Air
• Exhaust Gas
• Engine data • Engine Control System
• Engine layout and load diagrams • Vibration Aspects
specific fuel oil consumption • Monitoring Systems and Instrumentation
• Turbocharger selection • Dispatch Pattern, Testing, Spares and Tools
• Electricity production, including power take off • Project Support and Documentation.

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 887.5
MAN B&W 20.02
Page 1 of 1

Installation Data Application

Additional customised information can be obtained Supplementary project data on request

from MAN Diesel & Turbo as project support. For
this purpose, we have developed the CEAS ap- Further to the data generated by the CEAS appli-
plication, by means of which specific calculations cation, the following data are available on request
can be made during the project stage. at the project stage:

• Estimation of ship’s dimensions

The CEAS application • Propeller calculation and power prediction
• Selection of main engine
The CEAS application is found at • Main engines comparison
www.mandieselturbo.com under ‘Products’ → • Maintenance and spare parts costs of the en-
‘Marine Engines & Systems’ → ‘Low Speed’ → gine
‘CEAS Engine Room Dimensions’. • Total economy – comparison of engine rooms
• Steam and electrical power – ships’ requirement
On completion of the CEAS application, a report • Utilisation of exhaust gas heat
is generated covering the following: • Utilisation of jacket cooling water heat, fresh
water production
• Main engine room data • Exhaust gas back pressure
• Specified main engine and ratings • Layout/load diagrams of engine.
• Ambient reference conditions
• Expected SFOC, lube oil consumption, air and Contact MAN Diesel & Turbo, Copenhagen in this
exhaust gas data regard.
• Necessary capacities of auxiliary machinery
(SMCR)
• Starting air system, engine dimensions, tanks,
etc.
• Tables of SFOC and exhaust gas data
• Heat dissipation of engine
• Water condensation separation in air coolers
• Noise – engine room, exhaust gas, structure
borne
• Preheating of diesel engine
• Alternative engines and turbochargers, further
reading.

Links to related MAN Diesel & Turbo publications

and papers are provided, too.

MAN B&W MC/MCC, ME/ME-C/MEB/GI engines

MAN Diesel 198 45 909.3
MAN B&W 20.03
Page 1 of 1

Extent of Delivery

MAN Diesel & Turbo’s ‘Extent of Delivery’ (EoD) The Copenhagen Standard Extent of Delivery in-
is provided to facilitate negotiations between cludes:
the yard, the engine maker, consultants and the
customer in specifying the scope of supply for a • Items for Unattended Machinery Space
specific project involving MAN B&W two-stroke • Minimum of alarm sensors recommended by the
engines. classification societies and MAN Diesel & Turbo
• Moment compensator for certain numbers of
We provide four different EoDs: cylinders
• MAN turbochargers
EoD 70-50 MC-C Tier ll Engine • The basic Engine Control System
EoD 46-35 MC-C Tier ll Engines • CoCoSEDS online
EoD 98-50 ME/ME-C/ME-C-GI Tier ll Engines • Spare parts either required or recommended by
EoD 60-30 ME-B Tier ll Engines the classification societies and MAN Diesel &
Turbo
These publications are available in print and at: • Tools required or recommended by the classifi-
www.mandieselturbo.com under ‘Products’ → cation societies and MAN Diesel & Turbo.
‘Marine Engines & Systems’ → ‘Low Speed’ →
‘Extent of Delivery (EoD)’ MAN Diesel & Turbo licencees may select a differ-
ent extent of delivery as their standard.

Basic items and Options

EoD and the final contract
The ‘Extent of Delivery’ (EoD) is the basis for
specifying the scope of supply for a specific order. The filledin EoD is often used as an integral part
of the final contract.
The list consists of ‘Basic’ and ‘Optional’ items.
The final and binding extent of delivery of MAN
The ‘Basic’ items define the simplest engine, de- B&W two-stroke engines is to be supplied by our
signed for attended machinery space (AMS), with- licensee, the engine maker, who should be con-
out taking into consideration any specific require tacted in order to determine the execution for the
ments from the classification society, the yard, the actual project.
owner or any specific regulations.

The ‘Options’ are extra items that can be alternatives

to the ‘Basic’, or additional items available to fulfil
the requirements/functions for a specific project.

Copenhagen Standard Extent of Delivery

At MAN Diesel & Turbo, Copenhagen, we base

our first quotations on a ‘mostly required’ scope
of supply. This is the so-called ‘Copenhagen
Standard Extent of Delivery’, which is made up by
options marked with an asterisk * in the EoD.

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 910.5
MAN B&W 20.04
Page 1 of 4

Installation Documentation

When a final contract is signed, a complete set of Enginerelevant documentation

documentation, in the following called ‘Installation
Documentation’, will be supplied to the buyer by Engine data, on engine
the engine maker. External forces and moments
Guide force moments
The extent of Installation Documentation is decid- Water and oil in engine
ed by the engine maker and may vary from order Centre of gravity
to order. Basic symbols for piping
Instrument symbols for piping
As an example, for an engine delivered according Balancing
to MAN Diesel & Turbo’s ‘Copenhagen Standard
Extent of Delivery’, the Installation Documentation Engine connections
is divided into the volumes ‘A’ and ‘B’: Engine outline
List of flanges/counterflanges
• 4 09 602 Volume ‘A’ Engine pipe connections
Mainly comprises general guiding system draw-
ings for the engine room Engine instrumentation
List of instruments
• 4 09 603 Volume ‘B’ Connections for electric components
Mainly comprises specific drawings for the main Guidance values automation, engine
engine itself. Electrical wiring

Most of the documentation in volume ‘A’ are simi- Engine Control System
lar to those contained in the respective Project Engine Control System, description
Guides, but the Installation Documentation will Engine Control System, diagrams
only cover the orderrelevant designs. Pneumatic system
Speed correlation to telegraph
The engine layout drawings in volume ‘B’ will, in List of components
each case, be customised according to the buy- Sequence diagram
er’s requirements and the engine maker’s produc-
tion facilities. Control equipment for auxiliary blower
Electric wiring diagram
A typical extent of a set of volume ‘A’ and B’ draw- Auxiliary blower
ings is listed in the following. Starter for electric motors

For questions concerning the actual extent of Shaft line, on engine

Installation Documentation, please contact the Crankshaft driving end
engine maker. Fitted bolts

Turning gear
Turning gear arrangement
Turning gear, control system
Turning gear, with motor

Spare parts
List of spare parts

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 922.5
MAN B&W 20.04
Page 2 of 4

Engine paint Engine roomrelevant documentation

Specification of paint
Engine data, in engine room
Gaskets, sealings, Orings List of capacities
Instructions Basic symbols for piping
Packings Instrument symbols for piping
Gaskets, sealings, Orings
Lubricating and cooling oil
Engine pipe diagrams Lubricating oil bottom tank
Engine pipe diagrams Lubricating oil filter
Bedplate drain pipes Crankcase venting
Instrument symbols for piping Lubricating and hydraulic oil system
Basic symbols for piping Lubricating oil outlet
Lubricating oil, cooling oil and hydraulic oil piping
Cylinder lubricating oil pipes Cylinder lubrication
Stuffing box drain pipes Cylinder lubricating oil system
Cooling water pipes, air cooler
Jacket water cooling pipes Piston rod stuffing box
Fuel oil drain pipes Stuffing box drain oil cleaning system
Fuel oil pipes
Control air pipes Seawater cooling
Starting air pipes Seawater cooling system
Turbocharger cleaning pipe
Scavenge air space, drain pipes Jacket water cooling
Scavenge air pipes Jacket water cooling system
Air cooler cleaning pipes Deaerating tank
Exhaust gas pipes Deaerating tank, alarm device
Steam extinguishing, in scavenge air box
Oil mist detector pipes, if applicable Central cooling system
Pressure gauge pipes Central cooling water system
Deaerating tank
Deaerating tank, alarm device

Fuel oil system

Fuel oil heating chart
Fuel oil system
Fuel oil venting box
Fuel oil filter

Compressed air
Starting air system

Scavenge air
Scavenge air drain system

Air cooler cleaning

Air cooler cleaning system

Exhaust gas
Exhaust pipes, bracing
Exhaust pipe system, dimensions

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 922.5
MAN B&W 20.04
Page 3 of 4

Engine room crane Shaft line, in engine room

Engine room crane capacity, overhauling space Static thrust shaft load
Fitted bolt
Torsiograph arrangement
Torsiograph arrangement Power TakeOff
List of capacities
Shaft earthing device PTO/RCF arrangement, if fitted
Earthing device
Large spare parts, dimensions
Fire extinguishing in scavenge air space Connecting rod studs
Fire extinguishing in scavenge air space Cooling jacket
Crankpin bearing shell
Instrumentation Crosshead bearing
Axial vibration monitor Cylinder cover stud
Cylinder cover
Engine seating Cylinder liner
Profile of engine seating Exhaust valve
Epoxy chocks Exhaust valve bottom piece
Alignment screws Exhaust valve spindle
Exhaust valve studs
Holdingdown bolts Fuel valve
Holdingdown bolt Main bearing shell
Round nut Main bearing studs
Distance pipe Piston complete
Spherical washer Starting valve
Spherical nut Telescope pipe
Assembly of holdingdown bolt Thrust block segment
Protecting cap Turbocharger rotor
Arrangement of holdingdown bolts
Gaskets, sealings, Orings
Side chocks Gaskets, sealings, Orings
Side chocks
Liner for side chocks, starboard Material sheets
Liner for side chocks, port side MAN Diesel & Turbo Standard Sheets Nos.:
• S19R
End chocks • S45R
Stud for end chock bolt • S25Cr1
End chock • S34Cr1R
Round nut • C4
Spherical washer, concave
Spherical washer, convex
Assembly of end chock bolt
Liner for end chock
Protecting cap

Engine top bracing

Top bracing outline
Top bracing arrangement
Frictionmaterials
Top bracing instructions
Top bracing forces
Top bracing tension data

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 922.5
MAN B&W 20.04
Page 4 of 4

Engine production and Tools

installationrelevant documentation
Engine tools
Main engine production records, engine in- List of tools
stallation drawings Outline dimensions, main tools
Installation of engine on board
Dispatch pattern 1, or Tool panels
Dispatch pattern 2 Tool panels
Check of alignment and bearing clearances
Optical instrument or laser Engine seating tools
Reference sag line for piano wire Hydraulic jack for holding down bolts
Alignment of bedplate Hydraulic jack for end chock bolts
Piano wire measurement of bedplate
Check of twist of bedplate
Crankshaft alignment reading Auxiliary equipment
Bearing clearances
Check of reciprocating parts Ordered auxiliary equipment
Production schedule
Inspection after shop trials
Dispatch pattern, outline
Preservation instructions

Shop trials
Shop trials, delivery test
Shop trial report

Quay trial and sea trial

Stuffing box drain cleaning
Fuel oil preheating chart
Flushing of lubricating oil system
Freshwater system treatment
Freshwater system preheating
Quay trial and sea trial
Adjustment of control air system
Adjustment of fuel pump
Heavy fuel operation
Guidance values automation

Flushing procedures
Lubricating oil system cleaning instruction

MAN B&W MC/MCC, ME/MEC/ME-B/GI engines

MAN Diesel 198 45 922.5
MAN B&W

Appendix

A
MAN Diesel
MAN B&W Appendix A
Page 1 of 3

Symbols for Piping

No. Symbol Symbol designation No. Symbol Symbol designation

1 General conventional symbols 2.14 Spectacle flange

1.1 Pipe 2.15 Bulkhead fitting water tight, flange

1.2 Pipe with indication of direction of flow 2.16 Bulkhead crossing, nonwatertight

1.3 Valves, gate valves, cocks and flaps 2.17 Pipe going upwards

1.4 Appliances 2.18 Pipe going downwards

1.5 Indicating and measuring instruments 2.19 Orifice

2 Pipes and pipe joints 3 Valves, gate valves, cocks and flaps

2.1 Crossing pipes, not connected 3.1 Valve, straight through

2.2 Crossing pipes, connected 3.2 Valves, angle

2.3 Tee pipe 3.3 Valves, three way

2.4 Flexible pipe 3.4 Nonreturn valve (flap), straight

2.5 Expansion pipe (corrugated) general 3.5 Nonreturn valve (flap), angle

Nonreturn valve (flap), straight, screw

2.6 Joint, screwed 3.6
down

Nonreturn valve (flap), angle, screw

2.7 Joint, flanged 3.7
down

2.8 Joint, sleeve 3.8 Flap, straight through

2.9 Joint, quickreleasing 3.9 Flap, angle

2.10 Expansion joint with gland 3.10 Reduction valve

2.11 Expansion pipe 3.11 Safety valve

2.12 Cap nut 3.12 Angle safety valve

2.13 Blank flange 3.13 Selfclosing valve

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 38 662.3
MAN B&W Appendix A
Page 2 of 3

No. Symbol Symbol designation No. Symbol Symbol designation

3.14 Quickopening valve 4 Control and regulation parts

3.15 Quickclosing valve 4.1 Handoperated

3.16 Regulating valve 4.2 Remote control

3.17 Kingston valve 4.3 Spring

3.18 Ballvalve (cock) 4.4 Mass

3.19 Butterfly valve 4.5 Float

3.20 Gate valve 4.6 Piston

3.21 Doubleseated changeover valve 4.7 Membrane

3.22 Suction valve chest 4.8 Electric motor

Suction valve chest with nonreturn

3.23 4.9 Electromagnetic
valves

Doubleseated changeover valve,

3.24 5 Appliances
straight

3.25 Doubleseated changeover valve, angle 5.1 Mudbox

3.26 Cock, straight through 5.2 Filter or strainer

3.27 Cock, angle 5.3 Magnetic filter

3.28 Cock, threeway, Lport in plug 5.4 Separator

3.29 Cock, threeway, Tport in plug 5.5 Steam trap

3.30 Cock, fourway, straight through in plug 5.6 Centrifugal pump

3.31 Cock with bottom connection 5.7 Gear or screw pump

Cock, straight through, with bottom

3.32 5.8 Hand pump (bucket)
conn.

3.33 Cock, angle, with bottom connection 5.9 Ejector

Cock, threeway, with bottom connec-

3.34 5.10 Various accessories (text to be added)
tion

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 38 662.3
MAN B&W Appendix A
Page 3 of 3

No. Symbol Symbol designation No. Symbol Symbol designation

Indicating instruments with ordinary

5.11 Piston pump 7
symbol designations

6 Fittings 7.1 Sight flow indicator

6.1 Funnel 7.2 Observation glass

6.2 Bellmounted pipe end 7.3 Level indicator

6.3 Air pipe 7.4 Distance level indicator

6.4 Air pipe with net 7.5 Counter (indicate function)

6.5 Air pipe with cover 7.6 Recorder

6.6 Air pipe with cover and net

6.7 Air pipe with pressure vacuum valve

Air pipe with pressure vacuum valve with

6.8
net

6.9 Deck fittings for sounding or filling pipe

Short sounding pipe with selfclosing

6.10
cock

6.11 Stop for sounding rod

The symbols used are in accordance with ISO/R 5381967, except symbol No. 2.19

178 30 614.1

Fig. A.01.01: Symbols for piping

MAN B&W MC/MCC, ME/MEC/MEGI/ME-B engines

MAN Diesel 198 38 662.3

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