Piping & Instrumentation Diagram

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R

ZPHB TECHNOLOGY

NOTES:

96-LFM-102

L107-SL-HDPE-80
LFM

L109-SL-HDPE-80 40 X 80
L310-EFF-HDPE-80
96-BV-108 96-BF-105 96-BF-106

L108-SL-HDPE-80
96-BF-107

96-LFM-101

LFM Cowdung PG103 PG104


(0-4Kg/cm2) (0-4Kg/cm2)

L103-WL-GI-50 BV BV

96-BV-101A 96-BV-101B
(50NB) (50NB) BV BV

96-BV-103
96-BV-102
96-BF-109

96-BF-110
ST ST

96-BF-104A

96-BF-104B
L104-WL-GI-125

L106A-SL-HDPE-80
UNLOADING

L106B-SL-HDPE-80
CRUSHER
PLATFORM
L103-WL-GI-50

SYSTEM 96-SLG-101

96-CV-102A

96-CV-102B
96-CRS-101A/B

PG101 PG102
(0-4Kg/cm2) (0-4Kg/cm2) L105A-SL-SS-100
100 X 80
BV BV STRICTLY CONFIDENTIAL
96-BF-103A 96-BF-103C
96-MIX-101A
BV BV SCREEN SCREEN 96-PU-101A FEED PUMPS
96-MIX-101B
(96-PU-101A/B)
ST ST 01 29.08.19 RELEASED FOR CONSTRUCTION NIT RMK PS
96-CV-101A 96-BF-102A

96-CV-101B 96-BF-102B

100 X 80
96-BF-103B 96-BF-103D 00 06.08.19 PRELIMINARY NIT RMK PS
L102A-WL-GI-50

L102B-WL-GI-50

L105A-SL-SS-100 REV. DATE DESCRIPTION DRW CHK APP


96-PU-101B
DUNG UNLOADING MIXING TANK TURNKEY PROJECT KNOWLEDGE INTEGRATION
TANK (96-DUT-101) (96-MXT-102) DEVELOPED BY: SERVICES (SINGAPORE)
PTE.LTD
TECHNOLOGY& KNOWLEDGE INTEGRATION
PROJECT BY: SERVICES INDIA
40 X 50 40 X 50
PVT LTD.

L101A-WL-GI-80
96-BF-101C

96-BF-101A 80 X 50
96-STR-101A

L101B-WL-GI-80
96-BF-101B 96-BF-101D

RAW 96-STR-101B
80 X 50

WATER TANK WATER PUMPS


(96-UGT-103) (96-PU-102A/B)
CLIENT:
BANAS DAIRY, PALANPUR, GUJARAT
PROJECT TITLE:

2000M3/D BIOGAS GENERATION PLANT FROM


40 TPD MIXED WASTE

SHEET CONTENT:
PIPING & INSTRUMENTATION DIAGRAM-I
SCALE PROJECT CODE & NUMBER PLANT. SIZE.
- BNS-340 - -
DRAWING NO: SHEET NO. REV.

01
1 2 3 4 5 6 7 8 9 10

R
A
ZPHB TECHNOLOGY A

NOTES:

B B

96-BF-211
125 x 100

L214-BG-HDPE-160
96-BF-212
100NB-SS
R01
EMERGENCY TG203
EXHAUST
VALVE

@ 8.3 M From bottom 200NB SIGHT GLASS 200NB @ 8.3 M From bottom
@ 8.2 M CENTER LINE
TG202 SPARE REACTOR OVER FLOW REACTOR OVER FLOW L213-SL-HDPE-200
@ 7.9 M From bottom @ 7.9 M From bottom
C C
@ 7.8 M From bottom
L210-SL-HDPE-300
@ 6.5 M From bottom
300 X 200

@ 6.0 M From bottom

L212A-SL-HDPE-150
SCUM REMOVAL LINE

@ 5.00 M From bottom PG201 PG202


Sampling Point (0-4Kg/cm2) (0-4Kg/cm2)
L212B-SL-HDPE-150

96-BF-203
BV BV

BV BV
STRICTLY CONFIDENTIAL

96-BF-210A

96-BF-210B
ST ST

L209A-SL-HDPE-300

L209B-SL-HDPE-300
L211-SL-HDPE-200
D L201-SL-HDPE-80 D

L206B-SL-SS-400
PG203 @ 2 M From bottom
(0-4Kg/cm2) 96-BF-201A 96-BF-201B

96-CV-202A

96-CV-202B
@ 2.50 M From bottom 02 05.03.20 UPDATED EXHAUST VALVE NCK NCK PS
BV
L202-SL-HDPE-150

L208B-SL-HDPE-150

Sampling Point
L203-TEFF-HDPE-50

L204-TEFF-HDPE-50

96-BF-204 01 29.08.19 RELEASED FOR CONSTRUCTION NIT RMK PS


96-BV-203 BV
96-BV-205 96-BV-204 00 06.08.19 PRELIMINARY NIT RMK PS
96-CV-201 REV. DATE DESCRIPTION DRW CHK APP
ST
TG201 315 X 150 315 X 150
TURNKEY PROJECT KNOWLEDGE INTEGRATION
96-BF-205B

HEATING COIL DEVELOPED BY: SERVICES (SINGAPORE)


96-BV-206 HEATING COIL L208A-SL-SS-400
PTE.LTD

96-BF-208B
50X 40NB 96-BF-205A
(96-EHG-201)
TECHNOLOGY& KNOWLEDGE INTEGRATION
HOT WATER PUMP L201-SL-GI-40 @ 1.5 M From bottom PROJECT BY: SERVICES INDIA
96-BF-209A 400 X 150

L207-SL-SS-400
(96-PU-202) 200 X 150
E
200 X 150 PVT LTD. E
L211-SL-HDPE-200
@ 0.5 M From bottom @ 0.5 M From bottom
96-BF-206B @ 0.8 M From bottom 96-BF-206A
@ 0.3 M From bottom
@ 0.3 M From bottom L206A-SL-SS-400
96-BF-208A
96-BF-202

@ 0.2 M From bottom 96-BF-209B


96-BV-202

@ 0.2 M From bottom


96-BV-201

400 X 150
L208B-SL-SS-400

SLURRY MIXING PUMP


96-BF-207A

96-BF-207B

ZPHB REACTOR (96-PU-201A/B)


110NB

110NB

(96-ZPHB-201)

L205-SL-MS-150

F F
CLIENT:
BANAS DAIRY, PALANPUR, GUJARAT
PROJECT TITLE:

2000M3/D BIOGAS GENERATION PLANT FROM


40 TPD MIXED WASTE

SHEET CONTENT:
PIPING & INSTRUMENTATION DIAGRAM-II
SCALE PROJECT CODE & NUMBER PLANT. SIZE.

G - BNS-340 - - G

DRAWING NO: SHEET NO. REV.

01

1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9

R
ZPHB TECHNOLOGY

A A
L213-SL-HDPE-200
96-BF-305 NOTES:
L214B-SL-HDPE-100
200 X 100

96-BF-303
L304-SL-HDPE-40 40 X 80 L303-SL-HDPE-80

L214C-SL-HDPE-150

PG301 PG302
L214A-SL-HDPE-100

(0-4Kg/cm2) BV BV (0-4Kg/cm2)
L205-SL-MS-150

96-BF-304

B B
BV BV

96-BF-302A

96-BF-302B
L302A-SL-HDPE-80
ST ST

L302B-SL-HDPE-80
96-CV-301A

96-CV-301B
LIQUID
150 X 100
WASTE
L301A-SL-SS-100
100X 80

C SCREEN 96-BF-301A 96-BF-301C STRICTLY CONFIDENTIAL C


SOLID LIQUID SEPARATOR
96-PU-301A
96-BF-301B 96-BF-301D
100 X 80 SLUDGE PUMP L310-EFF-HDPE-80 01 29.08.19 RELEASED FOR CONSTRUCTION NIT RMK PS
SLURRY TANK L301B-SL-SS-100
96-ST-301
00 06.08.19 PRELIMINARY NIT RMK PS
96-PU-301B
L305-EFF-HDPE-100 REV. DATE DESCRIPTION DRW CHK APP
96-BF-308C TURNKEY PROJECT KNOWLEDGE INTEGRATION
L309-EFF-HDPE-80
PG303 DEVELOPED BY: SERVICES (SINGAPORE)
BV
(0-4Kg/cm2)
PG304
PTE.LTD
BV (0-4Kg/cm2) TECHNOLOGY& KNOWLEDGE INTEGRATION
BV PROJECT BY: SERVICES INDIA

96-CV-302A 96-BF-308A
D BV PVT LTD. D

L308A-EFF-HDPE-80

96-CV-302B 96-BF-308B
L308B-EFF-HDPE-80
ST
ST

50 X 90

50 X 90
L306A-EFF-SS-100

96-BF-307A 96-BF-307C 125 X 50


E SCREEN E
CLIENT:
LIQUID FERTILIZER
BANAS DAIRY, PALANPUR, GUJARAT
96-BF-307B 96-BF-307D 125 X 50 PUMP
LIQUID FERTILIZER TANK L306B-EFF-SS-100 96-PU-302A/B PROJECT TITLE:
96-LFT-301
2000M3/D BIOGAS GENERATION PLANT FROM
40 TPD MIXED WASTE

SHEET CONTENT:
PIPING & INSTRUMENTATION DIAGRAM-III
SCALE PROJECT CODE & NUMBER PLANT. SIZE.
- BNS-340 - -
F F
DRAWING NO: SHEET NO. REV.

01

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

R
ZPHB TECHNOLOGY
A A

NOTES:

B L215-BG-HDPE-80 B
STRICTLY CONFIDENTIAL

L214A-BG-HDPE-100

L214B-BG-HDPE-100
PG402
(0-200mmwc)

96-BF-406
96-BF-405

BV
C C

02 05.03.20 UPDATED EXHAUST VALVE NCK NCK PS


01 29.08.19 RELEASED FOR CONSTRUCTION NIT RMK PS
00 06.08.19 PRELIMINARY NIT RMK PS
REV. DATE DESCRIPTION DRW CHK APP

L214-BG-SS-150

L401-BG-SS-150

96-BF-407
150 X 100
150 X 80

(96-FLS-401) TURNKEY PROJECT KNOWLEDGE INTEGRATION


PG (0-200) mmwC DEVELOPED BY: SERVICES (SINGAPORE)
401 PTE.LTD
TECHNOLOGY& KNOWLEDGE INTEGRATION
PROJECT BY: SERVICES INDIA
150 X 50 50 X 150 96-BF-404 96-BF-408 PVT LTD.
D D

L214-BG-HDPE-150 L401-BG-HDPE-100
96-BF-401 96-GFM-401 96-BF-402
GAS HOLDER
100NB-SS
96-BF-410

(96-GH-401)

96-BF-403 WATER CONDENSE DISCHARGE PIPE


50NB-SS
R01 125 x 100 96-BF-409

EMERGENCY
E EXHAUST E
VALVE CLIENT:
BANAS DAIRY, PALANPUR, GUJARAT
PROJECT TITLE:

2000M3/D BIOGAS GENERATION PLANT FROM


40 TPD MIXED WASTE

SHEET CONTENT:
PIPING & INSTRUMENTATION DIAGRAM-IV
SCALE PROJECT CODE & NUMBER PLANT. SIZE.

F - BNS-340 - - F
DRAWING NO: SHEET NO. REV.

01

1 2 3 4 5 6 7 8 9
R
ZPHB TECHNOLOGY

NOTES:
SV
11 CV
11

BIOGAS SV
08
BALLOON WATER INLET
CV
08
50NB 50NB
PI
MBV

H S Analyser :- ppm

NV
SV SV PI PS
06 07 CH4 Analyser :- %
WATER SPRINKLING CV CV
PI 06 07 PI Dew Point Meter

NV
50NB PS 96-GFM-501
96-GA-502

50NB
NV

NV
SC-01
ORIFICE ORIFICE
GAS
ANALYSER
GFM
CLIENT'S SCOPE

SV BIO METHANE
BIO CNG

50NB

50NB
CV
05 H S OUTLET COMPRESSOR-I
NRV DPM
40NB
05
40NB 50NB
01 01
50NB, ASA 150#
96-BF-501 96-BF-502 96-BCP-501
REDUCER REDUCER
96-GA-501 80NB X 50NB MGV
80NB X 50NB
NRV02 L501-BG-MS-50
PI
GAS CH
ANALYSER
01

NV
50NB

FM
GV01
ST-01
SV-01

50NB
CYLINDER
CASCADES

GV
WATER OUTLET
FROM ST-02 MBV

02 FROM SHEET 2 50NB

80NB

40NB WORKING
VPSA-01 VPSA-02
BV

MBV
WORKING MBV
MBV

80NB

80NB
PI PI VG SV
PI
CV 09
09

NV
PSV

NV

NV
NV

80NB
80NB
80NB
BV NRV
BV NRV
VPM-01

VP-01
B-01 BM-01 VACUUM POT
MBV

40NB TO BALLOON

MBV
80NB
01 TO SHEET 1

CV
40NB ADU-01 ADU-02 13 STAND BY
SV
STAND BY CV 10
VG 10
SV SV
CV 12 13
BV

NV
12 NRV
MBV

80NB CW. INLET


80NB

05 TO SHEET 2
PI BV

80NB
01
NRV03

CW. OUTLET
PSV01 SV SV VPM-02 FROM SHEET 2 06
NV01

CV 03 04 CV
80NB 03 04 VP-02 VACUUM POT
80NB 80NB 80NB
BV02 NRV01
40NB
TG

STRICTLY CONFIDENTIAL
80NB MBV

SV SV
CT-01
B-02 BM-02 CV 01 02 CV
MBV

01 02
80NB 80NB 80NB
PI
MBV MBV TG

NV
PI PI
40NB
P

40NB
NV

NV

MBV NRV MBV


01 29.08.19 RELEASED FOR CONSTRUCTION NIT RMK PS
40NB

PI
P-01 00 06.08.19 PRELIMINARY NIT RMK PS
40NB
NV

80NB
PI
80NB

REV. DATE DESCRIPTION DRW CHK APP


MBV MBV MBV MBV
NV

ACF-01 ACF-02 DF-01 DF-02 PF-01 TURNKEY PROJECT KNOWLEDGE INTEGRATION


80NB

DEVELOPED BY: SERVICES (SINGAPORE)


ACH-01

MBV MBV MBV MBV TT PTE.LTD


MS-01

TECHNOLOGY& KNOWLEDGE INTEGRATION


MBV MBV MBV MBV MBV
PROJECT BY: SERVICES INDIA
PT 80NB PVT LTD.
40NB

80NB
MBV

CH-01
MBV ADV

40NB CHW. OUTLET


FROM SHEET 2 04
MBV16

40NB CHW. INLET


03 TO SHEET 2
MBV15

40NB

CLIENT:
BANAS DAIRY, PALANPUR, GUJARAT
PROJECT TITLE:

UNIT NUMBER 96-BL-501A/B 96-DS-502 96-ACF-503 96-PF-504 96-HE-505 96-CH-506 96-CT-507 96-ADU-508A/B 96-PSA-509A/B 96-SV-510 96-ST-511 96-PU-512A/B 96-BCP-501 2000M3/D BIOGAS GENERATION PLANT FROM
40 TPD MIXED WASTE
DESCRIPTION BOOSTER BLOWER DESULFERISER ACF PRE FILTER HEAT EXCHANGER CHILLER COOLING TOWER ADU TOWER-I&II VPSA TOWER-I&II SURGE VE STORAGE TANK VACUUM PUMP COMPRESSOR-I

SIZE/CAPACITY 170 M3/HR 170 M3/HR 170 M3/HR 200 LTR 170 M3/HR 5 TR 25 TR 170 M3/HR 170 M3/HR 10 M3 10 M3 170 M3/HR -
SHEET CONTENT:
MOC/MATERIAL MS MS MS MS MS - FRP MS MS MS MS CI - PIPING & INSTRUMENTATION DIAGRAM-V
WORKING PRES.IN BAR 0.8BAR 0.8BAR 0.8BAR 0.8BAR 0.8BAR 0.8 BAR 0.5 BAR 0.5 BAR -640 MMHG -BAR SCALE PROJECT CODE & NUMBER PLANT. SIZE.

WORKING TEMP.IN_C - - - - - - - - - - - - BNS-340 - -

MANUFACTURER TMVT / EQU KIS APPROVED KIS APPROVED KIS APPROVED KIS APPROVED KIS APPROVED KIS APPROVED ASE(KIS) KIS KIS KIS TMVT / EQU KIS DRAWING NO: SHEET NO. REV.

340/KIS/ZPHB/MW-BNG/BNS/PID/003 05 OF 06 01
QUANTITY 2NOS (1W+1S) 2NOS (1W+1S) 2NOS (1W+1S) 01NOS 01NOS 01NOS 01NOS 02NOS 02NOS 01NOS 01NOS 02NOS 02NOS
R
ZPHB TECHNOLOGY

PI

PS

NV
NOTES:

FROM VACUUM POT


01 FROM SHEET 1

SV
CV 08
08
40NB 40NB
RT-01

SV SV
CV 06 07 CV
PI 06 07 PI
40NB

NV

NV
PI
ORIFICE ORIFICE

40NB

NV
PS
SV

40NB

40NB
CV
05
05
25NB 25NB
MBV REDUCER REDUCER
50NB X 40NB MGV
50NB X 40NB
CW. OUTLET 40NB
TO SHEET 1 06

50NB

BV
NRV

MBV
PI

FM
GV
PSV SV-02
NV

40NB
50NB

GV
BV NRV

40NB
B-01 MBV
BM-01 VPSA-01 VPSA-02
CV 02 TO SHEET 1
11
TO BLOWER INLET

VG
SV SV
SV
11 10

50NB

50NB
CV
09
NV

CV 10
09 50NB
CO2 VENT
MBV
BV NRV SV SV
CV 03 04 CV

STRICTLY CONFIDENTIAL
VPM-01 03 04
50NB 50NB 50NB
VACUUM POT VP-01
50NB

40NB

MBV
SV SV
CV 01 02 CV
01 02
50NB 50NB 50NB

MBV MBV

BV

01 29.08.19 RELEASED FOR CONSTRUCTION NIT RMK PS

BV
00 06.08.19 PRELIMINARY NIT RMK PS
REV. DATE DESCRIPTION DRW CHK APP
BV

TURNKEY PROJECT KNOWLEDGE INTEGRATION


DEVELOPED BY: SERVICES (SINGAPORE)
PI
PTE.LTD
TECHNOLOGY& KNOWLEDGE INTEGRATION
NV

PI
50NB

PROJECT BY: SERVICES INDIA


NV

PVT LTD.
ACH-01

TT
F-01
MS-01

PT
50NB

CW. INLET MBV


05 FROM SHEET 1 MBV

CHW. OUTLET CHW. OUTLET MBV ADV


TO SHEET 1 04
MBV

CHW. INLET CHW. INLET


03 FROM SHEET 1
MBV

CLIENT:
BANAS DAIRY, PALANPUR, GUJARAT
PROJECT TITLE:
UNIT NUMBER 96-RT-601 96-VPSA-601/602 96-SV-601 96-ACH-601 96-HE-601 96-HE-601 96-VPU-601 96-PSA-601A/B 96-SV-601
2000M3/D BIOGAS GENERATION PLANT FROM
DESCRIPTION RECEIVER TANK VPSA-I/II SV ACH FILTER HE VACUUM PUMP BLOWER SURGE VE
40 TPD MIXED WASTE
SIZE/CAPACITY 10 M3/HR 90 M3/HR - - 90 M3/HR - - 90 M3/HR -
SHEET CONTENT:
MOC/MATERIAL MS MS MS MS MS FRP MS MS MS
PIPING & INSTRUMENTATION DIAGRAM-VI
WORKING PRES.IN BAR 0.8BAR 0.8BAR 0.8BAR 0.8BAR 0.8BAR 0.8 BAR 0.5 BAR
SCALE PROJECT CODE & NUMBER SIZE.
PLANT.
WORKING TEMP.IN_C - - - - - - - - - BNS-340 - -
MANUFACTURER TMVT / EQU KIS APPROVED KIS APPROVED KIS APPROVED KIS APPROVED KIS APPROVED TMVT / EQU TMVT / EQU KIS DRAWING NO: SHEET NO. REV.

QUANTITY 1NOS (1W) 2NOS 1NO 01NO 01NO 01NO 01NO 01NO 01NO 340/KIS/ZPHB/MW-BNG/BNS/PID/003 06 OF 06 01

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