Micromaster 440: 0,12 KW - 250 KW

MICROMASTER 440
0,12 kW - 250 kW
Operating Instructions (Compact) Issue 10/06
User Documentation
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Warnings, Cautions and Notes Issue 10/06
Warnings, Cautions and Notes

The following Warnings, Cautions and Notes are provided for your safety and as a
means of preventing damage to the product or components in the machines
connected. Specific Warnings, Cautions and Notes that apply to particular
activities are listed at the beginning of the relevant chapters and are repeated or
supplemented at critical points throughout these sections. Please read the
information carefully, since it is provided for your personal safety and will also help
prolong the service life of your MICROMASTER 440 Inverter and the equipment
you connect to it.
WARNING
¾ This equipment contains dangerous voltages and controls potentially dangerous
rotating mechanical parts. Non-compliance with Warnings or failure to follow
the instructions contained in this manual can result in loss of life, severe
personal injury or serious damage to property.
¾ Only suitable qualified personnel should work on this equipment, and only after
becoming familiar with all safety notices, installation, operation and
maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling, installation,
operation and maintenance.
¾ The DC link capacitors remain charged for five minutes after power has been
removed. It is not permissible to open the equipment until 5 minutes after the
power has been removed. The drive unit discharges itself during this time.
¾ This equipment is capable of providing internal motor overload protection in
accordance with UL508C section 42. Refer to P0610 and P0335, i2t is ON by
default. Motor overload protection can also be provided using an external PTC
or KTY84.
¾ This equipment is suitable for use in a circuit capable of delivering not more
than symmetrical 10 kA (rms) (Frame Sizes A to C) or symmetrical 42 kA (rms)
(Frame Sizes D to GX), for a maximum voltage of 230 V / 460 V / 575 V when
protected by an H, J or K type fuse, a circuit breaker or self-protected
combination motor controller (for more details see Operating Instructions
Appendix F).
¾ Use Class 1 60/75 °C copper wire only with the cross-sections as specified in
the Operating Instructions.
¾ The mains input, DC and motor terminals, can carry dangerous voltages even if
the inverter is inoperative. Always wait 5 minutes to allow the unit to discharge
after switching off before carrying out any installation work.
NOTE
¾ Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment.
¾ Please ensure that all of the warning labels are kept in a condition so that they
can be easily read and replace missing or damaged labels.
¾ Maximum permissible surrounding ambient temperature is:
− Frame Sizes A-F:
50 °C at constant torque (CT) and 100 % permissible output current
40 °C at variable torque (VT) and 100 % permissible output current
− Frame Sizes FX and GX:
40 °C at 100 % permissible output current
MICROMASTER 440
2 Operating Instructions (Compact)

Issue 10/06 Contents
Contents
1 Installation ............................................................................................................... 5
1.1 Clearance distances for mounting ............................................................................ 5
1.2 Mounting dimensions ................................................................................................ 5
2 Electrical Installation.............................................................................................. 6
2.1 Technical Specifications ........................................................................................... 6
2.2 Power Terminals ..................................................................................................... 13
2.3 Control terminals..................................................................................................... 21
2.4 Block diagram ......................................................................................................... 22
3 Factory setting ...................................................................................................... 23
3.1 50/60 Hz DIP switch................................................................................................ 23
4 Communications................................................................................................... 24
4.1 Establishing communications MICROMASTER 440 ⇔ STARTER........................ 24
4.2 Establishing communications MICROMASTER 440 ⇔ AOP................................. 24
4.3 Bus interface (CB)................................................................................................... 25
5 BOP / AOP (Option) .............................................................................................. 26
5.1 Buttons and their Functions .................................................................................... 26
5.2 Changing parameters using as an example P0004 "Parameter filter function"...... 27
6 Commissioning ..................................................................................................... 28
6.1 Quick commissioning .............................................................................................. 28
6.2 Motor data identification.......................................................................................... 32
6.3 Magnetizing current ................................................................................................ 32
6.4 Commissioning the application ............................................................................... 34
6.4.1 Serial Interface (USS) ............................................................................................. 34
6.4.2 Selection of command source ................................................................................ 34
6.4.3 Digital input (DIN).................................................................................................... 35
6.4.4 Digital outputs (DOUT) ........................................................................................... 36
6.4.5 Selection of frequency setpoint............................................................................... 37
6.4.6 Analog input (ADC) ................................................................................................. 38
6.4.7 Analog output (DAC)............................................................................................... 39
6.4.8 Motor potentiometer (MOP) .................................................................................... 40
6.4.9 Fixed frequency (FF)............................................................................................... 41
6.4.10 JOG......................................................................................................................... 42
6.4.11 Ramp function generator (RFG) ............................................................................. 43
6.4.12 Reference/limit frequencies .................................................................................... 44
6.4.13 Inverter protection ................................................................................................... 45
6.4.14 Motor protection ...................................................................................................... 45
6.4.15 Encoder................................................................................................................... 47
6.4.16 V/f control................................................................................................................ 48
MICROMASTER 440
Operating Instructions (Compact) 3

Contents Issue 10/06
6.4.17 Field-orientated control ........................................................................................... 50

6.4.17.1 Sensorless vector control (SLVC)........................................................................... 51
6.4.17.2 Vector control with encoder (VC)............................................................................ 53
6.4.18 Converter-specific Functions .................................................................................. 55
6.4.18.1 Flying start .............................................................................................................. 55
6.4.18.2 Automatic restart..................................................................................................... 55
6.4.18.3 Holding brake.......................................................................................................... 56
6.4.18.4 DC brake................................................................................................................. 58
6.4.18.5 Compound braking.................................................................................................. 59
6.4.18.6 Dynamic braking ..................................................................................................... 60
6.4.18.7 Vdc controller .......................................................................................................... 60
6.4.18.8 Load torque monitoring........................................................................................... 61
6.4.18.9 PID controller .......................................................................................................... 63
6.4.18.10 Positioning down ramp ........................................................................................... 66
6.4.18.11 Free function blocks (FFB) ..................................................................................... 67
6.4.19 Data sets................................................................................................................. 69
6.4.20 Diagnostic parameters............................................................................................ 72
6.5 Series commissioning ............................................................................................. 75
6.6 Parameter reset of factory setting........................................................................... 75
7 Displays and messages ....................................................................................... 76
7.1 LED status display .................................................................................................. 76
7.2 Fault messages and Alarm messages.................................................................... 77
MICROMASTER 440

Issue 10/06 1 Installation
1 Installation
1.1 Clearance distances for mounting

The inverters can be mounted adjacent to each other. When mounting inverters
one above the other, the specified environmental conditions must not be exceeded.
Independent of this, these minimum distances must be observed.
¾ Frame Size A, B, C above and below 100 mm
¾ Frame Size D, E above and below 300 mm
¾ Frame Size F above and below 350 mm
¾ Frame Size FX, GX above 250 mm
below 150 mm
in front 40 mm (FX), 50 mm (GX)
1.2 Mounting dimensions

Frame Drilling Dimensions Tightening Torque
Size
H W Bolts Nm
mm (Inch) mm (Inch) (lbf.in)
A 160 (6.30) – 2 x M4
2,5
B 174 (6.85) 138 (5.43) 4 x M4
(22.12)
C 204 (8.03) 174 (6.85) 4 x M5
H D 486 (19.13) 235 (9.25) 4 x M8
E 616,4 235 (9.25) 4 x M8
(24.27) 3,0
(26.54)
W F 810 (31.89) 300 (11.81) 4 x M8
FX 1375,5 250 (9.84) 6 x M8 13,0
(54.14) (115.02)
GX 1508,5 250 (9.84) 6 x M8 13,0

(59.38) (115.02)
Fig. 1-1 Mounting dimensions
MICROMASTER 440

2 Electrical Installation Issue 10/06
2 Electrical Installation
2.1 Technical Specifications
Input voltage range 1 AC 200 V – 240 V, ± 10 %

(Unfiltered and with built in Class A Filter)
Order No 2AB 11- 12- 13- 15- 17- 21- 21- 22- 23-
6SE6440- 2UC 2AA1 5AA1 7AA1 5AA1 5AA1 1BA1 5BA1 2BA1 0CA1
Frame Size A B C
[kW] 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0
Output Rating (CT)
[hp] 0,16 0,33 0,5 0,75 1,0 1,5 2,0 3,0 4,0
Output Power [kVA] 0,4 0,7 1,0 1,3 1,7 2,4 3,2 4,6 6,0
CT Input Current 1) 1,8 3,2 4,6 6,2 8,2 11,0 14,4 20,2 35,5
CT Output Current [A] 0,9 1,7 2,3 3,0 3,9 5,5 7,4 10,4 13,6
Fuse 10 10 10 16 16 20 20 32 40
Recommended 3NA 3803 3803 3803 3805 3805 3807 3807 3812 3817
for UL specified * * * * * * * * *
2
[mm ] 1,0 1,0 1,0 1,5 1,5 2,5 2,5 4,0 6,0
Input Cable Min.
[AWG] 18 18 18 16 16 14 14 12 10
2
[mm ] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
Input Cable Max.
[AWG] 14 14 14 14 14 10 10 10 8
2
[mm ] 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,5
Output Cable Min.
[AWG] 18 18 18 18 18 18 18 18 16
2
[mm ] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
Output Cable Max.
[AWG] 14 14 14 14 14 10 10 10 8
Weight [kg] 1,3 1,3 1,3 1,3 1,3 3,4 3,4 3,4 5,7
(with built in filter) [lbs] 2,9 2,9 2,9 2,9 2,9 7,5 7,5 7,5 12,5
[kg] 1,3 1,3 1,3 1,3 1,3 3,3 3,3 3,3 5,5
Weight (unfiltered)
[lbs] 2,9 2,9 2,9 2,9 2,9 7,3 7,3 7,3 12,1
Tightening torques for [Nm] 1,1 1,5 2,25
power terminals [lbf.in] (10) (13,3) (20)
1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line
supply Vk = 2 % referred to the rated drive converter power and a rated line supply voltage
of 240 V without line commutating reactor.
* UL listed fuses such as Class NON from Bussmann are required for use in America
MICROMASTER 440

Issue 10/06 2 Electrical Installation
Input voltage range 3 AC 200 V – 240 V. ± 10 %

(with built in Class A Filter)
Order No. 6SE6440- 2AC23- 2AC24- 2AC25-
0CA1 0CA1 5CA1
Frame Size C
[kW] 3,0 4,0 5,5
Output Rating(CT)
[hp] 4,0 5,0 7,5
Output Power [kVA] 6,0 7,7 9,6
CT Input Current 1) [A] 15,6 19,7 26,5
CT-Output Current [A] 13,6 17,5 22,0
VT Input Current 1) [A] - 28,3 34,2
VT-Output Current [A] - 22,0 28,0
Fuse [A] 25 32 35
Recommended 3NA 3810 3812 3814
For UL specified * * *
2
[mm ] 2,5 4,0 4,0
Input Cable, min.
[AWG] 14 12 12
2
[mm ] 10,0 10,0 10,0
Input Cable, max.
[AWG] 8 8 8
2
[mm ] 1,5 4,0 4,0
Output Cable, min.
[AWG] 16 12 12
2
[mm ] 10,0 10,0 10,0
Output Cable, max.
[AWG] 8 8 8
[kg] 5,7 5,7 5,7
Weight
[lbs] 12,5 12,5 12,5
Tightening torques for [Nm] 2,25
power terminals [lbf.in] (20)
MICROMASTER 440

Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered)

Order No. 6SE6440- 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2UC22 2UC23
-2AA1 -5AA1 -7AA1 -5AA1 -5AA1 -1BA1 -5BA1 -2BA1 -0CA1
Frame Size A B C
[kW] 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0
Output Rating(CT)
[hp] 0,16 0,33 0,5 0,75 1,0 1,5 2,0 3,0 4,0
Output Power [kVA] 0,4 0,7 1,0 1,3 1,7 2,4 3,2 4,6 6,0
CT-Input Current 1) [A] 1,1 1,9 2,7 3,6 4,7 6,4 8,3 11,7 15,6
CT-Output Current [A] 0,9 1,7 2,3 3,0 3,9 5,5 7,4 10,4 13,6
Fuse [A] 10 10 10 16 16 20 20 25 25
Recommended 3NA 3803 3803 3803 3805 3805 3807 3807 3810 3810
For UL specified * * * * * * * * *
2
[mm ] 1,0 1,0 1,0 1,5 1,5 2,5 2,5 2,5 4,0
Input Cable, min.
[AWG] 18 18 18 16 16 14 14 14 12
2
[mm ] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
Input Cable, max.
[AWG] 14 14 14 14 14 10 10 10 8
2
[mm ] 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,5
Output Cable, min.
[AWG] 18 18 18 18 18 18 18 18 16
2
[mm ] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0
Output Cable, max.
[AWG] 14 14 14 14 14 10 10 10 8
[kg] 1,3 1,3 1,3 1,3 1,3 3,3 3,3 3,3 5,5
Weight
[lbs] 2,9 2,9 2,9 2,9 2,9 7,3 7,3 7,3 12,1
Tightening torques [Nm] 1,1 1,5 2,25
for power terminals [lbf.in] (10) (13,3) (20)
Order No. 6SE6440- 2UC24- 2UC25- 2UC27- 2UC31- 2UC31- 2UC31- 2UC32- 2UC33- 2UC33- 2UC34-
0CA1 5CA1 5DA1 1DA1 5DA1 8EA1 2EA1 0FA1 7FA1 5FA1
Frame Size C D E F
[kW] 4,0 5,5 7,5 11,0 15,0 18,5 22,0 30,0 37,0 45,0
Output Rating(CT)
[hp] 5,0 7,5 10,0 15,0 20,0 25,0 30,0 40,0 50,0 60,0
Output Power [kVA] 7,7 9,6 12,3 18,4 23,7 29,8 35,1 45,6 57,0 67,5
CT-Input Current 1) [A] 19,7 26,5 34,2 38,0 50,0 62,0 71,0 96,0 114,0 135,0
CT-Output Current [A] 17,5 22,0 28,0 42,0 54,0 68,0 80,0 104,0 130,0 154,0
VT-Input Current 1) [A] 28,3 34,2 38,0 50,0 62,0 71,0 96,0 114,0 135,0 164,0
VT-Output Current [A] 22,0 28,0 42,0 54,0 68,0 80,0 104,0 130,0 154,0 -
Fuse [A] 32 35 50 80 80 100 125 200 200 250
Recommended 3NA 3812 3814 3820 3824 3824 3830 3832 3140 3142 3144
For UL specified 3NE * * 1817-0 1820-0 1820-0 1021-0 1022-0 1225-0 1225-0 1227-0
2
[mm ] 4,0 4,0 10,0 16,0 16,0 25,0 25,0 70,0 70,0 95,0
Input Cable, min.
[AWG] 12 12 8 6 6 3 3 2/0 2/0 3/0
2
[mm ] 10,0 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Input Cable, max.
[AWG] 8 8 2 2 2 2 2 300 300 300
2
[mm ] 4,0 4,0 10,0 16,0 16,0 25,0 25,0 50,0 70,0 95,0
Output Cable, min.
[AWG] 12 12 8 6 6 3 3 1/0 2/0 3/0
2
[mm ] 10,0 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Output Cable, max
[AWG] 8 8 2 2 2 2 2 300 300 300
[kg] 5,5 5,5 17,0 16,0 16,0 20,0 20,0 55,0 55,0 55,0
Weight
[lbs] 12,1 12,1 37,0 35,0 35,0 44,0 44,0 121,0 121,0 121,0
Tightening torques [Nm] 2,25 10 50
for power terminals [lbf.in] (20) (89) (445)
MICROMASTER 440

Input voltage range 3 AC 380 V – 480 V. ± 10 %

(with built in Class A Filter)
Order No. 6SE6440- 2AD22- 2AD23- 2AD24- 2AD25- 2AD27- 2AD31- 2AD31-
2BA1 0BA1 0BA1 5CA1 5CA1 1CA1 5DA1
Frame Size B C D
[kW] 2,2 3,0 4,0 5,5 7,5 11,0 15,0
Output Rating(CT)
[hp] 3,0 4,0 5,0 7,5 10,0 15,0 20,0
Output Power [kVA] 4,5 5,9 7,8 10,1 14,0 19,8 24,4
CT-Input Current 1) [A] 7,5 10,0 12,8 15,6 22,0 23,1 33,8
CT-Output Current [A] 5,9 7,7 10,2 13,2 18,4 26,0 32,0
VT-Input Current 1) [A] – – – 17,3 23,1 33,8 37,0
VT-Output Current [A] – – – 20,2 29,0 39,0 45,2
Fuse [A] 16 16 20 20 32 35 50
Recommended 3NA 3805 3805 3807 3807 3812 3814 3820
For UL specified 3NE * * * * * * 1817-0
2
[mm ] 1,5 1,5 2,5 2,5 4,0 6,0 10,0
Input Cable, min.
[AWG] 16 16 14 14 12 10 8
2
[mm ] 6,0 6,0 6,0 10,0 10,0 10,0 35,0
Input Cable, max.
[AWG] 10 10 10 8 8 8 2
2
[mm ] 1,0 1,0 1,0 2,5 4,0 6,0 10,0
Output Cable, min.
[AWG] 18 18 18 14 12 10 8
2
[mm ] 6,0 6,0 6,0 10,0 10,0 10,0 35,0
Output Cable, max.
[AWG] 10 10 10 8 8 8 2
[kg] 3,4 3,4 3,4 5,7 5,7 5,7 17,0
Weight
[lbs] 7,5 7,5 7,5 12,5 12,5 12,5 37,0
Order No. 6SE6440- 2AD31- 2AD32- 2AD33- 2AD33- 2AD34- 2AD35- 2AD37-
8DA1 2DA1 0EA1 7EA1 5FA1 5FA1 5FA1
Frame Size D E F
[kW] 18,5 22,0 30,0 37,0 45,0 55,0 75,0
Output Rating(CT)
[hp] 25,0 30,0 40,0 50,0 60,0 75,0 100,0
Output Power [kVA] 29,0 34,3 47,3 57,2 68,6 83,8 110,5
VT-Input Current 1) [A] 43,0 59,0 72,0 87,0 104,0 139,0 169,0
VT-Output Current [A] 45,0 62,0 75,0 90,0 110,0 145,0 178,0
Fuse [A] 63 80 100 125 160 200 250
Recommended 3NA 3822 3824 3830 3832 3836 3140 3144
For UL specified 3NE 1818-0 1820-0 1021-0 1022-0 1224-0 1225-0 1227-0
2
[mm ] 10,0 16,0 25,0 25,0 35,0 70,0 95,0
Input Cable, min.
[AWG] 8 6 3 3 2 2/0 3/0
2
[mm ] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Input Cable, max.
[AWG] 2 2 2 2 300 300 300
2
[mm ] 10,0 16,0 25,0 25,0 50,0 70,0 95,0
Output Cable, min.
[AWG] 8 6 3 3 1/0 2/0 3/0
2
[mm ] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Output Cable, max.
[AWG] 2 2 2 2 300 300 300
[kg] 17,0 17,0 22,0 22,0 75,0 75,0 75,0
Weight
[lbs] 37,0 37,0 48,0 48,0 165,0 165,0 165,0
Tightening torques for [Nm] 10 50
power terminals [lbf.in] (89) (445)
MICROMASTER 440

Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered)

Order No. 6SE6440- 2UD13 2UD15 2UD17 2UD21 2UD21 2UD22 2UD23 2UD24 2UD25 2UD27
-7AA1 -5AA1 -5AA1 -1AA1 -5AA1 -2BA1 -0BA1 -0BA1 -5CA1 -5CA1
Frame Size A B C
[kW] 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5,5 7,5
Output Rating(CT)
[hp] 0,5 0,75 1,0 1,5 2,0 3,0 4,0 5,0 7,5 10,0
Output Power [kVA] 0,9 1,2 1,6 2,3 3,0 4,5 5,9 7,8 10,1 14,0
CT-Input Current 1) [A] 2,2 2,8 3,7 4,9 5,9 7,5 10,0 12,8 15,6 22,0
CT-Output Current [A] 1,3 1,7 2,2 3,1 4,1 5,9 7,7 10,2 13,2 19,0
VT-Input Current 1) [A] - - - - - - - - 17,3 23,1
VT-Output Current [A] - - - - - - - - 19,0 26,0
Fuse [A] 10 10 10 10 10 16 16 20 20 32
Recommended 3NA 3803 3803 3803 3803 3803 3805 3805 3807 3807 3812
For UL specified * * * * * * * * * *
2
[mm ] 1,0 1,0 1,0 1,0 1,0 1,5 1,5 2,5 2,5 4,0
Input Cable, min.
[AWG] 18 18 18 18 18 16 16 14 14 12
2
[mm ] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0 10,0
Input Cable, max.
[AWG] 14 14 14 14 14 10 10 10 8 8
2
[mm ] 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 2,5 4,0
Output Cable, min.
[AWG] 18 18 18 18 18 18 18 18 14 12
2
[mm ] 2,5 2,5 2,5 2,5 2,5 6,0 6,0 6,0 10,0 10,0
Output Cable, max.
[AWG] 14 14 14 14 14 10 10 10 8 8
[kg] 1,3 1,3 1,3 1,3 1,3 3,3 3,3 3,3 5,5 5,5
Weight
[lbs] 2,9 2,9 2,9 2,9 2,9 7,3 7,3 7,3 12,1 12,1
Order No. 6SE6440- 2UD31 2UD31 2UD31 2UD32 2UD33 2UD33 2UD34 2UD35 2UD37
-1CA1 -5DA1 -8DA1 -2DA1 -0EA1 -7EA1 -5FA1 -5FA1 -5FA1
Frame Size C D E F
[kW] 11,0 15,0 18,5 22,0 30,0 37,0 45,0 55,0 75,0
Output Rating(CT)
[hp] 15,0 20,0 25,0 30,0 40,0 50,0 60,0 75,0 100,0
Output Power [kVA] 19,8 24,4 29,0 34,3 47,3 57,2 68,6 83,8 110,5
CT-Input Current 1) [A] 23,1 33,8 37,0 43,0 59,0 72,0 87,0 104,0 139,0
CT-Output Current [A] 26,0 32,0 38,0 45,0 62,0 75,0 90,0 110,0 145,0
VT-Input Current 1) [A] 33,8 37,0 43,0 59,0 72,0 87,0 104,0 139,0 169,0
VT-Output Current [A] 32,0 38,0 45,0 62,0 75,0 90,0 110,0 145,0 178,0
Fuse [A] 35 50 63 80 100 125 160 200 250
Recommended 3NA 3814 3820 3822 3824 3830 3832 3836 3140 3144
For UL specified 3NE * 1817-0 1818-0 1820-0 1021-0 1022-0 1224-0 1225-0 1227-0
2
[mm ] 6,0 10,0 10,0 16,0 25,0 25,0 35,0 70,0 95,0
Input Cable, min.
[AWG] 10 8 8 6 3 3 2 2/0 3/0
2
[mm ] 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Input Cable, max.
[AWG] 8 2 2 2 2 2 300 300 300
2
[mm ] 6,0 10,0 10,0 16,0 25,0 25,0 35,0 70,0 95,0
Output Cable, min.
[AWG] 10 8 8 6 3 3 2 2/0 3/0
2
[mm ] 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Output Cable, max.
[AWG] 8 2 2 2 2 2 300 300 300
[kg] 5,5 16,0 16,0 16,0 20,0 20,0 56,0 56,0 56,0
Weight
[lbs] 12,1 35,0 35,0 35,0 44,0 44,0 123,0 123,0 123,0
Tightening torques for [Nm] 2,25 10 50
power terminals [lbf.in] (20) (89) (445)
MICROMASTER 440

Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered)

Order No. 6SE6440- 2UD38-8FA1 2UD41-1FA1 2UD41-3GA1 2UD41-6GA1 2UD42-0GA1
Frame Size FX GX
[kW] 90 110 132 160 200
Output Rating(CT)
[hp] 125 150 200 250 300
Output Power [kVA] 145,4 180 214,8 263,2 339,4
CT-Input Current 1) [A] 169 200 245 297 354
CT-Output Current [A] 178 205 250 302 370
VT-Input Current 1) [A] 200 245 297 354 442
VT-Output Current [A] 205 250 302 370 477
[A] 250 315 400 450 560
Recommended Fuse
3NE 1227-0 1230-0 1332-0 1333-0 1435-0
Pipe cable shoe to
[mm] 10 10 10 10 10
DIN 46235
1 x 95 or 1 x 150 or 1 x 185 or 1 x 240 or
2
[mm ] 2 x 95
2 x 35 2 x 50 2 x 70 2 x 70
Input Cable, min. [AWG]
1 x 4/0 or 1 x 300 or 1 x 400 or 1 x 500 or
or 2 x 4/0
[kcmil] 2x2 2 x 1/0 2 x 2/0 2 x 2/0
1 x 185 or 1 x 185 or
2
[mm ] 2 x 240 2 x 240 2 x 240
2 x 120 2 x 120
Input Cable, max. [AWG]
1 x 350 or 1 x 350 or
or 2 x 400 2 x 400 2 x 400
[kcmil] 2 x 4/0 2 x 4/0
1 x 95 or 1 x 150 or 1 x 185 or 1 x 240 or
2
[mm ] 2 x 95
2 x 35 2 x 50 2 x 70 2 x 70
Output Cable, min. [AWG]
1 x 4/0 or 1 x 300 or 1 x 400 or 1 x 500 or
or 2 x 4/0
[kcmil] 2x2 2 x 1/0 2 x 2/0 2 x 2/0
1 x 185 or 1 x 185 or
2
[mm ] 2 x 240 2 x 240 2 x 240
2 x 120 2 x 120
Output Cable, max. [AWG]
1 x 350 or 1 x 350 or
or 2 x 400 2 x 400 2 x 400
[kcmil] 2 x 4/0 2 x 4/0
[kg] 110 110 170 170 170
Weight
[lbs] 242 242 418 418 418
Tightening torques for [Nm] 25
power terminals [lbf.in] (222,5)
supply Vk ≥ 2.33 % referred to the rated drive converter power and a rated line supply
voltage of 400 V without line commutating reactor.
MICROMASTER 440

Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered)

Order No. 6SE6440- 2UE17- 2UE21- 2UE22- 2UE24- 2UE25- 2UE27- 2UE31- 2UE31-
5CA1 5CA1 2CA1 0CA1 5CA1 5CA1 1CA1 5DA1
Frame Size C D
[kW] 0,75 1,5 2,2 4,0 5,5 7,5 11,0 15,0
Output Rating(CT)
[hp] 1,0 2,0 3,0 5,0 7,5 10,0 15,0 20,0
Output Power [kVA] 1,3 2,6 3,7 5,8 8,6 10,5 16,2 21,0
CT-Input Current 1) [A] 2,0 3,7 5,3 8,1 11,1 14,4 21,5 24,9
CT-Output Current [A] 1,4 2,7 3,9 6,1 9,0 11,0 17,0 22,0
VT-Input Current 1) [A] 3,2 4,4 6,9 9,4 12,6 18,1 24,9 30,0
VT-Output Current [A] 2,7 3,9 6,1 9,0 11,0 17,0 22,0 27,0
Fuse [A] 10 10 10 16 16 25 32 35
Recommended 3NA 3803-6 3803-6 3803-6 3805-6 3805-6 3810-6 3812-6 3814-6
For UL specified 3NE * * * * * * * 1803-0
2
[mm ] 1,0 1,0 1,0 1,5 1,5 2,5 4,0 6,0
Input Cable, min.
[AWG] 18 18 18 16 16 14 12 10
2
[mm ] 10,0 10,0 10,0 10,0 10,0 10,0 10,0 35,0
Input Cable, max.
[AWG] 8 8 8 8 8 8 8 2
2
[mm ] 1,0 1,0 1,0 1,0 1,0 2,5 4,0 4,0
Output Cable, min.
[AWG] 18 18 18 18 18 14 12 12
2
[mm ] 10,0 10,0 10,0 10,0 10,0 10,0 10,0 35,0
Output Cable, max.
[AWG] 8 8 8 8 8 8 8 2
[kg] 5,5 5,5 5,5 5,5 5,5 5,5 5,5 16,0
Weight
[lbs] 12,1 12,1 12,1 12,1 12,1 12,1 12,1 35,0
Tightening torques for [Nm] 2,25 10
Order No. 6SE6440- 2UE31- 2UE32- 2UE33- 2UE33- 2UE34- 2UE35- 2UE37-
8DA1 2DA1 0EA1 7EA1 5FA1 5FA1 5FA1
Frame Size D E F
[kW] 18,5 22,0 30,0 37,0 45,0 55,0 75,0
Output Rating(CT)
[hp] 25,0 30,0 40,0 50,0 60,0 75,0 100,0
Output Power [kVA] 25,7 30,5 39,1 49,5 59,1 73,4 94,3
VT-Input Current 1) [A] 35,0 48,0 58,0 69,0 83,0 113,0 138,0
VT-Output Current [A] 32,0 41,0 52,0 62,0 77,0 99,0 125,0
Fuse [A] 50 63 80 80 125 160 160
Recommended 3NA 3820-6 3822-6 3824-6 3824-6 3132-6 3136-6 3136-6
For UL specified 3NE 1817-0 1818-0 1820-0 1820-0 1022-0 1224-0 1224-0
2
[mm ] 10,0 10,0 16,0 25,0 25,0 50,0 50,0
Input Cable, min.
[AWG] 8 8 6 3 3 1/0 1/0
2
[mm ] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Input Cable, max.
[AWG] 2 2 2 2 300 300 300
2
[mm ] 6,0 10,0 16,0 16,0 25,0 35,0 50,0
Output Cable, min.
[AWG] 10 8 6 6 3 2 1/0
2
[mm ] 35,0 35,0 35,0 35,0 150,0 150,0 150,0
Output Cable, max.
[AWG] 2 2 2 2 300 300 300
[kg] 16,0 16,0 20,0 20,0 56,0 56,0 56,0
Weight
[lbs] 35,0 35,0 44,0 44,0 123,0 123,0 123,0
Tightening torques for [Nm] 10 50
MICROMASTER 440

2.2 Power Terminals

You can gain access to the mains and motor terminals by removing the front
covers.
¾ Frame Size A (Fig. 2-1)
¾ Frame Sizes B and C (Fig. 2-2)
¾ Frame sizes D and E (Fig. 2-3)
¾ Frame Size F (Fig. 2-4)
¾ Frame Sizes FX and GX (Fig. 2-5)
¾ Connection terminals for Frame Sizes A - F (Fig. 2-6)
¾ Connection overview for Frame Size FX (Fig. 2-7)
¾ Connection overview for Frame Size GX (Fig. 2-8)
Frame Size A
1 2
3 4
Fig. 2-1 Removing front covers (Frame Size A)
MICROMASTER 440

Frame Sizes B and C
"
!
# $
Fig. 2-2 Removing front covers (Frame Sizes B and C)
MICROMASTER 440

Frame Sizes D and E
Fig. 2-3 Removing front covers (Frame Sizes D and E)
MICROMASTER 440

Frame Size F
19 mm AF
Fig. 2-4 Removing front covers (Frame Size F)
MICROMASTER 440

Frame Sizes FX and GX
1 2
3 4
Fig. 2-5 Removing front covers (Frame Sizes FX and GX)
MICROMASTER 440

Access to the power supply and motor terminals is possible by removing the front
covers.
Fig. 2-6 Connection terminals for Frame Sizes A - F
MICROMASTER 440

Hoisting eyes
Shield connection
Mains cable PE
Cable opening for

mains conection
U1/L1, V1/L2, W1/L3
Cable opening DCPA, DCNA

for connection of an
external braking unit
Mains cable
Phase U1/L1, V1/L2, W1/L3
Connection to
Y-Capacitor
Connection DCPA, DCNA

for external braking unit
Top adjustment rail
Top retaining screw
Connection for dv/dt filter

DCPS, DCNS
Status Display Panel
Elektronic box
Bottom adjustment rail

Bottom retaining screw
Fan screws
Fan
Shield connection
control leads
Fan fuses
Transformer adaption
Motor cable
Phase U2, V2, W2
Motor cable
PE Shield connection
Fig. 2-7 Connection overview for Frame Size FX
MICROMASTER 440

Hoisting eyes
Shield connection
Mains cable PE
Cable opening for

mains conection
U1/L1, V1/L2, W1/L3
Cable opening DCPA, DCNA

for connection of an
external braking unit
Mains cable
Phase U1/L1, V1/L2, W1/L3
Connection to
Y-Capacitor
Connection DCPA, DCNA

for external braking unit
Top adjustment rail

Top retaining screw
Connection for dv/dt filter
DCPS, DCNS
Status Display Panel
Elektronic box
Bottom adjustment rail

Bottom retaining screw
Fan screws
Fan
Shield connection
control leads
Fan fuses
Transformer adaption
Motor cable
Phase U2, V2, W2
Motor cable
PE Shield connection
Fig. 2-8 Connection overview for Frame Size GX
MICROMASTER 440

2.3 Control terminals

Terminal Designation Function
1 – Output +10 V
2 – Output 0 V
3 ADC1+ Analog input 1 (+)
4 ADC1– Analog input 1 (–)
5 DIN1 Digital input 1
9 – Isolated output +24 V / max. 100 mA
10 ADC2+ Analog input 2 (+)
11 ADC2– Analog input 2 (–)
12 DAC1+ Analog output 1 (+)
13 DAC1– Analog output 1 (–)
14 PTCA Connection for PTC / KTY84
15 PTCB Connection for PTC / KTY84
18 DOUT1/NC Digital output 1 / NC contact
19 DOUT1/NO Digital output 1 / NO contact
20 DOUT1/COM Digital output 1 / Changeover contact
23 DOUT3/NC Digital output 3 / NC contact
26 DAC2+ Analog output 2 (+)
27 DAC2– Analog output 2 (–)
28 – Isolated output 0 V / max. 100 mA
29 P+ RS485 port
30 N– RS485 port
Fig. 2-9 Control terminals of MICROMASTER 440
MICROMASTER 440

2.4 Block diagram

PE
1/3 AC 200 - 240 V
3 AC 380 - 480 V SI
3 AC 500 - 600 V
PE L/L1, N/L2
1
+10 V or
L/L1, N/L2,L3
0V or
2 L1, L2, L3
≥ 4.7 kΩ ADC1+
3
A/D BOP link
ADC1-
4
RS232
ADC2+
10
A/D 150.00
ADC2- Hz
I Fn
11 0 P
External 24 V Jog
BOP/AOP
DIN1 DIN1
5 5
DIN2 DIN2
Opto Isolation ~
6 6
DIN3 DIN3 =
7 7
DIN4 DIN4 Frame sizes

8 8 A to F B+/DC+
DIN5 DIN5
16 16 R
B-
DIN6 DIN6
17 17 DC-
+ PNP
Output +24 V
max. 100 mA
module connection
_ 24 V 9 (isolated)
External braking
or
NPN Output 0 V
max. 100 mA
28 28 (isolated) DCNA
PTCA Frame sizes
Motor FX and GX
PTC
14 A/D DCPA
PTCB CPU
KTY84
15
Connection for
dv/dt filter
DCNS
DAC1+ DCPS
0 - 20 mA 12 D/A
max. 500 Ω DAC1-
13
=
DAC2+
0 - 20 mA 26 D/A
3~
max. 500 Ω DAC2-
27
60 Hz
COM Not
20 used
NO 50 Hz
Relay1 19 1 2
NC DIP switch
18 (on Control Board)
COM
30 V DC / 5 A (resistive) ADC ADC
Relay2 22 1 2
250 V AC / 2 A (inductive) NO 0 - 20 mA
21 current DIP switch
(on I/O Board)
0 - 10 V
voltage 1 2
COM
25
NO
Relay3
24
NC
23
P+
29 RS485 COM link
N-
30
PE U,V,W
CB
automatic
Option
M
Fig. 2-10 Block diagram
MICROMASTER 440

Issue 10/06 3 Factory setting
3 Factory setting
The MICROMASTER 440 frequency inverter is set in the factory so that it can be
operated without any additional parameterization. To do this, the motor parameters
set in the factory (P0304, P0305, P0307, P0310), that correspond to a 4-pole 1LA7
Siemens motor, must match the rated data of the connected motor (refer to the
rating plate).
Further factory setting:
¾ Command sources P0700 = 2 (Digital input, see Fig. 3-1)
¾ Setpoint source P1000 = 2 (Analog input, see Fig. 3-1)
¾ Motor cooling
P0335 = 0
¾ Motor current limit
P0640 = 150 %
¾ Min. frequency
P1080 = 0 Hz Analog output
¾ Max. frequency
P1082 = 50 Hz
¾ Ramp-up time
P1120 = 10 s
¾ Ramp-down time
P1121 = 10 s
¾ Control mode
P1300 = 0
Fig. 3-1 Pre-assignment of the inputs
Input/Output Terminals Parameter Function

Digital input 1 5 P0701 = 1 ON / OFF1 (I/O)
Digital input 2 6 P0702 = 12 Reversing ( )
Digital input 3 7 P0703 = 9 Fault acknowledge (Ack)
Digital input 4 8 P0704 = 15 Fault acknowledge
Digital input 5 16 P0705 = 15 Fixed setpoint (direct)
Digital input 6 17 P0706 = 15 Fixed setpoint (direct)
Digital input 7 Via ADC1 P0707 = 0 Fixed setpoint (direct)
Digital input 8 Via ADC2 P0708 = 0 Digital input disabled
3.1 50/60 Hz DIP switch

The default motor base frequency
of the MICROMASTER inverter is
Remove I/O board
50 Hz. For motors, which are

designed for a base frequency of DIP50/60
60 Hz, the inverters can be set to
this frequency using the DIP50/60
switch.
¾ OFF position:
European defaults (Rated
motor frequency = 50 Hz,
Power in kW etc.)
¾ ON position:
North American defaults
(Rated motor frequency = 60 Hz, Power in hp etc.)
MICROMASTER 440

4 Communications Issue 10/06
4 Communications
4.1 Establishing communications

MICROMASTER 440 ⇔ STARTER
The following optional components are additionally required in order to establish
communications between STARTER and MICROMASTER 440:
¾ PC <-> frequency inverter connecting set
¾ BOP if the USS standard values (refer to Section 6.4.1 "Serial Interface (USS)")
are changed in the MICROMASTER 440 frequency inverter
PC <-> frequency inverter connecting set MICROMASTER 440
USS settings, refer to 6.4.1 "Serial
Interface (USS)"
STARTER
Menu, Options --> Set PG/PC interface
--> Select "PC COM-Port (USS)" -->
Properties --> Interface "COM1", select
a baud rate
NOTE
The USS parameter settings in the
MICROMASTER 440 frequency inverter
and the settings in STARTER must
match!
4.2 Establishing communications

MICROMASTER 440 ⇔ AOP
¾ Communications between AOP and MM440 are based on the USS protocol,
analog to STARTER and MM440.
¾ Contrary to the BOP, the appropriate communication parameters - both for the
MM440 as well as for AOP - should be set if the automatic interface detection
was not carried-out (refer to Table 4-1).
¾ Using the optional components, the AOP can be connected to the
communication interfaces (refer to Table 4-1).
Table 4-1
AOP at the BOP link AOP at the COM link
MM440 parameters
- baud rate P2010[1] P2010[0]
- bus address – P2011
AOP parameters
- baud rate P8553 P8553
- bus address – P8552
Options
- direct connection No option necessary Not possible
- indirect connection BOP/AOP door mounting kit AOP door mounting kit
(6SE6400-0PM00-0AA0) (6SE6400-0MD00-0AA0)
MICROMASTER 440

Issue 10/06 4 Communications
AOP as control unit

Parameter / Terminal AOP on BOP link AOP on COM link
Command source
P0700 4 5
/
Frequency setpoint P1000 1
(MOP) P1035 2032.13 (2032.D) 2036.13 (2036.D)
P1036 2032.14 (2032.E) 2036.14 (2036.E)
Output frequency of the MOP higher

Output frequency of the MOP lower
Acknowledge fault
P2104 2032.7 2036.7
• A fault can be acknowledged via the AOP independently of P0700 or P1000.
4.3 Bus interface (CB)
Bus interface (CB)
DeviceNet CANopen PROFIBUS
P0918 P0918 P0918 *)
Baud rate is
automatically specified
by the master
P2040 P2040 P2040
P2041 P2041 P2041
P2051 P2051 P2051
*) DIP switch for addressing the hardware must be observed
DeviceNet CANopen PROFIBUS

P2041[0] PZD length Data transfer type
Status/actual value from T_PD0_1, T_PD0_5
P2041[1] PZD length Data transfer type T_PD0_6 Setting is not
control/setpoint R_PD0_1 required (only in
R_PD0_5 special cases).
R_PD0_6 Refer to the
P2041[2] Baud rate 0: 125 kbaud Mapping CANopen <--> MM4 Operating
1: 250 kbaud Instructions
2: 500 kbaud "PROFIBUS
P2041[3] Diagnostics Mapping CANopen <--> MM4 option module"
P2041[4] _ - response to communication errors
- baud rate
MICROMASTER 440

5 BOP / AOP (Option) Issue 10/06
BOP / AOP (Option)
Buttons and their Functions

Panel/ Function Effects
Button
Indicates
The LCD displays the settings currently used by the converter.
Status
Pressing the button starts the converter. This button is disabled by default.
Activate the button:
Start
BOP: P0700 = 1 or P0719 = 10 ... 16
converter
AOP: P0700 = 4 or P0719 = 40 ... 46 on BOP link
P0700 = 5 or P0719 = 50 ... 56 on COM link
OFF1 Pressing the button causes the motor to come to a standstill at the
selected ramp down rate.
Activate the button: see button "Start converter"
Stop
OFF2 Pressing the button twice (or once long) causes the motor to coast
converter
to a standstill.
BOP: This function is always enabled
(independent of P0700 or P0719).
Press this button to change the direction of rotation of the motor. Reverse is
Change
indicated by a minus (-) sign or a flashing decimal point. Disabled by default.
direction
Activate the button: see button "Start converter".
In the "Ready to power-on" state, when this key is pressed, the motor starts
Jog motor and rotates with the pre-set jog frequency. The motor stops when the button
is released. Pressing this button when the motor is running has no effect.
This button can be used to view additional information.
It works by pressing and holding the button. It shows the following, starting
from any parameter during operation:
1. DC link voltage (indicated by d – units V).
2. output current. (A)
3. output frequency (Hz)
4. output voltage (indicated by o – units V).
5. The value selected in P0005 (If P0005 is set to show any of the above
(1 - 4) then this will not be shown again).
Functions
Additional presses will toggle around the above displays.
Jump Function
From any parameter (rxxxx or Pxxxx) a short press of the Fn button will
immediately jump to r0000, you can then change another parameter, if
required. Upon returning to r0000, pressing the Fn button will return you to
your starting point.
Acknowledgement
If alarm and fault messages are present, then these can be acknowledged by
pressing key Fn.
Access
Pressing this button allows access to the parameters.
parameters
Increase
Pressing this button increases the displayed value.
value
Decrease
Pressing this button decreases the displayed value.
value
+ AOP menu Calls the AOP menu prompting (this is only available for AOP).
MICROMASTER 440

Issue 10/06 5 BOP / AOP (Option)
5.2 Changing parameters using as an example P0004

"Parameter filter function"
Step Result on the display
1 Press in order to access the parameter
2 Press until P0004 is displayed
3 Press in order to reach the parameter value level
4 Press or in order to obtain the required value
5 Press to acknowledge the value and to save the value
6 The user can only see the command parameters.
MICROMASTER 440

6 Commissioning Issue 10/06
6 Commissioning
6.1 Quick commissioning

The frequency inverter is adapted to the motor using the quick commissioning
function and important technological parameters are set. The quick commissioning
shouldn't be carried-out if the rated motor data saved in the frequency inverter
(4-pole 1LA Siemens motor, star circuit configuration frequency inverter (FU)-
specific) match the rating plate data.
Parameters, designated with a * offer more setting possibilities than are actually
listed here. Refer to the parameter list for additional setting possibilities.
START
Factory setting
User access level * 1
P0003 = 3
1 Standard: Allows access into most frequently used parameters
2 Extended: Allows extended access e.g. to inverter I/O functions
3 Expert (For expert use only)
Parameter filter * 0
P0004 = 0
0 All parameters
2 Inverter
3 Motor
4 Speed sensor
Commissioning parameter * 0
P0010 = 1
0 Ready
1 Quick commissioning
30 Factory setting
NOTE
P0010 should be set to 1 in order to parameterize the data of the motor rating
plate.
Europe/ North America 0
P0100 =...
(enters the line supply frequency)
0 Europe [kW], frequency default 50 Hz
P0100 = 1, 2
P0100 = 0
1 North America [hp], frequency default 60 Hz

2 North America [kW], frequency default 60 Hz
NOTE
For P0100 = 0 or 1, the setting of switch DIP50/60 determines the value of
P0100.
OFF = kW, 50 Hz
ON = hp, 60 Hz
0
P0205 =... P0205 =... Inverter application (enters the required torque)
0 Constant torque (e.g. compressors, processing machines)
1 Variable torque (e.g. pumps, fans)
NOTE
This parameter is only effective for drive inverters ≥ 5.5 kW / 400 V
1
P0300 =... P0300 =... Select motor type
1 Asynchronous motor (induction motor)
2 Synchronous motor
NOTE
For P0300 = 2 (synchronous motor), only the V/f control types (P1300 < 20) are
permitted.
MICROMASTER 440

Issue 10/06 6 Commissioning
FU-spec.
P0304 =... P0304 =... Rated motor voltage
(Nominal motor voltage [V]
from rating plate)
The rated motor voltage on the rating
plate must be checked, regarding the
star/delta circuit configuration to P0310 P0304
ensure that it matches with the circuit
connection configured at the motor
terminal board
FU-spec.
P0305 =... P0305 =... Rated motor current
(Nominal motor current [A]
from rating plate)
FU-spec. P0307 P0305
P0307 =... P0307 =... Rated motor power P0308 P0311
(Nominal motor power [kW/hp]
from rating plate) Example of a typical motor rating plate
If P0100 = 0 or 2, value will be in kW. (data for a delta circuit configuration).
If P0100 = 1, value will be in in hp.
FU-spec.
P0308 =... P0308 =... Rated motor cosPhi
(Nominal motor power factor (cos ϕ) from rating plate)
If the setting is 0, the value is automatically calculated
P0100 = 1,2: P0308 no significance, no entry required.
FU-spec.
P0309 =... P0309 =... Rated motor efficiency
(Nominal motor efficiency in [%] from rating plate)
Setting 0 causes internal calculation of value.
P0100 = 0: P0309 no significance, no entry required.
Rated motor frequency 50.00 Hz
P0310 =...
(Nominal motor frequency in [Hz] from rating plate)
Pole pair number recalculated automatically if parameter is changed.
Rated motor speed FU-spec.
P0311 =...
(Nominal motor speed in [rpm] from rating plate)
Setting 0 causes internal calculation of value.
NOTE
An entry must be made for closed-loop Vector control, V/f control with FCC and
for slip compensation.
Motor magnetizing current 0.0
P0320 = ...
(this is entered as a % referred to P0305)
Motor magnetizing current as a % relative to P0305 (rated motor current).
With P0320 = 0, the motor magnetizing current is calculated using P0340 = 1 or
using P3900 = 1 - 3 (end of the quick commissioning) – and is displayed in
parameter r0331.
Motor cooling 0
P0335 =...
(Selects motor cooling system used)
0 Self-cooled: Using shaft mounted fan attached to motor
1 Force-cooled: Using separately powered cooling fan
2 Self-cooled and internal fan
3 Force-cooled and internal fan
Motor overload factor 150 %
P0640 =...
(Motor overload factor in [%] relative to P0305)
This defines the limit of the maximum output current as a % of the rated motor
current (P0305). This parameter is set, using P0205 for constant torque, to
150 %, and for variable torque, to 110 %.
Selection of command source 2
P0700 =...
(enters the command source)
0 Factory default setting
1 BOP (keypad)
2 Terminal
4 USS on BOP link
5 USS on COM link (control terminals 29 and 30)
6 CB on COM link (CB = communications module)
MICROMASTER 440

BOP
Terminals
USS P0700 = 2
Sequence control
BOP link
USS
COM link
CB Setpoint Motor
COM link channel control
Selection of frequency setpoint * 2

P1000 =...
(enters the frequency setpoint source)
1 MOP setpoint
2 Analog setpoint
3 Fixed frequency
4 USS on BOP link
7 Analog setpoint 2
10 No main setpoint + MOP setpoint
11 MOP setpoint + MOP setpoint
12 Analog setpoint + MOP setpoint
...
76 CB on COM link + Analog setpoint 2

77 Analog setpoint 2 + Analog setpoint 2
Min. frequency 0.00 Hz
P1080 =...
(enters the minimum motor frequency in Hz)
Sets minimum motor frequency at which motor will run irrespective of frequency
setpoint. The value set here is valid for both clockwise and anticlockwise rotation.
Max. frequency 50.00 Hz

P1082 =...
(enters the maximum motor frequency in Hz)
Sets maximum motor frequency at which motor will run irrespective of the
frequency setpoint. The value set here is valid for both clockwise and
anticlockwise rotation.
Ramp-up time 10.00 s

P1120 =...
(enters the ramp-up time in s)
Time taken for motor to accelerate from standstill up to maximum motor
frequency (P1082) when no rounding is used. If a ramp-up time is parameterized
which is too low, then this can result in alarm A0501 (current limit value) or the
drive inverter being shutdown with fault F0001 (overcurrent).
Ramp-down time 10.00 s

P1121 =...
(enters the deceleration time in s)
Time taken for motor to decelerate from maximum motor frequency (P1082) down
to standstill when no rounding is used. If the ramp-down time is parameterized too
low, then this can result in alarms A0501 (current limit value), A0502 (overvoltage
limit value) or the drive inverter being powered-down with fault F0001
(overcurrent) or F0002 (overvoltage).
5.00 s
P1135 =... OFF3 ramp-down time
(enters the fast stop ramp-down time in s)
Enters the time, for example, with which the motor should be braked from the
maximum frequency P1082 down to standstill for an OFF3 command (fast stop).
If the ramp-down time is parameterized too low, then this can result in alarms
A0501 (current limit value), A0502 (overvoltage limit value) or the drive inverter
being shutdown with fault F0001 (overcurrent) or F0002 (overvoltage).
MICROMASTER 440

Control mode 0
P1300 =...
(enters the required control mode)
0 V/f with linear characteristic
1 V/f with FCC
2 V/f with parabolic characteristic
3 V/f with programmable characteristic
5 V/f for textile applications
6 V/f with FCC for textile applications
19 V/f control with independent voltage setpoint
20 Sensorless Vector control
21 Vector control with sensor
22 Sensorless Vector torque-control
23 Vector torque-control with sensor
Selection of torque setpoint * 0
P1500 =...
(enters the source for the torque setpoint)
0 No main setpoint
2 Analog setpoint
4 USS on BOP link
7 Analog setpoint 2
Select motor data identification * 0
P1910 = ...
0 Disabled
Speed controller optimization * 0
P1960 = ...
0 Inhibited
In order to optimize the speed controller, the closed-loop vector control (P1300 =
20 or 21) must be activated. After the optimization has been selected
(P1960 = 1), Alarm A0542 is displayed.
End of quick commissioning 0

P3900 = 1
(start of the motor calculation)
0 No quick commissioning (no motor calculations)
1 Motor calculation and reset of all of the other parameters, which are not
included in the quick commissioning (attribute "QC" = no), to the factory
setting
2 Motor calculation and reset of the I/O settings to the factory setting
3 Only motor calculation. The other parameters are not reset.
NOTE
For P3900 = 1,2,3 → P0340 is internally set to 1 and the appropriate data
calculated.
END End of the quick commissioning/drive setting

If additional functions must be implemented at the drive inverter, please use the
Section "Commissioning the application" (refer to Section 6.4). We recommend
this procedure for drives with a high dynamic response.
MICROMASTER 440

6.2 Motor data identification

START
Factory setting
P0625 = ? Ambient motor temperature (entered in °C) 20 °C

The motor ambient temperature is entered at the instant that motor data is
being determined (factory setting: 20 °C).
| Motor temp. - P0625| The difference between the motor temperature and the motor ambient
temperature P0625 must lie in the tolerance range of approx. ± 5 °C. If this is
≤ 5 °C ?
not the case, then the motor data identification routine can only be carried-out
yes no after the motor has cooled down.
Allow the motor
to cool down
P1910 = 1 Select motor data identification with P1910 = 1 0

p1910 = 1: Identifies the motor parameter with parameter change.
These are accepted and applied to the controller.
A0541 When p1910 = 1 is selected, Alarm A0541 (motor data identification active)
is output, and internally p0340 is set to 3.
ON Starts the motor data identification run with p1910 = 1
The measuring operation is initiated with the continuous (steady-state) ON
command. The motor aligns itself and current flows through it. Diagnostics is
possible using r0069 (CO: Phase current).
After the motor data identification routine has been completed, p1910 is reset
(p1910 = 0, motor data identification routine inhibited) and Alarm A0541 is
cleared (deleted).
OFF1 In order to set the frequency converter into a defined state, an OFF1 command
must be issued before the next step.
Select motor data identification with P1910 = 3 0
P1910 = 3
p1910 = 3: Identifies the saturation characteristic with parameter change.
A0541 When p1910 = 3 is selected, Alarm A0541 (motor data identification active)
is output and internally, p0340 is set to 2.
ON Starts the motor data identification run with P1910 = 3
The measuring operation must be started with a continuous ON command.
After the motor identification routine has been completed, p1910 is reset
(p1910 = 0, motor data identification routine inhibited) and Alarm A0541 is
cleared (deleted).
OFF1 In order to set the frequency converter into a defined state, an OFF1 command
must be issued before the next step.
END
6.3 Magnetizing current

¾ The value of the magnetizing current r0331/P0320 has a significant influence on
the closed-loop control. This cannot be measured at standstill. This means that
the value is estimated for standard 4-pole 1LA7 Siemens standard using the
automatic parameterization P0340=1 (P0320=0; result in r0331).
¾ If the deviation of the magnetizing current is too high, then the values for the
magnetizing reactance and those of the rotor resistance will not be able to be
accurately determined.
¾ Especially for third-party motors it is important that the magnetizing current
that is determined, is carefully checked and if required, appropriately corrected.
MICROMASTER 440

The procedure to manually determine the magnetizing current and to re-calculate

the equivalent circuit diagram data when the drive is operated with closed-loop
vector control (P1300 = 20/21) is shown in the following.
START
Quick Quick commissioning routine

commissioning Using the quick commissioning routine the frequency inverter is adapted to the
motor and important technology parameters are set.
Motor data Motor data identification routine
identification Using the motor data identification routine motor equivalent circuit diagram
data is determined using a measuring technique.
Operation under Determining the magnetizing current
no-load conditions In order to determine the magnetizing current (P0320/r0331), the motor should
be accelerated up to approximately 80% of its rated speed under no-load
operating conditions.
In so doing, the following conditions must be carefully maintained:
− the vector control must be activated, P1300 = 20.21
− no field weakening (r0056.8 = 0)
− flux setpoint, r1598 = 100 %
− no efficiency optimization, P1580 = 0 %
No-load operation means that the motor is operated without a load (i.e.
no coupled driven machine).
Under steady-state conditions, a current r0027 is obtained that approximately
corresponds to the rated magnetizing current r0331. (the current is always
less than the no-load current for a pure V/f control).
Criterium Measuring and entering the magnetizing current and therefore the associated
fulfilled ? new calculation of the equivalent circuit diagram data of the motor is an
iterative procedure. It must be repeated at least 2-3 times until the following
no yes criteria are fulfilled:
− The more accurate the value of the magnetizing current that was
entered, the better the flux setpoint (r1598=100%) matches the flux
actual value (r0084=96..104%) of the observer model.
− The output Xm adaptation (r1787) of the observer model should be
as low as possible. Good values lie between 1-5%. The less that the
Xh adaptation of the observer must operate, the sensitivity of the motor
parameters after power failures are that much less sensitive.
NOTE
In order to display r0084 at the BOP/AOP, the LEVEL 4 parameters must be
enabled using service parameter P3950=46.
P0320 = ... Calculating P0320 0
Now, the new value can be entered in P0320 from the determined flux-
generating current component r0029 by applying the following equation.
P0320 = r0029 * 100 / P0305
P0340 = 1 Calculating the motor parameters 0
The values of the motor equivalent circuit diagram data are calculated from the
entered rating plate data. In addition, the parameters of the controls are pre-set
(subsequently optimized) (P0340 = 3).
END
MICROMASTER 440

6.4 Commissioning the application

An application is commissioned to adapt/optimize the frequency inverter - motor
combination to the particular application. The frequency inverter offers numerous
functions - but not all of these are required for the particular application. These
functions can be skipped when commissioning the application. A large proportion
of the possible functions are described here; refer to the parameter list for
additional functions.
Parameters, designated with a * offer more setting possibilities than are actually
listed here. Refer to the parameter list for additional setting possibilities.
START
User access level * 1

P0003 = 3
1 Standard: Allows access into most frequently used parameters
2 Extended: Allows extended access e.g. to inverter I/O functions
3 Expert (For expert use only)
6.4.1 Serial Interface (USS)

USS baud rate 6 Possible
P2010 =...
Sets baud rate for USS communication. Settings:
4 2400 Baud
5 4800 Baud
USS address 0
P2011 =... 6 9600 Baud
Sets unique address for inverter. 7 19200 Baud
2 8 38400 Baud
P2012 =... USS PZD length
9 57600 Baud
Defines the number of 16-bit words in PZD part of USS telegram.
10 76800 Baud
USS PKW length 127 11 93750 Baud
P2013 =...
Defines the number of 16-bit words in PKW part of USS telegram. 12 115200 Baud
6.4.2 Selection of command source

P0700 =... Selection of 2
BOP
command source
Selects digital command source.
0 Factory fault setting Terminals
1 BOP (keypad) P0700 = 2
USS Sequence control
2 Terminal BOP link
4 USS on BOP link
5 USS on COM link USS
COM link
6 CB on COM link
CB Setpoint Motor
COM link channel control
MICROMASTER 440

6.4.3 Digital input (DIN)

P0701 = ... Function digital input 1 1
Possible Settings:
Terminal 5 0 Digital input disabled
1 ON / OFF1 1 ON / OFF1
2 ON + Reverse / OFF1
Function digital input 2 12 3 OFF2 – coast to standstill
P0702 = ...
Terminal 6 4 OFF3 – quick ramp-down
12 Reverse 9 Fault acknowledge
10 JOG right
P0703 = ... Function digital input 3 9
11 JOG left
Terminal 7 12 Reverse
9 Fault acknowledge 13 MOP up (increase frequency)
Function digital input 4 15 14 MOP down (decrease frequency)
P0704 = ... 15 Fixed setpoint (Direct selection)
Terminal 8 16 Fixed setpoint (Direct selection + ON)
15 Fixed setpoint (Direct selection) 17 Fixed setpoint (Binary coded selection + ON)
P0705 = ... Function digital input 5 15 21 Local/remote

25 DC brake enable
Terminal 16
29 External trip
15 Fixed setpoint (Direct selection) 33 Disable additional freq setpoint
P0706 = ... Function digital input 6 15 99 Enable BICO parameterization

Terminal 17
15 Fixed setpoint (Direct selection)
Function digital input 7 0
P0707 = 0 ON > 3,9 V, OFF < 1,7 V
Via analog input, Terminal 3
DIN7 1 DIN8 1
0 Digital input disabled
2 2
Function digital input 8 0 3 10
P0708 = 0
Via analog input, Terminal 10 4 11
0 Digital input disabled
P0724 = ... Debounce time for digital inputs 3

Defines debounce time (filtering time) used for digital inputs.
0 No debounce time
1 2.5 ms debounce time
PNP / NPN digital inputs 1
P0725 = ...
Change-over (toggles) between high active (PNP) and low active (NPN). This applies to all
digital inputs simultaneously.
0 NPN mode ==> low active
1 PNP mode ==> high active
DIN channel (e.g. DIN1 - PNP (P0725 = 1))
Kl.9 PNP/NPN DIN

P24 (PNP) 0 ... 1 P0701
Kl.28 P0725 (1)
0 V (NPN)
Debounce time: DIN
24 V 0 ... 3
P0724 (3)
Function
0 0 24 V T 0
1 1 & r0722
r0722 .0
Pxxxx BI: ...
CO/BO: Bin.inp.val
0V
MICROMASTER 440

6.4.4 Digital outputs (DOUT)

P0731 = ... BI: Function of digital output 1 * 52.3 Common Settings: Closed
Defines source of digital output 1. 52.0 Drive ready 0
52.1 Drive ready to run 0
BI: Function of digital output 2 * 52.7 52.2 Drive running 0
P0732 = ...
Defines source of digital output 2. 52.3 Drive fault active 0
52.4 OFF2 active 1
BI: Function of digital output 3 * 0.0 52.5 OFF3 active 1
P0733 = ...
Defines source of digital output 3. 52.6 Switch on inhibit active 0
52.7 Drive warning active 0
r0747 = ... CO/BO: State of digital outputs 52.8 Deviation setpoint/actual value 1
Displays status of digital outputs (also 52.9 PZD control (Process Data Control) 0
includes inversion of digital outputs via 52.A Maximum frequency reached 0
P0748). 52.B Warning: Motor current limit 1
52.C Motor holding brake (MHB) active 0
Invert digital output 0
P0748 = ... 52.D Motor overload 1
Defines high and low states of relay for a 52.E Motor running direction right 0
given function. 52.F Inverter overload 1
53.0 DC brake active 0
53.1 Act. freq. f_act > P2167 (f_off) 0
53.2 Act. freq. f_act <= P1080 (f_min) 0
53.3 Act. current r0027 > P2170 0
53.4 Act. freq. f_act > P2155 (f_1) 0
53.5 Act. freq. f_act <= P2155 (f_1) 0
53.6 Act. freq. f_act >= setpoint 0
53.7 Act. Vdc r0026 < P2172 0
53.8 Act. Vdc r0026 > P2172 0
53.A PID output
r2294 == P2292 (PID_min) 0
53.B PID output
r2294 == P2291 (PID_max) 0
DOUT channel Invert DOUTs

0 ... 7 int. 24 V
P0748 (0) CO/BO: State DOUTs
max. 100 mA
r0747
BI: Fct. of DOUT 1 r0747.0
Kl.9
P0731.C 0
Function rxxxx.y (52:3)
xxxx.y -1 COM Kl.20
1
P0731 = xxxx.y NO Kl.19
or
NC Kl.18
Relay : Text
DC 30 V / 5 A Kl.28
AC 250 V / 2 A
max. opening / closing time
5 / 10 ms
MICROMASTER 440

6.4.5 Selection of frequency setpoint

P1000 =... Selection of frequency setpoint 2
0 No main setpoint
1 MOP setpoint
2 Analog setpoint
3 Fixed frequency
4 USS on BOP link
5 USS on COM link
6 CB on COM link
7 Analog setpoint 2
10 No main setpoint + MOP setpoint
11 MOP setpoint + MOP setpoint
12 Analog setpoint + MOP setpoint
...
76 CB on COM link + Analog setpoint 2

77 Analog setpoint 2 + Analog setpoint 2
NOTE
In addition to the main setpoint, a supplementary setpoint can be entered using P1000
Example P1000 = 12 :
P1070 CI: Main setpoint
P1000 = 12 ⇒ P1070 = 755
r0755 CO: Act. ADC after scal. [4000h]
P1075 CI: Additional setpoint
P1000 = 12 ⇒ P1075 = 1050
r1050 CO: Act. Output freq. of the MOP
MOP
Sequence control
P1074
P1076
ADC
FF x Additonal
setpoint
P1000 = 12
USS Setpoint Motor
BOP link channel control
USS P1000 = 12 Main
COM link setpoint
CB
COM link
ADC2
BI: Disable additional setpoint 0:0

P1074 = ...
Disables additional setpoint (ZUSW).
CI: Additional setpoint scaling 1:0

P1076 = ...
Defines the source to scale the additional setpoint.
Common settings:
1 Scaling of 1.0 (100 %)
755 Analog input setpoint
1024 Fixed frequency setpoint
1050 MOP setpoint
MICROMASTER 440

6.4.6 Analog input (ADC)

ADC type 0
P0756 = ...
Defines the analog input type and activates the monitoring
function of the analog input.
0 Unipolar voltage input (0 to +10 V)
1 Unipolar voltage input with monitoring ADC1
(0 to 10 V) OFF = [V], 0 - 10 V
ON = [A], 0 - 20 mA
2 Unipolar current input (0 to 20 mA)
3 Unipolar current input with monitoring ADC2
(0 to 20 mA) OFF = [V], 0 - 10 V
4 Bipolar voltage input (-10 to +10 V) ON = [A], 0 - 20 mA
NOTE
For P0756 to P0760, the following applies: 7
Index 0 : Analog input 1 (ADC1), terminals 3, 4
Index 1 : Analog input 2 (ADC2), terminals 10, 11
P0757 =... Value x1 of ADC scaling 0V P0761 > 0

0 < P0758 < P0760 || 0 > P0758 > P0760
P0758 =... Value y1 of ADC scaling 0.0 % %
This parameter represents the 100 %
value of x1 as a % of P2000 4000 h
(reference frequency). ASPmax
P0759 =... Value x2 of ADC scaling 10 V

P0760
P0760 =... Value y2 of ADC scaling 100.0 %

This parameter represents the
value of x2 as a % of P2000 V
P0758
mA
(reference frequency). 10 V x100%
P0757 P0759 20 mA
P0761 =... Width of ADC deadband 0 V P0761
Defines width of deadband on
P0757 = P0761
analog input.
ASPmin
Delay, ADC signal loss 10 ms

P0762 = ...
Defines the delay time between the loss of the analog setpoint and fault message F0080
being displayed.
ADC channel
P0757
P0758
P0759
P0760
r0754 P1000
DIP switch P0756 P0753 P0761
Setpoint
KL3 ADC
ADC+ ADC A ADC ADC
dead r0755 Pxxxx
KL4 type type scaling
ADC− D zone
r0752
P0756 P0761 P0762
T 0
Wire F0080
breakage
sensing r0751
1.7 V r0722
1
r0722.6 Pxxxx
0 P0707
3.9 V
Function
MICROMASTER 440

6.4.7 Analog output (DAC)

CI: DAC 21
P0771 = ...
Defines function of the 0 - 20 mA analog output.
21 CO: Output frequency (scaled according to P2000)
24 CO: Frequency inverter output frequency (scaled according to P2000)
25 CO: Output voltage (scaled according to P2001)
26 CO: DC link voltage (scaled according to P2001)
27 CO: Output current (scaled according to P2002)
NOTE
For P0771 to P0781, the following applies:
Index 0 : Analog output 1 (DAC1), terminals 12, 13
Index 1 : Analog output 2 (DAC2), terminals 26, 27
P0773 =... Smooth time DAC 2 ms

Defines smoothing time [ms] for analog output signal. This parameter enables smoothing
for DAC using a PT1 filter.
P0775 = ... Permit absolute value

Decides if the absolute value of the analog output is used. If enabled, this parameter will
take the absolute value of the value to be outputed. If the value was originally negative then
the corresponding bit in r0785 is set, otherwise it is cleared.
0 OFF
1 ON
DAC type 0
P0776 = ...
Defines the analog output type.
0 Current output
1 Voltage output
NOTE
• P0776 changes the scaling of r0774 (0 – 20 mA ⇔ 0 – 10 V)
• Scaling parameters P0778, P0780 and the dead zone are always entered in 0 – 20 mA
For the DAC as voltage output, the DAC outputs must be terminated using a 500 Ω resistor
Value x1 of DAC scaling 0.0 %

P0777 = ...
Defines the output characteristic value mA
x1 as a %.
This parameter represents the lowest
20
analog value as a % of P200x
(depending on the setting of P0771). P0780
y
Value y1 of DAC scaling 0 2
P0778 = ... P0781
This parameter represents the value for
x1 in mA. P0778
y 1
Value x2 of DAC scaling 100.0 %

P0779 = ...
Defines the output characteristic value
x2 as a %.
This parameter represents the lowest P0777 P0779 100 % %
x1 x2
analog value as a % of P200x
(depending on the setting of P0771).
Value y2 of DAC scaling 20
P0780 = ...
This parameter represents the value for x2 in mA.
Width of DAC deadband 0

P0781 = ...
Sets width of deadband in [mA] for analog output.
MICROMASTER 440

6.4.8 Motor potentiometer (MOP)

P1031 =... Setpoint memory of the MOP 0
Saves last motor potentiometer setpoint (MOP) that was active before OFF command or
power down.
0 MOP setpoint will not be stored
1 MOP setpoint will be stored (P1040 is updated)
P1032 =... Inhibit negative MOP setpoints 1

0 Neg. MOP setpoint is allowed
1 Neg. MOP setpoint inhibited
P1040 =... Setpoint of the MOP 5.00 Hz

Determines setpoint for motor potentiometer control.
MOP ramp-up and ramp-down times are defined by the parameters P1120 and P1121.
Possible parameter settings for the selection of MOP:
Selection MOP up MOP down
P0719 = 0, P0700 = 2, P1000 = 1 P0702 = 13 P0703 = 14
DIN or
P0719 = 1, P0700 = 2 (DIN2) (DIN3)
P0719 = 0, P0700 = 1, P1000 = 1

BOP or UP button DOWN button
P0719 = 11
USS on P0719 = 0, P0700 = 4, P1000 = 1 USS control word USS control word
or
BOP link P0719 = 41 r2032 Bit13 r2032 Bit14
USS on P0719 = 0, P0700 = 5, P1000 = 1 USS control word USS control word
or
COM link P0719 = 51 r2036 Bit13 r2036 Bit14
P0719 = 0, P0700 = 6, P1000 = 1 CB control word CB control word
CB or
P0719 = 61 r2090 Bit13 r2090 Bit14
MICROMASTER 440

6.4.9 Fixed frequency (FF)

Fixed frequency 1 0.00 Hz
P1001 = ...
Can be directly selected via DIN1
(P0701 = 15, 16)

P1002 = ...
(P0702 = 15, 16)

P1003 = ...
(P0703 = 15, 16)
When defining the function of the digital inputs
Fixed frequency 4 15.00 Hz (P0701 to P0703), three different types can be
P1004 = ...
Can be directly selected via DIN4 selected for fixed frequencies:
(P0704 = 15, 16) 15 = Direct selection (binary-coded)
In this particular mode, the appropriate
P1005 = ... digital input always selects the associated
Can be directly selected via DIN5 fixed frequency, e.g.:
(P0705 = 15, 16) Digital input 3 = selects fixed frequency 3.
If several inputs are simultaneously active,
P1006 = ... then these are summed. An ON command is
Can be directly selected via DIN6 additionally required.
(P0706 = 15, 16) 16 = Direct selection + ON command
30.00 Hz
(binary-coded + On / Off1)
P1007 = ... Fixed frequency 7 In this mode, the fixed frequencies are
selected as for 15, however these are
P1008 = ... combined with an ON command.
17 = Binary coded selection + ON command
Fixed frequency 9 40.00 Hz (BCD-coded + On/ Off1)
P1009 = ...
The BCD-coded operating mode is effective for
Fixed frequency 10 45.00 Hz digital inputs 1 to 3.
P1010 = ...

P1011 = ...

P1012 = ...

P1013 = ...

P1014 = ...

P1015 = ...
Fixed frequency code - Bit 0 1 1 Direct selection

P1016 = ...
Defines the selection method for fixed 2 Direct selection + ON command
frequencies. 3 Binary coded selection + ON command
NOTE
Fixed frequency code - Bit 1 1
P1017 = ... For settings 2 and 3, all parameters P1016 to
P1019 must be set to the selected value so that
P1018 = ... the drive inverter accepts the ON command.

P1019 = ...
Fixed frequency code - Bit 4 1 1 Direct selection

P1025 = ...
2 Direct selection + ON command
P1027 = ...
MICROMASTER 440

6.4.10 JOG
JOG frequency right 5.00 Hz
P1058 = ...
Frequency in Hz when the motor is
JOG
rotating clockwise in the jog mode.
P1059 = ... JOG frequency left 5.00 Hz f

Frequency in Hz when the motor is p1082
rotating counter-clockwise in the jog (fmax)
mode. p1058
P1060 = ... JOG ramp-up time 10.00 s
Ramp-up time in s from 0 to the
maximum frequency (p1082). JOG ramp-
up is limited by p1058 or p1059.
P1061 = ... JOG ramp-down time 10.00 s t

p1060 p1061
Ramp-down time in s from the maximum
frequency (p1082) to 0.
A0923 A0923
"1"
DIN Tippen rechts
t
P1055 "0"
(0)
BOP
"1"
USS Tippen links
BOP link t
P1056 "0"
USS (0)
COM link f
P1082
CB
COM link P1058
P1059
P1061
P1060
P1060
P1061
-P1082
MICROMASTER 440

6.4.11 Ramp function generator (RFG)

P1091 = ... Skip frequency 1 (entered in Hz) 0.00 Hz
fout
Defines skip frequency 1, which avoids
effects of mechanical resonance and
suppresses frequencies within +/- p1101
(skip frequency bandwidth).
Skip frequency 2 0.00 Hz
P1092 = ...
Skip frequency 3 0.00 Hz

P1093 = ... p1101
Skip frequency
Skip frequency 4 0.00 Hz bandwidth
P1094 = ... fin
p1091
Skip frequency bandwidth 2.00 Hz Skip frequency
P1101 = ...
(entered in Hz)
Ramp-up time 10.00 s f

P1120 = ...
(enters the accelerating time in s) p1082
(fmax)
f1
Ramp-down time 10.00 s

P1121 = ...
(enters the deceleration time in s)
t
p1120 p1121
Rump-up initial rounding time 0.00 s

P1130 = ... f
(entered in s) f2
Ramp-up final rounding time 0.00 s

P1131 = ...
(entered in s)
P1132 = ... Rump-down initial rounding time 0.00 s

(entered in s)
Ramp-down final rounding time 0.00 s
P1133 = ... f1
(entered in s) P1130 P1131 P1132 P1133 t
tup tdown
Rounding type 0
P1134 = ...
0 Continuous smoothing The rounding times are recommended as
1 Discontinuous smoothing abrupt responses can be avoided therefore
reducing stress and damage to the mechanical
system.
The ramp-up and ramp-down times are
extended by the component of the rounding
ramps.
OFF3 ramp-down time 5.00 s
P1135 = ...
Defines ramp-down time from maximum frequency to standstill for OFF3 command.
MICROMASTER 440

6.4.12 Reference/limit frequencies

Min. frequency (entered in Hz) 0.00 Hz
P1080 = ...
Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency
setpoint. If the setpoint falls below the value of p1080, then the output frequency is set to
p1080 taking into account the sign.
Max. frequency (entered in Hz) 50.00 Hz
P1082 = ...
Sets maximum motor frequency [Hz] at which motor will run irrespective of the frequency
setpoint. If the setpoint exceeds the value p1082, then the output frequency is limited. The
value set here is valid for both clockwise and anticlockwise rotation.
Reference frequency (entered in Hz) 50.00 Hz
P2000 = ...
The reference frequency in Hertz corresponds to a value of 100 %.
This setting should be changed if a maximum frequency of higher than 50 Hz is required.
It is automatically changed to 60 Hz if the standard 60 Hz frequency was selected using
p0100.
NOTE
This reference frequency effects the setpoint frequency as both the frequency setpoints via
USS as well as via PROFIBUS (FB100) (4000H hex 100 % p2000) refer to this value.
Reference voltage (entered in V) 1000 V
P2001 = ...
The reference voltage in Volt (output voltage) corresponds to a value of 100 %.
NOTE
This setting should only be changed if it is necessary to output the voltage with a different
scaling.
Reference current (entered in A) 0.10 A

P2002 = ...
The reference current in Amps (output current) corresponds to a value of 100 %. Factory
setting = 200 % of the rated motor current (P0305).
NOTE
This setting should only be changed if it is necessary to output the current with a different
scaling.
Reference torque (entered in Nm) 0.12 Mn

P2003 = ...
The reference torque in Nm corresponds to a value of 100 %. Factory setting = 200 % of
the rated motor torque at a constant motor torque determined from the appropriate motor
data.
NOTE
This setting should only be changed if it is necessary to output the torque with a different
scaling.
MICROMASTER 440

6.4.13 Inverter protection

Inverter overload reaction 0
P0290 = ...
Selects reaction of inverter to an internal over-temperature.
0 Reduce output frequency
1 Trip (F0004 / F0005)
2 Reduce pulse frequency and output frequency
3 Reduce pulse frequency then trip (F0004)
Inverter monitoring Inverter overload reaction
P0290
r0036 i2t i_max control A0504

P0294 (U/f)
Current control A0505
(SLVC, VC)
r0037 Heat sink
temperature A0506
P0292
f_pulse F0004
IGBT
control
temperature
F0005
P0292
Inverter temperature warning 15 °C

P0292 =...
Defines the temperature difference (in ºC) between the Overtemperature trip threshold and
the warning threshold of the inverter. The trip threshold is stored internally by the inverter
and cannot be changed by the user.
Temperature warning threshold of inverter T_warn
Twarn = Ttrip - P0292
Temperature shutdown threshold of inverter T_trip
Temperature MM440, Frame Size

A-C D-F F FX GX
600 V 95 kW 110 kW 132 kW 160 kW 200 kW
CT CT CT CT CT
Heat sink 110 °C 95 °C 80 °C 88 °C 91 °C 80 °C 82 °C 88 °C
IGBT 140 °C 145 °C 145 °C 150 °C 150 °C 145 °C 147 °C 150 °C
Input rectifier - - - 75 °C 75 °C 75 °C 75 °C 75 °C
Cooling air - - - 55 °C 55 °C 55 °C 55 °C 50 °C
Control board - - - 65 °C 65 °C 65 °C 65 °C 65 °C
Delay, fan shutdown 0s

P0295 = ...
This defines the delay time in seconds between powering down the frequency inverter and
then powering-down the fan. A setting of 0 means that the fan is immediately shut down
(powered-down).
6.4.14 Motor protection

In addition to the thermal motor protection, the motor temperature is also included
in the adaptation of the motor equivalent circuit diagram data. Especially for a high
thermal motor load, this adaptation has a significant influence on the degree of
stability of the closed-loop vector control. For MM440 the motor temperature can
only be measured using a KTY84 sensor. For the parameter setting P0601 = 0,1,
the motor temperature is calculated / estimated using the thermal motor model.
If the frequency inverter is permanently supplied with an external 24V voltage, then
the motor temperature is also tracked/corrected using the motor temperature time
constant – even when the line supply voltage is switched-out.
MICROMASTER 440

A high thermal motor load and when the line supply is frequently switched-
out/switched-in requires, for closed-loop vector control
− that a KTY84 sensor is used, or
− an external 24V power supply voltage is connected
Motor cooling (Selects motor cooling system used) 0
P0335 = ...
0 Self-cooled: Using shaft mounted fan attached to motor
1 Force-cooled: Using separately powered cooling fan
2 Self-cooled and internal fan
3 Force-cooled and internal fan
Motor temperature sensor 0
P0601 = ...
Selects the motor temperature sensor.
0 No sensor
1 PTC thermistor (PTC)
2 KTY84
Fault
F0015
P0601 = 2
5V
& r0052
Bit13
T1 = 4 s
Signal 0
No sensor
ADC loss PTC 1 Motor
1
detection
2
KTY 0 ≥1 temp.
PTC reaction
KTY ϑ r0035
P0601
V 1 P0610
0
Equivalent
circuit data Thermal r0631 P0604
Power dissipation motor
PV,mot model r0632
r0633
Alarm threshold, motor overtemperature 130.0 °C

P0604 = ...
Defines the alarm threshold for the motor overtemperature protection. This threshold, where
either a shutdown (trip) or Imax reduction is initiated (P0610) always lies 10 % above the
alarm threshold.
ϑtrip = 1.1⋅ ϑwarn = 1.1 ⋅ P0604 ϑwarn : Warning threshold (P0604)
ϑtrip : Trip threshold (max. permissible temperature)
The alarm threshold should be at least 40 °C greater than the ambient temperature P0625.
P0604 ≥ P0625 + 40 °C
Inverter temperature reaction 2

P0610 = ...
Defines reaction when motor temperature reaches warning threshold.
0 No reaction, warning only
1 Warning and Imax reduction (results in a lower output frequency)
2 Warning and trip (F0011)
Motor overload factor [%] 150.0 %
P0640 = ...
Defines motor overload current limit in [%] relative to p0305 (rated motor current). Limited to
maximum inverter current or to 400 % of rated motor current (p0305), whichever is the
lower.
MICROMASTER 440

6.4.15 Encoder
Select encoder type 0
P0400 =... The table shows the values of P0400 as a function of the
Selects the encoder type. number of tracks:
0 Inhibited
Parameter Terminal Track Encoder output
1 Single-track pulse encoder
2 Two-track pulse encoder P0400 = 1 A single ended
For hoisting gear applications differential
A
(4-quadrant operation!), a
AN
2-track encoder must be used.
P0400 = 2 A single ended
B
A differential
AN
B
BN
In order to guarantee reliable operation, the DIP switches on the encoder module must be
set as follows depending on the encoder type (TTL, HTL) and encoder output:
Type Output
single ended differential
TTL (e.g.
111111 010101
1XP8001-2)
HTL (e.g.
101010 000000
1XP8001-1)
Encoder pulses per revolution 1024

P0408 =...
Specifies the number of encoder pulses per revolution.
Reaction on speed signal loss 0

P0491 =...
Defines the calculation method.
0 No transition
1 Transition into SLVC
Allowed speed difference 10.00 Hz
P0492 =...
Parameter P0492 defines the frequency threshold for the loss of the encoder signal
(fault F0090).
CAUTION
p0492 = 0 (no monitoring function):
With p0492 = 0, the loss of the encoder signal at high frequency as well as at a low
frequency is de-activated. As a result, the system does not monitor for the loss of the
encoder signal.
Delay speed loss reaction 10 ms

P0494 =...
P0492 is used to detect the loss of the encoder signal at low frequencies. If the motor
speed is less than the value of P0492, the loss of the encoder signal is determined using an
appropriate algorithm. P0494 defines the delay time between detecting the loss of the
speed signal and initiating the appropriate response.
CAUTION
p0494 = 0 (no monitoring function):
With p0494 = 0, the loss of the encoder signal at low frequencies is de-activated. As a
result, at these frequencies, a loss of the encoder signal is not detected (loss of the
encoder signal at high frequency remains active as long as parameter p0492 > 0).
MICROMASTER 440

6.4.16 V/f control

Control mode 0
P1300 =...
The control type is selected using this parameter. For the "V/f characteristic" control type,
the ratio between the frequency inverter output voltage and the frequency inverter output
frequency is defined.
0 V/f with linear
1 V/f with FCC
2 V/f with parabolic characteristic
3 V/f with programmable characteristic (→ P1320 – P1325)
Continuous boost (entered in %) 50.00 %
P1310 =...
Voltage boost as a % relative to P0305 (rated motor current) and P0350 (stator resistance).
P1310 is valid for all V/f versions (refer to P1300). At low output frequencies, the effective
resistance values of the winding can no longer be neglected in order to maintain the motor
flux.
V
Linear V/f
Boost voltage
Vmax
Validity range
Vn e
ag ON
(P0304) olt
tv OFF t
tp u
Ou ⏐f⏐
actual VBoost
VConBoost,100 f
V/ )
al = 0 t
m
or 0 P1310 active
N 130
VConBoost,50 (P 1
0 t
f
0 fBoost,end fn f max
(P1316) (P0310) (P1082)
Acceleration boost (entered in %) 0.0 %

P1311 =...
Voltage boost for accelerating/braking as a % relative to P0305 and P0350. P1311 only
results in a voltage boost when ramping-up/ramp-down and generates an additional torque
for accelerating/braking. Contrary to parameter P1312, that is only active for the 1st
acceleration operation after the ON command, P1311 is effective each time that the drive
accelerates or brakes.
V Boost-Spannung Gültigkeitsbereich
Vmax
Vn g ON
(P0304) un OFF t
V istBoost ann
sp ⏐f⏐
gs
VAccBoost,100 g an al
s m )
Au n or = 0
f 0 t
U/ 30
1 P1311 aktiv
(P
VAccBoost,50
1
0 t
f
0 f fn fmax
Boost,end
(P1316) (P0310) (P1082)
MICROMASTER 440

Starting boost (entered in %) 0.0 %

P1312 =...
Voltage boost when starting (after an ON command) when using the linear or square-law
V/f characteristic as a % relative to P0305 (rated motor current) or P0350 (stator
resistance). The voltage boost remains active until
1) the setpoint is reached for the first time and
2) the setpoint is reduced to a value that is less than the instantaneous ramp-function
generator output.
P1320 =... Programmable V/f freq. 0.0 Hz V

coord. 1 Vmax = f(Vdc, Mmax)
Vmax
Sets V/f coordinates r0071
(P1320/1321 to P1324/1325) to
define V/f characteristic. Vn
P0304
P1321 =... Programmable. V/f volt. 0.0 Hz
coord. 1
P1325
P1322 =... Programmable V/f freq. 0.0 Hz P1323
coord. 2
P1323 =... Programmable V/f volt. 0.0 Hz P1321

coord. 2 P1310
P1324 =... Programmable U/f Freq. 0.0 Hz

coord. 3
f0 f1 f2 f3 fn fmax f
P1325 =... Programmable V/f volt. 0.0 Hz 0 Hz P1320 P1322 P1324 P0310 P1082
coord. 3
P1310[%] r0395[%]
P1310[V] = ⋅ ⋅ P0304[V ]
100[%] 100[%]
Starting frequency for FCC 10.0 %

P1333 = ...
(entered as a %) FCC
Switch-over
Defines the FCC starting frequency as a

function of the rated motor frequency (P0310).
P0310 V/f
f FCC = ⋅ P1333
100
P0310
f FCC +Hys = ⋅ (P1333 + 6%)
100 f
fFCC fFCC+Hys
NOTE
The constant voltage boost P1310 is
continually decreased analog to switching-in
FCC.
Slip compensation 0.0 % Range of slip compensation :
P1335 = ...
(entered in %) %
Dynamically adjusts output frequency of
inverter so that motor speed is kept constant P1335
independent of motor load.
f out
6 % 10 % 100 % fN
P1338 =... Resonance damping gain V/f 0.00

Defines resonance damping gain for V/f.
MICROMASTER 440

6.4.17 Field-orientated control
Limitations
To avoid a premature limitation the limits of the torque (P1520, P1521) and power
(P1530, P1531) should be set to the maximum value, if the application allows it.
Motor overload factor [%] 150.0 %
p0640 = ...
Defines motor overload current limit in [%] relative to p0305 (rated motor current). Limited to
maximum inverter current or to 400 % of rated motor current (p0305), whichever is the
lower.
min (r0209, 4 ⋅ p0305)
p0640max = ⋅ 100
p0305
P1520 = ... CO: Upper torque limit FC-spec.

Specifies fixed value for upper Resultant
torque limitation. torque limit
|M| Power Stall
limitation limitation
P1520 def = 1.5 ⋅ r0333
Torque limitation
P1520 max = ± 4 ⋅ r0333
1 1
r1526 ~ ~
f f2
r1527
P1521 = ... CO: Lower torque limit FC-spec.
Enters fixed value of lower
torque limitation. p1530
p1531
P1521 def = − 1.5 ⋅ r0333

P1521 max = ± 4 ⋅ r0333 |fact|
Constant Constant fstall Stall
torque power power
Motoring power limitation FC-spec. Power limitation (motoring, regenerative)

P1530 = ...
Defines fixed value for the max. permissible
M
motoring active power. M=
P
2⋅π⋅f
p1530
P1530 def = 2.5 ⋅ P0307
p1531
P1530 max = 3 ⋅ P0307
P1531 = ... Regenerative power limitation FC-spec.

Enters fixed value for the max. permissible
f
regenerative active power
P1531def = - 2.5 ⋅ P0307 p1531

P1531 max = - 3 ⋅ P0307 p1530
MICROMASTER 440

6.4.17.1 Sensorless vector control (SLVC)

Control mode 0
P1300=20
20 Closed-loop Vector control – speed without encoder
SLVC can provide excellent performance for the following types of application:
• Applications which require high torque performance
• Applications which require fast respond to shock loading
• Applications which require torque holding while passing through 0 Hz
• Applications which require very accurate speed holding
• Applications which require motor pull out protection
Filter time for act. freq (SLVC) 4 ms
P1452 = ...
Sets time constant of PT1 filter to filter the frequency deviation of speed controller in
operation mode SLVC (sensorless vector control).
Decreasing the value leads to a higher dynamic of the speed regulation. Instability is seen
if the value is to low (or to high). p1452 = 2 can be set for most applications.
Gain speed controller (SLVC) 3.0

P1470 = ...
Enters gain of speed controller for sensorless vector control (SLVC).
Integral time n-ctrl. (SLVC) 400 ms
P1472 = ...
Enters integral time of speed controller for sensorless vector control (SLVC).
p1488 p1489
150 ms
r1490
Droop
0
p1496 p0341 p0342

1 0
p1492 r1518
Precontrol
p1470 p1472
r1170
r1084 r1438
Kp Tn
– *)
Freq. setpoint –
Torque
setpoint
r0064
p1452
r1508 r0079
r0063
Act. frequency
*) only active, if pre-control is enabled
from observer model (p1496 > 0)
Continuous torque boost (SLVC) 50.0 %

P1610 = ...
Sets continuous torque boost in lower frequency range of SLVC (sensorless vector control).
Value is entered in [%] relative to rated motor torque r0333.
p1610 is only effective in the open-loop mode between 0 Hz and approx. ±p1755.
Acc. torque boost (SLVC) 0.0 %
P1611 = ...
Sets acceleration torque boost in lower frequency range of SLVC (sensorless vector
control). Value is entered in [%] relative to rated motor torque r0333.
p1611 is only effective in the open-loop mode between 0 Hz and approx. ±p1755.
In opposite to p1610 the acceleration torque boost p1611 is only in operation during
acceleration/deceleration.
MICROMASTER 440

Control word of motor model 1

P1750 = ...
This parameter controls the operation of the sensorless vector control (SLVC) at very low
frequencies. This therefore includes the following conditions:
Bit00 Start SLVC open loop 0 NO 1 YES
(Operation directly after an ON command)
Bit01 Zero crossing SLVC open loop 0 NO 1 YES
(zero crossing)
f Start f Zero crossing
Closed loop Closed loop
p1755 p1755
Open loop Open loop
t t
p1755
For most applications the setting of parameter p1750 = 0 gives the best result at low
frequency.
Start-freq. motor model (SLVC) 5.0 Hz
P1755 = ...
Enter the start frequency of sensorless vector control (SLVC), thereby SLVC switches over
from open-loop to closed-loop at that frequency.
Pre- Torque
control limitation
r0062
Speed .
isq
controller .
Frequency
−
setpoint Act. output
p1750/p1755
p1470 p1472 open/closed Current voltage
p1452
loop controller
Flux setpoint
closed loop
isd
p1610
Flux setpoint iu
p1611 open loop iv
Current
measurement iw
Act. angle
+ Act. output
Act. frequency frequency
− +
Slip
Observer model
closed loop 0
MICROMASTER 440

6.4.17.2 Vector control with encoder (VC)

¾ First step: Parameterizing the speed encoder (refer to Section 6.4.15)
¾ When commissioning Vector Control with encoder-feedback (VC), the drive
should be configured for V/f mode (see p1300) first. Run the drive and compare
r0061 with r0021 that should agree in:
− sign
− magnitude (with a deviation of only a few percent)
Only if both criteria are fulfilled, change p1300 and select VC (p1300 = 21/23).
¾ Encoder loss detection must be disabled (p0492 = 0) if torque is limited
externally., e.g.:
− closed-loop winder control
− traversing / moving to a fixed endstop
− when using a mechanical brake
Control mode 0
P1300=21
21 Vector control with sensor
Filter time for act. speed 4 ms
P1442 = ...
Sets time constant of PT1 filter to smooth actual speed of speed controller.
Decreasing the value leads to a higher dynamic of the speed regulation. Instability is seen if
the value is to low. p1442 = 2 can be set for most applications.
Gain speed controller 3.0
P1460 = ...
Enters gain of speed controller.
Integral time speed controller 400 ms
P1462 = ...
Enters integral time of speed controller.
p1488 p1489
150 ms
r1490
Droop
0
p1496 p0341 p0342

1 0
p1492 r1518
Precontrol
p1460 p1462
r1170
r1084 r1438
Kp Tn
– *)
Freq. setpoint –
Torque
setpoint
r0064
p1442
r1508 r0079
r0063
Act. frequency
*) only active, if pre-control is enabled
from encoder (p1496 > 0)
MICROMASTER 440

Supplementary torque setpoint

¾ In the vector mode – with / without encoder – the speed controller can be
subordinate to a constant or variable supplementary torque.
¾ The supplementary setpoint can be used to advantage for hoisting gear with low
intrinsic friction when starting in the vertical direction. The supplementary torque
setpoint must always be impressed in the hoisting (raising) direction (please
observe the sign!). As a result of the supplementary torque, also when lowering,
a slip is immediately established that has a stabilizing effect on the closed-loop
control (there is no significant load sag).
¾ The sign of the supplementary torque setpoint can be determined as follows in
the commissioning phase with the appropriate care and taking into account all
of the relevant safety regulations:
Hoist (raise) a minimum load using the hoisting gear and read-out the sign from
parameter r0079 (the sign of r0079 corresponds to the sign of the
supplementary torque setpoint).
¾ An empirical value of approx. 40 % of the rated motor torque r0333 has lead to
good results for existing hoisting gear
(carefully observe the sign!).
CI: Supplementary torque setpoint 0:0 Frequent settings:
P1511=...
Selects the source of the supplementary torque 2889 Fixed setpoint 1 as a %
setpoint. 2890 Fixed setpoint 2 as a %
755.0 Analog input 1
2015. 2 USS (BOP link)
2018. 2 USS (COM link)
2050. 2 CB (e.g. PROFIBUS)
Droop
Pre- r1518
control
Kp Tn
r1170
– *) PI r1538 r1538
Speed
Freq. setpoint controller
–
Ti Torque
r0063 setpoint
r1539 r1539
r1508 r0079
Act. frequency
r1515
CI: Add. trq. setp

P1511.C
(0:0)
Ti Kp Tn
*) only active, if pre-control is enabled SLVC: P1452 P1470 P1472
(P1496 > 0) VC: P1442 P1460 P1462
MICROMASTER 440

6.4.18 Converter-specific Functions
6.4.18.1 Flying start

Flying start 0
P1200 = ...
Starts inverter onto a spinning motor by rapidly changing the output frequency of the
inverter until the actual motor speed has been found.
0 Flying start disabled
1 Flying start is always active, start in direction of setpoint
2 Flying start is active if power on, fault, OFF2, start in direction of setpoint
3 Flying start is active if fault, OFF2, start in direction of setpoint
4 Flying start is always active, only in direction of setpoint
5 Flying start is active if power on, fault, OFF2, only in direction of setpoint
6 Flying start is active if fault, OFF2, only in direction of setpoint
Motor-current: Flying start (entered in %) 100 %
P1202 = ...
Defines search current used for flying start.
Search rate: Flying start (entered in %) 100 %
P1203 = ?
Sets factor by which the output frequency changes during flying start to synchronize with
turning motor.
6.4.18.2 Automatic restart

Automatic restart 1
P1210 = ...
Configures automatic restart function.
0 Disabled
1 Trip reset after power on
2 Restart after mains blackout
3 Restart after mains brownout or fault
4 Restart after mains brownout
5 Restart after mains blackout and fault
6 Restart after mains brown/blackout or fault
MICROMASTER 440

6.4.18.3 Holding brake

¾ Series / commissioning for hazardous loads
− lower the load to the floor
− when replacing the frequency inverter, prevent (inhibit) the frequency
inverter from controlling the motor holding brake (MHB)
− secure the load or inhibit the motor holding brake control (so that the brake
cannot be controlled) and then – and only then – carry-out quick
commissioning / parameter download using the PC-based tool (e.g.
STARTER, AOP)
¾ Parameterize the weight equalization for hoisting gear applications
− magnetizing time P0346 greater than zero
− min. frequency P1080 should approximately correspond to the motor slip
r0330 (P1080 ≈ r0330)
− adapt the voltage boost to the load
a) V/f (P1300 = 0 ...3): P1310, P1311
b) SLVC (P1300 =20): P1610, P1611
¾ It is not sufficient to just select the status signal r0052 bit 12 "motor holding
brake active" in P0731 – P0733. In order to activate the motor holding brake, in
addition, parameter P1215 must be set to 1.
¾ It is not permissible to use the motor holding brake as operating brake. The
reason for this is that the brake is generally only dimensioned/designed for a
limited number of emergency braking operations.
¾ The brake closing / opening times can be taken from the appropriate manual.
The following typical values have been taken from Motor Catalog M11
2003/2004, Page 2/51:
Motor size Brake type Opening time [ms] Closing time [ms]
63 2LM8 005-1NAxx 25 56
71 2LM8 005-2NAxx 25 56
80 2LM8 010-3NAxx 26 70
90 2LM8 020-4NAxx 37 90
100 2LM8 040-5NAxx 43 140
112 2LM8 060-6NAxx 60 210
132 2LM8 100-7NAxx 50 270
160 2LM8 260-8NAxx 165 340
180 2LM8 315-0NAxx 152 410
200
2LM8 400-0NAxx 230 390
225
P1215 =... Holding brake enable 0

Enables/disables holding brake function (MHB).
0 Motor holding brake disabled
1 Motor holding brake enabled
NOTE
The following must apply when controlling the brake relay via a digital output: P0731 = 52.C
(= 52.12) (refer to Section 6.4.4 "Digital outputs (DOUT)").
MICROMASTER 440

52.3
P0731=52.C BI: Fct digital output 1 Frequent settings:
Defines the source for digital output 1. 52.0 Ready to power-up 0 Closed
NOTE 52.1 Ready 0 Closed
The brake relay can also be controlled 52.2 Drive operational 0 Closed
from another digital output (if this is 52.3 Fault present 0 Closed
available) or using a distributed I/O 52.4 OFF2 active (present) 1 Closed
module. Analog to DOUT 1, it should 52.5 OFF3 active (present) 1 Closed
be guaranteed that the I/Os are 52.6 Power-on inhibit active (present) 0 Closed
controlled by the status bit “MHB 52.7 Alarm active (present) 0 Closed
active”. 52.8 Deviation, setpoint/actual value 1 Closed
52.9 PZD / PLC control 0 Closed
Inverting digital 0
P0748 = 0 52.A Maximum frequency reached 0 Closed
outputs 52.B Alarm: Motor current limit 1 Closed
This parameter allows the signals 52.C Motor holding brake active 0 Closed
to be output to be inverted. 52.D Motor overload 1 Closed
52.E Motor dir. of rotation, clockwise 0 Closed
52.F Frequency inverter overload 1 Closed
53.0 DC brake active 0 Closed
53.1 Actual freq. f_act > P2167 (f_off) 0 Closed
:
:
DOUT channel Invert DOUTs

0 ... 7 int. 24 V
P0748 (0) CO/BO: State DOUTs
max. 100 mA
r0747
BI: Fct. of DOUT 1 r0747.0
Kl.9
P0731.C 0
Function rxxxx.y (52:3)
xxxx.y -1 COM Kl.20
1
P0731 = xxxx.y NO Kl.19
or
Relay : NC Kl.18
Text
DC 30 V / 5 A
Kl.28
AC 250 V / 2 A
- max. opening / closing time
5 / 10 ms
Holding brake release delay (entered in s) 1.0 s

P1216 = ...
Defines the time interval during which the frequency inverter runs with the min. frequency
p1080 after magnetizing, before the ramp-up starts.
P1216 ≥ brake opening time + relay opening time
Holding time after ramp-down (entered in s) 1.0 s

P1217 = ...
Defines time for which inverter runs at minimum frequency (p1080) after ramping down.
P1217 ≥ brake closing time + relay closing time
MICROMASTER 440

6.4.18.4 DC brake
P1230 = ... BI: Enabling the DC brake

This enables DC braking using a signal that was used from an external source. The
function remains active as long as the external input signal is active. DC braking causes
the motor to quickly stop by injecting a DC current
BI: Enable DC brk.
P1230.C 1
(0:0)
0
t
⏐f⏐ f_set
f*
DC braking
f_act
t
i P0347
DC braking active
r0053 1
Bit00 0
t
Note: DC brake can be applied in drive states r0002 = 1, 4, 5
100 %
P1232 =... DC braking current (entered in %)
Defines level of DC current in [%] relative to rated motor current (P0305).
P1233 =... Duration of DC braking (entered in s) 0s

Defines duration for which DC injection braking is to be active following an OFF1 or OFF3
command.
1
ON
OFF1/OFF3 t
P0347
OFF2
t
⏐f⏐
P1234 OFF2
DC braking
t
DC braking active
r0053 1
Bit00 0 t
P1233
MICROMASTER 440

2
ON
OFF1/OFF3 t
P0347
OFF2
t
⏐f⏐
OFF ramp
P1234 OFF2
DC braking
OFF2
t
DC braking active
r0053 1
Bit00 0 t
P1233
P1234 =... DC braking start frequency (entered in Hz) 650 Hz

Sets the start frequency for the DC brake.
6.4.18.5 Compound braking

Compound braking current (entered in %) 0%
P1236 =...
Defines DC level superimposed on AC waveform after exceeding DC-link voltage threshold
of compound braking. The value is entered in [%] relative to rated motor current (P0305).
(see also 6.4.12").
If P1254 = 0 :
Compound braking switch-on level U = 1.13 ⋅ 2 ⋅ Vmains = 1.13 ⋅ 2 ⋅ P0210
DC_Comp
otherwise :
Compound braking switch-on level U = 0.98 ⋅ r1242
DC_Comp
P1236 = 0 P1236 > 0

Without Compound braking With Compound braking
⏐f⏐ f_set ⏐f⏐ f_set
f_act f_act
t t
i i
t t
uDC-link uDC-link
UDC_Comp
t t
MICROMASTER 440

6.4.18.6 Dynamic braking

The following settings should always be made:
¾ The Vdc_max controller de-activated P1240 = 0 (def.: P1240 = 1)
¾ The compound brake de-activated P1236 = 0 (def.: P1236 = 0)
¾ Resistor brake activated P1237 > 0 (def.: P1237 = 0)
Dynamic braking 0
P1237 = ...
Dynamic braking is activated using parameter P1237 – the nominal (rated) duty cycle as
well as the switch-in duration of the braking resistor are also defined.
0 Inhibited
1 Load duty cycle 5 %
Using the dynamic brake, the regenerative feedback energy is transferred to the external
braking resistor using the chopper control (braking chopper); it is converted into thermal
energy (heat) in this resistor. This dynamic braking allows the drive to be braked in a
controlled fashion. This function is not available for sizes FX and GX.
Chopper resistor
MM4 B+ B-
= Chopper =
~ control
~ ~
6.4.18.7 Vdc controller

Configuration of Vdc controller 1 VDC
P1240 =...
Enables / disables Vdc controller. r1242
0 Vdc controller disabled
1 Vdc-max controller enabled
P1254 =... Auto detect Vdc switch-on levels 1 t

Enables/disables auto-detection of switch-on VDC_max -controller active
levels for Vdc control functionalities. A0911
1
0 Disabled r0056 Bit14
1 Enabled 0 t
⏐f⏐
fact
fset
MICROMASTER 440

6.4.18.8 Load torque monitoring

This function monitors the transmission of force between a motor and driven load
within a defined frequency range. Typical applications include, for example,
detecting when a transmission belt breaks or detecting when a conveyor belt is in
an overload condition.
For the load torque monitoring, the actual frequency/torque actual value is
compared to a programmed frequency/torque characteristic (refer to P2182 –
P2190). Depending on P2181, the system monitors whether the permissible torque
curve is either exceeded or fallen below. If the actual value lies outside the
tolerance bandwidth, then after the delay time P2192 has expired, either alarm
A0952 is output or fault F0452.
P2181 = ... Belt failure detection mode

Parameter P2181 activates or de-activates the load torque monitoring and defines the
response to a load torque fault.
0 Belt failure detection disabled
1 Warning: Low torque / frequency
2 Warning: High torque / frequency
3 Warning: High / low torque / frequency
4 Trip: Low torque / frequency
5 Trip: High torque / frequency
6 Trip: High / low torque / frequency
Belt threshold frequency 1 5.00
P2182 = ...
Sets a frequency threshold 1 for comparing actual torque to torque the envelope for belt
failure detection.
P2183 = ...
Sets a frequency threshold 2.
P2184 = ...
Sets a frequency threshold 3.
Upper torque threshold 1 99999.0
P2185 = ...
Upper limit threshold value 1 for comparing actual torque.
Lower torque threshold 1 0.0
P2186 = ...
Lower limit threshold value 1 for comparing actual torque.
P2187 = ...
P2188 = ...
P2189 = ...
P2190 = ...
Time delay for belt failure 10
P2192 = ...
P2192 defines a delay before warning/trip becomes active. It is used to eliminate events
caused by transient conditions. It is used for both methods of fault detection.
MICROMASTER 440

|Torque| [Nm]
P1080 P1082
Min. frequency Max. frequency
P2189
Upper torque threshold 3
P2190
Lower torque threshold 3
P2187
P2188
P2185
P2186
|Frequency|
P2183 [Hz]
P2182 Threshold frequency 2 P2184
Threshold frequency 1 Threshold frequency 3
Boundary zones Envelope curve

De-activated monitoring Active monitoring
MICROMASTER 440

6.4.18.9 PID controller

P2200 =... BI: Enable PID controller 0.0
PID mode Allows user to enable/disable the PID controller. Setting to 1 enables the PID
controller. Setting 1 automatically disables normal ramp times set in P1120 and P1121 and
the normal frequency setpoints.
PID mode 0
r2251 =...
Configuration of PID controller.
0 PID as setpoint
1 PID as trim
P2253 =... CI: PID setpoint 0.0
Defines setpoint source for PID setpoint input.
CI: PID trim source 0.0
P2254 =...
Selects trim source for PID setpoint. This signal is multiplied by the trim gain and added to
the PID setpoint.
Ramp-up time for PID setpoint 1.00 s
P2257 =...
Sets the ramp-up time for the PID setpoint.
Ramp-down time for PID setpoint 1.00 s
P2258 =...
Sets ramp-down time for PID setpoint.
CI: PID feedback 755.0
P2264 =...
Selects the source of the PID feedback signal.
Max. value for PID feedback 100.00 %
P2267 =...
Sets the upper limit for the value of the feedback signal in [%]..
P2268 =... Min. value for PID feedback 0.00 %
Sets lower limit for value of feedback signal in [%]..
r2273 =... CO: PID error
Displays PID error (difference) signal between setpoint and feedback signals in [%].
PID derivative time 0.000

P2274 =...
Sets PID derivative time.
P2274 = 0:
The derivative term does not have any effect (it applies a gain of 1).
PID proportional gain 3.000
P2280 =...
Allows user to set proportional gain for PID controller.
PID integral time 0.000 s
P2285 =... Sets integral time constant for PID controller.
PID output upper limit 100.00 %
P2291 =... Sets upper limit for PID controller output in [%].
P2292 =... PID output lower limit 0.00 %
Sets lower limit for the PID controller output in [%].
MICROMASTER 440

Controller structures
These structures are selected using parameters P2200 and P2251.

Setpoint via
RFG PID-RFG
SUM PID controller
ON: active ON: -
1
P2200 = 0:0 2)
P2251 = 0
VSD * − OFF1/3: active OFF1/3: -
ON: - ON: active
2
P2200 = 1:0 2)
P2251 = 0
− PID control
OFF1/3: active OFF1/3: -
ON: active ON: -
3
P2200 = 0:0 1)
P2251 = 1
VSD * − OFF1/3: active OFF1/3: -
P2200 = 1:0 1) ON: active ON: active
4 Dancer control
P2251 = 1 OFF1/3: active OFF1/3: active
1) will take change with drive running * Variable speed drive (VSD)
2) change only taken when drive stopped
PID control
PID
MOP P2257
P2258
P2261
P2280
P2285
ADC P2254 0
0 Motor
PID PID PID control
PID P2253 PID 1
SUM RFG PT1
FF −
∆PID PIDOutput
P2269
P2270
USS
BOP link &
USS PID PID
COM link P2264
PT1 SCL P2251
CB
COM link P2265 P2271
P2200
ADC2
Parameter Parameter text Example

P2200 BI: Enable PID controller P2200 = 1.0 PID controller active
P2253 CI: PID setpoint P2253 = 2224 PID-FF1
P2264 CI: PID feedback P2264 = 755 ADC
P2267 Max. PID feedback P2267 Adapt to the application
P2268 Min. PID feedback P2268 Adapt to the application
P2280 PID proportional gain P2280 Determined by optimizing
P2285 PID integral time P2285 Determined by optimizing
P2291 PID output upper limit P2291 Adapt to the application
P2292 PID output lower limit P2292 Adapt to the application
MICROMASTER 440

PID cancer control

Closed-loop dancer roll control is selected with P2251 = P2200 = 1. Important parameters
and the structure are shown in the following diagrams.
P1120
P1121
P1070
MOP
P1075 SUM AFM RFG
ADC
P2257
P2258
P2261
P2280
P2285
P2254 0
FF 0 Motor
PID PID PID control
P2253 PID 1
USS SUM RFG PT1
BOP link −
∆PID PIDOutput
P2269
P2270
USS &
COM link
CB PID PID
P2264
COM link PT1 SCL P2251
=1
ADC2 P2265 P2271
P2200
Parameter Parameter text Setting Meaning

P1070 CI: Main setpoint 1024 Fixed setpoint (FF)
1050 MOP
2015.1 USS on BOP link
2019.1 USS on COM link
2050.1 CB on COM link
P2200 BI: Enable PID controller 0 PID controller de-activated
1.0 PID controller always active
722.x Digital input x
BICO BICO parameter
P2251 PID mode 1 PID as trim
P2253 CI: PID setpoint 1024 Fixed setpoint (FF)
1050 MOP
2015.1 USS on BOP link
2019.1 USS on COM link
2050.1 CB on COM link
P2264 CI: PID feedback 755.0 Analog input 1
MICROMASTER 440

6.4.18.10 Positioning down ramp

Technological application 0
P0500 = ...
Selects technological application. Sets control mode (P1300).
0 Constant torque
1 Pumps and fans
3 Simple Positioning
Gearbox ratio input 1.00
P2481 = ...
Defines the ratio between number of motor shaft revolutions to equal one revolution of the
gearbox output shaft.
Motor Gear Load
Ü
nMotor n Load
Motor revolutions P2481

Ü= =
Load revolutions P2482
Gearbox ratio output 1.00

P2482 = ...
Defines the ratio between number of motor shaft revolutions to equal one revolution of the
gearbox output shaft.
No. of shaft turns = 1 Unit 1.00
P2484 = ...
Sets the number of rotations of the motor shaft required to represent 1 unit of user
selected units.
Distance s
Pulley radius r
Load
U
r
M oto
U No. of revolutions
P2484 = =
s 1 [unit]
Distance / No. of revolutions 1.00

P2488 = ...
Sets the required distance or number of revolutions (see P2484).
Motor Gear
f 1 .. t
s = P2488 = ⋅f
2 OFF1 P2488
OFF1
fOFF1
t
tP2488
MICROMASTER 440

6.4.18.11 Free function blocks (FFB)

Enable FFBs 0
P2800 =...
Parameter P2800 is used to activate all free function blocks (generally, P2800 is set to 1).
Possible settings:
0 Inhibited
1 Enabled
P2801 =... Activate FFBs 0.0

Parameter P2801 is used to individually enable (activate) the free function blocks P2801[0]
to P2801[16] (P2801[x] > 0).
Further, parameters P2801 and P2802 are used to define the chronological sequence of
all of the function blocks. The table below indicates that the priority increases from left to
right and from bottom to top.
Possible settings:
0 Inactive
1 Level 1
2 Level 2
3 Level 3
Example:
P2801[3] = 2, P2801[4] = 2, P2802[3] = 3, P2802[4] = 2
FFBs are calculated in the following sequence:
P2802[3], P2801[3] , P2801[4], P2802[4]
The active function blocks are calculated every 132 ms.
P2802 =... Activate FFBs

Parameter P2802 is used to individually enable (activate) the free function blocks P2802[0]
to P2802[13] (P2802[x] > 0).
Possible settings:
0 Inactive
1 Level 1
2 Level 2
3 Level 3
Priority 2
low high
Level 3
Priority 1
Level 2
Level 1
Inactive 0
RS-FF 3
RS-FF 2
RS-FF 1
Timer 4
Timer 3
Timer 2
Timer 1
D-FF 2
D-FF 1
CMP 2
CMP 1
XOR 3
XOR 2
XOR 1
MUL 2
MUL 1
NOT 3
NOT 2
ADD 2
ADD 1
NOT 1
AND 3
AND 2
AND 1
SUB 2
SUB 1
DIV 2
DIV 1
OR 3
OR 2
OR 1
low
P2802 [11]
P2802 [10]
P2801 [16]
P2801 [15]
P2801 [14]
P2801 [13]
P2801 [12]
P2801 [11]
P2801 [10]
P2802 [13]
P2802 [12]
P2802 [3]
P2802 [2]
P2802 [1]
P2802 [0]
P2802 [9]
P2802 [8]
P2802 [7]
P2802 [6]
P2801 [9]
P2801 [5]
P2801 [4]
P2801 [3]
P2802 [5]
P2802 [4]
P2801 [8]
P2801 [7]
P2801 [6]
P2801 [2]
P2801 [1]
P2801 [0]
MICROMASTER 440

FFB Input parameters Output parameters Setting parameters

AND1 P2810[2] BI: AND 1 r2811 BO: AND 1 –
OR1 P2816[2] BI: OR 1 r2817 BO: OR 1 –
OR2 P2818[2] BI: OR 2 r2819 BO: OR 2 –
OR3 P2820[2] BI: OR 3 r2821 BO: OR 3 –
XOR1 P2822[2] BI: XOR 1 r2823 BO: XOR 1 –
NOT1 P2828 BI: NOT 1 r2829 BO: NOT 1 –
D-FF1 P2834[4] BI: D-FF 1 r2835 BO: Q D-FF 1 –
r2836 BO: NOT-Q D-FF 1
D-FF2 P2837[4] BI: D-FF 2 r2838 BO: Q D-FF 2 –
r2839 BO: NOT-Q D-FF 2
RS-FF1 P2840[4] BI: RS-FF 1 r2841 BO: Q RS-FF 1 –
r2842 BO: NOT-Q RS-FF 1
Timer1 P2849 BI: Timer 1 r2852 BO: Timer 1 P2850 Delay time of Timer 1
r2853 BO: NOT Timer 1 P2851 Mode Timer 1
ADD1 P2869[2] CI: ADD 1 r2870 CO: ADD 1 –
ADD2 P2871[2] CI: ADD 2 r2872 CO: ADD 2 –
SUB1 P2873[2] CI: SUB 1 r2874 CO: SUB 1 –
SUB2 P2875[2] CI: SUB 2 r2876 CO: SUB 2 –
MUL1 P2877[2] CI: MUL 1 r2878 CO: MUL 1 –
MUL2 P2879[2] CI: MUL 2 r2880 CO: MUL 2 –
DIV1 P2881[2] CI: DIV 1 r2882 CO: DIV 1 –
DIV2 P2883[2] CI: DIV 2 r2884 CO: DIV 2 –
CMP1 P2885[2] CI: CMP 1 r2886 BO: CMP 1 –
CMP2 P2887[2] CI: CMP 2 r2888 BO: CMP 2 –
FSW1 – – P2889 CO: FSW 1 in [%]
FSW2 – – P2890 CO: FSW 2 in [%]
MICROMASTER 440

6.4.19 Data sets

For many applications it is beneficial to have the possibility to change several
parameter settings simultaneous during operation or in the state ready to run with
an external signal. By indexing it is possible to set a parameter to several values
which can be activated by data set change-over. There are the following data sets:
¾ CDS Command Data Set
¾ DDS Drive Data Set
Command data set (CDS)

P0810 =... 0
Command data set CDS bit 0 (local / remote)
Selects the command source in which bit 0 should be read-out to select a command data
set (CDS).
Selecting CDS
BI: CDS bit 1 CO/BO: Act CtrlWd2
3
P0811 r0055 .15
(0:0) r0055 .15
2
BI: CDS b0 loc/rem CO/BO: Act CtrlWd1
P0810 1 r0054 .15
(0:0) r0054 .15
0 t
Changeover time Changeover time
Active CDS approx. 4 ms approx. 4 ms
r0050
3
2 CO: Active CDS

r0050
1
0 t
The currently active command data set (CDS) is displayed using parameter r0050.
P0811 =... BI: CDS bit 1

Selects command source from which to read Bit 1 for selecting a command data set
(see P0810).
Example for CDS changeover:

CDS1: Command source via terminals and setpoint source via analog input (ADC)
CDS2: Command source via BOP and setpoint source via MOP
CDS changeover is realized using digital input 4 (DIN 4)
Steps:
1. Carry-out commissioning for CDS1 (P0700[0] = 2 and P1000[0] = 2)
2. Connect P0810 (P0811 if required) to the CDS changeover source
(P0704[0] = 99, P0810 = 722.3)
3. Copy from CDS1 to CDS2 (P0809[0] = 0, P0809[1] = 1, P0809[2] = 2)
4. Adapt CDS2 parameters (P0700[1] = 1 and P1000[1] = 1)
P0810 = 722.3
DIN4
P0700[0] = 2 0
Terminals
Sequence control
1
P0700[1] = 1
BOP
P1000[0] = 2 0
ADC Setpoint Motor
channel control
1
P1000[1] = 1
MOP
MICROMASTER 440

Drive data set (DDS)

Drive data set (DDS) bit 0 0
P0820 = ...
Selects the command source from which bit 0 should be read-out to select a drive data set.
Operation
Ready
t
Select DDS
BI: DDS bit 1 CO/BO: Act CtrlWd2

3
P0821 r0055 .05
(0:0) r0055 .05
2
BI: DDS bit 0 CO/BO: Act CtrlWd2
P0820 1 r0055 .04
(0:0) r0055 .04
0 t
Changeover time Changeover time
Active DDS approx. 50 ms approx. 50 ms
r0051[1]
3
2
CO: Active DDS
r0051 .01
[2]
1
0 t
The currently active drive data set (DDS) is displayed using parameter r0051[1].
BI: DDS bit 1 0:0
P0821 = ...
Selects command source from which Bit 1 for selecting a drive data set is to be read in
(see parameter P0820).
MICROMASTER 440

Example:
1. Commissioning steps with a motor:
− Carry-out commissioning at DDS1.
− Connect P0820 (P0821 if required) to the DDS changeover source
(e.g. using DIN 4: P0704[0] = 99, P0820 = 722.3).
− Copy DDS1 to DDS2 (P0819[0] = 0, P0819[1] = 1, P0819[2] = 2).
− Adapt DDS2 parameters
(e.g. ramp-up / ramp-down times P1120[1] and P1121[1]).
DIN Sequence control
Gating unit
M
SUM AFM RFG Motor
ADC setpoint control
P0820 = 722.3
DIN4
0 1
P1120
P1121
[0] [1] [2]
DDS1 DDS2 DDS3
2. Commissioning steps with 2 motors (motor 1, motor 2):

− Commission motor 1; adapt the remaining DDS1 parameters.
− Connect P0820 (P0821 if required) to the DDS changeover source
(e.g. via DIN 4: P0704[0] = 99, P0820 = 722.3).
− Changeover to DDS2 (check using r0051).
− Commission motor 2; adapt the remaining DDS2 parameters.
M1 Motor 1
MM4
K1
M2 Motor 2
K2
MICROMASTER 440

6.4.20 Diagnostic parameters

r0021 CO: Act. filtered frequency
Displays actual inverter output frequency (r0021) excluding slip compensation, resonance
damping and frequency limitation.
r0022 Act. filtered rotor speed

Displays calculated rotor speed based on inverter output frequency [Hz] x 120 / number of
poles.
60
r0022 [1/min] = r0021 [Hz] ⋅
r0313
r0032 CO: Act. filtered power

Displays motor power (power output at the motor shaft).
Pmech = ω ⋅ M = 2 ⋅ π ⋅ f ⋅ M
ω, M ⇒
1 r0022
Motor r0032 [kW] = ⋅2⋅π⋅ [1/min] ⋅ r0031 [Nm]
1000 60
r0032 [hp] = 0.75 ⋅ r0032 [kW]
r0035 CO: Motor temperature

Displays the measured motor temperature in °C.
r0036 CO: Frequency inverter utilization

Displays the frequency inverter utilization as a % referred to the overload. In so doing, the
value is calculated using the I2t model.
The I2t actual value relative to the maximum possible I2t value provides the level of
utilization.
r0039 CO: Energy consumpt. meter [kWh]

Displays electrical energy used by inverter since display was last reset.
t ist t ist
r0039 = ∫ P W ⋅ dt = ∫ 3 ⋅ u ⋅ i ⋅ cos ϕ ⋅ dt
0 0
r0052 CO/BO: Act. status word 1

Displays the first active status word (ZSW) of the frequency inverter (bit format) and can be
used to diagnose the inverter status.
Bit00 Drive ready 0 NO 1 YES
Bit01 Drive ready to run 0 NO 1 YES
Bit02 Drive running 0 NO 1 YES
Bit03 Drive fault active 0 NO 1 YES
Bit04 OFF2 active 0 YES 1 NO

Bit05 OFF3 active 0 YES 1 NO
Bit06 ON inhibit active 0 NO 1 YES
Bit07 Drive warning active 0 NO 1 YES
Bit08 Deviation setpoint / act. value 0 YES 1 NO

Bit09 PZD control 0 NO 1 YES
Bit10 Maximum frequency reached 0 NO 1 YES
Bit11 Warning: Motor current limit 0 YES 1 NO
Bit12 Motor holding brake active 0 NO 1 YES

Bit13 Motor overload 0 YES 1 NO
Bit14 Motor runs right 0 NO 1 YES
Bit15 Inverter overload 0 YES 1 NO
MICROMASTER 440

r0054 CO/BO: Control word 1

Displays the first control word (STW) of the frequency inverter and can be used to display
the active commands.
Bit00 ON/OFF1 0 NO 1 YES
Bit01 OFF2: Electrical stop 0 YES 1 NO
Bit02 OFF3: Fast stop 0 YES 1 NO
Bit03 Pulse enable 0 NO 1 YES
Bit04 RFG enable 0 NO 1 YES

Bit05 RFG start 0 NO 1 YES
Bit06 Setpoint enable 0 NO 1 YES
Bit07 Fault acknowledge 0 NO 1 YES
Bit08 JOG right 0 NO 1 YES

Bit09 JOG left 0 NO 1 YES
Bit10 Control from PLC 0 NO 1 YES
Bit11 Reverse (setpoint inversion) 0 NO 1 YES
Bit13 Motor potentiometer MOP up 0 NO 1 YES

Bit14 Motor potentiometer MOP down 0 NO 1 YES
Bit15 CDS Bit 0 (Local/Remote) 0 NO 1 YES
r0063 CO: Actual frequency

Displays the actual frequency in Hz.
60
Frequency actual values: r0313
Smoothed speed act. value
r0022
V/f 160 ms
Smoothed freq. actual value
P1300
r0021
SLVC <20 Frequency actual value

(observer 20,22 r0063
model)
21,23
r0313 P0400
60 ⋅ P0408
0 Freq.act.value fr. the encoder
0
r0061
Encoder 1,2
P1300 = 21,23 and P0400 = 0 --> F0090
r0067 CO: Act. output current limit

Displays valid maximum output current of inverter.
P0305
P0640
Motor
Motor protection
Min r0067
r0209
Inverter
Inverter protection
r0072 CO: Act. output voltage

Displays output voltage.
MICROMASTER 440

r1079 CO: Selected frequency setpoint

Displays the selected frequency setpoint.
The following frequency setpoints are displayed:
• r1078 total setpoint (HSW + ZUSW)
• P1058 JOG frequency, clockwise
• P1059 JOG frequency, counter-clockwise.
JOG P1110 P1091 P1080 P1082 P1120 P1135

...
Setpoint Inhibit Skip IfI Motor

source Reverse neg. freq. frequency RFG control
setpoint
r1079 r1114 r0020 r1170

r1078 r1119
r1114 CO: Freq. setpoint after dir. ctrl.

Displays the setpoint (reference) frequency in Hz after the function block to reverse the
direction of rotation.
r1170 CO: : Frequency setpoint after RFG

Displays the total frequency setpoint (reference value) in Hz after the ramp-function
generator.
MICROMASTER 440

6.5 Series commissioning

An existing parameter set can be transferred to a MICROMASTER 440 frequency
inverter using STARTER or DriveMonitor (refer to Section 4.1 "Establishing
communications MICROMASTER 440 ⇔ STARTER").
Typical applications for series commissioning include:
1. If several drives are to be commissioned that have the same configuration and
same functions. A quick / application commissioning (first commissioning) must
be carried-out for the first drive. Its parameter values are then transferred to the
other drives.
2. When replacing MICROMASTER 440 frequency inverters.
6.6 Parameter reset of factory setting

START
User access level 1

P0003 = 1
1 Standard
Parameter filter 0
P0004 = 0
0 All parameters
Commissioning parameter 0
P0010 = 30
30 Factory setting
Factory reset 0
P0970 = 1
0 disabled
1 Parameter reset
The drive inverter carries-out a parameter reset (duration, approx. 10 s) and then
automatically exits the reset menu and sets:
P0970 = 0 : disabled
END P0010 = 0 : ready
MICROMASTER 440

7 Displays and messages Issue 10/06
7 Displays and messages
7.1 LED status display
LEDs for indicating

the drive state
OFF
ON
approx. 0.3 s, flashing
approx. 1 s, twinkling
Mains not present Fault inverter temperature

Warning current limit
Ready to run
both LEDs twinkling same time
Inverter fault Other warnings
other than the ones listed below both LEDs twinkling alternatively
Inverter running Undervoltage trip / undervoltage warning
Fault overcurrent Drive is not in ready state

ROM failure
Fault overvoltage
both LEDs flashing same time
RAM failure
Fault motor overtemperature
both LEDs flashing alternatively
MICROMASTER 440

Issue 10/06 7 Displays and messages
7.2 Fault messages and Alarm messages

Fault Significance Alarm Significance
F0001 Overcurrent A0501 Current Limit
F0002 Overvoltage A0502 Overvoltage limit
F0003 Undervoltage A0503 Undervoltage Limit
F0004 Inverter Overtemperature A0504 Inverter Overtemperature
2
F0005 Inverter I t A0505 Inverter I2t
2
F0011 Motor Overtemperature I t A0506 Inverter Duty Cycle
F0012 Inverter temp. signal lost A0511 Motor Overtemperature I2t
F0015 Motor temperature signal lost A0520 Rectifier Overtemperature
F0020 Mains Phase Missing A0521 Ambient Overtemperature
F0021 Earth fault A0522 I2C read out timeout
F0022 HW monitoring active A0523 Output fault
F0023 Output fault A0535 Braking Resistor Hot
F0024 Rectifier Over Temperature A0541 Motor Data Identification Active
F0030 Fan has failed A0542 Speed Control Optimization Active
F0035 Auto restart after n A0590 Encoder feedback loss warning
F0040 Automatic Calibration Failure A0600 RTOS Overrun Warning
F0041 Motor Data Identification Failure A0700 - CB warning 1
F0042 Speed Control Optimization Failure
...
F0051 Parameter EEPROM Fault A0709 ...

CB warning 9
F0052 Power stack Fault A0710 CB communication error
F0053 IO EEPROM Fault A0711 CB configuration error
F0054 Wrong IO Board A0910 Vdc-max controller de-activated
F0060 Asic Timeout A0911 Vdc-max controller active
F0070 CB setpoint fault A0912 Vdc-min controller active
F0071 USS (BOP link) setpoint fault A0920 ADC parameters not set properly
F0072 USS (COM link) setpoint fault A0921 DAC parameters not set properly
F0080 ADC lost input signal A0922 No load applied to inverter
F0085 External Fault A0923 Both JOG Left and Right are requested
F0090 Encoder feedback loss A0952 Belt Failure Detected
F0101 Stack Overflow A0936 PID Autotuning Active
F0221 PID Feedback below min. value
F0222 PID Feedback above max. value
BIST Tests Failure
F0450
(Service mode only)
F0452 Belt Failure Detected
MICROMASTER 440

Information about MICROMASTER 440 is also available from:
Regional Contacts
Please get in touch with your contact for Technical Support in your Region for questions
about services, prices and conditions of Technical Support.
Central Technical Support

The competent consulting service for technical issues with a broad range of
requirements-based services around our products and systems.
Europe / Africa
Tel: +49 (0) 180 5050 222
Fax: +49 (0) 180 5050 223
Email: [email protected]
America
Tel: +1 423 262 2522
Fax: +1 423 262 2589
Asia / Pacific
Tel: +86 1064 757 575
Fax: +86 1064 747 474
Online Service & Support

The comprehensive, generally available information system over the Internet, from
product support to service & support to the support tools in the shop.
http://www.siemens.com/automation/service&support
Internet Address
Customers can access technical and general information under the following address:
http://www.siemens.com/micromaster
Siemens AG
Bereich Automation and Drives (A&D)
Geschäftsgebiet Standard Drives (SD)
Postfach 3269, D-91050 Erlangen © Siemens AG, 2005, 2006
Bundesrepublik Deutschland subject to change without prior notice
Siemens Aktiengesellschaft Issue 10/06

Micromaster 440: 0,12 KW - 250 KW

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Warnings, Cautions and Notes

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6.4.17 Field-orientated control ........................................................................................... 50

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1.1 Clearance distances for mounting

1.2 Mounting dimensions

GX 1508,5 250 (9.84) 6 x M8 13,0

Fig. 1-1 Mounting dimensions

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2.1 Technical Specifications

Input voltage range 1 AC 200 V – 240 V, ± 10 %

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Input voltage range 3 AC 200 V – 240 V. ± 10 %

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Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered)

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Input voltage range 3 AC 380 V – 480 V. ± 10 %

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Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered)

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Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered)

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Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered)

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2.2 Power Terminals

Fig. 2-1 Removing front covers (Frame Size A)

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Frame Sizes B and C

Fig. 2-2 Removing front covers (Frame Sizes B and C)

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Frame Sizes D and E

Fig. 2-3 Removing front covers (Frame Sizes D and E)

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Fig. 2-4 Removing front covers (Frame Size F)

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Frame Sizes FX and GX

Fig. 2-5 Removing front covers (Frame Sizes FX and GX)

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Fig. 2-6 Connection terminals for Frame Sizes A - F

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Cable opening for

Cable opening DCPA, DCNA

Connection DCPA, DCNA

Connection for dv/dt filter

Status Display Panel

Bottom adjustment rail

Fig. 2-7 Connection overview for Frame Size FX

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Cable opening for

Cable opening DCPA, DCNA

Connection DCPA, DCNA

Top adjustment rail

Status Display Panel

Bottom adjustment rail

Fig. 2-8 Connection overview for Frame Size GX

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