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    Training Cum Qsb5.9 Tier2

    Uploaded by

    Dimitar Dimitrov
    This document provides information on the Cummins QSB5.9 engine used in Hyundai equipment: 1. The QSB5.9 engine is a 6-cylinder, 5.9L engine that produces 205 horsepower at 2200 RPM and meets Tier II emission standards. It uses an electronic control system and features like a Bosch VP44 fuel system and 4 valves per cylinder. 2. The fuel system uses a Bosch VP44 electronic fuel pump with electronic control of timing and fueling by the ECM. It also has a fuel filter and electric lift pump. 3. The engine electronic control system includes sensors that monitor components like cooling water temperature, oil pressure, and

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    © All Rights Reserved
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    Training Cum Qsb5.9 Tier2

    Uploaded by

    Dimitar Dimitrov
    336 views12 pages
    This document provides information on the Cummins QSB5.9 engine used in Hyundai equipment: 1. The QSB5.9 engine is a 6-cylinder, 5.9L engine that produces 205 horsepower at 2200 RPM and meets Tier II emission standards. It uses an electronic control system and features like a Bosch VP44 fuel system and 4 valves per cylinder. 2. The fuel system uses a Bosch VP44 electronic fuel pump with electronic control of timing and fueling by the ECM. It also has a fuel filter and electric lift pump. 3. The engine electronic control system includes sensors that monitor components like cooling water temperature, oil pressure, and

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    This document provides information on the Cummins QSB5.9 engine used in Hyundai equipment: 1. The QSB5.9 engine is a 6-cylinder, 5.9L engine that produces 205 horsepower at 2200 RPM and meets Tier II emission standards. It uses an electronic control system and features like a Bosch VP44 fuel system and 4 valves per cylinder. 2. The fuel system uses a Bosch VP44 electronic fuel pump with electronic control of timing and fueling by the ECM. It also has a fuel filter and electric lift pump. 3. The engine electronic control system includes sensors that monitor components like cooling water temperature, oil pressure, and

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    336 views12 pages

    Training Cum Qsb5.9 Tier2

    Uploaded by

    Dimitar Dimitrov
    This document provides information on the Cummins QSB5.9 engine used in Hyundai equipment: 1. The QSB5.9 engine is a 6-cylinder, 5.9L engine that produces 205 horsepower at 2200 RPM and meets Tier II emission standards. It uses an electronic control system and features like a Bosch VP44 fuel system and 4 valves per cylinder. 2. The fuel system uses a Bosch VP44 electronic fuel pump with electronic control of timing and fueling by the ECM. It also has a fuel filter and electric lift pump. 3. The engine electronic control system includes sensors that monitor components like cooling water temperature, oil pressure, and

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 12

    HYUNDAI

    ENGINE BULLETIN 01

    CUMMINS

    QSB5.9
    Q engine
    g for R290LC-
    R290LC-7
    INSTRUCTOR PIETER EVERAERTS

    Hyundai Heavy Industries Europe - APRIL 2003 -


    CONTENT
    PAGE
    1] GENERAL 2
    2] FUEL SYSTEM 3
    3] ELECTRIC SYSTEM 5
    A. RPM SELECTION 5
    B. ENG ELECTRONIC CONTROL
    SYSTEM 6
    C. ERROR CODE SYSTEM 8
    D. DIAGNOSIS SYSTEM 8
    E. PRE HEATING SYSTEM 9
    4] COMPARISON B5.9 - QSB5.9 engine 10

    Hyundai Heavy Industries Europe 1


    1. GENERAL

    A. Specification

    Engine:
    E i QSB5.9-44
    QSB5 9 44 (6 cylinders
    li d - 5,9L)
    5 9L)
    Gross Rated Power: 205 Hp / 153 Kw at 2200 RPM
    Mounted on: R290LC-7, E0112 and up
    Meets: TIER II emission norm

    All “Q-engines” have electronic control system

    B. Features
    • Electronic control and diagnosis
    • Bosch VP44 fuel system
    • 4 valves per cylinder
    • Charged air cooling
    • Centered Injection
    • Reduced maintenance costs
    No adjust overhead
    • Integrated Combustion Aid Robust rocker system
    designed for 5,000 hours
    • Noise Improvements b f
    before checking
    h ki
    • Lower heat rejection

    Hyundai Heavy Industries Europe 2


    2. FUEL SYSTEM

    B
    Bosch
    h VP44 electronic
    l t i fuel
    f l pump

    • Radial piston design


    (distributor type)
    • Electronic control of timing
    and fueling via ECM unit
    ((Electronic Control Module))
    Fuel filter

    Water in Fuel sensor (WIF)


    & drain valve

    Electric Fuel lift pump

    • ECM Controlled
    • Self priming

    Note Pre-filter
    The fuel lift pump is turned on for 5 seconds
    when key switch is turned on Hyundai Heavy Industries Europe 3
    Bosch VP44 electronic fuel pump VP44 Relay

    supplies 24V (feed line) to


    injection pump
    9pin connector Location: near lift pump

    Hyundai Heavy Industries Europe 4


    3. ELECTRIC SYSTEM
    A. RPM SELECTION ECM = ELECTRONIC CONTROL MODULE

    HYUNDAI CONTROLLER CUMMINS CONTROLLER

    ECM

    CPU

    RPM selection is ECM


    C sets injection
    transferred to CPU and pump in correct
    then towards ECM speed position

    In case of CPU failure:


    BY PASS - disconnect CN16 from CN16A
    - connect CN16 on CN 16B
    This assures direct speed dial control
    (by pass of CPU)

    H, S, MI, MII
    CN16B
    selection
    +
    CN16
    CN16A

    Hyundai Heavy Industries Europe 5


    B. ENGINE ELECTRONIC CONTROL SYSTEM

    Cooling
    C li water
    t
    temp.

    Oil pressure
    switch
    Air intake temperature ECM

    Air intake pressure


    Water in fuel

    Engine
    i speedd sensor
    (speed & pos)

    Engine position sensor


    (pos of cyl 1,
    1 for diagnose
    purpose)

    Hyundai Heavy Industries Europe 6


    Connectors & others
    ECM UNIT

    CN92 SENSOR CONN


    OEM PORT ( 50 pin)
    ( 50pin)

    CAN CONNECTOR CN94 CN95


    for communication between CPU & ECM
    - can_H
    can H (J1939+)
    - can_L (J1939-) (OEM = original equipment manufacturer)
    - shield

    Hyundai Heavy Industries Europe 7


    C. ERROR CODE SYSTEM

    ERROR CODE LIST is applicable for R290LC-7 & R360LC-7

    See Error Code Acrobat file

    D. DIAGNOSIS SYSTEM

    CN148: J1939
    Diagnosis for
    Cummins ECM

    Hyundai Heavy Industries Europe 8


    E. PRE HEATING SYSTEM

    Pre Heater • Improved


    Impro ed cold starting and white
    hite
    smoke control
    • Electronically controlled by ECM
    • No ether

    ECM

    P Heater
    Pre H t Relay
    R l CR24 relay CR36

    Hyundai Heavy Industries Europe 9


    4. COMPARISON B5.9 - QSB5.9 engine

    Mechanical B5.9 QSB5.9-44

    Cylinder Head 2 Valves 4 Valves

    After cooling engine coolant charge air

    Fuel System P3000 VP 44

    Electronics Mechanical Full Authority

    Displacement L 5.9 5.9

    Maximum power HP 200 240

    Maximum Nm 814 990

    Hyundai Heavy Industries Europe 10


    END

    Hyundai Heavy Industries Europe 11

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