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E Series Electric Scooter Throttle Installation

This document provides 8 steps for installing a new throttle on an E Series electric scooter. It requires various hand tools and cautions the user to turn the power off and disconnect the charger before removing or installing batteries to avoid potential shock or injury. The steps include removing the deck plate and battery bracket, disconnecting the old throttle from the control module, inserting the new throttle and reconnecting it, and reattaching the deck plate.

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ed drayce
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101 views2 pages

E Series Electric Scooter Throttle Installation

This document provides 8 steps for installing a new throttle on an E Series electric scooter. It requires various hand tools and cautions the user to turn the power off and disconnect the charger before removing or installing batteries to avoid potential shock or injury. The steps include removing the deck plate and battery bracket, disconnecting the old throttle from the control module, inserting the new throttle and reconnecting it, and reattaching the deck plate.

Uploaded by

ed drayce
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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E SERIES ELECTRIC SCOOTER

THROTTLE INSTALLATION

Tools Required: (Not included)


A. Phillips head screwdriver
B. 2.5mm Allen wrench
C. 4mm Allen wrench
D. 8mm open wrench
E. Flat head screwdriver

CAUTION: To avoid potential shock or other injury, turn power switch OFF and discon-
nect charger before removing or installing the batteries. Failure to follow these steps in the
correct order may cause irreparable damage.

Step 1 Step 2

Using a Phillips head screwdriver, remove the four Using a Phillips head screwdriver, remove the
screws in the front of the deck. Using a Phillips screws on the battery bracket and remove
head screwdriver and 8mm open wrench, remove bracket.
the two screws and locknuts in the back of the
deck. Using a 4mm Allen wrench remove the two
hex bolts. Remove deck plate.

Note: If you are having difficulty removing the


screws, use pliers to twist the screw out from the
bottom.

Phillips head screwdriver


4mm Allen wrench

Phillips head screwdriver on top,


8mm open wrench on bottom

Figure 1 Figure 2

Need Help? Visit our website at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00am - 5:00pm Pacific Time.
1
Step 3 Step 4

Starting from the top of the handlebars, locate Open the trap door on the battery tray and slide
the wires leading from the throttle and follow throttle connector out of the battery tray.
them down to the control module. Disconnect the
throttle by depressing the tab on the white plastic
connector attached to the control module.

Figure 3 Figure 4

Step 5 Step 6

Carefully cut the zip tie located between the fork Using a 2.5mm Allen wrench, loosen the set
and the deck. screw on the throttle casing and slide the throttle
away from the grip, leaving a gap between the
grip and throttle.

Figure 5 Figure 6

Step 7 Step 8

Insert a flat screw driver between handlebar 1. Slide new throttle on the handlebar and
and grip. Add a few drops of water or WD-40 tighten set screw to secure in place.
inside the grip. Twist the grip back and forth as 2. Reconnect throttle to control module.
you pull the grip away from handlebar. Wipe off Note: Make sure throttle wires are not
any excess liquid on handlebars before putting wrapped around the steering tube.
new throttle on. 3. Slide grip back onto handlebar. Make sure
grip is secure before riding.
4. Place the bracket back on top of the battery
and reattach deck plate.

ATTENTION:
Charge unit at least 18 hours before riding.

Need Help? Visit our website at www.razor.com


or call toll-free at 866-467-2967 Monday - Friday
8:00am - 5:00pm Pacific Time.
Figure 7
v1 - 12/09
2

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