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02 ITP - Structural

This document outlines an inspection and test plan for engineering, supply, delivery, installation, testing, commissioning and monitoring of SWORP GRE piping viscous damper online installation. It lists 15 inspection items to be verified including drawing approval, material receiving, welding procedures, welder qualifications, NDT examination, and final documentation. The key aspects to be inspected are material verification against specifications, welding parameters, visual weld inspection, and NDT testing to ensure quality.

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Mohd Khaidir
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147 views2 pages

02 ITP - Structural

This document outlines an inspection and test plan for engineering, supply, delivery, installation, testing, commissioning and monitoring of SWORP GRE piping viscous damper online installation. It lists 15 inspection items to be verified including drawing approval, material receiving, welding procedures, welder qualifications, NDT examination, and final documentation. The key aspects to be inspected are material verification against specifications, welding parameters, visual weld inspection, and NDT testing to ensure quality.

Uploaded by

Mohd Khaidir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGINEERING, SUPPLY, DELIVERY, INTSTALLATION, TESTING, COMMISSIONING AND MONITORING OF SWORP

GRE PIPING VISCOUS DAMPER ONLINE INSTALLATION

Inspection and Test Plan (Structural)


Inspection
Insp
Inspection Item Characteristic To Be Verified Reference / Controlling Document INTEKMA/ Report / Form No Remarks
No QA/QC RGTSU
OBZA
Drawing
Verify all drawing have been Approved for
1 Structure Drawing: - AFC Drawing H H A
Construction (AFC) stamping approval
a. Issued for Construction Drawing (IFC)

- Material Grade & Specification - Delivery Order


- Physical Condition - Packing List Good Received Inspection Note (GRIN)
2 Material Receiving & Unloading H H M/R
- Quantity - Purchase Order Material Receiving Report (MRR)
- Identification - Mill Cert

- Delivery Order
- Dimension - Packing List
- Material Identification - Purchase Order
3 Material Inspection H W H Material Acceptance Certificate (MAC)
- Material Grade & Size - Mill Cert
- Physical Condition - GRIN
- AFC Drawing

- Weld Parameter
- Weld Appearance
4 WPS/WPQT - AWS D1.1 H H H&R Approved PQR/WPS/WQT
- NDT / Mech Test Report
- Essential Variables

- NDT Report
- Visual - Welder Certificate
5 Welder Qualification Test (WQT) - NDT - AWS D1.1 H H H&R - Welder Pass
- Mechanical Testing - Approved WQT
- Mechanical Testing Report

Welding Consumable Receiving - Welding Consumable Cert


6 - Welding Consumable Control Procedure H R M Material Acceptance Certificate (MAC)
Inspection and Verification - Consumable Specification

7 Recording Consumable Batch No - Welding Consumable Cert - Welding Consumable Control Procedure H R/M M Consumable Control Record

- Quantity Issue/Return
Distribution, Issue Control and Return of
8 - Types of Consumable - Welding Consumable Control Procedure H M M/R Electrode Issuance Record
Welding Consumable
- Consumable Baking/Holding/Rebake
*Note:
1. A = Approve 3. W = Witness 5. R = Document Review
2. H = Holding Point 100% 4. M = Monitor Process
ENGINEERING, SUPPLY, DELIVERY, INTSTALLATION, TESTING, COMMISSIONING AND MONITORING OF SWORP
GRE PIPING VISCOUS DAMPER ONLINE INSTALLATION

Inspection and Test Plan (Structural)


Inspection
Insp
Inspection Item Characteristic To Be Verified Reference / Controlling Document INTEKMA/ Report / Form No Remarks
No QA/QC RGTSU
OBZA
- Heat Number
9 Material Verification - Dimensional Check - AFC Drawing H H W INT-RGTSU-FRM-100
- Material Type/Grade/Size

- Dimension Check
- Heat Number
10 Marking, Cutting and Edge Preparation - AFC Drawing W W W
- Material Type/Grade/Size
- Piece Mark

- Joint Preparation & Surface Condition


- Alignment/Orientation
11 Fit-up Inspection - AFC Drawing H H W INT-RGTSU-FRM-101
- Piece Mark
- Inspection Box

- Electrode
12 Welding Work - Welding Process - Approved WPS W W W
- Welder Number

- Weld Appearance/Profile - AWS D1.1


13 Visual Inspection H H W INT-RGTSU-FRM-102
- Distortion - PTS 11.15.02

- MPI Procedure
- NDT Requirement - MPI Report
14 NDT Examination - Dye Penetration Procedure H H H
- NDT Personnel Certificate/Qualification - Dye Penetration Report
- PTS 11.15.02

- AFC Drawing
- As Built Drawing
- Material Verification Report
15 Final Documentation - Mill Cert for Material H W R
- Fit-up Report
- Visual Report
- NDT Report

*Note:
1. A = Approve 3. W = Witness 5. R = Document Review
2. H = Holding Point 100% 4. M = Monitor Process

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