Mechanisms Terminology

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SRI KRISHNA COLLEGE OF ENGINEERING AND TECHNOLOGY

DEPARTMENT OF MECHATRONICS ENGINEERING

Module 1
Session: Mechanisms Terminology

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SESSION OBJECTIVES

❑ On the completion of this session, the students might


be able to understand,

▪ Different terminologies used in mechanisms


▪ Types of mechanisms

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Topics

❑ Mechanism Definitions

❑ Machine Definitions

❑ Kinematic Chains

❑ Kinematic Pairs

❑ Kinematic Pair Types

❑ Planar and Spatial Mechanisms

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Theory of Machines
❑ Branch of Engineering-science, which deals with the study of
relative motion between the various parts of a machine, and
forces which act on them
TOM

Statics Dynamics
Forces and their effects Forces and their effects while the
while the machine machine parts are at motion
parts are at rest

Kinematics Kinetics
Relative motion between parts
Deals with the inertia
forces from the mass
and motion
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Brief history of Kinematics Reference

Analytical 1755-1819
treatment of Straight line
mechanisms link for steam
Euler
engine
1707-1783 Oliver Evans

1829-1905
6 basic
mechanical
components
Franz Reuleaux
1st straight 1775-1836
line link
Motion Study
James Watt
Andre Marie
1736-1819 Ampere
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Units followed Reference

❑ International System of Units (S.I. Units)


❑ Fundamental units: Length – meter(m) , Mass – Kilogram(kg)
and Time – Second(s)
❑ Derived units:

❑ Density ❑ kg/m3
❑ Force ❑ Newton (N)
❑ Pressure ❑ rad/s2
❑ Work ❑ m/s2
❑ Power ❑ m/s
❑ Velocity ❑ Watt (1 W = 1 J/s)
❑ Acceleration ❑ Joule (1 Joule = 1 Nm)
❑ Angular Acceleration ❑ Pascal ( 1 Pa = 1 N/m2)
❑ Frequency ❑ Hz

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Basic definitions recall Reference

Quantity of matter contained in


❑ Mass a body (kg)

Total motion possessed by a


❑ Weight body (mass x velocity)

Amount of pull, which the earth


❑ Force exerts upon a given body ,
equivalent to force (N)

❑ Momentum Agent which tends to produce


or destroy motion (mass x
acceleration)
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Basic definitions recall Reference

Two equal and opposite parallel

❑ Moment forces, whose lines of action are


different

Turning effect produced by a


❑ Couple
force, on the body, on which it
acts (F x l)
❑ Centrifugal force
Force radially inwards on a
rotating object

❑ Centripetal force
Force radially outwards on a
rotating object

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Basic definitions recall Reference

❑ Moment of Inertia Moment of momentum ( I x ω)

Product of force and the


❑ Angular momentum
perpendicular distance of its
line of action from the given
❑ Torque point or axis

Body's tendency to resist angular


acceleration ( I = mk2)

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Basic definitions recall Reference

Rate of doing work or work


❑ Work
done per unit time

❑ Power Capacity to do work

Force acts on a body and the


❑ Energy body undergoes a displacement
in the direction of the force

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Introduction – Mechanical systems
❑ Set of physical components that convert an input motion and
force into a desired output motion and force
❑ 3 elements – Input, Process and Output

Input Process Output

Motion or force Mechanisms are Change created


Human effort, used to convert the in the input
energy from input motion and motion and
wind water, force into an output
force by the
heat, etc. motion
mechanism

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Example of mechanical system
❑ Crank and slider mechanism found in a
single cylinder internal combustion engine

Fuel ignites
causing gases to
expand forcing the
piston down

Crank & slider


converts
reciprocating
motion into rotary
motion

Crank and
shaft rotate

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Example of mechanical system
❑ Internal combustion engine is a system that gives a motor vehicle
the power to move
❑ The ignition system, the timing system, the fuel injection system
and the valve system are subsystems

Ignition IC engine Injection


System SYSTEM System

Timing Cooling Valve


System System System

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Mechanism

Input - The work or effort

Mechanism

Output - Change
Direction
Type
Speed
Amount of force

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Mechanism

Direction & Type Amount of


Speed force

❑ Speed changes due ❑ Rotational ❑ Force increase


to no of gear teeth motion to linear with hydraulic
motion pressure
❑ Direction changes
due to alignment
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Definitions – Mechanism (Kinematics)

“Number of bodies assembled in such a way that the


motion of one causes constrained and predictable
motion to others” - S.S Rattan

“A system of moving parts that performs some


function” – Collins Dictionary

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Definitions - Mechanism
“mechanical portion of a machine that has the
function of transferring motion and forces from a
power source to an output” – David.H.Myszka

"assemblage of resistant bodies connected by


movable joints, to form a closed kinematic chain
with one link fixed and having the purpose of
transforming motion"– F. Reuleaux

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Definitions - Machine
“is a mechanism or a combination of mechanisms
which, apart from imparting definite motions to parts,
also transmits and modifies the available mechanical
energy into some kind of work” - S.S Rattan

“an assembly of interconnected components


arranged to transmit or modify force in order
to perform useful work – Collins Dictionary

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Definitions – Machine (Kinetics)

“devices used to alter, transmit, and direct forces


to accomplish a specific objective” – David.H.Myszka

"combination of resistant bodies so arranged that


by their means the mechanical forces of nature can
be compelled to do work accompanied by
certain determinate motions"– F. Reuleaux

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Definitions – Structure (Statics)

❑ “assembly of rigid or resistant bodies with non-


movable joints for load bearing purpose”

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Mechanism, Machine and Structure

Bi-cycle
A machine

Frame Chain and Sprocket

Structure A mechanism

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Machine and Structure
Machine
❑ Parts move relative to one
another
❑ Transforms available energy
into useful work
❑ May transmit both power and
motion Structure
❑ No relative movement
❑ No transformation
❑ Transmit forces only

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Machine and Mechanism
Machine
Engine
❑ Modifies
mechanical work
❑ Development of Mechanism
any mechanism Slider - Crank
❑ May have a no. of ❑ Transmits and
mechanisms modifies motion
❑ Part of a
machine
❑ Skeleton outline
“All machines are mechanisms, but all of a machine to
mechanisms are not machines”
produce motion
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Motion
❑ The process of continual change in the position of an object
“movement” – Collins Dictionary

Motion

Linear Rotary Reciprocating Oscillating


Straight line Circular path To and Fro To and Fro in a
circular motion

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Mechanism - Examples

Can Crusher Windshield


Wiper

Lift Platform

Door hinge Window hinge Front Loader


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Machine - Examples

Excavators Lathe

Automobiles Good old Robots


Typewriter
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Links

Machine

Mechanism Structure

Links Joints

“Each part of a machine, which moves relative to some


other part, is known as a kinematic link (or simply link)
or element” – R.S.Khurmi

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Links - Definitions

“Links are the individual parts of the mechanism. They


are considered rigid bodies and are connected with
other links to transmit motion and forces -
David.H.Myszka

“A resistant body or a group of resistant bodies with


rigid connections preventing their relative movement –
S.S.Rattan

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Rigid or Resistant?
❑ Link need not be a rigid body,
but it must be resistant

❑ Resistant body – capable


of transmitting motion or
required forces with negligible
deformation

❑ Characteristics of link:
❑ Should have relative motion
❑ Must be a resistant body
❑ One link acts as a frame - Connecting Crankshaft
reference rod
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Types of links
Links

Rigid Flexible
❑ No deformation ❑ Partly deform
❑ Does not exist ❑ Doesn’t affect
❑ If deformation is negligible it transmission of motion
can be considered as a rigid
link

Piston, Crankshaft and Connecting rod Chain and Belt Drives


assembly
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Types of links
Links

Fluid
❑ Formed by having a fluid in a
receptacle
❑ Motion is transmitted by fluid
pressure
❑ Eg: Hydraulic jack, Disc brakes
Disc Brake

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Types of Rigid links

Binary
Representation

❑ Attached at two
different points
❑ Attachment points are
Nodes
called as “nodes”
❑ 2 nodes

Connecting Rod

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Types of Rigid links
Ternary
❑ Attached at three
Representation
points in mechanism
❑ 3 nodes

Delta Printer Nozzle


Plate
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Types of Rigid links
Quaternary Representation
❑ Attached at four
points in mechanism
❑ 4 nodes

Quadcopter base plate

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Kinematic Pairs
❑ Links must be connected in some manner to transmit motion or
force from driver(input) to the follower(output)

❑ Two elements or links are connected together in such a way that

their relative motion is completely constrained. This


forms a kinematic pair.

❑ Joints - Movable connection between links and allows relative


motion between the links

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Types of constrained motions

Completely constrained - motion between a pair is


limited to a definite direction irrespective of the direction
of force applied

Piston and Linear Guideways Motor shaft


Cylinder

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Types of constrained motions

Incompletely constrained - motion between a pair can


take place in more than one direction

Linear ball bearing Pen and a cap


with shaft

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Types of constrained motions

Successfully constrained - constrained motion is not


completed by itself, but by some other means

Engine Poppet Valve Click pen

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Types of kinematic pairs
Kinematic Pairs

Type of relative Type of contact Type of closure


motion or mechanical
constraint
Sliding Lower pair
Self closed
Turning Higher Pair
Force closed
Rolling
Screw
Spherical

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Types of kinematic pairs Type of relative
motion

Sliding pair Turning pair


❑ Connected in such a way that ❑ One can only turn or revolve
one can only slide relative to about a fixed axis of another
the other link
❑ Completely constrained motion

Bearing block
Linear Guideways Bicycle wheel
with shaft

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Types of kinematic pairs Type of relative
motion

Rolling pair Screw pair


❑ Connected in such a way that ❑ Connected in such a way that
one rolls over another fixed one element can turn about
link the other by screw threads

Bolt and nut


Lead screw
Ball bearings

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Types of kinematic pairs Type of relative
motion

Spherical pair
❑ Connected in such a way that
one element (with spherical
shape) turns or swivels about
the other fixed element
CV joint

Ball and socket Bike mirror

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Types of kinematic pairs Type of contact

Higher pair Lower pair


❑ Have a line or point contact ❑ Surface contact when relative
when relative motion takes motion takes place and the
place surface of one element slides
❑ Partly turning and partly over the surface of the other
sliding
Screw pair, Sliding
pairs and Turning pairs

Belt, Rope Drives,


Gears and Roller
Bearings

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Type of closure or
Types of kinematic pairs mechanical constraint

Self closed Force closed


❑ Connected together ❑ Not connected mechanically
mechanically in such a way but are kept in contact by the
that only required kind of action of external forces, the
relative motion occurs pair is said to be a force-

All lower pairs closed pair

Poppet valve and


CAM

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Six types of lower pairs
Revolute joint(R) ❑ Pure circular motion between
Pin or Hinge joint two links ; also called as full joint
❑ Only one degree of freedom
❑ Variable - Δθ
Link 2
Link 1

Pair of scissors

Robot links
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Six types of lower pairs
❑ Linear sliding between the links
Sliding joint(P)
that it connects also called as full
Prism or Piston joint
joint;
❑ Only one degree of freedom
❑ Variable - Δs
Link 2 Link 1

Linear Guideways

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Six types of lower pairs
❑ Linear or circular
Screw joint(S) or
Helical Joint(H) ❑ 1 degree of freedom
❑ Variable – Δs or Δθ

Link 2 Link 1

Lead screw

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Six types of lower pairs
❑ Cylindric movement
Cylinder joint(C)
❑ 2 degrees of freedom
❑ Variable – Δs and Δθ

Linear ball bearing


with shaft

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Six types of lower pairs
❑ Spherical movement
Spherical joint(G)
❑ 3 degrees of freedom
❑ Variable –Δθ, Δɸ, Δψ

Ball and socket

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Six types of lower pairs
❑ Planar movement
Flat joint(F)
❑ 3 degrees of freedom
❑ Variable –Δθ, Δx, Δy
❑ Seldom ever found in
mechanisms

Human Carpals
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Other joints

Pin in a slot Cam Gear


❑ Two links can ❑ Allows both rotation ❑ Allows both rotation
slide and rotate and sliding and sliding

relative to one ❑ Complex motion Link 2

another ❑ Also called as higher


Link 2 order or half joint
Link 1
Link 1

Link 1

Link 2

Multi grip plier


Manual Gear Box
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Kinematic Chain
❑ It is an assembly of links in which relative motions of the links
is possible and the motion is definite
❑ If indefinite motion – it is called as non-kinematic chain
❑ A kinematic chain with at least one link grounded is called a
linkage

Indefinite Redundant chain


Definite motion No relative
motion
motion

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Kinematic Chain
❑ If every link in the chain is connected to two or more links then
the chain forms one or more closed loops
❑ If it is closed, it is called closed mechanism chain
❑ If it is not, it is called open mechanism chain

Open Mechanism Closed Mechanism

Fixed reference
Frame

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Planar, Spatial Mechanisms
❑ Planar – Particles describe plane curve in space and all these
curves lie in parallel planes; motion transmitted is called
coplanar
❑ Spatial – Made entirely of revolute pairs, no restrictions on the
relative motion

Ball and
Lead screw socket

4 Bar Slider Crank Eg: Spatial Mechanisms


Hint – Two or more DOF
Eg: Planar Mechanisms mechanisms
Hint – One DOF mechanisms
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END

12/17/18 17MT309 Theory of Machines 55

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