1) Measuring activity performance is important for improving profitability. Measures can be financial or non-financial and assess efficiency, quality, and time.
2) Financial measures of activity performance include value-added and non-value added cost reports, trends in activity costs, kaizen standard setting, benchmarking, and life-cycle costing. These measures indicate potential and actual cost savings from improved performance.
3) Non-value added costs should be reduced to increase efficiency. Tracking these costs over time through trend reports allows managers to assess activity improvement programs. Kaizen standards set planned, attainable improvements for continuous improvement cycles.
1) Measuring activity performance is important for improving profitability. Measures can be financial or non-financial and assess efficiency, quality, and time.
2) Financial measures of activity performance include value-added and non-value added cost reports, trends in activity costs, kaizen standard setting, benchmarking, and life-cycle costing. These measures indicate potential and actual cost savings from improved performance.
3) Non-value added costs should be reduced to increase efficiency. Tracking these costs over time through trend reports allows managers to assess activity improvement programs. Kaizen standards set planned, attainable improvements for continuous improvement cycles.
1) Measuring activity performance is important for improving profitability. Measures can be financial or non-financial and assess efficiency, quality, and time.
2) Financial measures of activity performance include value-added and non-value added cost reports, trends in activity costs, kaizen standard setting, benchmarking, and life-cycle costing. These measures indicate potential and actual cost savings from improved performance.
3) Non-value added costs should be reduced to increase efficiency. Tracking these costs over time through trend reports allows managers to assess activity improvement programs. Kaizen standards set planned, attainable improvements for continuous improvement cycles.
1) Measuring activity performance is important for improving profitability. Measures can be financial or non-financial and assess efficiency, quality, and time.
2) Financial measures of activity performance include value-added and non-value added cost reports, trends in activity costs, kaizen standard setting, benchmarking, and life-cycle costing. These measures indicate potential and actual cost savings from improved performance.
3) Non-value added costs should be reduced to increase efficiency. Tracking these costs over time through trend reports allows managers to assess activity improvement programs. Kaizen standards set planned, attainable improvements for continuous improvement cycles.
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Activity Performance Measurement
Assessing how well activities (and processes) are performed is fundamental to
management’s efforts to improve profitability. Activity performance measures exist in both financial and nonfinancial forms. These measures are designed to assess how well an activity was performed and the results achieved. They are also designed to reveal if constant improvement is being realized. Measures of activity performance center on three major dimensions: (1) efficiency, (2) quality, and (3) time. Efficiency focuses on the relationship of activity inputs to activity outputs. For example, one way to improve activity efficiency is to produce the same activity output with lower cost for the inputs used. Quality is concerned with doing the activity right the first time it is performed. If the activity output is defective, then the activity may need to be repeated, causing unnecessary cost and reduction in efficiency. The time required to perform an activity is also critical. Longer times usually mean more resource consumption and less ability to respond to customer demands. Time measures of performance tend to be nonfinancial, whereas efficiency and quality measures are both financial and nonfinancial. Measures of Activity Performance Knowing how well we are currently performing an activity should disclose the potential for doing better. Since many of the nonfinancial measures that will be discussed for the process perspective of the Balanced Scorecard (strategic-based responsibility accounting system discussed in Chapter 16) also apply at the activity level, this section will emphasize financial measures of activity performance. Financial measures of performance should also provide specific information about the dollar effects of activity performance changes. Thus, financial measures should indicate both potential and actual savings. Financial measures of activity efficiency include (1) value- and non-value-added activity cost reports, (2) trends in activity cost reports, (3) kaizen standard setting, (4) benchmarking, and (5) life-cycle costing. Value- and Non-Value-Added Cost Reporting Reducing non-value-added costs is one way to increase activity efficiency. A company’s accounting system should distinguish between value-added costs and nonvalue-added costs because improving activity performance requires eliminating nonvalue-added activities and optimizing value-added activities. Hence, a firm should identify and formally report the value- added and non-value-added costs of each activity. Highlighting non-value-added costs reveals the magnitude of the waste the company is currently experiencing, thus providing some information about the potential for improvement. This encourages managers to place more emphasis on controlling non-value-added activities. Progress can then be assessed by preparing trend and cost reduction reports. Tracking these costs over time permits managers to assess the effectiveness of their activity-management programs. A value-added standard, therefore, identifies the optimal activity output. Identifying the optimal activity output requires activity output measurement. Setting value-added standards does not mean that they will be (or should be) achieved immediately. The idea of continuous improvement is to move toward the ideal, not to achieve it immediately. Workers (teams) can be rewarded for improvement. Trend Reporting As RTP, Inc., takes actions to improve activities, do the cost reductions follow as expected? One way to answer this question is to compare the costs for each activity over time. The goal is activity improvement as measured by cost reduction, and so we should see a decline in non-value-added costs from one period to the next—provided the activity analysis is effective. Assume, for example, that at the beginning of 2008, four major activity-management decisions were implemented: the use of statistical process control, product redesign, a labor-training program, and a supplier evaluation program. The Role of Kaizen Standards Kaizen costing is concerned with reducing the costs of existing products and processes. In operational terms, this translates into reducing non-value-added costs. Controlling this cost reduction process is accomplished through the repetitive use of two major subcycles: (1) the kaizen, or continuous improvement, cycle and (2) the maintenance cycle. The kaizen subcycle is defined by a Plan-Do-Check-Act sequence. If a company emphasizes reducing non-value-added costs, the amount of improvement planned for the coming period (month, quarter, etc.) is set (the Plan step). A kaizen standard reflects the planned improvement for the upcoming period. The planned improvement is assumed to be attainable, so kaizen standards are a type of currently attainable standard. Benchmarking Another approach to standard setting that is used to help identify opportunities for activity improvement is called benchmarking. Benchmarking uses best practices as the standard for evaluating activity performance. Within an organization, different units (for example, different plant sites) that perform the same activities are compared. The unit with the best performance for a given activity sets the standard. Other units then have a target to meet or exceed. Furthermore, the best practices unit can share information with other units on how it has achieved its superior results. For this process to work, it is necessary to ensure that activity definitions and activity output measures are consistent across units Drivers and Behavioral Effects Activity output measures are needed to compute and track non-value-added costs. Reducing a non-value-added activity should produce a reduction in the demand for the activity and, therefore, a reduction in the activity output measures. If a team’s performance is affected by its ability to reduce non-value-added costs, then the selection of activity drivers (as output measures), and how they are used, can affect behavior. For example, if the output measure chosen for setup costs is setup time, an incentive is created for workers to reduce setup time. Since the value-added standard for setup costs calls for their complete elimination, the incentive to drive setup time to zero is compatible with the company’s objectives, and the induced behavior is beneficial. Activity Capacity Management Activity capacity is the number of times an activity can be performed. Activity drivers measure activity capacity. For example, consider the inspecting activity for batches of hydraulic cylinders produced by RTP, Inc. A sample from each batch is taken to determine the batch’s overall quality. The demand for the inspection activity determines the amount of activity capacity that is required. For instance, suppose that the number of batches inspected measures activity output. Now, suppose that 60 batches are scheduled to be produced. Thus, the required capacity is 60 batches.