DOC No:- PLL/ROTATING/ITP/ 07 REV 0

PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED

CRACKER UNITProject :
INSPECTION AND TEST PLAN FOR MECHANICAL
WORKS(ROTATING) WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India

PMC: M/s. ENGINEERS INDIA LTD

Sub.Contractor : M/s. PUNJ LLOYD LTD

Sl.
Activity Description PLL LINDE/SECL EIL Documents
No.

A PRIOR TO ERECTION (ROTATING EQUIPMENTS)

1 Incoming Project material

a) Contractor' s supply meterial check / testing P I HP IMIR

b) Material traceability P I RW IMIR

c) Storage and handling P I RW IMIR

d)Damage P I HP IMIR

2 Calibration of testing / Checking equipments P RW RW Testing Lab report

3 Erection scheme verification (in case of heavy lift)

a) Working Radius P I RW

b)Swing obstruction P I RW

c) Load chart Etc. P I RW

d) Availability of Tools and tackles P I RW APPROVED SAFETY / REGGING PROCEDRE

e) Ensure any temporary platform or scaffolding

P I RW
requirement.

f) Placement of main and Trailing crane as per approved

P I RW
rigging procedure.

4 Pre Installation check PLL/ROTATING/F-02

a) As Built condition of foundation (Foundation Acceptance

P I HP PLL/ROTATING/F-02
Report)

b)Identification marking, Dimensional and visual check

P I S PLL/ROTATING/F-02
centre line and marking

c) Pad plate elevation and livel check P I S PLL/ROTATING/F-02

d)Check Dimension of Anchor bolt P I S PLL/ROTATING/F-02

e)Check pad plate for damage P I S PLL/ROTATING/F-02

f)Positioning of Equipment for Erection P I S PLL/ROTATING/F-02

g)Chipping and roughening of Pocket / top of foundation

I ) Normal P I S
Equipment PLL/ROTATING/F-02

II) Critical Equipment P I HP

h) Placement of Shims (as required) P I S PLL/ROTATING/F-02

i) Level / elevation of base frame P I S PLL/ROTATING/F-03

j) Distance between coupling P I S PLL/ROTATING/F-06

k) Availibility of Vendor Person at site ( for Critical REPORT TO BE PROVIDED BY VENDER

P I HP
Equipment ) REPRESENTATIVE

SIGN.

NAME

DATE
Prepared & Checked by (PLL) Approved By (LINDE/SCEL) Reviewed & Approved by ( EIL)

Page 1 of 2
 DOC No:- PLL/ROTATING/ITP/ 07 REV 0

PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED

INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING) CRACKER UNITProject :

WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India

PMC: M/s. ENGINEERS INDIA LTD

Sub.Contractor : M/s. PUNJ LLOYD LTD

Sl.
Activity Description PLL LINDE/SECL EIL Documents
No.

A ALIGNMENT

1 Priliminary Alignment (before grouting)

a) Coupling Hubs installation P I S PLL/ROTATING/F-06

b) Soft foot P I S PLL/ROTATING/F-06

c) Coupling alignment P I S PLL/ROTATING/F-06

d) Release for grouting (critical equipment ) P HP HP PLL/ROTATING/F-04

2 Grouting works

a) Grouting material P HP S PLL/ROTATING/F-05

b) Grouting Clearance P I S PLL/ROTATING/F-05

c) Curing of Grout. P I S PLL/ROTATING/F-05

d) Temperature check during grouting P I S PLL/ROTATING/F-05

e) Lab testing (if any ) P W S PLL/ROTATING/F-05

3 Flange alignment

a) Parallelism / Squareness P I S PLL/ROTATING/F-06

b) Clearance P I S PLL/ROTATING/F-06

c) Concentricity P I S PLL/ROTATING/F-06

4 Flange alignment (after piping , hydro test,& solo run test)

a) Soft foot P I S PLL/ROTATING/F-06

b) Check Distence Between Shaft Ends (DBSE) P I W PLL/ROTATING/F-06

c) Coupling alignment (without piping ) P I W PLL/ROTATING/F-06

d ) Coupling alignment (with piping ) P I HP PLL/ROTATING/F-06

e) Al protection and sefety guard installation. P I S PLL/ROTATING/F-06

f) Bolt Tightening Equipment and connected piping. P I S PLL/ROTATING/F-06

g)Boxing - Up P HP HP PLL/ROTATING/F-07

h) No load Run of Motors P I HP ELECTRICAL ITP FORMET WILL APPLY

i) Re-Coupling of motors & Reconfirmation f Alignment P I HP PLL/ROTATING/F-06

LEGEND-
W : Witness point
RW : Random Witness
HP : HOLD POINT
S : Surviellance
I : 100% Examination by Contractor

SIGN.

NAME

DATE

Prepared & Checked by (PLL) Approved By (LINDE/SCEL) Reviewed & Approved by ( EIL)
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