Operating Manual

English

QuantumX
Hottinger Baldwin Messtechnik GmbH
Im Tiefen See 45
D-64239 Darmstadt
Tel. +49 6151 803-0
Fax +49 6151 803-9100
[email protected]
www.hbm.com

Mat.:
DVS: A03031_23_E00_00 HBM: public
01.2019

E Hottinger Baldwin Messtechnik GmbH.

Subject to modifications.
All product descriptions are for general information only.
They are not to be understood as a guarantee of quality or
durability.
English

4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 About the QuantumX documentation . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 The QuantumX family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Module overview/transducer technologies . . . . . . . . . . . . . . . . . . . . . 23
4.4 Digitalization and signal path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5 Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1 MX Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2 catman®AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 LabVIEW® driver / library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4 Driver for Microsoft® Visual Studio .NET . . . . . . . . . . . . . . . . . . . . . . 35
5.5 Other drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.6 Firmware update via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7 Connecting individual QuantumX modules . . . . . . . . . . . . . . . . . 54

7.1 Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2 Connection to host PC or data recorder . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.1 Single Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.2 Multiple Ethernet connection with PTP synchronization . . . . . . . . . . 57
7.2.3 Multiple Ethernet connection and FireWire synchronization . . . . . . 58
7.2.4 Connecting one or more QuantumX modules to the PC . . . . . . . . . 58
7.2.5 Firmware update via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.2.6 Connection via FireWire (IEEE 1394b) . . . . . . . . . . . . . . . . . . . . . . . . 66
7.2.7 Setting up FireWire 1394b on the PC . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.2.8 Multiple FireWire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.2.9 Layout with data recorder CX22B‐W . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.2.10 Output measurement signals to CAN bus (MX840B) . . . . . . . . . . . . 71
7.2.11 Output measurement signals to CAN bus (MX471B) . . . . . . . . . . . . 71
7.2.12 Output of signals with standardized voltage in real time (MX878B or
MX879B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.2.13 Output signals in real time via EtherCAT® or PROFINET IRT and in
parallel via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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7.2.14 QuantumX in the FireWire group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

8 Modules and transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.1.1 Shielding design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.1.2 Active transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1.3 TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.1.4 Background calibration / autoadjustment . . . . . . . . . . . . . . . . . . . . . . 82
8.2 MX840/A/B universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.2.1 MX840B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.2.2 MX840B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
8.3 MX440B universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.4 MX410B highly dynamic universal amplifier . . . . . . . . . . . . . . . . . . . . 90
8.4.1 MX410B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
8.4.2 MX410B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.5 MX430B Strain gage fullbridge measuring amplifier . . . . . . . . . . . . . 94
8.5.1 MX430B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.5.2 MX430B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.6 MX238B Strain gage fullbridge measuring amplifier . . . . . . . . . . . . . 97
8.6.1 MX238B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.6.2 MX238B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8.7 MX460B frequency amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.7.1 MX460B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.7.2 MX460B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.8 MX1609KB and MX1609TB thermocouple amplifier . . . . . . . . . . . . 103
8.8.1 Thermocouple with TEDS functionality (RFID) . . . . . . . . . . . . . . . . . 104
8.8.2 MX1609 status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8.9 MX471B/C CAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.9.2 MX471B/C pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8.9.3 MX471B status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8.9.4 Receiving CAN messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.10 MX1601B amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.10.1 MX1601B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

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8.10.2 MX1601B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.11 MX1615B amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
8.11.1 MX1615B pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.11.2 MX1615B status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

9 Transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

9.1 Full bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.2 Full bridge, inductive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.3 Full bridge, piezoresistive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.4 Half bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
9.5 Half bridge, inductive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
9.6 Quarter bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9.7 Adapter quarter bridge, SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.8 Connecting transducers with double shield technique . . . . . . . . . . . 129
9.9 Potentiometric transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
9.10 LVDT transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9.11 Current-fed piezoelectric transducer (ICP/IEPE) . . . . . . . . . . . . . . . . 132
9.12 Electrical voltage 100 mV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
9.13 DC voltage sources 10 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
9.14 DC voltage sources 60 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.15 Voltage sources up to 300 V (CAT II) . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.16 DC current sources 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
9.17 DC current sources 20 mA - voltage-fed . . . . . . . . . . . . . . . . . . . . . . . 139
9.18 Ohmic resistance (e.g. PTC, NTC, KTY, …) . . . . . . . . . . . . . . . . . . . 140
9.19 Resistance thermometer PT100, PT1000 . . . . . . . . . . . . . . . . . . . . . 141
9.20 Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
9.21 Frequency, differential, without directional signal . . . . . . . . . . . . . . . 145
9.22 Frequency, differential, with directional signal . . . . . . . . . . . . . . . . . . 146
9.23 Frequency, single-pole, without directional signal . . . . . . . . . . . . . . . 147
9.24 Frequency, single-pole, with directional signal . . . . . . . . . . . . . . . . . . 148
9.25 Encoder and pulse encoder, differential . . . . . . . . . . . . . . . . . . . . . . . 149
9.26 Encoder and pulse encoder, single-pole . . . . . . . . . . . . . . . . . . . . . . . 150
9.27 Rotary encoder and pulse generator, single pole with static directional
signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

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9.28 Absolute value encoder with SSI protocol . . . . . . . . . . . . . . . . . . . . . 152
9.29 Passive inductive encoder (Pickups, Crankshaft sensor) . . . . . . . . 154
9.30 Measurement of rotational speed, Crankshaft sensor (digital, TTL) 155
9.31 PWM - Pulse width, pulse duration, period duration . . . . . . . . . . . . . 156
9.32 PWM - Pulse width, pulse duration, period duration, single-pole . . 157
9.33 CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

10 Functions and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

10.1 Amplifier with analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
10.2 MX460B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
10.3 MX878B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
10.4 MX879B Multi‐I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
10.5 MX471B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

11 FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
12.1 System accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
12.1.1 BPX001 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
12.1.2 BPX002 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
12.1.3 Housing connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
12.2 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
12.2.1 Power pack NTX001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
12.2.2 Supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
12.3 IEEE1394b FireWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12.3.1 IEEE1394b FireWire cable (module-to-module; IP67) . . . . . . . . . . . 193
12.3.2 Connection cable (PC to module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12.3.3 Connection cable (PC to hub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
12.4 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
12.4.1 Plug kit with TEDS chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
12.4.2 Port saver Sub-HD 15-pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
12.4.3 Adapter D-Sub-HD 15-pin to D-Sub 15-pin . . . . . . . . . . . . . . . . . . . . 196
12.5 Accessories for MX840B, MX440B . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
12.5.1 Cold junction for thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
12.6 SubHD15 to BNC adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

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12.7 SCM-HV accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
12.8 SCM-SG120/350 quarter bridge adapter . . . . . . . . . . . . . . . . . . . . . . 198
12.9 MX1609/KB/TB accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
12.9.1 Thermo-connector with integrated RFID chip . . . . . . . . . . . . . . . . . . . 199

13 Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

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Safety instructions

1 Safety instructions

Notice
The safety instructions described here also apply to the power pack NTX001
and the active backplane BPX001 and BPX002.

Appropriate use
A module with connected transducers is to be used exclusively for
measurement tasks and Test tasks. Use for any purpose other than the above
is deemed to be non-designated, inappropriate use.
In the interests of safety, the module should only be operated as described in
the Operating Manuals. It is also essential to comply with the legal and safety
requirements for the application concerned during use. The same applies to
the use of accessories.
Before commissioning the module for the first time, you must first run a project
planning and risk analysis that takes into account all the safety aspects of
automation technology. This particularly concerns personal and machine
protection.
Additional safety precautions must be taken in plants where malfunctions could
cause major damage, loss of data or even personal injury. In the event of a
fault, these precautions establish safe operating conditions.
This can be done, for example, by mechanical interlocking, error signaling, limit
value switches, etc.

Notice

The module must not be connected directly to a power supply system. The
supply voltage must be 10 V … 30 V (DC).

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 Safety instructions

General dangers of failing to follow the safety instructions

Every module is a state of the art device and as such is failsafe. The module
may give rise to residual dangers if it is inappropriately installed and operated
by untrained personnel. Any person instructed to carry out installation,
commissioning, maintenance or repair of the modules must have read and
understood the Operating Manuals and in particular the technical safety
instructions.
The scope of supply and performance of the modules only covers a small area
of measurement technology. In addition, equipment planners, installers and
operators should plan, implement and respond to the safety engineering
considerations of measurement technology in such a way as to minimize
residual dangers. On-site regulations must be complied with at all times. There
must be reference to the residual dangers connected with measurement
technology. After making settings and carrying out activities that are
password-protected, you must make sure that any controls that may be
connected remain in safe condition until the switching performance of the
module has been tested.

Conditions on site
For modules in the housing with degree of protection IP20:
S Protect the modules from dirt and moisture or the effects of weather such
as rain, snow, etc.
S The permissible relative humidity at 31 o C is 80% (non-condensing); linear
reduction to 50% at 40 o C.
S Make sure that the side ventilation openings are not covered.
For all modules:
S Do not expose the modules to direct sunlight.
S Please observe the permissible maximum ambient temperatures stated in
the specifications.
S Ensure there is adequate ventilation for installation in the BPX001 back­
plane.

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Safety instructions

Maintenance and cleaning

The modules are maintenance-free. Please note the following points when
cleaning the housing:
S Before cleaning, disconnect all connections.
S Clean the housing with a soft, slightly damp (not wet!) cloth. Never use
solvent as this could damage the labeling or the housing.
S When cleaning, ensure that no liquid gets into the module or connections.

Outputs
Particular attention must be paid to safety when using the digital, analog or
CAN bus outputs of a module. Ensure that status or control signals cannot
initiate any actions that may pose a danger to persons or the environment.

Product liability
In the following cases, the protection provided for the device may be adversely
affected. Liability for device functionality then passes to the operator:
S The device is not used in accordance with the operating manual.
S The device is used outside the field of application described in this section.
S The operator makes unauthorized changes to the device.

Warning signs and danger symbols

Important instructions for your safety are specifically identified. It is essential to
follow these instructions in order to prevent accidents and damage to property.
Safety instructions are structured as follows:

WARNING

Type of danger
Consequences of non-compliance
Averting the danger

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 Safety instructions

S Warning sign: draws attention to the danger

S Signal word: indicates the severity of the danger (see table below)
S Type of danger: identifies the type or source of the danger
S Consequences:describes the consequences of non-compliance
S Defense: indicates how the danger can be avoided/bypassed.

Danger classes as per ANSI

Warning sign, signal word Meaning

This marking warns of a potentially dangerous situ­
WARNING ation in which failure to comply with safety require­
ments may result in death or serious physical injury.
This marking warns of a potentially dangerous situ­
CAUTION ation in which failure to comply with safety require­
ments may result in slight or moderate physical injury.
This marking draws your attention to a situation in
Note which failure to comply with safety requirements may
lead to damage to property.

Working safely
The supply connection, as well as the signal and sensor leads, must be
installed in such a way that electromagnetic interference does not adversely
affect device functionality (HBM recommendation: "Greenline shielding design",
downloadable from the Internet at http://www.hbm.com/Greenline).
Automation equipment and devices must be covered over in such a way that
adequate protection or locking against unintentional actuation is provided (e.g.
access checks, password protection, etc.).
When devices are working in a network, these networks must be designed in
such a way that malfunctions in individual nodes can be detected and shut
down.
Safety precautions must be taken both in terms of hardware and software, so
that a line break or other interruptions to signal transmission, e.g. via the bus
interfaces, do not cause undefined states or loss of data in the automation
device.

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Safety instructions

Error messages should only be acknowledged once the cause of the error is
removed and no further danger exists.

Conversions and modifications

The module must not be modified from the design or safety engineering point
of view except with our express agreement. Any modification shall exclude all
liability on our part for any resultant damage.
In particular, any repair or soldering work on motherboards (exchanging
components) is prohibited. When exchanging complete modules, use only
original parts from HBM.
The module is delivered from the factory with a fixed hardware and software
configuration. Changes can only be made within the possibilities documented
in the manuals.

Qualified personnel

Important
This device is only to be installed and used by qualified personnel strictly in
accordance with the specifications and with the safety rules and regulations
which follow.

Qualified persons means persons entrusted with the installation, fitting,

commissioning and operation of the product who possess the appropriate
qualifications for their function. This module is only to be installed and used by
qualified personnel, strictly in accordance with the specifications and the safety
rules and regulations.
This includes people who meet at least one of the three following requirements:
S Knowledge of the safety concepts of automation technology is a require­
ment and as project personnel, you must be familiar with these concepts.
S As automation plant operating personnel, you have been instructed how to
handle the machinery and are familiar with the operation of the modules and
technologies described in this documentation.

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 Safety instructions

S As commissioning engineers or service engineers, you have successfully

completed the training to qualify you to repair the automation systems. You
are also authorized to activate, ground and label circuits and equipment in
accordance with safety engineering standards.
It is also essential to comply with the legal and safety requirements for the
application concerned during use. The same applies to the use of accessories.

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Electro magnetic conformity

2 Electro magnetic conformity

Additional information about the relevant EMC standards EN 61326-1 /
EN61326-2-x.
These standards define emissions limits and immunity requirements for differ­
ent environments.
Emissions requirements are defined for the following environments:
- Industrial (Class A) or
- Residential / Laboratory (Class B).
The standard refers to CISPR 11:2009+A1:2010.
Immunity requirements are defined for the following environments:
- Controlled electro-magnetic (lowest requirements)
- Basic or
- Industrial (highest requirements).
The modules listed in the declaration of conformity comply with the require­
ments for the following environments:
Emissions: Class A
Immunity: Industrial environment
The QuantumX series and its modules are intended for use in an industrial
environment. When used in residential or commercial environments, additional
arrangements may be required to limit electro-magnetic emissions.
An example is voltage supply of the modules by battery. In this case please
wrap the power supply cable (KAB271-3) around the inductive coil included in
the package four times.

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 Electro magnetic conformity

ODU plug

When the NTX001 power supply from HBM is used, the system complies with
Emissions: Class B without the necessity to carry out the meaasure
described above.

QuantumX A03031_23_E00_00 HBM: public 15

Markings used

3 Markings used

3.1 The markings used in this document

Important instructions for your safety are specifically identified. It is essential to
follow these instructions, in order to prevent damage.

Symbol Meaning
This marking draws your attention to a situation in
Note which failure to comply with safety requirements may
lead to damage to property.
This marking warns of a potentially dangerous situ­
CAUTION ation in which failure to comply with safety require­
ments may result in slight or moderate physical injury.
This marking draws your attention to important in­
formation about the product or about handling the
Important product.
This marking indicates application tips or other in­
formation that is useful to you.
Tip
Device -> New Bold text indicates menu items, as well as dialog and
window titles in the user interfaces. Arrows between
menu items indicate the sequence in which the
menus and sub-menus are opened.
Sampling rate, 500 Bold text in italics indicates inputs and input fields in
the user interfaces.
Emphasis Italics are used to emphasize and highlight text and
See … identify references to sections, diagrams, or external
documents and files.

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 Markings used

3.2 Symbols on the device

CE marking
CE marking enables the manufacturer to guarantee that
the product complies with the requirements of the relev­
ant EC directives (the Declaration of Conformity can be
found on the HBM website (www.hbm.com) under HBM­
doc).

Statutory waste disposal mark

In accordance with national and local environmental pro­
tection and material recovery and recycling regulations,
old devices that can no longer be used must be disposed
of separately and not with normal household garbage.

Electrostatically sensitive components

Components marked with this symbol can be damaged
beyond repair by electrostatic discharge. Please observe
the handling instructions for components exposed to the
risk of electrostatic discharge.

QuantumX A03031_23_E00_00 HBM: public 17

Introduction

4 Introduction

4.1 About the QuantumX documentation

The QuantumX family documentation consists of
S a printed quick start guide for initial start-up
S the data sheets in PDF format
S This operating manual in PDF format
S the operating manual for the EtherCAT®ℑ1) / PROFINET / Ethernet gate­
ways CX27B/C in PDF format
S the operating manual for data recorder CX22B-W and CX22B data
recorders
S the operating manual for CAN FD / CAN-Bus
S the operating manual for the MX403B and MX809B modules for safe mea­
surement at high potential
S the operating instructions for the Signal Conditioning Modules (SCM)
- High-voltage signal conditioned SCM-HV (300 V CAT II)
- Quarter bridge adapter SCM-SG-120 / -350 /-700 /-1000 for connecting
SGs individually
S the product descriptions for accessories
S a comprehensive online help with index and easy search options which is
available after the installation of a software package (e.g. MX Assistant,
catman®AP or or EVIDAS). Information about module and channel configu­
ration can also be found here.
These documents can be found
S on the QuantumX system CD supplied with the device
S After installation of the MX Assistant on the hard drive of your PC, which
can be reached through the Windows start menu
S Up-to date versions are always available from our Internet site at www.hb­
m.com/hbmdoc

1) EtherCAT® is a registered brand and patented technology, licensed by Beckhoff Automation

GmbH, Germany

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 Introduction

4.2 The QuantumX family

The QuantumX family is a modular measurement system for universal applica­
tions. The modules can be individually combined and intelligently connected
according to the measurement task. Distributed operation makes it possible to
position individual modules close to the measuring points, resulting in short
sensor lines.

The QuantumX family consists of the following modules:

S MX840B Universal amplifier
The module has 8 universal inputs and supports more than 15 transducer
technologies.
S MX440B Universal amplifier
Like the MX840B, but with 4 inputs (connections 5-8 of MX840B, without
CAN).
S MX410B Highly dynamic universal amplifier
The module has 4 universal inputs and supports commonly used transducer
technologies (at a sampling rate of up to 96,000 measured values per chan­
nel per second).
S MX430B QuantumX precision bridge measurement module. The module
has 4 inputs and supports full bridge SG-based transducers with an accu­
racy class of 100 ppm.
S MX238B Precision full bridge amplifier
The module has 2 full bridge SG inputs with an accuracy of 25 ppm.
S MX460B Digital module (counter, frequency, timer)
The module has 4 individually configurable inputs for connecting HBM
torque measurement shafts (T12, T40, T10), rotational speed sensors,
crankshaft sensors with gap (TDC sensor), pulse width modulated signals -
PWM.
S MX471C CAN FD module
The module has four CAN FD / CAN nodes that can be configured to
receive CAN FD messages.
S MX471B CAN module
The module has 4 CAN bus nodes that can be configured for receiving and
sending messages. The module supports the CCP and xCP-on-CAN proto­
cols on up to 2 channels.

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Introduction

S MX1601B Analog amplifier (standardized voltage / current, IEPE)

The module has 16 individually configurable inputs for standardized voltage
or current measurement or for connecting current-fed piezoelectric trans­
ducers (IEPE / ICP(R) ).
S MX1615B/MX1616B SG bridge amplifier
The module has 16 individually configurable inputs for SGs in quarter, half
and full bridge circuits. Bridge excitation voltage DC or carrier frequency
(1200 Hz).
S MX1609KB Thermocouple amplifier
The module has 16 inputs for type K thermocouples.
S MX1609TB Thermocouple amplifier
The module has 16 inputs for type K thermocouples.
S MX809B Thermo measurement module
The module has 8 inputs for measurement of temperatures with thermocou­
ples or electrical cell voltages up to 5 V at a potential up to 1000 V in energy
storage systems. General measurement categories: 600 V CAT II, 300 V
CAT III.
The module and entire production have been certified by VDE, and stand
for maximum safety when working with dangerous voltages.
S MX403B voltage module
The module has 4 inputs with lab connectors for voltage measurement
(1000 V CAT II, 600 V CAT III).
The module and entire production have been certified by VDE, and stand
for maximum safety when working with dangerous voltages.

Notice

When using the modules MX403B or MX809B, please refer to the separate
operating manual, document number A3757.

S CX22B or CX22B-W (WLAN) Data recorder

The module is used for local recording of measurement data.
S CX27B/C EtherCAT®/PROFINET IRT and Ethernet gateway
The module is used to connect QuantumX modules to the fieldbus Ether­
CAT or the Ethernet.

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 Introduction

S MX878B Analog output module

The module has 8 scalable voltage outputs ("10 V) that can be assigned
with a system signal or a source signal. Signals can also be calculated in
real time.
S MX879B Multi‐I/O module
The module has 8 scalable voltage outputs and 32 configurable digital
inputs/outputs. Signals can also be calculated in real time.

All modules have the following in common:

S Supply voltage range 10 … 30 V DC (nominal rated voltage 24 V DC)
S Configurable Ethernet interface for data communication with an operating
PC
S 2 IEEE1394b FireWire interfaces
- For optional voltage supply
- For optional data communication with a PC
- For automatic time synchronization of the modules
- For real-time transfer of measurement data between the modules
S Connector for installation on a backplane (not applicable for ultra-robust
variants)
S Status LEDs for displaying general system and channel states
S A factory calibration certificate is stored on each amplifier, which can be
read by the QuantumX Assistant.
S AutoBoot (module configurations are retained)

With amplifiers, the following applies for each measurement channel:

S Galvanic isolation (signal inputs/outputs, voltage supply, communication)
S Configurable supply voltage for active sensors
S Support for TEDS2) technology (read, write)
S Configurable sampling rate
S Configurable digital filter (Bessel, Butterworth)
S configurable scaling

2) TEDS = Transducer Electronic Data Sheet

QuantumX A03031_23_E00_00 HBM: public 21

Introduction

Sensors assigned using the sensor database can be calibrated via the channel
and written back into the sensor database.

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 Introduction

4.3 Module overview/transducer technologies

See data sheets for precise technical specifications. The pin assignments can
be found in the following chapters.

QuantumX A03031_23_E00_00 HBM: public 23

Introduction

4.4 Digitalization and signal path

Data rate
QuantumX measurement modules with the suffix B, like the MX840B, for
instance, have decimal data rates such as 600, 1200, ....19,200 S/sec avail­
able, in addition to classic data rates such as 500, 1000, .... 100,000 S/sec.
When there are several modules in a group, the selected data rate domains
must be identical. Catman® or MX Assistent software allows toggling the sam­
ple rate domain, e.g. From „Classic“ to „Decimal“.

Signal paths
Synchronizing the acquisition of all channels allows signal analysis of all
recorded measurement data at the same time.
It often happens that some sensor signals should be made available in real
time, in parallel with the data analysis of high­frequency signals (e.g. 100 kS/
sec per channel), i.e. deterministically, with a moderate data rate (e.g. 1 kS/sec
or 1 ms control loop) and with a minimum latency time (e.g. max. 1 ms).
To do this, the modules need to be connected with each other via the FireWire
bus and the signals need to be made available "isochronously", for example, to
be computed and/or output via another module (analog, CAN, EtherCAT).
To give this parallel operation optimum support, each QuantumX measurement
channel generates two signals.
The maximum isochronous data rate per channel is approx. 5 kS/sec (125 μs
clock pulse on the FireWire bus).

Scaling
QuantumX supports the following types of scaling:
S Two points (2‐point / y=mx+b)
S Table (multi-point) supported from MX840B, MX440B, MX1609/KB/TB,
MX809B
S Polynomial, supported from MX840B, MX440B, MX440B, MX430B,
MX238B

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 Introduction

The 16-channel modules (MX1601B and MX1615B) as well as modules

MX403B and MX460B only support two-point scaling.

4.5 Synchronization
If measurement signals need to be referenced over time with each other for
processing and analysis, they must be recorded synchronously.
All QuantumX modules can be synchronized among themselves. This ensures
simultaneous measurement on all channels. All the analog-digital converter
rates, measuring rates and bridge excitation voltages are therefore also syn­
chronized.

Synchronization methods:
Synchronisation via Ethernet IEEE1588:2008 (PTPv2)
When modules such as the MX840B are set to this synchronization mode and
interconnected using a switch with PTP capability, they automatically synchro­
nize with each other or a Grandmaster Clock. Transparent Clock (TC) mode is
supported here.
The following setup parameters are available:
S Time delay: End­2­End (E2E) or Peer­2­Peer (P2P)
S Transport protocol: IPv4 or IPv6
Modules that do not support this mode, such as MX840A can be connected via
FireWire to the adjacent module with PTPv2, and included in the synchroniza­
tion (automatic clock distribution).
The converted modules must be restarted. The system as a whole therefore
supports the classic HBM sample rates only.
Converted modules need to be restarted. After restart, check the system LEDs
at the module front ­ green means synchronous.

Synchronization via IEEE1394b FireWire

All the modules are synchronized automatically when they are connected via
the IEEE1394b FireWire cable.

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Introduction

No CX27/B module present in the system and no external synchronization

source available:
The module with the highest serial number (UUID) takes over the master func­
tion.
CX27/B module present in the system and no external synchronization source
available:
If a CX27/B module is connected, it automatically becomes the synchronization
master. When starting the system, the system time is set once to the actual
time.
If QuantumX modules alone are being used, internal synchronization is suffi­
cient. However, if synchronous measurements are to be performed by different
measurement systems, an external master must be used for synchronization.

Synchronization with external sources

In an external synchronization source is set, the module with the best synchro­
nization quality automatically becomes the master and synchronizes all mod­
ules connected via IEEE1394b FireWire.
If several external sources are selected, the system decides according to the
following priorities:
1. EtherCAT®
2. IRIG-B
3. NTP

Synchronization via EtherCAT®

The CX27 gateway supports the “Distributed Clocks” expansion of Ether­
CAT®. The time is distributed to all EtherCAT® nodes in an EtherCAT® group.
The CX27 module can be synchronized to the EtherCAT® time. This will mean
that all the QuantumX module clocks are synchronized to this time.

Synchronization via an NTP server

Each QuantumX module can synchronize its internal clock with an NTP server.
The NTP time is distributed to the other modules via IEEE1394b FireWire.

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 Introduction

It is possible to achieve accuracies of 1 ms or higher, depending on the utiliza­

tion of the network and on whether or not a dedicated NTP master is being
used.
Modules located close together should be synchronized via IEEE1394b
FireWire.
If the synchronization source for a module is changed to NTP, the system must
be restarted once. The HBM catman®EASY software includes an NTP soft­
ware package.
Parameter:
S IP address of the NTP server
S Threshold in μs below which the time deviation to NTP time is tolerated
Further information about NTP can be found at http://www.ntp.org

Synchronization via IRIG-B

IRIG-B is a standardized time coding.
To time-synchronize the QuantumX system, the digital or analog modulated
time signal is sent externally to any analog voltage input of the amplifier type
MX840B or MX440B (see Assignment, section 8.2.1).
The B127 format uses analog modulation. Connection is identical to that of a
10-V voltage sensor.
The other formats are BCD‐coded and must be connected analog to the sen­
sor "Frequencies single-pole, without directional signal", see section 9.30.
The amplifiers can record IRIG‐B signals of type B000 to B007 and B120 to
B127. All modules connected via IEEE1394b FireWire are also automatically
synchronized. The coding includes the time, year and optionally the seconds of
the day.

QuantumX A03031_23_E00_00 HBM: public 27

Introduction

Comparison of synchronization mechanisms

Feature IEEE1394b Ethernet Ethernet EtherCAT® IRIG-B

FireWire (PTPv2) (NTP)
Synchroniza­ QuantumX QuantumX QuantumX, All All IRIG-B
tion with only B module MGCplus EtherCAT® nodes
other device other nodes
types GENESIS interrogators
Cameras
Max. dis­ 5 m (40 m 100 m elec­ 100 m elec­ 100 m -
tance with trical and up trical, several
between IEEE1394b to a few km optical,
QuantumX FireWire ex­ 100 m opti­ variable with
modules tender, cal WLAN
500 m via
optical fiber)
Number of 24 Unlimited Unlimited CX27 re­ Unlimited
modules to quired, un­ MX440B,
be synchron­ limited MX840B
ized required,
Synchroniza­ < 1 μs < 1 μs 100 μs to 10 < 1 μs < 1 μs
tion accuracy (with recom­ ms
mended
PTPv2
switches up
to 100 ns)
Synchroniza­ Immediate Up to 20 s Up to 30 min Immediate Immediate
tion settling (on initial during first
time start­up) start, up to
2 min during
restart
Synchroniza­ Auto Auto oder External Syn­ External External
tion 1 QuantumX Grandmas­ cMaster , SyncMaster IRIG-B
master module ter‐ e.g. PC master
Clock
Voltage sup­ < 1.5 A, - - - -
ply looped
through

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 Introduction

Synchronization via IEEE1394b FireWire

Auto
Auto
Auto Time base:
Auto
Automatic
(factory setting)

Synchronizing via CX27B (EtherCAT®)

Auto Time base:
Auto EtherCAT® master
Auto
CX27B
EtherCAT®

Synchronizing via Ethernet / NTP and Gateway CX27B

(IEEE1394b FireWire to the modules)
Auto
Auto
Auto
NTP *) Time base:
NTP server

Ethernet

Synchronizing via Ethernet / NTP (without IEEE1394b FireWire)

NTP
NTP NTP
NTP Time base:
NTP server

Ethernet
switch

*) CX27 or the module with the highest serial number

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Introduction

Synchronzing via Ethernet PTPv2 (IEEE1588:2008)

PTP
PTP
PTP
PTP

Ethernet-
PTPv2Switch

Fig. 4.1 Different methods of time synchronization

Additional information on the subject of "synchronized"

To achieve a precise reference over time, the applicable channels must be
parameterized with the same filter settings. In the modules no automatic run­
time correction is carried out. The filter runtimes are shown in the respective
data sheet. After booting and successful synchronization, the system LED is lit
green. If synchronization is disturbed, or not yet established, the system LED is
lit orange.

Example: MX840B

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 Introduction

Time format used

Basis: 1.1.2000
Time stamp: 64 bit
32 bit seconds
32 bit fractions of a second,
resolution (1/232)
These time stamps are appended to the measured values.
There are several synchronization methods to choose from (also see Fig. 4.1
page 30):
S Synchronization via IEEE1394b FireWire
S Synchronization via EtherCAT® (CX27)
S Synchronization via NTP (Network Time Protocol) with IEEE1394b FireWire
S Synchronization via NTP without IEEE1394b FireWire

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Software

5 Software
QuantumX is an "open" data acquisition system, and can be integrated into a
great many operating, analysis and automation software packages.
The following powerful packages are available to download:
S MX Assistant: a modern and free device or system assistant that supports
all the module functions
S EVIDAS: the modern software platform for measured data acquisition, visu­
alization and analysis with Cloud connection turns the QuantumX system
into an IIoT edge recorder.
S catman®Easy / AP / Enterprise: the powerful, professional software for
acquiring measurement data from 4 up to 20,000 channels
S Drivers for LabVIEW, Visual Studio .NET, CANape, DIAdem, MATLAB,
mlab, InNova etc.
S Windows device driver for IEEE1394b FireWire

5.1 MX Assistant
The HBM "QuantumX Assistant" software offers the following functions:
System:
S Create overview (modules, host PC)
Modules:
S Data rate domain adjustment (decimal, classical HBM)
S Time synchronization adjustment
S Search and configuration (e.g. TCP/IP communication), naming
S Reset to factory settings
S Read out working standard calibration data to create a certificate in PDF
format
S Analysis (information, status, log file)
S Read out, save and upload to the respective module

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 Software

Channels/sensors:
S Configuration (name, connection type, TEDS, semi-automatic assignment)
S Measurement
S Activate/deactivate isochronous operation via IEEE1394b FireWire
Individual signals:
S Set sampling rates and filters (type, cut-off frequency)
Measured values (scope):
S Start/stop continuous graphic measurements (time frames, trigger, zoom)
S Basic signal analysis (X/Y cursor)
S Record measurements
Functions and outputs:
S Map inputs to outputs (scaled, filtered)
S Real-time function parameterization (RMS value, addition, multiplication),
torsional vibration analysis, limit value monitoring, matrix calculation, PID
controller
S Map signals to CAN messages or route CAN to CAN, including adaptation
of data types, and save configuration as database (*.dbc)
S Map signals to EtherCAT messages and save configuration as database
(*.esi)
Sensor database
S Write/Read sensor data sheets to TEDS
S Add user-defined sensor data sheets, import CANdb (*.dbc)

5.2 catman®AP
The HBM "catman®AP" software is optimally suited for the following tasks:
S Setting the communication and measurement channels (integrated TEDS
editor and extendable sensor database)

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Software

S Configuration of measurement or test tasks (channels, sampling rates, trig­

gers, comments, interactions)
S Setting up virtual online calculated channels (algebra, FFT, logic, SG
rosette evaluation, differential, integral, etc.)
S Setting up limit value or event monitoring (digital output activation, acoustic
alarm, logbook entry) including Push notification
S Individual graphic representation options (strip chart, analog meter, digital or
bar display, tables, 2D frequency spectrum, geographical maps, status
LED, etc.)
S Signal visualization in time, frequency or angular realization
S Diverse storage options (all data, cyclic, ring buffer, long-term measure­
ments, etc.)
S Maximum data throughput of 12 MS/s or 100 Mbyte/s
S Export of measured data in current data format (catman®BIN, Excel, ASCII,
MDF, MAT, DIAdem, UFF)
S Graphical post‐process analysis of recorded data,
data cleansing and export to different formats.
S Automation of measurement sequences (AutoSequence and EasyScript)
S Generating reports (with graphic displays, analyses, comments)
The software package catman®AP consists of various modules:
S catmanEASY – the basic package for recording measurement and virtual
channels, visualization and storing measurement data with integrated sen­
sor database and TEDS
S EasyRoadload includes Ethernet drivers for Kistler RoaDyn® measuring
wheels, EasyVideocam, geographical maps, importing a channel parameter
list from Microsoft Excel.
S EasyMonitoring contain Parallel Recording Integration FTP/SFTP Client
including Push notification.
S EasyVideocam Integration of up to 4 video cameras (generally Windows
DirectShow, USB / Ethernet / FireWire)

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 Software

S EasyPlan allows for preparatory parameterization and configuration without

an amplifier connected using a wizard or tables with Microsoft EXCEL®
S EasyScript is based on the current VBA standard (Visual Basic for Applica­
tions) and allows users to write their own scripts for individual measurement
tasks
S EasyMath allows mathematical post­process analysis and export of mea­
surement data

5.3 LabVIEW® driver / library

LabVIEW is a graphical programming system from National Instruments. The
acronym stands for “Laboratory Virtual Instrumentation Engineering Work­
bench”.
The main application areas for LabVIEW are in measurement, control and
automation technology.
LabVIEW modules are virtual instruments (VIs) or sub-programs that are used
in LabVIEW programs for convenient device control. The library components
are used to initialize, open and close interfaces, to initialize and configure the
modules, to make settings, and to trigger and query measurements.
The HBM LabVIEW driver is based on the HBM common.NET API. The
installation includes some examples and extensive help.

5.4 Driver for Microsoft® Visual Studio .NET

The HBM Common API can be understood as a generic application program­
ming interface (API), and integrates QuantumX into the powerful programming
environment of Microsoft Visual Studio .NET. Programmers can use APIs to
directly access almost all QuantumX device functions and use them in their
own programs.
Functions such as communication connection, configuration of measurement
channels, implementation of measurements and troubleshooting are compo­
nents of the library.

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Software

This package can be downloaded free from hbm.com. There are applica­
tion­based examples and practical documentation to help you get started
quickly.

5.5 Other drivers

QuantumX is an open data acquisition system and therefore has been inte­
grated into many software packages.
Here are some examples:
S DIAdem
S CANape
S DASYLab
S MATLAB
S Mlab
S InNova

5.6 Firmware update via Ethernet

You can easily check the firmware status of the modules and update them
when necessary with the "MX Assistent" software or catman® .
Before updating your firmware, check whether your PC software needs updat­
ing first.
We recommend checking the firmware and updating it as needed:
S If you want to use a new PC software package
S If you want to expand your system with new modules
You can also determine the firmware status of your modules using the Quan­
tumX Assistant:
S Right­click on the computer in the device overview *> Details *> Sys­
tem overview

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 Mechanical

6 Mechanical
QuantumX modules are extensively tested. This includes
- the extended temperature range
- mechanical vibration with an amplitude of 50 m/s² in the frequency range
5 ... 2000 Hz in all 3 axes for 2 hours, and
- the effect of exposure to 1000-fold mechanical shock with an acceleration
(half cosine) of 350 m/s² for 3 ms in all 3 axes.
The degree of protection given in the technical data indicates the suitability of
the housings for various ambient conditions and also the protection of persons
against potential risks when used. The letters IP (International Protection),
which are always present in the designation, are followed by two digits. These
indicate which degree of protection a housing offers against contact or foreign
bodies (first digit) and moisture (second digit).
QuantumX modules are in a housing with IP20 as degree of protection.

IP 2 0

Code Degree of protection against Code Degree of protection against

index contact and foreign bodies index water
2 Protection against contact with 0 No water protection
fingers, protection against
foreign substances with ∅
>12 mm

Both housing types can be connected together with the aid of two lateral hous­
ing clips (1-CASECLIP, not included in scope of delivery). To do this, the exist­
ing lateral covers must be removed and the housing clips screwed on.

QuantumX A03031_23_E00_00 HBM: public 37

Mechanical

6.1 Mounting case clips on modules

The module electronics are integrated in a metal housing that is surrounded by
a case protection (CASEPROT). This also serves for centering when several
devices are stacked on top of each other and offers a certain degree of protec­
tion against mechanical damage.

Case protection
MX840 housing

Cover

Fig. 6.1 Amplifier MX840 with case protection

The mounting of the housing clips shown in the following pictures must be
implemented on both sides of the housing.

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 Mechanical

2.5 a.f.

Fig. 6.2 Removing the case protection

Cover

Fig. 6.3 Removing the cover

QuantumX A03031_23_E00_00 HBM: public 39

Mechanical

Case clip

2.5 a.f.

Fig. 6.4 Mounting the case clip CASECLIP

2.5 a.f.

Fig. 6.5 Mounting the case protection CASEPROT

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 Mechanical

6.2 Connecting housings

The following pictures show the connection of two housings.

Press

Fig. 6.6 Unclip the case clip CASECLIP

Lever

Catch

Fig. 6.7 Unclip the lever and catch

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Mechanical

Fig. 6.8 Close the lever

Fig. 6.9 Connected housings

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 Mechanical

6.3 Mounting the housing with CASEFIT

A CASEFIT fitting panel can be used for flexible mounting of QuantumX series
modules. The modules can be fastened in place with belt tensioners or case
clips (CASECLIP).

132

169.5
Ø 5.6
Lugs for additional
fastening with
tension belts

approx. 30
11.4

22

Dimensions in mm (1 mm = 0.03937 inches)

Fig. 6.10 Mounting with CASEFIT and CASECLIP

6.4 BPX001/BPX002 backplane

The use of a backplane such as BPX001 or BPX002 (RACK) allows up to 9
modules to be connected with hardly any wiring.
The backplane also has two additional FireWire interfaces for integrating dis­
tributed modules or for direct connection to a PC or data recorder. The
IEEE1394b FireWire interfaces are actively interconnected.
The individual modules can also be connected via Ethernet (RJ45) through the
openings on the back of the backplane. FireWire interfaces of the individual
modules are actively connected to each other.
The modules can be positioned anywhere in the backplane. The backplane
BPX001 is designed for wall or control cabinet installation and has drill holes

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for attachment. The BPX002 backplane for rack mounting in a 19” enclosure.
The BPX002 backplane is an extension of the BPX001.

Slot 9

Slot 1

Fig. 6.11 Example of QuantumX backplane fitting

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6.4.1 Connection

VG strip
Module
connection
IEEE1394b FireWire X1 / X2
(PC, external modules)

Fuses with
control LEDs
4 x 4 A/T

Supply voltage
18 V ... 30 V DC
5 A max.
+ -
Connector 1-CON-S1010)
is included)

Grounding

Fig. 6.12 BPX001 connections

Fuse Protects
1 IEEE1394b FireWire X1 connection
2 IEEE1394b FireWire X2 connection

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Fuse Protects
3 Slots 1 to 4
4 Slots 5 to 9

6.4.2 Backplane BPX001

A total of 10 drill holes are provided in the backplane for wall mounting (∅ 6.5
mm). We recommend using the outer 4 drill holes for wall mounting.

Notice

Only use countersunk screws for fastening. Otherwise the modules cannot be
mounted correctly.

449

220
147.5
6.5

56.75
36.25

85 140.75
229.75
318.75
407.75

Fig. 6.13 BPX001 drilling pattern and dimensions

Note the following information when installing one or more backplanes in a con­
trol cabinet:
S When installing in a control cabinet, the temperature limits given in the tech­
nical data of the backplanes must be complied with

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S Depending on the installation situation, sufficient ventilation (vertical air

flow) or cooling must be provided (the maximum total output on a backplane
is approx. 150 watts)
S The ventilation slots of the modules must not be covered (by cable ducts,
etc.)

6.4.3 Backplane BPX002

470
462 214.5

146.05

220.9
482.6
0

448.5

131
32.75

98.25
65.5
165.3

Fig. 6.14 Rackmontage BPX002

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6.4.4 Mounting the modules

Tools
We recommend a T-handle Allen wrench 4x150 (4 mm across
flats, length 150 mm).

Notice

The modules can only be fastened in backplanes in housings with degree of

protection IP20 without case protection, case clips or lateral covers. If these
are present, remove as shown in section 6.

Mounting sequence:
1. Remove the cover of the connecting plug (rear of module).

Cover

Fig. 6.15 Removing the cover

2. Unscrew the upper and lower screwed clamping glands of the backplane up
to the stop (the screws are secured against falling out!).

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3. Position the module vertically on the backplane and push it in carefully on

the lower guide rail back up to the stop.

Upper screwed clamping gland

4,0 a.f.

Opening for con­

nection to Ethernet

Guide rails
Lower screwed clamping gland

Fig. 6.16 Mounting the module

Fig. 6.17 Centering above the connection plug

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4. Tighten the lower then the upper screwed clamping gland.

2.

1.

Fig. 6.18 Tightening the screwed clamping glands, sequence

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6.4.5 Backplane with Ethernet connection

A central CX27B gateway enables a BPX backplane to be connected. Maxi­

mum sampling rate: 400 kS/s.
The IEEE1394b FireWire sockets on the backplane allow integration of distrib­
uted modules into the system.
The individual modules can also be connected directly via Ethernet on the
back, with maximum sampling rate. In this case, no gateway is required.

BPX001 + CX27

Fig. 6.19 Connecting a backplane via Ethernet

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6.4.6 Backplane with IEEE1394b FireWire connection

The BPX backplane can be connected via IEEE1394b FireWire directly to a PC

or data recorder.
The second IEEE1394b FireWire socket on the backplane can be used to inte­
grate distributed modules into the system.

FireWire KAB293-5

BPX001

Fig. 6.20 Connecting a backplane via IEEE1394b FireWire

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6.4.7 System layout with several backplanes

Multiple BPX backplanes can be synchronized via CX27 gateway modules.

Connection of CX27 to CX27 via KAB272­2 or ­5, via front IEEE1394b
FireWire connection.

Fig. 6.21 Synchronizing multiple backplanes

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7 Connecting individual QuantumX modules

7.1 Connecting the supply voltage

Connect the modules to a DC voltage of 10 V ... 30 V (24V recommended).
The power consumption per device can be found in the following table.

CAUTION

The following rule of thumb applies to power distribution via FireWire:

“An external voltage supply with the same voltage potential is required on
every 3rd module“.

Defects in the module cannot be excluded if a supply voltage > 30 V is used. If

the supply voltage drops below 10 V, the modules switch off.
We recommend installing an uninterruptible power supply (UPS) in vehicles
with battery operation between battery and module to compensate for voltage
drops during start procedures.

Module Typical power consumption, including transducer

excitation (watts)
MX840B 12
MX440B 10
MX410B 15
MX430B 8
MX238B 8
MX460B 9
MX471B/C 6
MX1601B 13
MX1615B/MX1616B 12
MX1609/KB/TB 6
MX809B 6

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Module Typical power consumption, including transducer

excitation (watts)
CX22B-W/ 12
CX22B
CX27B/C 7
MX878B 7
MX879B 7

If several modules are connected to each other via FireWire for time-synchro­
nous data acquisition (see Fig. 7.4), the supply voltage can be looped through.
The power pack used must be able to provide the appropriate output.
The maximum permissible current on the IEEE1394b FireWire connection
cable is 1.5 A. If the chain is longer, repeating the supply connection is manda­
tory.
If several amplifiers are operated non-synchronously (see Fig. 7.3), they must
be supplied separately.

NTX001

Or X104

1-Kab271-3

X101/X102
1-KAB272
FireWire

Fig. 7.1 Connecting socket for supply voltage

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7.2 Connection to host PC or data recorder

7.2.1 Single Ethernet connection

10 V ... 30 V DC
1-NTX001 or X104
1-KAB271-3

TCP/IP, 100 Mbps

KAB293-2

X100

Fig. 7.2 Single Ethernet connection

Notice

You must use an Ethernet crossover cable with older computers. Newer PCs/
laptops have Ethernet interfaces with autocrossing function. You can also use
Ethernet patch cables for this purpose.

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7.2.2 Multiple Ethernet connection with PTP synchronization

10 V ... 10 V ... 10 V ...

30 V DC 30 V DC 30 V DC

Patch cable

PTPv2‐Switch

Patch cable

Ethernet

Fig. 7.3 Multiple connection via Ethernet and synchronization via PTPv2

Modules can be connected to the PC via Ethernet PTPv2‐compliant switches.

We recommend patch cables.
Here are some examples:
- EX23-R from HBM
- Scalance XR324-12M from Siemens
- RSP20 or MACH1000 from Hirschmann
- Ha-VIS FTS 3100-PTP from Harting
- Stratix 5400 from Rockwell
PTP Grandmaster Clock examples:
- LANTIME M600 from Meinberg
- OTMC 100 from Omicron
With the star structure displayed here, measurement data from other modules
is not lost if the Ethernet cable is broken!

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7.2.3 Multiple Ethernet connection and FireWire synchronization

10 V ... 30 V DC

Patch cable
Standard Ethernet‐Switch

TCP/IP, 100 Mbps

Patch cable

FireWire connection
1-KAB272-x: Connection cable with various lengths (x m)

Basic rule: X102 -> X01 -> X102… to acceptor (PC, data recorder)

Fig. 7.4 Example of multiple connection via Ethernet with synchronization

The supply voltage for the modules is looped through FireWire in the configura­
tion shown above (max. 1.5 A through FireWire; for power consumption of the
modules, see Chapter 7).
Advantage of this connection structure: The other modules remain active if the
Ethernet cable is broken.

7.2.4 Connecting one or more QuantumX modules to the PC

Modules can be connected to a standard PC via Ethernet (up to 100 m), via
FireWire (electrically, up to 5 m, optically up to 300 m), or via EtherCAT.
The following must be noted for TCP/IP communication via Ethernet:

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S We recommend that you retain the default setting (DHCP/APIPA), so that

the software can find the modules that are in the network, or directly con­
nected. You can, of course, also parameterize the modules with a fixed,
static IP address. This also applies to the PC or notebook. Advantage: this
allows notebooks in particular to be quickly and automatically integrated
without re­configuration into the company network (DHCP). But direct oper­
ation between the notebook and the modules (peer­2­peer) is also very
quick, using automatic addressing (APIPA).
S The Ethernet network adapter of the PC or modules can also be manually
configured with a specific IP address and subnet mask, of course.
The following must be noted for direct IP­over­FireWire via FireWire connec­
tion:
S FireWire adapter addressing (e.g. expressCard/34 or PCIexpress) at the
PC or data logger end uses a previously installed Windows device driver
from HBM, and cannot be modified. The modules are automatically
addressed (plug­and­play and USB), and are available immediately.

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Notice

The network connection can be influenced by:

S An activated WiFi connection on your PC: Switch off this connection, if
necessary, and restart the network search.
S The relevant scan ports not being enabled in the firewall settings of your
PC.

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Recommended

To configure the IP address of the module:

S Activate DHCP/APIPA for automatic configuration. Please set any PC
directly connected to QuantumX to DHCP as well.
S Manual configuration: Deactivate DHCP and enter the same subnet mask
address as used with your PC. Change the IP address of your module so
that it permits communication (see example below)
Example:
Setting the IP address manually – module side

Settings IP address Subnet mask

Module before 169.1.1.22 255.255.255.0
PC / notebook 172.21.108.51 255.255.248.0
Module after 172.21.108.1 255.255.248.0

The first three digit groups of the PC and module IP addresses should be the
same.
The subnet mask address digit groups must be identical in the module and PC!

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Automatic
configuration

Module settings

PC settings

Module settings 172.21.108.1

255.255.248.0

Manual
configuration

PC settings

Fig. 7.5 Example of settings for a direct connection

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Ethernet settings: adjust the IP address of your PC

If you want to operate the modules with a fixed, static IP address, you should
use the "Alternative Configuration" (fixed IP address and subnet mask,
user­defined) in the Ethernet adapter properties under TCP/IP the ”Alternative
Configuration” in the TCP/IP properties (fixed IP address and subnet mask,
user-defined)!
Edit the PCs settings as follows:
S Open the network connections (Start/Settings/Network connections).
S Mark your LAN connection with a right-click and select “Properties” in the
context menu.
S Select the “General” tab and under“This connection uses the following
items” mark Internet (TCP/IP). Click on the “Properties” button.

S On the “Alternate Configuration” tab, select the “User-defined ” option

and enter your data in the “IP address” and “Subnet mask” lines.

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Example:
Setting the IP address manually – PC side

Settings IP address Subnet mask

Module before 169.1.1.22 255.255.255.0
PC / notebook before 172.21.108.51 255.255.248.0
PC / notebook after 169.1.1.1 255.255.255.0

S Confirm twice with “OK”.

In future your computer will use the “Alternative Configuration” for the direct
connection.

Integrating modules in an Ethernet network

S Activate the DHCP checkbox and click on“OK”. The following confirmation
window then appears:

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S Confirm the settings with the“Yes” button. The module will then be restarted
with the current settings.

Notice

Please note that with the Ethernet setting DHCP/APIPA, the DHCP server
requires a certain amount of time to assign an IP address to the QuantumX
module. After connecting the hardware to the network or PC, wait about 30
seconds before starting CATMAN. Otherwise the device may not be found.

7.2.5 Firmware update via Ethernet

We recommend that the firmware and software used to operate QuantumX are
always kept up to date.
S Download the latest firmware from the HBM website. If you do not work with
catman®, please download the QuantumX software package from the HBM
website.
Please save the firmware under ...\HBM\catmanEasy\Firmware\Quan­
tumX­B, or on C:\Temp.
S Start catman®, scan the network for modules and carry out the recom­
mended firmware update. catman comes with the firmware included. This is
usually stored under:
C:\Program Files\HBM\catman\Firmware\QuantumX­B
If you do not work with catman®, please install the free MX Assistant, con­
nect to the modules, and use it to perform the update. If the modules have
a firmware version < 2.21, you should install the QuantumX Firmware
Updater tool, and use it to bring all the modules up to date. From firmware

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version > 4.0, a firmware update can also be performed with the MX Assis­
tant, or with catman.

Notice

You can update the firmware of the modules directly via Ethernet, or via the
CX27 gateway. You must never disconnect the data link while the update pro­
cess is running.

7.2.6 Connection via FireWire (IEEE 1394b)

General information
S Baud rate of 400 MBaud (approx. 50 MByte/s)
S Asynchronous (all nodes) or isochronous (in real time) data transmission
S Data synchronization
S Supply voltage via FireWire connection cable (max. 1.5 A)

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10 V ... 30 V DC
1-NTX001 or 1-KAB271-3
X104

1-KAB293-5 X102

Adapter
PC: PCI or PCI express card
Notebook: PC CARD / ExpressCard3/4

Fig. 7.6 Single FireWire connection

Notice

Please check in advance whether a firmware or software update is required.

Software/firmware downloads can be found on the HBM website: www.hbm.­
comdownloads

7.2.7 Setting up FireWire 1394b on the PC

S Integrate the FireWire PC adapter into your computer.

S Start the Wizard provided by HBM to install the PC­FireWire driver. The
Wizard is part of the QuantumX system software package or catman.
But you can also install the Wizard manually from the directory. It is usually
stored under C:\Programs\HBM\FireWire\t1394bus_installwizard.exe.

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Notice

For troubleshooting you can switch to the original FireWire driver with
”t1394bus_installwizard.exe”. After the driver is installed you will find it on your
hard disk.

Notice

If no modules are found via FireWire this may be caused by one of the follow­
ing reasons:
S The modules have not been properly registered. Click on the FireWire driver
in the systray, check the driver after the modules and reinstall it if necessary
(hbm1394.sys).
S Check all connections between modules.

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7.2.8 Multiple FireWire connection

10 V ... 30 V DC
(NTX001, etc.)

10 V ... 30 V DC
(NTX001, etc.)

X102
X101

FireWire
1-KAB272-2/5 connection
2 or 5 m connection cable
1-KAB272-02
0.2 m connection cable

1-Kab293-5
5 m connection cable

Fig. 7.7 Example of multiple connection via FireWire with synchronization

Data is transferred, modules are synchronized in timing and voltage is supplied

via the FireWire connections. You can connect a maximum of 12 modules in
series with each other.

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Notice

Different voltage sources must have the same reference potential and should
be within the same voltage range. Drops in voltage will occur due to line resis­
tances and internal protective circuits. The last module of the chain should
therefore receive a considerably lower supply voltage.
Make certain that at least 10 V is still applied to the last module.

7.2.9 Layout with data recorder CX22B‐W

10 V ... 30 V DC (NTX001, etc.)

Connection via Ethernet cable or

wireless (WLAN)

CX22B-W
FireWire connection

Fig. 7.8 Layout with CX22‐W

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7.2.10 Output measurement signals to CAN bus (MX840B)

The MX840B amplifier allows channels 2­8 to output to the CANbus (channel
1). This mode is configured entirely in the MX Assistant.

Fig. 7.9 Output to CAN bus (MX840A, connection 1)

7.2.11 Output measurement signals to CAN bus (MX471B)

The MX471B module allows measurement signals, or the signals calculated in

real time, to be output to the CAN Bus. This gateway mode is typically used in
test benches or in mobile measuring mode, for connection to a central
CAN­based data logger.
This mode is configured entirely in the MX Assistant software. The signals to
be transmitted must be parameterized isochronously (in real time), and then
assigned to the relevant CAN port. The parameterization is permanently stored
in the modules (EEPROM). To simplify integration at the opposite end (e.g.
logger/test bench), the MX Assistant can generate a CAN database of signals
(*.dbc).

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KAB272 MX471

KAB272

Fig. 7.10 Output to CAN bus (MX471, every connection)

7.2.12 Output of signals with standardized voltage in real time (MX878B

or MX879B)

It is very easy to integrate QuantumX via the globally standardized interface of

a normalized voltage (+/­ 10 V), particularly in a test bench environment.
MX878B or MX879B modules for distributed use serve this purpose. These
modules also allow on­board different input channel calculations, such as
matrix calculation for compensation of parasitic effects in multi­component
transducers, ADD­MUL, PID controls or limit value switches.
This mode is configured using the catman® or MX Assistant software. All the
modules must be connected via FireWire, and the signals to be transmitted
(analog, digital rotary encoder or digital CAN Bus signals) must be parameter­
ized isochronously (real­time operation) and then assigned to the relevant ana­
log voltage output. The parameterization is permanently stored in the modules

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(EEPROM). The maximum measuring rate is limited to 5 kHz. The mapping of

harmonic signals up to approx. 500 Hz is excellent. Maximum bandwidths and
ultra­short latency times are achieved with MX410B.

MX878/MX879

KAB272

Any measurement module in the

FireWire group, also CAN Bus
MX471B.

Fig. 7.11 Analog output in real time

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7.2.13 Output signals in real time via EtherCAT® or PROFINET IRT and
in parallel via Ethernet

Each source in a QuantumX system is distributed into two signals, to which

different data rate and filtering parameters can be assigned.
For example, the first signal of an input channel with a high data rate, e.g.
acceleration sensor with 100 kS/sec measured values and deactivated filter for
analysis while the second signal with 5 kS/sec can be output via EtherCAT®.

CX27B/C

KAB272

Controller / Master
KAB272

Fig. 7.12 Output in real time via the fieldbus and in parallel via Ethernet

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7.2.14 QuantumX in the FireWire group

The number of modules connected in series (daisy chain) is limited to 12. If

you want to connect more modules (maximum 24), you must use hubs. Hubs
are devices that connect network chains together in star configurations.
A hop is the transition from one module to another (this means n-1 hops for n
QuantumX modules in a chain).
Depending on the connection situation, 1 to 2 hops are counted in one hub.
To count the total number of hops, the longest chain to the data sink must be
counted (worst case).

1 2 3
Hub P4
6 7 8 9 10 11
P3 5
12
1 2 3 4

Displayed:
Total number of modules: 15
Total number of hops: 12
QuantumX module Data sink
Longest chain to data sink (max. 12)
P3 = Port 3

Fig. 7.13 Example of a star topology with two chains and one hub

Notice

It is not possible to install additional modules in the QuantumX system during

operation (not hot‐pluggable). If you would like to add new modules to the
group, please disconnect the power from the modules.

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8 Modules and transducers

8.1 General information

8.1.1 Shielding design

Sources of interference can cause electromagnetic fields which can induce in­
terference voltages inductively or capacitively via the connection cable and
device housing in the measurement circuit and therefore interfere with the
device function. It must be ensured that the devices used in the system also do
not transmit any electromagnetic interference. Electromagnetic compatibility
(EMC), which encompasses both the required electromagnetic interference
immunity (EMI) and the permissible electromagnetic interference emissions
(EME), has become increasingly important over the years.

The HBM Greenline shielding design

The measuring chain is completely enclosed by a Faraday cage by appropriate
routing of the cable shield. The cable shield is extensively connected with the
transducer housing and is routed via the conductive plug to the amplifier hous­
ing. The effect of electromagnetic interference is significantly reduced by these
measures.

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The conductive housing

ensures the connection
to the plug or device
housing
The cable shield is connected with the
Signal-carrying
conductive housing via strain relief
contacts

Fig. 8.1 Routing of the cable shield on the plug

Notice

All parts of the measurement chain (including all cable connection points such
as plugs and couplings) must be surrounded by a closed EMC-proof shield.
Shield junctions must represent a full contact, closed and low-impedance con­
nection. This is the case for original HBM plug connections.

Ground connection and grounding

As the signal ground and shielding are separated in EMC-compliant cabling,
the shielding can be connected at more than one point to the ground, i.e. via
the transducer (metal housing) and the amplifier (housing is connected to the
grounded conductor).
If there are differences in potential in the measuring system, a potential com­
pensating line must be laid (reference value: highly flexible stranded wire, wire
cross section 10mm2). Signal and data leads must be set up physically separ­
ated from current-carrying power lines. Ideally, cable ducts made of sheet
metal with an internal partition should be used. Signal ground, ground and
shielding must be laid out as separated as possible.

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In order to minimize the effect of electromagnetic interference and differences

in potential, the signal ground and ground (or shielding) are designed to be
physically separate in the HBM devices. The grounded supply connector or a
separate ground potential lead should serve as the ground connection, as is
the case for potential compensation in buildings, for example. The ground
cable should not be connected to a radiator body, water pipe or similar objects.

8.1.2 Active transducer connection

Some modules can supply active transducers with a supply voltage of 5…24 V.
When using the adjustable transducer excitation, electrical isolation from the
supply voltage of the amplifier is not required.
The maximum permissible power consumption is 700 mW per channel, but no
more than 2 W total. If the power consumption is more than 700 mW on one
channel, the transducer excitation of this channel will switch off. If the power
consumption exceeds a total of 2 W, the device may switch off.

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Connection as per measurement

principle
Sensor

4
9

Supply voltage 5V … 24V1) 12

Power supply 0V 11

Cable shield Hsg.

1) Adjustable via software Hsg. = Housing

CAUTION

Check the correct voltage setting when connecting a sensor. Too high a
voltage can destroy the sensor. The sensor supply is switched off in condition
at the time of delivery.

8.1.3 TEDS

TEDS stands for "Transducer Electronic Data Sheet" and refers to the elec­
tronic data sheet of a transducer or sensor that is stored in a small electronic
chip or appropriate module which is permanently connected to the device.

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In addition, valuable metadata such as calibration data is provided, which gives

important information for the traceability of measurements or tests. The elec­
tronic data sheet can be located in the transducer housing, in the inseparable
cable or connector plug.
The function and working method of TEDS are defined in Standard
IEEE1451.4.

Transducer with TEDS module, for example

U93

Data mode QuantumX MX840A

Measurement mode

Transducer information stored in the TEDS data memory:

S the physical unit of the measured quantity (N for force, for example) and its
measuring range
S the unit of the electrical output signal (mV/V for bridge transducers, for ex­
ample)
S the linear characteristics as the relation between the measured quantity and
the electrical signal
S if applicable, the requisite excitation and electrical power supply of the
transducer
Additional information, that could be read using appropriate software, for ex­
ample:
S transducer manufacturer, type, serial number etc.
S calibration date, recalibration interval, calibrator's initials, etc.
The amplifiers in the QuantumX series are capable of reading the transducer
information stored in the data sheet and automatically converting it into ampli­
fier settings to enable rapid and safe measurement operation.

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The electronic data sheet is read automatically as soon as the transducer is

connected to the device. The electrical bridge between two pins in the plug
serves as the "transducer identification". The amplifier switches automatically
to the configured measurement mode after the digital identification mode.
TEDS data can also be read with a software command, for example with cat­
man®AP.
All TEDS data can be read and edited with the TEDS Editor, see section 3.6.
QuantumX supports several options for reading and writing TEDS data:
S It is possible to access a TEDS module via two separate cable wires
("one‐wire circuit") or retrofit TEDS in the transducer connector.
S Amplifiers with direct connection of IEPE transducers support TEDS Ver­
sion 1.0.
S A special TEDS module is integrated in some HBM transducers. It can
transmit TEDS data via the feedback line of a sensor (patented "zero‐wire
circuit").
The amplifier switches to the measurement mode after the digital commu­
nication (data mode). These transducers include the force transducer U93
for example.
S Thermocouple amplifiers with RFID chips on the transducer connector sup­
port the TEDS technology, for example to automatically transmit the meas­
uring point or additional calibration data to the amplifier after connection.
The data sheet of each amplifier includes further specifications with regards to
TEDS, e.g. the maximum possible cable length to the transducer. If TEDS is
not used, the possible cable length can be significantly longer.

Retrofitting TEDS in transducer connectors

The IEEE standard 1451.4 defines a generally acknowledged process with
which sensors can be identified. The sensor is identified by the respective data
sheet which is stored in electronic format in the sensor, cable or plug on a
1-wire EEPROM (TEDS - Transducer Electronic Data Sheet). The amplifier
communicates with this EEPROM via the serial 1-wire interface, reads the data
sheet and makes the corresponding amplifier settings.

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The following figure shows the retrofitting of TEDS in a plug. The bridge
between Pin 4 and Pin 9 is used for plug identification of the transducer. It
starts automatic reading of the TEDS.
HBM recommends the TEDS­module (1­Wire® EEPROM) DS24B33 from Dal­
las Maxim. HBM offers a package with 10 TEDS: order no. :1-TEDS-PAK

1 11

5 15

10

Bridge
9

1
6
2 Data
3 No function 1

1-wire EEPROM
(DS24B33) 1 2 3
View from below

8.1.4 Background calibration / autoadjustment

Measurement channels with full/half bridge mode are cyclically calibrated dur­
ing the runtime following the start of the module. This mechanism improves
long-term stability (aging) and also the short-term stability of an amplifier if
there are temperature fluctuations at the site of the measuring device.

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Background calibration briefly interrupts measurement and - in place of the

measured values from the transducer - sends signals from an internal calibra­
tion source to the AD converter (zero and reference signal).
Background calibration is available for the following amplifiers: MX840B,
MX440B, MX1615B, MX430B and MX238B.
These amplifiers have a second measurement circuit in the full/half bridge
measurement mode, which measures in parallel to the input circuit and imple­
ments a calibration cycle in a 30 second rhythm. This ensures long-term and
short-term stability in the circuit. The accuracy of the calibration channel is then
transferred to the measurement channel with a patented process.
These channels therefore demonstrate high stability with respect to self-hea­
ting.
Background calibration can be parameterized with the QuantumX Assistant or
using catmanEASY®.
Background calibration is switched on the default settings. The cyclical calibra­
tion can be parameterized via the QuantumX Assistants and via
catmanEASY®.

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8.2 MX840/A/B universal amplifier

Important
There are three MX840 geerations:
MX840 : 2008 version
MX840A: 2011 version

MX840B: 2015 version

Extended function:
- IEPE transducers and strain gauge bridge with DC supply
- Decimal rates (switchable)
- Ethernet‐based synchronization via IEEE1588:2008 (PTPv2)
- 40 kS/s sample rate per channel, 7.2 kHz bandwidth
The MX840B universal amplifier provides 8 channels. Every channel supports
over 15 different transducer technologies. The pin assignment of the 15­pin
D­SUB­15HD connector with the respective transducer technology or function
is identical for all amplifiers using D­SUB­15HD. All measuring channels are
electrically isolated from one another and from the mains. When using the ad­
justable transducer excitation, electrical isolation from the supply voltage of the
amplifier is not required.

MX840B connectable transducers

Transducer type Connection sockets See page

SG full bridge 1 ... 8 120

SG quarter bridge via external ad­

1 ... 8 127
apter

Inductive full bridge 1 ... 8 121

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Transducer type Connection sockets See page

Inductive half bridge 1 ... 8 126

LVDT 1 ... 8 131

Electrical voltage 1 ... 8 134, 135

High-voltage via external adapter

1 ... 8 137
(300 V CAT II)

Electrical current 1 ... 8 138

Piezoresistive transducer 1 ... 8 122

Current-fed piezoelectric transducer

(IEPE, ICP®) via an external ad­ 1 ... 8 132
apter

Potentiometer 1 ... 8 130

Resistance thermometer PT100,

1 ... 8 141
PT1000

Thermocouple 1 ... 8 142

Incremental encoder 5 ... 8 from 145

SSI protocol 5 ... 8 152

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Transducer type Connection sockets See page

Torque/speed (HBM torque trans­

5 ... 8 146, 155
ducer)

Frequency measurement, pulse

5 ... 8 from 145
counting

CAN bus 1 158

8.2.1 MX840B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified and, with TEDS, the channel is automatically parameterized, Pin 4
and Pin 9 in the connector plug must be bridged! If this bridge is missing, no
measurement values will be recorded at the connection!

Bridge 11
1

4
5 15

Fig. 8.2 Pin arrangement of connector plug, view from the solder side

Pin Connector
1 TEDS (+)
2 Bridge excitation voltage (-), 0°-reference pulse (zeroing pulse) (-)
3 Bridge excitation voltage (+), 0°-reference pulse (zeroing pulse) (+)
4 Always connect with Pin 9! (Plug-in detection)
5 Measurement signal (+), potentiometer measurement signal (+),
voltage input 100 mV (+), f1(-) signal differential, SSI data (-)

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Pin Connector
6 TEDS (-), ground frequency measurement
7 Sense lead (-), f2(-) signal differential, CAN-High, SSI clock (-)
8 Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)
9 Signal ground
10 Measurement signal (-), f1(+) signal differential, SSI data (+)
11 Active sensor supply 5 ... 24 V (0 V)
12 Active sensor supply 5 ... 24 V (+)
13 Current input "30 mA (+)
14 Voltage input 10 V (+), 60 V (+)
15 Digital output

8.2.2 MX840B status display

The front panel of the universal amplifier has a system LED and 8 connection
LEDs. The system LED indicates the status of the device, the connection LEDs
the states of the individual connections.

Connection LED

System
LED

Fig. 8.3 MX840B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready

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Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing Firmware download active (system is not ready)
orange
Orange Connection newly assigned, transducer identification running
(calibration)
Green Error-free operation
Flashing green (5s), TEDS data being read in
then green
Flashing orange (5 s), Manual configuration ongoing (ignore TEDS)
then green
Red No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)
CAN LEDs
Green CAN bus activated, CAN data can be received
Orange CAN bus in "WARNING" state, CAN data received but bus is
subject to occasional disruptions; buffer overflow, some data
items lost
Red CAN bus in "ERROR" or "BUS-OFF" state, CAN data cannot
be received or processed

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

8.3 MX440B universal amplifier

You can connect up to four transducers to the universal amplifier MX440B. The
transducers are connected via 15-pin D-SUB-15HD device connectors. All
measuring channels are electrically isolated from one another and from the
power supply.
Connectable transducer types and the status display are identical with the uni­
versal amplifier MX840A (without CAN) (see page 87).

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System
LED

Connection LED

Fig. 8.4 MX440B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification
running (calibration)
Green Error-free operation
Flashing green (5s), then TEDS data being read in
green
Flashing orange (5 s), then Manual configuration ongoing (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection
error, invalid TEDS data)

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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8.4 MX410B highly dynamic universal amplifier

You can connect up to four transducers to the highly dynamic universal ampli­
fier MX410B. The transducers are connected via 15-pin D-SUB-15HD device
connectors. You will need BNC adapters (accessory 1-IEPEMX410) to connect
the IEPE transducers.
All measuring channels are electrically isolated from one another and from the
power supply. When using the adjustable transducer excitation, electrical isola­
tion from the supply voltage of the amplifier is not required.

MX410B connectable transducers

Transducer type Connection sockets See page

SG full bridge 1 ... 4 120

SG half bridge 1 ... 4 124

SG quarter bridge via adapter 1 ... 4 127

Inductive full bridge 1 ... 4 121

Inductive half bridge 1 ... 4 126

Electrical voltage 1 ... 4 134, 135

High-voltage via adapter (300 V

1 ... 4 137
CAT II)

Electrical current 1 ... 4 138

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Transducer type Connection sockets See page

Current-fed piezoelectric trans­

1 ... 4 132
ducer (IEPE, ICP®)

Piezoresistive transducer 1 ... 4 122

8.4.1 MX410B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified, Pin 4 and Pin 9 in the connector plug must be bridged! If this bridge
is missing, no measurement values will be recorded at the connection!

Bridge
11
1

4
5
15

Fig. 8.5 Pin arrangement of connector plug, view from the solder side

Pin Connector
1 TEDS (+)
2 Bridge excitation voltage (-)
3 Bridge excitation voltage (+)
4 Always connect with Pin 9! (Plug-in detection)
5 Measurement signal (+)
6 TEDS (-)
7 Sense lead (-)
8 Sense lead (+)

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Pin Connector
9 Signal ground
10 Measurement signal (-)
11 Active sensor supply (-)
12 Active sensor supply (+)
13 Current input "30 mA (+)
14 Voltage input 10 V, IEPE (+)
15 Digital output, for external charge amplifier, etc., 5 V/max. 10 mA

The analog output can be tapped via BNC. For configuration instructions see
section 10 "Functions and outputs".

8.4.2 MX410B status display

Connection LED

System
LED

Analog output LED

Fig. 8.6 MX410B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error

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Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing Firmware download active (system is not ready)
orange
Orange Connection newly assigned, transducer identification running
(calibration)
Green Error-free operation
Flashing green (5s), TEDS data being read in
then green
Flashing orange (5 s), Manual configuration ongoing (ignore TEDS)
then green
Red No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)
Red Sensor supply overload
Analog output LEDs
Green Error-free operation
Orange System is not ready, boot procedure running
Red Overcurrent at the analog output
Orange Input signal overflow
Red Overflow due to invalid scaling of the analog outputs

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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8.5 MX430B Strain gage fullbridge measuring amplifier

You can connect up to four transducers to the universal amplifier MX430B. The
transducers are connected via 15-pin D-SUB-15HD device connectors. All
measuring channels are electrically isolated from one another and from the
power supply.

MX430B connectable transducers

Transducer type Connection sockets See page

SG full bridge 1 ... 4 120

8.5.1 MX430B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified, Pin 4 and Pin 9 in the connector plug must be bridged! If this bridge
is missing, no measurement values will be recorded at the connection!

Bridge 11
1

4
5 15

Fig. 8.7 Pin arrangement of connector plug, view from the solder side

Pin Connector
1 TEDS (+)
2 Bridge excitation voltage (-)
3 Bridge excitation voltage (+)
4 Always connect with Pin 9! (Plug-in detection)

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Pin Connector
5 Measurement signal (+)
6 TEDS (-)
7 Sense lead (-)
8 Sense lead (+)
9 Signal ground
10 Measurement signal (-)
11 Active sensor supply 5 ... 24 V , (-)
12 Active sensor supply 5 ... 24 V (+)
13 Free
14 Free
15 Digital output

8.5.2 MX430B status display

System
LED

Connection LED

Fig. 8.8 MX430B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error

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Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing Firmware download active (system is not ready)
orange
Orange Connection newly assigned, transducer identification running
(calibration)
Green Error-free operation
Flashing green (5 s), TEDS data being read in
then green
Flashing orange (5 s), Manual configuration ongoing (ignore TEDS)
then green
Red No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)
CAN LEDs
Green CAN bus activated, CAN data can be received
Orange CAN bus in "WARNING" state, CAN data received but bus is
subject to occasional disruptions; buffer overflow, some data
items lost
Red CAN bus in "ERROR" or "BUS-OFF" state, CAN data cannot
be received or processed

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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8.6 MX238B Strain gage fullbridge measuring amplifier

You can connect up to four transducers to the universal amplifier MX238B. The
transducers are connected via 15-pin D-SUB-15HD device connectors. All
measuring channels are electrically isolated from one another and from the
power supply.

MX238B connectable transducers

Transducer type Connection sockets See page

SG full bridge 1 ... 2 120

8.6.1 MX238B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified, Pin 4 and Pin 9 in the connector plug must be bridged! If this bridge
is missing, no measurement values will be recorded at the connection!

Bridge 11
1

4
5 15

Fig. 8.9 Pin arrangement of connector plug, view from the solder side

Pin Connector
1 TEDS (+)
2 Bridge excitation voltage (-)
3 Bridge excitation voltage (+)
4 Always connect with Pin 9! (Plug-in detection)

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Pin Connector
5 Measurement signal (+)
6 TEDS (-)
7 Sense lead (-)
8 Sense lead (+)
9 Signal ground
10 Measurement signal (-)
11 Active sensor supply 5 ... 24 V , (-)
12 Active sensor supply 5 ... 24 V (+)
13 Free
14 Free
15 Digital output

8.6.2 MX238B status display

System LED

Connection LED

Fig. 8.10 MX238B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error

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Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing Firmware download active (system is not ready)
orange
Orange Connection newly assigned, transducer identification running
(calibration)
Green Error-free operation
Flashing green (5s), TEDS data being read in
then green
Flashing orange (5 s), Manual configuration ongoing (ignore TEDS)
then green
Red No sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)
CAN LEDs
Green CAN bus activated, CAN data can be received
Orange CAN bus in "WARNING" state, CAN data received but bus is
subject to occasional disruptions; buffer overflow, some data
items lost
Red CAN bus in "ERROR" or "BUS-OFF" state, CAN data cannot
be received or processed

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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8.7 MX460B frequency amplifier

You can connect up to four transducers to the frequency measuring amplifier
MX460B. The transducers are connected via 15-pin D-SUB-15HD device con­
nectors. All measuring channels are electrically isolated from one another and
from the power supply. When using the adjustable transducer excitation, elec­
trical isolation from the supply voltage of the amplifier is not required.

MX460B connectable transducers

Transducer type Connection sockets See page

Torque/speed (HBM torque

1 ... 4 146, 155
transducer)

Frequency measurement, pulse

1 ... 4 from 145
counting

Pulse width, pulse duration,

1 ... 4 157
period duration (PWM)

Passive inductive encoder 1 ... 4 154

Incremental encoder 1 ... 4 from 145

8.7.1 MX460B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified, Pin 4 and Pin 9 in the connector plug must be bridged! If this bridge
is missing, no measurement values will be recorded at the connection!

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Bridge
11
1

4
5
15

Fig. 8.11 Pin arrangement of connector plug, view from the solder side

Pin Connector
1 TEDS (+)
2 Reference pulse 0° (zeroing pulse) (-)
3 Reference pulse 0° (zeroing pulse) (+)
4 Always connect with Pin 9! (Plug-in detection)
5 Frequency input f1 (-)
6 TEDS (-), signal ground
7 Frequency input f2 (-)
8 Frequency input f2 (+)
9 Reference voltage Vref (2.5 V)
10 Frequency input f1 (+)
11 Active sensor supply 5 ... 24 V (-)
12 Active sensor supply 5 ... 24 V (+)
13 Not in use
14 f1 AC+ (for passive inductive transducers)
15 Digital output, for example to activate a calibration signal for T10F(S) and
T40, 5 V/max. 10 mA

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8.7.2 MX460B status display

System LED

Connection LED

Fig. 8.12 MX460B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification
running (calibration)
Green Error-free operation
Flashing green (5s), then TEDS data being read in
green
Flashing orange (5 s), then Manual configuration ongoing (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection
error, invalid TEDS data)
General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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8.8 MX1609KB and MX1609TB thermocouple amplifier

Up to 16 type K thermocouples (NiCr-NiAl) can be connected to the module
MX1609/KB for measuring temperatures.
Up to 16 type T thermocouples (Cu-CuNi) can be connected to the module
MX1609T/TB for measuring temperatures.

Connectable to MX1609 transducers

Transducer type Connection sockets See page

Thermocouple type K, type T 1 ... 16 142

MX1609
-
+

Thermocouple

- -

+ +

Type Thermocouple material 1 (+) Thermocouple material 2 ( )

K Nickel-chrome (color code green) Nickel-aluminum (color code white)
T Copper (color code brown) Copper-nickel (color code white)

Connection of the thermocouple plug in the miniature design.

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Standard miniature thermo­

couple plug or
1­THERMO­MINI from HBM
with integrated RFID chip

8.8.1 Thermocouple with TEDS functionality (RFID)

Measuring point identification

An RFID31) chip in or on the thermocouple plug ensures wireless transducer
identification through the amplifier. RFID technology enables contactless read­
ing and writing of data such as the precise measuring point or the required
physical unit (5C or °K). Data is entered with the TEDS Editor provided by
HBM. It is then written to the RFID chip via a corresponding RFID transponder
in the amplifier.
The chip is reusable and works without batteries.

Rescaling
All modules MX1609/KB/TB has a rescaling function. Errors from thermo­
couples or installation situations can be minimized using a table that converts
values from degree oC to degree oC.
The MX1609/KB/TB can process maximum 64 value pairs. 14 value pairs can
be stored in the TEDS template "Calibration Table" if no additional optional
templates are used.
This function delivers the best results when the ambient temperature of the
MX1609/KB/TB, and therefore the temperature of the cold junction, is kept
constant.

3) RFID = Radio Frequency Identification: Method for communication between transponder and
read/write device with magnetic fields or electromagnetic waves.

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Conditions for using RFID chips for measuring point identification:

S All channels can read/write via RFID
S The neighboring channel must not be occupied in the MX1609/KB/TB dur­
ing writing
S Maximum distance chip to housing: 1 mm
S For self-assembly: Check position of chip on plug

Thermocouple plug with integrated RFID chip from HBM

RFID chip

The chip for measuring point identification is already integrated in the HBM
THERMO-MINI.

8.8.2 MX1609 status display

Connection LED System

LED

Fig. 8.13 MX1609KB front view

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System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing or­ Firmware download active (system is not ready)
ange
Orange Connection newly assigned, transducer identification run­
ning (calibration)
Green Error-free operation ("Ignore TEDS" or "if available" set,
channel is manually configured)
Flashing green (5s), then Error-free operation ("Use TEDS" or "if available" set
green and TEDS data valid)
Red No sensor connected
Channel error (incorrectly parameterized, connection er­
ror, invalid TEDS data)
Red Sensor supply overload

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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8.9 MX471B/C CAN module

8.9.1 General information

The MX471B module provides four independent CAN bus nodes that are all
electrically isolated from each other and the power supply. This also applies to
the MX471C module, which will replace the MX471B in the medium-term,
although it currently only supports the receipt of CAN and CAN FD signals.

Connectable MX471B/C buses

Connector sockets / See

Type
nodes page

CAN bus (high‐speed CAN) 1 ... 4 158

Connected devices are not directly addressed during data transmission on a

CAN bus. A unique identifier denotes the contents of a message (e.g. rota­
tional speed or engine temperature).
The identifier also signifies the priority of the message.
Message = identifier + signal + additional information
Device connected to the bus = node
Each node on the MX471 can be parameterized either as a receiver or as
transmitter (gateway). Parameterization as receiver is described in section
8.9.4. Parameterization as transmitter is described in section 9. The online
help that comes with the respective software package provides detailed inform­
ation about parameterization.

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Notice

To ensure normal operation, the CAN bus needs to be terminated at both

ends, and only there, using appropriate termination resistors.
A 120-ohm termination resistor can be individually connected in the module by
software. Termination is also required when short cables with low bit rates are
used.

Please refer to the data sheet for the relation between bit rate and maximum
bus line length.
The configuration of a node is retained after switching the modules off and on.
For decoding signals at a rate greater than 2000/s, please set up signal inputs
1 to 8 on the MX471. The signal buffers of these signal inputs have been ex­
panded accordingly.

8.9.2 MX471B/C pin assignment

1
6

9
5

Fig. 8.14 Pin arrangement of connector plug, view from the solder side

Pin Connector
1 No function
2 CAN Low
3 GND
4 No function

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Pin Connector
5 CAN Shield
6 GND
7 CAN High
8 No function
9 No function

8.9.3 MX471B status LEDs

System LED
CAN LEDs “BUS”

CAN LEDs “Channel”

Fig. 8.15 MX471B front view

Fig. 8.16 MX471C front view

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System LED

Green Error-free operation

Yellow System is not ready, boot procedure running
Flashing yellow Download active, system is not ready
Red Error, faulty synchronization

CAN-LEDs (BUS)

Green flickering Bus is error-free and activity on CAN

Constant green Bus is error-free and no activity on CAN
Yellow flickering Intermittent bus errors (warning) and activity on CAN
Constant yellow Intermittent bus errors (warning) and no activity on CAN
Red on Bus error, CAN interface in "Bus-OFF" status

CAN LEDs (channel)

Constant green Channel is ready for operation

Flashing yellow Firmware1 download active
Yellow on Boot process running
Red on Channel has errors

Ethernet LED

Green on Ethernet link status is OK

Flashing yellow Ethernet data transmission ongoing

8.9.4 Receiving CAN messages

To be able to receive CAN messages, the node must be able to identify the
relevant messages. This can be done directly on the node or, in a reproducible
way, by previously generated messages in the sensor database. Individual

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messages can be linked to the node by dragging from the sensor database and
dropping them where required.
CAN databases type *.dbc can also be read into the sensor database. If no
CAN database is available, it can also be created. Editors for this purpose are
provided by different companies.
Received CAN messages are instantly "time-stamped" in measurement mode.
This enables directly acquired measured quantities and CAN messages to be
acquired and analyzed in parallel and synchronously in the entire system.

8.10 MX1601B amplifier

You connect up to 16 freely configurable inputs for voltage (10 V, 100mV) or
current (20mA) or current-fed piezoelectric sensors (IEPE) to the MX1601B.
The transducers are connected via 8-pin plug terminal connectors (Phoenix
Contact FMC 1.5/8-ST-3.5-RF (order no. 1952089)).
All measuring channels are electrically isolated from one another and from the
power supply. When using the adjustable transducer excitation, electrical isola­
tion from the supply voltage of the amplifier is not required.

MX1601B connectable transducers

Transducer type Connection sockets See page

Electrical voltage 1 ... 16 134, 135

Electrical current 1 ... 16 138

Current-fed piezoelectric transducer

(IEPE, ICP®) via an external ad­ 1 ... 16 132
apter

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8.10.1 MX1601B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified, Pin 2 and Pin 5 in the connector plug must be bridged! If this bridge
is missing, no measurement values will be recorded at the connection!

3
Bridge
4

1‐wire EEPROM
5
(Maxim DS24B33+)
1 2 3
view from below
6

1 7
2 Data
3 No function 8

Fig. 8.17 Pin arrangement of connection plug, view from the connection side

Pin Connector
1 Voltage output 10 V (+), 100 mV (+), IEPE (+)
2 Signal ground, TEDS (-)
3 Current input 20 mA (+)
4 TEDS (+)
5 Always connect with Pin 2! (Plug-in detection)
6 Active sensor supply (+)
7 Active sensor supply (-)
8 Housing (shield connection)

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Notice

The transducer excitation voltage can be set in the range of 5 ... 24 V (as
described in 6.1.2) is only available on channels 1 ... 8.
On channels 9 ... 16 the supply voltage (10 ... 30 V) from the module (e.g. 24
V) is output less approx. 1 V.
A current of max. 30 mA can be consumed for these channels. The current
limitation switches the transducer excitation off if current consumption is
higher.

8.10.2 MX1601B status display

The front panel of the universal amplifier has a system LED and 16 connection
LEDs. The system LED indicates the status of the device, the connection LEDs
the states of the individual connections.

Connection LED

System
LED

Connection LED

Fig. 8.18 MX1601B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready

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Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing Firmware download active (system is not ready)
orange
Orange Connection newly assigned, transducer identification running
(calibration)
Green Error-free operation
Flashing green (5s), TEDS data being read in
then green
Flashing orange (5 s), Manual configuration ongoing (ignore TEDS)
then green
Red Amplifier overload, no sensor connected
Channel error (incorrectly parameterized, connection error,
invalid TEDS data)
Flashing red Sensor supply overload

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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 Modules and transducers

8.11 MX1615B amplifier

Up to 16 freely configurable inputs can be connected to the MX1615B ampli­
fier.
It supports:
Strain gauges (SG) or SG-based transducers in
S Full bridge circuit (six-wire configuration)
S Half bridge circuit (five-wire configuration)
S Quarter bridge circuit (two, three or four wires for 120 ohms or 350 ohms)
Standardized voltage ("10 V differential or 0 . . . 30 V DC unipolar)
Resistor-based measurement (PT100 or resistor, implemented in a quarter
bridge arm)
Bridge excitation voltage:
Constant DC voltage or 1200 Hz (AC) square wave carrier frequency with an
amplitude of 0.5 V; 1 V, 2.5 V or 5 V
When TEDS or T−ID is used, the measurement channel is automatically
parameterized after connection.
Extended functionality for MX1615B :
S Potentiometer
When TEDS or T­ID is used, the measurement channel is automatically
parameterized after connection.

MX1615B connectable transducers

Transducer type Connection sockets See page

SG full bridge 1 … 16 120

SG half bridge 1 ... 16 124

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Transducer type Connection sockets See page

SG quarter bridge 1 ... 16 124

Electrical voltage 1 ... 16 134, 135

Resistance thermometer Pt100 1 ... 16 141

Ohmic resistor 1 ... 16 140

Potentiometer (only MX1615B) 1 ... 16 130

The transducers are connected via 8-pin plug terminal connectors

(Phoenix Contact FMC 1.5/8-ST-3.5-RFBKBD1-8Q).
The measurement channels are only electrically isolated from the power supply
of the MX1615, not from each other.

Important
MX1615B uses the "Mini Combicon AU“ socket/plug type from Phoenix with
gold pins for sensor connection,
instead of "Mini Combicon“ as used with MX1615.
It is essential to make sure that the right connector is used:
MX1615B ­> 1­CON­S1015; MX1615 ­> 1­CON­S1005.

8.11.1 MX1615B pin assignment

So that insertion or removal of a transducer connection can be unmistakably

identified, Pin 4 and Pin 5 in the connector plug must be bridged! This is auto­
matically so for all bridge transducers. The bridge only needs to be completed
for voltage measurements. If this bridge is missing, no measurement values
will be recorded at the connection!

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4
1‐wire EEPROM
(Maxim DS24B33+) 1 2 3
Bridge
view from below 5

6
1
2 Data
7
3 No function

Fig. 8.19 Pin arrangement of connection plug, view from the connection side

Pin Connector
1 TEDS (+)
2 Bridge excitation voltage (+)
3 Sense lead (+)
4 Bridge excitation voltage (-), (TEDS) (-)
5 Sense lead (-)
6 Measurement signal (+), voltage input 10 V / 30 V (+)
7 Measurement signal (-), voltage input 0 V / 10 V (-), bridge excitation
voltage (+) for quarter bridges
8 Housing (shield connection)

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8.11.2 MX1615B status display

The front panel of the universal amplifier has a system LED and 16 connection
LEDs. The system LED indicates the status of the device, the connection LEDs
the states of the individual connections.

Connection LED

System
LED

Connection LED

Fig. 8.20 MX1615B front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification
running (calibration)
Green Error-free operation
Flashing green (5s), then TEDS data being read in
green

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Flashing orange (5 s), then Manual configuration ongoing (ignore TEDS)

green
Red Amplifier overload, no sensor connected
Channel error (incorrectly parameterized, connection
error, invalid TEDS data)
Flashing red Sensor supply overload

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

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9 Transducer connection

9.1 Full bridge, SG

Supported by the following modules: MX840B, MX440A, MX410B, MX430B,
MX238B, MX1615B/MX1616B

MX1615B/MX1616B
Push in
6 1

1 11

5 15
8
10

wh
Measurement signal (+) 5 6
bk Excitation (-) 4
2
2 b Excitation (+)
u
3 2
r
d Measurement signal (-) 10 7
1 4 ye
Cable shield Hsg. 8
3 gn
Sense lead (+) 8 3
gy
Sense lead (-) 7 5
4

9
6
1
2 Data 1 1
3 No function
1 2 3
1-wire EEPROM (optional)
view from below
Hsg. = Housing
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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9.2 Full bridge, inductive

Supported by the following modules: MX840B, MX440B, MX410B

1 11

5 15

10

wh Measurement signal (+) 5

bk Excitation (-) 2
2 bu
Excitation (+) 3
rd
Measurement signal (-) 10
1 4 ye
Cable shield Hsg.
3 gn
Sense lead (+) 8
gy
Sense lead (-) 7
4

1 1
2 Data
3 No function 1 2 3

1-wire EEPROM (optional)

view from below Hsg. = Housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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9.3 Full bridge, piezoresistive

Supported by the following modules: MX840B, MX440B, MX410B, MX1615B

MX1615B

6 Push in

1
1 11

5 15

10 8

Measurement signal (+) 5 6

Excitation (-) 2 4
2 Excitation (+) 3 2
Measurement signal (-) 10 7
1 4
Cable shield Hsg.
3
8
Sense lead (+) 8 3
Sense lead (-) 7 5
4

9
6
1
2 Data 1 1
3 No function
1 2 3
1-wire EEPROM (optional)
view from below
Hsg. = Housing

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Fullbridge with shunt (with cable regulation)

6 x Cable Resistance

RC -UB/2
2

RC
2'

RB RB

RC
1
Measurement signal (+)
4
Measurement signal (-)
2
RB RB
Rshunt+

RC
3'

RC 3
+UB/2

Fullbridge

1)
Shunt signal only available if 1 and 4 externally connected

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9.4 Half bridge, SG

Supported by the following modules: MX840B, MX440B, MX410B, MX1615B

MX1615B

Push in

6 1

1 11

5 15 8
10

wh
Measurement signal (+) 5 6
bk 4
Excitation (-) 2
bu
Excitation (+) 3 2
7
ye
Cable shield Hsg. 8
gn
Sense lead (+) 8 3
gy
Sense lead (-) 7 5
4

9
6

1 1 1
2 Data
3 No function 1 2 3

1-wire EEPROM (optional)

view from below
Hsg. = Housing
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye= yellow; gn= green; gy= gray

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 Transducer connection

Halfbridge with shunt (with cable regulation)

5 x Cable Resistance
RC -UB/2
2

RC
2'

RB

RC
1
Measurement signal (+)
1) 4
Measurement signal (-)
2
RB
Rshunt+

RC
3'

RC 3
+UB/2

Halfbridge

1)
Shunt signal only available if 1 and 4 externally connected

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9.5 Half bridge, inductive

Supported by the following modules: MX840B, MX440B, MX410B

1 11

5 15

10

wh
Measurement signal (+) 5
bk Excitation (-) 2
bu
Excitation (+) 3

ye
Cable shield Hsg.
gn
Sense lead (+) 8
gy
Sense lead (-) 7

1 1
2 Data
3 No function 1 2 3

1-wire EEPROM (optional)

view from below
Hsg. = Housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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 Transducer connection

9.6 Quarter bridge, SG

Amplifier with direct support of SG quarter bridges: MX1615B/MX1616B.
Quarter bridges can be connected via an adapter to: MX840B, MX440B,
MX430B and MX410B. For connecting individual SGs to this adapter see the
following page.

MX1615B/MX1616B
Complementary quarter bridge:
MX1615B: 120 and 350 Ohm
Push in
MX1616B: 350 and 1000 Ohm
1

Three-wire connection Four-wire circuit

bk
4
gy 5
SG
ye
Cable shield 8
SG gn
6
bu
7

Cable color code:

wh= white;
1 1
bk= black;
bu= blue; rd= red; 2 Data
ye = yellow; 3 No function 1 2 3
gn= green;
gy= gray 1-wire EEPROM (optional) Hsg. = Housing
view from below

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9.7 Adapter quarter bridge, SG

For connecting single quarter-bridge strain gauges in three-wire configuration,
an adapter can be plugged onto the following modules:
MX840B, MX440B, MX430B, MX238B, MX410B

Available adapters
SG with 120 ohms: order number: SCM-SG120
Variations:SCM-SG350, SG700, SG1000

2 1 1’

2 1 1'
Solder pads

SG 120 / 350

For technical details see the leaflet entitled QuantumX / SCM-

SG120/350/700/1000.

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9.8 Connecting transducers with double shield technique

1 11

5 15

10

Measurement signal (-) 10

Measurement signal (+) 5
Excitation (-) 2
2
Excitation (+) 3

1 4
Cable shield Hsg.
3
Sense lead (+) 8
Sense lead (-) 7
4
9
RB / 2 (to transducer)

Hsg. = Housing

For amplifiers MX840B, MX440A and MX410B, we recommend this connection

technique for very small measurement ranges, particularly in environments
subject to interference and when using long cables.
This applies for all bridge connections.
With cable lengths >50 m, a resistor with half the value of the bridge resistance
(RB/2) must be connected in each sense lead of the transducer.

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9.9 Potentiometric transducers

Supported by the following modules: MX840B, MX440A, MX1615B

MX1615B

6
Push in

1 11 1

5 15

10 8

2 4
7 5

Measurement signal (+) 5 6

Cable shield Hsg. 8

8 3
3 2
4
9
6
1
2 Data 1 1
3 No function
1 2 3
1-wire EEPROM (optional)
(view from below)

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9.10 LVDT transducers

Supported by the following modules: MX840B, MX440A

1 11

5 15

10

LVDT transducers
Measurement signal (+) 5
Excitation (-) 2
Excitation (+) 3
Measurement signal (-) 10
Cable shield Hsg.

Sense lead (+) 8

Sense lead (-) 7
4

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM (optional)
view from below
Hsg. = Housing

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9.11 Current-fed piezoelectric transducer (ICP/IEPE)

Current-fed piezoelectric transducers are supplied with a constant current of
e.g. 4 mA. They return a voltage signal to the amplifier. This type of transducer
is also called an IEPE or ICP® transducer.
IEPE is short for "Integrated Electronics Piezo Electric"
⎡⊄÷) is a registered trademark of "PCB Piezotronics".
Supported by the following modules:
MX410B, MX1601B
MX840B, MX440B
An adapter on SubHD15 (1­SUBHD15­BNC) is available for connecting IEPE
transducers with a BNC connector.

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MX1601B

Push in
6
1
1 11

5 15
8
10

BNC adapter option

(1-SUBHD15-BNC)

IEPE 4 5
(-) 9 2

(+) 14 1

Cable shield Hsg. 8

Hsg. = Housing

Notice

IEPE transducers with TEDS version 1.0 are supported.

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9.12 Electrical voltage 100 mV

Supported by the following modules: MX840B, MX440B, MX1601B
Pin assignment for module MX1601 see section 8.10.1

MX1601B
Maximum input voltage to housing and
supply ground: Push in

6
MX840B, MX440B: "60 V 1

MX1601B: "40 V 1 11

5 15 8
10

(+) 5 1
U

(-) 9 2

10
4 5

Cable shield Hsg. 8

1 6
2 Data 1 4
3 No function
1-wire EEPROM (optional) 1 2 3
view from below
Hsg. = Housing
Adjustable sensor supply: 5 V … 24 V: Pin 12 Pin 6
0 V: Pin 11 Pin 7

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9.13 DC voltage sources 10 V

The following amplifiers support a measuring range of
"10 V: MX410B, MX840B, MX440B, MX1601B
Pin assignments for MX1601B see section 8.10.1
Pin assignment for module MX1615B see section 8.11.1

MX1615B MX1601B
Maximum input voltage to housing and 6 Push in Push in
supply ground:
1 11 1 1
MX840B, MX440B, MX1601B: "60 V
MX1615B: "15 V
5 15
MX1601: "15 V 10
8 8

(+) 14 6 1
U 4 4 5
5
(-) 9 7 2
Cable shield Hsg. 8 8

6
1
1 1 4
2 Data
3 No function
1 2 3
1-wire EEPROM (optional)
Hsg. = Housing
view from below
Sensor supply: 5 V … 24 V: Pin 12 Pin 6
0 V: Pin 11 Pin 7

MX1601B: Only channels 1-8 offer an individual sensor supply of 5-24 V

Channels 9-16 can be activated with a fixed sensor supply (-1 V module supply
voltage).
An amplifier that supports the measuring range of "10 V can also be parame­
terized via the software.

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Transducer connection

9.14 DC voltage sources 60 V

The following amplifiers support a measuring range of
"60 V: MX840B, MX440B, MX1601B
Pin assignments for MX1601B see section 8.10.1

MX1601B
Maximum input voltage to housing and 6 Push in
supply ground:
1 11 1
MX840B, MX440B, MX1601B: "60 V
MX1601B: "40 V
5 15
MX1615B: "15 V 10
8

(+) 14 1
U 4 5

(-) 9 2
Cable shield Hsg. 8

6
1
1 4
2 Data
3 No function
1 2 3
1-wire EEPROM (optional)
Hsg. = Housing
view from below
Sensor supply: 5 V … 24 V: Pin 12 Pin 6
0 V: Pin 11 Pin 7

MX840B and MX440B:

You can select two measuring ranges (10 V or 60 V), depending on the param­
eterization.

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 Transducer connection

9.15 Voltage sources up to 300 V (CAT II)

The signal conditioning module (SCM­V) allows safe acquisition of voltages up
to 300 V CAT II, or 10 V at a correspondingly high voltage level in measure­
ment category CAT II, and can be very easily connected to the SubHD connec­
tors of MX840B, MX440B or MX410B amplifiers. SCM­HV was developed in
accordance with the most stringent safety requirements, with the focus on safe
working. Numerous publications are available with more detailed references to
the subject of the (CAT II) measurement category and the underlying interna­
tional standard.
The SCM­HV is a voltage divider consisting of a protective circuit or isolating
circuit. The voltage is measured by two permanently connected lab cables with
completely isolated lab connectors.
Due to an integrated 1‐wire­EEPROM (TEDS), the SCM­HV is equipped with a
detection function for the connected components. After the connection is made
the channel is configured automatically. The PC software is capable of lineariz­
ing the input and saving it to the adapter.
Separate operating instructions are included in the scope of delivery for the
SCM‐HV.

Measurement voltage
300 V DC / 300 Veff. AC

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9.16 DC current sources 20 mA

Supported by the following modules: MX840B, MX440B, MX410B, MX1601B
Pin assignment for MX1601B see section 8.10.1

MX1601B
Push in
6
1
1 11

5 15
8
10

(-) 9 2
4 5
I
(+) 13 3
Cable shield Hsg. 8

1 1
4
2 Data
3 No function 1 2 3

1-wire EEPROM (optional)

view from below Hsg. = Housing

Adjustable sensor supply: 5 V … 24 V: Pin 12 Pin 6

0 V: Pin 11 Pin 7

Maximum current "30 mA

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 Transducer connection

9.17 DC current sources 20 mA - voltage-fed

Supported by the following modules: MX840B, MX440B, MX410B, MX1601B
Pin assignment for MX1601B see section 8.10.1

MX1601B
Push in
6
1
1 11

5 15

10 8

TYPOs

(+) 12 6
11 7
9 2
I 4
5
(-) 13 3
Cable shield Hsg. 8

6
1
1 4
2 Data
3 No function
1 2 3
1-wire EEPROM (optional)
view from below Hsg. = Housing
Adjustable sensor supply: 5 V … 24 V: Pin 12 Pin 6
0 V: Pin 11 Pin 7

Maximum current "30 mA

The sensor supply must be connected in series. However, this eliminates the
electrical isolation from the module supply for the affected channel.

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9.18 Ohmic resistance (e.g. PTC, NTC, KTY, …)

Supported by the following modules: MX840B, MX440B, MX1615B

MX1615B
Push in
6
1
1 11

5 15

10 8

Four-wire circuit

2 4
10 5

Cable shield Hsg. 8

51) 6
3 7
1) 4
When connecting a two-wire sensor, wire
bridges must be soldered in the connector 9
(between measurement line and supply)

6
1
2 Data 1 1
3 No function
1 2 3
1-wire EEPROM (optional)
view from below Hsg. = Housing

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9.19 Resistance thermometer PT100, PT1000

Supported by the following modules:
PT100 / PT1000: MX840B, MX440BA
PT100: MX1615B

MX1615B
Push in
6 1

1 11

5 15 8
10

Four-wire circuit

2 4
10 5

ϑ
Cable shield Hsg. 8
5 6
3 7

4
9

6
1
2 Data 1 1
3 No function
1 2 3
1-wire EEPROM (optional)
Hsg. = Housing
view from below

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9.20 Thermocouples
Supported by the following modules: MX840B, MX440B, MX1609/KB,
MX1609T/TB
The module MX1609/KB support only thermocouples type K; module
MX1609T/TB supports type T(see page 105). In these modules, the required
cold junction behind each socket is directly integrated in the module.
In the MX840B and MX440B, a small plug­in board (1­THERMO­MXBOARD)
to act as a cold junction must be integrated into the SubHD plug (see next
page).

Connection for MX840B, MX440B

6

1 11

5 15

10

Maximum input voltage to housing and supply

ground: "60 V

Thermocouple

1-THERMO-MX BOARD
(soldered into the Sub-HD connector plug and contains a
cold spot compensation element and TEDS)

Type Thermocouple material 1 (+) Thermocouple material 2 ( )

J Iron Copper-nickel
K Nickel-chrome (color code green) Nickel-aluminum (color code white)
T Copper Copper-nickel

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 Transducer connection

S Rhodium-platinum (10%) Platinum

I Nickel-chrome Copper-nickel
B Rhodium-platinum (30%) Rhodium-platinum (6%)
N Nickel-chrome-silicone1) Nickel-silicone
R Rhodium-platinum (13%) Platinum
1) Nicrosil

When recording temperatures with thermocouples with amplifiers MX840B or

MX440B, you must solder the "1-THERMO-MX BOARD" board into the connector
plug.

Position of board in plug

6 10
PT1000
1 5

PINs to be soldered

S Insert the 1-THERMO-MX BOARD in the correct position between the plug
pins

Notice

Check the position with the plug shape (see picture above).
In this position, the PT1000 of the cold spot compensation element is on top.

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Transducer connection

PT1000

S Solder the connector pins to the connections on the board

S PIN 1 TEDS
PIN 6 TEDS
PIN 5 Thermocouple (+)
PIN 10 Thermocouple (-)
PIN 9 Signal ground
PIN 7 PT1000 cold junction
PIN 8 PT1000 cold junction
PIN 2 Excitation (-)
PIN 3 Excitation (+)

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9.21 Frequency, differential, without directional signal

Supported by the following modules: MX840B, MX440B, MX460

NOTE Maximum input voltage: 5 V to ground

Differential signal (RS 485); schematic diagram
6
5V
f1 (+) 1 11
200 mV
f1 (-)
5 15
0V
10
HBM torque transducer: Signal level: TTL only
Voltage supply: separate

Plug 1
Md
wh f1 (-)
1 5
rd f1 (+)
4 10
5 Cable shield Hsg.
Shunt calibration 15
gy
Ground 6

9
4
6
1
1
2 Data
3 No function
1 2 3
1-wire EEPROM (optional) Hsg. = Housing
view from below

Adjustable sensor supply: Pin12: 5 V ... 24 V;

0.7 W per channel, total 2 W.
Pin 11: 0V For further information see the data
sheet.
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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Transducer connection

9.22 Frequency, differential, with directional signal

Supported by the following modules: MX840B, MX440B, MX460B

NOTE Maximum input voltage: 5 V to ground

5 V Differential signal (RS 485); schematic diagram

6
f1 (+)
200 mV
1 11
f1 (-)
0V
5 15
HBM torque transducer: Signal level: TTL only 10
Voltage supply: separate

bk and
Plug 2 bu
n Ground 6
wh
f1 (-) 5
rd f1 (+)
8 61 10
7 gn f2 (-) 7
3
Cable shield Hsg.

gy f2 (+) 8
9
f1 (-) = Measurement signal speed, 0° (-)
f1 (+) = Measurement signal speed, 0° (+) 4
f2 (-) = Measurement signal speed, 90° (-)
f2 (+) = Measurement signal speed, 90° (+) 6
1 1
2 Data
3 No function 1 2 3
1-wire EEPROM (optional)
view from below
Hsg. = Housing
Adjustable sensor supply: Pin12: 5 V ... 24 V; 0.7 W per channel, total 2 W.
Pin 11: 0V For further information see the
data sheet.
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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9.23 Frequency, single-pole, without directional signal

Supported by the following modules: MX840B, MX440B, MX460B

NOTE Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram 6

f1
5V 1 11
3.5 V Thresholds
5 15
1.5 V Thresholds
10
0V
HBM torque transducer
Plug 1
Md
wh
1
rd f1 (+)
4 10
5 Cable shield Hsg.

Shunt calibration 15
gy
Ground 6
9

5
6
1 1
2 Data
3 No function 1 2 3

1-wire EEPROM (optional)

view from below
Hsg. = Housing
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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Transducer connection

9.24 Frequency, single-pole, with directional signal

Supported by the following modules: MX840B, MX440B, MX460B

NOTE Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram 6

f1 1 11
5V
3.5 V Thresholds
5 15
1.5 V Thresholds 10
0V

f1 (+) 10

f2 (+) 8
Industrial
pulse Cable shield Hsg.
encoder 6
9
4
5
7
6
1
2 Data 1
3 No function
1 2 3
1-wire EEPROM (optional)
view from below
Hsg. = Housing
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V

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9.25 Encoder and pulse encoder, differential

Supported by the following modules: MX840B, MX440B, MX460B

NOTE Maximum input voltage: 5 V to ground

6
Differential signals (RS 485); schematic diagram
1 11
5V
f1 (+)
200 mV 5 15
f1 (-)
10
0V

Zeroing pulse + 3
Zeroing pulse - 2
f1 (+) 10

Industrial f1 (-) 5
pulse Cable shield Hsg.
f2 (-) 7
encoder
f2 (+) 8
6
9

4
6
1
2 Data 1

3 No function
1 2 3
1-wire EEPROM (optional)
view from below
Hsg. = Housing
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V

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9.26 Encoder and pulse encoder, single-pole

Supported by the following modules: MX840B, MX440B, MX460B

NOTE Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram 6

f1 1 11
5V
3.5 V Thresholds
5 15

1.5 V Thresholds 10

0V

f2 (+) 8
Industrial
pulse f1 (+) 10
encoder Cable shield Hsg.

Zeroing pulse + 3
9
4
7
5
2
6
1
2 Data 1
3 No function
1 2 3
1-wire EEPROM (optional)
Hsg. = Housing
view from below

Adjustable sensor supply: Pin12: 5 V ... 24 V

Pin 11: 0V

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9.27 Rotary encoder and pulse generator, single pole with

static directional signal
Supported by the following modules: MX840B, MX440B, MX460B

NOTE Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram 6

1 11
f1 f2
5V
Clockwise
3,5 V 5 15

10
1,5 V
Left
0V
Impulse Direction
6

f2 (+) 8
Industrial
pulse gen­ f1 (+) 10
eratos Cable shield Hsg.

Zeroing pulse + 3
9
4
7
5
2

Not included in TEDS standard

Hsg. = Housing

Adjustable sensor supply: Pin12: 5 V ... 24 V

Pin 11: 0V

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9.28 Absolute value encoder with SSI protocol

Absolute value encoders provide information about position in the form of a
digital numeric value. Because the numeric value is unique over the entire res­
olution range of the absolute value encoder, no initial reference movement is
needed is is the case for incremental rotary encoders. Absolute values can be
transferred by the encoder using the international SSI, EnDat (Heidenhain) or
Hiperface (Sick-Stegmann).
In addition to the current position value, other data items can also be trans­
ferred. They can include current temperature values of the encoder or the elec­
trical data of the servo motor on which the encoder is mounted (the "electronic
rating plate")
Supported by the following modules: MX840, MX840B, MX440B

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1 11

5 15

10

Ground 6
f1 (-) 5
f1 (+) 10
f2 (-)
SSI 7
Cable shield Hsg.

f2 (+) 8
f1 (-) = Data (-) 9
f1 (+) = Data (+)
4
f2 (-) = Shift clock (-)
f2 (+) = Shift clock (+)

Adjustable sensor supply: Pin12: 5 V ... 24 V

Pin 11: 0V

Hsg. = Housing

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9.29 Passive inductive encoder (Pickups, Crankshaft

sensor)
Supported by the MX460B module (only channel 1 and 2).

Maximum input voltage to housing and supply

ground: "60 V 6

1 11

5 15

10

f1 AC+ 14
Cable shield Hsg.

Ground 6
9

4
Example for a crankshaft wheel with gap 6
1
Crankshaft sensor / OT sensor 1
2 Data 1 2 3 3 No function

1-wire EEPROM (optional)

view from below
Hsg. = Housing

Gap

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9.30 Measurement of rotational speed, Crankshaft sensor

(digital, TTL)
Supported by the MX460B module: (only channel 1 and 2)

NOTE Maximum input voltage: 5 V to ground

Signal single-pole, schematic diagram 6

f1
5V 1 11
3.5 V Thresholds
5 15
1.5 V Thresholds
10
0V

f1 (+) 10
Cable shield Hsg.

15
Ground 6
9

Example for a crankshaft wheel with gap 4

Crankshaft sensor / OT sensor 5

6

1
1
2 Data 1 2 3

3 No function
Gap 1-wire EEPROM (optional)
view from below
Hsg. = Housing
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V
Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

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9.31 PWM - Pulse width, pulse duration, period duration

Supported by the following modules: MX460B

1 11

5 15

10

6
f1 (-) 5
Transducer

f1 (+) 10
Hsg.
Cable shield
9

6
1
1
2 Data
3 No function
1 2 3
Hsg. = housing
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V

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9.32 PWM - Pulse width, pulse duration, period duration,

single-pole
Supported by the following modules: MX460B

1 11

5 15
10

Transducer

f1 (+) 10
Cable shield Hsg.

9
4
7
5
2
6
1
2 Data 1
3 No function
1 2 3
Hsg. = housing
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V

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9.33 CAN bus

Receiving CAN signals:
MX471B/C, MX840B (channel 1)
Transmitting CAN signals:
MX471B, MX840B (channel 1, measurement signals within the module only)
Receiving CCP or XCP­over­CAN signals:
MX471B

MX840B MX471B/C

Channel 1
Sub-HD 15-pin Sub-D 9-pin
6
1
6
1 11

9
5 15 5

10

CAN High 7 7
CAN Low 8 2
CAN-GND 6 6

Adjustable sensor supply: Pin12: 5 V ... 24 V

(at MX840B) Pin 11: 0V

Notice
Ensure correct termination with termination resistors is made, as shown in
Fig. 9.1. The MX840B does not have any termination. The MX471B/C has
internal termination that can be activated via software.

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Termination Termination
resistance resistance
120Ω 120Ω

Node 1 ... ... Node n

Fig. 9.1 Bus termination resistors

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Functions and outputs

10 Functions and outputs

The MX410B, MX430B, MX460B as well as MX878B, MX879B modules can
perform calculations in real time, with the results available as standard system
signals. These system signals can be used like actual measurement signals for
subsequent tasks (analog output, EtherCAT® signal, source signal for math­
ematics function, data visualization and storage).
The MX878B, MX879B MX410B and MX430B modules feature analog outputs
that can be connected to a system or source signal, for example an actual
measurement signal (additionally scaled, filtered) or the result of a mathemat­
ics function. In addition, MX879B provides digital inputs and outputs (binary,
static). The digital inputs are time-stamped. Some digital outputs can be acti­
vated in real time by limit switch.
Measurement channels that are used in mathematics functions or directly for
analog outputs need to be activated for “isochronous data transfer” (for exam­
ple in the QuantumX Assistant software, ”Signals” tab).

Notice

The module configuration is immediately active after system reboot (Auto

Startup). No operating PC is required for configured signal outputs to run
standalone.

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Realtime functions overview

Module Peak Add Root Rotation PID Mat­ Signal Limit

values and Mean and con­ rix gener­ value
multiply Square angular troler ator switch
(RMS) differ­
ence
MX410B x x
MX403B x x
MX430B x
MX460B x x
MX878B x x x x x x
MX879B x x x x x x x

10.1 Amplifier with analog outputs

Modules such as MX410B or MX430B provide one analog output each per
measurement channel that is accessible via a BNC socket on the front.
The outputs are directly assigned to the inputs located above them.

Fig. 10.1 MX410B front view

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Functions and outputs

Notice

After an analog output is configured, its function (configuration, scaling) contin­

ues to be available even if the computer is disconnected. Therefore no connec­
tion to a PC is required.

Specifically MX410B supports furthermore 8 peak value detection channels

and 4 RMS channels.
These functions can be used to generate so-called virtual signals that can also
be output at the analog output and made available to the QuantumX system.
This also makes the signals visible to the software.
The device is parameterized by means of the software (e.g. QuantumX Assis­
tant or catman®AP).
Keep in mind the following notes when working with peak value monitoring
channels:
S The maximum output (sampling rate) is restricted to 4800 Hz
S PEAK values can only be reset via PC software (system signals will follow)
S The output rate of the peak value monitoring channel must not be higher
than the sampling rate of the input channel.
S Filters set for the MX410B do not apply to peak value monitoring channels
S These channels are always unfiltered. However, the input signal is filtered.
S The peak value units do not accept other peak value units or RMS as input.
Only the 4 analog inputs are allowed.

Peak value function

Each peak value detection unit can monitor either the Min peak or the Max
peak of one of the module's 4 analog input channels. A peak value unit may
operate in different modes:
S EXPORT: peak values will be continuously updated
S HOLD: last peak value will be "frozen"
S PEAK VALUE: peak value detection enabled

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 Functions and outputs

S FOLLOW: peak value detection disabled, i.e. the channel returns the origi­
nal signal of the input channel
The following combinations are possible:
RUN MAX PEAK VALUE
HOLD MAX PEAK VALUE
FOLLOW HOLD MAX
This also applies to minima.

Graph for the peak value function

Measurement
Output signal
Vi, Vo

t
Function Run Hold Run
Operating mode Peak value Follow

Function for Root Mean Square (RMS) calculation

RMS is computed from one of the module’s 4 analog input channels according
to the formula:

RMS + Ǹŕ 1*
T
0
T

f(x) 2dx

Where f(x) denotes the input channel signal and T the time window (in ms).
Keep in mind the following notes when working with RMS channels:
S The maximum sampling rate is 4800 (2400) Hz
S The output (sampling) rate of the RMS channel must not be higher than the
sampling rate of the input channel.

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Functions and outputs

S Filters set for the MX410B do not apply to RMS channels. These channels
are always unfiltered. However, the input signal is filtered.

10.2 MX460B
The MX460B supports 4 special math channels for analysis of rotational parts:
Rotational vibration and angle difference.

Fig. 10.2 MX460B front view

MX460B math channels

Keep in mind the following notes when working with these channels:
S The maximum sampling rate is 4800 (2400) Hz
S The sampling rate of the channel must not be higher than the sampling rate
of the input channel.
S Filters set for the MX460B do not apply to math channels. These channels
are always unfiltered.
However, the input signal is filtered.

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10.3 MX878B
The MX878B module is a module with eight analog outputs that can be
accessed on the front panel via BNC sockets or plug terminals.

MX878B

Fig. 10.3 MX878B front view

Two analog outputs each (1 and 2, 3 and 4, etc.) have the same ground poten­
tials, for the others electrical isolation applies between them and the voltage
supply ground.
The modules can receive all signals that are isochronously available on the
IEEE1394b FireWire.
The settings for this are implemented with the QuantumX Assistant. Before
output at the analog output, the signal passes through an output characteristic
curve parameterized by the user (2-point scaling) and a filter also parameter­
ized by the user. In addition, the rate for DAC is reduced to 96 kS/s through
interpolation.

Math channels
The MX878B is a dedicated module designed for analog outputs and math
channels.
The MX878B supports 4 math channels and peak value detection channels.
In contrast to other modules, the MX878B has no analog sensor inputs.
Instead it receives data from other modules via the ”isochronous IEEE1394b
FireWire transfer” from any source within the system configured for this data
transfer mode. The module routes this data to an analog output or performs a

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Functions and outputs

math computation on this data (which may also be output on one of the analog
outputs).
You need to connect all modules via IEEE1394b FireWire (or use a backplane)
for the MX878 to become operational! You can configure several channels to
”isochronous IEEE1394b FireWire transfer” using QuantumX Assistant soft­
ware or catman®AP 3.1 or higher.
Please note:
Providing the data via isochronous transfer may use up significant computing
power on the module (in particular on the MX410B module and the MX460B
high-speed module). Do not activate the isochronous data transfer unless it is
actually needed!

Add & Multiply functions

The MX878B currently provides the following type of computation:
Result = a0 + a1*InputSignal1 +
a2*InputSignal2 +
a3*InputSignal1*InputSignal2
Where InputSignal1 and InputSignal2 denote the two input signals used for this
computation.
These channels will reside on other modules and must have their isochronous
IEEE1394b FireWire transfer enabled.
Keep in mind the following notes when working with math channels:
S The maximum sampling rate is 2400 Hz
S The sampling rate of the channel must not be higher than the sampling rate
of the input channels.
S Filters do not apply to math channels. These channels are always unfil­
tered.

Matrix computation function

The MX878B The MX878B makes it possible to perform 4 parallel matrix com­
putations each with a maximum of 6 input and output quantities and 36 con­
stants.

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Generic formula:
Fx = a1*Ufx + a2*Ufy + a3*Ufz + a4*Umx + a5*Umy + a6*Umz
etc. for Fy, Fz, Mx, My, Mz
The ”Matrix computation” function can be used for mathematical compensation
of interdependencies (crosstalk) of multi-component transducers for force and
torque measurement.
The maximum data rate of the input and output quantities is 1200 Hz (< 1 ms
of computation time). The computed output signals can be scaled and output
as filtered analog voltages by the same module. The computed signals can
also be distributed (isochronously) to the IEEE1394b FireWire bus in real time
and output via CAN bus or EthrCAT® (MX471B: CAN bus. MX878B: Ether­
CAT® bus).
Scaling of the input and output quantities must always be noted.
An EXCEL compensation matrix can be copied directly to the matrix paramet­
erization (Ctrl + C, Ctrl + V).

Function for Root Mean Square (RMS) calculation

RMS is computed from one of the module’s 4 analog input channels according
to the formula:

RMS + Ǹŕ 1*
T
0
T

f(x) 2dx

Where f(x) denotes the input channel signal and T the time window (in ms).
Keep in mind the following notes when working with RMS channels:
S The maximum sampling rate is 4800 (2400) Hz
S The output (sampling) rate of the RMS channel must not be higher than the
sampling rate of the input channel.
S Filters set for the MX878B/879B do not apply to RMS channels. These
channels are always unfiltered. However, the input signal is filtered.

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Functions and outputs

Peak value function

Keep in mind the following notes when working with peak value monitoring
channels:
S The maximum sampling rate is 4800 Hz
S The sampling rate of the channel for peak value monitoring must not be
higher than the sampling rate of the input channel.
S The peak value units do not allow for any other peak value units or RMS
values as input
Each peak value detection unit can monitor either the Min peak or the Max
peak of one of the four signals within the system identified as "isochronous".
A peak value unit may operate in different modes:
S EXPORT: peak values will be continuously updated
S HOLD: last peak value will be "frozen"
S PEAK VALUE: peak value detection enabled
S FOLLOW: peak value detection disabled, i.e. the channel returns the origi­
nal signal of the input channel
The following combinations are possible:
RUN MAX PEAK VALUE
HOLD MAX PEAK VALUE
FOLLOW HOLD MAX
This also applies to minima.

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 Functions and outputs

Graph for the peak value function

Measurement
Output signal
Vi, Vo

t
Function Run Hold Run
Operating mode Peak value Follow

Analog outputs of the MX878B

The MX878B is a dedicated module designed for analog outputs and math
channels. In contrast to other modules, the MX878B has no analog sensor
inputs. Instead it receives data from other modules via the ”isochronous
IEEE1394b FireWire transfer”. The module then routes this data to an analog
output.
You need to connect all modules via IEEE1394b FireWire (or use a backplane)
for the MX878B to become operational! Please note the ”ISO” column in the
catman® channel configuration window. This column indicates if a channel pro­
vides its data via the isochronous link (indicated by a symbol). Click the column
or use the column’s context menu to enable or disable isochronous transfer for
a channel.
Providing the data via isochronous transfer may use up significant computing
power on the module (in particular on the MX410B module and the MX460B
high-speed module). Do not activate the isochronous data transfer unless it is
actually needed!

MX878B signal generator

The MX878B has 8 signal generators. The signals (e.g. set profiles for control­
ling uni- or multiaxial actuators) can be individually generated and assigned to
analog outputs.
The following signal forms are available (to be defined in an ASCII file):
constant, sine, rectangle, triangle

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Functions and outputs

Depending on their type, the signal forms are described by the following
parameters:
level, frequency, duty ratio
The signals are buffered and described as follows:
Repetition cycle (continuous, triggered)
Point in time
A buffer that has been filled before can be output with a defined number of rep­
etition cycles, continuously and triggered, starting at a specific point in time.
In addition, a second buffer is available. While one buffer is output the second
buffer can be filled. Output of the second buffer can be activated immediately
or when the first buffer has been output. At the end of the sequence, the last
output value is held.

PID controller
The PID controller function block allows setup of a controller with proportional,
integrating and differential share with limiting component and anti­windup. Sig­
nals can be assigned to measured or actual value as well as setpoint value.

Parameter
Gain, Kp, P component
Reset time Ti [seconds], I component
Rate time Td [seconds], D component
Upper limit of the controller output ymax
Lower limit of the controller output ymin
Additional value input: as fix output value
Default output: default is output when Enable input = low

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 Functions and outputs

10.4 MX879B Multi‐I/O module

The MX879B module is a multi-I/O module with eight analog outputs and 32
digital I/Os that can be accessed on the front panel via plug terminals.

MX879B Analog outputs

Digital In‐/Outputs

Fig. 10.4 MX879B front view

Two analog outputs each (1 and 2, 3 and 4, etc.) have the same ground poten­
tials, for the others electrical isolation applies between them and the voltage
supply ground.
The modules can receive all signals that are isochronously available on the
IEEE1394b FireWire.
The settings for this are implemented with the QuantumX Assistant. Before
output at the analog output, the signal passes through an output characteristic
curve parameterized by the user (2-point scaling) and a filter also parameter­
ized by the user. In addition, the rate for DAC is reduced to 96 kS/s through
interpolation.
The MX879B functions are similar to those of the MX878B.
In addition, the MX879B offers a limit value monitoring function.

Limit value monitoring

The limit value unit consists of eight limit value switches for monitoring of eight
signals. Any signal that is available throughout the system can be used as the
input signal.

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Functions and outputs

The logic output can be assigned to a digital output. Parameterization includes

the input signal and, in addition, the switching threshold, hysteresis, switching
logic and output logic.
The update rate of limit values is 4800 Hz.

LV1 Switching level

Switching on
Over limit Hysteresis value
Switch off

Switch off
Under limit Hysteresis value
Switching on
Switching level
LV2
LV1 logic 1 24 V
0V
LV2 logic 1 24 V
0V

Fig. 10.5 Limit value functions and parameters

Examples of connections for MX879B

Digital output 24 V (1)

24 V 1
2 24 V
Ground
3 GND
4 1 … 32
5 2
I/O
6 3
7 4
8 UINT

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Digital output 5 V, internal (1)

1
2 24 V
3 GND
4 1 … 32
5 2
I/O
6 3
7 4
8 UINT

Bridge

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Functions and outputs

Digital input 24 V (1)

24 V (optional) 1
2 24 V
3 Gnd
Source

4 1 … 32
5 2
I/O
6 3
7 4
8 UINT

Note:
Each twin unit comes with one power supply.

To supply all I/Os with power, bridging is required or each twin unit needs to be powered
separately.

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 Functions and outputs

Analog output (1)

1
2 Nc
U1
3 1 or 5
4 2 or 6
Ground 1
5 GND 1 or GND 3
6 3 or 7
7 4 or 8
8 Gnd 2 or Gnd 4
Note:
GND 1: Terminals 1 and 2
GND 2: Terminals 3 and 4
GND 3: Terminals 5 and 6
GND 4: Terminals 7 and 8

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Functions and outputs

Notice

The analog output sockets are coded. The push-in plugs need to be prepared
accordingly.

Coding of the analog output sockets:

Analog output sockets are coded for A tip needs to be cut off when preparing
protection. plug connections for analog outputs
(coding).

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 Functions and outputs

10.5 MX471B
The MX471B module ensures a high-performance connection between a CAN
bus network and the QuantumX system.
Four CAN interfaces are available, all working independently of each other.
The measurement system can read in CANbus signals and also output them
The “QuantumX CANbus” operating manual explicitly describes all matters
concerning the bus and the modules.

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FAQ

11 FAQ
Subject
QuantumX in an (Ethernet) network and DeviceScan with catman®Easy/AP

Question/Problem
I connected a QuantumX amplifier via a network cable and started the cat­
man®EASY/AP software, but I am not getting a connection to the amplifier.
The software advises:
"The device scan cannot find any connected devices. …”

Reply/Solution
S First of all, check carefully whether the network address of the QuantumX
amplifier is in the same subnet as the PC and whether this IP address is
correctly entered in the scan options of catman®Easy/AP. If this is the
case, the following factors may also prevent the QuantumX from being loc­
ated in the network:
S Check that the Ethernet cable is plugged in
S The Windows® firewall. This can block the connection during device scan­
ning and should be switched off temporarily for the duration of the measure­
ment. The settings for the firewall can be found under Control panel *>
Security center *> “Windows Firewall”.
S Wireless network adapters (WLAN). These can, depending on the configur­
ation, take priority in operating the network and thereby disturb the wired
network scan. If a WLAN adapter is present on the notebook or laptop, it
must be deactivated.
S The firewall of an installed VPNClient. This can also disturb a network scan.
For example, the setting "Stateful Firewall (Always On)" is activated by de­
fault in the CISCO VPN Client. This should be temporarily deactivated for
the QuantumX device scan.
S A virus scanner can also possibly block the network scan due to its proper­
ties. It should therefore be temporarily deactivated.

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 FAQ

S If the PC settings will not permit a scan via a network area at all (e.g. for
security reasons), it is still possible to connect a device manually with a se­
lected configuration (from catman®EASY/AP version 2.2). This setting can
be found in the "Scan options" as the option "Add device manually".
Please note that administrator rights under Windows® may be necessary for
some of these settings.

Question/Problem
How can I quickly check whether or not I can actually communicate with the
amplifier?

Reply/Solution
Windows Start ­> Search and start "cmd" and enter the following at the C:>
prompt:
ping xxx.xxx.xxx.xxx (ENTER)
The xxx.xxx.xxx.xxx represents the IP address of your QuantumX device. If
correctly connected, the device will reply positively. An example is shown in the
following screenshot:

If no module appears, there are several possible causes. Check the following
points and then repeat the search.
S Have you activated the correct interface or correct interface adapter?

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FAQ

S Check the Scan options in the 'Module suchen' dialog.

S Does your Ethernet switch work properly?
If you are not operating any other devices on the switch with which you can
check the function, try to set up a direct connection between the PC and the
QuantumX module.
S If you want to use the QuantumX module in a larger network, please con­
tact your network administrator. There are a series of options in adminis­
trated networks to limit or completely prevent data transmission between
individual subscribers. Administrative enabling may also be necessary here.

Operation in LAN
1. No server in the network, the PC has no setting or uses DHCP, the Quan­
tumX module has a permanent address
No connection can be set up with this combination.
2. DHCP server in the network, the PC has a permanent address or uses
DHCP, the QuantumX module has a permanent address
A connection can normally only be set up when the PC and QuantumX
module addresses lie in the same subnet, i.e. the IP address may only have
different digit groups where a 0 is present in the subnet mask. Also refer to
Changing the Ethernet interface parameters of the QuantumX

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 Accessories

12 Accessories
System accessories

Article Description Order no.

Backplane QuantumX Backplane for maximum 9 modules of the 1-BPX001
(standard) QuantumX family.
General information:
- Wall or control cabinet installation (19");
- External modules can be connected via
IEEE1394b FireWire;
- Power supply: 24 V DC;
- Power consumption: Max 5 A (150 W);
Note: Only modules with protection class
IP20 can be inserted.
QuatumX Backplane QuantumX Backplane‐Rack for maximum 9 1-BPX002
modules in IP 20:
- 19'' rack mounting with handles left and
right;
- Connection of external modules via
FireWire possible;
- Power supply: 24 V DC / max. 5 A
(150 W)

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Accessories

Module accessories

Voltage supply

Description Order no.

Power supply AC/DC power supply unit; input: 100-240 V 1-NTX001
AC ("10%);
1.5 m cable with international plug set
Output: 24 V DC, Max. 1.25 A; 2 m cable
with plug for IP20 modules.
Voltage supply, open 3 m cable for voltage supply of a QuantumX 1-KAB271-3
line module. Plug for IP20 modules on one side
and exposed wires at the other end.
Note when using multiple modules: The
supply voltage can be looped through
IEEE1394b FireWire connections
(max. 1.5 A).
Mechanical
Description Order no.
Housing connection Mechanical connection elements for Quan­ 1-CASECLIP
element for Quan­ tumX modules (IP20 / IP65). Set consisting
tumX modules, see of 2 case clips, including assembly material
section 6, page 37 for fast connection of 2 modules.
Fitting panel for Fitting panel for mounting QuantumX mod­ 1-CASEFIT
QuantumX modules, ules using case clips (1-CASECLIP), lash­
see section 6.3, ing strap or cable ties. Basic fastening by 4
page 43 screws.
Case protection for Case protection (X enclosure frame) for 1-CASEPROT
QuantumX modules, QuantumX modules.
see section 6.1,
page 38

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IEEE1394b FireWire
Description Order no.
IEEE1394b FireWire FireWire connection cable between 1-KAB272-0.2
cable (module-to- (lengths: 0.2m/2 m/5 m). Fitted on both ends 1-KAB272-2
module) with appropriate plugs.
1-KAB272-5
Note: You have the option to use the cable
to supply the modules with voltage (max.
1.5 A, from source to last acceptor).
Connection cable, PC FireWire connection cable between PC and 1-KAB293-5
to module 3 m module (ODU, 4,5 m , standard FireWire
1394b).
Note: The cable cannot be used to supply
QuantumX modules with voltage.
Hub to module con­ FireWire connection cable between hub and 1-KAB276-3
nection cable 3 m modul (length: 3 m). Fitted on both ends
with appropriate plugs.
Note: The cable can be used to optionally
supply connected QuantumX modules with
voltage via the hub (max. 1.5 A, from source
to last acceptor).
IEEE1394b FireWire FireWire IEEE 1394b ExpressCard for 1-IF-002
PC card connecting QuantumX modules at a Note­
book or PC.
IEEE1394b FireWire SCM‐FireWire extender, IP68 1-SCM-FW
extender Package consisting of 2 elements for
extending the FireWire connection up to 50
m. Also required: 2x1‐KAB269‐x and
industrial Ethernet cable (M12, CAT5e/6, up
to 50 m). Connection via KAB270‐-3 not
possible.
Ethernet

Ethernet Ethernet crossover cable, 2 m; CAT5e 1-KAB239-2

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Transducer side

General information

Article Description Order no.

D-Sub-HD 15‐pin plug Plug kit D-Sub HD 15-pin (male) with TEDS 1-SUBHD15-
set with TEDS chip chip DS24B33f. Housing: metallized plastic MALE
with knurled screws.
Note: the TEDS chip is blank.
D-Sub-HD 15‐pin port Four fully wired port savers protect 1-SUBHD15-
saver D-Sub-HD 15-pin ports against wear and SAVE
tear due to frequent plugging and unplug­
ging of transducers. Extends durability by at
least 500 contact cycles.
Construction: plug in socket with screw con­
nection.
D­Sub­HD 15‐pin Voltage signal conditioner 300 V (CAT II), 1-SCM-HV
300 V CAT II adapter TEDS, D‐SUB-HD device connection, insu­
lated lab measuring lead (length 0.5 m).
D­Sub­HD 15‐pin SG SG quarter bridge adapter (SCM­SG120 1-SCM-SG120
quarter bridge ad­ with 120 ohm completion resistor, or
apter SCM­SG350 with 350 ohm completion
resistor).
1-SCM-SG350
Signal conditioning SG quarter bridge on
QuantumX input with full bridge. Integrated
120-ohm (350-ohm) completion resistor for
quarter bridge, shunt calibration, TEDS,
D-Sub-HD device connection, Solder joints
for transducer lead in a 3­wire configuration.
D­Sub­HD 15‐pin to BNC­socket­to­D­Sub­HD­15­pin­plug adap­ 1-SUBHD15-
adapter BNC ter for connection of current­fed, piezoelec­ BNC
tric sensors (IEPE) or voltage ("10 V) with
BNC to MX410B, MX840B or MX440B
(length approx. 5 cm).

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Article Description Order no.

Adapter D-Sub-HD Adapter D-Sub-HD 15-pin to D-Sub 15-pin 1-KAB416
15‐pin to D-Sub for connecting transducers with pre-as­
15‐pin sembled D-Sub plugs on MX840 (length ap­
prox. 0.3 m).
Note: Ready-made for full-bridge (6-wire).
Push­In connector (8 10 push−in−connectors, Phönix Contact, 8 1-CON-S1015
Pins), Gold Pins, Gold, (Module: MX1601B, MX1615B,
MX879B).
Note: Do not connect these gold plugs to
MX1601 or MX615 devices (risk of corro­
sion!).
1-wire EEPROM Package consisting of 10 units 1-wire EEP­ 1-TEDS-PAK
DS24B33 ROM DS24B33 (for TEDS as per IEEE
1451.4.).

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Software and product packages

Article Description Order no.

catman®EASY Easy­to­use HBM software for data ac­ 1−CATMAN−EASY
quisition and analysis.
Configuration of data acquisition system,
channels and signals. Creation of indi­
vidual panels for signal visualization.
Data storage in different formats (e.g.
BIN, Excel, ASCII, DIAdem, MATLAB,
MDF). Graphical analysis of stored
measurement data, with the option to
export graphics (e.g. into Word).
catman®AP Upgrades catman®EASY with: 1−CATMAN−AP
- EasyMath for mathematical post­pro­
cess analysis and export of measure­
ment data
- EasyVideocam integration of up to 4
video cameras (Windows DirectShow,
USB / Ethernet / FireWire)
- EasyPlan for offline parameterization
(Wizard or Microsoft EXCEL®))
- EasyScript for automatic processes
(Visual Basic for Applications)
- EasyRoadload for integration of Kistler
RoaDyn® measuring wheels

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MX840B, MX440B accessories

Article Description Order no.

Cold junction for ther­ Electronics for temperature compensation 1−THERMO−
mocouple on for measurements with thermocouples on MXBOARD
MX840B, MX440B MX840B, MX440B, consisting of:
- PT1000 cold junction
- Including 1-wire TEDS chip for transducer
identification
Note: Mounting in D-Sub-HD 15-pin trans­
ducer plug.
Adapter D-Sub-HD15 Adapter for connecting CAN devices on 1−KAB418
to D-Sub 9 (CAN) for MX840B, MX440B D-Sub-HD 15‐pin (plug)
MX840B to D-Sub 9‐pin (socket); (length: approx. 30
cm).

MX403B accessories

Article Description Order no.

Adapter BNC BNC socket adapter to 2 shrouded plugs 1-G067-2
with standardized gap, 4 pieces per Set.
1000 V CATII, 600 V CATIII.

Shrouded plug
„Artificial star“ to Pluggable artificial star for attaching to the 1-G068-2
banana plug adapter MX403B.

Safety laboratory Insulated black/red lead set, 1.5 meters with 1-KAB282-1,5
cable safety­shrouded banana plugs and alligator
clips 1000V CAT II.

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Article Description Order no.

HBR 1 W, 1 W 1 W, 1 W, 0.02% high precision, low thermal 1-HBR/1 Ohm
precision burden drift burden resistor. Internally uses 4 wire
resistor connection to reduce inaccuracy caused by
the currents running to the burden resistor.
Using banana input connectors and banana
output pins. Directly compatible with
GN610, GN611, GN610B and GN611B
acquisition cards.
HBR 2.5 W, 1 W 2.5 W, 1 W, 0.02% high precision, low ther­ 1-HBR/1.5 Ohm
precision burden mal drift burden resistor. Internally uses 4
resistor wire connection to reduce inaccuracy
caused by the currents running to the bur­
den resistor. Using banana input connectors
and banana output pins. Directly compatible
with GN610, GN611, GN610B and GN611B
acquisition cards.
HBR 10 W, 1 W 10 W, 1 W, 0.02% high precision, low ther­ 1-HBR/10 Ohm
precision burden mal drift burden resistor. Internally uses 4
resistor wire connection to reduce inaccuracy
caused by the currents running to the bur­
den resistor. Using banana input connectors
and banana output pins. Directly compatible
with GN610, GN611, GN610B and GN611B
acquisition cards.

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MX1609 accessories

Article Description Order no.

Bag with 10 mini ther­ Package, consisting of 10 x mini thermo­ 1−THERMO−
mocouple plugs, incl. couple plugs with integrated RFID chip for MINI
RFID for thermo­ measuring point detection for the
couples type K MX1609/KB thermocouple measuring amp­
lifier of the QuantumX family; type K: NiCr-
NiAl, RFID integrated, green, male.
Bag with 10 mini ther­ Package, consisting of 10 x mini thermo­ 1−THERMO−
mocouple plugs, incl. couple plugs with integrated RFID chip for MINI−T
RFID for thermo­ measuring point detection for the
couples type T MX1609/TB thermocouple measuring ampli­
fier of the QuantumX family; type T: Cu-
CuNi, RFID integrated, brown, male.

MX879B, MX1601B, 1615B accessories

Article Description Order no.

Push­In connector (8 10 Push­In connectors, Phoenix Contact, 8 1−CON−S1005
pins) pins (modules: MX1601B, MX1615B,
MX879B).

Phönix Push-In-Connector
with strain relief

MX809B accessories

Artikel Beschreibung Bestell-Nr.

Thermo Mini insulat­ Kit comprising a total of 4 insulating caps 1-CON-A1018
ing cap (ISOCAP) to allow for self-assembly of
Thermo Mini sockets of type K, J, T, B, E, N,
R, S, C or copper thermocouples for mea­
suring voltages of ± 5 V.

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12.1 System accessories

12.1.1 BPX001 backplane

449

220
147.5
6.5

56.75

36.25
85 140.75
229.75
318.75
407.75

12.1.2 BPX002 backplane

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470
462 214.5

146.05

220.9
482.6

0
448.5

131
32.75

98.25
65.5
165.3

12.1.3 Housing connection elements

Covers for
housings with
protection class
Case clip IP65

Case clip

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12.2 Voltage supply

12.2.1 Power pack NTX001

Europe mains cable 3m

NTX001

Modules
Mains
UK mains cable

USA mains cable

Australia mains cable

Order number: 1-NTX001

12.2.2 Supply cable

3m 30
Approx. 10-15
mm

Twisted and tinned

Plug ODU Medi‐Snap

S11M08-P04MJGO-5280 Cable LIYY 2x0.5 mm2

black
0V
brown
+ Supply voltage

Order number: 1-Kab271-3 (length 3 m)

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12.3 IEEE1394b FireWire

12.3.1 IEEE1394b FireWire cable (module-to-module; IP67)

L1=0,2 m; 2,0 m; 5,0 m

Order numbers: 1-KAB272-0.2 (length 0.2 m)

1-KAB27-2 (length 2 m)
1-KAB272-5 (length 5 m)

12.3.2 Connection cable (PC to module)

Order number: 1-KAB293-5 (length 5 m)

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Accessories

12.3.3 Connection cable (PC to hub)

3m

IEEE1394b FireWire B plug

PC adapter socket

Order number: 1-KAB276-3 (length 3 m)

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12.4 General information

12.4.1 Plug kit with TEDS chip

Plug kit D-Sub-HD 15-pin (male) with TEDS chip for storing a sensor data
sheet.

Order number: 1-SUBHD15-MALE

12.4.2 Port saver Sub-HD 15-pin

Front
Rear

Order number: 1-SUBHD15-SAVE

When frequently connecting and disconnecting transducers we recommend
that you use port savers for protecting the transducer sockets of the Quan­
tumX module. The port saver is easy to screw into place and can be replaced
after several hundred mating cycles. This eliminates that need for expensive
module repairs.

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Accessories

12.4.3 Adapter D-Sub-HD 15-pin to D-Sub 15-pin

D‐SUB‐HD plug D‐SUB socket

Wire bridge

Order number: 1-KAB416

CAUTION

This cable is only for transducers with full bridge and 6-wire circuits! If other
transducers are connected, the universal amplifier can be damaged or even
destroyed.

12.5 Accessories for MX840B, MX440B

12.5.1 Cold junction for thermocouples

Electronics for temperature compensation for measurements with thermo­

couples. Board for installation in a 15-pin D-Sub-HD plug.

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 Accessories

View from above View from below

12

6 10
12,5

1 5

PINs to be soldered

TEDS chip Cold junction

Position of the board in
the plug (TEDS facing
All dimensions in mm down)
Height with components: 3 mm

Order number: 1-THERMO-MXBOARD

12.6 SubHD15 to BNC adapter

Order number: 1-SUBHD15-BNC

The adapter from D-Sub-HD plug male to BNC socket is used to connect cur­
rent fed piezoelectric transducers (IEPE = Integrated Electronics Piezo Elec­
tric) or electrical voltages with BNC connector cable to universal amplifier
MX410B as well as MX840B or MX440B.

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12.7 SCM-HV accessories

Order number: 1-SCM-HV

High-voltage signal conditioner for measuring differential voltages within the
rated data indicated in the specifications together with a suitable QuantumX
module.
Connection to 15-pin sockets of QuantumX modules MX840B, MX440B or
MX410B

12.8 SCM-SG120/350 quarter bridge adapter

SG QuantumX

Transducer Amplifier
connection connection

View from below

Order number: 1-SCM-SG120/350

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 Accessories

Bridge adapter SCM-SG120/350 is inserted into QuantumX modules with SG

full bridge input (D-Sub-HD15). This makes it possible to connect a SG in
quarter bridge circuit in 3‐wire configuration.

12.9 MX1609/KB/TB accessories

12.9.1 Thermo-connector with integrated RFID chip

RFID

21,3

21

Connectors for thermocouple amplifiers:

MX1609 / MX1609KB: type K
Package unit: 10 mini connectors for thermocouples type K
Order number: 1-THERMO-MINI

MX1609T/TB: Type T
Package unit: 10 mini connectors for thermocouples type T
Order number: 1-THERMO-MINI-T

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Support

13 Support
Headquarters world-wide
Europe
Hottinger Baldwin Messtechnik GmbH:
Im Tiefen See 45, 64293 Darmstadt, Germany
Tel. +49 6151 8030, Fax +49 6151 8039100
E-mail: [email protected]
www.hbm.com

North and South America

HBM, Inc., 19 Bartlett Street, Marlborough, MA 01752, USA
Tel. +1-800-578-4260 / +1-508-624-4500,
Fax +1-508-485-7480
E-mail: [email protected]

Asia
Hottinger Baldwin Measurement (Suzhou) Co., Ltd.
106 Heng Shan Road, Suzhou 215009, Jiangsu, VR China
Tel. (+86) 512 68247776, Fax (+86) 512 68259343
E-mail: [email protected]

Up-to-date addresses of representatives can also be found on the Internet at:

www.hbm.com/Contact/International sales offices

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 Support

QuantumX A03031_23_E00_00 HBM: public 201

 www.hbm.com
A03031_23_E00_00 HBM: public

HBM Test and Measurement

Tel. +49 6151 803-0
Fax +49 6151 803-9100
[email protected]

measure and predict with confidence