Ball Valves: 3-Way Series

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Ball Valves

3-Way Series
Pressures to 20,000 psi (1379 bar)

Autoclave Engineers high-pressure ball valves have been designed


to provide superior quality for maximum performance within a
variety of valve styles, sizes, and process connections. Some of the
more unique design innovations include an integral one-piece trun-
nion mounted style ball and stem that eliminates the shear failure
common in two piece designs, re-torqueable seat glands that result
in longer seat life, and a low friction stem seal that reduces actuation
torque and enhances cycle life.

These ball valves can also be modified to incorporate the use of


special materials, seals for high temperature applications, subsea Flow Configuration
models, and valve actuators.

When it comes to high-pressure applications, these ball valves


with the associated high-pressure components, provide the critical
performance demanded by the high pressure market.

AE Ball Valve Features:


• One-piece, trunnion mounted style, stem design
eliminates shear failure found in two piece designs and
reduces effects of side loading.
• Re-torqueable seat glands for longer seat life. 3-Way
3-Way 3-Way
3-Way
Switching Crossover
Diverting
• Carbon filled PEEK seats offer excellent resistance to Switching
180° Turn 90° Turn
90 Turn
180 Turn
chemicals, heat, and wear/abrasion.
• Full-port flow path minimizes pressure drop.
• 316 cold worked stainless steel construction. Applications:
• Low friction pressure assisted graphite filled Teflon stem
seal increases cycle life and reduces operating torque. • Laboratories Ball Valves - 3-Way Series
• Test Stands
• Available in 90° turn diverter and 180° turn switching
models. • Control Panels
• Viton o-rings for operation from 0°F (-17.8°C) to 400°F • Chemical Research
(204°C). • Pilot Plants
• Optional o-rings available for high-temperature • Water Blast Pumping Units
applications.
• High volume chemical injection
• Optional wetted materials. skids.
• Wide selection of tube and pipe end fittings available.
• Electric and pneumatic actuator options.

All general terms and conditions of sale, including limitations of our liability, www.autoclave.com
apply to all products and services sold. 1
Ball Valves - 3/16" 3-Way Series
Pressures to 20,000 psi (1379 bar) .187” (4.77mm) Orifice

MAWP @ Minimum Orifice


Connection Room Temperature inches(mm)
W125 15,000 psi (1034 bar) .094 (2.39)
SW250 15,000 psi (1034 bar) .128 (3.25)
SW375 15,000 psi (1034 bar) .188 (4.77)
SW500 10,000 psi (690 bar) .188 (4.77)
SF250CX20 20,000 psi (1379 bar) .109 (2.77)
SF375CX20 20,000 psi (1379 bar) .188 (4.77)
SF562CX20 20,000 psi (1379 bar) .188 (4.77)
F250C 20,000 psi (1379 bar) .094 (2.39)
F375C 20,000 psi (1379 bar) .125 (3.17)
F562C 20,000 psi (1379 bar) .188 (4.77)
1/8” NPT 15,000 psi (1034 bar) .188 (4.77)
1/4” NPT 15,000 psi (1034 bar) .188 (4.77)
3/8” NPT 15,000 psi (1034 bar) .188 (4.77)
1/2” NPT 15,000 psi (1034 bar) .188 (4.77)
Valve Cv=.50
MAWP: Maximum Allowable Working Pressure
Cv listed is for maximum orifice size of .188 inches only.
Consult factory for Cv of valves with reduced orifice sizes. PRESSURE TEMPERATURE RATINGS

TEMPERATURE ˚C
STAINLESS STEEL HANDLE
(-18) (38) (93) (150) (204) (260)
20,000 (1379)
SF & F CONNECTIONS
SET SCREW
See Note

STOPPING DEVICE
ONE PIECE BALL
AND STEM 15,000 (1034)
PRESSURE PSIG

PRESSURE BAR
PACKING GLAND
W125, SW250, SW375, & NPT CONNECTIONS
THRUST WASHER
LOCKING PIECE

SPRING ENERGIZED SEAL BELLEVILLE WASHERS


10,000 (690)
LOCKNUT
BELLEVILLE BACKUP SW500 CONNECTION
SEAT GLAND
O-RING

5,000 (345)

NPT connections rated 400˚F (204˚C) maximum.


O-RING
O-RING
0
CARBON FILLED PEEK SEATS 100 200 300 400 500
BEARING
SEAT RETAINER
TEMPERATURE ˚F
BOTTOM GLAND

Pressure ratings are determined by the end connections chosen, see chart.
Note: Maximum side connection inlet pressure 15,000 psi (1034 bar)

NOTE: Ball valves are not recommended for critical gas applications such as Hydrogen, Helium or other small molecular gases.

Ordering Procedure
For complete information on available end connections and material options, see next page. 3-way ball valves are furnished complete with
tube or pipe connections.

Typical catalog number: 3B 3 S 20 M9

3B 3 S 20 M9 XXX
Valve Ball Material Pressure End Connection Options
Series Orifice (X 1000 psi)
3B: 3-way Diameter S -316SS M9 - SF562CX20 HT - High Temperature
3BD: 3-way diverter (For material options (See Chart on (Ball Valve Actuators,
3-3/16”
contact factory) next page) see next page)
(4.77 mm)
2 All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold.
End Connection Options
Catalog End Connection MAWP @ Hex
Number Number Connection Room Temperature Inches(mm)

3B3S15L2 L2 W125 15,000 psi (1034 bar) 1 (25.40)


3BD3S15L2
3B3S15L4 L4 SW250 15,000 psi (1034 bar) 1 (25.40)
3BD3S15L4
3B3S15L6 L6 SW375 15,000 psi (1034 bar) 1 (25.40)
3BD3S15L6
3B3S10L8 L8 SW500 10,000 psi (690 bar) 1 (25.40)
3BD3S10L8
3B3S20M4 M4 SF250CX20 20,000 psi (1379 bar) 1 (25.40)
3BD3S20M4
3B3S20M6 M6 SF375CX20 20,000 psi (1379 bar) 1 (25.40)
3BD3S20M6
3B3S20M9 M9 SF562CX20 20,000 psi (1379 bar) 1 (25.40)
3BD3S20M9
3B3S20H4 H4 F250C 20,000 psi (1379 bar) 1 (25.40)
3BD3S20H4
3B3S20H6 H6 F375C 20,000 psi (1379 bar) 1 (25.40)
3BD3S20H6
3B3S20H9 H9 F562C 20,000 psi (1379 bar) 1.38 (35.05)
3BD3S20H9
3B3S15P2 P2 1/8” NPT 15,000 psi (1034 bar) 1 (25.40)
3BD3S15P2
3B3S15P4 P4 1/4” NPT 15,000 psi (1034 bar) 1 (25.40)
3BD3S15P4
3B3S15P6 P6 3/8” NPT 15,000 psi (1034 bar) 1 (25.40)
3BD3S15P6
3B3S15P8 P8 1/2” NPT 15,000 psi (1034 bar) 1.38 (35.05)
3BD3S15P8
See ball valve option/detail section for end connection details, material, and high temperature options.
OPEN OPEN OPEN CLOSED OPEN

*3-WayDiverter
*3-Way Diverter Valve
Valve 3-Way Ball
3-Way BallValve
Valve
90° Turn
90° Turn 180°
180 Turn
Turn
*The Diverter Valve design permits inlet flow through the bottom port. Outlet flow may be diverted to either valve side port.

Ball Valve Options Valve Maintenance


Pneumatic Actuator: Repair Kits: add “R” to the front of valve catalog
AO - Air-to-open/Spring to close (diverter style only) numbers for proper repair kit.
AC - Air-to-close/Spring to open (diverter style only) (Example: R3B3S)
AOC - Air-to-open-and-close (double action)
Electric Actuator:
EO1 - 120 volt AC 50/60 Hz Consult your Autoclave representative for pricing on repair
EO2 - 220 volt AC 50/60 Hz kits. Refer to the Operation and Maintenance manual for
EO3 - 24 VDC proper maintenance procedures.
Actuator Operating Temperature: See ball valve actuator section for full description, additional information,
Pneumatic: 0˚F to 175˚F (-17˚C to 79˚C) and options.
Electric: 0˚F to 160˚F (-17˚C to 71˚C)
High Temperature Option:
HT - for media temperature up to 500˚F (260˚C)

All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold. 3
Ball Valves - 3/8" 3-Way Series
Pressures to 15,000 psi (1034 bar) .328” (8.33mm) Orifice

MAWP @ Minimum Orifice


Connection Room Temperature inches(mm)
SW500 10,000 psi (690 bar) .328 (8.33)
SF375CX20 15,000 psi (1034 bar) .203 (5.16)
SF562CX20 15,000 psi (1034 bar) .312 (7.92)
SF750CX20 15,000 psi (1034 bar) .328 (8.33)
1/4” NPT 15,000 psi (1034 bar) .328 (8.33)
3/8” NPT 15,000 psi (1034 bar) .328 (8.33)
1/2” NPT 15,000 psi (1034 bar) .328 (8.33)
Valve Cv=2.1
MAWP: Maximum Allowable Working Pressure
Cv listed is for maximum orifice size of .328 inches only.
Consult factory for Cv of valves with reduced orifice sizes.

STAINLESS STEEL HANDLE

PRESSURE TEMPERATURE RATINGS


SET SCREW
TEMPERATURE ˚C
STOPPING DEVICE (-18) (38) (93) (150) (204) (260)
ONE PIECE BALL
AND STEM
15,000 (1034)
PACKING GLAND SF & NPT CONNECTIONS
THRUST WASHER
LOCKING PIECE

SPRING ENERGIZED SEAL BELLEVILLE WASHERS


PRESSURE PSIG

(690)

PRESSURE BAR
10,000
LOCKNUT
BELLEVILLE BACKUP SW500 CONNECTION
SEAT GLAND
O-RING

5,000 (345)

NPT connections rated 400˚F (204˚C) maximum.


O-RING
O-RING
CARBON FILLED PEEK SEATS 0
BEARING
100 200 300 400 500
SEAT RETAINER
BOTTOM GLAND TEMPERATURE ˚F

Pressure ratings are determined by the end connections chosen, see chart.
Side connection pressure not recommended.

NOTE: Ball valves are not recommended for critical gas applications such as Hydrogen, Helium or other small molecular gases.

Ordering Procedure
For complete information on available end connections and material options, see next page. 3-way ball valves are furnished complete with tube or
pipe connections.

Typical catalog number: 3B 6 S 15 M9

3B 6 S 15 M9 XXX
Valve Ball Material Pressure End Connection Options
Series Orifice (X 1000 psi)
3B: 3-way Diameter S -316SS M9 - SF562CX20 HT - High Temperature
3BD: 3-way diverter
6-3/8” (For material options (See Chart on next (Ball Valve Actuators,
(9.52 mm) contact factory) page) see next page)
4 All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold.
End Connection Options

Catalog End Connection MAWP @ Hex


Number Number Connection Room Temperature Inches(mm)

3B6S10L8 L8 SW500 10,000 psi (690 bar) 1.38 (35.05)


3BD6S10L8
3B6S15M6 M6 SF375CX20 15,000 psi (1034 bar) 1.38 (35.05)
3BD6S15M6
3B6S15M9 M9 SF562CX20 15,000 psi (1034 bar) 1.38 (35.05)
3BD6S15M9
3B6S15M12 M12 SF750CX20 15,000 psi (1034 bar) 1.38 (35.05)
3BD6S15M12
3B6S15P4 P4 1/4” NPT 15,000 psi (1034 bar) 1.38 (35.05)
3BD6S15P4
3B6S15P6 P6 3/8” NPT 15,000 psi (1034 bar) 1.38 (35.05)
3BD6S15P6
3B6S15P8 P8 1/2” NPT 15,000 psi (1034 bar) 1.38 (35.05)
3BD6S15P8
MAWP: Maximum Allowable Working Pressure

See ball valve option/details section for end connection details, material, and high temperature options.

OPEN OPEN OPEN CLOSED OPEN

*3-Way Diverter
*3-Way Diverter Valve
Valve 3-WayBall
3-Way BallValve
Valve
90°
90° Turn
Turn 180°Turn
180 Turn

*The Diverter Valve design permits inlet flow through the bottom port. Outlet flow may be diverted to either valve side port.

Ball Valve Options Valve Maintenance


Pneumatic Actuator: Repair Kits: add “R” to the front of valve catalog
AO - Air-to-open/Spring to close (diverter style only) numbers for proper repair kit.
AC - Air-to-close/Spring to open (diverter style only)
AOC - Air-to-open-and-close (double action) (Example: R3B6S)
Electric Actuator:
EO1 - 120 volt AC 50/60 Hz
EO2 - 220 volt AC 50/60 Hz Consult your Autoclave representative for pricing on repair
EO3 - 24 VDC kits. Refer to the Operation and Maintenance manual for
proper maintenance procedures.
Actuator Operating Temperature:
Pneumatic: 0˚F to 175˚F (-17˚C to 79˚C)
See ball valve actuator section for full description, additional information,
Electric: 0˚F to 160˚F (-17˚C to 71˚C) and options.
High Temperature Option:
HT - for media temperature up to 500˚F (260˚C)

All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold. 5
Ball Valves - 1/2" 3-Way Series
Pressures to 10,000 psi (690 bar) .500” (12.7mm) Orifice

MAWP @ Minimum Orifice


Connection Room Temperature inches(mm)
SF750CX20 10,000 psi (690 bar) .500 (12.70)
SF1000CX20 10,000 psi (690 bar) .500 (12.70)
3/4” NPT 10,000 psi (690 bar) .500 (12.70)
1” NPT 10,000 psi (690 bar) .500 (12.70)
Valve Cv=4.4

MAWP: Maximum Allowable Working Pressure

STAINLESS STEEL HANDLE


PRESSURE TEMPERATURE RATINGS

TEMPERATURE C
(-18) (38) (93) (150) (204) (260)
ONE PIECE BALL
STOPPING DEVICE 15,000 (1034)
AND STEM
PACKING GLAND
SET SCREW

THRUST WASHER LOCKING PIECE

(690)

PRESSURE BAR
PRESSURE PSIG

STEM SEAL BELLEVILLE WASHERS 10,000


BELLEVILLE BACKUP NPT & SF CONNECTIONS
LOCKNUT SEAT GLAND

5,000 (345)

NPT connections rated 400˚F (204˚C) maximum.


O-RING 0
O-RING 100 200 300 400 500
O-RING

BOTTOM BEARING CARBON FILLED PEEK SEATS TEMPERATURE ˚F


SEAT RETAINER
BOTTOM GLAND Pressure ratings are determined by the end connections chosen, see chart.
Note: Maximum side connection inlet pressure 10,000 psi (690 bar)

NOTE: Ball valves are not recommended for critical gas applications such as Hydrogen, Helium or other small molecular gases.

Ordering Procedure
For complete information on available end connections and material options, see next page. 3-way ball valves are furnished complete with
tube or pipe connections.

Typical catalog number: 3B 8 S 10 M12

3B 8 S 10 M12 XXX
Valve Ball Material Pressure End Connection Options
Series Orifice (X 1000 psi)
3B: 3-way Diameter S -316SS M12 - SF750CX20 HT - High Temperature
3BD: 3-way diverter
8-1/2” (For material options (See Chart on (Ball Valve Actuators,
(12.7 mm) contact factory) next page) see next page)
6 All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold.
End Connection Options

Catalog End Connection MAWP @ Hex


Number Number Connection Room Temperature Inches(mm)

3B8S10M12 M12 SF750CX20 10,000 psi (690 bar) 1.75 (44.5)


3BD8S10M12
3B8S10M16 M16 SF1000CX20 10,000 psi (690 bar) 1.75 (44.5)
3BD8S10M16
3B8S10P12 P12 3/4” NPT 10,000 psi (690 bar) 1.75 (44.5)
3BD8S10P12
3B8S10P16 P16 1” NPT 10,000 psi (690 bar) 1.75 (44.5)
3BD8S10P16
MAWP: Maximum Allowable Working Pressure

See ball valve options for end connection details, material, and high temperature options.

OPEN OPEN OPEN CLOSED OPEN

*3-WayDiverter
*3-Way Diverter Valve
Valve 3-Way
3-WayBall
Ball Valve
Valve
90° Turn
90° Turn 180°Turn
180 Turn

*The Diverter Valve design permits inlet flow through the bottom port. Outlet flow may be diverted to either valve side port.

Ball Valve Options Valve Maintenance


Pneumatic Actuator:
Repair Kits: add “R” to the front of valve catalog
AO - Air-to-open/Spring to close (diverter style only)
numbers for proper repair kit.
AC-Air-to-open/Spring to close (diverter style only)
(Example: R3B8S)
AOC - Air-to-open-and-close (double action)
Electric Actuator:
EO1 - 120 volt AC 50/60 Hz Consult your Autoclave representative for pricing on repair
EO2 - 220 volt AC 50/60 Hz kits. Refer to the Operation and Maintenance manual for proper
E03 - 24 VDC maintenance procedures.
Actuator Operating Temperature:
See ball valve actuator section for full description, additional information,
Pneumatic: 0˚F to 175˚F (-17˚C to 79˚C) and options.
Electric: 0˚F to 160˚F (-17˚C to 71˚C)
High Temperature Option:
HT - for media temperature up to 500˚F (260˚C)

All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold. 7
Ball Valve Dimensions - inches (mm)

VALVE MODELS
3B3S/3BD3S 3B6S/3BD6S 3B8S/3BD8S
E
5.64 6.55 7.83
A (143.35) (166.37) (198.79) D
4.72 5.74 7.77
B (119.94) (145.79) (197.36)

C
2.50 3.00 4.13 G K TYPICAL DIAMETER
(63.50) (76.20) (104.78)

BLOCK THICKNESS
D
3.37
(85.55)
4.99
(126.82)
5.12
(130.04)
H
3.90 5.52 10.25 J
E (99.02) (140.32) (260.35) TYPICAL

F
1.13 1.38 1.66
A F
(28.58) (34.93) (42.16)

G
1.50 2.00 3.00 L
(38.10) (50.80) (76.20)

0.75 1.00 1.50


H (19.05) (25.40) (38.10)

0.43 0.41 0.50


J (10.92) (10.31) (12.70)

0.28 0.28 0.28


K (7.11) (7.11) (7.11) M
2.25 2.88 3.34
L (57.15) (73.03) (84.94)

M
0.97 1.19 1.70 C
(24.64) (30.22) (43.18)
B
Block 1.00 1.38 1.75
Thickness (25.40) (34.92) (44.45)

Ball Valve Panel Mounting Dimensions - inches (mm)

VALVE MODELS
C (Diameter)
3B3S/3BD3S 3B6S/3BD6S 3B8S/3BD8S D (Typical Diameter)
See Note:
1.500 2.000 3.000
A (38.10 (50.80) (76.20)

B 0.750 1.000 1.500


(19.05) (25.40) (38.10)
B
C 1.06 1.50 1.88
(26.92) (38.10) (47.63)

0.28 0.28 0.28


A
D (7.11) (7.11 (7.11)
All dimensions are for reference only
and are subject to change without notice.
Note: Body mounting 1/4” - 20 thread

! WARNING !
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS
DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE.

This document and other information from Snap-tite, Inc., its subsidiaries and authorized distributors, provides product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product
catalog. Due to the variety of operation conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the prod-
ucts and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, specifications, designs, availability and pricing,
are subject to change by Snap-tite, Inc. and its subsidiaries at any time without notice.

Industrial Estate
Whitemill-Wexford 8325 Hessinger Drive
ISO-9001 Certified Republic of Ireland Erie, Pennsylvania 16509-4679 USA
PH: 353 53 914 1566 FAX: 353 53 914 1582 PH: 814-860-5700 FAX: 814-860-5811
e-mail: [email protected] e-mail: [email protected]
02-0106SE-1010 www.snap-tite.com
All general terms and conditions of sale, www.autoclave.com
including limitations of our liability, apply to all products and services sold.
8

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