Motor operator OEM

english OEM 1
2265 4764/ 1SCC301033M0201 34 OEM 1 A

Installation and testing

instructions OEM

Low Voltage Products

ABB Oy P.O. Box 622
FIN-65101 Vaasa, Finland
Telephone +358 10 22 4000
Telefax +358-10 22 45708

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 Motor operator OEM
Contents
1 General ............................................................................................................................ 3

2 Types of motor operators and selection table ............................................................. 3

3 Mounting and connecting the motor operator ............................................................ 4

3.1 Fixing the motor operator OEM to the change-over switch ...................... 4
3.2 Mounting the control cams on the main shafts of the switch .................... 5
3.3 Mounting the microswitch kit on the side plate ......................................... 6
3.4 Testing the connections ............................................................................. 7
3.5 Mounting the cover plate ........................................................................... 8
4 Final tests ........................................................................................................................ 9

5 Package ........................................................................................................................... 12

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 Motor operator OEM
1 General

This package contains:

● Motor operator OEM101/_, OEM202/_ or OEM303/_

● Shaft for the motor operator OXP12X_

● Manual handle for the motor operator YASDA23/_

● Screw package

● Accessories package

● Installation and testing instructions (OEM1)

● Mounting instructions (OEM3)

The motor operator OEM is intended to be mounted on the change-over switches OETL200...1600K_C.

These instructions provide instructions on how to mount the motor operator on the
above-mentioned change-over switches and how to test the mounted motor-operated change-over
switch.

2 Types of motor operators and selection table

Motor operated Required components

change-over switch 1) Switch Operator 1)
OEM200...315K_C/_ OETL200…315K_C OEM101/_
OEM400...800K_C/_ OETL400…800K_C OEM202/_
OEM1000...1600K_C/_ OETL1000…1600K_C OEM303/_
1) Table 1
Add the control voltage after the type designation, e.g OEM200K3C/230VAC.

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 Motor operator OEM
3 Mounting and connecting the motor operator

3.1 Fixing the motor operator OEM to the change-over switch

Ensure that the switch is in

1 position 0. 5 Nm

Fix the operating shaft

2 (found in the package)
to the
change-over switch 1
with Allen screws
(M6/5Nm) and nuts
(M6/4Nm) according to
the figure.

2 4 Nm
26 ± 1,0

Ensure that the position

3 indicator of the OEM is
in position 0.
4
Fix the OEM to the
4 switch with screws and
spring washers
(M6, 4 pcs.).
3

M6/ 3.1 - 3.9 Nm

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 Motor operator OEM
3.2 Mounting the control cams on the main shafts of the switch

Ensure that the

position indicator of OEM101
the OEM is in
position 0.

Mount the control

cams (found in the
package) on the main
shafts according to
figure OEM101,
OEM202 or OEM303.

The CXBY_
numbers on the
control cams
are to face the Correct position of the control cams.
switch.

OEM202

Correct position of the control cams.

OEM303

Correct position of the control cams.

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 Motor operator OEM
3.3 Mounting the microswitch kit on the side plate

1
1
s

2
1
s

0
1
s
Mount the
microswitch kits of OEM101
the motor operator
on the side plate of A
the change-over M3
switch. 0.6 - 0.9 Nm

Mount microswitch
1
2

kit B as microswitch
s

2
2
s

9
s

kit A.

OEM202
A

M3
0.6 - 0.9 Nm

OEM303

M3
0.6 - 0.9 Nm

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 Motor operator OEM
3.4 Testing the connections

Check that the microswitches (S9, S10, S11, S12, S21 ja S22) have been correctly wired and that the
wire connections are adequate!

Connection diagram 1

Connection diagram 2

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 Motor operator OEM
3.5 Mounting the cover plate

Fix the cover plate I

1 with screws (M4, 2 pcs. and
M5, 3 pcs., together with
M5/ 1.7 - 2.3 Nm
their spring washers)

Connect the wires to the

2 wire terminals of the fuse 2
base.

Press the wire terminals into

3 the frames on the cover
plate.

1
I
M5/ 1.7 - 2.3 Nm
3
Fix the wires using cable ties
and mounting plates so that
they do not touch the lever
mechanism of the switch.

Fix the cover plate II

4 with screws (M4, 4 pcs. and
M5, 3 pcs., together with
M5/ 1.7 - 2.3 Nm
their spring washers).

II
4
M4/ 1.2 - 1.8 Nm

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 Motor operator OEM
4 Final tests

After the mounting has been done according to the earlier stated instructions, the completed device has
to be tested according to the following instructions. Testing may only be done by sufficiently skilled
persons, who have proper authorization to do the work. The tools needed must also be appropriate for
the work.

4.1 Check that the mounting (see section 3) has been done correctly and with care.

4.2 Turn the switch manually at least five times (0 – I – 0 – II - 0) with a manual handle
that is in the OEM package. Verify by measuring that the switches’ contact mode is
the same in every position as the position indication of the motor operator (see table 2
below).

Position indication Position of a contact

Switch I Switch II
(Upper) (Lower)
0 Open Open
I Closed Open
II Open Closed
Table 2

OFF
0

ON ON
I II

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 Motor operator OEM
4.3 Check the correct mounting of microswitches and control cams by measuring the
modes of microswitches from the terminal block located inside the OEM.

Terminal Micro- Microswitch positions

block switch Change-over in position
no. no. 0 I II
1-2 (S11) Open Closed Open
3-4 (S22) Open Open Closed
5-6 (S12) Open Closed Open
7-8 (S21) Open Open Closed
10 - 11 (S9, S10) Open Closed(S10) Closed (S9)
Table 3

Connection diagram 3

4.4 Finally, leave the switch to position 0 and unfasten the manual handle.

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 Motor operator OEM
4.5 Mount the supply terminals and control terminals to the motor operator OEM’s counter
terminals.

Connection diagram 4

4.6 Switch the supply voltage on the motor operator. Verify by measuring that the voltage to be switched
on corresponds to the voltage written on the type plate of the motor operator.
4.7 Verify by measuring that the metal parts of the switch and motor operator are dead.
4.8 Regulate the motor operator’s supply voltage 0.85 x Un. Verify the correct voltage level by
measuring it.
4.9 Control the switch by giving the operating commands I – 0 – II – I – II – 0.
Confirm that the position changes precisely
●

the switches are operated completely to the end position

●

Repeat the commands at least three times.

4.10 Disconnect the supply terminals and control terminals from the motor operator.
4.11 Verify that the motor operator‘s fuse is intact.
4.12 Enter the test results into books. Stamp the switch, which passed the tests, to be
properly tested. The stamp must state the identification of the tester and the date of the test.

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 Motor operator OEM
5 Package

After the final tests have been done, the motor operated change-over switch shall be packed in a
proper packing case.

The package contains:

● motor operated change-over switch

● terminal bolt kit

● phase barriers

● mounting instructions OEM 3

● manual handle YASDA 23/_

● wire terminal package OEMOZK 34

ABB Oy
Low Voltage Products
P.O. Box 622
FIN-65101 Vaasa, Finland
Telephone +358 10 22 4000
Telefax +358-10 22 45708