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    PST MaxxShot Brochure Fina06th March Editl

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    Dhinesh Dft
    MaxxShot and MaxxShot Plus are proven surface treatments for new and used die cast tooling that prolong heat checking, soldering, and erosion. They induce compressive residual stress on the surface and sub-surface of tools through highly controlled bombardment processes to increase heat check resistance and avoid pitting corrosion and stress cracking. MaxxShot Plus provides even greater increases in tool life through a combination of MaxxShot and a superior controlled nitriding process followed by secondary surface preparation and a magnetite coating. Prolong Surface Techniks offers these and other services like stress tempering to support the die casting industry.

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    PST MaxxShot Brochure Fina06th March Editl

    Uploaded by

    Dhinesh Dft
    67 views4 pages
    MaxxShot and MaxxShot Plus are proven surface treatments for new and used die cast tooling that prolong heat checking, soldering, and erosion. They induce compressive residual stress on the surface and sub-surface of tools through highly controlled bombardment processes to increase heat check resistance and avoid pitting corrosion and stress cracking. MaxxShot Plus provides even greater increases in tool life through a combination of MaxxShot and a superior controlled nitriding process followed by secondary surface preparation and a magnetite coating. Prolong Surface Techniks offers these and other services like stress tempering to support the die casting industry.

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    SURFACE TREATMENT

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    PST MaxxShot brochure Fina06th march editl (1)

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    MaxxShot and MaxxShot Plus are proven surface treatments for new and used die cast tooling that prolong heat checking, soldering, and erosion. They induce compressive residual stress on the surface and sub-surface of tools through highly controlled bombardment processes to increase heat check resistance and avoid pitting corrosion and stress cracking. MaxxShot Plus provides even greater increases in tool life through a combination of MaxxShot and a superior controlled nitriding process followed by secondary surface preparation and a magnetite coating. Prolong Surface Techniks offers these and other services like stress tempering to support the die casting industry.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views4 pages

    PST MaxxShot Brochure Fina06th March Editl

    Uploaded by

    Dhinesh Dft
    MaxxShot and MaxxShot Plus are proven surface treatments for new and used die cast tooling that prolong heat checking, soldering, and erosion. They induce compressive residual stress on the surface and sub-surface of tools through highly controlled bombardment processes to increase heat check resistance and avoid pitting corrosion and stress cracking. MaxxShot Plus provides even greater increases in tool life through a combination of MaxxShot and a superior controlled nitriding process followed by secondary surface preparation and a magnetite coating. Prolong Surface Techniks offers these and other services like stress tempering to support the die casting industry.

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    of 4

    MAXXSHOT & MAXXSHOT PLUS ARE

    PROVEN SURFACE TREATMENTS FOR


    NEW & USED DIE CAST TOOLING
    “TO PROLONG HEAT CHECK, SOLDERING & EROSION”

    PROLONG SURFACE TECHNIKS


    PLOT NO: C24, SHED NO: 2 SIDCO
    PHASE 1 & 2, SIPCOT 1, HOSUR – 635 126
    CONTACT NO: - +91 7539925014
    Mail: [email protected]
    Website: www.prolongindia.com
    Introduction

    Prolong Surface Techniks is a solution oriented firm focused on thermal & surface
    engineering technology. Our technical expertise in tooling & applications helps to understand the
    customer need of increasing the Tool performance through various processes.
    Currently Prolong Surface is offering services like Stress tempering; Magnetite & MaxxShot
    process to support Die casting industry and will continue to expand the facility with various surface
    treatment technologies.

    Stress Tempering
    Stress Tempering is a process to reduce or eliminate
    the tensile stresses present on the surface of a die after it
    has been in production for a period of time, thereby
    enhancing die life. This process is also commonly referred
    to as stress relieving throughout the industry.

    Recommended cases for Stress tempering:

     After any EDM work (mandatory).


     After final machining (mandatory).
     After weld repair of a finished die (mandatory).
     Prior to weld repair of a finished die (desired).
     After the die has been in service for a predetermined number of shots (mandatory).
    Stress tempering should be performed on die casting dies after the initial die sampling and
    then on a scheduled basis, depending on the severity of heat checking experienced.
    Generally, it is recommended that stress tempering be performed after the running-in
    period of the die and then after 1000-2000 and 5,000-10,000 shots. The procedure is then
    repeated for each additional 10,000-20,000 shots, so long as the die exhibits only minor amounts
    of heat checking.

    Magnetite
    Magnetite is an advanced oxidation process which produces thin oxide layer (Fe3o4) on
    the surface of the die. In Die Casting process, this oxide layer acts as a barrier between the Die
    steel and liquid Aluminum. Also this oxide layer helps to retain the lubricant (Die coat) on the die
    surface. Magnetite layer also provides better protection from Soldering.

    Benefits from Prolong Surface Techniks:


     Reducing tensile stress
     Prolonged Heat check initiation
     Reducing the downtime
     Prolonging the preventive maintenance
     Increased Corrosion Resistance
     Improved Wear Resistance
     Prolonging Soldering effect
     Easier component ejection
    MaxxShot
    Maxxshot is a specialized surface treatment process to induce compressive residual stress
    on the surface & sub surface, thereby increasing the Heat Check Resistance, avoiding Pitting
    Corrosion & Stress Corrosion Cracking (SCC).

    Heat Checking is a tensile stress fatigue which is influenced by following factors:

     Hardness, Toughness & Hot yield strength of Tool Steel


     Residual Tensile Stress induced due to hard machining
     Surface deterioration due to machining challenges
     EDM surface defects
     Inadequate Die maintenance
     Casting process parameter

    MaxxShot is a highly controlled bombardment process which creates a reactive action from the
    material core thus resulting in a beneficial surface & sub surface compressive residual stress.

    MaxxShot process includes Stress tempering, Removing EDM layer & Correcting Surface
    deterioration, Inducing Compressive Stress & Magnetite Coating.

    MaxxShot Plus
    MaxxShot Plus is a Duplex process in which, MaxxShot is carried out in combination
    with a superior controlled Nitriding process (Tufftride) followed by secondary surface
    preparation and Magnetite.

    MaxxShot Plus with higher Nitriding case depth increases the life of press forging dies
    significantly.

    SEM Image of Magnetite Layer SEM image of Magnetite


    (Flower Petal like structure - Fe3o4)
    Residual Stress
    Sample Processes
    (Avg.) (Mpa)
    MaxxShot without
    -784
    Magnetite Layer
    MaxxShot -550
    Only Magnetite -634
    Ball Milled
    113
    (Untreated/30 deg)

    Sample Processes Hardness in Hv

    End Mill
    659.3
    (Untreated)
    MaxxShot 802.6 Surface Defects due to Hard Machining:-
    Ball Milled Micro Cracks, Surface Rupture, Plastic
    557 Deformation & Detrimental Strain Hardening
    (Untreated)

    Processed Dies:-
    Before Process After Process Before Process After Process

    Before Process After Process Before Process After Process

    Our Customers

    PROLONG SURFACE TECHNIKS


    PLOT NO: C24, SHED NO: 2 SIDCO, PHASE 1 & 2,
    SIPCOT 1, HOSUR – 635 126, CONTACT NO: - +91 7539925014
    Mail: [email protected], Web: www.prolongindia.com

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