Failure Analysis of Resist Pattern Collapse - Surface Tension ...
Failure Analysis of Resist Pattern Collapse - Surface Tension ...
Failure Analysis of Resist Pattern Collapse - Surface Tension ...
Cyrus Tabery
May 29, 2000
Problem: Resist Feature Collapse
• Resist features collapse upon formation
at high aspect ratios.
• What are important parameters
controlling this phenomena?
• What is required to design around this
problem?
Shear and Bending Model
• Beam is treated as Pitch P
elastic solid
L
d 4v
EI y 4
= ∆PL
dz
• Young-Laplace R
z Thickness
pressure E
εP/2
y γ
γ
∆P = γ∇ ⋅ n =
R x Substrate
LP3
• Aspect Ratio Iy = Moment of Inertia
96
Thickness z2
ε= M y = ∆PL Bending Moment
HalfPitch 2
Shear and Bending Model Cont.
• Shear Stress is linear x
with ε
2z
τ xy = ∆P(ε − )
P
• Tensile stresses is z
quadratic in ε
My 48∆Pxz 2
σz = x=
Iy P3
γ 2
σ max = 12 ε
P
Perturbation in Spacing
• Stress field in resist
beam causes R
deformation
γ
vmax = 3ε 4
E
– E~109 Pa 104
plastic deformation
failure, thus critical 10-2
Uns table Region
– N = ε γ = Deformation _ scale
4
Ta
PE Feature _ scale