ASME Stress Calc

DESIGN CALCULATIONS &
DRAWINGS
EQUIPMENT NAME : DEAERATOR CUM FEED WATER TANK
MAKERS Nr. : W625-03 (DEMO FOR U - STAMP )
QUANTITY : ONE
CUSTOMER'S NAME : ISPAT GODAVARI LTD.,

" SIDHARTH " GITA NAGAR,
RAIPUR (M.P.)
CONSTRUCTION CODE : ASME Sec-VIII : Div. 1 : 1998 + A99
MANUFACTURER'S NAME : THERMAL SYSTEMS (HYDERABAD) PVT. LTD

PLOT Nr.1, APUROOPA TOWNSHIP
IDA, JEEDIMETLA,
HYDERABAD - 500 055
INDIA
DESIGN CALCULATIONS
DEAERATOR CUM
EQPT : MAKERS Nr.: W999
FEED WATER TANK
DESIGN CALCULATIONS
EQUIPMENT NAME : DEAERATOR CUM FEED WATER TANK

CAPACITY : 110 T/hr.
MAKERS Nr. : W999
QTY. : ONE
CUSTOMER'S NAME : STOCK ORDER
1 CONSTRUCTION CODE : ASME Sec-VIII : Div. 1 - 2001 Edition thro' 2003 Addenda
ASME Code stamp-U : YES
MANUFACTURER'S NAME : THERMAL SYSTEMS (HYDERABAD) PVT. LTD

PLOT Nr.1, APUROOPA TOWNSHIP
IDA, JEEDIMETLA,
HYDERABAD - 500 055
INDIA
Sheets 2, 8, 9, 11, 12, 14, 17, 19, 20, 22, 23, 28

2
to 30, 70, 83, 87 & 89 of 93 Revised
1 Sheets 1, 2, 7, 23 & 24 revised V.V.S BRR BRR 11.06.03
REV.Nr. DESCRIPTION PREPARED CHECKED APPROVED DATE
PREPARED V.V.S-14.5.03 B.R.R SPCN Nr. W999-00-25-SC-003 REV. Sheet
APPROVED
CHECKED B.R.R 18.5.03 DRG Nr. W999-00-25-GA-001 2 1 of 93
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
1.) REVISION STATUS FOR DESIGN CALCULATIONS
PAGE REV.Nr. PAGE REV.Nr. PAGE REV.Nr.

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29 X X 59 X 89 X X
30 X X 60 X 90 X
Sheets 1, 8, 9, 11, 12, 14, 17, 19, 20,

2 22, 23, 28 to 30, 70, 83, 87 & 89 of 93
Revised
1 Sheets 1, 2, 7, 23 & 24 revised V.V.S B.R.R B.R.R 11.06.03
PREPARED V.V.S-14.5.03 B.R.R SPCN Nr. W999-00-25-SC-003 REV Sheet
APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
REVISION STATUS FOR DESIGN CALCULATIONS
PAGE REV.Nr. PAGE REV.Nr. PAGE REV.Nr.

Nr. 0 1 2 3 4 5 6 Nr. 0 1 2 3 4 5 6 Nr. 0 1 2 3 4 5 6
91 X
92 X
93 X

PREPARED SPCN Nr. W999-00-25-SC-003 REV Sheet
APPROVED
CHECKED DRG Nr. W999-00-25-GA-001 0 3 of 93
DESIGN CALCULATIONS
DEAERATOR CUM
EQPT: MAKER'S Nr. W999
FEED WATER TANK
2) STATUS OF CALCULATION DUE TO REVISION IN DRAWING
Page Of Pages
S.No. Drawing No. Rev. Reason For Revision Prep. Appr. AI
Calculation Affected
Rev. Nr. DESCRIPTION PREPARED CHECKED APPROVED SPCN.Nr. W999-00-25-SC-003 REV Sheet
PREPARED CHECKED APPROVED DRG.Nr. W999-00-25-GA-001 0 4 of 93
DESIGN CALCULATIONS
EQPT : DEAERATOR CUM FEED WATER TANK MAKERS Nr.: W999
3.) INDEX OF SUBJECTS
S.Nr. DESCRIPTION SHEET Nrs.
Cover Page 1
1 Revision Status for Design calculations 2-3
2 Status of calculation due to revision in drawing 4
3 Index of Subjects 5-6
4 List of Drawings Prepared 7
5 List of Standards / Codes 8
6 Design Data 9
7 Material of Construction 10
8 Allowable stress and stress Ratio 11
9 Loadings on Vessel as per UG-22 12
10 Maximum allowable working pressure, Design pressure 13

for calculation purpose and Hydrostatic test pressure
calculation
11 Post weld Heat treatment requirement 14 - 16
12 Radiography & Ultrasonic requirement 17 - 18
13 Magnetic particle and liquid penetrant examination requirements 19
14 Impact test requirements 20

PREPARED SPCN Nr. W999-00-25-SC-003 REV. Sheet
APPROVED
DESIGN CALCULATIONS
INDEX OF SUBJECTS
S.Nr. DESCRIPTION SHEET Nrs.
15 MDMT Determination 21
16 Large openings in cylindrical shells 22
17 Selection of flange ratings 23
18 Calculation for Cylindrical shell thickness for Internal 24 - 25

and External pressure
19 Calculation of Stiffener Rings for Shell under External pressure 26 - 27
20 Calculation of thickness of Dished ends for Internal 28 - 30

and External pressure
21 Sketch for Nozzle Reinforcement (As per UG-37) 31
22 Sketch for Strength of welds (As per UG-41 & UW-15) 32
23 Calculation of thickness, Reinforcement size and Strength of 33 - 73

welds for Nozzles for Internal & External pressure
24 Sketch for Deaerator cum Feed Water Tank 74
25 Weight calculations 75 - 77
26 Design for Saddle supports 78 - 86
27 Thickness calculations for shells under combination of different loa 87 - 90
28 Wind force, Wind moment and Seismic moments calculations 91 - 92
29 Calculations of Welded cover for nozzles during Hydrotest 93

APPROVED
DESIGN CALCULATIONS
4.) LIST OF DRAWINGS PREPARED

Rev. Nr.
S.Nr. Description Drawing Nr.
0 1 2 4 5 6
1 G. A of Deaerator cum Feed Water Tank W999-00-25-GA-001 X X
Sheet 1 of 2
2 Weld Details W999-00-25-GA-001 X

Sheet 2 of 2
3 Parts List W999-00-25-PL-002 X

Sheet 1 to 11
4 Dished End for Deaerator cum F.W. Tank W999-00-25-PD-004 X
5 S.A & Details of Man Hole for Deaerator W999-00-25-SA-005 X

cum Feed Water Tank
6 S.A & D of Fixed saddle for Deaerator W999-00-25-SA-010 X

cum Feed Water Tank
7 S.A & D of Sliding saddle for Deaerator W999-00-25-SA-011 X

cum Feed Water Tank
8 S.A & Detail of Name Plate Bracket W999-00-25-SA-015 X
9 Detail of Manufacturer's Name Plate W999-00-25-PD-016 X
10 Detail of code stamped name plate W999-00-25-PD-017 X
1 W999-00-25-GA-001 Sheet 1 of 2 Rev Nr. revised

PREPAREV.V.S-14.5.03 B.R.R SPCN Nr. W999-00-25-SC-003 REV. Sheet
APPROVED
CHECKE B.R.R 18.5.03 DRG Nr. W999-00-25-GA-001 1 7 of 93
DESIGN CALCULATIONS
5.) LIST OF STANDARDS / CODES
1 ASME Section VIII, Division.1 - 2001 Edition thro' 2003 Addenda
2 ASME Section II, Part-A, 2001 Edition thro' 2003 Addenda
3 ASME Section-II, Part-D, 2001 Edition thro' 2003 Addenda
4 ASME B16.5 - 1996
5 ASME B36.10 M - 2000
6 IS:875 (Part-3) - 1987 with 1st Amendment

(Codes of practice for Design loads (otherthan earthquake) for
buildings and structures
7 IS:1893 - 1984 with 1st Amendment

(Criteria for earthquake resistant design of structures)
8 BS : 5500, 1997 - Specification for Unfired fusion welded pressure vessels
1 List of Standards / codes updated.

PREPARED V.V.S B.R.R SPCN Nr. W999-00-25-SC-003 REV. Sheet
APPROVED
DESIGN CALCULATIONS
EQPT : DEAERATOR CUM FEED WATER TANKMAKERS Nr.: W999
6.) DESIGN DATA
Code : ASME Sec.VIII, Div.I - 2001 Edition thro' 2003 Addenda
Fluid Handled : Steam + Water
Design Pressure / MAWP Internal : 56.9 psi (g) / 4.0 kg/cm2 (g)
at Top External : 15.0 psi (g) / 1.05 kg/cm2 (g)
Design Temperature : 302 o F ( 150 o C )
Hydrostatic Test Pressure : 73.97 psi (g) [ 5.2 kg/sq.cm (g) ]
Min. Hydrostatic Test Temperature : Ambient 86 o F Approx. (30o C)
Corrosion Allowance : 0.0787" (2 mm)
Joint Efficiency : 0.85 for Long / Circ seams

1.0 for Dished end cross seams
Radiography : Spot for Shell

Full for Dished End
Post Weld Heat Treatment : Nil
Min. Design Metal Temperature : -20o F ( -28.89o C )
ASME Code stamp-U : Yes
Insulation : 3.937" (100 mm) by others
1 Code updated to 2003 Addenda

APPROVED
DESIGN CALCULATIONS
7.) MATERIAL OF CONSTRUCTION
1 Shell / Fab. Nozzles, Wear plates : SA 516 Gr. 70
2 Dished Head : SA 516 Gr. 70
3 Nozzles pipes : SA 106 Gr.B / SA 312 Gr.TP 304, SMLS
4 Flanges to ASME B16.5 : SA 105
5 Header pipe : SA 312 Gr.TP 304, SMLS
6 Studs : SA 193 Gr.B7
7 Nuts : SA 194 Gr.2H
8 Gaskets : C.A.F (IS 2712 Gr.W/1)

APPROVED
DESIGN CALCULATIONS
8.) Allowable Stresses (S) : -
As per ASME Sec-II, Part-D - 2001 Edition thro' 2003 Addenda
Material of Allowable stress 'S' at Allowable stress 'S' at Reference

S.Nr.
construction Test temp. ( 86o F ), psi Design temp.(302o F), psi Table 1A
Page Nr. 14
1 SA 516 Gr. 70 20000 20000
Line Nr. 30
Page Nr. 10
2 SA 106 Gr.B 17100 17100
Line Nr. 15
Page Nr. 86
3 SA 312 Gr.TP 304 20000 14976
Line Nr. 28
Page Nr. 86
4 SA 240 Gr.304 20000 14976
Line Nr. 15
Page Nr. 14
5 SA 105 20000 20000
Line Nr. 17
'S' at Test Temperature

Stress Ratio :
'S' at Design Temperature
S.Nr. Material of construction Stress Ratio

1 SA 516 Gr. 70 1.0
2 SA 106 Gr.B 1.0
3 SA 312 Gr.TP 304 1.335
4 SA 240 Gr.304 1.335
5 SA 105 1.0
'S' at Test Temperature

Lower of is 1.0
'S' at Design Temperature
The lowest ratio is used for calculating Hydrostatic Test Pressure
1 ASME Sec-II Part-D revised to 2003 addenda.

PREPARED V.V.S B.R.R SPCN Nr W999-00-25-SC-003 REV. Sheet
APPROVED
DESIGN CALCULATIONS
9.) Loadings as per UG-22 of ASME Sec.VIII, Div.1 - 2001 Edition thro' 2003 Addenda
Clasue Applicable / Reference

Loading to be considered
Nr. Not applicable Page Nr.
UG-22 Internal Design Pressure Applicable

(a)
UG-22 External Design Pressure Applicable

(a)
UG-22 Weight of vessel and normal contents under Applicable

(b) operating or test conditions. (This includes
additional pressure due to static head of liquids)
UG-22 Superimposed static reations from weight Not Applicable

(c) of attached equipment such as motors,
machinery, other vessels, piping, linings
and Insulation
UG-22 Attachment of
(d) i. Internals Applicable
ii. Vessel supports Applicable
UG-22 Cyclic & Dynamic reactions due to pressure Not Applicable

(e) or thermal variations or from equipment
mounted on a vessel & mechanical loadings
UG-22 Wind, snow & Seismic reactions where Applicable

(f) required
UG-22 Impact reactions such as those due to fluid Not Applicable -

(g) shock
UG-22 Temperature gradients and differential Not Applicable -

(h) thermal expansion
UG-22 Abnormal pressures, such as those caused Not Applicable

(i) by deflagration

APPROVED
DESIGN CALCULATIONS
11.) POST WELD HEAT TREATMENT REQUIREMENT

As per ASME Section VIII, Div.1, 2001 Edition thro' 2003 Addenda
Applicable /
Clause Nr. Description
Not applicable
UW-2 (a) Vessel containing lethal substances fabricated of Not applicable

carbon or low alloy steel
UW-2 (c) Unfired steam boilers with design pressure exceeding Not applicable
50 psi when fabricated of carbon or low alloy steel
UW-2 (d)(2) Pressure vessels or parts subjects to direct firing and Not applicable
when the thickness at welded joints exceeds /8 in (16 mm)
5
for carbon (P-Nr.1) steels and for all thicknesses for low
alloy steels (other than P-Nr.1 steels)
Table UCS-56 For P-Nr.1 and Group Nrs.1, 2, 3 materials of Not applicable
Note (2)(a) thicknesses is great than 11/2 in
Table UCS-56 For P-Nr.1 Group Nrs.1, 2, 3 materials, if thickness Not applicable
Note (2)(b) is between 11/4 in and 11/2 in and preheat is not applied
at a minimum temp. of 200 Deg.F during welding
UCS-79 (d) Vessel shell sections, heads & other pressure boundary
parts of carbon and low alloy steel plates fabricated by
cold forming shall be heat treated subsequently, when
the resulting extreme fibre elongation is more than 5%
from the as rolled conditions and any of the following
conditions exist:
1) Vessel will contain lethal substances either liquid or Not applicable

gaseous
2) Materials requiring impact testing as per UCS-66 Not applicable

APPROVED
DESIGN CALCULATIONS
Applicable /
Not applicable
3) Thickness of part before cold forming exceeds 5/8 in (16 mm) Not Applicable
4) Reduction by cold forming from the as rolled thickness 2 > 1.2mm,

is more than 10% Applicable
5) The temperature of the material during forming is in Not applicable

the range of 250o F to 900o F (121o C to 482o C)
For P-Nr.1, Group Nrs.1 & 2 materials, the extreme fibre Not applicable
elongation may be as great as 40% when none of the
conditions (1) to (5) listed above
Calculation of extreme fibre elongation :
Fabricated
Shell Dished End nozzle
N23 (20")
t = Plate thickness, in 0.472 0.472 0.394
Rf = Final centre line radius, in 48.98 15.98 9.8
Ro = Original centre line radius, in Infinity Infinity Inifinity

(infinity for flat plates)

APPROVED
DESIGN CALCULATIONS
Percentage of extreme fibre elongation for
a) Shell (single curvature) PWHT not Required

= (50t/Rf) (1-(Rf/Ro))
= (50 x 0.472 ) / 48.98 x (1 − 48∞.98 )
= (50 x 0.472) / 48.98 x (1-0)
= 0.482 < 5%
b) Dished end
(double curvature) PWHT not Required
= (75t/Rf) (1-(Rf/Ro))
= (75 x 0.472) / 15.98 x (1 − 15.98
= (75 x 0.472) / 15.98 x (1 - 0)
∞ )
= 2.22 < 5%
c) Fab. Nozzles (single curvature)

= (50t/Rf) (1-(Rf/Ro))
i) N23
(20")
: (50 x 0.394) / 9.8 x
2.01 < 5%
(1 − 9∞. 8 ) PWHT not Required
However, PWHT given for Dished ends.

APPROVED
DESIGN CALCULATIONS
12.) RADIOGRAPHY & ULTRASONIC EXAMINATION REQUIREMENT

As per UW-11 of ASME Sec.VIII,Div.1 - 2001 Edition thro' 2003 Addenda
Applicable /
Item Nr. Description
Not applicable
UW-11 (a) Full Radiography as per the following:
(1) All butt welds in the shell and heads of vessels used to Not Applicable
contain lethal substances
(2) All butt welds in vessels in which the least nom. thk. Not Applicable
at the welded joints exceeds 11/2 in (38 mm) or exceeds
the lesser thicknesses prescribed in UCS-57
(3) All butt welds in the shell and heads of unfired steam Not Applicable
boilers having design pressures exceeding 50 psi(345 kPa)
(4) All butt welds in nozzles attached to shell or heads Not Applicable
that are required to be fully radiographed under (1)
or (3) listed above. For exemption refer point (5) (b)
(5) All category A and D butt welds in shell and heads Applicable for
where design is based on joint efficiency 1.0 as per Fabricated Nozzles
UW-12 (a) in which case:
(a) Category A and B butt welds connecting the vessel Applicable

sections or heads shall be of Type Nr.(1) or Type ( Type Nr.(1) )
Nr.(2) of Table UW-12
(b) Category B and C butt welds [but not including butt

welds in nozzles of category B & C that neither exceed Applicable
10" NPS nor 11/8 in (29 mm) wall thk.] which intersect (Vessel required
the catogory A butt welds in shell or heads or connect spot radiography)
seamless shell or heads shall, as a minimum meet
the requirements for spot radiography in accordance
with UW-52 (spot radiography required here shall not be
used to satisfy the rules else where).

APPROVED
DESIGN CALCULATIONS
Applicable /
Item Nr. Description
Not applicable
(6) All butt welds joined by electro gas welding with any Not Applicable
single pass greater than 11/2 in (38 mm) and all but welds
joined by electroslag welding
(7) Ultrasonic examination as per UW-53 may be Not Applicable

substituted for radiography for the final closure
seam of pressure vessel
UW-11 (b) Spot Radiography as per the following:
Except as required in UW-11 (a) 5 (b) above, butt welded

joints made in accordance with Type Nr.(1) or
Type Nr.(2) of table UW-12 which are not required Applicable
to be fully radiographed by (a) above, may be
examined by spot radiography. Spot radiography
shall be in accordance with UW-52
If spot radiography is specified for the entire vessel, Applicable for

radiography examination is not required of category nozzles N2 & N23
B & C butt welds in nozzle that exceed neither NPS 10" (Spot radiography
nor 11/8 in (29 mm) wall thickness required for B & C
But welds)
NOTES :
1 Shell is to be spot radiographed.

2 Dished end is to be fully radiographed.
3 All fabricated nozzles are to be fully radiographed for L-seam.

APPROVED
DESIGN CALCULATIONS
13.) MAGNETIC PARTICLE & LIQUID PENETRANT EXAMINATION REQUIREMENTS

As per ASME Sec.VIII, Div-1, 2001 Edition thro' 2003 Addenda
Required /
Not required
UW-13 (e) Attachement details :

When shells, heads or other pressure parts are Not Applicable
welded to a forged or rolled plate to form a corner
joint as per fig.UW-13.2
UG-93 (d)(3) When a pressure part is to be welded to a flat plate

thicker than 1/2 in (13 mm) to form a corner joint as per
UW-13(e) above, the weld joint prepration shall be examine
a) Before welding as specified in UG-93 (d) (4) by Not Applicable

magnetic particle or liquid penetrant methods
b) After welding both the peripheral edge of the flat plate Not Applicable
and any remaining exposed surface of the weld joint
preparation shall be re-examined by magnetic particle
or liquid penetrant methods as specified in UG-93(d)(4)
c) When the plate is nonmagnetic, only liquid penetrant Not Applicable

method shall be used
The requirement of UG-93 (d) (3) shall not apply to Not Applicable
those joints when 80% or more of the pressure load
is carried by tubes, stays or braces

APPROVED
DESIGN CALCULATIONS
14.) IMPACT TEST REQUIREMENT

As per UG-20 (f) of ASME Sec.VIII, Div.1, 2001 Edition thro' 2003 Addenda
Required /
Not required
UG-20 (f) Impact testing is not mandatory for pressure vessel

materials when all the following conditions are
satisfied
1) Materials are limited to P.Nr.1 Group-1 or 2 and

thickness, as defined in UCS-66 (a), shall not Satisfied
exceed that given in (a) or (b) below
a) Nominal thickness shall not exceed 1/2 in (13 mm) for Satisfied
materials listed in curve-A of Fig.UCS-66.
b) Nominal thickness of the materials lised in curve B, C Satisfied

or D shall not exceed 1in (25 mm) of Fig.UCS-66
2) Completed vessel shall be hydrostatically tested Satisfied

as per UG-99 (b), (c) or 27-3. UG-99 (b)
3) Design temperature is between - 20o F (- 29o C) & Satisfied

650o F (343o C)
4) Thermal or mechanical shock loadings are not a Not Applicable

controlling design requirement (UG-22)
5) Cyclical loading is not a controlling design Not Applicable

requirement (UG-22)

APPROVED
DESIGN CALCULATIONS
16.) LARGE OPENINGS IN CYLINDRICAL SHELLS

As per Appendix.1-7 of ASME Sec.VIII, Div.1 - 2001 Edition thro' 2003 Addenda
Applicable /
Not applicable
UG-36(b)(1) a) For vessels 60 in (1520 mm) inside diameter and less, Not Applicable.
allowable opening is one half the vessel diameter, but
not to exceed 20 in (508 mm).
b) For vessels over 60 in (1520 mm) inside diameter, Not Applicable

allowable opening is 1/3 of the vessel dia, but not to (Vessel Dia: 98.43"
be exceeded 40 in (1000 mm). Max. opening allowed -
32.81" ; Max. opening
provided - 20")
UG-36 (b)(2) An opening in end closure which is larger than one

half the inside diameter of the shell, following alternatives
to reinforcement may be used :
a) A conical section as shown in in Fig.UG-36 sketch (a) ; Not Applicable
b) A cone with a knuckle radius at large end as shown
in Fig.UG-36 sketch (b)
c) A reverse curve section as shown in Fig-UG-36

sketches (c) and (d) or
d) Using a flare radius at the small end as shown in
Fig.UG-33.1 sketch (d)
Appendix-1-7 (a) Opening exceeding the dimensional limits given in
UG-36 (b)(1), shall be provided with reinforcement Not applicable
that complies with following rules 2/3 of the required
reinforcement shall be with in the following limits :
1) Parallel to the vessel wall :
Larger of 3/4 times the limit in UG-40 (b) (1) or equal
to the limit in UG-40 (b) (2)
2) Normal to the vessel wall:
Smaller of the Limit in UG-40 (c)(1) or in UG-40 (c)(2)

APPROVED
DESIGN CALCULATIONS
17.0) SELECTION OF FLANGE RATINGS FOR NOZZLES( N3,N8 & N23).

As per UG-44 of ASME Sec.VIII, Div.1 - 2001 Edition thro' 2003 Addenda
1 Flange material - SA 105.
2 This material comes under Material group 1.1 of ASME B16.5-1996
3 From Table 2 (Pressure temperature ratings) - Class 150 flange of ASME B16.5-1996
for a temperature of 302o F (150o C) the corresponding pressure comes 229.4 psi (g)
( 16.13 kg/cm2 (g) )
4 The vessel design pressure is 56.9 psi (g) (4.0 kg/cm2 (g))
5 Hence Class150 flanges corresponding to ASME B16.5-1996 are suitable. Adopted Class150
6 Hydrotest for flanges Not required

(As per Para 8.2 of ASME B16.5-1996)
7 Hydrostatic shell test for flanged fittings shall be no less

than 1.5 times the 100o F rating rounded off to the next Not Applicable.
higher 25 psi increment (As per para 8.3 of ASME B16.5-1996)
Hence, class 150 flanges adopted are adequate.
17.1) Selection of Circular Blind Flange for Manhole Nozzle(N23)

according to UG-34 Table U-3 and UG-44
1 Flange material - SA 105.
2 The Blind Flange is of type as shown in Fig-UG-34 Sketch-(j)
Flange selected conforming to ASME B 16.5-1996 Class 150 in accordance with

3
Table U-3 and UG-44(a).
Hence Class 150 Blind Flange to ASME B 16.5-1996 is adequate

Clause 17.1 regarding selection of Blind Flange for
1 Manhole Nozzle added
V.V.S V.V.S B.R.R 11.6.03
PREPARED V.V.S-14.5.03 B.R.R SPCN Nr. W999-00-25-SC-003 REV. Sheet
APPROVED
DESIGN CALCULATIONS
15.) MDMT Determination
Permitted
Component Material Curve Pressure MDMT without
Impact testing
Shell SA 516 Gr. 70, D 59.1 psi -55o F

NORMALISED
Head SA 516 Gr. 70, D 59.1 psi -55o F

NORMALISED
Nozzle-N3 SA 106 Gr.B,HFS B 59.1 psi -20o F
N3 - Flange SA 105 B 59.1 psi -20o F
Component with warmest MDMT is Nozzle or Flange = - 20o F
Selected MDMT = -20o F
Hydrotest temperature = Ambient (86o F Approx.)

APPROVED
DESIGN CALCULATIONS
10.) Maximum Allowable Working Pressure (MAWP), Design Pressure for Calculation
purpose and Hydrostatic Test Pressure
1 Design Pressure Internal : 56.9 psi (g) [ 4.0 kg/sq.cm (g) ]

External : 15 psi (g) [ 1.05 kg/sq.m (g) ]
2 Maximum Allowable Working Pressure (MAWP)

( As per Appendix 3-2)
MAWP : Design Pressure
Internal : 56.9 psi (g) [ 3.92 bar (g) / 4.0 kg/sq.cm (g) ]
External : 15 psi (g) [ 1.033 bar (g) / 1.05 kg/sq.m (g) ]
3 Design pressure for Design calculation purpose

Design pressure for Design : MAWP (Design presure at top vessel +
calculation purpose static head)
Specific gravity of water at : 0.92
302 F ( 150 C)
o o
1 inch of water column : 0.036 psi
For Shell / Dished ends :

Max. Height of liquid column : 66.54" (1690 mm)
at Operating Condition
Static head : 66.54 x 0.036 x 0.92
: 2.2 psi
Design Pressure at : 56.9 + 2.2
Bottom of Shell : 59.1 psi
4 Hydrostatic Test Pressure (As per UG-99)

Hydrostatic Test Pressure : 1.3 x MAWP x Lowest Ratio of Allowable stress *
at top of veseel
: 1.3 x 56.9 x 1.0
: 73.97 psi (g) [ 5.2 kg/sq.cm (g) ]
* Refer Page Nr.11 : For Lowest Ratio of Allowable stresses

APPROVED
DESIGN CALCULATIONS
18.) Calculation for Cylindrical Shell thickness for Internal & External pressures.
01 Description SHELL
02 Material Specification SA 516 Gr. 70
03 Design pressure
i) Internal Pressure, P psi (g) 59.1
ii) External Pressure,Pe psi (g) 15.0
04 Design temperature o
F 302
05 Ri = Inside radius of shell (corroded) inch 48.82
06 Ro = Outside radius of shell inch 49.2
07 S = Max. allowable stress psi 20,000
08 E = Joint efficiency (as per UW-12) 0.85
09 C = Corrosion allowance ( 2 mm ) inch 0.0787

Internal Pressure: (UG-27)
10 When (a) P < 0.385 SE psi 59.1 < 6545
(b) t < Ri / 2 inch t < 24.41
For circumferential stress:
PRi inch 59.1 x 48.82 0.17

Min. thk t1 =
SE - 0.6 P 20000 x 0.85 - 0.6 x 59.1
inch
11 t1 + C inch 0.17 + 0.0787 = 0.2487
External pressure: (UG-28)
12 t2 = Minimum thickness (assumed) = 9.5mm inch 0.374
13 Do = Outside diamater 2 ( Ri + t2 ) inch 2 * ( 48.82 + 0.374 ) = 98.388
14 L = Effective length between line of supports inch 128.6

= 3050 + (650/3) = 3266mm
15 Ei = Modulus of elasticity psi 28.288 x 10 6 at 302 o F

of matl. at design temp.

PREPARED SPCN Nr W999-00-25-SC-003 REV. Sheet
APPROVED
DESIGN CALCULATIONS
16 (a) L / Do 1.307
(b) Do / t2 263.07
IF Do / t2 > 10
17 A (from tabel G/Fig.G of Sec-II, 0.2678 x 10 - 3
Part-D for values of Do / t2 & L / Do
18 B (Corresponding to 'A' from ext. pr. Chart psi 3813

sub part-3 of Sec.II Part-D: Table CS-2 /
Fig.CS-2)
19 Pa = Calculated value of max. allow. ext.

pressure for assumed value 't2'
4B psi 4 x 3813 = 19.33
Pa =
3 ( Do / t2 ) 3 ( 263.07 )
20 Pa should be greater than Pe; 19.33 psi > 15 psi, Hence Satisfactory
IF Pa < Pe (a) Select a large value for t2 (OR)
(b) decrease the unsupported length by using stiffeners and repeat the above calculations
21 t2 + C inch 0.374 + 0.0787 = 0.4527
22 Min. thickness as per ASME Code (UG-16)

(b) /16" + C -
1
for all materials. inch 0.0625 + 0.0787 = 0.1412
24 Required thickness, tr inch 0.4527 ( 11.49 mm )

(greater of 11, 21 & 22)
25 Provided thickness inch 0.472 ( 12 mm )

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
19.) Calculation of Stiffener Rings for Shell under External Pressure
01 Description STIFFENER RINGS

Ref: UG-29
03 External Design pressure, P psi (g) 15.0
04 Do = Outside diameter of shell inch 98.425
05 E = Modulus of elasticity of material at psi 28.288 x 10 6 at 302 o F

Design temperature
06 t = Min required thickness after inch 0.374

subtracting corrosion allowance
07 ts = Thickness of Stiffener Ring = 20mm inch 0.7874
08 Ws = Width of Stiffener Ring = 135mm inch 5.315
09 As = Cross sectional area of Stiffener in2 0.7874 x 5.315 = 4.185

Ring = ts x Ws
10 Ls = Effective Length asper UG-29 = 3266mm inch 128.6
( )
3 15 × 98. 425
( )
3 PDo = 2723. 65
4 4 . 185
11 Factor B = 4 As psi 0 . 374 +
t + 128. 6
Ls
12 A (corresponding to 'B' from External 0.0001538

pressure chart - subpart-3 of Sec-II,
Part-D : table CS-2 / Fig: CS-2

APPROVED
CHECKED DRG Nr. W999-00-25-GA-001 0 26of 93
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
12 Is = Required moment of Intertia of the

Stiffening Ring cross section about its
in4
2
[
( 98.425 ) (128.6 ) 0.374 +
4.185
128.6]× 0.0001538
neutralaxis parallel to the axis of the shell 14

= [Do2 Ls ( t + As / Ls ) A ] / 14
= 5.564
3
( 0 . 7874 ) ( 5 .315 )
13 I = Available moment of Inertia of the in4 = 9.852
Stiffening Ring cross section about its
12
neutralaxis parallal to the aixs of the shell
= ts Ws3
12

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
20.) Calculation for thickness of Dished Ends for Internal & External pressures.
01 Description DISHED END

03 Design pressure
ii) External Pressure,Pe psi (g) 15
04 Design temperature F
o
302
05 S = Max. allowable stress psi 20000
06 L= Inside crown radius (corroded) inch 78.82

As per UG-32 (J), L < OD 78.82 < 98.425
07 r= Inside knuckle radius (corroded) inch 15.83

As per UG-32 (J), r > 6% of OD 15.83 > 0.06 x 98.425 = 5.905
>3xt 15.83 > 3 x 0.472 = 1.416
(t = Nom. thickness)
08 t/L ( the ratio of thickness to Inside crown radius) -- = 0.472/78.82 = 0.006 > 0.002
09 D = Inside diameter (corroded) inch 97.64
10 M = Factor 1
4 [ √]
3+
L
r (Page 318) 1
4
3+[ √
78 . 82
15 . 83 ] = 1.308
(For Torispherical heads)
[ √( )]
11 hi = Inside height of dished end
[ √(
= L− L−
D
2 )(D
L + − 2r
2 )] = 78.82− ¿ 78.82−
2 )(
97.64 97.64
∗¿ 78.82+ −2∗15.83 ¿¿
2
inch = 25.12
[ ( )]
2
12 K = Factor 1 D (Page N.A
2+
6 2h 317)
(For Ellipsoidal heads)
Sl. Nr. 08 added & subsequently Sl.Nr's

1
revised.
APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
13 E = Joint efficiency 1.0

14 C = Corrosion allowance = 2 mm inch 0.0787
15 T.A= Thinning allowance = 1.2 mm inch 0.0472
Internal pressure:Appendix:1-4: (UG-32)
PLM 59.1 x 78.82 x 1.308

16 Min. thk t1 = inch
2SE - 0.2P 2 x 20000 x 1.0 - 0.2 x 59.1
(For Torispherical heads) = 0.152
17 t1 + C + T.A inch 0.152 + 0.0787 + 0.0472 = 0.2779
External presure: (UG-33) & L-6.2

18 t2 = Minimum thickness (Assumed) inch 0.25
19 Ro = Outside spherical crown radius inch 78.82 + 0.25 = 79.07

= L + t2
20 E1 = Modulus of elasticity psi 28.288 x 10 6 at 302 o F
21 A = 0.125 0.125 = 0.3952 x 10 - 3

( Ro / t2 ) ( 79.07 / 0.25 )
22 B (Corresponding to 'A' from external psi 5697

pressure chart - sub part 3 of Sec II
Part-D; Table CS-2 / Fig.CS-2 )
23 Pa = Calculated value of max. allowable

external pressure for assumed value of 't2'
24 Pa = B psi 5697 = 18.01

( Ro / t2 ) ( 79.07 / 0.25 )
(Pa should be greater than Pe: 18.01 psi > 15 psi, Hence Satisfactory)
If Pa < Pe select a large value for t2 and repat the above calculations
1 Sl. Nr's revised

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
25 t3 = Thickness calculated for internal inch

pressure of P = 1.67 x Pe with joint
efficiency (E) = 1.00, [ UG-33 (a) (1) ]
t3 =
( PRoM
2 SE + P (M − 0.2) ) (Appendix-1-4 (d) )
(1.67 x 15) (78.82 x 1.308)
2x20000x1.00 + (1.67 x 15) [1.308 - 0.2]
= 0.0645
26 te = Greater of 18 and 25 inch 0.25
27 te + C + T.A inch 0.25 + 0.0787 + 0.0472 = 0.3759
28 Minimum thickness as per UG-16
(b) 1/16" + C - for all material inch 0.0625 + 0.0787 = 0.1412
29 Required thickness = tr inch 0.3759 (9.55 mm) Before forming

(Greater of 17, 27 & 28)
30 Provided thickness, ts inch 0.472 Nom / 0.394 Min

[ 12 mm Nom / 10 mm Min ]
1 Sl. Nr's revised.

APPROVED
DESIGN CALCULATIONS
23.) CALCULATION OF THICKNESS, REINFORCEMENT SIZE AND STRENGTH OF

WELDS FOR NOZZLES FOR INTERNAL & EXTERNAL PRESSURE
23.1) NOMENCLATURE of REINFORCEMENT REQUIRED for

OPENINGS IN SHELLS & FORMED HEADS As per UG-37
(Refer sheet 31 for sketch)
A = Total cross-area of reinforcement required

in the plane under consideration, sq.in.
A1 = Area in excess thickness in the vessel wall available for reinforcement, sq.in
A2 = Area in excess thickness in the nozzle wall available for reinforcement, sq.in
A3 = Area available for reinforcement when
the nozzle extends inside the vessel wall, sq.in
A41,A42,
= Cross-Sectional area of various welds available for reinforcement, sq.in.
A43
A5 = Cross-Sectional area of material added as reinforcement, sq.in.

C = Corrosion Allowance, in
D = Inside Shell Diameter, in
Dp = Outside Diameter of reinforcing element, in
d = Finished diameter of circular opening or finished dimension, in
E1 = Joint efficeincy obtained from Table UW-12
F = Correction factor which compensates for the variation in
internal pressure stresses on different planes
with respect to the axis of a vessel.
h = Distance nozzle projects beyond the inner surface of the vessel wall, in
K1 = Spherical radius factor

APPROVED
DESIGN CALCULATIONS
L = Length of projection defining the thickened portion of

Integral reinforcement of a nozzle neck beyond the
outside surface of the vessel wall, in
P = Internal Design Pressure, psi
R = Inside radius of the shell course under consideration, in
Rn = Inside radius of the nozzle under consideration, in
S = Allowable stress value in tension, psi
Sn = Allowable stress in Nozzle, psi
Sv = Allowable stress in Vessel, psi
Sp = Allowable stress in Reinforcing element (Plate), psi
fr = Strength reduction factor, not greater than 1.0
fr1 = Sn/Sv for nozzle wall inserted through the vessel wall
= 1.0 for nozzle wall abuting the vessel wall
fr2 = Sn/Sv
fr3 = ( lesser of Sn or Sp ) / Sv
t = Specified wall thickness in the corroded condition ; for pipe it is the nominal
thickness less manufacturing under tolerance allowed in the pipe specification, in
te = Thickness or height of reinforcing element, in
ti = Nominal thickness of internal projection of nozzle wall, in
tr = Required thickness, in
tn = Nozzle wall thickness in the corroded condition, in
trn = Required thickness of a seamless nozzle wall, in
W = Total load to be carried out by attachment welds, lb

APPROVED
DESIGN CALCULATIONS
25) WEIGHT CALCULATIONS
1 Shell : - OD 98.43" (2500 mm) x 0.472" (12 thk) - 236.22" (6000 mm) lg
Weight = 3.14 x ( 97.95 / 12 ) x ( 0.472 / 12 ) x ( 236.22 / 12 ) x 489.62
= 9722 lbs (4410 kgs)
2 Dished End : - Blank dia 117.32" (2980) mm x 0.472" (12 thk)
Weight = 2 x ( 3.14 / 4 ) x ( 117.32 / 12 )2 x ( 0.472 / 12 ) x 489.62 = 2892 lbs [1312 kgs]
3 a) Nozzles, flanges and Hinges = 1544 lbs (700 kgs)
b) Weight of Internal parts = 6430 lbs (2917 kgs)
4 Weight of Lifting lugs = 88 lbs (40 kgs)
5 Weight of saddle supports = 2756 lbs (1250 kgs)
6 Weight of Insulation clips = 662 lbs (300 kgs)
7 Insulation weight :
Insulation Density = 12.475 lb/ft3 (200 kg/m3)
(a) On shell : 3.14 x ( 98.43 / 12 ) x ( 3.94 / 12 ) x ( 236.22 / 12 ) x 12.475
Weight = 2078 lbs (942.6 kgs)
(b) On Dish : ( 3.14 / 4 ) x ( 117.32 / 12 )2 x ( 3.94 / 12 ) x 2 x 12.475
Weight = 615 lbs (279 kgs)
Total = 2693 lbs (1221.6 kgs)
20% Extra = 3232 lbs [1466 kgs]

APPROVED
DESIGN CALCULATIONS
8 (a) Weight of water at operating condition : -
i) Shell : -
Ht of water level at operating (H) = 66.54" (1690 mm)
condition
Length of shell (L) = 240.16" (6100 mm)
Inside diameter (Di) = 97.48" (2476 mm)
H / Di = 1690 / 2476 = 0.6825 = 0.682
Coefficient = 0.726505 (from PV Hand Book By Eugene F.Megyesy)
Volume = ( 3.14 / 4 ) x ( Di )2 x H x coefficient
= ( 3.14 / 4 ) x ( 97.48 / 12 )2 ( 240.16 / 12 ) ( 0.726505 )
= 753.56 ft3 [ 21.34 m3 ]
ii) Dished Ends : -
H / Di = 1690 / 2476 = 0.6825 = 0.682
Coefficient = 0.760943 (from PV Hand Book By Eugene F.Megyesy)
Volume = 0.2618 x Di 3 x coefficient
= 0.2618 x ( 97.48 / 12 )3 x 0.760943
= 106.84 ft3 [ 2.89 m3 ]
Total volume = 860.4 = 861 ft3 [ 24.24 m3 ]
Specific gravity of water at 302 o F = 0.92
Weight = Volume x Density

= 861 x 0.92 x 62.372
= 49406 lbs [ 22411 kgs ]

APPROVED
DESIGN CALCULATIONS
8 (b) Weight of water at Test condition : -
Volume = ( 3.14 / 4 ) x ( 97.48 / 12 )2 x ( 240.16 / 12 ) + 0.2618 x ( 97.48 / 12 )3
= 1178 ft3 [ 33.36 m3 ]
Weight = Volume x Density

= 1178 x 1.0 x 62.372
= 73475 lbs [ 33325 kgs ]
i) Total weight (operating) = 9722 + 2892 + 1544 + 6430 + 88 + 2756 +

662 + 3232 + 49406
= 76732 lbs [ 34806 kgs ]
Add 10% Extra = 76732 x 1.1 = 84406 lbs ( 38285 kgs )
ii) Erection weight = 9722 + 2892 + 1544 + 6430 + 88 + 2756 + 662
= 24094 lbs [ 10929 kgs ]
25% Extra is considered = 24094 x 1.25 = 30118 lbs [ 13662 kgs ]
USE 30206 lbs ( 13700 kgs ) for calculation purpose
iii) Test weight : Erection weight + Weight of water
= 24094 + 73475 = 97569 lbs ( 44258 kgs )
25% Extra is considered = 97569 x 1.25 = 121836 lbs ( 55266 kgs )
USE 122146 lbs ( 55400 kgs ) for calculation purpose

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
26) DESIGN FOR SADDLE SUPPORTS (As per Appendix-G of BS 5500 - 1997)
Ref. Example-2 of Enquiry case 5500/53
a) CALCULATION OF REACTIONS AT SADDLE SUPPORTS
445.3 lb/in
77.98 N/mm
1250 3600 1250
(49.2") (141.73") (49.2")
6100 (240.16")
Also Ra + Rb = 444884 N
Ra = Rb = 222442 N
Empty weight = 134342.2 N (13700 kgs)

Total weight = 543252.4 N (55400 kgs)
Load for each saddle supports = 271626.2 N
W 543252 .4
ω = = = 77.98 N/mm
( L+4
b
3 ) (
6100 + 4 ×
650
3 )

APPROVED
CHECKED DRG Nr. W999-00-25-GA-001 0 78of93
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
b) Design Data
Vessel mean diameter D : 2488 mm (97.96")

Internal pressure at Top , P : 0.392 N/mm2 (56.9 psi.g)
Design temperature : 150 o C ( 302 o F )
Shell thickness, T : 12 mm (0.472")

Inside Radius, ri : 1238 mm (48.74")
Mean Radius, r : r i + T/2 = 1238 + 6

: 1244 mm (48.98")
Shell length (T.L to T.L) , L : 6100 mm (240.16")
Head depth, b : 650 mm (25.6")

Reaction at each saddle, W1 : 271626.2 N (61073 lbs)
Saddle to tangent line , A : 1250 mm (49.2")

Corrosion allowance, CA : 0.2 mm (0.0787")
For layout of vessel Refer drawing in Page
c) CHECK FOR SHELL STIFFENED BY END (G.3.3.2.3(a)) :
Shell is stiffened by end if A < r/2
A = 1250 mm
r/2 = 1244 / 2 = 622 mm
As A > r / 2 , Shell is not stiffened by ends.

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
d) LONGITUDINAL BENDING MOMENTS (As per Cl.G.3.3.2.1)
i) At Mid Span :
[ ]
2 2 2
W 1 × L 1 + 2 ( r − b ) / L 4×A
M3 = −
4 1 + ( 4×b/3×L ) L
[ ]
2 2 2
271626.2 × 6100 1 + 2 ( 1244 − 650 ) / 6100 4×1250
= −
4 1 + ( 4×650/3×6100 ) 6100
= 414229955 [ 1 + 0.06
1 + 0.142 ]
− 0.8196 = 414229955 × 0.109
= 45151065.1 N-mm
ii) At supports :
M4 = − W 1 × A 1 −
[
1 − ( A/ L ) + [ ( r2 − b2 ) / 2 × A ×L ]
1 + ( 4×b/3×L ) ]
[ ]
2 2
1− ( 1250 / 6100 ) + [ ( 1244 − 650 ) / 2× 1250×6100 ]
= − 271626.2 × 1250 1 −
1 + ( 4×650 / 3×6100 )
= − 339532750 1 − [ 1 − 0.205 + 0.0737

1 + 0.142 ]
= 339532750 x 0.2393 = 81250187.1 N-mm

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
e) Case 1 : LONGITUDINAL STRESSES AT MID SPAN (As per Cl.G.3.3.2.2)
i) At highest point of Cross section
Pm × r M3
f1 = −
2×t π × r2 × t
Where ,
Pm = Internal Pressure at Equator (Centre line of Vessel)
Pressure at top + Pressure of water upto Equator
P + ( 1.0 x υ xri)
υ = Spec. Weight of water = 9810 N/m3
Pm = 0.392 + ( 1.0 x 9810 x 1238 x 10 - 9 )
= 0.404 N/mm3
t = T - C.A = 12 - 2 = 10 mm
0.404 × 1244 45151065.1

f1 = − = 25.13 − 0.9287
2 × 10 2
π × 1244 × 10
= 24.2 N/mm2 (3510.1 psi)
ii) When top pressure = 0
Pm = P + ( 1.0 x υ xri)
= 0 + ( 1.0 x 9810 x 1238 x 10 -9 )
= 0.012 N/mm2
0.012 × 1244 45151065.1

f1 = − = 0.7464 − 0.9287
2 × 10 π × 1244 2 × 10
= - 0.1823 N/mm2 [ - 26.44 psi ]

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
iii) At lowest point of Cross section
Pm × r M3
f2 = +
2×t π × r2 × t
Where ,
0.404× 1244 45151065.1

f2 = + 2
= 25.13 + 0.9287
2 × 10 π × 1244 × 10
= 26.06 N/mm2 [ 3779.9 psi ]
f) Case 2 : LONGITUDINAL STRESS AT SUPPORTS (As per Cl.G.3.3.2.2)
i) At highest point of Cross section
Pm × r M4
f3 = −
2×t K 1 × π × r2 × t
Where ,
K1 = 0.124 fromTable G.3.3.2.3 for θ = 130 o & for A > r / 2
f3 =
0.404× 1244
2 × 10
−
(
− 81250187.1
0.124 × π × 12442 × 10 )
= 25.13 + 13.48
= 38.61 N/mm2 [ 5600.3 psi ]
ii) At lowest point of Cross section
Pm × r M4
f4 = +
2 × t K 2 × π × r2 × t
Where ,
K2 = 0.22 fromTable G.3.3.2.3 for θ = 130 o & for A > r / 2
f4 =
0.404× 1244
2 × 10
+
(
− 81250187.1
0.22 × π × 1244 2 × 10 )
= 25.13 − 7.6
= 17.53 N/mm2 [ 2542.7 psi ]

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
ALLOWABLE DIRECT STRESS
The calculated tensile and compressive stress should not exceed the
maximum allowable stress of the material (f)
f = Maximum allowable stress as per ASME Sec.II Part-D, 2001 Edition thro' 2003 Addenda
for SA 516, Gr.70 material
= 20000 psi ( 137.88 N/mm2 )
Since calculated stresses f3 = 5600.3 psi, f4 = 2542.7 psi < 20,000 psi
g) TANGENTIAL SHEAR STRESS AT SUPPORTS

(SHELL NOT STIFFENED BY END OF VESSEL [ A > r/2 ])
a) Shear stress in the Vessel (q)
[ ]
K3 × W1 L − 2× A
q= ×
r×t L + 4 × b/3
Where ,
K3 = 1.029 from Table G.3.3.2.4. For A > r/2
(shell unstiffened by rings) & for θ = 130 o
q=
1244 × 10
× [
1.029 × 271626.2 6100 − 2× 1250
6100 + 4 × 650/3 ] = 22.468 x 0.5167
= 11.61 N/mm2 [ 1684 psi ]
Also as per Table G.3.3.2.4 for shell Allowable stress is smaller of
1) 0.8 x f = 0.8 x 137.88 = 110.3 N/mm2

2) 0.06 x E x t/r = 0.06 x 195.11 x 103 x 10 / 1244
= 94.91 N/mm2
Smaller of (1) or (2) is 94.91 N/mm2 [13649 psi], which is greater than
Tangential shear stress 11.61 N/mm2 Hence okay.

APPROVED
CHECKED B.R.R 18.05.03 DRG Nr. W999-00-25-GA-001 1 83of93
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
h) CIRCUMFERENTIAL STRESSES (As per Cl. G.3.3.2.5.1)

(Shell not stiffened by Rings)
i) Stress at Lowest point of Cross Section
− K5×W1
f5 =
Where ,
t ' × b2
K5 = One Tenth of K5 (For saddle welded to vessel), k5 = 0.7273¿ 0.73
& for θ = 130 o from Table G.3.3.2.5.2
0 . 73
= = 0 . 073
10
b1 = Width of Saddle = 250 mm
b2 = b1 + 10 t = 250 + 10 x 10 = 250 + 100 = 350 mm
Adopted : 370 mm Hence okay
t' = t + t1
t1 = Thickness of wear plate = 20 mm
t' = t + t1 = 10 + 20 = 30 mm
− 0.073 × 271626.2
f5 =
30 × 350
= - 1.89 N/mm2 [ - 274 psi ]
As f 5 < f , i.e. 1.89 < 137.88, Hence Satisfactory
ii) Stress at Horn of supports (saddles)
L / r = 6100 / 2144 = 2.845

Form L / r < 8 ,
−W1 12 × K 6 × W 1 × r
f6 = −
4 × t ' × b2 L× ( t ' )
2

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
Where ,
K6 = Constant as per Table G.3.3.2.5.1 for A / r = 1.00 & θ = 130o
K6 = 0.04513
− 271626.2 12 × 0.04513 × 271626.2 × 1244

f6 = −
4 × 30 × 350 6100× 302
= - 39.8 N/mm2 [ 5772.9 psi ]
As f 6 < 1.25 f , i.e. 39.8 < 172.35 N/mm2 Hence satisfactory.
I) DESIGN OF SADDLES (As per Cl. G.3.3.2.6)

Minimum width of the Saddle provided = 250 mm
Minimum width to be provided =

√ 30 × D
=
√ 30 ×2488
= 273 mm
Saddle width = 250 mm selected despite is being less than the suggested value of
√ 30 × D which is 273.
Since, the calculated stresses f3, f4, f5 and f6 are within the allowable stress value,
the assumed saddle width of 250 mm is satisfactory.
i) Check for Resistance due to Horizontal Component of reactions:
Horizontal Components of reactions (H) = K9 x W1

Where ,
K9 = 0.222 for 130o as per table in G.3.3.2.6

H = 0.222 x 271626.2
= 60301 N [ 13556.72 lbs ]
Effective web area to be resist the force (a) = ( r/3 ) x t 1

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
Where ,
t1 = Thickness of wear plate = 20 mm
a = 1244 / 3 x 20
= 8293.33 mm2
Stress induced = H/a

= 60301 / 8293.33
= 7.27 N/mm2 [1054.5 psi]
Allowable direct stress = 2/3 of Allowable design stress
Tensile Strength (UTS) of Gusset Material = 482.65 N/mm2
Yield Strength of Material ( fy ) = 262.01 N/mm2
Allowable Design stress = (UTS/4) or (2/3 of fy)

whichever is smaller
UTS / 4 = 482.65 /4 = 120.66 N/mm2 [17501.35 psi]

2/3 of f y = 2/3 x 262.01 = 174.67 N/mm2 [25335.33 psi]
Thus, Allowable Design stress = Smaller of 120.66 N/mm2 or 174.67 N/mm2
= 120.66 N/mm2
Thus, Allowable Direct stress = ( 2/3 ) x 120.66
80.44 N/mm2 [ 11667.57 psi ]
As Allowable Direct Stress is greater than stress induced

( i.e 80.44 N/mm2 > 7.27 N/mm2 ) , Hence the Design is satisfactory.
As per G.3.3.2.6 (a), since saddles are welded to the vessel shell
one saddle is provided with obround holes for sliding.

APPROVED
DESIGN CALCULATIONS
EQPT :DEAERATOR CUM FEED WATER TANKMAKERS Nr.: W999
27) THICKNESS CALCULATIONS FOR SHELL UNDER COMBINATION OF DIFFERENT LOADS

(As per Appendix L - 2.2 of ASME Sec.VIII, Div.1 - 2001 Edition thro' 2003 Addenda
DESIGN DATA :
Vessel outside diameter Do : 98.43 in

Vessel inside diameter Ri : 49.74 in
Internal design pressure P : 59.1 psi
(Including static head)
Design Temperature : 302 o F = 150 o C
Shell thickness t : 0.472 in
Shell length (WL to WL) L : 236.22 in
Joint efficiency (longitudinal seams) : 0.85
Joint efficiency (circumferential seams) : 0.85
Allowable stress @ Design S : 20,000 psi
temperature
Weight of vessel W : 30,206 lb
Weight of contents at Wc : 54200 lb
operating condition
Total weight at operating W+Wc : 84406 lb
condition
Reaction at each saddle Q : 42203 lb
Head depth H : 25.59 in
Saddle to tangent line A : 49.2 in
Material to chart for compressive stres : Fig.CS-2 in sub part '3' of section-II, part-D
Three cases must be investigated to determine the minimum shell thickness :-
1) Circumferrential stress due to internal pressure
2) Longitudinal tensile stress due to bending must be added to the longitudinal

stress due to internal pressure
3) Longitudinal compressive stress due to bending

APPROVED
CHECKED B.R.R 18.05.03 DRG Nr. W999-00-25-GA-001 1 87of 93
DESIGN CALCULATIONS
1) CircumferrentialTensile stress :
Thickness of shell under internal pressure (including static head)
PRi
t=
SE − 0.6 P
59.1× 48.74
=
20,000 × 0.85 − 0.6 ×59.1
= 0.1698 in
2) Longitudinal Tensile stress :
The following equation combines the longitudinal tensile stress due to pressure with
the longitudinal tensile stress due to bending at the mid point between the saddles
[ ]
2 ( R2 − H 2 )
1+
PRi QL L2 4A
t= ± 2 −
2 SE + 0. 4 P 4 π R SE 4H L
1+
3L
[ ]
2 ( 48.74 2 −25.592 )
1+ 2
59.1× 48.74 42203 ×236.22 236.22 4 × 49.2
= ± −
2× 20,000× 0.85 +0.4 ( 59.1 ) π ×4 × ( 48.74 )2 ×20,000 ×0.85 4 ×25.59 236.22
1+
3× 236.22
= 0.085
±( 0.0196 ) x ( 0.0946 )
= 0.085
±0.00185
= 0.0868 in

APPROVED
DESIGN CALCULATIONS
3) Longitudinal compressive stress :
Allowable compressive stress, B = AE / 2

( As per UG-23(b) )
0.125 0.125
Factor (A) = = = 0.01199
(Ro / t) ( 49.2 / 0.472 )
Where
E = Modulus of elasticity
B = 6258.45 psi (From Table: CS-2 of ASME Sec.II, Part-D, 2001 Edition thro' 2003 Addend)
∴Maximum allowable compressive stress = 6258.45 psi
The general equation for thickness is the same as for longitudinal tensile stress
except the pressure portion drops out since the most severe condition occurs
when there is no pressure in the vessel.
[ ]
2 ( R2 − H2 )
1+
t=
QL
2
4 π R SE∗¿ 1+
L2
4H
−4
A
L ( ) ¿
3L
Where E* = 1.0 for all Butt welds for investigating longitudinal compression (UG-23(b))
[ ]
2 ( 48.742 − 25.592 )
1+
42203 × 236.22 236.222 4 × 49.2
= × −
4 × π × ( 48.74 )2 × 6258.45× 1.0 1+
4 × 25.59 236.22
3 × 236.22
1 ASME Sec-II Part-D revised to 2003 addenda.

APPROVED
CHECKED B.R.R 11.6.03 DRG Nr. W999-00-25-GA-001 1 89of 93
DESIGN CALCULATIONS
t = (0.0534) x (0.0946)
t = 0.0051 in
Comparing the above three cases,
Maximum required thickness ( Exclusive corrosion allowance) = 0.1698 in (4.31 mm)
Required thickness = 0.1698 + 0.0787
= 0.2485 in (6.31 mm)
Provided thickness = 0.472 in (12 mm)
Hence design is satisfactory for operating condition.

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
28) WIND & SEISMIC MOMENT CALCULATIONS
Wind force and moments are not applicable, since the Deaerator is an indoor equipment.
1. Plant location : Raipur
2. Seismic zone : 1
3. Basic horizontal seismic coefficient
oα for zone - 1 as per Appendix-E = 0.01

of 1893-1984
The design value of horizontal seismic coefficient

h α shall be computed as given by the
following
αh=β ×I×αo
β = Coefficient for soil-foundation = 1.2
I = Importance factor = 1.5
αo = Basic horizonal seismic coefficient = 0.01

∴αh = 1.2 x 1.5 x 0.01
= 0.018
Seismic moment at base = 2/3 x C x W x H
C = αh = 0.018
W = Weight of vessel in operating condition = 84406 kg (Ref.page-77)
H = Height from base to horizontal center line of vessel = 61.81 inches
Mh = 2/3 x 0.018 x 84406 x 61.81

= 62606 lb-in

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
Counter acting moment by Anchor bolts
w = Load as per bolt

n = Nr. of bolts = 4
d = Distance between bolts of saddle
Mb = wxnxd lb-in.
= w x 4 x 84.65
If we equate with Mh = Mb = w x 4 x 84.65
Mh
w =
4 x 84.65
w x Sb x A
Where,
S = Stress in bolt
A = Stress area of bolt = 0.5472 in2
Mh
Sb =
4 x 0.5472 x 84.65
62606
Sb =
4 x 0.5472 x 84.65
= 337.89 psi
Allowable stress in bolts = 15,000 psi

(UTS / 4 = 60,000 / 4)
∴ 338 < 15,000

Hence satisfactory

APPROVED
DESIGN CALCULATIONS
DEAERATOR CUM
FEED WATER TANK
29) CALCULATIONS OF WELDED COVER FOR NOZZLES DURING HYDROTEST

(As per UG-34)
Minimum thickness t = d
√ CP
SE
Where d = Inside dia of nozzle in inch
c = Factor = 0.33
s = Maximum allowable stress value in tension
= 20,000 psi
P = Hydrotestatic test pressure
= 73.97 psi
E = Weld factor = 0.7
Required
Nozzle Nozzle ID Provided thickness
thickness Remarks
Mark Nr. in in (mm)
in
N1 5.762 0.240 0.394 (10 mm)
N2 13.124 0.548 0.63 (16 mm)
N4, N5, N6 1.94 0.0810 0.394 (10 mm)
N7 5.76 0.2405 0.394 (10 mm)
N9 2.124 0.0887 0.394 (10 mm)
N10 9.752 0.4072 0.63 (16 mm)
N11 1.34 0.055 0.394 (10 mm)
N12, N13, N14

0.815 0.0340 0.394 (10 mm)
N17 to N22
N15, N16 1.686 0.0707 0.394 (10 mm)

APPROVED
DESIGN CALCULATIONS
EQPT : DEAERATOR CUM FEED WATER TANK MAKERS Nr. W999
23.4.1) Calculation of thickness of Nozzle neck for Internal and External Pressure
As per UG-45
N1 on Shell N4, N5, N6 on Shell

01 Nozzle Mark
6"(150NB) 2"(50NB)
02 Material Specification SA 312 Gr.TP 304 SA 312 Gr.TP 304
03 Design pressure
i) Internal Pressure, P psi (g) 59.1 59.1
ii) External Pressure, Pe psi (g) 15.0 15.0
F 302 302
05 S = Max. Allow. stress (at Design temp.) psi 14976 14976
06 Nominal size inch 6 2
07 Do = Outside diameter inch 6.626 2.374
08 Ro = Outer radius inch 3.313 1.187
09 E = Joint efficiency 1.0 1.0
10 C = Corrosion allowance inch 0 0
Internal Pressure (UG-27)
11 PRo inch 0.013 0.0047
t1 = (appendix.1-1)
SE + 0 . 4 P
External Pressure (UG-28)
12 Let Min. Thk. t2 (assumed) inch 0.033 0.0475
13 L=Effective length between line of supports inch 8.46 8.56
14 E1 = Modulus of elasticity of material at psi 26.99 x 10 6 at 26.99 x 10 6 at
Design temp. o
F 302 302
15 (a) L / Do 1.277 3.606
(b) Do / t2 200 50
IF Do / t2 > 10
16 A ( from table G / fig. G of sec-II Part-D 0.000402 0.000712
for values of Do / t2 & L / Do )

APPROVED
DESIGN CALCULATIONS

Nozzle Mark
6"(150NB) 2"(50NB)
17 B ( Corresponding to 'A' from External psi 5225.02 6241.46
pressure chart - sub part 3 of Sec-II
Part-D: Table HA-1 / Fig : HA-1 )

external pressure for assumed
value of ' t '
4B psi 4 (5225.02 ) 4 (6241.46 )
Pa =
3 ( Do / t2 ) 3 (200 ) 3 ( 50 )
= 34.83 = 166.44
(Pa should be greater than Pe. i.e Pa > 15 psi for above nozzles. Hence satisfactory)
IF Pa < Pe a) Select a larger value for t2 (or)
b) Decrease the unsupported length by using stiffeners and repeat the
above calculations
19 t r n , Greater of 11 & 12 inch 0.033 0.0475
20 trn, + C inch 0.033 0.0475
21 Calculated thk. + Corrosion allowance of
mating part. ( SHELL ), Assuming, E=1.0; Ref.UG-45(b)
For Int. Pressure

a Shell: UG-27 inch 0.223 0.223
as per UG-45(b)(1)
For Ext.. Pressure

b Shell: UG-27 inch 0.115 0.115
as per UG-45(b)(2)

APPROVED
DESIGN CALCULATIONS

Nozzle Mark
6"(150NB) 2"(50NB)
22 Min. thk. as per code [ UG-16(b) ] + C inch 0.0625 0.0625
23 Greater of (21a), (21b) & (22), UG-45 (b)(3) inch 0.223 0.223
24 Sw = Std. wall thickness, As per ASME B36.10 inch 0.28 0.154
25 Min. wall thk. reqd. (0.875 Sw + C), UG-45 (b)(4) inch 0.245 0.1348
26 Smaller of (23) & (25), UG-45 (b) inch 0.245 0.1348
27 Greater of (20) & 26) inch 0.245 0.1348
Requird Pipe (27) x 1.14 inch 0.2793 0.1536

28
Thickness Plate (27) inch
Sch 80 80
Provided Pipe
29 inch 0.432" (10.97 mm) 0.218" (5.54 mm)
Thickness Plate inch
Nozzle connections exempted from reinforcement

As per UG-36C (3) (a)
Shell min reqd thk EXEMPTED DUE TO

Nozzle Mark NPS
(mm) to which attached Finished-opening < 3 1/2" Finsihed opening < 2 3/8 "
N4, N5, N6 2" > 3/8" (10) Yes

APPROVED
DESIGN CALCULATIONS
23.4.2) Calculation of reinforcement for opening in Shell for Internal & External Pressure
As per UG-37 (Refer sheet 31 for sketch)
N1 ON SHELL
01 Nozzle Mark
6"(150NB)
02 F = 1.00 1.0
03 E1 = 1.00 (If opening is not passing thro weld joint) 1.0
04 Ts = Nom. Thk. of Shell inch 0.472
05 C = Corrosion allowance inch 0.0787
06 t = (Ts - C) = specified wall thickness in corroded condition inch 0.394
07 Design pressure
i) Internal pressure P psi (g) 59.1
ii) External pressure Pe psi (g) 15.0
08 Sn = Allow stress (Nozzle) psi 14976
09 Sv = Allow stress (Shell) psi 20000
10 Sp = Allow stress (R.F Pad) psi 14976
11 fr1 = Sn / Sv, 1.0 for nozzle wall abutting vessel wall 0.749
12 fr2 = Sn / Sv Not 0.749
13 fr3 = Sn / Sv OR Sp / Sv (Use lsser) greater 0.749
14 fr4 = Sp / Sv than 1.0 0.749
tr For Int. Pr. = PRi

15 Ref : UG-27 inch 0.144
(with E=1) SvE - 0.6P
Shell
Min thickness of Shell for External

16 tr e inch 0.374
pressure, as per UG-28 for Pa= 19.33 ps
17 Tn = Nom thk of nozzle inch 0.432
18 tn = (Tn - C) inch 0.432

18(a
Rn = Inside radius of Nozzle (Corroded) inch 2.88
)

APPROVED
DESIGN CALCULATIONS
19 PRo
a) Nozzle tr n = For Internal pressure inch 0.013
SnE + 0.4P
b) Nozzle tr ne = Min nozzle neck thickness for

inch 0.033
external pressure for Pa= 34.83 psi
20 d = dia of finished opening + 2C inch 5.92
20a hi = Inside projection inch 1.772

d inch 5.92
21 Y= Rn + t + tn Use larger value inch 2.88+0.432+0.394 = 3.706 5.92
22 2 (t + tn ) inch 2 (0.394+0.432) = 1.652
2.5 t (Use 2.5 x 0.394 = 0.985
23 h1 = Without R.F Pad smaller inch 0.985
2.5 tn value) 2.5 x 0.432 = 1.08
2.5 t (Use 2.5 x 0.394 = 0.985

24 h2 = With R.F Pad smaller inch 0.985
2.5 tn + te value) 1.08 + 0 = 1.08
hi (or) 2.5 t (Use 1.772 or 0.985

24a h3 = For Inward nozzle smaller inch 0.985
(or)2.5(Tn-2C) value) 2.5 ( 0.432 ) = 1.08
INTERNAL PRESSURE CALCULATIONS
25 A = d tr F + 2tn tr F (1 - fr1); Area reqd. [UG-37] inch2 5.92x0.144+2x0.432x0.144x(0.251) = 0.884
26 A1 = {Y - 2tn (1 - fr1)} (E1 t - F tr); Area in Shell inch2 [5.92-(2x0.432x0.251)] [0.394-0.144] = 1.426
27 A2 = 2 (h1 or h2) (tn - trn) fr2 h1 for without R.F Pad inch2 2x0.985x(0.432-0.013) (0.749) = 0.618
Area in outward nozzle h2 for with R.F Pad
28 A3 = 2 h3 (Tn - 2C) fr2 ; Area in inward nozzle inch2 2x0.985x0.432x0.749 = 0.637
29 A41 = Outward nozzle weld ; leg2 fr3 inch2 ( 0.354 )2 (0.749) = 0.094
30 A42 = Outward nozzle RF pad weld ; leg2 fr4 inch2 0
31 A43 = Inward nozzle weld ; leg2 fr2 inch2 ( 0.197 )2 (0.749) = 0.03
32 te = RF pad thickness inch 0
33 Dp = OD of RF pad Use smaller Y + d inch 5.92 + 5.92 = 11.84

0
value of Provided inch 0
34 A5 = (DP - d - 2 tn) te fr4 ; Area in RF pad inch2 0
35 A1+A2+A3+A41+A42+A43+A5 (Area available inch2 1.426 + 0.618 + 0.637 + 0.094 +
for Internal Pressure) 0.03 = 2.775

APPROVED
DESIGN CALCULATIONS
EXTERNAL PRESSURE
36 Ae = [d treF + 2tn tre F (1 - fr1) ] / 2 ; Area required inch2 [5.92 x 0.374 x 1 + 2 x 0.432 x
[UG-37 (d) (1)] 0.374 x 0.251 ] / 2 = 1.1476
37 A1e = [Y - 2tn (1 - fr1)] [E1 t - F tre] ; inch2 [5.92 - 2 x 0.432 (0.251)] [0.394 -
Area in Shell 0.374] = 0.114
38 A2e = 2 (h1 or h2) (tn - trne) fr2 (use lesser) ; inch2 2 x 0.985 (0.432 - 0.033) (0.749)
Area in outward nozzle = 0.5887
39 A1e+A2e+A3+A41+A42+A43+A5 (Area available) inch2 0.114 + 0.5887 + 0.637 + 0.094 +

0.03 = 1.464
40 Remarks : 1) Reinforcement is adequate for internal
Yes [ 2.775 > 0.884 ]
pressure since (35) > (25)
2) Reinforcement is adequate for External

Yes [ 1.464 > 1.1476 ]

APPROVED
ENGINEERING CALCULATIONS
23.4.5) STRENGTH OF WELDS AS PER UG-41 & UW-15

(Example Refer Appendix-L (L.7.2)
Condensate Inlet : N1 (6" NPS)
A = Area of reinforcement required = 0.884 in2 (5.7 cm2)
A1 = Area in excess thickness in the vessel
wall available for reinforcement = 1.426 in2 (9.2 cm2)
t = Corroded thickness of Shell = 0.394 in (10 mm )
tn = Corroded thickness of nozzle = 0.432 in (10.97 mm )
tr = Min. required thickness of vessel = 0.144 in (3.65 mm)
te = Thickness of RF Pad = 0
d = Diameter of finished opening = 5.92 in (150.4 mm)
Sv = Max. allowable stress of vessel material = 20000 psi
E1 = Joint efficiency obtained from Table UW-2 = 1.0
F = Correction factor = 1.0
fr1 = Sn / Sv = 0.749
Outward Nozzle Fillet Weld Size = 0.354 in (9 mm)
Inward Nozzle Fillet Weld Size = 0.197 in (5 mm)
R.F Pad Fillet Weld leg size = 0
Outside Diameter of Nozzle = 6.626 in (168.3 mm)
Outside Diameter of R.F Pad = 0
Load to be carried by welds Ref: UG-41 (b) (2)
W = Total weld load
= { A - A1 + 2 tn fr1 [E1t - Ftr]} Sv
= { 0.884 - 1.426 + [2 x 0.432 x 0.749 (0.394 - 0.144)] } 20000
= - 7604.3 lbs ( - 3449.3 kgs )
W is used for comparing the weld capacity to the weld load as per UG-41 (b)
UNIT STRESSES : Ref: UW-15 (c)
a. Outward / Inward fillet weld shear = 0.49 x 20000 = 9800 psi
b. Outer element fillet weld shear = 0.49 x 20000 = 9800 psi

(R.F Pad)
c. Nozzle Groove weld in tension = 0.74 x 14976 = 11082 psi
d. Element Groove weld in tension = 0.74 x 20000 = 14800 psi
e. Nozzle wall shear (UG-45 (c) ) = 0.7 x 14976 = 10483 psi

APPROVED
STRENGTH CALCULATIONS(Refer sheet 32 for sketch)
1 Outward Nozzle weld shear

= 1/2 x πx nozzle OD x weld leg x unit stress of outward fillet weld shear
= 1/2 x πx 6.626 x 0.354 x 9800
= 36107.7 lbs [ 16378.67 kgs ]
2 Inward Nozzle weld shear

= 1/2 x π x nozzle OD x weld leg x unit stress of inward fillet weld shear
= 1/2 x π x 6.626 x 0.197 x 9800
= 20093.87 lbs [ 9114.68 kgs ]
3 Outer element (RF Pad) weld shear

= 1/2 x
πx R.F Pad OD x weld leg x unit stress of outer element fillet weld shear
= 0
= 0
4 Nozzle wall shear

= 1/2 x π
x mean nozzle dia x tn x unit stress of nozzle wall shear
= 1/2 x π
x 6.194 x 0.432 x 10483
= 44061.61 lbs [ 19986.6 kgs ]
5 Element groove weld tension

= 1/2 x πx nozzle OD x te x unit stress of element groove weld tension
= 0
= 0
6 Nozzle groove weld tension

= 1/2 x
π x nozzle OD x t x unit stress of nozzle groove weld tension
= 1/2 x π x 6.626 x 0.394 x 11082
= 45444.95 lbs [ 20614.1 kgs ]

APPROVED
Check of strength paths:
1-1 : Outer element weld shear + Nozzle wall shear

: 0 + 44061.61
: 44061.61 lbs [ 19986.6 kgs ]
2-2 : Outward Nozzle weld shear + Inward nozzle weld shear + Element groove
weld tension + Nozzle groove weld tension
: 36107.7 + 20093.87 + 0 + 45444.95
: 101646.52 lbs [ 46107.4 kgs ]
3-3 : Outer element weld shear + Nozzle groove weld tension + Inward nozzle
weld shear
: 0 + 45444.95 + 20093.87
: 65538.82 lbs [ 29728.75 kgs ]
Also paths are stronger than W [ - 7604.3 lbs ( - 3449.3 kgs ) ]

APPROVED
DESIGN CALCULATIONS
As per UG-45
N8 ON DISHED END N23 ON DISHED END

01 Nozzle Mark
6"(150NB) 20"(500NB)
02 Material Specification SA 106 Gr.B, HFS SA 516 Gr.70
03 Design pressure
i) Internal Pressure, P psi (g) 59.1 59.1
ii) External Pressure, Pe psi (g) 15 15.0
F 302 302
05 S = Max. Allow. stress (at Design temp.) psi 17100 20,000
06 Nominal size inch 6 20
07 Do = Outside diameter inch 6.626 20
08 Ro = Outer radius inch 3.313 10
09 E = Joint efficiency 1.0 1.00
10 C = Corrosion allowance inch 0.0787 0.0787
11 PRo inch 0.011 0.0295
t1 = (appendix.1-1)
SE + 0 . 4 P
12 Let Min. Thk. t2 (assumed) inch 0.033 0.25
13 L = Effective length between line of supports inch 6.09 8.63
14 E1 = Modulus of elasticity of material at psi 28.288 x 10 6 at 28.288 x 10 6 at
Design temp. o
F 302 302
15 (a) L / Do 0.919 8.63 / 20 = 0.4315
(b) Do / t2 200 20 / 0.25 = 80
IF Do / t2 > 10
16 A ( from table G / fig. G of sec-II Part-D 0.0005188 0.004864

APPROVED
CHECKED DRG Nr. W999-00-25-SC-003 0 52 of 93
DESIGN CALCULATIONS

Nozzle Mark
6"(150NB) 20"(500NB)
17 B ( Corresponding to 'A' from External psi 7485.77 18182.4
Part-D: Table CS-2 / Fig.CS-2 )

value of ' t ' 4 x 7485.77 4 ( 18182.4 )
(a) 4B psi 3 ( 200 ) 3 ( 80 )
Pa =
3 ( Do / t2 ) = 49.91 = 303.04
(Pa should be greater than Pe. 303.04 psi > 15 psi. Hence satisfactory)
above calculations
19 t r n , Greater of 11 & 12 inch 0.033 0.25
20 t r n , + C inch 0.033 + 0.0787 = 0.112 0.25 + 0.0787 = 0.3287

mating part.( HEAD ) (Assuming, E=1.0) Ref.UG-45(b)
For Int. Pressure

a Head: UG-32 inch 0.2307 0.2307
as per UG-45(b)(1)
For Ext.. Pressure
as per UG-45(b)(2)
b (Formula same as for Head: UG-32 inch 0.1433 0.1433
int. pr. with P = 1.67 Pe
Ref.UG-33(a)(1)

APPROVED
DESIGN CALCULATIONS

Nozzle Mark
6"(150NB) 20"(500NB)
22 Min. thk. as per code [ UG-16(b) ] + C inch 0.1412 0.1412
23 Greater of (21a), (21b) & (22), [ UG-45 (b)(3) ] inch 0.2307 0.2307
24 Sw = Std. wall thickness, [ As per ASME B36.10 ] inch 0.28 0.375
25 Min. wall thk. reqd. (0.875 Sw + C), [UG-45 (b)(4)] inch (0.875x0.28+0.0787)=0.3237 (0.875x0.375+0.0787)=0.4068
26 Smaller of (23) & (25), [ UG-45 (b) ] inch 0.2307 0.2307
27 Greater of (20) & 26) inch 0.2307 0.3287
Requird Pipe (27) x 1.14 inch 0.2307 x 1.14 = 0.263 N.A

28
Thickness Plate (27) inch 0.3287 ( 8.35 mm )
Sch 80
Provided Pipe
29 inch 0.432 (10.97 mm)
Thickness Plate inch 0.394 ( 10 mm )

Shell / Head thk. (mm) EXEMPTED DUE TO

Nozzle Mark NPS
to which attached Finished-opening < 3 1/2" Finsihed opening < 2 3/8 "
> 3/8" (10)

APPROVED
EQPT: DEAERATOR CUM FEED WATER TANK MAKERS Nr.: W999
23.3.2) Calculation of reinforcement for opening in Dished ends for Internal & External Pressure
As per UG-37 Refer sheet 31 for sketch)
01 Nozzle Mark 6"(150NB) 20"(500NB)
02 F = 1.00 1.0 1.0
03 E1 = 1.00 (If opening is not passing thro weld joint) 1.0 1.0
04 Ts = Nom. Thk. of Dished End inch 0.472 0.472
05 C = Corrosion allowance inch 0.0787 0.0787
06 t = (Ts - C) = specified wall thickness in correded conditio inch 0.394 0.394
07 Design pressure
i) Internal pressure P psi (g) 59.1 59.1
ii) External pressure Pe psi (g) 15.0 15.0
07a L = Inside crown radius (corroded) inch 78.82 78.82
08 Sn = Allow stress (Nozzle) psi 17,100 20,000
09 Sv = Allow stress (Dished end) psi 20,000 20,000
10 Sp = Allow stress (R.F Pad) psi 20,000 20,000
11 fr1 = Sn / Sv : 1.0 for noz wall abutting vessel wall 0.855 1.0
12 fr2 = Sn / Sv Not 0.855 1.0
13 fr3 = Sn / Sv OR Sp / Sv (Use lsser) greater 0.855 1.0
14 fr4 = Sp / Sv than 1.0 1.0 1.0
tr(with E=1For Int. Pr. = PLM M=1, if nozzle is in

15 inch 0.116 0.116
Dished End
M=1.0 1- 4 (d) 2SvE - 0.2P spherical portion
Min thickness of Dished end for External

16 tr e inch 0.25 0.25
pressure, as per UG-28 for Pa = 18.01 psi
17 Tn = Nom thk of nozzle inch 0.432 0.394
18 tn = (Tn - C) inch 0.3533 0.315

18(a
Rn = Inside radius of Nozzle (Corroded) inch 2.88 9.606
)

APPROVED

Nozzle Mark 6"(150NB) 20"(500NB)
19 PRo
a) Nozzle tr n = For Internal pressure inch 0.011 0.0295
SnE + 0.4P
b) Nozzle tr ne = Min nozzle neck thickness for
inch 0.033 0.25
external pressure for Pa= 303.04 psi
20 d = dia of finished opening + 2C inch 5.762+2(0.0787)=5.92 19.212+2( 0.0787)=19.37
20a hi = Inside projection inch 6.42 0

d inch 5.92 19.37
21 Y= Rn + t + tn Use larger value inch 3.628 5.92 10.315 19.37
22 2 (t + tn ) inch 1.4946 1.418
Without R.F Pad (or2.5 t (Use 2.5x0.394=0.985 2.5x0.394=0.985

23 h1 = smaller inch 0.833 0.788
Inward nozzle 2.5 tn value) 2.5x0.3533=0.883 2 .5x0.315=0.788
With 2.5 t (Use 2.5x0.394=0.985 2.5x0.394=0.985

24 h2 = smaller inch 0.833 0.985
R.F Pad 2.5 tn + te value) 0.883+0 = 0.883 0.788+0.472=1.26
For Inward hi (or) 2.5 t (Use 6.42 or 0.985 or 0 or 0.788 or

24a h3 = smaller inch 2.5(0.432-2
0.6865 0
nozzle (or)2.5(Tn-2C) value) (0.0787))=0.6865
2.5(0.236)=0.59

0.6867+(2x0.3533x0.116x
25 A = d tr F + 2tn tr F (1 - fr1); Area reqd. [UG-37] inch2 0.145)=0.6986
(2.247+0) = 2.247
(5.92 - 0.102) (0.278) (19.37-0) (0.394-0.116)

26 A1 = {Y - 2tn (1 - fr1)} (E1 t - F tr); Area in Dish inch2 = 1.617 = 5.385
2x0.883x0.3203x0.855 2x0.985x(0.315 -
27 A2 = 2 (h1 or h2) (tn - trn) fr h1 for without R.F Pad inch2 = 0.484 0.0295)x1= 0.5624
Area in outward nozzle h2 for with R.F Pad
2x0.6865x0.2746x0.855
28 A3 = 2 h3 (Tn - 2C) fr2 ; Area in inward nozzle inch2 = 0.322 0
29 A41 = Outward nozzle weld ; leg2 fr3 inch2 ( 0.354 )2 x 0.855 = 0.107 ( 0.394 )2 x 1 = 0.155
30 A42 = Outward nozzle RF pad weld ; leg2 fr4 inch2 0 ( 0.394 )2 x 1 = 0.155
31 A43 = Inward nozzle weld ; leg2 fr2 inch2 ( 0.354 )2 x 0.855 = 0.107 0
32 te = RF pad thickness inch 0 0.472
5.92 + 5.92 19.37 + 19.37
33 Dp = OD of RF pad Use smaller Y + d inch = 11.84 = 38.74
0 27.56
value of Provided inch 0 27.56
[27.56-19.37-2(0.315)]
34 A5 = (DP - d - 2 tn) te fr4 ; Area in RF pad inch2 0 x0.472=3.568
35 A1+A2+A3+A41+A42+A43+A5 (Area available inch2 1.617+0.484+0.322+0.107 5.385+0.5624+0.155+

+0.107 = 2.637 0.155+3.568 = 9.825
for Internal Pressure)

APPROVED

Nozzle Mark 6"(150NB) 20"(500NB)
EXTERNAL PRESSURE
36 Ae = [d treF + 2tn tre F (1 - fr1) ] / 2 ; Area required inch2 (1.48 + 0.256 ) /2 (19.37x0.25x1.0+0.0)/2
[UG-37 (d) (1)] = 0.753 = 2.42
37 A1e = [Y - 2tn (1 - fr1)] [E1 t - F tre] ; inch2 (5.818) (0.144) (19.37-0) (0.394-0.25)
Area in Dished end = 0.8378 = 2.79
38 A2e = 2 (h1 or h2) (tn - trne) fr2 (use lesser) ; inch2 2x0.883x(0.3533-0.033) 2x0.985 (0.315-0.25)
x0.855 = 0.4836 = 0.128
Area in outward nozzle
39 A1e+A2e+A3+A41+A42+A43+A5 (Area available) inch2 0.8378+0.4836+0.322+ 2.79+0.128+0.155+

0.107+0.107 = 1.8574 0.155+3.568 = 6.796
40 Remarks : 1)Reinforcement is adequate for internal

Yes [ 2.637 > 0.6986 ] Yes [ 9.825 > 2.247 ]
pressure since (39) > (36) Yes [ 1.8574 > 0.753 ] Yes [ 6.796 > 2.42 ]

APPROVED

N8 (6" NPS) N23 (20" NPS)
A= Area of reinforcement required in2 0.6986 2.247
wall available for reinforcement in2 1.617 5.385
t = Corroded thickness of shell in 0.394 0.394
tn = Corroded thickness of nozzle in 0.3533 0.315
tr = Min. required thickness of vessel in 0.116 0.116
te = Thickness of RF Pad in 0 0.472
d = Diameter of finished opening in 5.92 19.37
Sv = Max. allow stress of head material psi 20,000 20,000
E1 = Joint efficiency obtained from Table UW-2 1.0 1.0
F = Correction factor 1.0 1.0
fr1 = Sn / Sv 0.855 1.0
Outward Nozzle Fillet Weld Size in 0.354 0.394
Inward Nozzle Fillet Weld Size in 0.354 0
R.F Pad Fillet Weld leg size in 0 0.394
Outside Diameter of Nozzle in 6.626 20
Outside Diameter of R.F Pad in 0 27.56
Load to be carried by welds Ref: UG-41 (b) (2)
W = Total weld load [0.6986-1.617+2x [2.247-5.385+2x0.315x1
0.3533x0.855(1x0.394-
= { A - A1 + 2 tn fr1 [E1t - Ftr]} Sv 1x0.116)] 20,000 (0.394-0.116)] 20,000
lbs - 15008.96 - 59257.2
W is used for comparing the weld capacity

to the weld load as per UG-41 (b)
UNIT STRESSES :
a. Outward / Inward fillet weld shear lbs 0.49 x 20,000 = 9800 0.49 x 20,000 = 9800
b. Outer element fillet weld shear lbs 0.49 x 20,000 = 9800 0.49 x 20,000 = 9800
(R.F Pad)
c. Nozzle Groove weld in tension lbs 0.74 x 17100 = 12654 0.74 x 20,000 = 14800
d. Element Groove weld in tension lbs 0.74 x 20,000 = 14800 0.74 x 20,000 = 14800
e. Nozzle wall shear (UG-45 (c) ) lbs 0.7 x 17100 = 11970 0.7 x 20,000 = 14000

APPROVED
STRENGTH CALCULATIONS Refer sheet 32 for sketch)
N8 (6" NPS) N23 (20" NPS)

= 1/2x
π x nozzle ODxweld legx 1/2 x
π x6.626x0.354x980 1/2 x π x 20 x 0.394 x 9800
unit stress of outward fillet weld shear
lbs = 36107.77 = 121303.2

= 1/2x
π xnozzle ODxweld legx 1/2 x
π x6.626x0.354x9800 0
unit stress of inward fillet weld shear
lbs = 36107.77

= 1/2 x
π xR.F Pad ODxweld legxunit 0 1/2 x
π x27.56x0.394x9800
stress of outer element fillet weld shear
lbs = 167155.8
4 Nozzle wall shear

= 1/2 x
π xmean nozzle diaxtnx 1/2x
π x6.194x0.3533 1/2x
π x19.606x0.315x14000
unit stress of nozzle wall shear x11970
lbs = 41146.12 = 135815

= 1/2 x
π x nozzle OD x te x unit 0 1/2 x
π x 20 x 0.472 x 14800
stress of element groove weld tension
lbs = 219459.1

= 1/2 x  x nozzle OD x t x unit 1/2x
π x6.626x0.394x1265 1/2 x π x 20 x 0.394 x 14800
stress of nozzle groove weld tension
lbs = 51891.4 = 183192.6

APPROVED
N8 (6" NPS) N23 (20" NPS)
1-1 : Outer element weld shear + 0 + 41146.12 167155.8 + 135815

Nozzle wall shear
lbs = 41146.12 = 302970.8
2-2 : Outward Nozzle weld shear +

Inward nozzle weld shear +
Element groove weld tension + 36107.77 + 36107.77+ 121303.2 + 0 + 219459.1
Nozzle groove weld tension 51891.4 + 183192.6
lbs = 124106.9 = 523955
3-3 : Outer element weld shear +

Nozzle groove weld tension +
0 + 51891.4 + 36107.77 167155.8 + 183192.6 + 0
Inward nozzle weld shear
lbs = 87999.2 = 350348.4
Also paths are stronger than W i.e. lbs - 15008.96 - 59257.2

APPROVED
DESIGN CALCULATIONS
23.4.3) Minimum requirements for attachment welds at nozzle openings -

As per UW-16
Nozzle Designation N1 (6") on Shell
t- Corroded Shell thickness inch 0.394
tn - Corroded nozzle thickness inch 0.432
te - Inner R.F Pad thickness inch 0.197
Applicable sketch from Fig.UW-16.1 ( r )
a) Nozzle neck to Shell fillet size-a1 Fillet - a1

t min = Min ( 0.75" , tn, t ) inch 0.394
0.7 x t min = 0.7 x 0.394 inch 0.2758
(9mm)
0.354"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.25
Required fillet size = 2 x tc = 2 x 0.25 inch 0.3535
Provided fillet size inch 0.354
0.354"
Area of fillet (Min) = 0.354 x 0.354 inch2 0.125
(9mm)
b) Nozzle neck to Pad fillet size-a2 Fillet - a2
0.197"
t min = Min ( 0.75" , tn, te ) inch 0.197
(5mm)
0.7 x t min = 0.7 x 0.197 inch 0.138
tc = Min ( 0.25" , 0.7 x t min ) inch 0.138
0.197"
(5mm)

Area of fillet (Min) = 0.197 x 0.197 inch 2
0.0388
c) Inner R.F Pad to Shell fillet size-a3 Fillet - a3

t min = Min ( 0.75" , te, t ) inch 0.197
0.5 x t min = 0.5 x 0.197 inch 0.0985
(5mm)
0.197"
Required fillet size = 2 x 0.5 x t min inch 0.1393

0.0388
0.197"
(5mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N2 ( 14" ) on Shell
t- Corroded shell thickness inch 0.394
te - R.F Pad thickness inch 0.472

Applicable sketch from Fig.UW-16.1 ( c )
with PAD
a) Nozzle neck to pad fillet size-a1 Fillet - a1
t min = Min ( 0.75" , tn, t ) inch 0.3595
0.7 x t min = 0.7 x 0.3595 inch 0.252
(10mm)
0.394"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.25
0.394"
(10mm)
b) Nozzle neck to Shell fillet size-a2 Fillet - a2
0.354"
t min = Min ( 0.75" , tn, t ) inch 0.3595
(9mm)
0.7 x t min = 0.7 x 0.3595 inch 0.252
tc = Min ( 0.25" , 0.7 x t min ) inch 0.25
(9mm)
0.354"

c) R.F Pad to Shell fillet size-a3 Fillet - a3

t min = Min ( 0.75" , te, t ) inch 0.394
0.5 x t min = 0.5 x 0.394 inch 0.197
(10mm)
0.394"

0.394"
(10mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16

with PAD
0.7 x t min = 0.7 x 0.2583 inch 0.1808
(8mm)
0.315"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.1808
0.315"
8mm)
c) R.F Pad to shell fillet size-a3 Fillet - a3
t min = Min ( 0.75" , te, t ) inch 0.394
0.5 x t min = 0.5 x 0.394 inch 0.197
(10mm)
0.394"
0.394"
(10mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16 of ASME Sec.VIII, Div.1 - 2001 Edition thro' 2003 Addend
Nozzle Designation N4, N5, N6 (2") on Shell
t- Corroded Shell thickness inch 0.394
te - Inner R.F Pad thickness inch 0.197
Applicable sketch from Fig.UW-16.1 ( r )

Weld strength calculations are not
required as per UW-15 (b) (2)
a) Nozzle neck to Shell fillet size-a1 Fillet - a1
t min = Min ( 0.75" , tn, t ) inch 0.218
0.7 x t min = 0.7 x 0.218 inch 0.1526
0.2362"
(6mm)
tc = Min ( 0.25" , 0.7 x t min ) inch 0.1526
0.2362"
(6mm)
b) Nozzle neck to Pad fillet size-a2 Fillet - a2
0.197"
(5mm)
0.7 x t min = 0.7 x 0.197 inch 0.138
tc = Min ( 0.25" , 0.7 x t min ) inch 0.138
0.197"
(5mm)

c) Inner R.F Pad to Shell fillet size-a3 Fillet - a3

t min = Min ( 0.75" , te, t ) inch 0.197
0.5 x t min = 0.5 x 0.197 inch 0.0985
(5mm)
0.197"

0.0388
0.197"
(5mm)
1 Code updated to 2003 addenda.

APPROVED
DESIGN CALCULATIONS

As per UW-16
te - R.F Pad thickness inch 0
Applicable sketch from Fig.UW-16.1 ( l )
a) Nozzle neck to shell fillet size-a1 Fillet - a1

t min = Min ( 0.75" , tn, t ) inch 0.3533
0.7 x t min = 0.7 x 0.3533 inch 0.2473
(9mm)
0.354"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.2473
0.354"
(9mm)
0.354"
t min = Min ( 0.75" , tn, t ) inch 0.3533
(9mm)
0.7 x t min = 0.7 x 0.3533 inch 0.2473
tc = Min ( 0.25" , 0.7 x t min ) inch 0.2473
0.394"
(9mm)

0.1253

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N8 ( 6" ) on Dished Head
t- Corroded head thickness inch 0.394
te - R.F Pad thickness inch 0
Applicable sketch from Fig.UW-16.1 ( l )
a) Nozzle neck to Head fillet size-a1 Fillet - a1

t min = Min ( 0.75" , tn, t ) inch 0.3533
0.7 x t min = 0.7 x 0.3533 inch 0.2473
(9mm)
0.354"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.2473
0.354"
(9mm)
0.354"
t min = Min ( 0.75" , tn, t ) inch 0.3533
9mm)
0.7 x t min = 0.7 x 0.3533 inch 0.2473
tc = Min ( 0.25" , 0.7 x t min ) inch 0.2473
0.354"
(9mm)

0.1253

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N9 ( 2.5" ) on Shell
te - R.F Pad thickness inch

t min = Min ( 0.75" , tn, t ) inch 0.2963
0.7 x t min = 0.7 x 0.2963 inch 0.2074
(8mm)
0.315"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.2074
0.315"
(8mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16

with Pad
0.7 x t min = 0.7 x 0.4213 inch 0.2949
(10mm)
0.394"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.25
0.394"
(10mm)
b) Nozzle neck to shell fillet size-a2 Fillet - a2
0.354"
t min = Min ( 0.75" , tn, t ) inch 0.394
(9mm)
0.7 x t min = 0.7 x 0.394 inch 0.2758
tc = Min ( 0.25" , 0.7 x t min ) inch 0.25
(9mm)
0.354"

0.1253
c) R.F Pad to shell fillet size-a3 Fillet - a3

t min = Min ( 0.75" , te, t ) inch 0.394
0.5 x t min = 0.5 x 0.394 inch 0.197
(10mm)
0.394"

0.394"
(10mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N11 ( 1.5" ) on Shell

t min = Min ( 0.75" , tn, t ) inch 0.2023
0.7 x t min = 0.7 x 0.2023 inch 0.1416
0.2362"
(6mm)
tc = Min ( 0.25" , 0.7 x t min ) inch 0.1416
0.2362"
(6mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N12, N13, N14 ( 1" ) on Shell

t min = Min ( 0.75" , tn, t ) inch 0.171
0.7 x t min = 0.7 x 0.171 inch 0.1197
0.2362"
(6mm)
tc = Min ( 0.25" , 0.7 x t min ) inch 0.1197
0.2362"
(6mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N15, N16 ( 2" ) on Shell

t min = Min ( 0.75" , tn, t ) inch 0.265
0.7 x t min = 0.7 x 0.265 inch 0.1855
0.2362"
(6mm)
tc = Min ( 0.25" , 0.7 x t min ) inch 0.1855
0.2362"
(6mm)

APPROVED
DESIGN CALCULATIONS

As per UW-16
Nozzle Designation N23 ( 20" ) on Dished Head
t- Corroded head thickness inch 0.3933

with Pad
0.7 x t min = 0.7 x 0.3153 inch 0.22071
(10mm)
0.394"
tc = Min ( 0.25" , 0.7 x t min ) inch 0.22071
0.394"
(10mm)
b) R.F Pad to head fillet size-a3 Fillet - a3
t min = Min ( 0.75" , te, t ) inch 0.3933
0.5 x t min = 0.5 x 0.3933 inch 0.19665
(10mm)
0.394"
0.394"
(10mm)

APPROVED
DESIGN CALCULATIONS
EQPT DEAERATOR CUM FEED WATER TANK MAKERS Nr. W999
As per UG-45
N2 on Shell N3 on Shell N7 on Shell N9 on Shell N10 on Shell N11 on Shell N12toN14 on shell N15, N16 on shell
01 Nozzle Mark
14" (350NB) 4"(100NB) 6"(150NB) 2.5"(65NB) 10"(250NB) 1.5"(40NB) 1"(25NB) 2"(50NB)
02 Material Specification SA 106 Gr.B, HFS SA 106 Gr.B, HFS SA 106 Gr.B, HFSSA 106 Gr.B, HFSSA 106 Gr.B, HFSSA 106 Gr.B, HFS SA 106 Gr.B, HFS SA 106 Gr.B, HFS
03 Design pressure
i) Internal Pressure, P psi (g) 59.1 59.1 59.1 59.1 59.1 59.1 59.1 59.1
ii) External Pressure, Pe psi (g) 15.0 15.0 15.0 15.0 15.0 15.0 15 15
F 302 302 302 302 302 302 302 302
05 S = Max. Allow. stress (at Design temp.) psi 17100 17100 17100 17100 17100 17100 17100 17100
06 Nominal size inch 14 4 6 2.5 10 1.5 1 2
07 Do =Outside diameter inch 14 4.5 6.626 2.874 10.752 1.9 1.315 2.374
08 Ro =Outer radius inch 7 2.25 3.313 1.437 5.376 0.95 0.6575 1.187
09 E = Joint efficiency 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
10 C = Corrosion allowance inch 0.0787 0.0787 0.0787 0.0787 0.0787 0.0787 0.0787 0.0787
11 PRo inch 0.0242 0.0078 0.011 0.005 0.0186 0.0033 0.00227 0.0041
t1 = (appendix.1-1)
SE + 0 . 4 P
12 Let Min. Thk. t2 (assumed) inch 0.056 0.0225 0.033 0.0192 0.0538 0.0317 0.0438 0.0475
13 L=Effective length between line of supports inch 8.43 8.48 8.54 8.43 8.723 8.43 8.43 8.44
14 E1 = Modulus of elasticity of material at psi 28.288 x 10 6 at 28.288 x 10 6 at 28.288 x 10 6 at 28.288 x 10 6 at 28.288 x 10 6 at 28.288 x 10 6 at 28.288 x 10 6 28.288 x 10 6
Design temp. o
F 302 302 302 302 302 302 302 302
15 (a) L / Do 0.602 1.884 1.289 2.94 0.811 4.44 6.41 3.55
(b) Do / t2 250 200 200 150 200 60 30 50
IF Do / t2 > 10
16 A ( from table G / fig. G of sec-II Part-D 0.0005705 0.000255 0.000399 0.000264 0.0005906 0.000593 0.001338 0.00106
REV Nr. DESCRIPTION PREPARED CHECKED APPROVED DATE

APPROVED
DESIGN CALCULATIONS
Nozzle Mark
17 B ( Corresponding to 'A' from External psi 8232.2 3677.32 5756.2 3807.25 8522.34 8557 13212.6 12462
Part-D: Table CS-2 / Fig.CS-2 )

value of ' t ' 4 ( 8232.2 ) 4 ( 3677.32 ) 4 ( 5756.2 ) 4 ( 3807.25 ) 4 ( 8522.34 ) 4 ( 8557 ) 4 ( 13212.6 ) 4 ( 12642 )
(a) 4B psi 3 (250) 3 (200 ) 3 (200) 3 (150) 3 (200) 3 (60) 3 (30) 3 (50)
Pa =
3 ( Do / t2 ) = 43.9 = 24.52 = 38.37 = 33.84 = 56.82 = 190.15 = 587.23 = 337.12
(Pa should be greater than Pe. i.e Pa > 15 psi for above nozzles. Hence satisfactory)
above calculations
19 t r n , Greater of 11 & 12 inch 0.056 0.0225 0.033 0.0192 0.0538 0.0317 0.0438 0.0475
20 t r n , + C inch 0.1347 0.1012 0.112 0.0979 0.1325 0.1104 0.1225 0.1262
mating part. ( SHELL ) Assuming, E=1.0
For Int. Pressure
a Shell: UG-27 inch 0.223 0.223 0.223 0.223 0.223 0.223 0.223 0.223
as per UG-45(b)(1)
For Ext.. Pressure

b Shell: UG-27 inch 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115
as per UG-45(b)(2)

APPROVED
DESIGN CALCULATIONS
Nozzle Mark
22 Min. thk. as per code [ UG-16(b) ] + C inch 0.1412 0.1412 0.1412 0.1412 0.1412 0.1412 0.1412 0.1412
23 Greater of (21a), (21b) & (22), [ UG-45 (b)(3) ] inch 0.223 0.223 0.223 0.223 0.223 0.223 0.223 0.223
24 Sw = Std. wall thickness, [ As per ASME B36.10] inch 0.375 0.237 0.28 0.203 0.365 0.145 0.133 0.154
25 Min. wall thk. reqd. (0.875 Sw + C), [UG-45 (b)(4 inch 0.4068 0.286 0.3237 0.256 0.398 0.2056 0.195 0.2134
26 Smaller of (23) & (25), [ UG-45 (b) ] inch 0.223 0.223 0.223 0.223 0.223 0.2056 0.195 0.2134
27 Greater of (20) & 26) inch 0.223 0.223 0.223 0.223 0.223 0.2056 0.195 0.2134
Requird Pipe (27) x 1.14 inch 0.2542 0.2542 0.2542 0.2542 0.2542 0.2344 0.2223 0.2433
28
Thickness Plate (27) inch
Sch 40 80 80 160 60 160 160 160
Provided Pipe
29 inch 0.4382" (11.13 mm) 0.337" (8.56 mm) 0.432" (10.97 mm) 0.375" (9.53 mm) 0.5" (12.7 mm) 0.281" (7.14 mm) 0.25" (6.35 mm) 0.344" (8.74 mm)
Thickness Plate inch

Shell min reqd thk EXEMPTED DUE TO

Nozzle Mark NPS
(mm) for which attached Finished-opening < 3 1/2" Finsihed opening < 2 3/8 "
N11 1.5" > 3/8" (10) Yes
N12, N13, N14,

1" > 3/8" (10) Yes
N17 to N22
N15, N16 2" > 3/8" (10) Yes

APPROVED
DESIGN CALCULATIONS
23.2.2) Calculation of reinforcement for opening in Shell for Internal & External Pressure
As per UG-37 (Refer sheet 31 for sketch)
N2 on shell N3 on shell N7 on shell N9 on shell N10 on shell N11 on shell N12-N14 on shell N15, N16 on shell
01 Nozzle Mark
14"(350NB) 4"(100NB) 6"(150NB) 2.5"(65NB) 10"(250NB) 1.5"(40NB) 1"(25NB) 2"(50NB)
02 F = 1.00 1.0 1.0 1.0 1.0 1.0

03 E1 = 1.00 (If opening is not passing thro weld joint) 1.0 1.0 1.0 1.0 1.0
04 Ts = Nom. Thk. of Shell inch 0.472 0.472 0.472 0.472 0.472
05 C = Corrosion allowance inch 0.0787 0.0787 0.0787 0.0787 0.0787
06 t = (Ts - C) inch 0.394 0.394 0.394 0.394 0.394
07 Design pressure
i) Internal pressure P psi (g 59.1 59.1 59.1 59.1 59.1
ii) External pressure Pe psi (g 15.0 15.0 15.0 15.0 15.0
08 Sn =Allow stress (Nozzle) psi 17100 17100 17100 17100 17100 EXEMPTED EXEMPTED EXEMPTED
09 Sv = Allow stress (Shell) psi 20000 20000 20000 20000 20000
10 Sp =Allow stress (R.F Pad) psi 20000 20000 20000 20000 20000
11 fr1 = Sn/Sv;1.0 for nozzle wall abutting vessel wall 0.855 0.855 0.855 0.855 0.855
12 fr2 = Sn / Sv Not 0.855 0.855 0.855 0.855 0.855
13 fr3 = Sn / Sv or Sp / Sv (Use lsser) greater 0.855 0.855 0.855 0.855 0.855
14 fr4 = Sp / Sv than 1.0 1.0 1.0 1.0 1.0 1.0
tr For Int. Pr. = PRi
15 Ref : UG-27 inch 0.144 0.144 0.144 0.144 0.144
(with E=1) SvE - 0.6P
Shell
Min thickness of Shell for External Pr.

16 tr e inch 0.374 0.374 0.374 0.374 0.374
as per UG-28 for Pa=19.33 psi
17 Tn = Nom thk of nozzle inch 0.4382 0.337 0.432 0.375 0.5
18 tn = (Tn - C) inch 0.3595 0.2583 0.3533 0.2963 0.4213
18(a) Rn = Inside radius of Nozzle (Corroded) inch 6.562 1.913 2.881 1.062 4.876

PREPARED SPCN Nr.
W999-00-25-SC-003REV Sheet
APPROVED
CHECKED DRG Nr.W999-00-25-GA-0010 38of93
DESIGN CALCULATIONS
Nozzle Mark
19 PRo
a) Nozzle tr n = For Internal pressure inch 0.0242 0.0078 0.011 0.005 0.0186
SnE + 0.4P
b Nozzle tr ne = Min nozzle neck thickness for
inch 0.056 0.0225 0.033 0.0192 0.0538
external pressure for Pa
20 d = dia of finished opening + 2C inch 13.281 3.983 5.92 2.281 10.18
20a hi = Inside projection inch 5.906 0 2.953 0 5.905
d inch 13.281 3.983 2.281 10.18
21 Y= Rn + t + tn Use larger value inch 7.316 13.28 2.565 3.983 3.63 5.92 0.796 2.281 5.693 10.18
22 2 (t + tn ) inch 1.507 1.3046 1.4946 1.381 1.6306
2.5 t (Use 0.985 0.985 0.985 0.985 0.985
23 h1 = Without R.F Pad smaller inch 0.899 0.646 0.883 0.741 0.985
2.5 tn value) 0.899 0.646 0.883 0.741 1.053
2.5 t (Use 0.985 0.985 0.985 0.985 0.985 EXEMPTED EXEMPTED EXEMPTED
24 h2 = With R.F Pad smaller inch 0.899 + 0.472 0.985 0.646 + 0.472 0.985 0.883 + 0 0.883 0.741 + 0 0.741 1.053 + 0.472 0.985
2.5 tn + te value) = 1.371 = 1.118 = 0.883 = 0.741 = 1.525
hi (or)2.5t
(Use 5.906(or)0.985 2.953(or)0.985 0(or)0.985 5.905(or)0.985
(or) 0 or 0.985
24a h3 = For Inward nozzle smaller inch (or)2.5x(0.2807) 0.702 or 0.1796 0 (or)2.5x(0.2746) 0.6865 (or)2.5x(0.2176) 0 (or)2.5x(0.3426) 0.8565
2.5(Tn- = 0.702 = 0.6865 = 0.544 = 0.8565
value)
2C)
25 A = d tr F + 2tn tr F (1 - fr1); Area reqd. [UG-37] inch2 1.91 + 0.015 = 1.9250.574 + 0.011 = 0.585
0.8525+0.0148 = 0.86730.3285+0.0124 = 0.34091.466+0.0176 = 1.4836
3.91 x 0.25 =
26 A1 = {Y - 2tn (1 - fr1)} (E1 t - F tr); Area in Shell inch2 13.18 x 0.25 = 3.29 5.818x0.25 = 1.46 2.195 x 0.25 = 0.549 10.06 x 0.25 = 2.515
0.978
27 A2 = 2 (h1 or h2) (tn - trn) h1 for without R.F.Pa inch2 2 x 0.985 x 0.3353 x 2 x 0.985 x 0.2505 x 2 x 0.883 x 0.3423 x 2 x 0.741 x 0.2913 x 2 x 0.985 x 0.4027 x
Area in outward nozzle h2 for with R.F Pad 0.855 = 0.565 0.855 = 0.422 0.855 = 0.5168 0.855 = 0.3691 0.855 = 0.6783
2 x 0.702 x 0.2808 x 2 x 0.6865 x 0.2746 x 2 x 0.8565 x 0.3426 x

28 A3 = 2 h3 (Tn - 2C) fr2 ; Area in inward nozzle inch2 0.855 = 0.337
0
0.855 = 0.3224
0
0.855 = 0.5018
29 A41 = Outward nozzle weld ; leg2 fr3 inch2 (0.394)2 x 0.855 = 0.133 (0.315)2 x 0.855=0.085 (0.354)2 x 0.855 = 0.107 (0.315)2 x 0.855 = 0.085 (0.394)2 x 0.855 = 0.133
30 A42 = Outward nozzle RF pad weld ; leg2 fr4 inch2 (0.394)2 x 1.0 = 0.155 (0.394)2 x 1 = 0.155 0 0 (0.394)2 x 1 = 0.155
31 A43 = Inward nozzle weld ; leg2 fr2 inch2 (0.354)2 x 0.855 = 0.107 0 (0.354)2 x 0.855 = 0.107 0 (0.354)2 x 0.855 = 0.107
32 te = RF pad thickness inch 0.472 0.472 0 0 0.472
2 (13.281) 2 (3.983) = 2 (5.92) = 2 (2.281) = 2 (10.18) =
33 Dp = OD of RF paUse smallerY + d inch = 26.562 7.966 11.84 4.562 20.36
19.69 7.966 0 0 14.764
value of Provided inch 19.685 8.66 0 0 14.764
[ 19.685-13.281-2 x [7.966-3.983-2x
[14.764-10.18-
34 A5 = (DP - d - 2 tn) te fr4 ; Area in RF pad inch2 0.3595 ] 0.2583 ] 0 0 2x0.4213]x0.472=1.766
x 0.472 = 2.683 0.472 = 1.636
35 A1+A2+A3+A41+A42+A43+A5 (Area available inch2 3.29+0.565+0.337+ 0.978+0.422+0.085+ 1.46+0.5168+0.3224+ 2.515+0.6783+0.5018+
0.549 + 0.3691+ 0.085
0.133+0.155+0.107+ 0.133+0.155+0.107
for Internal Pressure) 0.155+1.636 = 3.403 0.107+0.107 = 2.5132 = 1.0031
2.683 = 7.27 +1.766 = 5.856

PREPARED W999-00-25-SC-003
SPCN Nr. REV Sheet
APPROVED
APPROVED
DESIGN CALCULATIONS
01 Nozzle Mark
EXTERNAL PRESSURE
36 Ae = [d treF + 2tn tre F (1 - fr1) ] / 2 ; Area required inch2 (4.97 + 0.039) / 2 (1.49 + 0.028) / 2 (2.214 + 0.0383) / 2 (0.8531 + 0.321 / 2 (3.807 + 0.046) / 2
[UG-37 (d) (1)] = 2.504 = 0.759 = 1.126 = 0.4426 = 1.9265
37 A1e = [Y - 2tn (1 - fr1)] [E1 t - F tre] ; inch2 (13.281-0.104) 0.02 (3.983-0.075) 0.02 (5.92-0.1025) (0.02) (2.281 - 0.086) 0.02 (10.18-0.122) 0.02
Area in Shell = 0.263 = 0.0782 = 0.1164 = 0.044 = 0.201
38 A2e = 2 (h1 or h2) (tn - trne) fr2 (use lesser) ; inch2 2x0.985x0.3035x0.855 2x0.985x0.2358x0.855 2x0.883x0.3203x0.855 2x0.741x0.2771x0.855 2x0.985x0.3675x0.855 EXEMPTED EXEMPTED EXEMPTED
Area in outward nozzle = 0.511 = 0.3972 = 0.4836 = 0.3511 = 0.619
39 A1e+A2e+A3+A41+A42+A43+A5 (Area available) inch2 0.263+0.511+0.133+ 0.0782+0.3972+0+ 0.1164+0.4836+0.3224+ 0.044+0.3511+0.085

0.201+0.619+0.5018
+0.133+0.155+0.107
0.107 = 3.852 0.085+0.155+1.636 = 2.4 0.107+0.107 = 1.1364 = 0.4801
+1.766 = 3.483
40 Remarks : 1Reinforcement is adequate for internal

Yes [7.27 > 1.925] Yes [3.403 > 0.585] Yes [2.5132 > 0.8673] Yes [1.0031 > 0.3409] Yes [5.856 > 1.4836]

Yes [3.852 > 2.504] Yes [2.4 > 0.759] Yes [1.1364 > 1.126] Yes [0.4801 > 0.4426] Yes [3.483 > 1.926]

PREPARED W999-00-25-SC-003
SPCN Nr. REV Sheet
APPROVED
DESIGN CALCULATIONS

N12 to N14
N15, N16 (2")
N2 (14") on shell N3 (4") on shell N7 (6") on shell N9 (2.5") on shell N10 (14") on shell N11 (1.5") on shell (1")
on shell
on shell
A = Area of reinforcement required in2 1.925 0.585 0.8673 1.4836
wall available for reinforcement in2 3.29 0.978 1.469 2.515
t = Corroded thickness of shell in 0.394 0.394 0.394 0.394
tn = Corroded thickness of nozzle in 0.3595 0.2583 0.3533 0.4213
tr = Min. required thickness of vessel in 0.144 0.144 0.144 0.144
te = Thickness of RF Pad in 0.472 0.472 0 0.472
d = Diameter of finished opening in 13.281 3.983 5.92 10.18
Sv = Max. allow stress of vessel material psi 20,000 20,000 20,000 20,000
E1 = Joint efficiency obtained from Table UW-2 1.0 1.0 1.0 1.0
F = Correction factor 1.0 1.0 1.0 1.0
fr1 = Sn / Sv 0.855 8.55 0.855 0.855
Outward Nozzle Fillet Weld Size in 0.394 0.315 0.354 0.354
Inward Nozzle Fillet Weld Size in 0.354 0 0.354 0.354
R.F Pad Fillet Weld leg size in 0.391 0.394 0 0.394
Outside Diameter of Nozzle in 14 4.5 6.626 Not Required 10.752 Not Required Not Required Not Required
Outside Diameter of R.F Pad in 19.685 7.966 0 14.764
Load to be carried by weld Ref: UG-41 (b) (2)
W = Total weld load [1.925-3.29+(2x0.3595x[0.585-0.978+(2x0.2583x
[0.8673-1.469+(2x0.3533x [1.4836-2.515+(2x0.4213x
= { A - A1 + 2 tn fr1 [E1t - Ftr]} Sv 0.855x0.25)]x20,000 0.855x0.25)]x20,000 0.855x0.25)]x20,000 0.855x0.25)]x20,000
lbs = - 24226.3 lbs = - 5651.54 lbs = - 9013.3 lbs = - 17025.89 lbs
W is used for comparing the weld capacity
to the weld load as per UG-41 (b)
UNIT STRESSES :
a. Outward / Inward fillet weld shear lbs 0.49x20,000=9800 0.49x20,000=9800 0.49x20,000=9800 0.49x20,000=9800
b. Outer element fillet weld shear lbs 0.49x20,000=9800 0.49x20,000=9800 0.49x20,000=9800 0.49x20,000=9800
(R.F Pad)
c. Nozzle Groove weld in tension lbs 0.74x17,100=12654 0.74x17,100=12654 0.74x17,100=12654 0.74x17,100=12654
d. Element Groove weld in tension lbs 0.74x20,000=14800 0.74x20,000=14800 0.74x20,000=14800 0.74x20,000=14800
e. Nozzle wall shear (UG-45 (c) ) lbs 0.7x17,100=11970 0.7x17,100=11970 0.7x17,100=11970 0.7x17,100=11970

APPROVED
APPROVED
DESIGN CALCULATIONS
STRENGTH CALCULATIONS Refer sheet 32 for sketch)
N12toN14
N9 (2.5") N11 (1.5") N15, N16 (2")
N2 (14") on shell N3 (4") on shell N7 (6") on shell N10 (14") on shell (1")
on shell on shell on shell
on shell
= 1/2x π x nozzle ODxweld leg x 1/2 x
π x 14 x 1/2 x
π x 4.5 x 1/2 x
π x 6.626 x 1/2 x x 10.752 x
unit stress of outward fillet weld shear 0.394 x 9800 0.315 x 9800 0.354 x 9800 0.354 x 9800
lbs = 84912.2 = 21820.72 = 36107.77 = 58592.02

= 1/2x πxnozzle ODxweld leg x 1/2 x
π x 14 x 1/2 x
π x 6.626 x 1/2 x x 10.752 x
unit stress of inward fillet weld shear 0.354 x 9800 0 0.354 x 9800 0.354 x 9800
lbs = 76291.7 = 36107.77 = 58592.02

= 1/2 x π xR.F Pad ODxweld leg x 1/2 xπ x 19.685 x 1/2 x
π x 7.96 x 1/2 x x 14.764 x
unit stress of outer element fillet weld shear 0.394 x 9800 0.394 x 9800 0 0.472 x 9800
lbs = 119392.6 = 48278.66 = 107273.4
4 Nozzle wall shear Not Required Not Required Not Required Not Required
π 1/2 x x 10.252 x
= 1/2 x
π xmean nozzle diaxtn x 1/2 x x 13.562 x 1/2 x
π x 4.163 x 1/2 x
π x 6.194 x
unit stress of nozzle wall shear 0.3595 x 11970 0.2583 x 11970 0.3533 x 11970 0.4213 x 11970
lbs = 91672 = 20218.3 = 41146.12 = 81210.86

= 1/2 x πx nozzle OD x te x unit stress of 1/2 x
π x 14 x 1/2 x
π x 4.5 x 1/2 x
π x 10.752 x
element groove weld in tension 0.472 x 14800 0.472 x 14800 0 0.472 x 14800
lbs = 153621.4 = 49378.3 = 117981.2

1/2 x x nozzle OD x t x unit stress of
= 1/2 x
π x 14 x 1/2 x
π x 4.5 x 1/2 x
π x 6.626 x 1/2 x
π x 10.752 x
nozzle groove weld in tension 0.394 x 12654 0.394 x 12654 0.394 x 12654 0.394 x 12654
lbs = 109640.7 = 35241.67 = 51891.4 = 84204.09

APPROVED
DESIGN CALCULATIONS
N12toN14
N9 (2.5") N11 (1.5") N15, N16 (2")
N2 (14") on shell N3 (4") on shell N7 (6") on shell N10 (14") on shell (1")
on shell on shell on shell
on shell
1-1 : Outer element weld shear + 0 + 41146.12

119392.6 + 91672 48278.66 + 20218.3 107273.4 + 81210.86
Nozzle wall shear
lbs = 211064.6 = 68496.96 = 41146.12 = 188484.26
2-2 : Outward Nozzle weld shear +

Inward nozzle weld shear + 84912.2 + 76291.7 21820.72 + 0 58592.02 + 58592.02
36107.77 + 36107.77
+ 153629.4 + 49378.3 + 117981.2
Element groove weld tension + + 0 + 51891.4
+ 109640.7 + 35241.67 + 84204.09
Nozzle groove weld tension
lbs = 424474 = 106440.7 = 124106.94 Not Required = 319369.3 Not Required Not Required Not Required
3-3 : Outer element weld shear +

119392.6+109640.7 0 + 51891.4 107273.4 + 84204.09
Nozzle groove weld tension + 48278.66+35241.67
+ 76291.7 + 36107.77 + 58592.02
Inward nozzle weld shear
lbs = 305325 = 83520.33 = 87999.2 = 250069.5
Also paths are stronger than W i.e. lbs - 24666.3 - 5651.54 - 9013.3 - 17025.89

APPROVED
DESIGN CALCULATIONS
18.) Calculation for Cylindrical Shell thickness for Internal & External pressures.
01 Description SHELL
03 Design pressure
ii) External Pressure,Pe psi (g) 15.0
F 302
05 Ri = Inside radius of shell (corroded) inch 48.82
06 Ro = Outside radius of shell inch 49.2
07 S = Max. allowable stress psi 20,000
08 E = Joint efficiency (as per UW-12) 0.85
09 C = Corrosion allowance ( 2 mm ) inch 0.0787

Internal Pressure: (UG-27)
10.1 When (a) P < 0.385 SE psi 59.1 < 6545
(b) t < Ri / 2 inch t < 24.41
For circumferential stress:
PRi inch 59.1 x 48.82
Min. thk t1a = =0.17
SE - 0.6 P 20000 x 0.85 - 0.6 x 59.1
10.2 When (a) P < 1.25 SE psi 59.1 < 21250
(b) t < Ri / 2 inch t < 24.41
For Longitudinal stress:
PRi inch 59.1 x 48.82
Min. thk t1b = =0.085
2SE + 0.4 P 2x'20000 x 0.85+ 0.4 x 59.1
10.3 t1 = Greater of t1a & t1b inch Greater of 0.17 & 0.085 = 0.17
11 t1 + C inch 0.17 + 0.0787 = 0.2487
External pressure: (UG-28)
12 t2 = Minimum thickness (assumed) = 9.5mm inch 0.374
13 Do = Outside diamater 2 ( Ri + t2 ) inch 2 * ( 48.82 + 0.374 ) = 98.388
14 L = Effective length between line of supports inch 128.6

= 3050 + (650/3) = 3266mm
15 Ei = Modulus of elasticity psi 28.288 x 10 6 at 302 o F

of matl. at design temp.
1 Calculations for Longitudinal stress added

PREPARED V.V.S-14.5.03 B.R.R SPCN Nr W999-00-25-SC-003 REV. Sheet
APPROVED
DESIGN CALCULATIONS
16 (a) L / Do 1.307
(b) Do / t2 263.07
IF Do / t2 > 10
17 A (from tabel G/Fig.G of Sec-II, 0.2678 x 10 - 3
Part-D for values of Do / t2 & L / Do
18 B (Corresponding to 'A' from ext. pr. Chart psi 3813

sub part-3 of Sec.II Part-D: Table CS-2 /
Fig.CS-2)
19 Pa = Calculated value of max. allow. ext.

pressure for assumed value 't2'
4B psi 4 x 3813 = 19.33
Pa =
3 ( Do / t2 ) 3 ( 263.07 )
20 Pa should be greater than Pe; 19.33 psi > 15 psi, Hence Satisfactory
IF Pa < Pe (a) Select a large value for t2 (OR)
(b) decrease the unsupported length by using stiffeners and repeat the above calculations
21 t2 + C inch 0.374 + 0.0787 = 0.4527
22 Min. thickness as per ASME Code (UG-16)

(b) /16" + C -
1
for all materials. inch 0.0625 + 0.0787 = 0.1412
24 Required thickness, tr inch 0.4527 ( 11.49 mm )

(greater of 11, 21 & 22)
25 Provided thickness inch 0.472 ( 12 mm )

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DESIGN CALCULATIONS &

EQUIPMENT NAME : DEAERATOR CUM FEED WATER TANK

MAKERS Nr. : W625-03 (DEMO FOR U - STAMP )

CUSTOMER'S NAME : ISPAT GODAVARI LTD.,

CONSTRUCTION CODE : ASME Sec-VIII : Div. 1 : 1998 + A99

MANUFACTURER'S NAME : THERMAL SYSTEMS (HYDERABAD) PVT. LTD

EQUIPMENT NAME : DEAERATOR CUM FEED WATER TANK

MAKERS Nr. : W999

CUSTOMER'S NAME : STOCK ORDER

ASME Code stamp-U : YES

MANUFACTURER'S NAME : THERMAL SYSTEMS (HYDERABAD) PVT. LTD

Sheets 2, 8, 9, 11, 12, 14, 17, 19, 20, 22, 23, 28

1.) REVISION STATUS FOR DESIGN CALCULATIONS

PAGE REV.Nr. PAGE REV.Nr. PAGE REV.Nr.

Sheets 1, 8, 9, 11, 12, 14, 17, 19, 20,

REVISION STATUS FOR DESIGN CALCULATIONS

PAGE REV.Nr. PAGE REV.Nr. PAGE REV.Nr.

REV.Nr. DESCRIPTION PREPARED CHECKED APPROVED DATE

2) STATUS OF CALCULATION DUE TO REVISION IN DRAWING

3.) INDEX OF SUBJECTS

S.Nr. DESCRIPTION SHEET Nrs.

1 Revision Status for Design calculations 2-3

2 Status of calculation due to revision in drawing 4

3 Index of Subjects 5-6

4 List of Drawings Prepared 7

5 List of Standards / Codes 8

8 Allowable stress and stress Ratio 11

9 Loadings on Vessel as per UG-22 12

10 Maximum allowable working pressure, Design pressure 13

11 Post weld Heat treatment requirement 14 - 16

12 Radiography & Ultrasonic requirement 17 - 18

13 Magnetic particle and liquid penetrant examination requirements 19

14 Impact test requirements 20

REV.Nr. DESCRIPTION PREPARED CHECKED APPROVED DATE

S.Nr. DESCRIPTION SHEET Nrs.

16 Large openings in cylindrical shells 22

17 Selection of flange ratings 23

18 Calculation for Cylindrical shell thickness for Internal 24 - 25

19 Calculation of Stiffener Rings for Shell under External pressure 26 - 27

20 Calculation of thickness of Dished ends for Internal 28 - 30

21 Sketch for Nozzle Reinforcement (As per UG-37) 31

22 Sketch for Strength of welds (As per UG-41 & UW-15) 32

23 Calculation of thickness, Reinforcement size and Strength of 33 - 73

24 Sketch for Deaerator cum Feed Water Tank 74

26 Design for Saddle supports 78 - 86

27 Thickness calculations for shells under combination of different loa 87 - 90

28 Wind force, Wind moment and Seismic moments calculations 91 - 92

29 Calculations of Welded cover for nozzles during Hydrotest 93

REV.Nr. DESCRIPTION PREPARED CHECKED APPROVED DATE

4.) LIST OF DRAWINGS PREPARED

2 Weld Details W999-00-25-GA-001 X

3 Parts List W999-00-25-PL-002 X

4 Dished End for Deaerator cum F.W. Tank W999-00-25-PD-004 X

5 S.A & Details of Man Hole for Deaerator W999-00-25-SA-005 X

6 S.A & D of Fixed saddle for Deaerator W999-00-25-SA-010 X

7 S.A & D of Sliding saddle for Deaerator W999-00-25-SA-011 X

8 S.A & Detail of Name Plate Bracket W999-00-25-SA-015 X

9 Detail of Manufacturer's Name Plate W999-00-25-PD-016 X

10 Detail of code stamped name plate W999-00-25-PD-017 X