3.1method Statment For Installation of Fire Protection System Final
3.1method Statment For Installation of Fire Protection System Final
3.1method Statment For Installation of Fire Protection System Final
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
TABLE OF CONTENTS
Contents Page
1.0 OBJECTIVE
2.0 SCOPE
3.0 HANGLING AND STORAGE
4.0 WORK METHODLOGY
4.1 Rigid Coupling
4.2 Mechanical T Installation
4.3 Flexible Coupling Installation
4.4 Drop In Anchor Installation
4.5 Pipe Hanger Installation
4.6 Flanged Fittings Installation
4.7 Valve with Screw Connection Installation
4.8 Valve with Flanged End Connection Installation
4.9 Flow Switch Installation
4.10 Screw Fittings Installation
4.11 Sprinkler Head (with ceiling) Installation
4.12 Sprinkler Head (without ceiling) Installation
4.13 Pipe Sleeve Installation
4.14 Fire Protection Riser Pipe Installation
4.15 Black Pipe Painting
4.16 Black Pipe (with Undercoat) Painting
4.17 Galvanized Pipe Painting
4.18 Fire Pump Installation
4.19 FE-13 System Installation
4.20 NAF SIII System Installation
4.21 Fire Seal installation
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
1.0 OBJECTIVE
This method statement is to describe the method of which the installation of Fire
Protection Services Installation is carried out for this project.
2.0 SCOPES
This procedure applies to project site, which requires Fire Protection Services
installation work, which is carried out by the company.
d. Route identification and marking work shall not be started until coordinates with
other Mechanical and Electrical Services.
e. Minor deviation from the approved construction drawing and M&E drawing would
be determined on site with the consent of consultant site staff
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
1) Groove Pipe
Groove the pipe ends according to the manufacturer’s specification.
3) Check Gasket
Pipe must be free from indentations, projections or roll marks on exterior from the
ends to the groove, to assure a leak tight seat fro the gasket. Refer to Figure 1.
4) Install Gasket
Place gasket over pipe ends, being sure gasket lip does not overhang pipe end.
Refer to Figure 3.
5) Join Pipe Ends
Align and bring 2 pipe ends together and slide gasket into position centered between
the grooves on each pipe. No portion of the gasket should extend into the groove on
either pipe. Refer to Figure 4.
6) Assemble Segments
Loosely assemble all segments leaving one nut and bolt off to allow for “swing-over”
feature. Refer to Figure 5.
7) Apply Housing
With 1 nut and 1 bolt removed, use the “swing-over” feature to position housings
over gasket and into the grooves on both pipes. Refer to Figure 6.
8) Insert Bolt
Insert the remaining bolt to allow easy tightening of the nut. Be sure track head
engages into housing recess. Refer to Figure 7
9) Tighten Nuts
Tighten nuts alternately and equally maintaining metal-to-metal contact at the angle
bolt pads. Tighten securely to assure a rigid joint. Refer to Figure 8.
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
Manufacturer:
Model :
Materials: Ductile Iron
Size: 150mm&65mm&200mm Dia
Approval:
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
1) Drill Hole
Drill the hole according to the manufacturer’s specification. Hole size refer to
appendix 1.
2) Prepare to Assembly
Remove 1 nut and bolt from housing. Loosen the other nut until it is flush
with the end of the bolt. Remove the tape and lift the gasket from
Mechanical-T outlet. Refer to Figure 1.
4) Position Gasket
Reposition gasket into housing using alignment tabs on slides for proper
positioning. Refer to Figure 3.
5) Position Mechanical-T
a) (Style 920) Rotate the lower housing approximately 90 degree away from
the upper housing. Place the upper section onto the face of the pipe in
line with outlet hole. Rotate the lower section around the pipe end and
close the 2 halves.
b) (Style 921) Place the upper section onto the face of the pipe with the
locating collar engaging into the hole. Slide U-bolt end with nut into slot,
swing opposite end into other slot. Apply nut and tighten both sides
evenly until finger tight.
7) Insert Bolt
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
Insert bolt in its hole and finger tighten both nuts. Be certain oval-neck of bolt
engages recess in housing. Make sure that the locating collar is in the outlet
hole and the positioning lugs are properly aligned.
8) Tighten Nuts
Tighten bolt nuts uniformly until the upper housing is in complete surface
contact in the gasket pocket area and the assembly is rigid.
Manufacturer:
Model :
Materials: Ductile Iron
Size: 150mm&65mm&200mm Dia
Approval:
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
Page 8 of 1
Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
6) Apply Housing
Place housings over gasket, being sure the housing keys engage into
grooves
7) Apply Nuts
Insert nuts and apply nuts finger tight
8) Tighten Nuts
Tighten nuts alternately and equally until housing bolt pads are firmly together
metal-to-metal. Excessive nut tightening is not necessary
TECHNICAL INFORMATION FOR FLEXIBLE COUPLING
Manufacturer:
Model :
Materials: Ductile Iron
Size: 150mm&65mm&200mm Dia
Approval
Page 9 of 1
Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
3) Install Pipe
Install the pipe either by screw fitting or welding. Refer to figure 2.
5) Install Hanger
Install the hanger to the pipe and the hanger rod. Refer to figure 3.
6) Tightening
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
Tighten the bolts and nut that hold the hanger rod and hanger evenly.
Manufacturer :
Model : Ring Hanger
Material : Mild Steel
Finishes : Galvanized Plated
Size : 15mm dia. to 200mm dia. pipe size
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
2) Fabricate Pipe
Cut the pipe to the required length. Refer to figure 1.
3) Jointing
Jointing the flange to either valve or pump. (Please refer to the Method Statement for Valve
with Flange End Connection Installation). Refer to figure 2.
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
1) Select Valve
Confirm the valve size and location based on the shop drawings. Ensure that the selected
valve is screw type.
2) Fabricate Pipe
Cut the pipe to the required length and thread it accordingly. Attached the threaded table at
appendix 1.
3) Positioning
Place the valve between the pipe and make sure the threads are free of dust. Refer to figure
1.
4) Jointing
Guide one of the pipe ends onto the valve’s thread, slowly run pipe in clock-wise direction.
Refer to the figure 2.
5) Tightening
Hold the valve firmly by a spanner on the flat nearest joint and then rotate the pipe with a
plumbing wrench. Rotate the pipe until the end of the spindle operating joint. Repeat the
above steps for the other pipe. Refer to figure 3.
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
2) Positioning
Place the valve between the pipe flanges. Make sure the flange and adjacent pipe work are
clean of dirt. Refer to figure 1.
3) Select Gasket
Select the gasket size according to the valve size and associated pipe size based on
approved shop drawings so that it can match the pipe work flange. Refer to figure 2.
4) Connecting
Connect the valve with the pipe flange. The pipe flange shall be square with the associated
pipeline. Refer to figure 3.
5) Tightening
When the valve is in proper position, install the bolts into the holes. Tightening the nuts one by
one evenly. Repeat the above steps for the other joint. Refer to figure 4.
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
2) Confirm Location
Place the valve between the pipe flanges. Make sure the flange and adjacent pipe work are
clean of dirt. Refer to figure 1.
3) Drill Hole
Select the gasket size according to the valve size and associated pipe size based on
approved shop drawings so that it can match the pipe work flange. Refer to figure 2.
4) Cleaning
Clean the inside pipe of all growth or other materials for a distance equal to the pipe
diameter on either side of the hole.
5) Invert Vane
Roll the vane so that it may be inserted into the hole, do not bend or crease it. Insert the
vanes so that the arrow on the saddle points in the direction of water flow. Refer to figure 2.
6) Tightening
Install the saddle points and tightening the nuts alternatively. The vane must not rub the
inside of the pipe or bind in any way. Refer to figure 3.
TECHNICAL INFORMATION FOR FLOW SWITCH
Manufacturer :
Model :
Material : Vane
Size : 65mm dia. to 150mm dia.
Approval : UL/FM/ULC
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
3) Threading
Place the pipe in the threading machine and thread it accordingly. Make sure the thread of
the pipe is in good condition. Refer to Figure 2.
5) Installation
Install the pipe to the screw fitting. Refer to Figure 4.
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
3) Install Dropper
Install the dropper pipe to the sprinkler range pipe.
4) Cleaning
Clean the screw fitting and sprinkler tee joint to ensure they are free of dust.
5) Wrapping
Wrap the screw joint of the sprinkler head Teflon tape to prevent leaking.
6) Tightening
Install the sprinkler head rosette and sprinkler head to screw joint of the dropper pipe. Then,
tighten the sprinkler head into the screw fitting by using wrench.
7) Levelling
Ensure the sprinkler head is level against the ceiling board.
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
2) Marking
Mark the location of the pipe and identify the size of pipe sleeve to be provided. (Note : The
pipe sleeve should be 1 pipe size bigger than the actual pipe running)
4) Install
Upon approval, the pipe sleeve shall be provided before the concreting.
SCOPE
This shall cover all the Fire Protection System, i.e. Sprinkler System, wet Riser and Hose Reel System.
PROCEDURE
1) Check Location of Riser
1. Confirm the location of riser based on approved / coordinated shop drawings.
2. Check whether any opening through slabs (either box-up or pipe sleeves) is provided.
3. Check the size of the opening. If the opening size is not sufficient or opening is not provided,
request permission for coring from the Main Contractor.
4. Core opening once approval is obtained.
2) Fabrication of Pipe
1. Fabricate pipes
3) Hoisting of Pipe
1. Book the Materials Hoist or Tower Crane fro hoisting the pipes to the designated floors.
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
START
NO
SLAB OPENING SUFFICIENT?
CORE OPENING
FABRICATE PIPES
HOIST PIPE
BOX OPENING ?
INSTALL TEMPORARY
BRACKET
REMOVE TEMPORARY
BRACKET
INSTALL PERMANENT
BRACKET
INSPECTION
PRESSURE TEST
END
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
4) FE 13 Cylinder Installation
Install the FE 13 cylinder according to the detail FE 13 system installation in the approve
drawing. Ensure each of the cylinder are fully charged.
5) FE 13 Panel Installation
Ensure the FE 13 panel and key switch are install according to the FE 13 system layout in that
room. Test the key switch. Repeat the test for 5 times.
Page 28 of 1
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Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
3) Insert Rockwool
Insert Rockwool to the center area in between sleeve and pipe and create a tight bond.
4) Apply Sealant
Apply fire sealant to the front gap of pipe sleeve. Ensure minimum sealant penetration
depth should not less than 12mm.
5) Touch-Up
Ensure the fire sealant have filled all the visible gap and make a smooth surface finishes.
6) Indicator
Apply sticker to the pipe sleeve to indicate location, type of services and personal involved in
the above works.
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
NAME:
SIGNATURE:
DATE:
ENGINEER COMMENTS :
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Reference
Method STATEMENT
FR-QC- MS01 Major
Date Rev. Construction&Decorati
INSTALLATION OF FIRE on
PROTECTION SYSTEM 00
Page 31 of 1