Scale Cavitation Test
Scale Cavitation Test
Scale Cavitation Test
5 - 02
03-03.1
Procedures and Guidelines Page 1 of 9
Testing and Extrapolation Methods
Effective Date Revision
Propulsion, Cavitation 2002 01
Model – Scale Cavitation Test
Table of Contents
2.3 Propeller Model Accuracy ..............3 2.13 Reporting Cavitation Patterns .......7
Updated Approved
2.2 Propeller Operating Conditions The choice of propeller rpm and tunnel
speed should result in sufficiently high blade
The propeller operating conditions investi- Reynolds Number as to avoid adverse effects
gated should be mutually established between of blade laminar flow on cavitation. If low
the testing organization and the customer. The blade Reynolds numbers cannot be avoided,
ITTC – Recommended 7.5 - 02
03-03.1
Procedures and Guidelines Page 3 of 9
Testing and Extrapolation Methods
Effective Date Revision
Propulsion, Cavitation 2002 01
Model – Scale Cavitation Test
such as when following Froude scaling in a The 23rd ITTC Propulsion Committee has initi-
depressurized towing tank, then artificial lead- ated planning of an ITTC QM procedure ad-
ing edge roughness can be utilized to ensure dressing this topic.(We shall add the reference
turbulent flow over the propeller blades. For number here!)
typical model size, 60 μm distributed rough-
ness can be applied to the blade leading edges.
Care must be taken to account for effects of 2.4 Wake Simulation
artificial roughness on propeller thrust and
torque. Alternatively, tests can be conducted at The wake simulation adopted for the tests
model speeds higher than Froude scale should be mutually established between the
testing organization and the customer. More
In a depressurized towing tank, to compen- realistic wake simulations will produce more
sate for the deficiency in number of cavitation representative cavitation, but often require lar-
nuclei at model scale, a cloud of tiny gas bub- ger facilities or more complicated test configu-
bles is generated upstream of the propeller by rations. Facility experience is an important
means of electrolysis of the tank water. To this consideration, due to the often lengthy iterative
purpose a cathode and an anode are glued to procedures required to develop new wake gen-
the ship model in the form of metal strips of eration techniques.
0.5 mm thickness and 3.5 mm wide.
Wake simulations should be documented
with wake survey procedures or verified to be
2.3 Propeller Model Accuracy similar to previously measured configurations.
Nominal wake surveys are generally per-
The geometry of the propeller model is to formed, although determination of the effective
be inspected prior to testing. This should in- wake, including the influence of the propeller
clude a visual inspection for nicks and local is preferred, but difficult to determine. The
damage and subsequent repair. Manufacturing degree of difficulty in achieving a sufficiently
accuracy should be verified to ensure the ge- representative wake flow depends in part on
ometry is within prescribed manufacturing tol- the type of ship hull involved.
erances. For the case of a controllable pitch
propeller the selected pitch must be carefully
verified. Effort should be made to ensure the 2.4.1 Open Shaft and Strut Configurations
propeller model does not deform under test
operating conditions beyond what would be Wakes for combatant hulls with open shaft
expected to occur full-scale. and struts are relatively simple to simulate if
the propeller operates outside the hull bound-
Blade surface global tolerance of ±0.05 mm ary layer. In that case, the wake is dominated
for a typical 250mm diameter propeller is con- by the flow inclination angle to the shaft line.
sidered acceptable. Leading edges and tip Inclined shaft tunnel set-ups with geosym shaft
edges require a higher level of accuracy, which and strut configurations create a reasonably
is very difficult to manufacture and inspect. good wake simulation. The wake is predomi-
ITTC – Recommended 7.5 - 02
03-03.1
Procedures and Guidelines Page 4 of 9
Testing and Extrapolation Methods
Effective Date Revision
Propulsion, Cavitation 2002 01
Model – Scale Cavitation Test
nately a variation in the tangential inflow. This preparation and set up of the cavitation test.
can only be approximated with wake screens,
which produce axial wake variation. An appro- Pressure gages used to measure static and
priate propeller unsteady performance analysis differential pressure should be calibrated to a
can be used to match the unsteady blade load- recognised acceptable standard within an estab-
ing for the specified inclined flow wake. lished time period prior to the test. Pressure
gage calibration checks during the test are rec-
If part of the propeller operates in the hull ommended by varying static tunnel pressure.
boundary layer the resulting axial wake deficits
may contribute to cavitation. Prior to testing, Thrust and torque dynamometer load re-
wake survey data can be used to assess its im- sponse calibration. It should be carried out with
portance. Significant wake complexity may applied loads that are traceable to a recognised
require a full hull model to properly simulate acceptable standard. Calibrations should be
the flow, however this wake would be at model performed within an established time period
scale and not corrected for higher Re. prior to the test.
is consistent with the facility’s specified uncer- size distribution / liquid tension as well as dis-
tainty levels. solved gas content. Previous measured nuclei
distributions/liquid tension data can be corre-
• Propeller shaft thrust and torque lated to on-line gas contents in most facilities
• Shaft rotational speed to estimate water quality during cavitation test-
• Facility flow reference velocity ing. Systematic procedures must be imple-
• Static pressure mented to consistently achieve a given water
• Temperature quality before testing. Cavitation inception
• Air Content, Water quality measure curves should be correlated for water quality
effects, as discussed in the report of the 23rd
ITTC Specialist Committee on Water Quality
2.7 Propeller Model Markings (Proc. No.).
2.10 Setting Static Pressure at Propeller often used for controllable pitch propellers.
The representative velocity should be clearly
The representative static pressure at the stated in the cavitation test report.
propeller, PA, is selected to match the full-scale
cavitation number. The full scale static pres-
sure at the propeller is typically determined 2.12 Cavitation Inception Test
from the still water submergence depth. In
some cases, when a large stern wave occurs at This experiment consists of plotting ob-
the propeller location, this additional hydro- served cavitation points in a diagram of cavita-
static head is taken into account. tion number ( σ ) versus advance coefficient (J)
or thrust coefficient, KT. Points for the same
When operating at Froude scaled speeds, as type of cavitation are connected to determine
occurs in a depressurized towing tank, the se- inception boundaries of each form of cavita-
lected static pressure results in equivalent full tion. At least three inception points should be
scale cavitation numbers at all water depths. determined to describe an inception curve.
More inception points will reduce the uncer-
In water tunnel testing, generally, Froude tainty in definition of the inception curve.
numbers are not satisfied, preferring to operate
propellers at as high a Reynolds number as The tip vortex cavitation inception for
possible. Consequently, full scale cavitation model propellers should be Reynolds Number
numbers are only matched at one depth. If scaled. Scaling of other forms of cavitation is
cavitation predominately occurs at a vertical not considered routine, and would require justi-
location other than shaft depth, then another fication supported by credible data.
vertical location can be selected. Often the
cavitation occurs near the blade tip, at the top Cavitation inception should be called by
of the disk, in such case, a location of 0.8 to experienced personnel in a consistent fashion.
0.9R at the top of the propeller disk would se- Inception is observed when an event is seen at
lected to match model and full scale cavitation a given interval, such as 1 or 10 seconds be-
number. The location in the propeller disk at tween events. Care must be taken if the interval
which the representative static pressure is satis- between events is too long, to distinguish real
fied should be clearly stated in the test report. from random events. Calls can be made on a
set number of blades, i.e., a majority of blades,
or on one blade. Care should be taken with first
2.11 Selecting Representative Velocity, V0, blade calls due to possible effects of geometric
for Computing Cavitation Number flaws. Determining dissidence of cavitation can
be an acceptable alternative to inception de-
A number of options are used to define the termination. Inception criteria should be stated
representative velocity, V0, used in the compu- in the cavitation report.
tation of the cavitation number. Typical veloci-
ties are V, VA, nD, ωr, and (VA2+ ω2r2)1/2 where Since the first form of cavitation occurring
r is propeller radius. Propeller angular speed is at model scale may not be the case full scale,
ITTC – Recommended 7.5 - 02
03-03.1
Procedures and Guidelines Page 7 of 9
Testing and Extrapolation Methods
Effective Date Revision
Propulsion, Cavitation 2002 01
Model – Scale Cavitation Test
7) Comparative Tests with the Foil-Head form 16) Comparative Noise Measurements with
Combination (16th l981 pp.420-424) "SYDNEY EXPRESS" Propeller Models
(18th 1987 pp.210~-211)
8) Comparative Noise Measurements with the
Sydney Express Propeller Model 17) Cavitation Nuclei Measurements
(16th 1981 pp.447-453) (19th 1990 pp.166-175)
11) Comparison of Hull Pressure Amplitudes 20) Joint Bassin d’Essais des Carènes and
for Sydney Express Propeller Cavitation Committee Tests (20th 1993
(17th 1984 pp.248-252) pp.206-213)
Measurement of Liquid/Nuclei Distribution
12) Comparative Erosion Tests with Propeller Determination of Cavitation Inception
Model (17th 1984 pp. 252-255) Scale Effects.
Minimizing the Liquid Tension in a Water
13) Comparative Noise Measurement with Tunnel or Towing Tank.
Sydney Express Propeller Model
(17th 1984 pp.255-256) 21) 20th ITTC Comparative Model Measure-
ments (20th 1993 pp.230-231)
14) Comparative Cavitation Observations on Measurements on German Tanker "St.
Propeller with and without Leading Edge Michaelis" and the "Sydney Express"
Roughness (18th 1987 pp.207 -208) 21.1) Comparative Measurement of Pressure
Model Propeller; NSMB Model 6091, as Fluctuation on "St Michaelis"
the '18th ITTC Propeller' (20th 1993 ~pp.236-240)