Installation instructions

Choice of associated components

A table giving guidance on choice of fuses, connection cable and ring
Compact ANSI Switchboard lugs is shown over the page.
Choose fuses of a voltage rating equal to or exceeding the rated
Analogue Meters voltage of the circuit into which the meter is connected and of a type
and with a breaking capacity appropriate to the supply to which the
Products Covered fuse is connected.
007-05A 007-05C 007-05F 007-05G 007-05R Connection wires and ring lugs should be approved for at least 1A for
007-05V 007-052 007-053 007-054 007-055 voltage and auxiliary lines and to at least the rated current for current
007-056 007-057 measuring circuits. Additionally, wires for current meters rated over
50mA must be rated at 75 deg C or greater. Ensure cables and ring
Caution: Risk of Danger lugs have a voltage insulation rating equal to or greater than the rated
These instructions contain important voltage of the circuit to which they are connected.
safety information: Read before starting Note that minimum wire current ratings for CT circuits ensure that the
installation or servicing of the equipment wire is capable of carrying the current safely, however it may be
desirable to use heavier gauge wiring, particularly for long cable runs
to ensure that the CT VA rating is not exceeded and it’s accuracy
Caution: Risk of Electric Shock impaired.
Cleaning and maintenance
As required, wipe the front face with a damp cloth, ensuring that no
moisture enters the unit or penetrates behind the mounting panel. No
Scope maintenance is required beyond periodically checking the mechanical
This product range includes multiple functions: zero of the meter as described below in “commissioning”, if necessary
AC Ammeters removing any accumulations of dust or other foreign matter from the
AC Voltmeters terminal area and ensuring that connections remain tight.
DC Ammeters and milliammeters Warning
DC Voltmeters and millivoltmeters • During normal operation, voltages hazardous to life may be
present at some of the terminals of this unit. Installation and
Marking and ratings maintenance should be performed only by qualified, properly
Barrel side labels show function and electrical rating. The terminals trained personnel' abiding by local regulations. Ensure all
are connected directly across the input to be measured. supplies are de-energised before attempting connection or other
Note that the electrical rating may differ from the dial scale marking, procedures.
and the unit side label is definitive. • Never open circuit the secondary winding of an energised current
These meters are intended for a rated temperature range of 0-60 transformer.
deg C and up to 80% relative humidity for temperatures up to 31 • If this equipment is used in a manner not specified by the
deg C, decreasing linearly to 50% relative humidity at 60 deg C, and manufacturer, protection provided by the equipment may be
only for indoor use and at an altitude of less than 2000m. impaired.
Installation Electromagnetic Compatibility
The meter should be installed in line with the requirements of the This unit has been designed to provide protection against EM (electro-
National Electrical Code (NEC) for USA or Canadian Electrical Code magnetic) interference in line with requirements of FCC and other
(CEC) for Canada. It should be installed in a dry position, not in direct regulations. Precautions necessary to provide proper operation of this
sunlight and where the ambient temperature is reasonably stable and and adjacent equipment will be installation dependent and so the
will not be outside the range noted above These units are only for built following can only be general guidance:-
in use, with terminals inaccessible to users after installation and • Avoid routing wiring to this unit alongside cables and products
should be mounted to an ANSI panel cut-out as shown over the page. that are, or could be, a source of interference.
Where fitted, current transformer (CT) secondaries must be connected • The auxiliary supply to the unit should not be subject to
to protective earth in accordance with local regulations. Do not tighten excessive interference. In some cases, a supply line filter may
the mounting nuts beyond the torque necessary to secure the meter to be required.
the panel. • To protect the product against incorrect operation or permanent
Fusing and connections damage, surges and transients must be controlled. It is good
Terminals are suitable for use with insulated ring lugs. Ensure a EMC practice to suppress transients and surges at the source.
minimum spacing of 0.21 inches (5.5mm) between uninsulated parts • Screened small signal leads are recommended and may be
of adjacent ring lugs. Fit the supplied lock nut to each terminal after required. Connecting leads may require the fitting of RF
the first nut to ensure that connections cannot come loose in service. suppression components, such as ferrite absorbers or line filters
Tighten terminal nuts to 2Nm (1.5 ft/Lb) only. • It is good practice to install sensitive electronic instruments that
Wiring must comply with class 1 requirements. are performing critical functions in EMC enclosures that protect
These products do not have internal fuses therefore external fuses against electrical interference causing a disturbance in function.
must be used for safety protection under fault conditions. For assistance on protection requirements please contact your local
Voltage input lines where required must be fused with a quick blow sales office.
fuse 1A maximum. Current metering circuits directly connected in line Commissioning
with the load must be fused at the rated current for the meter, unless The units are calibrated at the factory for full accuracy. No further
the circuit into which they are connected is limited so that it cannot adjustments are required except to check the zero position. With the
deliver excessive current. Do not fuse CT circuits. meter in the intended attitude, adjust the centre slotted adjuster for
The equipment into which this meter is installed must have an scale zero without electrical input signal. It is recommended that after
adjacent means of isolating the supply voltage to permit safe access installation, test signals are applied to confirm correct indication.
for subsequent maintenance.
External voltage transformers (PTs) and current transformers may be
used where appropriate to extend the range, provided that the ratings
marked on the side label are not exceeded at point of connection to
meter. These products are designed for permanently connected use,
normal condition measurement category III, pollution degree 2 (e.g.
non ventilated panels or ventilated panels with filters, without
condensation occurring), basic insulation, for rated voltage.

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief
correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this
constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual
arrangements. Our liability for these products is set forth in our standard terms and conditions of sale.

Ref: INST 007 ISS 1.DOC – Apr-08 Page 1 of 2

 Selection of fuses, connection cable and ring lugs
Circuit Fuse Rating Connection wire rating Ring lug rating
Voltage and 1A, voltage rating no less 1A, voltage rating no less than highest circuit 1A, voltage rating no less
auxiliary lines than highest circuit voltage voltage connected to meter than highest circuit voltage
connected to meter connected to meter
Current circuit Current rating as meter Current rating as meter rated current, voltage Current rating as meter
measuring whole rated current, voltage rating no less than voltage of circuit being rated current, voltage rating
current rating no less than voltage measured. For DC current circuits rated at greater no less than voltage of
of circuit being measured than 50mA, circuit being measured
CT secondary CT circuits should not be Current rating* as meter rated current, voltage Current rating as meter
fused rating no less than voltage of circuit being rated current, voltage rating
measured. A wire with a temperature rating of no less than voltage of
greater than 75 deg C must be used. circuit being measured

Choose UL approved fuses, connection wires and ring lugs if the installation is to be to UL requirements or CSA approved items if the
installation is to be to CSA requirements.
*Note that minimum wire current ratings for CT circuits ensure that the wire is capable of carrying the current safely, however it is often desirable
to use larger gauge wiring, particularly for long cable runs to ensure that the CT VA rating is not exceeded and it’s accuracy impaired.

Dimensions (mm / inches)

Panel Cut Out

Tyco Electronics UK Limited

Energy Division
Freebournes Road, Witham, Essex, CM8 3AH, UK

Phone: +44 (0)870 870 7500

Fax: +44 (0)870 240 5287
www.crompton-instruments.com

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief
correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this
constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit
contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale.
TE logo and Tyco Electronics are trademarks. CROMPTON is a trademark of Crompton Parkinson Ltd. and is used by Tyco Electronics under licence.

Ref: INST 007 ISS 1.DOC – Apr-08 Page 2 of 2

 Installation instructions
The equipment into which this meter is installed must have an
adjacent means of isolating the supply voltage to permit safe access
ANSI Switchboard 07X series for subsequent maintenance.
External voltage transformers (PTs) and current transformers may be
Analogue Meters used where appropriate to extend the range, provided that the ratings
marked on the side label are not exceeded at point of connection to
Products Covered meter. These products are designed for permanently connected use,
07*-05* 07*-08* 07*-12 07*-13 07*-14* normal condition measurement category III, pollution degree 2 (e.g.
07*-15* 07*-16* 07*-21* 07*-30* 07*-31* non ventilated panels or ventilated panels with filters, without
07*-41* 07*-42* 07*-45* 07*-KH 077-DI* condensation occurring), basic insulation, for rated voltage.
077-DW* 077-DX* 077-DP* 077-DZ* (* = varies) For 077-D* products, auxiliary power supply circuits are separated
from metering inputs by at least basic insulation in accordance with
Caution: Risk of Danger IEC1010-1 (UL 61010-1 second edition) Permanently connected use,
These instructions contain important Normal Condition Measurement category III, pollution degree 2, for
safety information: Read before starting rated voltage.
installation or servicing of the equipment Choice of associated components
A table giving guidance on choice of fuses, connection cable and ring
lugs is shown over the page.
Caution: Risk of Electric Shock Choose fuses of a voltage rating equal to or exceeding the rated
voltage of the circuit into which the meter is connected and of a type
and with a breaking capacity appropriate to the supply to which the
fuse is connected.
Scope Connection wires and ring lugs should be approved for at least 1A for
This product range includes a wide range of functions: voltage and auxiliary lines and to at least the rated current for current
AC Ammeters and maximum demand meters measuring circuits. Additionally, wires for DC current meters rated
AC Voltmeters over 50mA must be rated at 75 deg C or greater. Ensure cables and
DC Ammeters and milliammeters ring lugs have a voltage insulation rating equal to or greater than the
DC Voltmeters and millivoltmeters rated voltage of the circuit to which they are connected.
Elapsed time meters Note that minimum wire current ratings for CT circuits ensure that the
Frequency meters wire is capable of carrying the current safely, however it may be
AC wattmeters, var meters and combined watt/watthour meters desirable to use heavier gauge wiring, particularly for long cable runs
Power factor meters and rotary synchroscopes to ensure that the CT VA rating is not exceeded and it’s accuracy
Marking and ratings impaired.
Barrel side labels show function, electrical rating, and connection Cleaning and maintenance
diagram, where there are more than two terminals on the unit. For two As required, wipe the front face with a damp cloth, ensuring that no
terminal units, the terminals are connected directly across the input to moisture enters the unit or penetrates behind the mounting panel. No
be measured. maintenance is required beyond periodically checking the mechanical
For multiple terminal units, terminal numbers are moulded into the zero of the meter as described overleaf in “commissioning”, if
base adjacent to each terminal stud and corresponding numbers necessary removing any accumulations of dust or other foreign matter
appear on the connection diagram. Note that the electrical rating may from the terminal area and ensuring that connections remain tight.
differ from the dial scale marking, and the unit side label is definitive. Warning
These meters are intended for a rated temperature range, is 0-40 deg • During normal operation, voltages hazardous to life may be
C for 077 models and 0-60 deg C for 077-DI and models 077-21/31) present at some of the terminals of this unit. Installation and
and up to 80% relative humidity for temperatures up to 31 deg C, maintenance should be performed only by qualified, properly
decreasing linearly to 50% relative humidity at 40 deg C, and only for trained personnel' abiding by local regulations. Ensure all
indoor use at an altitude of less than 2000m. supplies are de-energised before attempting connection or other
Installation procedures.
The meter should be installed in line with the requirements of the • Never open circuit the secondary winding of an energised current
National Electrical Code (NEC) for USA or Canadian Electrical Code transformer.
(CEC) for Canada. It should be installed in a dry position, not in direct • If this equipment is used in a manner not specified by the
sunlight and where the ambient temperature is reasonably stable and manufacturer, protection provided by the equipment may be
will not be outside the range noted above These units are only for built impaired.
in use, with terminals inaccessible to users after installation and Electromagnetic Compatibility
should be mounted to an ANSI panel cut-out as shown over the page. This unit has been designed to provide protection against EM (electro-
The case must be earthed via one or more of the mounting studs, and magnetic) interference in line with requirements of FCC and other
where fitted, current transformer (CT) secondaries must be connected regulations. Precautions necessary to provide proper operation of this
to protective earth in accordance with local regulations. Do not tighten and adjacent equipment will be installation dependent and so the
the mounting nuts beyond the torque necessary to secure the meter to following can only be general guidance:-
the panel. • Avoid routing wiring to this unit alongside cables and products
Fusing and connections that are, or could be, a source of interference.
Connection diagrams shown on the unit side label should be carefully • The auxiliary supply to the unit should not be subject to
followed to ensure correct polarity and phase rotation where excessive interference. In some cases, a supply line filter may
applicable. Terminals are suitable for use with insulated ring lugs. be required.
Ensure a minimum spacing of 0.21 inches (5.5mm) between • To protect the product against incorrect operation or permanent
uninsulated parts of adjacent ring lugs. Fit the supplied lock nut to damage, surges and transients must be controlled. It is good
each terminal after the first nut to ensure that connections cannot EMC practice to suppress transients and surges at the source.
come loose in service. Tighten terminal nuts to 2Nm (1.5 ft/Lb) only. • Screened small signal leads are recommended and may be
Wiring must comply with class 1 requirements. required. Connecting leads may require the fitting of RF
These products do not have internal fuses therefore external fuses suppression components, such as ferrite absorbers or line filters
must be used for safety protection under fault conditions. • It is good practice to install sensitive electronic instruments that
Voltage input lines where required must be fused with a quick blow are performing critical functions in EMC enclosures that protect
fuse 1A maximum. Auxiliary supply lines, where required must be against electrical interference causing a disturbance in function.
fused with a slow blow fuse rated 1A maximum. Current metering For assistance on protection requirements please contact your local
circuits directly connected in line with the load must be fused at the sales office.
rated current for the meter. Do not fuse CT circuits.
All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief
correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this
constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual
arrangements. Our liability for these products is set forth in our standard terms and conditions of sale.

Ref: INST 07X : Issue 2 – Dec 07 Page 1 of 2

 Commissioning
The units are calibrated at the factory for full accuracy. No further adjustments are required except to check the zero position. With the meter in
the intended attitude, adjust the centre slotted adjuster for scale zero without electrical input signal. It is recommended that after installation,
test signals are applied to confirm correct indication and that, where applicable, CT phasing is correct and voltage and current connections
match.

Selection of fuses, connection cable and ring lugs

Circuit Fuse Rating Connection wire rating Ring lug rating
Voltage and 1A, voltage rating no less 1A, voltage rating no less than highest circuit 1A, voltage rating no less
auxiliary lines than highest circuit voltage voltage connected to meter than highest circuit voltage
connected to meter connected to meter
Current circuit Current rating as meter Current rating as meter rated current, voltage Current rating as meter
measuring whole rated current, voltage rating no less than voltage of circuit being rated current, voltage rating
current rating no less than voltage measured. For DC current circuits rated at greater no less than voltage of
of circuit being measured than 50mA, a wire with a temperature rating of circuit being measured
greater than 75 deg C must be used.
CT secondary CT circuits should not be Current rating* as meter rated current, voltage Current rating as meter
fused rating no less than voltage of circuit being rated current, voltage rating
measured no less than voltage of
circuit being measured

Choose UL approved fuses, connection wires and ring lugs if the installation is to be to UL requirements or CSA approved items if the
installation is to be to CSA requirements.
*Note that minimum wire current ratings for CT circuits ensure that the wire is capable of carrying the current safely, however it is often desirable
to use larger gauge wiring, particularly for long cable runs to ensure that the CT VA rating is not exceeded and it’s accuracy impaired.

Dimensions (mm / inches)

Dia C D E F G
75 103/4.1 110/4.3 17/0.7 * 11/0.4 101/4.0
77 103/4.1 110/4.3 17/0.7 * 30/1.2 101/4.0
78 103/4.1 110/4.3 17/0.7 * 30/1.2 101/4.0
79 229/9.0 229/9.0 17/0.7 * 30/1.2 101/4.0
* Dimension E varies according to product and case style, either
56mm/2.2”, 86mm/3.4” or 132mm/5.2”

Panel Cut Out

Tyco Electronics UK Limited

Energy Division
Freebournes Road, Witham, Essex, CM8 3AH, UK

Phone: +44 (0)870 870 7500

Fax: +44 (0)870 240 5287
www.crompton-instruments.com

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief
correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this
constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit
contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale.
TE logo and Tyco Electronics are trademarks. CROMPTON is a trademark of Crompton Parkinson Ltd. and is used by Tyco Electronics under licence.

Ref: INST 07X : Issue 2 – Dec 07

Page 2 of 2