Commissioning Service Department

Commissioning Standard Test Formats

Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 15
Contractor: Contract no.: Substation No :

1. GENERAL DATA AND INFORMATION:

Designation no. Rated Current

Manufacturer Rated Voltage
Type No. Rated Freq.
Serial No. Aux. Voltage
Model No.
Panel name

2. MECHANICAL CHECK AND VISUAL INSPECTION:

ITEM DESCRIPTION CHECKED

1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check tightness of all connections.

3. ELECTRICAL TEST:

3.1. FUNCTION TEST:

ITEM DESCRIPTION CHECKED

1 Test switch checked for correct function.
2 Date & time
3 Alarm contacts checked.
4 Trip contacts checked.
5 Indication checked.
6 Disturbance report check
Make test mode enable under commissioning menu to check alarm
7
(yellow).
8 Check case earth.
9 Watchdog contacts (M11-M12 closed, M13-M14 open)

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 15
Contractor: Contract no.: Substation No :

3.2. INPUT OPTO-ISOLATORS CHECKS:

Go to Commissioning Test, Test mode (test mode), then go to system data column
to check the Status of the binary inputs.

OPTO Input V DC Applied Terminal No.

Function Results
No. +Ve Terminal No. -Ve Terminal No.
OPTO-1 E2 E1
OPTO-2 E4 E3
OPTO-3 E6 E5
OPTO-4 E8 E7
OPTO-5 E10 E9
OPTO-6 E12 E11
OPTO-7 E14 E13
OPTO-8 E16 E15
OPTO-9 C2 C1
OPTO-10 C4 C3
OPTO-11 C6 C5
OPTO-12 C8 C7
OPTO-13 C10 C9
OPTO-14 C12 C11
OPTO-15 C14 C13
OPTO-16 C16 C15
OPTO-17 G2 G1
OPTO-18 G4 G3
OPTO-19 G6 F5
OPTO-20 G8 G7
OPTO-21 G10 G9
OPTO-22 G12 G11
OPTO-23 G14 G13
OPTO-24 G16 G15

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 15
Contractor: Contract no.: Substation No :

3.3. OUTPUT RELAYS CHECKS (With Relay Energized):

Output Relay Contact Relay

Output Contact No. Function
No. resistance status
RL1 L1 – L2
RL2 L3 – L4
RL3 L5 – L6
RL4 L7 – L8
RL5 L9 – L10
RL6 L11 – L12
RL7 L13 – L14 – L15
RL8 L16 – L17 – L18
RL9 K1 – K2
RL10 K3 – K4
RL11 K5 –K6
RL12 K7 – K8
RL13 K9 – K10
RL14 K11 – K12
RL15 K13 – K14 – K15
RL16 K16 – K17 – K18
RL17 J1 – J2
RL18 J3 – J4
RL19 J5 – J6
RL20 J7 – J8
RL21 J9 – J10
RL22 J11 – J12
RL23 J13 – J14 – J15
RL24 J16 – J17 – J18
RL25 H1 – H2
RL26 H3 – H4
RL27 H5 – H6
RL28 H7 – H8
RL29 H9 – H10
RL30 H11 – H12
RL31 H13 – H14 – H15
RL32 H16 – H17 – H18

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 15
Contractor: Contract no.: Substation No :

3.4. LEDs FUNCTION CHECK:

LED no. Function Check LED COLOR Remarks

1 R PHASE TRIP
2 Y PHASE TRIP
3 B PHASE TRIP
4 CURRENT DIFF TRIP
5 Z1/ AIDED TRIP
6 Z2,Z3,Z4DELAY TRIP
7 AIDED 2 TRIP
8 CBF OPRT
F1 OC/EF OPRT
F2 DIFF BLOCK
F3 SOFT OP
F4 TCS2 FAIL
F5 VT FUSE FAIL
F6 PSD
F7 AIDED 1,2 CS
F8 AIDED 1& 2 CR
F9 COMMION CH1, CH2 FAIL
F10 REST LED

4. MEASURMENTS CHECK:

4.1. CURRENT INPUTS CHECK:

DISPLAYED
DISPLAYED
INPUT APPLIED CT RATIO SECONDARY
PRIMARY VALUE
CURRENT VALUE APPLIED VALUE
(A)
(A)
IA 1.0 A
IB 1.0 A
IC 1.0 A
IN 1.0 A

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 5 of 15
Contractor: Contract no.: Substation No :

4.2. VOLTAGE INPUTS CHECK:

APPLIED DISPLAYED DISPLAYED

INPUT VT RATIO
VALUE SECONDARY VALUE PRIMARY VALUE
VOLTAGE APPLIED
(V) (V) (KV)
VA
VB
VC
VAB
VBC
VAC
VB-C/S

4.3. POWER MEASUREMENTS:

Inj. Values Exp. Values Meas. Values

Cur Vol.
Angle MVA MW MVAR P.F MVA MW MVAR P.F
(A) (V)
0.0 274.4 0 1.0
45 194 -194 0.707
90 0 -274.4 0
135 -194 -194 -0.707
1.0 66.4 274.4
180 -274.4 0 -1.0
225 -194 194 -0.707
270 0 274.4 0
315 194 194 0.707

5. SETTING CHECK:
Ensure all the settings are applied for used
Functions………………………………………..…… [ ].

5.1. PICKUP TEST.

Settings:
Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 6 of 15
Contractor: Contract no.: Substation No :

IS1 A
K1 %
Is2 A
K2 %
T Sec

Test Procedure: there is two ways to test it

First one: Make a bridge by FO cable to do external test loopback, so the local current is
equal to the remote current in magnitude and same angle, you get the differential current
equal to a double of injection value. (If FO cable not available you use Internal Loop back
and get same result.)
(From Commission > Test Mode > choose Test Mode, then From Commission > Test
Loopback > choose Internal or External)

Second one: not using loop back and connect 2 relay together so what you injected is the
actual value for differential current

Idiff = K1*I bias + IS1

I bias = ( I1+ I2) /2 and inject from single side …. I2 = 0
And what we inject is the actual differential current so I inject = I1 = Idiff
I bias = Idiff/2
Finally : I diff =0.5 x { IS1 / ( 1 – [ K1/2 ] ) } …….. for single side injection
*** test done using FO cable

5.2. PICK UP TEST

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 7 of 15
Contractor: Contract no.: Substation No :

Actual In Amp Expected Actual Trip

Expected
Trip Time in Time
Fault Type Pickup
Pickup Drop off m-sec in m-sec at
In Amp
<50 ms 2 x I Pickup
R-E 50 ms
Y-E 50 ms
B-E 50 ms
R-Y 50 ms
Y-B 50 ms
B-R 50 ms
R-Y-B 50 ms
* Limits: Pick up ± 10 %.

5.3. BIAS CHARACTERISTIC CHECK:

Activate loopback test as mentioned before , but note that :

Injected current is doubled inside relay cause loopback.
I bias = ( I1 + I2 )/2 …. And I2 = zero and cause loopback I1 is doubled so , I bias is what
you inject exactly but differential is doubled value of injected .
Note : use one phase as bias current and other phase to test differential slope.

A- Lower Slope Test:

- IS1: Basic Diff Current Setting.

- K1: Lower Percentage Bias Setting.
- Id Calculated = 0.5 (Is1 +I bias K1) A
Differential Setting (Is1=0.2 , Is2=2 , K1= 30%, K2=150%).

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 8 of 15
Contractor: Contract no.: Substation No :

Injected Id Measured
I bias Id
K1 IS1 Current
A calculated R Y B
A

Limits: ± 10 % According to ‘‘Catalogue: Commissioning and Maintenance – P54x/EN

CM/G53 – Pages No. 30 & 31''

B- Upper Slope Test:

- IS2: Basic Diff Current Threshold Setting.

- K2: High Percentage Bias Setting.
- Id Calculated =0.5 {(I bias x K2) – [(k2-k1)x IS2]+ IS1 } A
Differential Setting (Is1=0.20 , Is2=2 , K1= 30%, K2=150%).
Id Measured
Injected Id
K2 IS2 I bias A
Current A calculated R Y B

6. DISTANCE FUNCTION CHECK:

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 9 of 15
Contractor: Contract no.: Substation No :

6.1. IMPEDANCE REACH CHECK:

Item Description Checked

1 Print out from FREJA attached

Impedance tolerance: +/- 10 % for all zones.

6.2. OPERATING TIME TESTING:

Item Description Checked

1 Print out from FREJA attached
7. VTS FUNCTION TEST:

Setting:
VTS time delay = 2 SEC
VTS I2> inhibit = .1 In

6.1. Loss of one or two phases test:

Fixed setting: V2 = 10 volt, I2> inhibit less than setting.
Set Time Measured Time
Phase Pick up Drop Off Meas. Blocking
Cur. I2> (A) (sec) (Sec)
One phase
Two phases

6.2. Loss of all 3 phase voltages under load condition test(detect 3ph):

Fixed Setting: a- For fuse fail pick up; V = 10 VOLT

b- For fuse fail reset; V = 30 VOLT
.

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 10 of 15
Contractor: Contract no.: Substation No :

Reset
Pick up voltage(v) Set time (Sec) Meas. Time (Sec)
voltage(v)

7.1. VT FAIL FUNCTION CHECK:

 Check the relay blocking from the external fuse

fail………………………………………. [ ].
 Check DIST protection blocking by the fuse fail function…………...
……………………. [ ].
 Check the directional earth fault blocking by the fuse fail function………...……...
…….. [ ].

8. SOTF TEST & TOR TEST

SOTF TEST
SETTING:
-SOTF active with = External pulse enabled.
-
-SOTF Pulse = 1 Sec.

Measured Time (ms)

SOTF IN
With MC signal Without MC signal

Zone 2
 Measured SOTF pulse time =
 TOR Reset Delay =
 TOC Delay =

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 11 of 15
Contractor: Contract no.: Substation No :

9. POWER SWING BLOCKING TEST:

Setting
PSB status = BLOCKING
Check the power swing blocking for Zones 1, 2, 3 & 4…………………….. [ ].

10. SCHEME COMMUNICATION LOGIC:

Setting:
- Aided 1Dist. delay =
- T rev =
- Aided 2Dist. delay =

I. POR1 SCHEME:
Send logic: Inj. Fault in ZM1…………………………DIS Signal send after [ ]
Trip logic:

 ZM2 (w/o CR) and (with comm. OK)…....Indication ZM2 TRIP ,

Meas. Trip time =

 ZM2 with (CR) or with (comm. OK)……..Indication AIDED DIST TRIP

Meas. Trip time =

II. CURRENT REVERSAL LOGIC CHECK:

 Apply a reverse / forward fault to check: t rev guard:

Fault type t rev guard setting (ms) t rev guard measured (ms)
Reverse/ forward 20 + TRIP TIME ( 38 msec )

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 12 of 15
Contractor: Contract no.: Substation No :

11. DIRECTIONAL EF TEST

11.1. AIDED DEF SETTINGS:

Vn> (3Vo) =
Scheme logic =
IN >FW (3Io) =
Polarization =
IN >RV (3Io) =
RCA =

Note:
 Apply 3phase volts healthy voltage ( 2 sec ) , inject only one phase current to the
phase under test and reduce voltage of phase under test.
 Vo=Vn/3 = (Va + Vb + Vc)/3

11.2. AIDED DEF ELEMENT TEST:

11.2.1. PICK-UP CURRENTS & POLARIZING QUANTITIES TEST:

Voltage applied
Set zero (V) Meas. Zero Fwd. pick up Rev. pick up
Phas
sequence sequence current (A) current (A)
e
3V0 (V) R Y B 3V0 (V)
Set Meas. Set Meas.
R
Y 1 0.1 0.080
B
- Current accuracy ±5 %, voltage accuracy ±10 % at 90 degree.

11.2.2. CHECK THE OPERATING CHARACTERISTIC ANGLE:

Voltage applied Curren Exp. Phase Meas. Phase

RCA
Phase (V) t angle (Deg.) angle (Deg.)
setting
R Y B setting From To From To
R
Y -60 Deg. 0.1 A
B

11.3. SCHEME COMMUNICATION LOGIC:

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 13 of 15
Contractor: Contract no.: Substation No :

Setting:
- Aided 1 DEF. delay =
- T rev =

I. POR SCHEME:

 Send logic:
DEF FWD (wo CR) and (with comm. OK)..............
Indication carrier send, EF TRIP
Meas. Send =
Trip logic:

 DEF FWD (with CR) and (with comm. OK)...............

Indication AIDED DEF TRIP , carrier send
Meas. Trip time =

 DEF RVS (wo CR) and (with comm. OK).........................

EF TRIP

II. CURRENT REVERSAL LOGIC CHECK:

 Apply a reverse / forward fault to check: t rev guard:

Fault type t rev guard setting (ms) t rev guard measured (ms)

Reverse/ forward 20 + TRIP TIME

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 14 of 15
Contractor: Contract no.: Substation No :

12. BACK-UP OVER CURRENT TEST I>1:

12.1. PICK-UP AND DROP-OFF TEST:

R-PHASE Y-PHASE B-PHASE

Current
settings Is Pick-up Drop-off Pick-up Drop-off Pick-up Drop-off

DT: Is ± 2% , IDMT: 1.1 Is ± 2%

12.2. TIMING TEST

Current Current Op. Time Actual Op. Time Sec.

Curve
Setting TMS Setting Is Calculated R- Y- B-
Setting
Is Times Sec. Phase Phase Phase

13. BACK-UP EARTH FAULT TEST:

13.1. PICK-UP AND DROP-OFF TEST:

N-Phase
Current setting
Pick-up Drop-off

DT: Is ± 2% , IDMT: 1.1 Is ± 2%

13.2. TIMING TEST

TMS Current Op. Time Actual Op. Time Sec.

Setting Is Times Calculated Sec. N-Phase
0.2 2XIos 2.05
0.2 5 1 876.6
14. FAULT LOCATOR FUNCTION

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: LINE DIFF & DIST RELAY – P546 Record No.:
Bay no.: Drawing ref.: Sheet: 15 of 15
Contractor: Contract no.: Substation No :

Line Length: KM line Impedance: ohm

Fault Type Fault Impedance Expected display Actual display

A-N 25%
B-N 50%
C-N 75%
A-B 25%
B-C 50%
C-A 75%
A-B-C 100%

15. BREAKER FAILURE TEST

15.1. CBF CURRENT PICK UP AND DROP OFF

Simulate CB closed by activation BI and protection trip for CBF initiation

PHASE I> BF (A) setting PICKUP(A) DROP OFF(A) REMARKS

15.2. TIME TEST

Phase Setting TIME
R
Y
B

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date: