Electrical Design
Electrical Design
Electrical Design
• AC transmission, distribution and utilization systems and equipment for use in such systems
With standard frequencies 50 HZ and 60 HZ having nominal voltage above 100 V.
• Nominal system voltage: a suitable approximate value of voltage to designate or identify a system.
• Voltage classifications:
ANSI C48.1 Low Voltage Medium High Voltage Extra High
1.Low Voltage: 120 to 600 VAC IEC 60038 Voltage Voltage
2.Medium Voltage: 2.4 KV to 34.5 KV Nominal 120, 240, 480, 2.4, 4.16, 4.8, 46, 69, 115, 345, 500, 765,
system 600 (V) 6.9, 13.8, 23, 138, 161, 230 1100 (KV)
3.High Voltage: 46 KV to 230 KV voltage 34.5 (KV) (KV)
4.Extra High Voltage: 345 KV to 1100 KV
the classification of voltage level changes depending on the governing authority.
DIFFERENCES BETWEEN EUROPEAN
AND NORTH AMERICAN SYSTEMS
Two main distribution systems around the world:
1.European
2.North America
The main differences are in:
1.Layouts
North American LV networks feature much shorter secondary
connections, up to 80 m therefore, distribution transformers must be
placed much closer to consumers, and are smaller single-phase units
(25–50 kVA).
While European design they can reach up to 1600 m, can cover larger
areas and thus have higher ratings (300–1000 kVA); most European
transformers are three phase only the remote rural areas in European
design are served by single-phase transformers.
2.Configurations
DIFFERENCES BETWEEN EUROPEAN AND NORTH
AMERICAN SYSTEMS
3.Applications
the frequency in many countries is 50 Hz instead of 60 Hz, which affects the operation of some equipment,
such as motors which will run approximately 17% slower.
a 4-pole motor then at 50 Hz the speed would be 1,500 RPM whereas at 60 Hz the speed would be 1,800
RPM
In general, equipment rated for use in the United States cannot be used outside of the United States, and
equipment rated for use outside of the United States cannot be used in the United States.
DIFFERENCES BETWEEN EUROPEAN AND NORTH
AMERICAN SYSTEMS
5.European systems have larger transformers and more customers per transformer than north American
designs.
6.European countries have a standard secondary voltage of 240 Volts. With twice the voltage as that in
North America.
North America has standardized on a 120/240 V secondary system.
7.The European system is generally more expensive than the North American system.
8.North American designs more reliable result in fewer customer interruption.
9.European system have fewer voltage sags.
short duration reduction in rms voltage which can be caused by a short circuit, overload, or starting
of electric motors.
LOW VOLTAGE DISTRIBUTION NETWORKS
1.Single Phase Voltage
230V in UK, EU (50 HZ) and 120V & 240V in the US & Canada (60 HZ)
2 2
𝑉𝑐𝑛 = 𝑉𝐴𝐶 − 𝑉𝑎𝑛 = 2402 − 1202 = 207.846 V
opposite
𝑉𝑐𝑛 = 3 × 𝑉𝑎𝑛 = 208 V
adjacent
SINGLE PHASE – 230V DISTRIBUTION - IEC
SINGLE PHASE ELECTRICAL WIRING INSTALLATION
DIAGRAM – 230V DISTRIBUTION - IEC
LOW VOLTAGE DISTRIBUTION NETWORKS
Switched or fixed-shunt capacitors are also used by utility distribution companies to improve the voltage
on the primary feeders
buildings close to the distribution substation will receive voltages that average higher than those received
by buildings at a distance from the distribution substation
ELECTRICAL DESIGN CONSIDERATION
1.Electrical Code
2.Negotiation
3.Future Expansion
4.Specifications
5.Shop Drawing
6.Estimation
7.Technical Files
ELECTRICAL DESIGN ENGINEER TASKS
4.Drawing :
Designers will usually be given preliminary architectural drawings as a first step. These will permit them to arrive at the
preliminary scope of the work; roughly estimate the requirements for, and determine in a preliminary way, the location of
equipment; and the methods and types of lighting.
In this stage of the design, such items as hung ceilings, recessed or surface-mounted fixtures, and general types of distribution will
be decided. It is important to discuss the plans with the senior engineer, and with the architect who has the advantage of knowing
the type of construction and building finishes. The mechanical engineer will indicate the mechanical loads that will exist.
It is during this early period that the designer should emphasize the need for: room to hang conduits and other raceways, crawl
spaces, structural reinforcements for heavy equipment, special floor loadings; clearances around switchgear, transformers,
busways, cable trays, panelboards, and switchboards; and other items that may be required.
The single-line diagrams should then be prepared in conformity with the utility’s service requirements. Based on these, the utility
will develop a service layout. Electrical drawings are based on architectural drawings and, while prepared at the same time as the
structural and mechanical drawings, they are usually the last ones completed because of the need to resolve physical interferences.
DESIGN CONSIDERATION
5.Shop Drawings :
After the design has been completed and contracts are awarded, manufacturers and other suppliers will submit manufacturers’ or shop
drawings for approval or information. It is important to return these shop drawings as quickly as possible, otherwise the contractor may
claim that his or her work was delayed by failure to receive approval or other permission to proceed. Unless drawings are unusable, it is a
good idea not to reject them but to stamp the drawings approved as noted and mark them to show changes and corrections.
The supplier can then make whatever changes are indicated and will not have to wait for a completely approved set of drawings before
commencing work. Unless otherwise directed, communications with contractors and suppliers is always through the construction
(often inspection) authority.
In returning corrected shop drawings, remember that the contract for supplying the equipment usually rests with the general contractor and
that the official chain of communication is through him or her.
Sometimes, direct communication with a subcontractor or a manufacturer may be permitted; however, the content of such communication
should always be confirmed in writing with the general contractor. Recent lawsuits have resulted in the placing of responsibility for shop
drawing correctness (in those cases and possibly future cases) on the design engineer, leaving no doubt that checking is an important job.
DESIGN CONSIDERATION
6.Estimation:
a preliminary estimate is usually requested. Sometimes, the nature of a preliminary estimate makes it nothing more than a good
guess. Enough information is usually available, however, to perform the estimate on a square foot or similar basis. The
preliminary estimate becomes part of the overall feasibility study for the project.
a second estimate is often provided after the project has been clearly depend, but before any drawings have been prepared. The
electrical designer can determine the type of lighting fixtures and heavy equipment that is to be used from sketches and
architectural layouts. Lighting fixtures as well as most items of heavy equipment can be priced directly from catalogs, using
appropriate discounts.
The most accurate estimate is made when drawings have been completed and bids are about to be received or the contract
negotiated. In this case, the estimating procedure of the designer is similar to that of the contractor’s estimator.
It involves first the take-offs, that is, counting the number of receptacles, lighting fixtures, lengths of wire and conduit,
determining the number and types of equipment, and then applying unit costs for labor, materials, overhead, and profit.
The use of electrical code is a big help
DESIGN CONSIDERATION
7.Technical Files :
Drawings and other technical files are often kept in Þle cabinets as originals or copies.
A system of filing and reference is essential where many such items are involved. A computerized database
may be a valuable method of referencing and locating the proper document.
When drawings are produced by AutoCAD, cloud or USB be used for storage.
Plotters can be used with computer systems to produce hard copy.
LOAD ESTIMATION
2.Receptacles
desktop computers and communication equipment
LOAD ESTIMATION
LOAD ESTIMATION – MISCELLANEOUS OR SPECIAL LOADS
• kitchen electronics such as microwaves and toaster ovens, bath items such as hair dryers and electric hot tubs,
and others such as security systems and ceiling fans.
• Important >>> demand factors of table 220.56 shall not apply to space heating, ventilation or air conditioning
equipment
• a restaurant with two 14-kW stoves, a 6-kW oven, a 5-kW dishwasher, a 3-kW booster heater, and a 4-kW
food waste disposer
The total number of units is six.
The total rating of the equipment = 2*14 + 6 + 5 + 3 + 4 = 46 kW
The load after applying the Table 220.56 demand factor = 46 × 65% = 29.9 kW
1. The demand load > the sum of the largest two kitchen equipment loads, in this case, it is permissible to use
the demand load.
2. The demand load < the sum of the largest two kitchen equipment loads, in this case, the demand load must
not be used and The minimum load will be the sum of the largest two kitchen equipment loads.
MISCELLANEOUS LOADS
• The absolute minimum rating is the total combined rating of the largest two kitchen equipment loads =
14 + 14 = 28 KW
Since the demand load of 29.9 kW is higher than the sum of the two highest rated units, it is
permissible to use the demand load.
LOAD TYPES
load survey
1.Initial demand and connected load and possible expansion
2.Average usage
3.Power factor of total load
4.Rating of the largest load
5.Identification of load sensitive to voltage and frequency
6.Expected continuity of service
LOAD CHARACTERISTICS
rural areas the load density is about 4 MVA/sq KM and urban areas it is about 120 MVA/ sq KM.
Total connected load = σ( 𝐿𝑖𝑔ℎ𝑡𝑖𝑛𝑔 𝐶𝑖𝑟𝑐𝑢𝑖𝑡𝑠 + Power Appliance Circuits + Transportation Circuits + … )
Demand : is the electrical load that is to be supplied
By a system averaged over a specific time interval.
𝑀𝑎𝑥𝑖𝑚𝑢𝑚 𝐷𝑒𝑚𝑎𝑛𝑑
Demand factor = 𝑇𝑜𝑡𝑎𝑙 𝐶𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 𝐿𝑜𝑎𝑑
DIVERSITY FACTOR AND COINCIDENCE FACTOR
s
𝐷1 + 𝐷2 + …+ 𝐷𝑛
D.F = σ 𝐷𝑆
1
C.F = 𝐷.𝐹
DIVERSITY FACTOR
UTILIZATION FACTOR
• Factors ku and ks allow the determination of the maximum demand power and apparent power actually
required to size the system.
the maximum load demand which could be drawn
Utilization factor =
the rated capacity of the system
• Example : maximum load 700 KVA from 1 p.m to 3 p.m , system capacity 1000 KVA
700 KVA
• Utilization factor = 1000 KVA = 0.7
DIVERSITY FACTOR
• simultaneous operation of all installed loads of a given installation never occurs in practice
• Simultaneous Operations is the execution of two or more groups parallel operation on the same
location at the same time.
maximum demand of the system
• C.F = the sum of individual maximum demands
150 𝐾𝑉𝐴
Total current = 1.73 × 400 𝑉 = 216.76 A
69 𝐾𝑉𝐴
Main feeder current = 1.73 ×400 𝑉 = 99.7 A ≅ 100 A
You can change riser size this change conventionally spaced by at least
3-floor.
75 𝐾𝑊
𝐼𝑟 = = 127 A
3 × 415 × 0.94 × 0.875
code letter for this motor is H , starting current 6.7 * rated current so starting current = 6.7*127 = 850.9 A
𝑃
• Single phase motor 𝐼𝑟 =
𝑉𝑝ℎ ×𝜂 ×𝑝.𝑓
Single phase motor 230V, 0.75 KW, 50 HZ, power factor 0.93, efficiency 0.72, speed 1410 rpm, capacitor start 80 microfarads
Capacitor run 20 microfarads
0.75 𝐾𝑊
𝐼𝑟 = = 4.86 A
230 ×0.72 × 0.93
LRC = 1.6 × 𝐼𝑟
INDUCTION MOTOR – LOAD CHARACTERISTICS
Three phase IM
𝑆𝑖
𝐼𝑛 =
3 × 𝑉𝐿
Single phase IM
𝑆𝑖
𝐼𝑛 =
𝑉𝑝
RESISTIVE APPLIANCES AND LIGHTING LOADS
• Resistive appliances
• Three Phase Load
• 𝑃𝑟 = 3 × 𝑉𝑙 × 𝐼𝑙 × 𝑝. 𝑓
• P.f = 1
𝑃𝑟
• 𝐼𝑙 = 3 × 𝑉𝑙
• Example:
• Three Phase Electric water heater 380 V, 13 KW, P.F = 99.8%
13 𝐾𝑊
• 𝐼𝑙 = 3 × 380 𝑉 × 0.998
= 19.8 A ≅ 20 𝐴
13 𝐾𝑊
• 𝐼𝑝ℎ = = 59.2 A
220 𝑉 ×0.998
• E = P × 𝑇 = KWHr
• E = 13 KW × 4 𝐻𝑟 = 52 𝐾𝑊𝐻𝑟
• Price = 0.12 Dollar/KWHr
𝐷𝑜𝑙𝑙𝑎𝑟
• Bill = 52 KWHr × 0.12 𝐾𝑊𝐻𝑟 = 6.24 $
RESISTIVE APPLIANCES AND LIGHTING LOADS
• Lighting Loads
• Incandescent and halogen lamps P.f=1
𝑃𝑟
• 𝐼𝑝ℎ = 𝑉𝑝ℎ
• Fluorescent lamps
𝑃𝑟 +𝑃𝑏𝑎𝑙𝑙𝑎𝑠𝑡
• 𝐼𝑝ℎ =
𝑉𝑝ℎ ×𝑝.𝑓
• Example :
• Compact fluorescent lamp 26 W, 220 V, 50 HZ, P.F = 0.46
26 𝑊 +( 26 𝑊× 25% )
• 𝐼𝑝ℎ = = 0.32 A
220 𝑉 × 0.46
• LED Lamps p.f > 0.9
• LED tube 15 unit × 26 W, 220 V, p.f = 0.95, 50 Hz
RESISTIVE APPLIANCES AND LIGHTING LOADS
15 × 26 𝑊
• 𝐼𝑝ℎ = = 1.8 𝐴
220 𝑉 ×0.95
• 𝐼𝑖𝑛𝑟𝑢𝑠ℎ = 3 × 𝐼𝑟 = 5.4 A
• CB = 10 A, B CURVE
DEMAND FACTOR AND DIVERSITY FACTOR
DEMAND FACTOR AND DIVERSITY FACTOR
• Workshop A
• 45 KVA
• Workshop B
• 27 KVA
• Workshop C
• 55 KVA
• Total load connected power = 𝑆𝑊𝐴 + 𝑆𝑊𝐵 + 𝑆𝑊𝐶 = 127 KVA
DEMAND FACTOR AND DIVERSITY FACTOR
• Workshop A
• Lathe 4 units each 5 KVA
• Pedestal drill 2 units each 2 KVA
• 5 Sockets outlet 16 A circuit rating 18 KVA
• 10 units fluorescent lamps total rating 3 KVA
• 𝑆𝑊𝐴𝑇𝐶𝐿 = 𝑆𝑙𝑎𝑡ℎ𝑒 𝐶𝐿 + 𝑆𝑝𝑒𝑑𝑠𝑡𝑎𝑙 𝑑𝑟𝑖𝑙𝑙 𝐶𝐿 + 𝑆𝑠𝑜𝑐𝑘𝑒𝑡 𝐶𝐿 + 𝑆𝑙𝑖𝑔ℎ𝑡𝑖𝑛𝑔 𝐶𝐿 = 45 KVA
• Apply Demand Factor to each individual load
• 𝑆𝑊𝐴𝐷𝐿 = 𝑆𝑙𝑎𝑡ℎ𝑒 𝐷𝐿 + 𝑆𝑝𝑒𝑑𝑠𝑡𝑎𝑙 𝑑𝑟𝑖𝑙𝑙 𝐷𝐿 + 𝑆𝑠𝑜𝑐𝑘𝑒𝑡 𝐷𝐿 + 𝑆𝑙𝑖𝑔ℎ𝑡𝑖𝑛𝑔 𝐷𝐿
• 𝑆𝐷𝐿 = 𝑆𝑇𝐶𝐿 × 𝐾. 𝑈
• 𝑆𝑊𝐴𝐷𝑒𝑚𝑎𝑛𝑑 = 𝑁𝑢𝑛𝑖𝑡𝑠 × 𝑆𝑙𝑎𝑡ℎ𝑒 × 𝐾. 𝑈𝑙𝑎𝑡ℎ𝑒 + 𝑁𝑢𝑛𝑖𝑡𝑠 × 𝑆𝑝𝑒𝑑𝑠𝑡𝑎𝑙 𝑑𝑟𝑖𝑙𝑙 × 𝐾. 𝑈𝑝𝑒𝑑𝑠𝑡𝑎𝑙 𝑑𝑟𝑖𝑙𝑙
+ 𝑆𝑠𝑜𝑐𝑘𝑒𝑡𝑠 × 𝐾. 𝑈𝑆𝑜𝑐𝑘𝑒𝑡𝑠 + 𝑆𝑙𝑖𝑔ℎ𝑡𝑖𝑛𝑔 × 𝐾. 𝑈𝑙𝑖𝑔ℎ𝑡𝑖𝑛𝑔
• 𝑆𝑊𝐴𝐷𝑒𝑚𝑎𝑛𝑑 = 4 × 5 𝐾𝑉𝐴 × 0.8 + 2 × 2 𝐾𝑉𝐴 × 0.8 + 18 𝐾𝑉𝐴 × 1 + 3 KVA × 1 = 40.2 KVA
DEMAND FACTOR AND DIVERSITY FACTOR
• Simplified Equation
𝑆 ( 𝐾𝑉𝐴=1000 𝑉𝐴 )
• 𝐼𝐹𝑙 = = 1.5 × 𝑆
3 × 380
• Example : calculate the nominal full load current of transformer 50 KVA, 380 V
• 𝐼𝐹𝑙 =1.5 × 50 = 75 A
• Example : calculate the nominal full load current of transformer 50 MVA, 380 V
• 1 MVA = 1000 KVA
• 𝐼𝐹𝑙 = 1.5 × 50000 = 75000 A = 75 KA
FULL LOAD CURRENT
• Single phase transformer or single-phase load
𝑆
• 𝐼𝐹𝑙 = (A)
𝑉𝑝ℎ
• Simplified Equation
𝑆 ( 𝐾𝑉𝐴=1000 𝑉𝐴 )
• 𝐼𝐹𝑙 = = 4.5 × 𝑆
220
• Example : calculate the nominal full load current of transformer 50 KVA, 220 V
• 𝐼𝐹𝑙 = 4.5 × 50 = 225 A
• Example : calculate the nominal full load current of transformer 50 VA, 220 V
50
• 50 VA = 𝐾𝑉𝐴 = 0.05 𝐾𝑉𝐴
1000
• Example
• Three phase transformer 630 KVA, 20/0.4 KV, has 9.3 KW load losses and 6% per unit impedance.
• Determine the voltage drop at :
• Full load and p.f = 1, p.f = 0.8
• 75% load and p.f = 1, p.f = 0.8
3× I × ( R × p.f + X sin ∅ )
• 𝑉𝑑 % = × 100
𝑉
𝐿𝐿 𝐿𝐿
• 𝑉𝑑 % = 𝑙𝑜𝑎𝑑𝑖𝑛𝑔% × [ × 100 × p.f + ( 𝑋𝑝.𝑢 2 − ( × 100 )2 ) sin ∅ ]
𝑆 𝑆
𝐿𝐿 𝐿𝐿
+ 0. 5% × ( 𝑙𝑜𝑎𝑑𝑖𝑛𝑔%)2 × [ × 100 × sin ∅ + ( 𝑋𝑝.𝑢 2 − ( × 100 )2 ) × p.f ]2
𝑆 𝑆
TRANSFORMER – VOLTAGE DROP
• Full load and p.f = 1
• p.f = cos ∅
• ∅ = cos −1 (𝑝. 𝑓)
• sin ∅ = sin(cos−1 𝑝. 𝑓 )
• p.f = 1, ∅ = cos−1 1 = 0, sin 0 = 0
9.3 9.3
• 𝑉𝑑 = 100% × [ × 100 × 1 + ( 62 − ( × 100 )2 ) sin 0 ]
630 630
9.3 9.3
+ 0. 5% × ( 100%)2 × [ × 0) + ( 62 − ( × 100 )2 ) × 1 ]2
630 630
9.3 9.3
+ 0. 5% × ( 100%)2 × [ × 100 × 0.6 + ( 62 − ( × 100 )2 ) × 0.8 ]2
630 630
9.3 9.3
+ 0. 5% × ( 75%)2 × [ 630 × 100 × 0.6 + 62 − ( 630 × 100 )2 ) × 0.8 ]2
Example:
Maximum load demand 66.6 KVA, 400 V
Next standard transformer size 100 KVA
Transformer loaded 66.6% of its capacity, p.f 0.8
𝑃 100 𝐾𝑉𝐴 ×0.8
𝜂 = 𝑃𝑜 = ( 100 𝐾𝑉𝐴×0.8 )+300𝑊 +2150𝑊× (0.666)2 = 98.45%
𝑖
TRANSFORMER OVERLOADING
AMBIENT TEMPERATURE
• The rated power of the transformer is assigned for the normal service temperatures
• defined by the standards:
maximum ambient temperature of 40°C
average daily ambient temperature of 30°C
average annual ambient temperature of 20°C
TRANSFORMER VOLTAGE DROP
𝐿𝐿 𝐿𝐿
• 𝑉𝑑 % = 𝑙𝑜𝑎𝑑𝑖𝑛𝑔% × [ 𝑆
× 100 × p.f + ( 𝑋𝑝.𝑢 2 − ( 𝑆
× 100 )2 ) sin ∅ ]
𝐿𝐿 𝐿𝐿
+ 0. 5% × ( 𝑙𝑜𝑎𝑑𝑖𝑛𝑔%)2 × [ × 100 × sin ∅ + ( 𝑋𝑝.𝑢 2 − ( × 100 )2 ) × p.f ]2
𝑆 𝑆
2.150𝐾𝑊 2.150𝐾𝑊
• 𝑉𝑑 % = 66.6% × [ × 100 × 0.8 + ( 42 − ( × 100 )2 ) × 0.6 ]
100𝐾𝑉𝐴 100𝐾𝑉𝐴
2.150𝐾𝑊 2.150𝐾𝑊
+ 0. 5% × ( 66.6%)2 × [ × 100 × 0.6 + ( 42 − ( × 100 )2 ) × 0.8 ]2
100𝐾𝑉𝐴 100𝐾𝑉𝐴
𝑄𝑎𝑛𝑐
• S = 0.18× 𝐻
if air resistance is unknown
• S is the lower air entity ventilation opening area [𝑚2 ]
• 𝑆 ′ is the upper air entity ventilation opening area [𝑚2 ]
• H difference in height between mid outlet surface and mid height of transformer [m]
• 𝑆 ′ = 1.1 × S
• S and 𝑆 ′ are efficient net area
𝑄𝑎𝑛𝑐
• S= 1
( 0.222 × (𝝃 ) ) × 𝐻 × ( 𝜃2 −𝜃1 )3
• 𝐼𝐿 = 𝐼1 + 𝐼2
𝑉 𝑉
• 𝐼𝐿 = 𝑍 + 𝑍
1 2
1 1
• 𝐼𝐿 = V × ( 𝑍 + 𝑍 )
1 2
𝑍1 × 𝑍2
• V = 𝐼𝐿 × ( )
𝑍1 +𝑍2
1 𝑍1 × 𝑍2 1
• 𝐼1 = V × 𝑍 = 𝐼𝐿 × ( )×𝑍
1 𝑍1 +𝑍2 1
𝑍2
• 𝐼1 = 𝐼𝐿 × 𝑍
1+𝑍2
𝑍1
• 𝐼2 = 𝐼𝐿 × 𝑍
1+𝑍2
𝑆
• 𝑍2 = 𝑍 1
%1
𝑆
• 𝑍1 = 𝑍%2
2
TRANSFORMERS – PARALLEL OPERATION
𝑆1
𝑍%1
• 𝐼1 = 𝐼𝐿 × 𝑆2 𝑆
+𝑍 1
𝑍%2 %1
𝑍1
• 𝐼2 = 𝐼𝐿 × 𝑍
1+𝑍2
𝑆2
𝑍%2
• 𝐼2 = 𝐼𝐿 × 𝑆2 𝑆
+ 1
𝑍%2 𝑍%1
• Since current has direct relationship with apparent power substitute in above equations
𝑆1
𝑍%1
• 𝑆𝑇𝑅1 = 𝑆𝐿 × 𝑆2 𝑆
+𝑍 1
𝑍%2 %1
𝑆2
𝑍%2
• 𝑆𝑇𝑅2 = 𝑆𝐿 × 𝑆2 𝑆1
+
𝑍%2 𝑍%1
1.SAME KVA & EQUAL IMPEDANCES & EQUAL RATIO
• Example:
• Two three phase transformers in parallel
TR1,2 2000 KVA, 5.75% impedance, load 4000 KVA
What is the loading on transformers?
𝑆1
𝑍%1
𝑆𝑇𝑅1 = 𝑆𝐿 × 𝑆2 𝑆
+𝑍 1
𝑍%2 %1
2000
5.75
𝑆𝑇𝑅1 = 4000 × 2000 2000 = 2000 KVA
5.75
+ 5.75
2000
5.75
𝑆𝑇𝑅2 = 4000 × 2000 2000 = 2000 KVA
5.75
+ 5.75
2.DIFFERENT KVA
• Connecting 3000 KVA and 1000 KVA transformers in parallel, each with 5.75% impedance, connected to
4000 KVA load
• What is the loading on transformers?
𝑆1
𝑍%1
• 𝑆𝑇𝑅1 = 𝑆𝐿 × 𝑆2 𝑆
+𝑍 1
𝑍%2 %1
3000
• 𝑆𝑇𝑅1 = 4000 × 5.75
1000 3000 = 3000 KVA
+ 5.75
5.75
𝑆2
𝑍%2
• 𝑆𝑇𝑅2 = 𝑆𝐿 × 𝑆2 𝑆1
+
𝑍%2 𝑍%1
1000
• 𝑆𝑇𝑅2 = 4000 × 5.75
1000 3000 = 1000 KVA
+
5.75 5.75
3.UNEQUAL IMPEDANCES
• Connecting two three phase transformers in parallel 2000 KVA, one with 5.75% impedance and the
other 4% impedance, to common load 4000 KVA
• What is the loading on each transformer?
𝑆1
𝑍%1
• 𝑆𝑇𝑅1 = 𝑆𝐿 × 𝑆2 𝑆
𝑍%2
+𝑍 1
%1
2000
• 𝑆𝑇𝑅1 = 4000 × 5.75
2000 2000 = 1641.01 KVA
+ 5.75
4
𝑆2
𝑍%2
• 𝑆𝑇𝑅2 = 𝑆𝐿 × 𝑆2 𝑆
+ 1
𝑍%2 𝑍%1
2000
• 𝑆𝑇𝑅2 = 4000 × 4
2000 2000 = 2358.9 KVA
+ 5.75
4
4.DIFFERENT KVA & UNEQUAL IMPEDANCE
• Connecting two transformers in parallel to load 4000 KVA
• TR1 3000 KVA, 5.75% impedance
• TR2 1000 KVA, 4% impedance
• What is the loading on each transformer?
𝑆1
𝑍%1
• 𝑆𝑇𝑅1 = 𝑆𝐿 × 𝑆2 𝑆
+𝑍 1
𝑍%2 %1
3000
• 𝑆𝑇𝑅1 = 4000 × 5.75
1000 3000 = 2704.225 KVA
+ 5.75
4
𝑆2
𝑍%2
• 𝑆𝑇𝑅2 = 𝑆𝐿 × 𝑆2 𝑆
+ 1
𝑍%2 𝑍%1
1000
• 𝑆𝑇𝑅2 = 4000 × 4
1000 3000 = 1295.774 KVA
+ 5.75
4
TRANSFORMER – CIRCULATING CURRENT
𝑋
• Unequal percentage impedance and 𝑅 ratio for transformers operated in parallel results in
1.Circulating current flow between transformers even at no load
The circulating current is the current flowing in the high and low voltage windings
2 2
𝐼𝑁𝐿 = 𝐼𝑚 + 𝐼ℎ𝑒
• ANSI C84. 1 suggests that “electric supply systems should be designed and operated
to limit the maximum voltage unbalance to 3.0% when measured at the electric-utility revenue meter
under no-load conditions.
𝑉𝐻.𝑉 𝑁𝐻.𝑉
• =
𝑉𝐿.𝑉 𝑁𝐿.𝑉
𝑁
• 𝑉𝐿.𝑉 = 𝑉𝐻.𝑉 × 𝑁 𝐿.𝑉
𝐻.𝑉
UNEQUAL IMPEDANCE – UNEQUAL RATIO
• Example:
• Two transformers are connected in parallel
• TR1,2 2000 KVA, 5.75% impedance, X/R = 8
• TR1 with tap adjusted 2.5% of the nominal
• TR2 tapped at nominal
• What is the percent circulating current?
𝑒%
• 𝐼%𝑐 = 𝑆 𝑆
× 100
( 𝑅%1 + 𝑆1 × 𝑅%2 )2 +( 𝑋%1 +𝑆1 × 𝑋%2 )2
2 2
𝑍%
• R% =
𝑋
( 𝑅 )2 +1
• X% = R% × ( X/R )
CIRCULATING CURRENT
𝑍%
• R% =
𝑋
( 𝑅 )2 +1
• Z% = 5.75, X/R = 8
5.75
• R% = = 0.713
(8 )2 +1
• X% = R% × ( X/R )
• X% = 0.713 × ( 8 ) = 5.7
𝑒%
• 𝐼%𝑐 = 𝑆 𝑆
× 100
( 𝑅%1 + 𝑆1 × 𝑅%2 )2 +( 𝑋%1 +𝑆1 × 𝑋%2 )2
2 2
2.5
• 𝐼%𝑐 = × 100 = 21.777
2000 2000
(0.713+ 2000 ×0.713 )2 +(5.7 + 2000 ×5.7)2
• X% = R% × ( X/R )
• X% = 0.713 × ( 8 ) = 5.704
• TR2
4
• R% = = 0.784
(5 )2 +1
• X% = 0.784 × ( 5 ) = 3.92
LIMITING KVA
𝑒%
• 𝐼%𝑐 = 𝑆 𝑆
× 100
( 𝑅%1 + 1 × 𝑅%2 )2 +( 𝑋%1 + 1 × 𝑋%2 )2
𝑆2 𝑆2
2.5
• 𝐼%𝑐 = × 100
2000 2000
(0.713+ 1000 ×0.784 )2 +(5.704+1000 ×3.92)2
2.5
• 𝐼%𝑐 = × 100
5.202 + (183.439)
• 𝐼%𝑐 = 18.202
• The combined load of the transformers will be limited
• Maximum transformers loading = ( 𝑆𝑇𝑅1 + 𝑆𝑇𝑅2 ) – [ 𝐼%𝑐 × ( 𝑆𝑇𝑅1 + 𝑆𝑇𝑅2 ) ]
• Maximum transformers loading = ( 2000+ 1000 ) – [18.202% × ( 2000 + 1000 ) ] = 2453.937 KVA
TRANSFORMER TYPES AND SPECIFICATIONS
Transformers are normally used to change a voltage level from a utility distribution voltage
to a usable voltage customer can use it
Transformer construction :-
1- Liquid Filled Transformers :
Are constructed with the windings encased in a liquid-tight tank filled with insulating liquid.
Liquid filled transformers should be avoided inside commercial buildings unless nonflammable or less-
flammable liquids are used, The liquid provides insulation between the various sections of the windings and
between the windings and the tank, and serves as a cooling medium, absorbing heat from the windings and
transferring it to the outside of the tank. To increase the transfer of heat to the air, tanks are provided with
cooling fans (to increase the area of the radiating surface).
TRANSFORMER TYPES AND SPECIFICATIONS
It is essential that the liquid in the transformer be maintained, clean, and free from moisture.
2) Ventilated-Dry-Type Transformers :
the insulating medium is air, and different insulating materials are used to compensate for the lower
dielectric strength of air.
The ventilated-dry-type transformer is provided with a sheet metal enclosure that surrounds the winding
for mechanical protection of the windings and the safety of personnel. Ventilating louvers are installed in
the enclosure to permit thermal circulation of air directly over the winding for cooling. Fans are sometimes
installed to force air directly over the windings in order to increase the full load rating by approximately
33%.
These types of transformers are normally installed indoors and require the periodic cleaning of the
complete core and coil assembly and an adequate supply of clean ventilating air.
DRY TYPE TRANSFORMER
Harmonic loads such as UPS, rectifiers and variable speed drives can cause higher eddy and stray loss and
high current in the neutral of this transformer
Winding Temperature Measurement and Controls : Various temperature measurement equipment and
controls are available for determining the winding temperature and for activating cooling, tripping, or alarm
devices. To make sure the ultimate temperature of the insulating system is not exceeded, imbedded detectors
should be wound in each low-voltage winding.
TRANSFORMER TYPES AND SPECIFICATIONS
5. Sound level :
Transformer sound levels can be a problem in commercial building interiors, especially where relative quiet
is required, such as in conference rooms and certain office areas.
The effects of transformer sound levels can be minimized by placing the transformers in separate rooms
And by using vibration dampers.
TRANSFORMER SIZING
transformer shall be capable of carrying continuous service without exceeding the temperature rise
limitations
It is recommended to allow 25% future growth
TRANSFORMER SIZING AND LOAD ESTIMATION
Transformer Size = 1.25 × Maximum Load Demand
Example :
600 𝑚2 Mall , 16 Floor
𝑉𝐴
Lighting Loads Maximum Demand = 600 𝑚2 × 20 𝑚2 × ( D.f = 100% ) × 16 = 192 KVA
Five Elevators Each 15 KW
15 𝐾𝑊
Elevator Loads Maximum Demand = 5 × 0.85
× 0.82 = 72.35 KVA
Two Water Pump Each 17.5 KW
17.5 𝐾𝑊
Water Pump Maximum Demand = 2 × 0.85
× 100% = 41.17 KVA
Total Maximum Demand = 192 KVA + 72.35 KVA + 41.17 KVA = 305.52 KVA
Transformer Size = 1.25 × 305.52 KVA = 381.9 KVA
STANDARD SIZE 500 KVA
TRANSFORMER SELECTION
WIRING REGULATION
EXAMPLE
• What is the primary overcurrent protection rating required for a 45 kVA, three-phase, 380V transformer
that is fully loaded?
𝑆 45 𝐾𝑉𝐴
• 𝐼𝑝 = = = 68.45 A
3𝑉 3× 380
• circuit breaker : A device designed to open and close a circuit by nonautomatic means, and to open the
circuit automatically on a predetermined overcurrent without damage to itself when properly applied
within its rating.
• setting: The value of current, time, or both at which an adjustable circuit-breaker is set to trip
• adjustable: indicating that the circuit breaker can be set to trip at various values of current, time, or both,
within a predetermined range.
• frame size: Frame size is expressed in amperes and corresponds to the largest ampere rating available in
the group.
• tripping: The opening of a circuit breaker by actuation of the release mechanism.
INTRODUCTION TO CIRCUIT BREAKER
• electronic trip unit: A self-contained portion of a circuit breaker that senses the condition of the circuit
breaker electronically and that actuates the mechanism that opens the circuit breaker contacts
automatically.
• interrupting rating: The highest current at rated voltage that a device is intended to interrupt under
standard test conditions.
• instantaneous pickup: The nominal value of current at which an adjustable circuit breaker is set to trip
instantaneously.
• instantaneous trip: indicating that no delay is purposely introduced in the tripping action of the circuit
breaker.
• instantaneous-trip-only circuit breaker: A circuit breaker intended to provide short-circuit protection
only.
• short circuit: An abnormal connection of relatively low impedance, whether made accidentally or
intentionally, between two points of different potential.
CIRCUIT BREAKER RATING
circuit breaker may be rated for continuous operation at 100% of its ampere rating if it
1. frame size rated 250 A or more
or a multi-pole type of any ampere rating and rated higher than 250 V.
2.For compliance, “The temperatures of the insulating materials used in the circuit breaker shall not exceed
the limits for the material involved,” and “The temperature rises
(1) where connections are made to external bus bars, when bus bars are used
(2) on a wiring terminal at a point to which the insulation of a wire is brought up... shall not exceed 60 °C
CB
According to electrical codes 5% voltage drop is the maximum voltage drop, cause higher energy loss by
20% ,lower the power factor and electrical authority discrimination applied
If VD% < 5% design is acceptable
If VD% ≥ 5% select higher cross sectional area and check VD% again
SHORT CIRCUIT CALCULATION