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    Service Parts List: 54-30-0152 Mag Stand Control Panel

    Uploaded by

    Javier Silva

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Service Parts List: 54-30-0152 Mag Stand Control Panel

    Uploaded by

    Javier Silva
    64 views2 pages

    Original Title

    MILWAUKEE 4202 23-35-0312

    Copyright

    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    64 views2 pages

    Service Parts List: 54-30-0152 Mag Stand Control Panel

    Uploaded by

    Javier Silva

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    BULLETIN NO.

    SERVICE PARTS LIST 54-30-0152


    SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
    54-30-0151 Mar. 2008
    MAG STAND CONTROL PANEL
    WIRING INSTRUCTION
    CATALOG NO. 23-35-0312 SERIAL
    NUMBER SEE BELOW
    EXAMPLE:
    00 0
    Component Parts (Small #) Are Included FIG. PART NO. DESCRIPTION OF PART NO. REQ.
    When Ordering The Assembly (Large #). 1 --------------- Circuit Board Assembly (1)
    2 23-33-0495 Receptacle Assembly (1)
    3 44-66-0810 Panel Plate Assembly (1)
    4 06-82-5268 4-40 x 3/8" Pan Hd. Taptite T-9 (4)
    5 42-42-0385 Drill "OFF" Button (1)
    6 42-36-1770 Receptacle Bracket (1)
    7 --------------- Switch Button (1)
    42-42-0405 Push Button - Green (Solid) (1)
    42-42-0400 Push Button - Yellow (Solid) (1)
    42-42-0440 Push Button - White (Clear) (1)
    8 42-42-0450 Push Button - Push Button Blank (1)
    9 23-18-0080 Speed Dial (1)
    10 06-82-7252 8-32 x 3/8" Pan Hd. Slt. Tapt. T-20 (2)
    11 45-06-0650 Receptacle Seal (1)
    12 06-81-8650 6-32 x 1/4" Rd. Hd. Sems (1)
    13 10-98-0225 "Drill-OFF" Label (1)
    14 23-16-1580 Panel Insulator (1)

    WIRING
    INSTRUCTIONS

    SEE REVERSE SIDE


    BEFORE WIRING FOR
    IMPORTANT NOTES
    AND OPERATIONAL
    CHECK PROCEDURE

    1. ROUTE TWO MAGNETIC BASE LEADS (RED WIRES WITH 5. ATTACH THE LEADS FROM THE MAGNETIC BASE ,
    YELLOW SLEEVING) THROUGH ADJUSTING PLATE AND AS SHOWN. NOTE: THE LEADS FROM THE MAGNETIC BASE
    PAST ADJUSTING LOCK MECHANISM, ONE ON EACH SIDE. CAN BE ATTACHED TO THE PANEL IN EITHER LOCATION.
    MAKE SURE SLEEVING IS NOT ABRADED DURING ROUTING.
    6. ATTACH THE POTTED PCB ASSEMBLY TO THE SUPPORT
    2. SECURE LINE CORD IN SUPPORT HOUSING. HOUSING.

    3. ATTACH GROUND TERMINAL TO SUPPORT HOUSING WITH 7. GENTLY PUSH THE BUNDLE OF WIRES DOWNWARD AND
    GROUND SCREW. POSITION GROUND WIRE TERMINAL AS INSTALL THE CONTROL PANEL INTO THE HOUSING. AVOID
    SHOWN, SO IT CAN SET FLAT AGAINST HOUSING BEFORE PINCHING WIRES OR THE RIBBON CABLE AS THE CONTROL
    SECURING. PANEL IS BEING INSTALLED.

    4. ATTACH THE BLACK AND WHITE LEADS FROM LINE CORD,


    AS SHOWN. MILWAUKEE ELECTRIC TOOL CORPORATION
    13135 W. LISBON RD., BROOKFIELD, WI 53005
    Drwg. 7
    THIS PANEL ASSEMBLY IS DESIGNED FOR USE WITH FULL-WAVE MAGNETIC BASES ONLY (4202, 4203 Mag Stands)

    TO DETERMINE IF THE MAGNETIC BASE IS FULL-WAVE OR HALF-WAVE, DISCONNECT THE TWO (2) RED MAGNETIC LEADS (A & B)
    FROM THE STAND'S CONTROL PANEL AND MEASURE THE RESISTANCE ACROSS THE LEADS. THE RESISTANCE OF A PROPER
    OPERATING FULL-WAVE MAGNETIC BASE WILL BE BETWEEN 97 AND 119 OHMS; A HALF-WAVE WILL BE BETWEEN 37 AND 45 OHMS.
    WARNING! IF FULL WAVE PANEL KIT IS ATTACHED TO A HALF-WAVE MAGNETIC, THE PANEL WILL BE DESTROYED WHEN ENERGIZED.

    FOR HALF-WAVE BASES (4201, 4221, 4231 Mag Stands) USE PANEL ASSEMBLY NO. 23-35-0321.

    PANEL ASSEMBLY IS ATTACHED TO THE SUPPORT HOUSING IN ONE OF TWO WAYS.


    • THREE (3) #8-32 MACHINE SCREWS ARE USED THROUGH THE TOP AND MIDDLE HOLES IN THE POTTED ASSEMBLY,
    USING THE TAPPED HOLES IN THE BACK OF THE SUPPORT HOUSING (CURRENT PRODUCTION).
    • FOR NON-TAPPED SUPPORT HOUSING (PREVIOUS PRODUCTION), USE THE FOUR SETS OF (VELCRO®) LOCKING TAB
    CONNECTORS INCLUDED. THE SUPPORT HOUSING'S SURFACE FOR ATTACHING THE TABS OF THE KIT
    MUST BE CLEAN AND DRY. SURFACE SHOULD BE CLEANED WITH MINERAL SPIRITS AND ALLOWED TO DRY.

    1.) PEEL OFF THE PLASTIC LINER FROM ONE SIDE OF A LOCKING TAB CONNECTOR AND STICK ONE TO EACH FOOT ON THE
    POTTED PCB ASSEMBLY.

    2.) WITH A TAB CONNECTOR IN PLACE ON EACH FOOT, PEEL OFF THE REMAINING PLASTIC LINERS AND PRESS THE
    ENTIRE ASSEMBLY ONTO THE CLEAN INSIDE BACK SURFACE OF THE SUPPORT HOUSING.

    3.) SEE WIRING INSTRUCTIONS, GENTLY PUSH WIRES DOWNWARD AND INSTALL CONTROL PANEL ASSEMBLY ONTO HOUSING.

    PANEL OPERATIONAL CHECK LIST DRILL


    1. SET UP RECEPTACLE
    A) PLACE THE STAND ON A STEEL SURFACE
    B) ATTACH A 120 V AC MOTOR
    C) SET SPEED DIAL TO THE FULL-ON POSITION
    (ROTATE CLOCKWISE UNTIL DIAL KNOB STOPS)
    D) APPLY 120 V AC

    2. PRESS THE "FWD" BUTTON AND THEN PRESS THE "REV" BUTTON
    RESPONSE - DRILL DOES NOT OPERATE

    3. PRESS THE "DRILL-OFF" BUTTON AND THEN THE "MAGNET" BUTTON


    RESPONSE - MAGNET TURNS ON, "MAGNET" BUTTON LIGHTS,
    DRILL DOES NOT OPERATE
    SPEED
    DIAL GREEN
    4. TRY TO MOVE THE STAND
    RESPONSE - MAGNET DOES NOT ALLOW MOVEMENT

    5. PRESS THE "FWD" BUTTON


    RESPONSE - DRILL ROTATES IN THE FORWARD DIRECTION

    6. PRESS THE "DRILL-OFF" BUTTON


    RESPONSE - DRILL ROTATION STOPS

    7. PRESS THE "REV" BUTTON


    RESPONSE - DRILL ROTATES IN THE REVERSE DIRECTION

    8. PRESS THE "DRILL-OFF" BUTTON


    RESPONSE - DRILL ROTATION STOPS
    WHITE
    (CLEAR) YELLOW
    9. PRESS THE "FWD" BUTTON
    RESPONSE - DRILL ROTATES IN FORWARD DIRECTION

    10. PRESS THE "MAGNET" BUTTON


    RESPONSE - MAGNET STAYS ON AND "MAGNET" BUTTON STAYS LIT

    11. ROTATE THE "SPEED DIAL" TO IT'S FULL OFF POSITION AND THEN BACK TO FULL-ON
    RESPONSE - MOTOR SPEED DECREASES AND INCREASES IN RESPONSE TO THE DIAL SETTING

    12. PRESS THE "REV" BUTTON


    RESPONSE - DRILL SPEED DECREASES BEFORE REVERSING (SLIGHT FOR THE 4253 MOTOR), DRILL ROTATION CHANGES
    TO REVERSE, DRILL SPEED INCREASES TO FULL ON

    13. PRESS THE "MAGNET" BUTTON


    RESPONSE - MAGNET STAYS ON AND "MAGNET" BUTTON STAYS LIT

    14. PRESS THE "DRILL-OFF" BUTTON


    RESPONSE - DRILL ROTATION STOPS AND MAGNET STAYS ON, "MAGNET" BUTTON STAYS LIT

    15. PRESS THE "MAGNET" BUTTON


    RESPONSE - MAGNET TURNS OFF, "MAGNET" BUTTON EXTINGUISHES

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