GRIDCOOLER

KEEL COOLER
Product Catalog

R.W. Fernstrum & Company

TABLE OF CONTENTS

PAGE 3 IntroDUCTION

PAGE 4 Keel Cooling Technology

PAGE 5 Engineered to Cool

PAGE 6 Materials

PAGE 7 Design FLEXIBILITY

PAGE 9 Stacked GRIDCOOLER Keel Cooler

PAGE 9 Angled Tube GRIDCOOLER Keel Cooler

PAGE 10 Installation

PAGE 11 Recommendation Information

YOUR SOLUTION IS OUR COMMITMENT
R.W. Fernstrum & Company has been engineering and manufacturing
custom heat exchangers for the marine industry since 1949. Each cooling
solution is engineered to meet the requirements of your engine, vessel,
and operating conditions. Our commitment to quality means you get a
reliable, long-lasting cooling system from Fernstrum®, the pioneer of the
rectangular tube keel cooler.

The GRIDCOOLER® Keel Cooler has continually evolved to meet the

performance expectations of naval architects and the marine industry
worldwide. Our team of craftsmen employ the latest technologies to
maximize our manufacturing process. The result is a custom-designed
GRIDCOOLER Keel Cooler solution that performs as expected, meeting
your exact needs.

Fernstrum set the standard in marine heat exchangers over 65 years

ago, building a reputation focused on innovation. Today, we continue
our commitment to constant improvement, ensuring you have quality,
reliability, and the latest in cooling technology on your side.

Contact our sales and engineering team for expert advice on cooler
sizing, placement, installation, and service. We’re excited to welcome
you to the ever-growing Fernstrum family.

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 KEEL COOLING

Keel Cooling Technology

A keel cooler is a closed circuit cooling system mounted externally on the vessel’s hull below the waterline. The
concept of keel cooling is similar to the application of a radiator on a car. Engine coolant is circulated through the
keel cooler, which transfers heat from the coolant before it returns to the engine. The keel cooler is in constant
contact with seawater allowing the cooling system to efficiently transfer heat between the coolant and seawater
(please see Figure I for an illustration).

Heat Source

Hull

GRIDCOOLER Keel Cooler

FIGURE I: How Keel Cooling Works

The GRIDCOOLER® Keel Cooler is mounted externally on the hull below the waterline. The engine coolant
is circulated through the GRIDCOOLER Keel Cooler, which transfers heat from the coolant before it returns
to the engine. The keel cooler is in constant contact with seawater to efficiently transfer heat.

Advantages
Compared to an open circuit cooling system (inboard heat exchanger),
a closed circuit cooling system provides several distinct advantages. Keel Cooling Helps Eliminate
A closed circuit cooling system eliminates the need for an inboard heat
• High Maintenance
exchanger, raw water pumps, strainers, seawater piping, and the high
• Raw Water Pumps
maintenance associated with open circuit cooling systems. It also eliminates
• Sand & Silt Buildup
silt and sand buildup in the cooling circuit and protects the system from
• Seacock
salt water corrosion. The use of a keel cooler eliminates the need for
• Seawater Circuit
seawater to enter the hull. From an environmentally friendly perspective,
keel cooling provides a zero discharge solution eliminating the possibility
• Seawater Piping
of contaminants entering the seawater.
• Strainers

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ENGINEERED TO COOL

The GRIDCOOLER® Keel Cooler is a custom made cooling system engineered to meet the specific demands of the
engine manufacturer and operating conditions of your vessel. With over 65 years of experience in keel cooling,
our sales and engineering team can help provide a reliable cooling solution to meet your specific needs.

Heat Source
• Air Conditioning Units • Generator Sets • Pumps
• Bow Thrusters • Hydraulics • Reduction Gears
• Compressors • Land Based Applications • Winches
• Electrical Equipment • Propulsion & Auxiliary Engines

Marine Applications
• ATB • Life Boats • Push Boats
• Barges • OSV • Recreational Boats
• Commercial Fishing • Passenger Vessels • Semi-Submersibles (ATV & ROV)
• Dredges • Patrol Boats • Tug Boats
• Ferries • Pilot Boats
• Landing Craft • PSV

Stationary & Industrial Applications

• Buoys • Irrigation Systems • Storm Sewer Systems
• Drainage Systems • Lift Stations • Wave & Tidal Generators
• Facilities’ Climate Control • Offshore Wind Generators
• Hydroelectric Plants • Pump Station Engines

The application lists provided are only partial lists. If you have an application outside of these parameters, our sales and engineering
team may be able to help provide a solution. Please call 906.863.5553 or email [email protected].

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 MATERIALS

The GRIDCOOLER® Keel Cooler is a completely assembled unit and is factory tested to ensure dependability.
The rectangular shaped tubing used in its construction is structurally sound and provides a higher heat transfer
rate than round tubing.

Fernstrum provides premium materials to help maximize your cooling system:

90/10 Copper-Nickel
The copper-nickel GRIDCOOLER Keel Cooler is crafted using heavy walled
rectangular 90/10 copper-nickel tubing. This alloy was selected based on
its durability, heat exchange abilities, resistance to salt water corrosion,
and natural antifouling capabilities.

D
C
B
Available in 3 sizes

Enhanced & Smooth Interior Walled Tubing

Fernstrum® offers two types of surfaces on the interior of the copper nickel tubing,
smooth or enhanced. The enhanced surface, a Fernstrum exclusive, is a truncated
cone pattern on the interior of the tube generating greater heat transfer. Compared
to a smooth walled tube, the enhanced tube increases the heat transfer capability
Smooth Surface
by up to 30 percent. This is especially true in applications where glycol solutions
are utilized. The improvement in efficiency may reduce the number or size of the
units required for an application.
Note: The interior surface of the tubing is determined based on your cooling
requirements.
Enhanced Surface

Silver Braze Wire

Each copper-nickel keel cooler is torch brazed with 56% silver (content) braze wire
to maximize the flexibility and durability of the unit. The higher silver content offers
superior corrosion resistance, improving the dependability of the keel cooler and its
ability to withstand harsher operating conditions. Critical braze joints are ultrasonically
tested as an added measure to ensure the unit’s reliability.

Brazing

5000 Series Aluminum

The aluminum GRIDCOOLER Keel Cooler is designed specifically for unpainted
aluminum hull applications in fresh or cold seawater environments. 5000 series
aluminum alloy was selected based on its compatibility with unpainted aluminum
hulls and saltwater corrosion resistance. The alloy compatibility between the hull
and keel cooler prevents pitting and avoids potential damage from interacting
metals. Aluminum units are tig welded for durability.

Aluminum
GRIDCOOLER Keel Cooler

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DESIGN FLEXIBILITY

The GRIDCOOLER® Keel Cooler is sized to meet your engine’s cooling requirements and operating environment.
Our team will work with you to recommend features to optimize the functionality of your cooling system.
The following examples show a few of the more common configurations. Additional configurations are available
upon request.

One Piece Header Design

Fernstrum® has continually evolved the GRIDCOOLER Keel Cooler’s design to improve efficiency and dependability.
The rectangular one piece header design has fewer joints for improved durability and provides greater flexibility in
custom cooling solutions.

Single- & Multi-Pass Designs

Fernstrum offers a range of single- and multi-pass designs to help optimize your cooling solution. These designs
maximize the efficiency of the engine coolant flow, allowing for a more compact solution.

Standard Through-Hull Standard Through-Hull

Single-Pass Design Multi-Pass Design
Nozzles

Nozzles

Bottom Mounted Zinc

Anodes & Drain Plugs

ILLUSTRATION: Single- & Multi-Pass Designs

Nozzles on a single-pass design are located on opposite ends of the keel cooler; whereas, the nozzles on a
multi-pass design are located on the same end of the unit.

E1 SERIES units place the zinc anodes and drain HD SERIES stiffener plates can be added to units
plugs on the end of the keel cooler reducing the hull providing additional support to prevent tubes from
projection; a benefit to high-speed craft and fishermen bowing, bending, or vibrating from the impact of heavy
where entanglement of nets and/or lines is a concern. seas. These plates do not have additional mounting
points. The HD Series is ideally suited for applications
where the vessel is operating in heavy pounding seas,
strong currents, or the keel cooler is positioned near
the bow of the vessel.

Additional
Stiffener Plates

End Mounted Zinc

Anodes & Drain Plugs

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 DESIGN FLEXIBILITY

L SERIES support plates are designed to minimize intermediate support bolt hull penetrations. These support
plates extend beyond the keel cooler side tubes, providing additional securing options. This feature is especially
useful in retrofitting a keel cooler to an existing vessel.

Single-Pass L SERIES Multi-Pass L SERIES

Intermediate
Support Plate

Header Support Plate

Z SERIES flanges relocate the connecting and mating points to the hull’s exterior, eliminating hull penetrations.
The typical through-hull nozzle mounting connections are replaced with a flange. Mating flanges are provided
in carbon or stainless steel. Additional mounting hardware is also supplied for isolation. This design is ideal for
installations where mounting hardware cannot be easily accessed from the interior of the hull, easing installation
on double hulled vessels and may eliminate the need for cofferdams. L Series support plates are standard in
this configuration.

Single-Pass Z SERIES Multi-Pass Z SERIES

Flanges

Flange
Flange

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Stacked GRIDCOOLER Keel Cooler
When faced with limited space or larger cooling
requirements, a stacked GRIDCOOLER® Keel Cooler
reduces the footprint of the keel cooler while
providing greater heat transfer. The design is ideal
for cooling larger engines, reducing the number of
units required, or fitting into an existing application Double Stacked
in the case of repowering. GRIDCOOLER Keel Cooler

Angled Tube GRIDCOOLER Keel Cooler

An angled tube GRIDCOOLER Keel Cooler optimizes the heat transfer for side mounted zero knot or stationary
applications. The design exploits the natural convection current created by the heat exchanger. The unique position
and angle of the tubes are crafted to maximize the flow of raw water between the tubes. This configuration also
resists the collection of silt and other debris from building up on the unit.

Angled Tube
GRIDCOOLER Keel Cooler

ILLUSTRATION: Angled Tube GRIDCOOLER Keel Cooler

The angled tube GRIDCOOLER Keel Cooler’s tubes are
positioned to enhance and exploit the natural convection
current generated by the heat exchanger.

Additional Customization Options

• Bending and/or Twisting of Unit •S upport Plates Available on
• Extended Nozzle(s) the Top or Bottom of the Unit
• Mounting Foot Pad(s) • Vented Stud(s)
• Side Venting

*Additional designs are available upon request.

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 INSTALLATION

Our expert engineers and sales team will help you determine the best installation solution. Please note the operating
conditions and hull design of a vessel weigh heavily on how a unit is installed. Shown below are a few common
installations for a GRIDCOOLER® Keel Cooler.

Recessed
Recessing a GRIDCOOLER Keel Cooler streamlines the installation and provides significant protection from potential
damage. Independent tests conducted at the Vienna Model Test Basin have shown that drag is negligible when the
unit is recessed into a ship’s hull. The position of the recess can be located on the side or bottom of the hull. This
type of installation is common in new projects and ideal for fast-moving vessels.

Recessed Recessed

External
An external installation typically applies fairing and side plates for added protection and to improve streamlining.
This mounting option is commonly used in retro-fitting projects.

External Mount Preformed

Side Mounted
Mounting the GRIDCOOLER Keel Cooler on the side of the hull prevents potential damage to the unit. It is ideal
for situations where a keel cooler cannot be mounted to the bottom of the hull.
Note: When recessing the unit into the side of the hull for generator sets and/or equipment operating at dockside,
angle the top of the recess box to allow convection current over the cooler.

Side Mount - Propulsion Side Mount - Propulsion

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Recommendation Information

Our team will need the following specifications to make a proper product recommendation.
Please visit our website at fernstrum.com to fill out or download a recommendation form.

Engine Information
• Engine Type (Propulsion, Bow Thruster, Generator, Other)
• Emissions Data (Tier 1, 2, 3, or IMO)
• Engine Manufacturer
• Model
• Rating (BHP / RPM, BKW / RPM, EKW / RPM)
• Engine Age
• Percentage of Antifreeze Used
• Heat Rejection
• Fresh Water Flow Rate
• Fresh Water Temp Into Cooler
• Fresh Water Temp Out or Drop Across Cooler

Reduction Gear Information

• Make & Model of Gear

Vessel Information
• Type of Vessel (e.g., Ferry, Trawler, Pleasure Boat)
• Hull Construction (Steel, Fiberglass, Wood, Aluminum Painted/Unpainted)
• Minimum Hull Speed at Full Rated Power (Under Full Load)
• Cofferdam Installation

Environmental Conditions
• Maximum Sea Water Temp

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 fernstrum.com
Phone: 906.863.5553 • Fax: 906.863.5203 • Email: [email protected]
P.O. Box 97 • 1716 11th Avenue • Menominee, Michigan 49858 • USA

© 2013 R.W. Fernstrum & Company. All rights reserved.

FERNSTRUM® and GRIDCOOLER® are registered trademarks of R.W. Fernstrum & Company.