REPL Power Cable Accessories Catalogue V3

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POWER CABLE ACCESSORIES

CATALOGUE

CABLE JOINTING - TERMINATING - SHEATH REPAIR - SEALING - BUSBAR


INSULATION- HEAT SHRINK- CABLE BREAKOUTS- CABLE END CAPS- PHASE
IDENTIFICATION - CABLE ABANDONMENT - COLD SHRINK - CABLE LOOPS -
SEPARABLE CONNECTORS - CABLE GLANDS - PUSH ON PREMOULDED -
MASTICS -TUBING -TAPES -SMART ACCESSORIES -JOINTING
REPL International Ltd.

The products shown in this


catalogue represent our standard
product ranges.

REPL flexible manufacturing


capabilities mean we can adapt
for special products to suit
particular applications if required.
Please contact your local REPL
sales office to discuss any
application.
REPL International Ltd.

REPL have been designing and manufacturing CABLE ACCESSORIES for use on Energy
Cables for over 35 years.
Our products are in daily use on every continent around the world.

EVERYDAY, we push the boundaries of technology to deliver the very best products

Over 35years of continued product development …

Power Accessories Catalogue Page 1 ©REPL 2019


Installation Technologies

REPL offer products using three main methods of installation technology.

Each technology has specific advantages depending on the needs of the user.
We can offer impartial advice on the selection of product to ensure it meets the requirements in terms of
suitability for application, environment and total cost of ownership.

Heat Shrink
Well established for use on low and medium voltage cables, heat
shrinkable products are usually made from polyolefin type plastics
which have been modified to give additional properties such as
improved weathering and enhanced insulation levels.
Delivered as an expanded product, once the correct amount of heat is
applied they recover to their original shape.
Heat Shrink is very versatile and the products can be made to enhance
properties such as weathering or increase resistance to electrical
tracking and control of electrical field.

Heat Shrink is resistant to most chemicals and will become rigid once it
has been recovered making it a good option for mechanical protection.
However, the rigidity prevents the product from flexing with the cable
during normal operation meaning an effective environmental seal
cannot be maintained without the aid of hot-melt adhesives or mastic
tapes.

When stored correctly, there is unlimited shelf life for the product.

Cold Shrink
Cold Shrinkable products are made from elastomeric materials such as
Silicon or EPDM rubbers, which are pre-stretched onto a tubular hold-
out made from plastic tape in a tight spiral.

By unwinding the spiral tube, the material recovers to its original size.

The obvious advantage of Cold Shrink is the elimination of any heat


source required for installation. In addition the rubber material will
follow the normal expansion and contraction of cables without need for
additional adhesives or mastics.

Care is needed to store product and there is a finite shelf life to ensure

Push On
Similar to Cold Shrink, these are made from elastomeric material and
are not expanded before installation.

The product is applied by sliding onto cable cores with the use of
silicone grease as a lubricant.

It has similar benefits to Cold Shrink, but with restricted application


diameter range.

The shelf life is very good when stored correctly, as the product is
supplied in an unexpanded state.

Power Accessories Catalogue Page 2 ©REPL 2019


Product Range

Cable Terminating &


Switchgear Connection

Cable Jointing

Tube, Sleeves and


Tape components

Moulded
3
Components

Cable Dimension
Data
Power Accessories Catalogue Page 3 ©REPL 2019
Power Accessories Catalogue Page 4 ©REPL 2019
Cable Termination & Switchgear Connections

REPL cable terminations are established in power networks worldwide up to 42kV.


Using our expertise in materials technology combined with deep working knowledge of cable systems, our designers
have developed a range of products for terminating power cables on to equipment and overhead lines.
The installer has the choice of Heat Shrinkable, Cold Shrinkable or Push On systems for medium voltage cables from
3.8/6.6(7.2)kV up to 20.8/38(42) kV.
We offer both standard unscreened cable terminations for conventional installations together with screened
separable connectors for use in modern gas insulated switchgears and equipment fitted with bushing profiles to IEC
standards.

Voltage Part
Technology Description Page
Range Code
Heat Shrink <3.6kV RHT-1-3 Low Voltage Cable Terminations 6
Heat Shrink >6.6 - 42kV RHT-6-42
Medium Voltage Heat Shrinkable
Cable Termination System 10
Medium Voltage Cold Shrinkable
Cold Shrink >6.6 - 36kV RCST-6-36 Cable Termination System 20
Medium Voltage Push On Cable
Push On >6.6 - 36kV RPMT-12-36 Termination System 24
Screened Elbow/Straight
Push On >12 - 24kV RPAE/RPAS connector for Interface A 30
Screened T body connector for
Push On >12 - 24kV RPCT-24C interface C1 32
Screened T body connector for
Push On >12 - 36kV RPCT-36A interface C1 34
Screened T body connector for
Push On >12 - 42kV RPCT-42A interface C1 & C2 36

Accessories for use with Cable Termination Kits


Part Code Description Page
RUSK Unscreened termination for interface C 630A bushing 39
RFCB Flexible insulating bushing boot 40
RHRB/RHSB Heat Shrinkable insulating boots ( straight/right-angled) 41
RBG Bolted cable gland for SWA or AWA cables 42
RHSCG Heat Shrink Cable Glands 43
RSEK Solderless Earth Kit for copper tape screens 44
RSAK Earth connection kit for SWA/AWA cables 44
RINS/RBRK Pole mounted termination support bracket and insulators 46

Power Accessories Catalogue Page 5 ©REPL 2019


Low Voltage Heat Shrinkable Terminations

Using our established Heat Shrinkable tubing and mastics materials, RHT cable termination kits provide a flexible
method to connect and seal power cables constructed without insulation screen (<3.6kV).

RHT – Cable Termination Designer for cables up to 3.6kV


The coding system below allows installer to specify correct termination based on application and cable type.
The termination code is made up of 5 elements as follows:

RHTX - V - YY - nnn - nnn – N/C Cable Lug Options


See information below

Termination Voltage Rating Cable Cable Cross No. of


Type 1 = max 06/1(1.2) kV Insulation Type Section Cores
RHTU = 3 = max 1.9/3.3(3.6) kV X = Plastic insulation Range 1 = 1 Core
Unarmoured P = Paper insulation mm2 - mm2 = 2 = 2 Core
cable 3 = 3 Core
min- max range of
Termination 4 = 4 Core
joint
RHTA = 5 = 5 core
Armoured cable
Termination

Cable Lug Options:


Standard termination kits are supplied without cable lugs included.
They can be included in the kits by adding the following suffix to the product code:-

- /MC = Electro-tinned aluminium mechanical lugs supplied in kit


- /CC = Copper compression lugs supplied in kit
- /AC = Aluminium compression lugs supplied in kit

Examples:
RHTA – 1X 95-185-4/ML – Heat Shrinkable cable termination for a 4 core 0.6/1 kV armoured XLPE or PVC insulated cable between
95 and 185mm2, supplied with mechanical lugs.

RHTA – 3X 185-300-3 – Heat Shrinkable cable termination for 3 core 1.9/3.3 kV armoured XLPE or PVC insulated cables between
185 and 300mm2, supplied without connectors.

Power Accessories Catalogue Page 6 ©REPL 2019


Low Voltage Unarmoured Cable Termination

RHTU-1X
Features:

L  Designed to comply with EN50393, CENELEC HD 623 S1 ,


ENATS 09-11
 Unlimited shelf life
 For use indoor or outdoor environments
 Resistant to chemicals, UV light and water ingress
 Suitable for use with mechanical or compression cable lugs
(available as an option)
 Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV)
 Cable Range : up to 5 core unarmoured cables 25 to
400mm2

Kit Contents:
Unarmoured Cable Termination for
1-5 cores cables to 1.2kV  Heat Shrinkable cable breakout
 Medium Wall core insulation tubes
Utilising REPL Heat Shrinkable tubes, these
 Medium Wall adhesive lined tubing for lug sealing1
kits are suitable for terminating voltage
 Thin Wall tube for screen wire take off2
unarmoured fixed or flexible cables with
 Mastic sealant tapes
XLPE, PVC or EPR insulation up to 1.2kV, e.g.
 Full Installation Instructions
NYY, H07RN-F types without metallic screen.
 Option to include mechanical or compression connectors in
kit
They can also be used on cables with copper
wire concentric screens, or for armoured
1
= Lug sealing tubing can be colour coded or printed for phase
cables when a separate glanding of the identification
armour wires arrangement is used.
2
= For cables with concentric wire screen, a thin wall tube in black
or green/yellow can be supplied

Standard Tail
No. of Cores Cable Range
Product Code Length
X mm2 L mm
RHTU – 1X 25-50-X 1-5 25 - 50 300
RHTU – 1X 70-120-X 1-5 70 - 120 300
RHTU – 1X 120-185-X 1-5 120 - 185 500
RHTU – 1X 240-400-X 1-5 240 - 400 500

Power Accessories Catalogue Page 7 ©REPL 2019


Low Voltage Armoured Cable Termination

RHTA-(1-3)X
Features:
L L
 Designed to comply to EN50393, CENELEC HD 623
S1,ENATS 09-11
 Unlimited shelf life
 For use indoor or outdoor environments
 Resistant to chemicals, UV light and water ingress
 Suitable for use with mechanical or compression
cable lugs
(available as an option)
RHTA-1X  Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV)
 Cable Range : 2- 5 core Armoured cables 25 to 400mm2
(0.6/1(1.2) kV
: 1 core Armoured cables 50 to 630mm2

RHTA-3X Kit Contents:


(1.9/3.3(3.6) kV
 Heat Shrinkable cable breakout
 Medium Wall core insulation tubes
Armoured Cable Termination for 1-5  Medium Wall adhesive lined tubing for lug sealing1
core polymeric insulated cables up to  Mastic sealant tapes
3.6kV  Armour & lead sheath take off connection (braid,
support ring and clamp)2
Utilising REPL Heat Shrinkable tubes, these  Installation instructions
termination kits are suitable for jointing  Option to include mechanical or compression
armoured cables with XLPE or PVC insulation. connectors in kit

For cables up to 0.6/1(1.2) kV voltage level, 1


= Lug sealing tubing can be colour coded or printed for
the sealing is with standard insulating type
phase identification
Heat Shrinkable product. 2
= If Armoured cable is installed using a separate
For cables up to 1.9/3.3(3.6) kV voltage level,
earthing gland , then the armour take off connection is
an anti-tracking red material is used for the
unnecessary and a unarmoured cable termination can
cable breakout and core sealing.
be used.

0.6/1 (1.2) kV No.


of
Cable Standard 1.9/3.3 (3.6) kV No. Standard
SWA cables Range Tail Length Cable
2-5 core Cores SWA cables of Tail
Range
Product Code 3 core Cores Length
X mm2 L mm
Product Code
X mm2 L mm
RHTA – 1X 25-50-X 2-5 25 - 50 500
RHTA – 1X 70-120-X 2-5 70 - 120 500 RHTA – 3X-16-70-3 3 16-70 600
RHTA– 1X 120-185-X 2-5 120 - 185 600 RHTA – 3X-95-185-3 3 95-185 600
RHTA – 1X 240-400-X 2-5 240 - 400 600
RHTA – 1X 400-630 1 400 - 630 300 RHTA – 3X-240-400-3 3 240-400 800

Power Accessories Catalogue Page 8 ©REPL 2019


Low Voltage Armoured Cable Termination

RHTA-(1-3)P
L L Features:

 Designed to comply to CENELEC HD 623 S1,


ENATS 09-11
 Unlimited shelf life
 For use indoor or outdoor environments
 Resistant to chemicals, UV light and water
ingress
 Suitable for use with mechanical or
compression cable lugs
RHTA-1P (available as an option)
(0.6/1(1.2) kV  Voltage Level : U0/U (U max) = 0.6/1kV ( 1.2kV )
 Cable Range : up to 5 core Armoured cables
25 to 400mm2
RHTA-3P
(1.9/3.3(3.6) kV
Kit Contents:

 Heat Shrinkable cable breakout


Armoured Cable Termination for 1-4
 Medium Wall core insulation tubes
core paper insulated cables up to  Medium Wall adhesive lined tubing for lug
3.6kV sealing1
 Mastic sealant tapes
Utilising REPL Heat Shrinkable tubes, these
 Armour take off connection (braid, support
termination kits are suitable for jointing
ring and clamp)2
armoured cables with paper insulation.
 Installation instructions
For cables up to 0.6/1(1.2) kV voltage level,  Option to include mechanical or compression
the sealing is with standard insulating type connectors in kit
Heat Shrinkable product.
For cables up to 1.9/3.3(3.6) kV voltage level, 1
= Lug sealing tubing can be colour coded or
an anti-tracking red material is used for the printed for phase identification
cable breakout and core sealing. 2
= If Armoured cable is installed using a separate
earthing gland, then the armour take off
connection is unnecessary and a unarmoured cable
termination can be used

0.6/1 (1.2) kV No. of Cable Standard 1.9/3.3 (3.6) kV


PILC / SWA cables Standard
Cores Range Tail Length PILC/SWA cables No. of Cable
Tail
2-4 core Cores Range
X mm2 L mm 3 core Length
Product Code
Product Code
RHTA – 1P 25-50-X 2-4 25 - 50 500 X mm2 L mm
RHTA – 1P 70-120-X 2-4 70 - 120 500 RHTA – 3P-16-70-3 3 16 - 70 800
RHTA – 1P 120-185-X 2-4 120 -185 600
RHTA – 3P-95-185-3 3 95 - 185 600
RHTA – 1P 240-400-X 2-4 240 - 400 600
RHTA – 1P 400-630 1 400 - 630 300 RHTA – 3P-240-400-3 3 240 - 400 800

Power Accessories Catalogue Page 9 ©REPL 2019


Medium Voltage Heat Shrinkable Cable Termination

REPL RHT range of medium voltage cable termination kits have been successfully installed on thousands of networks
across the world. Using our established heat shrinkable tubing and mastics materials.
RHT cable termination kits provide a flexible method to connect and seal power cables from 7kV up to 42kV.

RHT – Cable Termination D esigner for cables 7kV - 42kV


The coding system below allows installer to specify correct termination based on application and cable type.
The termination code is made up of 5 elements as follows:

RHT(X) - V - YY - nnn - nnn - N/C Cable Lug & Accessory Options


See information below

Termination Voltage Rating Cable Cable Cross No. of


Type Insulation Section Cores
7 = max 3.8/6.6(7.2) kV
Type Range 1 = 1 core
RHTI = For indoor (dry 12 = max 6.35/11(12) kV
box) environment mm - mm =
2 2 3 = 3 core
X = Plastic
RHT0 = For outdoor 17 = max 8/15(17.5) kV min- max range of
insulation
environment joint
RHTSI = Single tube 24 = max 12/22(24) kV P = Paper
design kit for indoor insulation
environment 36 = max 19/33(36) kV
RHTSO = Single tube 42 = max 20/36(42) kV
design for outdoor
environment

Cable Lug & Accessory Options:


Standard termination kits are supplied without cable lugs included.
They can be included in the kits by adding the following suffix to the product code:-

- /MC = Electro-tinned aluminium mechanical lugs supplied in kit


- /CC = Copper compression lugs supplied in kit
- /AC = Aluminium compression lugs supplied in kit
In addition, accessories can be included into the kits by adding the following suffix to the product code:-

- /e = Earthing connections for tape and armouring included


- /FB = Set of cold applied flexible insulating boots (indoor termination)
- /RAB = Heat shrinkable right angle insulating boot (indoor termination)
- /SAB = Straight heat shrinkable insulating boot (indoor termination)
- /BG = Bolted gland kit for armour wires (indoor termination)
- /IB = Bracket & support insulator set (outdoor termination)
- /EK = Remote Armour Earth Kit (outdoor termination
- /TF = Trifurcating set (to seal 3 core armoured cables)

Power Accessories Catalogue Page 10 ©REPL 2019


Medium Voltage Heat Shrinkable Cable Termination

RHT-(7-42)
Cable Terminations for 1/3 core
cables from 7kV to 42kV
Single core kit for Outdoor 7kV unarmoured cable,
supplied with mechanical lugs REPL Heat Shrinkable Cable Termination Kits
Example code: RHTO 7X 95-185-1/MC are extensively tested and used worldwide
for reliable cable junctions in the voltage
range from 6kV to 42kV.
The kits are designed for either indoor or
outdoor applications and be used with
polymeric or paper insulated cables using
Single core kit for Indoor 11kV unarmoured cable either compression or mechanical type lugs
using one piece tube, supplied with mechanical lugs (which can be supplied in the kit if
Example code: RHTSI 12X 95-185-1/MC specified).
The termination kits combine the anti-
tracking external tubing for excellent
weathering and electrical properties
together with internal stress control for
field control at the insulation screen cut
achieved by either a separate stress control
tube (RHT type , or using a special coating
on the anti-track tube (single tube RHTS
types).

Where applicable, sheds are included for


extending the creepage distance – kits can
be tailored with extra sheds for areas with
high pollution or for coastal installations.
For cables with armouring, a solderless
earth kit is included to create a consistent
connection from the cable screen and
armour.
Three core kit for Indoor 11kV Armoured cable, supplied with
copper compression lugs
Example code: RHTI 12X 35-95-3/E/CC

Technical Details for RHT/RHTS Heat Shrinkable Cable Termination System


Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV 42kV
Cross Section Range (mm )
2
25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000 50 - 1000
Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 25 - 56
Voltage Rating U0/U 3.8/6.6 6.35/11 8.7/15 12.7/22 19/33 20.8/35
(Um) kV (7.2) (12) (17.5) (24) (36) (42)
Basic Impulse Level (BIL) kV 60 95 95 125 194 200
Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76 >83
AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5 >93.5
DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114 >125

Power Accessories Catalogue Page 11 ©REPL 2019


Heat Shrinkable Termination for Polymeric MV Cables

RHT-(7-42)X-1
Features:

 Designed to comply with CENELEC HD 629.S1, IEC


60502-4
 Unlimited shelf life
 For use indoor or outdoor environments Cable Terminations for 1 core
 Resistant to chemicals, UV light and water ingress
polymeric insulated cables from
 Suitable for use with mechanical or compression
cable lugs (available as an option) 7kV to 42kV

Kit Contents:
Standard Kits for un-armoured cables:

1. Cable phase lug (optional – supplied only if


specified)
2. Sealing mastic for top seal / metallic screen
3. Anti-tracking Heat Shrinkable tube
4. Creepage Extension Sheds – based on L
voltage/type
5. Stress control Heat Shrinkable tube
6. Stress control / void filling mastic

Additional screen earthing components for armoured cables


(specify - /e at end of termination kit part number)

7. Constant force spring for copper tape screen


8. Tinned copper braid
9. Constant force spring for armour
10. Black sealing mastic for armours

Single Core Polymeric


INDOOR OUTDOOR
Termination Kits
Conductor Tail Tail
Cable Product Code Product Code
Cross Section Length Length
Construction
(mm2) L mm L mm
Cable Termination for Polymeric Insulated cables rated at Um= 7.2kV
No armour RHTI 7X 25-70-1 RHTO 7X 25-70-1
25 - 70 450 600
Armoured RHTI 7X 25-70-1/E RHTO 7X 25-70-1/E
7.2 kV

No armour RHTI 7X 95-185-1 RHTO 7X 95-185-1


95 - 185 450 600
Armoured RHTI 7X 95-185-1/E RHTO 7X 95-185-1/E
No armour RHTI 7X 185-300-1 RHTO 7X 185-300-1
185 - 300 450 600
Armoured RHTI 7X 185-300-1/E RHTO 7X 185-300-1/E
No armour RHTI 7X 300-630-1 RHTO 7X 300-630-1
300 - 630 450 600
Armoured RHTI 7X 300-630-1/E RHTO 7X 300-630-1/E
Cable Termination for Polymeric Insulated cables rated at Um= 12kV
No armour RHTI 12X 25-70-3 RHTO 12X 25-70-1
25 - 70 450 600
Armoured RHTI 12X 25-70-3/E RHTO 12X 25-70-1/E
No armour RHTI 12X 95-185-3 RHTO 12X 95-185-1
12 kV

95 - 185 450 600


Armoured RHTI 12X 95-185-3/E RHTO 12X 95-185-1/E
No armour RHTI 12X 185-300-3 RHTO 12X 185-300-1
185 - 300 450 600
Armoured RHTI 12X 185-300-3/E RHTO 12X 185-300-1/E
No armour RHTI 12X 300-630-3 RHTO 12X 300-630-1
300 - 630 450 600
Armoured RHTI 12X 300-630-3/E RHTO 12X 300-630-1/E
No armour RHTI 12X 25-70-3 RHTO 12X 25-70-1
630 - 1000 450 600
Armoured RHTI 12X 25-70-1/E RHTO 12X 25-70-1/E

Power Accessories Catalogue Page 12 ©REPL 2019


Heat Shrinkable Termination for Polymeric MV Cables

RHT-(7-42)X-1
Single Core Polymeric
INDOOR OUTDOOR
Termination Kits
Conductor Tail Tail
Cable Product Code Product Code
Cross Section Length Length
Construction
(mm2) L mm L mm
Cable Termination for Polymeric Insulated cables rated at Um= 17.5kV
No armour RHTI 17X 25-70-1 RHTO 17X 25-70-1
17.5 kV

25 - 70 450 600
Armoured RHTI 17X 25-70-1/E RHTO 17X 25-70-1/E
No armour RHTI 17X 95-185-1 RHTO 17X 95-185-1
95 - 185 450 600
Armoured RHTI 17X 95-185-1/E RHTO 17X 95-185-1/E
No armour RHTI 17X 185-300-1 RHTO 17X 185-300-1
185 - 300 450 600
Armoured RHTI 17X 185-300-1/E RHTO 17X 185-300-1/E
No armour RHTI 17X 300-630-1 RHTO 17X 300-630-1
300 - 630 450 600
Armoured RHTI 17X 300-630-1/E RHTO 17X 300-630-1/E
Cable Termination for Polymeric Insulated cables rated at Um= 24kV
No armour RHTI 24X 25-70-1 RHTO 24X 25-70-1
25 - 70 500 550
Armoured RHTI 24X 25-70-1/E RHTO 24X 25-70-1/E
No armour RHTI 24X 95-185-1 RHTO 24X 95-185-1
95 - 185 500 550
24 kV

Armoured RHTI 24X 95-185-1/E RHTO 24X 95-185-1/E


No armour RHTI 24X 185-300-1 RHTO 24X 185-300-1
185 - 300 500 550
Armoured RHTI 24X 185-300-1/E RHTO 24X 185-300-1/E
No armour RHTI 24X 300-630-1 RHTO 24X 300-630-1
300 - 630 500 550
Armoured RHTI 24X 300-630-1/E RHTO 24X 300-630-1/E
No armour RHTI 24X 630-1000-1 RHTO 24X 630-1000-1
630 - 1000 500 550
Armoured RHTI 24X 630-1000-1/E RHTO 24X 630-1000-1/E
Cable Termination for Polymeric Insulated cables rated at Um= 36kV
No armour RHTI 36X 25-70-1 RHTO 36X 25-70-1
25 - 70 650 750
Armoured RHTI 36X 25-70-1/E RHTO 36X 25-70-1/E
36 kV

No armour RHTI 36X 95-185-1 RHTO 36X 95-185-1


95 - 185 650 750
Armoured RHTI 36X 95-185-1/E RHTO 36X 95-185-1/E
No armour RHTI 36X 185-300-1 RHT0 36X 185-300-1
185 - 300 650 750
Armoured RHTI 36X 185-300-1/E RHT0 36X 185-300-1/E
No armour RHTI 36X 300-630-1 RHT0 36X 300-630-1
300 - 630 650 750
Armoured RHTI 36X 300-630-1/E RHT0 36X 300-630-1/E
No armour RHTI 36X 630-1000-1 RHTO 36X 630-1000-1
630 - 1000 650 750
Armoured RHTI 36X 630-1000-1/E RHTO 36X 630-1000-1/E
Cable Termination for Polymeric Insulated cables rated at Um= 42kV
No armour RHTI 42X 25-70-1 RHTO 42X 25-70-1
25 - 70 700 800
Armoured RHTI 42x 25-70-1/E RHTO 42X 25-70-1/E
42 kV

No armour RHTI 42X 95-185-1 RHTO 42X 95-185-1


95 - 185 700 800
Armoured RHTI 42X 95-185-1/E RHTO 42X 95-185-1/E
No armour RHTI 42X 185-300-1 RHTO 42X 185-300-1
185 - 300 700 800
Armoured RHTI 42X 185-300-1/E RHTO 42X 185-300-1/E
No armour RHTI 42X 300-630-1 RHTO 42X 300-630-1
300 - 630 700 800
Armoured RHTI 42X 300-630-1/E RHTO 42X 300-630-1/E
No armour RHTI 42X 630-1000-1 RHTO 42X 630-1000-1
630 - 1000 700 800
Armoured RHTI 42X 630-1000-1/E RHTO 42X 630-1000-1/E

Kits are normally supplied in sets of Three phases


On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution
If required, a longer tail length and/or additional creepage sheds can be offered

Power Accessories Catalogue Page 13 ©REPL 2019


Heat Shrinkable Termination for Polymeric MV Cables

Features:

 Designed to comply with CENELEC HD 629.S1, IEC


RHT-(7-42)X-3
60502-4
 Unlimited shelf life Cable Terminations for 3 core
 For use indoor or outdoor environments
polymeric insulated cables from 7kV to
 Resistant to chemicals, UV light and water ingress
 Suitable for use with mechanical or compression cable 42kV
lugs (available as an option)

Kit Contents:
Standard Kits for un-armoured cables:

1. Cable phase lug (optional – supplied only if


specified)
2. Sealing mastic for top seal / metallic screen
3. Anti-tracking Heat Shrinkable tube
4. Creepage Extension Sheds – based on voltage/type
5. Stress Control Heat Shrinkable tube L*
6. Stress control / void filling mastic
7. Heat Shrinkable 3 core breakout

Additional screen earthing components for armoured cables


(specify - /e at end of termination kit part number)

8. Constant force spring for copper tape screen


9. Tinned copper braid
10. Constant force spring for armour
11. Black sealing mastic for armours

Three Core Polymeric


INDOOR OUTDOOR
Termination Kits
Conductor Tail Tail
Cable Product Code Product Code
Cross Section Length Length
Construction
(mm2) L mm L mm
Cable Termination for Polymeric Insulated cables rated at Um= 7.2kV
No armour RHTI 7X 25-70-3 RHTO 7X 25-70-3
25-70 600 650
7.2 kV

Armoured RHTI 7X 25-70-3/E RHTO 7X 25-70-3/E


No armour RHTI 7X 95-185-3 RHTO 7X 95-185-3
95-185 600 650
Armoured RHTI 7X 95-185-3/E RHTO 7X 95-185-3/E
No armour RHTI 7X 185-300-3 RHTO 7X 185-300-3
185-300 600 650
Armoured RHTI 7X 185-300-3/E RHTO 7X 185-300-3/E
No armour RHTI 7X 300-630-3 RHTO 7X 300-630-3
300 – 630 600 650
Armoured RHTI 7X 300-630-3/E RHTO 7X 300-630-3/E
Cable Termination for Polymeric Insulated cables rated at Um= 12kV
No armour RHTI 12X 25-70-3 RHTO 12X 25-70-3
25-70 600 650
Armoured RHTI 12X 25-70-3/E RHTO 12X 25-70-3/E
No armour RHTI 12X 95-185-3 RHTO 12X 95-185-3
12 kV

95-185 600 650


Armoured RHTI 12X 95-185-3/E RHTO 12X 95-185-3/E
No armour RHTI 12X 185-300-3 RHTO 12X 185-300-3
185-300 600 650
Armoured RHTI 12X 185-300-3/E RHTO 12X 185-300-3/E
No armour RHTI 12X 300-630-3 RHTO 12X 300-630-3
300-630 600 650
Armoured RHTI 12X 300-630-3/E RHTO 12X 300-630-3/E
No armour RHTI 12X 630-1000-3 RHTO 12X 630-1000-3
630-1000 600 650
Armoured RHTI 12X 630-1000-3/E RHTO 12X 630-1000-3/E

Power Accessories Catalogue Page 14 ©REPL 2019


Heat Shrinkable Termination for Polymeric MV Cables

RHT-(7-42)X-3
Three Core Polymeric
INDOOR OUTDOOR
Termination Kits
Conductor Tail Tail
Cable Kit Number Kit Number
Cross Section Length Length
Construction
(mm2) L mm L mm
Cable Termination for Polymeric Insulated cables rated at Um= 17.5kV
No armour RHTI 17X 25-70-3 RHTO 17X 25-70-3
17.5 kV

25 - 70 600 650
Armoured RHTI 17X 25-70-3/E RHTO 17X 25-70-3/E
No armour RHTI 17X 95-185-3 RHTO 17X 95-185-3
95 - 185 600 650
Armoured RHTI 17X 95-185-3/E RHTO 17X 95-185-3/E
No armour RHTI 17X 185-300-3 RHTO 17X 185-300-3
185 - 300 600 650
Armoured RHTI 17X 185-300-3/E RHTO 17X 185-300-3/E
No armour RHTI 17X 300-630-3 RHTO 17X 300-630-3
300 - 630 600 650
Armoured RHTI 17X 300-630-3/E RHTO 17X 300-630-3/E
Cable Termination for Polymeric Insulated cables rated at Um= 24kV
No armour RHTI 24X 25-70-13 RHTO 24X 25-70-3
25 - 70 650 850
Armoured RHTI 24X 25-70-3/E RHTO 24X 25-70-3/E
No armour RHTI 24X 95-185-3 RHTO 24X 95-185-3
95 - 185 650 850
24 kV

Armoured RHTI 24X 95-185-3/E RHTO 24X 95-185-3/E


No armour RHTI 24X 185-300-3 RHTO 24X 185-300-3
185 - 300 650 850
Armoured RHTI 24X 185-300-3/E RHTO 24X 185-300-3/E
No armour RHTI 24X 300-630-3 RHTO 24X 300-630-3
300 - 630 650 850
Armoured RHTI 24X 300-630-3/E RHTO 24X 300-630-3/E
No armour RHTI 24X 630-1000-3 RHTO 24X 630-1000-3
630 - 1000 650 850
Armoured RHTI 24X 630-1000-3/E RHTO 24X 630-1000-3/E
Cable Termination for Polymeric Insulated cables rated at Um= 36kV
No armour RHTI 36X 25-70-3 RHTO 36X 25-70-3
25 - 70 650 1000
Armoured RHTI 36X 25-70-3/E RHTO 36X 25-70-3/E
No armour RHTI 36X 95-185-3 RHTO 36X 95-185-3
95 - 185 650 1000
36 kV

Armoured RHTI 36X 95-185-3/E RHTO 36X 95-185-3/E


No armour RHTI 36X 185-300-3 RHT0 36X 185-300-3
185 - 300 650 1000
Armoured RHTI 36X 185-300-3/E RHT0 36X 185-300-3/E
No armour RHTI 36X 300-630-3 RHT0 36X 300-630-3
300 - 630 650 1000
Armoured RHTI 36X 300-630-3/E RHT0 36X 300-630-3/E
No armour RHTI 36X 630-1000-3 RHTO 36X 630-1000-3
630 - 1000 650 1000
Armoured RHTI 36X 630-1000-3/E RHTO 36X 630-1000-3/E
Cable Termination for Polymeric Insulated cables rated at Um= 42kV
No armour RHTI 42X 25-70-3 RHTO 42X 25-70-3
25 - 70 700 1200
Armoured RHTI 42x 25-70-3/E RHTO 42X 25-70-3/E
No armour RHTI 42X 95-185-3 RHTO 42X 95-185-3
95 - 185 700 1200
42 kV

Armoured RHTI 42X 95-185-3/E RHTO 42X 95-185-3/E


No armour RHTI 42X 185-300-3 RHTO 42X 185-300-3
185 - 300 700 1200
Armoured RHTI 42X 185-300-3/E RHTO 42X 185-300-3/E
No armour RHTI 42X 300-630-3 RHTO 42X 300-630-3
300 - 630 700 1200
Armoured RHTI 42X 300-630-3/E RHTO 42X 300-630-3/E
No armour RHTI 42X 630-1000-3 RHTO 42X 630-1000-3
630 - 1000 700 1200
Armoured RHTI 42X 630-1000-3/E RHTO 42X 630-1000-3/E

*On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail length
and/or additional creepage sheds can be offered

Power Accessories Catalogue Page 15 ©REPL 2019


Heat Shrinkable Termination for Paper MV Cables

Features: RHT-(7-36)P-3
 Designed to comply to CENELEC HD 629.S2
 Unlimited shelf life Cable Terminations for 1 or 3 core paper
 For use indoor or outdoor environments insulated cables from 7kV to 36kV
 Resistant to chemicals, UV light and water ingress
 Suitable for use with mechanical or compression The kits are designed for either indoor or
cable lugs (available as an option) outdoor applications for cables with paper
insulation and lead sheaths.
Kit Contents:
The termination kits combine the anti-
Standard Kits for un-armoured cables:
tracking external tubing for excellent
1. Cable phase lug weathering and electrical properties
(op�onal – supplied only if specified) together with an internal stress control tube
2. Red sealing mas�c for top seal for field control with oil barrier tubing over
3. Lug Seal the paper insulation.
4. An�-tracking Heat Shrinkable tube
5. Clear insula�ng oil barrier tube
6. Stress Control Heat Shrinkable tube
7. Stress control / void filling yellow mas�c
8. Conduc�ve breakout (3 core version)
9. Creepage extension sheds – (based on voltage/type)
10. Constant force spring
11. Sealant mas�c for metallic screen connec�on
12. Armour earthing materials (if specified) L*

Paper Insulation
INDOOR OUTDOOR
Termination Kits
Conductor
Tail Tail
Cross Cable Product Code Product Code
Length Length
Section Construction
L mm L mm
(mm2)
Cable Termination for PILC cables rated at Um= 7.2kV
1 core PILC RHTI 7P 25-70-1 450 RHTO 7P 25-70-1 450
25 - 70
7.2 kV

3c PILC/SWA RHTI 7P 25-70-3/E 600 RHTO 7P 25-70-3/E 650


1 core PILC RHTI 7P 95-185-1 450 RHTO 7P 95-185-1 450
95 - 185
3c PILC/SWA RHTI 7P 95-185-3/E 600 RHTO 7P 95-185-3/E 650
1 core PILC RHTI 7P 185-300-1 450 RHTO 7P 185-300-1 450
185 - 300
3c PILC/SWA RHTI 7P 185-300-3/E 600 RHTO 7P 185-300-3/E 650
1 core PILC RHTI 7P 300-630-1 450 RHTO 7P 300-630-1 450
300 - 630
3c PILC/SWA RHTI 7P 300-630-3/E 600 RHTO 7P 300-630-3/E 650

Power Accessories Catalogue Page 16 ©REPL 2019


Heat Shrinkable Termination for Paper MV Cables

RHT-(6-36)P-3
Paper Insulation
INDOOR OUTDOOR
Termination Kits
Conductor
Tail Tail
Cross Cable Kit Number Kit Number
Length Length
Section Construction
L mm L mm
(mm2)
Cable Termination for PILC cables rated at Um= 12kV
1 core PILC RHTI 12P 25-70-1 500 RHTO 12P 25-70-1 500
25 - 70
3c PILC/SWA RHTI 12P 25-70-3/E 600 RHTO 12P 25-70-3/E 650
12 kV

1 core PILC RHTI 12P 95-185-1 500 RHTO 12P 95-185-1 500
95 - 185
3c PILC/SWA RHTI 12P 95-185-3/E 600 RHTO 12P 95-185-3/E 650
1 core PILC RHTI 12P 185-300-1 500 RHTO 12P 185-300-1 500
185 - 300
3c PILC/SWA RHTI 12P 185-300-3/E 600 RHTO 12P 185-300-3/E 650
1 core PILC RHTI 12P 400-630-1 500 RHTO 12P 400-630-1 500
400 - 630
3c PILC/SWA RHTI 12P 400-630-3/E 600 RHTO 12P 400-630-3/E 650
Cable Termination for PILC cables rated at Um= 17.5kV
1 core PILC RHTI 17P 25-70-1 500 RHTO 17P 25-70-1 500
17.5 kV

25 - 70
3c PILC/SWA RHTI 17P 25-70-3/E 600 RHTO 17P 25-70-3/E 600
1 core PILC RHTI 17P 95-185-1 500 RHTO 17P 95-185-1 500
95 - 185
3c PILC/SWA RHTI 17P 95-185-3/E 600 RHTO 17P 95-185-3/E 600
1 core PILC RHTI 17P 185-300-1 500 RHTO 17P 185-300-1 500
185 - 300
3c PILC/SWA RHTI 17P 185-300-3/E 600 RHTO 17P 185-300-3/E 600
1 core PILC RHTI 17P 400-630-1 500 RHTO 17P 400-630-1 500
400 - 630
3c PILC/SWA RHTI 17P 400-630-3/E 600 RHTO 17P 400-630-3/E 600
Cable Termination for PILC cables rated at Um= 24kV
1 core PILC RHTI 24P 25-70-1 600 RHTO 24P 25-70-1 650
25 - 70
3c PILC/SWA RHTI 24P 25-70-3/E 650 RHTO 24P 25-70-3/E 850
1 core PILC RHTI 24P 95-185-1 600 RHTO 24P 95-185-1 650
95 - 185
3c PILC/SWA RHTI 24P 95-185-3/E 650 RHTO 24P 95-185-3/E 850
24 kV

1 core PILC RHTI 24P 185-300-1 600 RHTO 24P 185-300-1 650
185 - 300
3c PILC/SWA RHTI 24P 185-300-3/E 650 RHTO 24P 185-300-3/E 850
1 core PILC RHTI 24P 400-630-1 600 RHTO 24P 400-630-1 650
400 - 630
3c PILC/SWA RHTI 24P 400-630-3/E 650 RHTO 24P 400-630-3/E 850
1 core PILC RHTI 24P 630-1000-1 600 RHTO 24P 630-1000-1 650
630 - 1000
3c PILC/SWA RHTI 24P 630-1000-3/E 650 RHTO 24P 630-1000-3/E 850
Cable Termination for PILC cables rated at Um= 36kV
1 core PILC RHTI 36P 25-70-1 650 RHTO 36P 25-70-1 750
25 - 70
3c PILC/SWA RHTI 36P 25-70-3/E 800 RHTO 36P 25-70-3/E 1000
1 core PILC RHTI 36P 95-185-1 650 RHTO 36P 95-185-1 750
36 kV

95 - 185
3c PILC/SWA RHTI 36P 95-185-3/E 800 RHTO 36P 95-185-3/E 1000
1 core PILC RHTI 36P 185-300-1 650 RHT0 36P 185-300-1 750
185 - 300
3c PILC/SWA RHTI 36P 185-300-3/E 800 RHT0 36P 185-300-3/E 1000
1 core PILC RHTI 36P 300-630-1 650 RHT0 36P 300-630-1 750
400 - 630
3c PILC/SWA RHTI 36P 300-630-3/E 800 RHT0 36P 300-630-3/E 1000
1 core PILC RHTI 36P 630-1000-1 650 RHTO 36P 630-1000-1 750
630 - 1000
3c PILC/SWA RHTI 36P 630-1000-3/E 800 RHTO 36P 630-1000-3/E 1000

*On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail length
and/or additional creepage sheds can be offered

Power Accessories Catalogue Page 17 ©REPL 2019


Single Tube Heat Shrinkable Termination

Features:

 Designed to comply to CENELEC HD 629.S1,


RHTS-(6-24)X
IEC 60502-4
 Unlimited shelf life Single Tube Cable Terminations for 1 or
 Single Heat Shrink anti-tracking tube with internal
3 core polymeric insulated cables from
surface coated with metal oxide layer for stress
control 7kV to 24kV
 For use indoor or outdoor environments
 Resistant to chemicals, UV light and water ingress REPL range of RHTS Heat Shrinkable
 Suitable for use with mechanical or compression Terminations are suitable for installations
cable lugs (available as an option) on medium voltage extruded insulated
cables (e.g. XLPE, EPR, PE…) with maximum
Kit Contents: system voltage of 24kV.
Standard Kits for un-armoured cables:

1. Cable phase lug (optional – supplied only if The termination has a one piece heat
specified) shrink tube with excellent electrical anti-
2. Sealing mastic for top seal / metallic screen tracking and weathering properties, and an
3. Single piece Anti-tracking Heat Shrinkable tube internal coating of metal oxide material to
with internal stress control coating provide void filling and electrical stress
4. Creepage extension sheds – based on control around the screen cut area.
voltage/type
5. Stress control / void filling mastic Kits are available for both indoor and
6. Conductive breakout & core tubes (for 3 core outdoor environments using either single
versions) core or three core designs. Both
compression and mechanical bolted cable
For cables with tape screen and armours, additional
earth kits required – see termination accessories lugs can be used.

L*
L*

Power Accessories Catalogue Page 18 ©REPL 2019


Single Tube Heat Shrinkable Termination

RHTS-(6-24)X
Single Tube Termination INDOOR OUTDOOR
Kits
Conductor Tail Tail
Cable Product Code Product Code
Cross Section Length Length
Construction
(mm2) L mm L mm
Single Tube Cable Termination for Polymeric cables rated at Um= 7.2kV
1 core RHTSI 7X 35-95-1 300 RHTSO 7X 35-95-1 350
35 - 95
3 core RHTSI 7X 35-95-3 600 RHTSO 7X 35-95-3 650
1 core RHTSI 7X 95-240-1 300 RHTSO 7X 95-240-1 350
95 - 240
3 core RHTSI 7X 95-240-3 600 RHTSO 7X 95-240-3 650
1 core RHTSI 7X 120-300-1 300 RHTSO 7X 120-300-1 350
120 - 300
3 core RHTSI 7X 120-300-3 600 RHTSO 7X 120-300-3 650
1 core RHTSI 7X 400-630-1 330 RHTSO 7X 400-630-1 400
400 - 630
3 core RHTSI 7X 400-630-3 600 RHTS0 7X 400-630-3 650
Single Tube Cable Termination for Polymeric cables rated at Um= 12kV
1 core RHTSI 12X 35-95-1 300 RHTSO 12X 35-95-1 350
35 - 95
3 core RHTSI 12X 35-95-3 600 RHTSO 12X 35-95-3 650
1 core RHTSI 12X 95-240-1 300 RHTSO 12X 95-240-1 350
95 - 240
3 core RHTSI 12X 95-240-3 600 RHTSO 12X 95-240-3 650
1 core RHTSI 12X 120-300-1 300 RHTSO 12X 120-300-1 350
120 - 300
3 core RHTSI 12X 120-300-3 600 RHTSO 12X 120-300-3 650
1 core RHTSI 12X 400-630-1 330 RHTSO 12X 400-630-1 400
400 - 630
3 core RHTSI 12X 400-630-3 600 RHTS0 12X 400-630-3 650
Single Tube Cable Termination for Polymeric cables rated at Um= 17.5kV
1 core RHTSI 17X 50-120-1 350 RHTSO 17X 50-120-1 400
50 - 120
3 core RHTSI 17X 50-120-3 600 RHTSO 17X 50-120-3 650
1 core RHTSI 17X 150-240-1 350 RHTSO 17X 150-240-1 400
150 - 240
3 core RHTSI 17X 150-240-3 600 RHTSO 17X 150-240-3 650
1 core RHTSI 17X 300-630-1 400 RHTSO 17X 300-630-1 450
300 - 630
3 core RHTSI 17X 300-630-3 600 RHTSO 17X 300-630-3 650
Single Tube Cable Termination for Polymeric cables rated at Um= 24kV
1 core RHTSI 24X 50-95-1 400 RHTSO 24X 50-95-1 450
50 - 95
3 core RHTSI 24X 50-95-3 600 RHTSO 24X 50-95-3 750
1 core RHTSI 24X 120-300-1 400 RHTSO 24X 120-300-1 450
120 - 300
3 core RHTSI 24X 120-300-3 600 RHTSO 24X 120-300-3 750
1 core RHTSI 24X 400-630-1 400 RHTSO 24X 400-630-1 450
400 - 630
3 core RHTSI 24X 400-630-3 600 RHTSO 24X 400-630-3 750

*On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail length
and/or additional creepage sheds can be offered

Power Accessories Catalogue Page 19 ©REPL 2019


Cold Shrinkable Polymeric MV Cable Termination

REPL RCST range of medium voltage cable termination kits use moulded rubber body with integrated stress control and
creepage extension sheds.
They offer an “all cold” method of installation.

RCST – Cold Shrinkable Cable Termination Designer for cables 7kV - 36kV
The coding system below allows installer to specify correct termination based on application and cable type.
The termination code is made up of 5 elements as follows:

RCST(X) - V - YY - nnn - nnn – N/C Cable Lug & Accessory Options


See information below

Termination Voltage Rating Cable Cable Cross No. of


Type Insulation Section Range Cores
7 = max 3.8/6.6(7.2) kV
RCSTI = For indoor Type mm2 - mm2 = 1 = 1 Core
12 = max 6.35/11(12) kV
(dry box) environment
X = Plastic insulation
min- max range of 3 = 3 Core
RCSTO = For outdoor 17 = max 8/15(17.5) kV joint
environment
24 = max 12/22(24) kV

36 = max 19/33(36) kV

Cable Lug & Accessory Options:


Standard termination kits are supplied without cable lugs included.
They can be included in the kits by adding the following suffix to the product code:-

- /MC = Electro-tinned aluminium mechanical lugs supplied in kit


- /CC = Copper compression lugs supplied in kit
- /AC = Aluminium compression lugs supplied in kit
In addition, accessories can be included into the kits by adding the following suffix to the product code:-

- /e = Earthing connections for tape and armouring included


- /FB = Set of cold applied flexible insulating boots (indoor termination)
- /BG = Bolted gland kit for armour wires (indoor termination)
- /IB = Bracket & support insulator set (outdoor termination)
- /EK = Remote Armour Earth Kit (outdoor termination)

Power Accessories Catalogue Page 20 ©REPL 2019


Cold Shrinkable Polymeric MV Cable Termination

RCST-(7-36)
Cable Terminations for 1/3 core cables
from 7kV to 36kV

REPL range of Cold Shrinkable Terminations are


suitable for installations on medium voltage cables
with polymeric insulation up to 36kV.
The termination is a one piece moulded design with
an outer layer of highly track resistant silicone
rubber and integrated conductive geometric stress
cone.

The termination bodies are pre-expanded onto a


spiral former providing a suitable diameter to allow
easy locating over cables and lugs. Once correctly
located the body is collapsed by simply pulling out
the spiral tape.
After installation, the termination provides a
reliable, void free and flexible termination suitable
for both indoor and outdoor environments.

Because the RCST requires no special tools or heat


source for installation, it is ideal for areas where
heat tools are not allowed or accessible.

There is a range of bodies in various lengths and


moulded shed arrangements to cover indoor and
outdoor terminations from 7.2kV to 36kV in single
core and three core designs

Moulded body without


Moulded body with
creepage sheds for indoor
integrated creepage sheds
dry box

Technical Details for RCST Cold Shrinkable Cable Termination System


Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV
Cross Section Range (mm ) 2
25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000
Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55
Voltage Rating U0/U 3.8/6.6 6.35/11 8.7/15 12.7/22 19/33
(Um) kV (7.2) (12) (17.5) (24) (36)
Basic Impulse Level (BIL) kV 60 95 95 125 194
Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76
AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5
DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114

Power Accessories Catalogue Page 21 ©REPL 2019


Cold Shrinkable Polymeric MV 1C Cable Termination

RCST-(7-36)X-1
Cable Terminations for 1 core cables from 6kV
to 36kV

• Tested to CENELEC HD 629.1.S2


• Quick and easy installation using no heat
L* source or tools
• One piece design with integrated stress control
• Silicon Rubber material for excellent electrical
insulation and weathering properties
• Can be combined with gland or earth kit for
armoured cables

Conductor Insulation Maximum Product Code Tail Product Code Tail


Cross Section Diameter overall Single Core Length Single Core Length
(See Note 1) Range diameter of
cable sheath INDOOR OUTDOOR
(mm2) Ø mm Ø mm Termination L mm Termination L mm
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 7.2kV
7.2 kV

95 - 150 17 - 24 30 RCSTI 7X 95-150-1 320 RCSTO 7X 95-150-1 370


185 - 300 19 - 32 42 RCSTI 7X 185-400-1 320 RCSTO 7X 185-400-1 370
400 - 630 30 - 42 65 RCSTI 7X 500-630-1 320 RCSTO 7X 500-630-1 370
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 12kV
12 kV

50 - 95 17 - 24 30 RCSTI 12X 50-95-1 320 RCSTO 12X 50-95-1 370


95 - 300 19 - 32 42 RCSTI 12X 95-300-1 320 RCSTO 12X 95-300-1 370
400 - 800 30 - 42 65 RCSTI 12X 400-800-1 320 RCSTO 12X 400-800-1 370
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 17.5kV
17.5 kV

35 - 95 17 - 24 30 RCSTI 17X 35-95-1 320 RCSTO 17X 35-95-1 370


120 - 240 19 - 32 42 RCSTI 17X 120-240-1 320 RCSTO 17X 120-240-1 370
300 - 630 30 - 42 65 RCSTI 17X 300-630-1 320 RCSTO 17X 300-630-1 370
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 24kV
24 kV

35 - 70 17 - 24 30 RCSTI 24X 35-70-1 350 RCSTO 24X 35-70-1 370


95 - 150 19 - 32 42 RCSTI 24X 95-185-1 350 RCSTO 24X 95-185-1 370
185 - 400 30 - 42 65 RCSTI 24X 240-500-1 350 RCSTO 24X 240-500-1 370
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 36kV
36 kV

50 - 120 19 - 32 42 RCSTI 36X 50-120-1 370 RCSTO 36X 50-120-1 500


150 - 400 30 - 42 65 RCSTI 36X 150-400-1 370 RCSTO 36X 150-400-1 500
500 - 1000 40 - 60 78 RCSTI 36X 500-1000-1 370 RCSTO 36X 500-1000-1 500
*Tail length is linear length of termination body at fully recovered state.
The creepage length on outdoor termination is dictated by number of sheds and normally represents >31mm /kV  Class IV very Heavy according to
IEC 60071-2
Note 1 = Cross section is a guide only based on standard IEC designs- the cable insulation diameter is more critical dimension to ensure body fits the
cable to be terminated.
For cables with tape screen and armour, additional earth kits are required.

Power Accessories Catalogue Page 22 ©REPL 2019


Cold Shrinkable Polymeric MV 3C Cable Termination

RCST-(7-36)X-3
Cable Terminations for 3 core cables from 7kV
to 36kV

L* • Utilising Cold Shrinkable termination body


combines with additional Cold Shrinkable
tubing and breakout
• Adjustable tail length
• All cold installation
• Can be combined with gland or earth kit for
armoured cables

Conductor Insulation Maximum Product Code Tail Product Code Tail


Cross Section Diameter overall Three Core Length Three Core Length
(See Note 1) Range diameter of
cable sheath INDOOR OUTDOOR
(mm2) Ø mm Ø mm Termination L mm Termination L mm
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 7. kV
95 - 150 17 - 24 30 RCSTI 7X 95-150-3 450 RCSTO 7X 95-150-3 600
7.2 kV

185 - 300 19 - 32 42 RCSTI 7X 185-400-3 450 RCSTO 7X 185-400-3 600


400 - 630 30 - 42 65 RCSTI 7X 500-630-3 450 RCSTO 7X 500-630-3 600
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 12kV
50 - 95 17 - 24 30 RCSTI 12X 50-95-3 600 RCSTO 12X 50-95-3 600
12 kV

95 - 300 19 - 32 42 RCSTI 12X 95-300-3 600 RCSTO 12X 95-300-3 600


400 - 630 30 - 42 65 RCSTI 12X 400-630-3 600 RCSTO 12X 400-630-3 600
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 17.5kV
17.5 kV

35 - 95 17 - 24 30 RCSTI 17X 35-95-3 600 RCSTO 17X 35-95-3 600


120 - 240 19 - 32 42 RCSTI 17X 120-240-3 600 RCSTO 17X 120-240-3 600
300 - 630 30 - 42 65 RCSTI 17X 300-630-3 600 RCSTO 17X 300-630-3 600
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 24kV
35 - 70 17 - 24 30 RCSTI 24X 35-70-3 600 RCSTO 24X 35-70-3 750
24 kV

95 - 185 19 - 32 42 RCSTI 24X 95-185-3 600 RCSTO 24X 95-185-3 750


240 - 500 30 - 42 65 RCSTI 24X 240-500-3 600 RCSTO 24X 240-500-3 750
Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 36kV
50 - 120 RCSTI 36X 50-120-3 RCSTO 36X 50-120-3
36 kV

19 - 32 42 600 800
150 - 400 30 - 42 65 RCSTI 36X 150-400-3 600 RCSTO 36X 150-400-3 800
500 - 630 40 - 60 78 RCSTI 36X 500-630-3 600 RCSTO 36X 500-6303 800

Tail length is linear length of termination body at fully recovered state.


The creepage length on outdoor termination is dictated by number of sheds and normally represents >31mm /kV  Class IV very Heavy
according to IEC 60071-2
Note 1 = Cross section is a guide only based on standard IEC designs- the cable insulation diameter is more critical dimension to ensure body fits
the cable to be terminated.
For cables with tape screen and armour, additional earth kits are required.
Power Accessories Catalogue Page 23 ©REPL 2019
Push On MV Cable Termination

REPL RPMT range of medium voltage cable termination kits have been successfully installed on thousands of networks
across the world. Using our established Heat Shrinkable tubing and mastics materials.

RPMT – Push On Cable Termination Designer for cables 12kV - 36kV


The coding system below allows installer to specify correct termination based on application and cable type.
The termination code is made up of 5 elements as follows:

RPMT(X) - V - YY - nnn - nnn - N/C Cable Lug & Accessory Options


See information below

Termination Voltage Rating Cable Cable Cross No. of


Type Insulation Section Range Cores
12 = max 6.35/11(12) kV
RPMTI = For indoor Type mm2 - mm2 = 1 = 1 Core
17 = max 8/15(17.5) kV
(dry box) environment
X = Plastic insulation
min- max range of 3 = 3 Core
RPMTO = For 24 = max 12/22(24) kV joint
outdoor environment
36 = max 19/33(36) kV

Cable Lug & Accessory Options:


Standard termination kits are supplied without cable lugs included.
They can be included in the kits by adding the following suffix to the product code:-

- /MC = Electro-tinned aluminium mechanical lugs supplied in kit


- /CC = Copper compression lugs supplied in kit
- /AC = Aluminium compression lugs supplied in kit
In addition, accessories can be included into the kits by adding the following suffix to the product code:-

- /e = Earthing connections for tape and armouring included


- /FB = Set of cold applied flexible insulating boots (indoor termination)
- /BG = Bolted gland kit for armour wires (indoor termination)
- /IB = Bracket & support insulator set (outdoor termination)
- /EK = Remote Armour Earth Kit (outdoor termination)

Power Accessories Catalogue Page 24 ©REPL 2019


Push On MV Cable Termination

RPMT-(12-36)X
Push-on Cable Terminations for 1 or 3
core cables from 12kV to 36kV

REPL range of Push On Terminations are


suitable for installations on medium voltage
cables with polymeric insulation up to 36kV.
The termination body has an integrated
capacitive stress control system, with an outer
layer of highly track resistant silicone rubber.

The termination also includes a silicon rubber


lug sealing tube and core protection and for
single core versions, an earthing connection
sealing tube to seal the top and bottom of the
completed termination.

Three core versions include core protection


tubes and a cold shrink breakout for cable
crutch sealing.

The moulded bodies are available in low


profile sheds for indoor, and larger diameter
moulded integrated shed versions for use in
outdoor environments.

Installation is quick and easy by sliding the


tubes over the core using grease as a lubricant.

The kits can be used with compression or


mechanical type cable lugs.

Technical Details for RPMT Push On Cable Termination System


Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV
Cross Section Range (mm )
2
25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000
Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55
Voltage Rating U0/U 3.8/6.6 6.35/11 8.7/15 12.7/22 19/33
(Um) kV (7.2) (12) (17.5) (24) (36)
Basic Impulse Level (BIL) kV 60 95 95 125 194
Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76
AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5
DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114

Power Accessories Catalogue Page 25 ©REPL 2019


Push On MV 1C Cable Termination

RPMT-(12-36)X-1
Push On Cable Terminations for 1 core
cables from 12kV to 36kV

 Conforms to CENELEC HD 629.1.S2 & IEC


60502-4
L  Quick and easy installation using no heat
source or tools
 One piece termination body with integrated
capacitive stress control
 Silicon Rubber material for excellent electrical
insulation and weathering properties
 Can be combined with gland or earth kit for
armoured cables
 Unlimited shelf life when stored correctly

Conductor Product Code Tail length Product Code Tail length


Cross Section Single Core Single Core
INDOOR OUTDOOR L mm
(mm2) L mm
Termination Termination
Push on Termination for Polymeric Insulated single core cables rated at Um= 12kV
25 - 70 RPMTI-12X 25-70-1 320 RPMTO-12X 25-70-1 370
95 - 150 RPMTI-12X 95-150-1 320 RPMTO-12X 95-150-1 370
185 - 300 RPMTI-12X 185-300-1 320 RPMTO-12X 185-300-1 370

400 - 500 RPMTI-12X 400-500-1 320 RPMTO-12X 400-500-1 370


Push on Termination for Polymeric Insulated single core cables rated at Um= 17.5kV
35 - 70 RPMTI-17X 35-70-1 320 RPMTO-17X 35-70-1 370
95 - 150 RPMTI-17X 95-150-1 320 RPMTO-17X 95-150-1 370
185 - 300 RPMTI-17X 185-300-1 320 RPMTO-17X 185-300-1 370
400 - 500 RPMTI-17X 400-500-1 320 RPMTO-17X 400-500-1 370
Push on Termination for Polymeric Insulated single core cables rated at Um= 24kV
25 - 70 RPMTI-24X 35-70-1 370 RPMTO-24X 35-70-1 450
95 - 150 RPMTI-24X 95-150-1 370 RPMTO-24X 95-150-1 450
150 - 240 RPMTI-24X 185-300-1 370 RPMTO-24X 185-300-1 450
300 - 400 RPMTI-24X 400-500-1 370 RPMTO-24X 400-500-1 450
500 - 630 RPMTI-24X 500-630-1 370 RPMTO-24X 500-630-1 450
Push on Termination for Polymeric Insulated single core cables rated at Um= 36kV
25 - 70 RPMTI-36X 25-70-1 380 RPMTO-36X 25-70-1 500
95 - 150 RPMTI-36 95-150-1 380 RPMTO-36 95-150-1 500
150 - 240 RPMTI-36X 185-300-1 380 RPMTO-36X 185-300-1 500
300 - 400 RPMTI-36X 400-500-1 380 RPMTO-36X 400-500-1 500
500 - 630 RPMTI-36X 500-630-1 380 RPMTO-36X 500-630-1 500

Power Accessories Catalogue Page 26 ©REPL 2019


Push On MV 3C Cable Termination

RPMT-(12-36)X-3
Push On Cable Terminations for 3 core
cables from 12kV to 36kV
 Conforms to CENELEC HD 629.1.S2 & IEC
60502-4
L  Quick and easy installation using no heat
source or tools
 One piece termination body with integrated
capacitive stress control
 Silicon rubber core tubing and Cold
Shrinkable breakout
 Can be combined with gland or earth kit for
armoured cables

Conductor Product Code Tail Length Product Code Tail Length


Cross Section Three Core Three Core
INDOOR OUTDOOR L mm
(mm2) L mm
Termination Termination
Push on Termination for Polymeric Insulated single core cables rated at Um= 12kV
25 - 70 RPMTI-12X 25-70-3 600 RPMTO-12X 25-70-3 800
95 - 150 RPMTI-12X 95-150-3 600 RPMTO-12X 95-150-3 800
185 - 300 RPMTI-12X 185-300-3 600 RPMTO-12X 185-300-3 800

400 - 500 RPMTI-12X 400-500-3 600 RPMTO-12X 400-500-3 800


Push on Termination for Polymeric Insulated single core cables rated at Um= 17.5kV
35 - 70 RPMTI-17X 35-70-3 600 RPMTO-17X 35-70-3 800
95 - 150 RPMTI-17X 95-150-3 600 RPMTO-17X 95-150-3 800
185 - 300 RPMTI-17X 185-300-3 600 RPMTO-17X 185-300-3 800
400 - 500 RPMTI-17X 400-500-3 600 RPMTO-17X 400-500-3 800
Push on Termination for Polymeric Insulated single core cables rated at Um= 24kV
25 - 70 RPMTI-24X 35-70-3 600 RPMTO-24X 35-70-3 800
95 - 150 RPMTI-24X 95-150-3 600 RPMTO-24X 95-150-3 800
150 - 240 RPMTI-24X 185-300-3 600 RPMTO-24X 185-300-3 800
300 - 400 RPMTI-24X 400-500-3 600 RPMTO-24X 400-500-3 800
Push on Termination for Polymeric Insulated single core cables rated at Um= 36kV
25 - 70 RPMTI-36X 25-70-3 600 RPMTO-36X 25-70-3 800
95 - 150 RPMTI-36 95-150-3 600 RPMTO-36 95-150-3 800
150 - 240 RPMTI-36X 185-300-3 600 RPMTO-36X 185-300-3 800
300 - 400 RPMTI-36X 400-500-3 600 RPMTO-36X 400-500-3 800

Power Accessories Catalogue Page 27 ©REPL 2019


Screened Outer Cone Cable Termination

REPL range of medium voltage screened outer cone cable termination kits are designed for connecting polymeric
insulated cables to equipment with standard bushing profiles according to the standards CENELEC EN 50180 / EN 50181.

RP – Outer Cone Cable Termination Designer for cables 12kV - 42kV


The coding system below allows installer to specify correct outer cone termination based on application and cable type.

Product
Bushing Type Max Voltage
Cable Range Product Code for
(acc. To EN Current Range Description
mm2 Code Branch
50180/50181) A kV
Connector

A 250 12 - 24
Screened
Elbow
16 - 120 RPAE N/A
Connector
Screened
250 12 - 24 Straight 16 - 120 RPAS N/A
Connector

C1
Screened
Compact
Asymmetric
630 12 - 24 70 - 300 RPCT-24C RPCBT-24C
Connector &
Branch
Connector
Screened
Asymmetric
630 12 - 36 Connector & 70 - 300 RPCT-36A RPCBT-36A
Branch
Connector

C2 Screened
Asymmetric
1250 12 - 42 Connector & 300 - 630 RPCT-42A RPCBT-42A
Branch
Connector

Power Accessories Catalogue Page 28 ©REPL 2019


Screened Outer Cone Cable Termination

RPXX
Outer Cone Cable Terminations for 1/3
core cables from 12kV to 42kV
RPAS
RPAE REPL range of RP Outer Cone Terminations are
suitable for installations on medium voltage
cables with polymeric insulation up to 42kV. The
termination is a fully screened version suitable
for connection to equipment which has bushing
profiles according to the CENELEC standard EN
50180/50181.

The EPDM moulded body has an outer


RPCBT-24C RPCT-24C conductive layer which is connected to the
system earth. The inner layer has a Faraday Cage
around the conductor lug.

A range of cable adaptors which are parked over


the end of the cable screen provide the field
control at the end of the insulation screen.

The range has connectors suitable for the


following bushings:
RPCBT-36A RPCT-36A
 Interface A (250A spring contact pin)
 Interface C1 (630A M16 bolted contact)
 Interface C2 (1250A M16 bolted contact)

RPCBT-42A RPCT-42A

Technical Details for RP Outer Cone Cable Termination System


Voltage Class: 12kV 17.5kV 24kV 36kV 42kV
Cross Section Range (mm )
2
16 - 630 16 - 630 16 - 630 70 - 630 70 - 630
Cable Insulation Diameter (mm) 15 - 46 17 - 48 18 - 50 24 - 55 25 - 56
Voltage Rating U0/U 6.35/11 8.7/15 12.7/22 19/33 20.8/35
(Um) kV (12) (17.5) (24) (36) (42)
Basic Impulse Level (BIL) kV 95 95 125 194 200
Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >25.5 >35 >51 >76 >83
AC Voltage Withstand , 5 min (kV) >28.5 >39 >57 >85.5 >93.5
DC Voltage Withstand , 15min (kV) >38 >52 >76 >114 >125

Power Accessories Catalogue Page 29 ©REPL 2019


Screened Outer Cone Cable Termination

Screened Elbow 250A up to 24kV


Interface A
RPAE
Stainless
Steel Bail Suitable for connecting all types of polymeric
100 insulated cables to equipment with bushings
Type A according to EN 50180 and EN 50181.

145  For Voltage Range up to 12/20 (24)kV


 Impulse Voltage 125kV
 Continuous current 250 A (300 A overload for 8
hours)
 Meets the requirements of IEC 60502-4 and
CENELEC HD 629.1 S2
 No minimum phase clearance requirements
 Suitable for Copper or Aluminium Conductors from
25-120mm2
85
 Conductor connection by bimetallic compression
160* *add 55mm to
fully disconnect type lug or mechanical lug
226
 EPDM moulded body with semi-conductive outer
All dimensions in mm layer
 Built-in capacitive test point to determine the circuit
status
Standard Kit Contents:  Easy to install with comprehensive instructions
 Set of 3 separable elbow connector bodies included in each kit
 Set of 3 cable lugs and connecting pin  Each connector body is factory tested for partial
 Set of 3 stainless steel wire retaining bails discharge and AC withstand to ensure 100%
 Earthing connections and mastic sealants reliability
 Installation materials and instructions  Unlimited shelf life at normal storage temperatures

RPAE – Selection Table using bimetallic compression lug


Cable Insulation Adaptor Code Cable Cross Bimetallic Compression
Diameter Range Body Code Section Lug Code
Ø mm A mm2 L
13.5 - 17.4 RPAE - B Not needed 25 CDE250-025U
16.3 - 20.8 RPAE - D Not needed 35 CDE250-035U
19.6 - 24.1 RPAE - F Not needed 50 CDE250-050U
23.1 - 28.7 RPAE - H Not needed 70 CDE250-070U
95 CDE250-095U
27.9 - 33.5 RPAE - J Not needed
120 CDE250-120U

RPAE – Selection Table using mechanical lug


Cable Insulation Adaptor Code Cable Cross Mechanical Lug Code
Diameter Range Body Code Section
Ø mm A mm2 L
16.3 - 20.8 RPAE – J D
25 - 50 RMVL-A250 25-50
19.6 - 24.1 RPAE – J F
23.1 - 28.7 RPAE – H Not needed
70 - 120 RMVL-A250 70-120
27.9 - 33.5 RPAE - J Not needed
How to select correct connector for cable size:
1/Select Body code according to the cable insulation diameter range in tables above
2/Select Adaptor Code (if needed) to the cable insulation diameter range in table above
3/Select the Mechanical Lug or Bimetallic compression lug to suit cable conductor cross section according to the tables above :

Full Product Code = Body Code/ Adaptor Code/ Lug Code e.g. RPAE-J/D/RMVL-A250 25-50

Power Accessories Catalogue Page 30 ©REPL 2019


Screened Outer Cone Cable Termination

Screened Straight Connector 250A up to 24kV


Interface A
RPAS
Suitable for connecting all types of polymeric
253 * Add 55mm to disconnect
insulated cables to equipment with bushings
Type A according to EN 50180 and EN 50181.
110  For Voltage Range up to 12/20 (24)kV
100  Impulse Voltage 125kV
 Continuous current 250 A (300 A overload for 8
hours)
 Meets the requirements of IEC 60502-4 and
All dimensions in mm CENELEC HD 629.1 S2
 No minimum phase clearance requirements
 Suitable for Copper or Aluminium Conductors from
25-120mm2
Standard Kit Contents:
 Conductor connection by bimetallic compression
 Set of 3 separable straight connector bodies
type lug or mechanical lug
 Set of 3 cable lugs and connecting pin
 EPDM moulded body with semi-conductive outer
 Set of 3 stainless steel wire retaining bails layer
 Earthing connections and mastic sealants  Built-in capacitive test point to determine the circuit
 Installation materials and instructions status
 Easy to install with comprehensive instructions
included in each kit
 Each connector body is factory tested for partial
discharge and AC withstand to ensure 100%
reliability
 Unlimited shelf life at normal storage temperatures

RPAS – Selection Table using bimetallic compression lug


Cable Insulation Adaptor Code Cable Cross Bimetallic Compression
diameter range Body Code Section Lug Code
Ø mm A mm2 L
13.5 - 17.4 RPAS - B Not needed 25 CDS250-025U
16.3 - 20.8 RPAS - D Not needed 35 CDS250-035U
19.6 - 24.1 RPAS - F Not needed 50 CDS250-050U
23.1 - 28.7 RPAS - H Not needed 70 CDS250-070U
95 CDS250-095U
27.9 - 33.5 RPAS - J Not needed
120 CDS250-120U

RPAS – Selection Table using mechanical lug


Cable Insulation
Cable Cross Section Mechanical Lug Code
diameter Range Body Code Adaptor Code
mm2
Ø mm
16.3 - 20.8 RPAS - J D
25 - 50 RMVL-A250S 25-50
19.6 - 24.1 RPAS - J F
23.1 - 28.7 RPAS -H Not needed
70 - 120 RMVL-A250S 70-120
27.9 - 33.5 RPAS - J Not needed
How to select correct connector for cable size:
1/Select Body code according to the cable insulation diameter range in tables above
2/Select Adaptor Code (if needed) to the cable insulation diameter range in table above
3/Select the Mechanical Lug or Bimetallic compression lug to suit cable conductor cross section according to the tables above

Full Product Code = Body Code/ Adaptor Code/ Lug Code e.g. RPAS-J/D/RMVL-A250S 25-50

Power Accessories Catalogue Page 31 ©REPL 2019


Screened Outer Cone Cable Termination

Screened Asymmetrical Compact


Connector 630A up to 24kV RPCT-24C
Interface C1
 For Voltage Range up to 12/20 (24)kV
183
 Continuous current 630 A (900 A overload for
8 hours)
109  Conforms to HD 629.1 S2 and IEC60502-4
 No minimum phase clearance requirements
 Compact design – asymmetrical body allows
minimum depth of connection – especially
when multiple connections are used
 Mounting can be vertical, horizontal, or any
angle in between
 Suitable for Copper or Aluminium Conductors
277 from 70-300mm2
207
 Integrated mechanical screw type lug
 EPDM moulded body with conductive outer
layer
 Easy to install with comprehensive
instructions included in each kit
 Each connector body is factory tested for
partial discharge and AC withstand to ensure
100% reliability

Standard Kit Contents:


 Set of 3 separable connector bodies and insulating back
plug
 Set of 3 silicon stress control elements
 Set of 3 mechanical type lug and connecting stud
 Earthing connections and mastic sealants
 Installation materials and instructions

Insulation
Diameter Adaptor
Body Code Cable Cross
Range Code
Section Mechanical Lug code
Ø mm
mm2
16.3 - 19.3 A 70
18.3 - 21.0 B 95
RMVL-C 70-95/29
20 - 24.1 C 120
RMVL-C 95-150/29
23.1 - 27 D 150
RPCT 24C RMVL-C 150-240/29
25.6 - 29 E 185
27.7 - 32.6 F 240
300 RMVL-C 240-300/29
30.9 - 36.2 G
34 - 39.5 H

Full Product Code = Body Code/ Adaptor Code/ Lug Code:

e.g. RPCT 24C/D/RMVL-C 95-150/29 (kits are normally sets of 3 phases)

Power Accessories Catalogue Page 32 ©REPL 2019


Screened Outer Cone Cable Termination

RPCBT-24C
Screened Asymmetrical Compact
Connector 630A up to 24kV
Interface C1
Use in combination with RPCT-24C for
Standard Kit Contents:
parallel connection of up to 3 cables to
 Set of 3 separable branch connector bodies one Type C1 bushing
 Set of 3 silicon stress control elements
 Set of 3 screw type lug and extension stud
 For Voltage Range up to 12/20 (24)kV
 Earthing connections and mastic sealant
 Continuous current 630 A
 Installation materials and instructions
 Conforms to HD 629.1 S2 and IEC60502-4

108 172 106 106 172

109 109

277 207
277 207

1 X RPCBT-24C installed in back of RPCT-24C 2 X RPCBT-24C installed in back of RPCT-24C

Insulation
Diameter Adaptor
Body Code Cable Cross
Range Code Mechanical Lug Code
Ø mm Section
16.3 - 19.3 A mm2
70
18.3 - 21.0 B RMVL-C 70-95/29
95
20 - 24.1 C 120
23.1 - 27 D 150
RMVL-C 95-150/29
RPCBT 24C 25.6 - 29 E 185 RMVL-C 150-240/29
27.7 - 32.6 F 240
300 RMVL-C 240-300/29
30.9 - 36.2 G
34 - 39.5 H
Full Product Code = Body Code/ Adaptor Code/ Lug Code:
e.g. RPCBT 24C/D/RMVL-C 95-150/29
(kits are normally sets of 3 phases) The RPCBT-24C can only be used in conjunction with a RPCT-24C connector

Power Accessories Catalogue Page 33 ©REPL 2019


Screened Outer Cone Cable Termination

RPCT-36A
Screened Asymmetrical Compact
Connector 630A up to 36kV
Interface C1
Suitable for connecting all types of polymeric
183 insulated cables to equipment with bushings
109 Type C1 according to EN 50180 and EN 50181.

 For Voltage Range up to 19/33 (36)kV


 Continuous current 630 A (900 A overload for 8
hours)
 Conforms to HD 629.1 S2 and IEC60502-4
 No minimum phase clearance requirements
 Compact design – asymmetrical body allows
minimum depth of connection – especially when
multiple connections are used
 Mounting can be vertical, horizontal, or any angle
262
in between
310
 Suitable for Copper or Aluminium Conductors
from 70-300mm2
 Integrated mechanical screw type lug
 EPDM moulded body with semi-conductive outer
layer
 Easy to install with comprehensive instructions
included in each kit
 Each connector body is factory tested for partial
discharge and AC withstand to ensure 100%
reliability

Standard Kit Contents:


 Set of 3 separable connector bodies and
insulating back plug
 Set of 3 silicon stress control elements
 Set of 3 mechanical type lug and connecting stud
Insulation
 Earthing connections and mastic sealants
Diameter Adaptor
Body Code  Installation materials and instructions
Range Code
Ø mm
Cable Cross
16.3 - 19.3 A Section
Mechanical Lug Code
18.3 - 21.0 B mm2
20 - 24.1 C 70
RMVL-C 70-95/35
95
23.1 - 27 D
RPCT 36A 120
25.6 - 29 E
150
27.7 - 32.6 F 185 RMVL-C 120-300/35
30.9 - 36.2 G 240
34 - 39.5 H 300

Full Product Code = Body Code/ Adaptor Code/ Lug Code:

e.g. RPCT 36A/F/RMVL-C 120-300/35 (kits are normally sets of 3 phases)

Power Accessories Catalogue Page 34 ©REPL 2019


Screened Outer Cone Cable Termination

Screened Asymmetrical Compact


Connector 630A up to 36kV RPCT-36A
Interface C1
Use in combination with RPCT-36A for parallel
Standard Kit Contents: connection of up to 3 cables to one Type C1
 Set of 3 separable branch connector bodies bushing
 Set of 3 Silicon Stress Control Elements
 Set of 3 screw type lug and extension stud  For Voltage Range up to 19/33 (36)kV
 Earthing connections and mastic sealant  Continuous current 630 A
 Installation materials and instructions  Conforms to HD 629.1 S2 and IEC60502-4

117 181

109
117 115 181

109

310 262

310 262

1 X RPCBT-36A installed in back of


RPCT-36A
2 X RPCBT-36A installed in back of
RPCT-36A

Insulation Cable Cross


Mechanical Lug Code
Diameter Adaptor Section
Body Code mm2
Range Code
Ø mm 70
RMVL-C 70-95/35
16.3 - 19.3 A 95
18.3 - 21.0 B 120
150
20 - 24.1 C
185 RMVL-C 120-300/35
23.1 - 27 D
RPCBT 36A 240
25.6 - 29 E 300
27.7 - 32.6 F
30.9 - 36.2 G
34 - 39.5 H
Full Product Code = Body Code/ Adaptor Code/ Lug Code:
e.g. RPCBT 36A/F/RMVL-C 120-300/35 (Kits are normally sets of 3 phases) The RPCBT-36A can
only be used in conjunction with a RPCT-36A connector

Power Accessories Catalogue Page 35 ©REPL 2019


Screened Outer Cone Cable Termination

Screened Asymmetrical Compact


Connector 1250A up to 42kV RPCT-42A
Interface C2
Suitable for connecting all types of
polymeric insulated cables to equipment
205
with bushings Type C2 according to EN
109 50180 and EN 50181.
1. For Voltage Range up to 20.8/36 (42)kV
2. Continuous current 1250 A
3. Conforms to HD 629.1 S2 and IEC60502-4
4. No minimum phase clearance requirements
5. Compact design – asymmetrical body allows
minimum depth of connection – especially when
multiple connections are used
6. Mounting can be vertical, horizontal, or any angle
350
in between
404 7. Suitable for Copper or Aluminium Conductors
from 300-630mm2
8. Integrated mechanical screw type lug
9. EPDM moulded body with semi-conductive outer
layer
10. Easy to install with comprehensive instructions
included in each kit
11. Each connector body is factory tested for partial
discharge and AC withstand to ensure 100%
reliability

Standard Kit Contents:


 Set of 3 separable connector bodies and
insulating back plug
 Set of 3 Silicon Stress Control Elements
 Set of 3 mechanical type lug and connecting stud
 Earthing connections and mastic sealants
Insulation  Installation materials and instructions
Diameter Adaptor
Body Code
Range Code
Ø mm
28.2 - 32.3 A Cable Cross Section
Mechanical Lug Code
mm2
31.1 - 35.7 B
35.0 - 39.1 C 300
400
37.2 - 41.6 D RMVL-C 300-630/35
RPCT 42A 500
40.1 - 44.8 E
630
42.9 - 47.9 F
46.5 - 51.9 G
50.0 - 56.0 H
Full Product Code = Body Code/ Adaptor Code/ Lug Code:

e.g. RPCT 42A/F/RMVL-C 300-630/35 (kits are normally sets of 3 phases) The RPCBT-36A
can only be used in conjunction with a RPCT-36A connector

Power Accessories Catalogue Page 36 ©REPL 2019


Screened Outer Cone Cable Termination

Screened Asymmetrical Branch


Connector 1250A up to 42kV RPCBT-42A
Interface C2
Use in combination with RPCT-42A for
Standard Kit Contents:
parallel connection of 2 cables to one
 Set of 3 separable branch connector bodies Type C2 bushing
 Set of 3 Silicon Stress Control Elements
 Set of 3 screw type lug and extension stud  For Voltage Range up to 20.8/36 (42)kV
 Earthing connections and mastic sealant  Continuous current 1250 A
 Installation materials and instructions  Conforms to HD 629.1 S2 and IEC60502-4

342
240

Insulation
Diameter Adaptor
Body Code
Range Code
Ø mm
28.2 - 32.3 A
31.1 - 35.7 B
35.0 - 39.1 C
RPCBT 42A 37.2 - 41.6 D
40.1 - 44.8 E
42.9 - 47.9 F
46.5 - 51.9 G
50.0 - 56.0 H
Cable Cross Section Mechanical Lug Code
137 mm2
300
400
500 RMVL-C 300-630/35
630

Full Product Code = Body Code/ Adaptor Code/ Lug Code:

e.g. RPCBT 42A/F/RMVL-C 300-630/35 (Kits are normally sets of 3 phases) The RPCBT-42A can
only be used in conjunction with a RPCT-42A connector

Power Accessories Catalogue Page 37 ©REPL 2019


Notes

Power Accessories Catalogue Page 38 ©REPL 2019


Cable Termination Accessories

180mm
RUSK
Unscreened cable adaptor for Type C bushing
up to 24kV

The REPL unscreened connector system is a right


angled adapter designed to fit over standard MV
cable terminations when used with equipment
bushings to Type C according to EN 50180 and EN

200mm
50181.

It provides insulation enhancement and can be


easily disconnected for testing and then
reconnected with standard tooling under dead
break conditions. The body is made from Silicon
rubber based material with excellent anti-tracking
properties. The body and termination are not
screened and therefore during operation the
surfaces will be considered live and must not be
touched.

 For Voltage Range 6/10(12)kV up to


12/20(24)kV
 For connection to C type bushings according
to EN 50180 and EN 50181
 Tested to CENELEC HD 629.1
 One size is suitable for all cable types from 70
- 300mm2
 Easy to install with comprehensive
instructions included in each kit
 Unlimited shelf life at normal storage
temperatures

RUSK – Unscreened Separable Connector


Cable Cross Voltage
Product Code Section
mm2 kV
RUSK-1
70 - 300 12 - 24
(set of 3)

Power Accessories Catalogue Page 39 ©REPL 2019


Cable Termination Accessories

RCFB
Flexible Insulating Bushing Boot Kit to provide
insulation enhancement for MV cable
termination installed in in dry air filled cable
boxes up to 24kV
The RCFB flexible insulating boot is a cold applied
system to provide increased insulation for
medium voltage cable terminations. They are
used in switchgear and transformer cable boxes
where the air clearances are not sufficient to
prevent electrical flashover due to high humidity
or rodents.
The boots are manufactured from a highly
insulating and anti-track material with excellent
weathering properties for a durable long life
installation.
The boot allows for either a straight or right
angled configuration and will fit over standard
Heat Shrinkable or cold applied terminations.
The boots are installed easily without special
tooling and can be removed for testing and then
reinstalled
RCFB-0
RCFB-1 / RCFB-2 (Reducing Adaptor for  Unlimited shelf life
flexible boot smaller bushings  Fully tested in accordance to HD629.1-S1, IEC
30-45mm diameter)
60502-4
 Kits designed to cover a wide range of cable
sizes and bushing diameters (smaller bushings
Kit Contents (RFCB-1 / RCFB-2) require RCFB-0 adaptor
 Set of 3 Elastomeric flexible bushing boots  Works with standard Heat Shrinkable or Cold
 Silicone Grease Shrinkable terminations
 Installation Instructions
Kit Contents (RFCB-0 reducing adaptor)
 Set of 3 Elastomeric bushing adaptors
 Silicone Grease
 Installation Instructions

RCFB – Flexible Bushing Boot


Product Bushing Maximum Voltage Cable Size Range
Product
Code Diameter Range kV mm2
RCFB-2 Set of 3 boots 46 - 70mm 24 185 - 630
17.5 35 - 400
RCFB-1 Set of 3 boots 46 - 70mm
24 35 - 300

RCFB-0 Set of 3 bushing adaptors 30 - 45mm 17.5 35 - 400

Power Accessories Catalogue Page 40 ©REPL 2019


Cable Termination Accessories

RHSB/RHRB
Heat Shrinkable Straight and Right Angle
Insulating Bushing Boot Kits

Heat Shrinkable Insulating Boots can be used to


RHSB insulate bushings in medium voltage cable boxes
Straight Heat Shrinkable up to 36kV, particularly where the normal
RHRB Boot clearance between phase to phase and phase to
Right Angled Heat Shrinkable
earth is less than the required value. These boots
Boot
provide protection against flashover in the event
of any surge impulse, high humidity or rodent
menace contact. The boots are made from
thermally stabilised cross linked material for
excellent insulation and weather resistant
properties. The boots are internally coated with a
hot melt adhesive.

 Unlimited shelf life


 Kits designed to cover a wide range of cable
sizes and bushing diameters
 Works with standard Heat Shrinkable
terminations

L RHSB – Straight Heat Shrinkable Boot


Cable Size ØD Ød L
Voltage
Product Code Range (E-S) (E-S) (S)
kV
mm2 mm mm mm
ØD Ød RHSB-1 Up to 17.5 35 - 185mm2 80 - 33 34 - 20 225
RHSB-2 Up to 17.5 90 - 400mm2 80 - 33 58 - 20 225
RHSB-2 24kV 24 50 - 300mm2 80 - 33 58 - 20 225
RHSB-3 36kV 36 50 - 630mm2 80 - 50 98 - 50 350

RHRB – Right Angled Heat Shrinkable Boot


S
Cable Size Ød S R
Voltage ØD
Product Code Range (E-S) (S) (S)
kV (E-S) mm
mm2 mm mm mm
R 130
ØD RHRB-1 Up to 17.5 35 - 185 70 - 37 36 - 20 100
RHRB-2 Up to 17.5 90 - 400 70 - 37 50 - 27 110 140
RHRB-2 24kV 24 50 - 300 95 - 37 67 - 27 120 140
RHRB-3 36kV 36 50 - 630 145 - 72 65 - 34 155 150
Ød

Power Accessories Catalogue Page 41 ©REPL 2019


Cable Termination Accessories

RBG
Bolted “Top Hat” Cable Armour Gland for MV
cable boxes
The RBG range of glands are designed for use in
conjunction with medium voltage terminations in
cable boxes with entry hole flange stud spacing’s to
BS2562.
They provide a moisture tight seal and an earth take
off point and connection for the cable armour wires.
All kits are supplied with the metallic gland body,
sealing tubing’s or breakout, all hose clips and bolts,
nuts, washers and full installation instructions.
The sealing tubing can be either Heat Shrinkable or
Cold Shrinkable depending upon the installation
method to be used.

The gland body is made of galvanised steel for 3


Stud Spacing
core versions, and non-ferrous aluminium for single
core versions.
The gland kits are available with either Heat
Shrinkable sealing tubes or Cold Shrinkable.

RBG – S (Bolted gland kit for 3core SWA cables)


Cable Size Range
Sealing Tube Stud
Product Code mm2
Type Spacing
mm x mm 7.2kV 12kV 24kV 36kV
RBG-S1 Heat Shrink Type X
16 - 95 16 - 95 35 - 150 -
RBG-CS1 Cold Shrink 66 x 66
RBG-S2 Heat Shrink Type Y
95 - 400 95 - 400 50 - 240 35 - 150
RBG-CS2 Cold Shrink 86 x 95

RBG – A (Bolted gland kit for 1core AWA cables – Set of 3)


Cable Size Range
Sealing Tube Stud
Product Code mm2
Type Spacing
mm x mm 7.2kV 12kV 24kV 36kV
RBG-A Heat Shrink Type X 95 - 630 70 - 630 50 - 630 70 - 630
RBG-CSA Cold Shrink 66 x 66 400 - 630 300 - 630 185 - 630 70 - 630

RBG – T (Bolted gland kit for 3x1core triplex cables)


Cable Size Range
Breakout Stud Spacing mm2
Product Code
Type mm x mm
12kV 24kV

Type X
RBG-T1 Heat Shrink
66 x 66
3 - 95 35 - 50
Type Y
RBG-T2 Heat Shrink
86 x 95
95 - 300 50 - 240

Power Accessories Catalogue Page 42 ©REPL 2019


Cable Termination Accessories

RHSCG
Heat Shrinkable Cable Gland for unarmoured
MV cable sealing
Heat Shrinkable Cable Sealing Glands provide an
excellent watertight and fume tight seal where cables
enter connection boxes or pass through bulkheads.
The gland kit consists of a three-part assembly- a rigid
plastic nut, O-ring seal, and threaded body with a Heat
Shrinkable seal to shrink onto the cable sheath.
The nut is tightened onto the body to create a seal
between the walls of the box / bulkhead and the Heat
Shrinkable tube is shrunk onto the sheath to complete
the installation.
To ensure a moisture tight seal, the heat shrink tube has
an inner coating of hot melt adhesive.

Two sizes are available to suit a range of cables with


overall diameters from 19mm to 69mm.

 Pressure sealing up to 170kPa (1.7 bar)


 Range taking – 2 sizes cover cables from 19mm to
69mm diameter
Dn  Continuous operating temperature : -55°C to
+90°C

Materials:-
 Moulded body : flame retardant polyolefin Heat
Shrinkable
 Nut : Nylon
O-Ring : Rubber
L

Nut Body

De/Dr
O-Ring
Seal
RHSCG – Heat Shrinkable Cable Gland
As Supplied
After Fully Recovered Body/Nut Overall
Tube
Recovered Tube Diameter Internal Diameter Diameter
Diameter Drill Size
Product Length of
Code
L De Dr Dn Ø
Body/Nut

mm min max mm mm mm
RHSCG-4 112 + 5 45 19 41 51 70
RHSCG-5 175 + 5 70 36 74 90 105

Power Accessories Catalogue Page 43 ©REPL 2019


Cable Termination Accessories

Metallic Screen/Armour connection and


sealing solutions
RSEK
Solderless earth kit for copper tape screen
RSEK solderless earth connection kits provide a
quick and safe connection point from copper tape
screens on medium voltage cables up to 42kV.
The kits use non-ferrous constant force springs to
clamp a tinned copper braid which has a lug at the
other end which can then be connected to the
equipment earth point.
They can be used in conjunction with Heat or Cold
Shrinkable terminations on cables with a copper
tape screen.
They are supplied in sets of 3 phases.
For armoured cables, the braids can be used in
conjunction with a bolted cable gland for indoor
cable boxes, or with a remote earth kit on outdoor
pole mounted application.

RSAK
Earth connection kit for SWA/AWA cables

RSAK Armour earthing kits provide a method of


taking a connection from the armour wires of MV
cables.
The kit includes a non-ferrous support ring and
stainless worm drive clamp with a tinned copper
braid, mastic sealing tape and a heavy wall
adhesive lined Heat Shrinkable tube to seal the
connection.
The kits can be used with aluminium wire
armours on single core cables, or galvanised steel
armour wires on 3 core cables.

RHTK
Trifurcating sealing for 3 core MV cables
RHTK is a method to seal and protect the crutch
and exposed cores of 3 core medium voltage
cables using Heat Shrinkable breakout and tubing.
It can be used in conjunction with terminations or
separable connectors.
For indoor applications, the components are
insulating types: RHTK-(I)
For outdoor applications, or where required, the
material used is a semi-conductive type: RHTK-(O)

Power Accessories Catalogue Page 44 ©REPL 2019


Cable Termination Accessories

RSEK
RSEK Solderless Earth Kit for copper tape screen
Core Braid Cable Size Range
Diameter Area mm2
Product Code
Range
7.2kV 12kV 17.5kV 24kV 36kV
Ø mm mm2
RSEK-1 14 - 22 16 35 - 95 35 - 70 50 - 95 50 -
RSEK-2 18 - 29 25 95 - 400 95 - 300 95 - 240 70 - 150 50 - 95
RSEK-3 31 - 50 25 500 - 630 300 - 630 300 - 630 185 - 630 120 - 400
RSEK-4 45 - 76 25 - 800 - 1000 800 - 1000 800 - 1000 500 - 630

RSAK
RSAK Solderless Earth Kit for AWA 1 core polymeric cables
Armour Braid Cable Size Range
Support Area 1 x mm2
Product Code
Diameter
7.2kV 12kV 17.5kV 24kV 36kV
Ø mm mm2
RSAK-1 35mm 25 50 - 300 50 - 185 50 - 120 50 - 120 -
RSAK-2 50mm 35 400 - 630 240 - 630 150 - 500 150 - 400 50 - 240
RSAK-3 70mm 50 - 800 - 1000 630 - 1000 400 - 1000 300 - 1000

RSAK Solderless Earth Kit for SWA 3 core polymeric cables


Armour Braid Cable Size Range
Support area 3 x mm2
Product Code
diameter
7.2kV 12kV 17.5kV 24kV 36kV
Ø mm mm2
RSAK-2 50mm 35 50 - 120 50 - 120 50 - 70 - -
RSAK-3 70mm 50 150 - 400 150 - 300 95 - 185 50 - 120 50 - 95
RSAK-4 90mm 50 - 400 240 - 400 150 - 400 120 - 300

RHTK
RHTK Trifurcating Sealing for 3 core cables
Material type for Cable Size Range
Product Code Breakout & core 3 x mm2
Tubing 7.2kV 12kV 17.5kV 24kV 36kV

RHTK-S (I) Insulating 35 - 120 35 - 95 35 - 95 50 - 95 -


RHTK-S (O) Semi-conductive 35 - 120 35 - 95 35 - 95 50 - 95 -
RHTK-M (I) Insulating 150 - 300 120 - 240 120 - 240 125 - 185 50 - 95
RHTK-M (O) Semi-conductive 150 - 300 120 - 240 120 - 240 125 - 185 50 - 95
RHTK-L (I) Insulating 400 300 - 400 300 - 400 240 - 400 185 - 300
RHTK-L (O) Semi-conductive 400 300 - 400 300 - 400 240 - 400 185 - 300

Power Accessories Catalogue Page 45 ©REPL 2019


Cable Termination Accessories

RINS/ISB
Stand-off support insulator and support
bracket for mounting of MV cable
terminations

The RINS and ISB are used to mount outdoor


cable terminations onto poles or other suitable
structures for connection onto overhead lines.

RINS consist of a fibreglass core covered by a


weatherproof silicone sleeve with alternative
length sheds and mild steel caps at both ends
with threaded mounting bars. Three versions
are available based on voltage levels of 12kV,
24kV and 36kV and are used in conjunction
with the ISB galvanised steel mounting bracket
to provide suitable clearance between the
termination cable lug and grounded metal. The
composite insulator design offers significant
advantage over glass or porcelain alternatives
as it is better suited to highly polluted areas
and has good resistance to UV radiation and
damage from vandals.

Approx. 330mm

RINS Stand Off Insulator (Set of 3)


Maximum
Length Creepage
Product Code System
L mm C mm
Voltage
RINS 12 12kV 240 405

RINS 24 24kV 265 720


Approx. 460mm

RINS 36 36kV 410 1320

Power Accessories Catalogue Page 46 ©REPL 2019


Notes

Power Accessories Catalogue Page 47 ©REPL 2019


Notes

Power Accessories Catalogue Page 48 ©REPL 2019


Cable Jointing

REPL Cable Joints are established in power networks worldwide up to 42kV.

Using our expertise in materials technology combined with deep working knowledge of cable systems, our designers
have developed a range of products for jointing and sealing power cables using a variety of methods for reinstating the
cable insulation layers and providing outer protection.

For low voltage cables up to 1.9/3.3(3.6)kV, our Heat Shrinkable cable system offers options for different cable types
and also includes pot end kits for sealing cables under voltage and cable shorting kits for cable abandonment where out
of commission cables have to be left in a safe de-energised status.

The installer has the choice of Heat Shrinkable, Cold Shrinkable or Push On systems for medium voltage cables from
3.8/6.6(7.2)kV up to 20.8/38(42)kV.

The joints can be configured for different cable configurations such as transitions from paper insulated to polymeric
cables, three core to single core, armoured to unarmoured etc.

Cable joint kits can be supplied complete with either compression or mechanical type connectors to suit installer
preference.

The details in following section cover the most common cable configurations to be jointed, but our flexible design and
supply chain allow us to easily modify the kits to specific customer requirements if necessary.

Voltage
Technology Part Code Description Page
Range
Low Voltage Cable Jointing
Heat Shrink < 3.6kV RHJ-(1-3)
System 51
Medium Voltage Heat
Heat Shrink >6.6 - 42kV RHJ-(7-42) Shrinkable Straight Cable 60
Jointing System
Medium Voltage Cold
Cold Shrink >6.6 - 36kV RCSJ-(7-36)
Shrinkable Jointing System 68
Medium Voltage Push On
Push On >12- 36kV RPMJ-(12-36)
Jointing System 72

Power Accessories Catalogue Page 49 ©REPL 2019


Low Voltage Heat Shrinkable Jointing System

RHJ joints provide a flexible method to connect and seal power cables constructed without insulation screen (<3.6kV).
Using established Heat Shrinkable tubing and mastics, the joints are easily and quickly installed in buried or above
ground installations at any orientation up to fully vertical cable runs.

RHJ – Joint Designer for cables up to 3.6kV


The coding system below allows installer to specify correct joint based on application and cable type.
The joint code is made up of 5 elements as follows:

Connector Options
XXXXX - V - YY - nnn - nnn - N/C See information below

Joint Type Voltage Rating Cable Insulation Cable Cross No. of


Type Section Cores
RHJU = Unarmoured 1 = max 06/1(1.2) kV
cable Straight Joint Range 1 = 1 Core
3 = max 1.9/3.3(3.6) kV X = Plastic insulation
RHJA = Armoured 2 = 2 Core
P = Paper insulation mm2 - mm2 =
cable Straight Joint 3 = 3 Core
PX = Plastic to paper min- max range 4 = 4 Core
RHUES= Live End Seal
of joint 5 = 5 Core
for unarmoured cables
RHAES = Live End Seal
for armoured cables
RHEK = Shorting Kit for
cable abandonment

Connector Options
The standard joints are supplied without connectors. (except 1.5-2.5mm2 which have pre-insulated crimped
connectors included as standard.) For other sizes, they can be included in the kits by adding the following suffix to
the product code:-

- MC = Mechanical connectors supplied in kit


- CC = Copper compression ferrules supplied in kit
- AC = Aluminium compression ferrules supplied in kit

Examples:
RHJU – 1X 95-185-1 – Heat Shrinkable Straight Joint for single core 0.6/1 kV unarmoured XLPE or PVC insulated cables between 95
and 185mm2 , supplied without connectors.

RHJA – 3X 185-300-3-MC - Heat Shrinkable Straight Joint for three core 0.6/1 kV armoured XLPE or PVC insulated cables between
185 and 300mm2 , supplied with mechanical connectors.

RHJA – 3PX 185-300-3-CC - Heat Shrinkable Transition Straight joint for three core 1.9/3.3 kV armoured XLPE or PVC insulated
cable to Paper insulated armoured cables between 185 and 300mm2,, supplied without copper compression ferrules.

RHAES – 1X 185-300-4 - Heat Shrinkable voltage proof end seal for four core 0.6/1 kV armoured XLPE or PVC insulated cable 185
and 300mm2

Power Accessories Catalogue Page 50 ©REPL 2019


Low Voltage Unarmoured Cable Joint

RHJU
Unarmoured Cable Straight Joint Features:

Utilising REPL Heat Shrinkable tubes, these  Designed to comply to EN50393, CENELEC HD 623 S1
joint kits are suitable for jointing low  Unlimited shelf life
voltage unarmoured fixed or flexible  Mechanical durability equal to the cable sheath
cables with XLPE, PVC or EPR insulation up  For use indoor, outdoor and buried environments
to 1.2kV, e.g. NYY, H07RN-F types.  Resistant to chemicals, UV light and water ingress
 Suitable for use with both mechanical or compression connectors
(available as an option)
Suitable for direct burial or cable trays  Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV)
either horizontal or vertical.  Cable Range : up to 37 core unarmoured cables 1.5 to 2.5mm2
up to 5 core unarmoured cables 4 to 400mm2

Kit Contents:

 Heat Shrinkable protection tube with adhesive sealing


 Medium wall core insulation tubes
 Mastic sealant tapes
 Installation instructions
 Option to include mechanical or compression connectors in kit

No. of Cores Cable Range Overall Length


Product Code Connector Options
X mm2 mm
Insulated compression connectors
RHJU – 1X 1.5-2.5-X 2 - 37 1.5 - 2.5 200 - 330
included
RHJU – 1X 4-6-X 1-5 4-6 250 Compression or mechanical optional
RHJU – 1X 10-16-X 1-5 10 - 16 500 Compression or mechanical optional
RHJU – 1X 25-50-X 1-5 25 - 50 600 Compression or mechanical optional
RHJU – 1X 70-120-X 1-5 70 - 120 600 Compression or mechanical optional
RHJU – 1X 120-185-X 1-5 120 - 185 800 Compression or mechanical optional
RHJU – 1X 240-400-X 1-5 240 - 400 1000 Compression or mechanical optional

Power Accessories Catalogue Page 51 ©REPL 2019


Low Voltage Armoured Cable Joint

RHJA-1
Armoured Cable Straight Joint Features:
up to 0.6/1(1.2)kV  Designed to comply to EN50393, CENELEC HD 623 S1
 Unlimited shelf life
Utilising REPL Heat Shrinkable tubes, these
joint kits are suitable for jointing low  Mechanical durability equal to the cable sheath
voltage wire armoured cables with XLPE or  For use indoor, outdoor and buried environments
PVC insulation up to 1.2kV.  Resistant to chemicals, UV light and water ingress
 Suitable for use with mechanical or compression connectors
Suitable for direct burial or cable trays
(available as an option)
either horizontal or vertical.
 Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV)
 Cable Range : 1 core AWA cables 50 - 630mm2
up to 37 core SWA cables 1.5 to 2.5mm2
up to 5 core SWA cables 4 to 400mm2
Kit Contents:

 Thick Wall outer protection tube with adhesive sealing


 Medium Wall core insulation tubes
 Mastic sealant tapes
 Earth Continuity material (braid or aluminium cage
depending upon size)
 Constant force springs/worm drive clamps & armour Support
Rings
 Installation instructions
 Option to include mechanical or compression connectors in
kit

No. of Cable Overall


SWA cables 2 -37 core Armour Continuity
Cores Range Length Connector Options
Product Code Method
X mm2 mm
RHJA – 1X 1.5-2.5-X 2 - 37 1.5 - 2.5 200 - 330 Tinned copper mesh/braid Insulated compression connectors included
RHJA – 1X 4-6-X 2-5 4-6 250 Tinned copper mesh/braid Compression or mechanical optional
RHJA – 1X 10-16-X 2-5 10 - 16 500 Tinned copper mesh/braid Compression or mechanical optional
RHJA – 1X 25-50-X 2-5 25 - 50 600 Tinned copper mesh/braid Compression or mechanical optional
RHJA – 1X 70-120-X 2-5 70 - 120 600 Aluminium Cage Compression or mechanical optional
RHJA – 1X 120-185-X 2-5 120 -185 800 Aluminium Cage Compression or mechanical optional
RHJA – 1X 240-400-X 2-5 240 - 400 1000 Aluminium Cage Compression or mechanical optional

No. of Cable Overall


AWA cables 1 core Armour Continuity
cores Range Length Connector Options
Product Code Method
X mm2 mm
RHJA – 1X 50-95-1 1 50 - 95 500 Tinned copper mesh/braid Insulated compression connectors included
RHJA – 1X 120-185-1 1 120 - 185 600 Aluminium Cage Compression or mechanical optional
RHJA – 1X 240-300-1 1 240 - 300 650 Aluminium Cage Compression or mechanical optional
RHJA – 1X 400-630-1 1 400 - 630 700 Aluminium Cage Compression or mechanical optional

Power Accessories Catalogue Page 52 ©REPL 2019


Low Voltage Armoured Cable Joint

RHJA-3

Armoured Cable Straight Joint Features:


up to 1.9/3.3(3.6)kV  Designed to comply to EN50393, CENELEC HD 623 S1
Heat Shrinkable Straight Joints for  Unlimited shelf life
system voltages up to 3.6kV follow the  Mechanical durability equal to the cable sheath
same construction as the 1.2kV design,  For use indoor , outdoor and buried environments
but include enhanced insulation level  Resistant to chemicals , UV light and water ingress
around the core conductors by adding  Suitable for use with mechanical or compression connectors
mastic insulating tapes. (available as an option)
 Voltage Level : U0/U (U max) = 1.9/3.3kV (3.6kV)
 Cable Range : 1 core AWA cables 120 to 630mm2
3 core SWA cables 16 to 400mm2

Kit Contents:

 Thick Wall outer protection tube with adhesive sealing


 Red Medium Wall core insulation tubes/red mastic rated up
to 3.6kV
 Mastic sealant tapes
 Earth Continuity components (aluminium cage)
 Constant force springs/worm drive clamps & armour support
rings
 Installation instructions
 Option to include mechanical or compression connectors in
kit

SWA cables 3 core No. of Cable Overall


Armour Continuity
Up to 3.6kV Cores Range Length Connector Options
Method
Product Code
X mm2 mm
RHJA – 3X 16-50-3 3 16 - 50 600 Aluminium Cage Compression or mechanical optional
RHJA – 3X 70-95-3 3 70 - 95 700 Aluminium Cage Compression or mechanical optional
RHJA – 3X 120-185-3 3 120 - 185 900 Aluminium Cage Compression or mechanical optional
RHJA – 3X 240-400-3 3 240 - 400 1200 Aluminium Cage Compression or mechanical optional

AWA cables 1 core No. of Cable Overall


Armour Continuity
Up to 3.6kV Cores Range Length Connector Options
Method
Product Code
X mm2 mm
RHJA – 3X 120-185-1 1 120 - 185 600 Aluminium Cage Compression or mechanical optional
RHJA – 3X 240-300-1 1 240 - 300 650 Aluminium Cage Compression or mechanical optional
RHJA – 3X 400-630-1 1 400 - 630 700 Aluminium Cage Compression or mechanical optional

Power Accessories Catalogue Page 53 ©REPL 2019


Low Voltage Transition Straight Cable Joint

RHJA-1PX

Cable Straight Joint for Features:


Transition (PILC/SWA to
 Unlimited shelf life
Plastic/SWA)
 Mechanical durability equal to the cable sheath
These joint kits are suitable for jointing  For use indoor , outdoor and buried environments
low voltage polymeric insulated wire  Resistant to chemicals , UV light and water ingress
armoured cables onto paper insulated,  Suitable for use with mechanical or compression connectors
lead sheathed and wire armoured (available as an option)
cables (PILC/SWA).  Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV)
 Cable Range : 1 - 4 core SWA cables 25 to 400mm2

Kit Contents:

 Thick Wall outer protection tube with adhesive sealing


 Medium Wall core insulation tubes and connector insulation
tubes
 Heat Shrinkable cable breakout (for 2 -4 core cables)
 Mastic sealant tapes
 Earth continuity material (aluminium cage)
 Constant force springs/worm drive clamps & armour support
rings
 Installation instructions
 Option to include mechanical or compression connectors in kit

No. of Cable Overall Armour


SWA cables 1 - 4 core
Cores Range Length Continuity Connector Options
Product Code Method
X mm2 mm
Compression or mechanical
RHLJA – 1PX 25-50-X 1-4 25 - 50 800 Aluminium Cage
optional
Compression or mechanical
RHLJA – 1PX 70-95-X 1-4 70 - 120 900 Aluminium Cage
optional
Compression or mechanical
RHLJA – 1PX 120-185-X 1-4 120 - 185 1100 Aluminium Cage
optional
Compression or mechanical
RHLJA – 1PX 240-400-X 1-4 240 - 400 1400 Aluminium Cage
optional

Power Accessories Catalogue Page 54 ©REPL 2019


Voltage Proof End Seal for LV Cables

RHES
Low Voltage Cable End Seal Features:
(Voltage Resistant)  Unlimited shelf life
RHES kits provide a method to seal and  Mechanical durability equal to the cable sheath
insulate cables rated up to 1.2kV which  For use indoor, outdoor and buried environments
may be temporary out of commission, or  Resistant to chemicals, UV light and water ingress
newly laid and requiring testing before  Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV)
final connection.  Cable Range : 1 - 5core SWA cables 1.5 to
630mm2
The end seals can be safely buried and the
cables energised. Kit Contents:

The kits are made up of Heat Shrinkable  Heat Shrinkable end caps for conductor cores
End Caps for core insulation and a larger  Heat Shrinkable end cap for outer protection ( flash
overall end cap to seal and protect. The marked)
outer cap is marked with a “lightning flash”  Mastic sealant tapes
for indication the cable may be energised.  Earth continuity material
The cable is screened with tinned copper  Installation instructions
mesh to provide an earthed metallic layer.
The kits are configured for a wide range of
cable types.

Unarmoured cable
No. of Cores Cable Range
(without metallic screen)
Product Code X mm2
RHUES – 1X 10-16-X 1-5 10 - 16
RHUES – 1X 25-50-X 1-5 25 - 50
RHUES – 1X 70-120-X 1-5 70 - 120
RHUES – 1X 120-185-X 1-5 120 - 185
RHUES – 1X 240-400-X 1-5 240 - 400
RHUES – 1X 400-630- 1 1 400 - 630

Armoured cable
No. of Cores Cable Range
(with metallic screen)
Product Code X mm2
RHAES – 1X 10-16-X 1-5 10 - 16
RHAES – 1X 25-50-X 1-5 25 - 50
RHAES – 1X 70-120-X 1-5 70 - 120
RHAES – 1X 120-185-X 1-5 120 - 185
RHAES – 1X 240-400-X 1-5 240 - 400
RHAES – 1X 400-630-1 1 400 - 630

Power Accessories Catalogue Page 55 ©REPL 2019


Cable Abandonment Shorting Kits

RHEK
Cable Shorting Kit for abandoning Features:
cables  Unlimited shelf life
RHEK kits provide a method to seal the end of  For use indoor, outdoor and buried environments
power cables which are no longer in use.  Can be used on cables up to 36kV
In addition to providing protection of the end  Cable Range : 2 - 5 core cables 16 to 400mm2
of the cable from moisture and dust, the kit 1 core cables 70 to 1000mm2
includes materials to connect all conductors
and metallic screens/armours together.
Cable
Any accidental energisation of the cables will No. of Cores Diameter
immediately activate the circuit protective
Product Code
Range
device and prevent electrical shock. X mm
The kits are provided with tinned copper RHEK – MC1 2-5 30 - 60
braid to provide a fault current rating up to RHEK – MC2 2-5 55 - 80
600Amps for 1 second. RHEK – SC3 1* 27 - 49
RHEK – SC4 1* 41 - 70
The kits include a green Heat Shrinkable
sleeve to indicate the cable is in an earthed *kit is for 3 x 1 core cables
state.

Kit Contents:

 Heat Shrinkable end cap for outer


protection
 Green Heat Shrinkable sleeve
 Tinned copper braid and clout nails
 Installation instructions

1 2 3

See selection chart opposite for typical range of cable types

Power Accessories Catalogue Page 56 ©REPL 2019


Cable Abandonment Shorting Kits

Voltage Cable Conductor Cross Approx.


Shorting Kit to use
Cable Types Grade Sections Cable Diameter
RHEK RHEK RHEK RHEK
kV mm2 Sq. inch Ø mm
- MC1 - MC2 - SC3 - SC4
WAVEFORM / CONSAC 3x95 - 35 ✓
3x185 - 46 ✓
3x240 - 51 ✓
3x300 - 55 ✓ ✓
1
4x95 - 38 ✓
4x185 - 53 ✓
4x240 - 58 ✓ ✓
4x300 - 63 ✓
PILCSSTA (4x70) 4 x 0.1” 41 ✓
PILCSWA (4 x 95) 4 x 0.15” 45 ✓
(4x120) 4 x 0.2” 50 ✓
1 (4x150) 4 x 0.25” 54 ✓
(4x185) 4 x 0.3” 59 ✓ ✓
(4x240) 4 x 0.4” 65 ✓
(4x300) 4 x 0.5” 70 ✓
11kV PICAS / PIAS 3x95 - 49 ✓
12 3x185 - 60 ✓ ✓
3x300 - 72 ✓

11kV PILCSWA (3x70) 3 x 0.1” 50 ✓


11kV PILCSTA (3x95) 3 x 0.15” 53 ✓
12 (3x185) 3X 0.3 63 ✓
(3 x 240) 3 x 0.4” 68 ✓
(3x300) 3 x 0.5” 72 ✓
11kV XLPE Triplex 3x1x95 - 27 ✓
12 3x1x185 - 33 ✓
3x1x300 - 38 ✓
11kV XLPE Single Core 1x400 - 43 ✓ ✓
1x500 - 46 ✓ ✓
12 1x630 - 51 ✓
1x800 - 56 ✓
1x1000 - 60 ✓
33kV Single Core 1 x 95 - 39 ✓
XLPE/CWS 1x185 - 44 ✓ ✓
XLPE/Lead 1x240 - 46 ✓ ✓
1x300 - 49 ✓ ✓
36 1x400 - 52 ✓
1x500 - 56 ✓
1x630 - 60 ✓
1x800 - 65 ✓
1x1000 - 70 ✓

Power Accessories Catalogue Page 57 ©REPL 2019


Medium Voltage Heat Shrinkable Jointing System

RHJ Heat Shrinkable medium voltage joints provide a flexible method to connect power cables with system voltages
up to 42kV.
Using established Heat Shrinkable tubing and mastic materials developed specifically for the application, the joints
are easily and quickly installed in buried or above ground installation.
The system of reinstating the insulation is common to all types leading to a modular system approach. Depending
on the cables to be jointed, the earth continuity and outer protection materials are customised to suit the cable
joint configurations.

RHJ – Joint Designer for cables 7kV to 42kV


The coding system below allows installer to specify correct joint based on application and cable type.
The joint code is made up of 5 elements plus options suffix as follows:

v
RHXXX - V - YY - nnn - nnn - C / (O) Options
See information below

Joint Type Voltage Rating Cable Insulation Cable cross No. of


Type section Cores
RHSJU = 7 = max 3.8/6.6(7.2) kV
Unarmoured cable range
X = Plastic insulation 1 = 1 Core
straight joint 12 = max 6.35/11(12) kV 3 = 3 Core
P = Paper insulation mm - mm =
2 2
RHSJA = Armoured
17 = max 8.7/15(17.5) kV PX = Plastic to paper min- max
cable straight joint
(transition) range of joint
RHTJU= 24 = max 12/22(24) kV
Unarmoured HX = Plastic to paper
trifurcating joint 36 = max 19/33(36) kV (transition to HSL type
RHTJA = Armoured paper cable)
trifurcating joint 42 = max 20/36(42) kV

Joint Options the following suffix codes indicate options:

- /MC = Mechanical connectors supplied in kit (default)


- /CC = Copper compression ferrules supplied in kit
- /AC = Aluminium compression ferrules supplied in kit
- /R = Joint is supplied with horizontal split plastic shell for resin encapsulation outer protection

Examples:
RHSJU – 12X 95-185-1 – Heat Shrinkable Straight Joint for single core 6/10 kV or 6.35/11 kV unarmoured XLPE or EPR insulated
cables between 95 and 185mm2, supplied without connectors.

RHSJA – 17X 185-300-3/MC - Heat Shrinkable Straight Joint for three core 8.7/15 kV armoured XLPE or EPR insulated cables
between 185 and 300mm2, supplied with mechanical connectors.

RHTJA – 33HX 185-300-3/CC/R - Heat Shrinkable Trifurcating Joint for jointing a three core 19/33 kV PILC type HSL cable to 3
single core armoured polymeric insulated cables between 185 and 300mm2 , supplied with copper compression connectors and
plastic shell for resin encapsulation.

RHTJU – 33PX 185-300-3/MC - Heat Shrinkable Trifurcating Joint for jointing a three core 19/33 kV PILC/SWA cable to 3 single
core unarmoured polymeric insulated cables between 185 and 300mm2 , supplied with mechanical connectors.
Power Accessories Catalogue Page 58 ©REPL 2019
Heat Shrinkable Polymeric MV Cable Joint Kits

Features:

 Unlimited shelf life of kits


 Fully Tested to HD629, IEC 60502-4 specifications
 Extensive reference of reliable usage in climates all over the world

 Kits designed to cover a wide range of cable sizes and types


 Mechanical durability equal to the cable sheath
 Resistant to chemicals, UV light and water ingress
 For use indoor, outdoor and buried environments
 Mechanical shear bolted connectors available as an option in kits
 Easy to install with installation instructions included in all kits
Key Components
Each kit is tailored to suit the specific cable types and environment. The key components in the joint
are:

1. Connector System: to provide a low resistance connection between the phase conductors. REPL RHJ joints can
accommodate both compression and mechanical bolted connector systems to the preference of the installer

2. Insulation System: to reinstate the respective layers of the cable insulation. Using a combination of Heat
Shrinkable tubes with differing electrical properties to ensure the joint can withstand the operating and overload
voltage conditions.
Depending on the maximum rated voltage level of the joint, a number of tubes are shrunk over the connector in a
pre-determined order. This is complemented with mastics to ensure a void free, reliable insulation reinstatement.

3. Earth Screen/Armour Continuity: depending on the cable construction, metallic components are included to
connect the cables screens and armouring across the joint to ensure the short circuit fault rating of the cable is
maintained and provide mechanical protection equivalent to the cable armouring

4. Outer Protection: to provide mechanical impact, corrosion and moisture protection to the joint. The standard
system is using heavy wall Heat Shrinkable tubing.

Technical Details for RHJ Heat Shrinkable Jointing System


Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV 42kV
Cross Section Range (mm ) 2
25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000 50 - 1000
Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 25 - 56
Voltage Rating U0/U 3.8/6.6 6.35/11 8.7/15 12.7/22 19/33 20.8/35
(Um) kV (7.2) (12) (17.5) (24) (36) (42)
Basic Impulse Level (BIL) kV 60 95 95 125 194 200
Partial Discharge at 1.73U° (pC) <10 <10 <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76 >83
AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5 >93.5
DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114 >125

Power Accessories Catalogue Page 59 ©REPL 2019


Heat Shrinkable Polymeric MV Cable Joint Kits

For Single & Three Core Polymeric


Insulated cables (XLPE / EPR) RHJ -(7-42)X
Medium Voltage Straight Joints for
Polymeric Insulated Cables up to 42kV
The RHJ-X range of kits are designed for jointing
either single or three core cable designs with
polymeric (XLPE or EPR) insulation and can be
used with both compression and mechanical type
connectors.
Typical Kit Contents RHSJU – Suitable for unarmoured cable types
(actual components will depend on specific joint type)
RHSJA – Suitable for armoured cable types
 Heat Shrinkable insulation tubing1
 Heat Shrinkable stress control tubing
 Stress control void filling mastic Fully tested to the following specifications
 Earth / armour screen continuity materials  HD629.1.S2
 Heavy Wall Heat Shrinkable corrosion protection
tubing
 IEC 60502-4
 Mastic sealing tapes
 Phase conductor connector2
1
– Number and type of tubes depends on insulation level
2 – Optional, type specified at order

Straight Cable Joint for Polymeric Insulated cables rated at Um= 7.2kV
Conductor Cross *Diameter
Kit Number Kit Number
Section Cable Construction over Insulation
Single Core Joint Three Core Joint
(mm2) (mm)
7.2 kV

No armour RHSJU 7X 25-70-1 RHSJU 7X 25-70-3


25 - 70 Armoured RHSJA 7X 25-70-1 RHSJA 7X 25-70-3
13.5 - 16.8
No armour RHSJU 7X 95-185 -1 RHSJU 7X 95-185-3
95 - 185 Armoured RHSJA 7X 95-185 -1 RHSJA 7X 95-185-3
16.8 - 21.3
No armour RHSJU 7X 185-300-1 RHSJU 7X 185-300-3
185 - 300 Armoured RHSJA 7X 185-300-1 RHSJA 7X 185-300-3
21.3 - 25.8
No armour RHSJU 7X 300-630-1 RHSJU 7X 300-400-3
300 - 630* Armoured RHSJA 7X 300-630-1 RHSJA 7X 300-400-3
25.8 - 35.8

Straight Cable Joint for Polymeric Insulated cables rated at Um= 12kV
No armour RHSJU 12X 25-70-1 RHSJU 12X 25-70-3
25 - 70 Armoured RHSJA 12X 25-70-1 RHSJA 12X 25-70-3
14.6 - 18.6
No armour RHSJU 12X 95-185-1 RHSJU 12X 95-185-3
12 kV

95 - 185 Armoured RHSJA 12X 95-185-1 RHSJA 12X 95-185-3


18.6 - 23.1
No armour RHSJU 12X 185-300-1 RHSJU 12X 185-300-3
185 - 300 Armoured RHSJA 12X 185-300-1 RHSJA 12X 185-300-3
23.1 - 27.6
No armour RHSJU 12X 300-630-1 RHSJU 12X 300-400-3
300 - 630* Armoured RHSJA 12X 300-630-1 RHSJA 12X 300-400-3
27.6 - 37.6
No armour RHSJU 12X 630-1000-1 -
630 - 1000 Armoured RHSJA 12X 630-1000-1 -
37.6 - 45.6

Power Accessories Catalogue Page 60 ©REPL 2019


Heat Shrinkable Polymeric MV Cable Joint Kits

Straight Cable Joint for Polymeric Insulated cables rated at Um= 17.5kV
Conductor Cross *Diameter
Kit Number Kit Number
Section Cable Construction over Insulation
Single Core Joint Three Core Joint
(mm2) (mm)

No armour RHSJU 17X 35-95-1 RHSJU 17X 35-95-3


35 - 95 Armoured RHSJA 17X 35-95-1 RHSJA 17X 35-95-3
17.7 - 22.1
17.5 kV

No armour RHSJU 17X 95-185-1 RHSJU 17X 95-185-3


95 - 185 Armoured RHSJA 17X 95-185-1 RHSJA 17X 95-185-3
22.1 - 26.5
No armour RHSJU 17X 185-300-1 RHSJU 17X 185-300-3
185 - 300 Armoured RHSJA 17X 185-300-1 RHSJA 17X 185-300-3
26.5 - 31.1
No armour RHSJU 17X 300-630-1 RHSJU 17X 300-400-3
300 - 630* Armoured RHSJA 17X 300-630-1 RHSJA 17X 300-400-3
31.1 - 41.0
No armour RHSJU 17X 630-1000-1 -
630 - 1000 No armour RHSJA 17X 630-1000-1 -
41 - 47.1

Straight Cable Joint for Polymeric Insulated cables rated at Um= 24kV
No armour RHSJU 24X 35-95-1 RHSJU 24X 35-95-3
35 - 95 Armoured RHSJA 24X 35-95-1 RHSJA 24X 35-95-3
18 - 22.8
No armour RHSJU 24X 95-185-1 RHSJU 24X 95-185-3
95 - 185
24 kV

Armoured RHSJA 24X 95-185-1 RHSJA 24X 95-185-3


22.8 - 27.3
No armour RHSJU 24X 185-300-1 RHSJU 24X 185-300-3
185 - 300 Armoured RHSJA 24X 185-300-1 RHSJA 24X 185-300-3
27.3 - 31.8
No armour RHSJU 24X 300 - 630-1 RHJU 24X 300-400-3
300 - 630* Armoured RHSJA 24X 300 - 630-1 RHJA 24X 300-400-3
31.8 - 41.8
No armour RHSJU 24X 630 -1000-1 -
630 - 1000 Armoured RHSJA 24X 630- 1000-1 -
41.8 - 49.8

Straight Cable Joint for Polymeric Insulated cables rated at Um= 36kV
No armour RHSJU 36X 50-95-1 RHSJU 36X 50-95-3
50 - 95 Armoured RHSJA 36X 50-95-1 RHSJA 36X 50-95-3
24 - 27.8
36 kV

No armour RHSJU 36X 95-185-1 RHSJU 36X 95-185-3


95 - 185 Armoured RHSJA 36X 95-185-1 RHSJA 36X 95-185-3
27.8 - 32.3
No armour RHSJU 36X 185-300-1 RHSJU 36X 185-300-3
185 - 300 Armoured RHSJA 36X 185-300-1 RHSJA 36X 185-300-3
32.3 - 36.8
No armour RHSJU 36X 300-630-1 RHSJU 36X 300-400-3
300 - 630* Armoured RHSJA 36X 300-630-1 RHSJA 36X 300-400-3
36.8 - 46.8
No armour RHSJU 36X 630-1000-1 -
630 - 1000 Armoured RHSJA 36X 630-1000-1 -
46.8 - 54.8

Straight Cable Joint for Polymeric Insulated cables rated at Um= 42kV
No armour RHSJU 42X 50-95-1 RHSJU 42X 50-95-3
50 - 95 Armoured RHSJA 42X 50-95-1 RHSJA 42X 50-95-3
18 - 22.8
No armour RHSJU 42X 95-185-1 RHSJU 42X 95-185-3
42 kV

95 - 185 Armoured RHSJA 42X 95-185-1 RHSJA 42X 95-185-3


22.8 - 27.3
No armour RHSJU 42X 185-300-1 RHSJU 42X 185-300-3
185 - 300 Armoured RHSJA 42X 185-300-1 RHSJA 42X 185-300-3
27.3 - 31.8
No armour RHSJU 42X 300-630-1 RHSJU 42X 300-400-3
300 - 630* Armoured RHSJA 42X 300-630-1 RHSJA 42X 300-400-3
31.8 - 41.8
No armour RHSJU 42X 630-1000-1 -
630 - 1000 Armoured RHSJA 42X 630-1000-1 -
41.8 - 49.8

For full product code selection, see Page 58

*3 core cables up to 400m2 only

For a transition joint between Armoured cable to Unarmoured cable type, use the RHSJA version

Power Accessories Catalogue Page 61 ©REPL 2019


Heat Shrinkable Paper Insulated MV Cable Joint

For Single & Three Core Paper


Insulated cables
RHJ -(7-36)P
Medium Voltage Straight Joints for Paper
Insulated Cables up to 36kV
The RHJ-P range of kits are designed for jointing
either single or three core cable designs with
paper insulation and can be used with both
compression and mechanical type connectors.

Typical Kit Contents RHSJU – Suitable for unarmoured cable types


(actual components will depend on specific joint type) RHJSA – Suitable for armoured cable types
 Heat Shrinkable insulation tubing1 Fully tested to the following specifications
 Heat Shrinkable stress control tubing
 Stress control void filling mastic
 HD629.2
 Oil Barrier Heat Shrinkable tubing  IEC 60502-4
 Conductive Heat Shrinkable tubing  IEEE-48
 Conductive Heat Shrinkable 3 core breakout
 Earth / armour screen continuity materials
 Heavy Wall Heat Shrinkable corrosion protection tubing
 Mastic sealing tapes
 Phase conductor connector2

1
– Number and type of tubes depends on insulation level
2
– Optional, type specified at order

Straight Cable Joint for Paper Insulated cables rated at Um= 7.2kV
Conductor Cross *Diameter
Kit Number Kit Number
Section Cable Construction over insulation
Single Core Joint Three Core Joint
(mm2) (mm)
No armour RHSJU 7P 25-70-1 RHSJU 7P 25-70-3
25 - 70 13.5 - 16.8
7.2 kV

Armoured RHSJA 7P 25-70-1 RHSJA 7P 25-70-3


No armour RHSJU 7P 95-185-1 RHSJU 7P 95-185-3
95 - 185 Armoured RHSJA 7P 95-185-1 RHSJA 7P 95-185-3
16.8 - 21.3
No armour RHSJU 7P 185-300-1 RHSJU 7P 185-300-3
185 - 300 Armoured RHSJA 7P 185-300-1 RHSJA 7P 185-300-3
21.3 - 25.8
No armour RHSJU 7P 300-630-1 RHSJU 7P 300-400-3
300 - 630* Armoured RHSJA 7P 300-630-1 RHSJA 7P 300-400-3
25.8 - 35.8

Straight Cable Joint for Paper Insulated cables rated at Um= 12kV
No armour RHSJU 12P 25-70-1 RHSJU 12P 25-70-3
25 - 70 Armoured RHSJA 12P 25-70-1 RHSJA 12P 25-70-3
14.6 - 18.6
No armour RHSJU 12P 95-185-1 RHSJU 12P 95-185-3
12 kV

95 - 185 Armoured RHSJA 12P 95-185-1 RHSJA 12P 95-185-3


18.6 - 23.1
No armour RHSJU 12P 185-300-1 RHSJU 12P 185-300-3
185 - 300 Armoured RHSJA 12P 185-300-1 RHSJA 12P 185-300-3
23.1 - 27.6
No armour RHSJU 12P 300-630-1 RHSJU 12P 300-400-3
300 - 630* Armoured RHSJA 12P 300-630-1 RHSJA 12P 300-400-3
27.6 - 37.6
No armour RHSJU 12P 630-1000-1 -
630 - 1000 Armoured RHSJA 12P 630-1000-1 -
37.6 - 45.6

Power Accessories Catalogue Page 62 ©REPL 2019


Heat Shrink able Paper Insulated MV Cable Joint

RHJ-(7-36)P
Straight Cable Joint for Paper Insulated cables rated at Um= 17.5kV
Conductor Cross *Diameter
Kit Number Kit Number
Section Cable Construction over insulation
Single Core Joint Three Core Joint
(mm2) (mm)

No armour RHSJU 17P 35-95-1 RHSJU 17P 35-95-3


35 - 95 Armoured RHSJA 17P 35-95-1 RHSJA 17P 35-95-3
17.7 - 22.1
17.5 kV

No armour RHSJU 17P 95-185-1 RHSJU 17P 95-185-3


95 - 185 Armoured RHJA 17P 95-185-1 RHSJA 17P 95-185-3
22.1 - 26.5
No armour RHJU 17P 185-300-1 RHSJU 17P 185-300-3
185 - 300 Armoured RHJA 17P 185-300-1 RHSJA 17P 185-300-3
26.5 - 31.1
No armour RHSJU 17P 300-630-1 RHSJU 17P 300-400-3
300 - 630* Armoured RHSJA 17P 300-630-1 RHSJA 17P 300-400-3
31.1 - 41.0
No armour RHSJU 17P 630-1000-1 -
630 - 1000 No armour RHSJA 17P 630-1000-1 -
41 - 47.1

Straight Cable Joint for Paper Insulated cables rated at Um= 24kV
No armour RHSJU 24P 35-95-1 RHSJU 24P 35-95-3
35 - 95 Armoured RHSJA 24P 35-95-1 RHSJA 24P 35-95-3
18 - 22.8
No armour RHSJU 24P 95-185-1 RHSJU 24P 95-185-3
24 kV

95 - 185 Armoured RHSJA 24P 95-185-1 RHSJA 24P 95-185-3


22.8 - 27.3
No armour RHSJU 24P 185-300-1 RHSJU 24P 185-300-3
185 - 300 Armoured RHSJA 24P 185-300-1 RHSJA 24P 185-300-3
27.3 - 31.8
No armour RHSJU 24P 300-630-1 RHSJU 24P 300-400-3
300 - 630* Armoured RHSJA 24P 300-630-1 RHSJA 24P 300-400-3
31.8 - 41.8
No armour RHSJU 24P 630-1000-1 -
630 - 1000 Armoured RHSJA 24P 630-1000-1 -
41.8 - 49.8

Straight Cable Joint for Paper Insulated cables rated at Um= 36kV
No armour RHSJU 36P 50-95-1 RHSJU 36P 50-95-3
50 - 95 Armoured RHSJA 36P 50-95-1 RHSJA 36P 50-95-3
24 - 27.8
No armour RHSJU 36P 95-185-1 RHSJU 36P 95-185-3
95 - 185
36 kV

Armoured RHSJA 36P 95-185-1 RHSJA 36P 95-185-3


27.8 - 32.3
185 - 300 No armour RHSJU 36P 185-300-1 RHSJU 36P 185 -300-3
32.3 - 36.8
Armoured RHSJA 36P 185-300-1 RHSJA 36P 185 -300-3
No armour RHSJU 36P 300-630-1 RHSJU 36P 300-400-3
300 - 630* Armoured RHSJA 36P 300-630-1 RHSJA 36P 300-400-3
36.8 - 46.8
No armour RHSJU 36P 630-1000-1 -
630 - 1000 Armoured RHSJA 36P 630-1000-1 -
46.8 - 54.8

For full product code selection, see Page 58

*3 core cables up to 400m2 only

Power Accessories Catalogue Page 63 ©REPL 2019


Heat Shrinkable Transition MV Cable Joint

For Single & Three Core cables RHJ -(7-36)PX


Medium Voltage Straight Joints for
Transition between Paper Insulated Cables
and Polymeric Cables up to 36kV
The RHJ-PX range of kits are designed for jointing
three core armoured cables to three separate
single core cables with polymeric (XLPE or EPR)
insulation.
They can be used with both compression and
mechanical type connectors.
Typical Kit Contents RHSJU – Suitable for unarmoured cable types
(actual components will depend on specific joint type)
RHSJA – Suitable for armoured cable types
 Heat Shrinkable insulation tubing1 Fully tested to the following specifications
 Heat Shrinkable stress control tubing
 Stress control void filling mastic  HD629.1.S2
 Oil Barrier Heat Shrinkable tubing  IEC 60502-4
 Conductive Heat Shrinkable tubing
 Conductive Heat Shrink 3 core breakout
 Earth / armour screen continuity materials
 Heavy Wall Heat Shrinkable corrosion protection tubing
 Mastic sealing tapes
 Phase conductor connector2

1
– Number and type of tubes depends on insulation level
2 – Optional, type specified at order

Straight Transition Cable Joint for cables rated at Um= 7.2kV


Conductor Cross *Diameter
Kit Number Kit Number
Section Cable Construction over insulation
Single Core Joint Three Core Joint
(mm2) (mm)
No armour RHSJU 7PX 25-70-1 RHSJU 7PX 25-70-3
25 - 70 13.5 - 16.8
7.2 kV

Armoured RHSJA 7PX 25-70-1 RHSJA 7PX 25-70-3


No armour RHSJU 7PX 95-185-1 RHSJU 7PX 95-185-3
95 - 185 Armoured RHSJA 7PX 95-185-1 RHSJA 7PX 95-185 -3
16.8 - 21.3
No armour RHSJU 7PX 185-300-1 RHSJU 7PX 185-300-3
185 - 300 Armoured RHSJA 7PX 185-300-1 RHSJA 7PX 185-300-3
21.3 - 25.8
No armour RHSJU 7PX 300-630-1 RHSJU 7PX 300-400-3
300 - 630* Armoured RHSJA 7PX 300-630-1 RHSJA 7PX 300-400-3
25.8 - 35.8

Straight Transition Cable Joint for cables rated at Um= 12kV


No armour RHSJU 12PX 25-70-1 RHSJU 12PX 25-70-3
25 - 70 Armoured RHSJA 12PX 25-70-1 RHSJA 12PX 25-70-3 14.6 - 18.6
No armour RHSJU 12PX 95-185-1 RHSJU 12PX 95-185-3
12 kV

95 - 185 Armoured RHSJA 12PX 95-185-1 RHSJA 12PX 95-185-3


18.6 - 23.1
No armour RHSJU 12PX 185-300-1 RHJU 12PX 185-300-3
185 - 300 Armoured RHSJA 12PX 185-300-1 RHSJA 12PX 185-300-3
23.1 - 27.6
No armour RHSJU 12PX 300-630-1 RHSJU 12PX 300-400-3
300 - 630* Armoured RHSJA 12PX 300-630-1 RHSJA 12PX 300-400-3
27.6 - 37.6
No armour RHSJU 12PX 630-1000-1 -
630 - 1000 Armoured RHSJA 12PX 630-1000-1 -
37.6 - 45.6

Power Accessories Catalogue Page 64 ©REPL 2019


Heat Shrinkable Transition MV Cable Joint

RHJ-(7-36)PX
Straight Transition Cable Joint for cables rated at Um= 17.5kV
Conductor Cross *Diameter
Kit Number Kit Number
Section Cable Construction over insulation
Single Core Joint Three Core Joint
(mm2) (mm)

No armour RHSJU 17PX 35-95-1 RHSJU 17PX 35-95-3


35 - 95 Armoured RHSJA 17PX 35-95-1 RHSJA 17PX 35-95-3
17.7 - 22.1
17.5 kV

No armour RHSJU 17PX 95-185-1 RHSJU 17PX 95-185-3


95 - 185 Armoured RHSJA 17PX 95-185-1 RHSJA 17PX 95-185-3 22.1 - 26.5
No armour RHSJU 17PX 185-300-1 RHSJU 17PX 185-300-3
185 - 300 Armoured RHSJA 17PX 185-300-1 RHSJA 17PX 185-300-3
26.5 - 31.1
No armour RHSJU 17PX 300-630-1 RHSJU 17PX 300-400-3
300 - 630* Armoured RHSJA 17PX 300-630-1 RHSJA 17PX 300-400-3
31.1 - 41.0
No armour RHSJU 17PX 630-1000-1 -
630 - 1000 Armoured RHSJA 17PX 630-1000-1 -
41 - 47.1

Straight Transition Cable Joint for cables rated at Um= 24kV


No armour RHSJU 24PX 35-95-1 RHSJU 24PX 35-95-3
35 - 95 Armoured RHSJA 24PX 35-95-1 RHSJA 24PX 35-95-3 18 - 22.8
No armour RHSJU 24PX 95-185-1 RHSJU 24PX 95-185-3
95 - 185 22.8 - 27.3
24 kV

Armoured RHSJA 24PX 95-185-1 RHSJA 24PX 95-185-3


No armour RHSJU 24PX 185-300-1 RHSJU 24PX 185-300-3
185 - 300 Armoured RHSJA 24PX 185-300-1 RHSJA 24PX 185-300-3
27.3 - 31.8
No armour RHSJU 24PX 300-630-1 RHSJU 24PX 300-400-3
300 - 630* Armoured RHSJA 24PX 300-630-1 RHSJA 24PX 300-400-3
31.8 - 41.8
No armour RHSJU 24PX 630-1000-1 -
630 - 1000 Armoured RHSJA 24PX 630-1000-1 -
41.8 - 49.8

Straight Transition Cable Joint for cables rated at Um= 36kV


No armour RHSJU 36PX 50-95-1 RHSJU 36PX 50-95-3
50 - 95 Armoured RHSJA 36PX 50-95-1 RHSJA 36PX 50-95-3
24 - 27.8
36 kV

No armour RHSJU 36PX 95-185-1 RHSJU 36PX 95-185-3


95 - 185 Armoured RHSJA 36PX 95-185-1 RHSJA 36PX 95-185-3
27.8 - 32.3
No armour RHSJU 36PX 185-300-1 RHSJU 36PX 185-300-3
185 - 300 Armoured RHSJA 36PX 185-300-1 RHSJA 36PX 185-300-3
32.3 - 36.8
No armour RHSJU 36PX 300-630-1 RHSJU 36PX 300-400-3
300 - 630* Armoured RHSJA 36PX 300-630-1 RHSJA 36PX 300-400-3
36.8 - 46.8
No armour RHSJU 36PX 630-1000-1 -
630 - 1000 Armoured RHSJA 36PX 630-1000-1 -
46.8 - 54.8

For full product code selection, see Page 58

*3 core cables up to 400m2 only

Power Accessories Catalogue Page 65 ©REPL 2019


Heat Shrinkable Trifurcating MV Cable Joint

For jointing three core to 3 x single


core cables
RHTJ -(7-36)
Medium Voltage Joints for Transition
between 3 core Paper or Polymeric Insulated
Cables to three single core Polymeric Cables
up to 36kV
The most common configuration is a 3 core PILC
type cable connecting to XLPE or EPR single core
cables – RHTJ-PX
For 3 core cables with individual lead sheath, the
product code is RHTJ-HX

RHTJU – Suitable for unarmoured cable types


Typical Kit Contents
RHTJA – Suitable for armoured cable types
(actual components will depend on specific joint type) Fully tested to the following specifications

 Heat Shrinkable insulation tubing1  HD629.1


 Heat Shrinkable stress control tubing  IEC 60502-4
 Stress control void filling mastic
 Oil Barrier Heat Shrinkable tubing
 Conductive Heat Shrinkable tubing
 Conductive Heat Shrinkable 3 core breakout
 Earth / armour screen continuity materials
 Heavy Wall Heat Shrinkable corrosion protection tubing
 Heat Shrinkable 3 core breakout
 Mastic sealing tapes
 Phase conductor connector2

1
– Number and type of tubes depends on insulation level
2 – Optional, type specified at order

Typical Arrangement for a 3 core armoured and tape screen polymeric cable jointed
to three single core un-armoured, copper wire screened cables.
Example Product Code: RHTJU-12X 95-185

Typical Arrangement for a 3 core armoured PILC cable jointed to three single core
un-armoured, copper wire screened cables.
Example Product Code: RHTJU-12PX 95-185

Power Accessories Catalogue Page 66 ©REPL 2019


Heat Shrinkable Trifurcating MV Cable Joint

RHTJ-(7-36)
Straight Trifurcating Cable Joint for cables rated at Um= 7.2kV
Conductor Single Core Kit Number Kit Number Kit Number
Cross Section Polymeric Cable Transition from Transition from Transition from 3c PILC /
(mm2) Construction 3c Polymeric cable 3c PILC cable HSL cable
No armour RHTJU 7X 25-70 RHTJU 7PX 25-70 -
25 - 70
7.2 kV

Armoured RHTJA 7X 25-70 RHTJA 7PX 25-70 -


No armour RHTJU 7X 95-185 RHTJU 7PX 95-185 -
95 - 185
Armoured RHTJA 7X 95-185 RHTJA 7PX 95-185 -
No armour RHTJU 7X 185-300 RHTJU 7PX 185-300 -
185 - 300
Armoured RHTJA 7X 185-300 RHTJA 7PX 185-300 -
No armour RHTJU 7X 400-630 RHTJU 7PX 400-630 -
400 - 630
Armoured RHTJA 7X 400-630 RHTJA 7PX 400-630 -

Straight Trifurcating Cable Joint for cables rated at Um= 1 kV


No armour RHTJU 12X 25-70 RHTJU 12X 25-70 -
25 - 70
Armoured RHTJA 12X 25-70 RHTJA 12X 25-70 -
12 kV

No armour RHTJU 12X 95-185 RHTJU 12X 95-185 -


95 - 185
Armoured RHTJA 12X 95-185 RHTJA 12X 95-185 -
No armour RHTJU 12X 185-300 RHTJU 12X 185-300 -
185 - 300
Armoured RHTJA 12X 185-300 RHTJA 12X 185-300 -
No armour RHTJU 12X 400-630 RHTJU 12X 400-630 -
400 - 630
Armoured RHTJA 12X 400-630 RHTJA 12X 400-630 -

Straight Trifurcating Cable Joint for cables rated at Um= 17.5kV


17.5 kV

No armour RHTJU 17X 25-70 RHTJU 17PX 25-70 -


35 - 70
Armoured RHTJA 17X 25-70 RHTJA 17PX 25-70 -
No armour RHTJU 17X 95-185 RHTJU 17PX 95-185 -
95 - 185
Armoured RHTJA 17X 95-185 RHTJA 17PX 95-185 -
No armour RHTJU 17X 185-300 RHTJU 17PX 185-300 -
185 - 300
Armoured RHTJA 17X 185-300 RHTJA 17PX 185-300 -
No armour RHTJU 17X 400-630 RHTJU 17PX 400-630 -
400 - 630
Armoured RHTJA 17X 400-630 RHTJA 17PX 400-630 -

Straight Trifurcating Cable Joint for cables rated at Um= 24kV


No armour RHTJU 24X 35-95 RHTJU 24PX 35-95 RHTJU 24HX 35-95
35 - 70
Armoured RHTJA 24X 35-95 RHTJA 24PX 35-95 RHTJA 24HX 35-95
24 kV

No armour RHTJU 24X 95-185 RHTJU 24PX 95-185 RHTJU 24HX 95-185
95 - 185
Armoured RHTJA 24X 95-185 RHTJA 24PX 95-185 RHTJA 24HX 95-185
No armour RHTJU 24X 185-300 RHTJU 24PX 185-300 RHTJU 24HX 185-300
185 - 300
Armoured RHTJA 24X 185-300 RHTJA 24PX 185-300 RHTJA 24HX 185-300
No armour RHTJU 24X 400-630 RHTJU 24PX 400-630 RHTJU 24HX 400-630
400 - 630
Armoured RHTJA 24X 400-630 RHTJA 24PX 400-630 RHTJA 24HX 400-630

Straight Trifurcating Cable Joint for cables rated at Um= 36kV


No armour RHTJU 36X 35-95 RHTJU 36PX 35-95 RHTJU 36HX 35-95
50 - 95
36 kV

Armoured RHTJA 36X 35-95 RHTJA 36PX 35-95 RHTJA 36HX 35-95
No armour RHTJU 36X 95-185 RHTJU 36PX 95-185 RHTJU 36HX 95-185
95 - 185
Armoured RHTJA 36X 95-185 RHTJA 36PX 95-185 RHTJA 36HX 95-185
No armour RHTJU 36X 185-300 RHTJU 36PX 185-300 RHTJU 36HX 185-300
185 - 300
Armoured RHTJA 36X 185-300 RHTJA 36PX 185-300 RHTJA 36HX 185-300
No armour RHTJU 36X 400-630 RHTJU 36PX 400-630 RHTJU 36HX 400-630
400 - 630
Armoured RHTJA 36X 400-630 RHTJA 36PX 400-630 RHTJA 36HX 400-630

For full product code selection, see Page 58

Power Accessories Catalogue Page 67 ©REPL 2019


Cold Shrinkable MV Jointing System

RCSJ Cold Shrinkable medium voltage joints provide a method to connect


power cables with system voltages up to 36kV using a silicon moulded body
which houses a central Faraday cage and stress cones at either end.
RCSJ
The joint body is installed without the need for any heat or special tools.

Depending on the cables to be jointed, the earth continuity and outer protection materials can be customised to suit the
cable joint configurations.

RCSJ – Cold Shrink Joint Designer for cables 7kV to 36kV


The coding system below allows installer to specify correct joint based on application and cable type.
The joint code is made up of 5 elements plus options suffix as follows:

Options
RCSJX - V - YY - nnn - nnn - C / (O) See information below

Joint Type Voltage Rating Cable Insulation Cable cross No. of


Type section Cores
RCSJU = Unarmoured 7 = max 3.8/6.6(7.2) kV
range
able Straight Joint X = Plastic insulation 1 = 1 Core
RCSJA = Armoured 12 = max 6.35/11(12) kV
P = Paper insulation mm - mm =
2 2 3 = 3 Core
cable Straight Joint 17 = max 8/15(17.5) kV PX = Plastic to paper min- max range (3x1) =
RCSTJU = Trifurcating (transition) of joint Triplex Joint
Joint from 3core to 24 = max 12/22(24) kV
3x1 core cables
36 = max 19/33(36) kV

Joint Options the following suffix codes indicate options:

- /MC = Mechanical connectors supplied in kit (default)


- /H = Joint is supplied with a heavy wall Heat Shrink outer protection tube
- /C = Joint is supplied with a EPDM Cold Shrink outer protection tube
- /R = Joint is supplied with horizontal split plastic shell for resin encapsulation outer protection
- /COM = ‘Compact’ one piece design with screen and outer tube incorporated into one piece over the joint body

Examples:
RCSJU – 12X 95-185-1/MC/H – Cold Shrinkable Straight Joint for single core 12kV unarmoured XLPE or EPR insulated cables
between 95 and 185mm2, supplied with mechanical connector and heavy wall Heat Shrinkable outer tube.

RCSJA – 17X 185-300-3/R/MC - Cold Shrinkable Straight Joint for three core 17.5kV armoured XLPE or EPR insulated cables
between 185 and 300mm2, supplied with mechanical connectors and plastic shell for resin encapsulation.

Power Accessories Catalogue Page 68 ©REPL 2019


Cold Shrinkable MV Jointing System

REPL range of RCSJ Cold Shrinkable Joints are suitable for


installations on medium voltage cables up to 36kV.
The Joint consists of a moulded silicon rubber body with
RCSJ
integrated central Faraday Cage, geometric stress control,
and a conductive outer layer which reinstates the key
layers of the cable being jointed. The joint bodies are pre-
expanded onto a spiral former providing a suitable
diameter clearance to allow easy location over cables and
connectors. Once correctly located the body in position,
the body is shrunk down by simply pulling out the spiral
tape former.

To complete the joint, the cable metallic screens are connected using an appropriate method. There is a range of
options available for the outer protection such as Cold Shrinkable or Heat Shrinkable tubing, or resin encapsulation
using plastic shell. Because the RCSJ requires no special tools or heat source for installation, it is ideal for areas
where heat tools are not allowed or accessible.
A range of bodies to cover cables up to 36kV in single core, three core designs and trifurcating with either extruded
or paper insulation.

Features:

 Tested to CENELEC HD 629.1.S2


 Quick and easy installation using no heat source or special tools
 One piece design with integrated central Faraday cage and screen stress control cones
 Short parking distance required means compact joint bay area
 Silicon Rubber material for excellent electrical insulation properties
 Suitable for a wide range of mechanical cable connectors
 Kits for armoured and unarmoured type cables can be supplied
 Choice of outer protection materials

The pre-moulded silicon rubber joint bodies integrate the key


components to reinstate the insulation system for a medium voltage
cable.
The inner Faraday cage is at same potential as the phase connector
and provides a smoothing layer onto the insulation – this means any
sharp edge on the connector does not affect the performance.
The geometric stress cones at either end provide field control at the
end of the insulation screens.

Technical Details for RCSJ Cold Shrinkable Jointing System


Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV
Cross Section Range (mm ) 2
95 - 630 50 - 1000 50 - 1000 35 - 1000 50 - 1000
Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55
Voltage Rating U0/U 3.8/6.6 6.35/11 8.7/15 12.7/22 19/33
(Um) kV (7.2) (12) (17.5) (24) (36)
Basic Impulse Level (BIL) kV 60 95 95 125 194
Partial Discharge at 1.73U° (pC) <10 <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76
AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5
DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114

Power Accessories Catalogue Page 69 ©REPL 2019


Cold Shrinkable MV Jointing System

For Single & Three Core Polymeric


Insulated cables (XLPE / EPR) RCS J-(7-36)X
5 Typical Kit Contents
(actual components will depend on specific joint type)

1. Cold Shrinkable moulded joint body


2. Earth / armour screen continuity materials
(dependant on cable design)
2
3. Mastic sealing tapes
4 4. Phase conductor connector1
5. Outer Protection materials , either :
1  Heavy Wall Heat Shrinkable tube
3 (Hybrid joint where heat is allowed)
 EPDM rubber Cold Shrinkable tubing
(“ALL COLD” joint where no heat is allowed)
 Plastic moulded shell for resin encapsulation

1 – Optional, type specified at order

Medium Voltage Straight Joints for Polymeric Insulated Cables up to 36kV


The RCSJ-X range of kits are designed for jointing either single or three core cable designs with polymeric
(XLPE or EPR) insulation and to be used with mechanical type connectors.

RCSJU – Suitable for unarmoured cable types


RCSJA – Suitable for armoured cable types
RCSTJU – Suitable for transition of 3 core cable to (3X) single core unarmoured type
Fully tested to the following specifications:

 CENELEC HD629.1

Power Accessories Catalogue Page 70 ©REPL 2019


Cold Shrinkable MV Jointing System

RCSJ-(7-36)X
Conductor Insulation Maximum
Cross Section Diameter overall
(See Note 1) Range Diameter of Cable Kit Number Kit Number
Cable Sheath Construction Single Core Joint Three Core Joint
(See Note 2)
(mm2) Ø mm Ø mm
Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 7.2kV
36 kV 24 kV 17.5 kV 12 kV 7.2 kV

No armour RCSJU 7X 95-150-1 RCSJU 7X 95-150-3


95 - 150 17 - 24 30 Armoured RCSJA 7X 95-150-1 RCSJA 7X 95-150-3
No armour RCSJU 7X 185-300-1 RCSJU 7X 185-300-3
185 - 300 19 - 32 42 Armoured RCSJA 7X 185-300-1 RCSJA 7X 185-300-3
No armour RCSJU 7X 400-630-1 RCSJU 7X 300-400-3
400 - 630* 30 - 42 65 Armoured RCSJA 7X 400-630-1 RCSJA 7X 300-400-3
Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 12kV
No armour RCSJU 12X 50-95-1 RCSJU 12X 50-95-3
50 - 95 17 - 24 30 Armoured RCSJA 12X 50-95-1 RCSJA 12X 50-95-3
No armour RCSJU 12X 95-300-1 RCSJU 12X 95-300-3
95 - 300 19 - 32 42 Armoured RCSJA 12X 95-300-1 RCSJA 12X 95-300-3
No armour RCSJU 12X 400-630-1 RCSJU 12X 300-400-3
400 - 630* 30 - 42 65 Armoured RCSJA 12X 400-630-1 RCSJA 12X 300-400-3
No armour RCSJU 12X 630-1000-1 -
630 - 1000 40 - 60 78 Armoured RCSJA 12X 630-1000-1 -
Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 17.5kV
No armour RCSJU 17X 50-95-1 RCSJU 17X 50-95-3
50 - 95 17 - 24 30 Armoured RCSJA 17X 50-95-1 RCSJA 17X 50-95-3
No armour RCSJU 17X 120-240-1 RCSJU 17X 120-240-3
120 - 240 19 - 32 42 Armoured RCSJA 17X 120-240-1 RCSJA 17X 120-240-3
No armour RCSJU 17X 300-500-1 RCSJU 17X 300-400-3
300 - 500 30 - 42 65 Armoured RCSJA 17X 300-500-1 RCSJA 17X 300-400-3
No armour RCSJU 17X 630-1000-1 -
630 - 1000 40 - 60 78 Armoured RCSJA 17X 630-1000-1 -
Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 24kV
No armour RCSJU 24X 35-70-1 RCSJU 24X 35-70-3
35 - 70 17 - 24 30 Armoured RCSJA 24X 35-70-1 RCSJA 24X 35-70-3
No armour RCSJU 24X 95-150-1 RCSJU 24X 95-150-3
95 - 150 19 - 32 42 Armoured RCSJA 24X 95-150-1 RCSJA 24X 95-150-3
No armour RCSJU 24X 185-400-1 RCSJU 24X 185-400-3
185 - 400 30 - 42 65 Armoured RCSJA 24X 185-400-1 RCSJA 24X 185-400-3
No armour RCSJU 24X 500-1000-1 -
500 - 1000 40 - 60 78 Armoured RCSJA 24X 500-1000-1 -
Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 36kV
No armour RCSJU 36X 50-120-1 RCSJU 36X 50-120-3
50 - 120 19 - 32 42 Armoured RCSJA 36X 50-120-1 RCSJA 36X 50-120-3
No armour RCSJU 36X 150-400-1 RCSJU 36X 150-400-3
150 - 400 30 - 42 65 Armoured RCSJA 36X 150-400-1 RCSJA 36X 150-400-3
No armour RCSJU 36X 500-1000-1 -
500 - 1000 40 - 60 78 Armoured RCSJA 36X 500-1000-1 -

For full product code selection, see Page 68

*3 core cables up to 400m2 only


Note 1 – the conductor cross sections shown are for general guidance only – the more important parameter is the insulation diameter range to
ensure the moulded joint body fits correctly.
Note 2 – for single core cables, the maximum diameter of the cable is important as the moulded joint body has to slide over the joint and have
adequate room for the spiral tape to be pulled out – therefore for cables with armour where diameter is on the top end of the range, it might be
better to select next size up.

Power Accessories Catalogue Page 71 ©REPL 2019


Medium Voltage Push On Jointing System

RPMJ
RPMJ Push On medium voltage joints provide a method to connect power cables with system voltages up to 36kV using
a pre-moulded rubber joint body with integrated Faraday Cage.

RPMJ – Push On Joint Designer for cables 12kV to 36kV


The coding system below allows installer to specify correct joint based on application and cable type.
The joint code is made up of 5 elements plus options suffix as follows:

RPMJX - V - YY - nnn - nnn - C / (O) Options


See information below

Joint Type Voltage Rating Cable Insulation Cable Cross No. of


Type Section Cores
RPMJU = 12 = max 6.35/11(12) kV
Unarmoured cable Range
X = Plastic insulation 1 = 1 Core
Straight Joint 17 = max 8.7/15(17.5) kV
PX = Plastic to paper mm - mm =
2 2 3 = 3 Core
RPMJA = (3x1) =
Armoured cable
24 = max 12/22(24) kV (transition) min- max
range of joint Triplex Joint
Straight Joint 36 = max 19/33(36) kV
RPMTJU =
Trifurcating Joint
from 3 core to 3x1
core cables

Joint Options the following suffix codes indicate options:

- /MC = Mechanical connectors supplied in kit (default)


- /CC = Copper compression ferrules supplied in kit
- /AC = Aluminium compression ferrules supplied in kit
- /H = Joint is supplied with a Heavy Wall Heat Shrinkable outer protection tube
- /C = Joint is supplied with a EPDM Cold Shrinkable outer protection tube
- /R = Joint is supplied with horizontal split plastic shell for resin encapsulation outer protection

Examples:
RPMJU – 12X 95-240-1/MC/H – Push On straight joint for single core 6/10 kV or 6.35/11 kV unarmoured XLPE or EPR insulated
cables between 95 and 185mm2, supplied with connectors.

RPMJA – 17X 185-300-3/R/CC – Push On joint for three core 8.7/15 kV armoured XLPE or EPR insulated cables between 185 and
300mm2 , supplied with compression connectors and plastic shells for resin encapsulation.

Power Accessories Catalogue Page 72 ©REPL 2019


Medium Voltage Push On Jointing System

RPMJ-(12-36)X
REPL range of RPMJ Joints are suitable for
installations on medium voltage cables up to
36kV.
The Joint consists of a moulded silicon rubber
body with integrated central Faraday Cage, and a
conductive outer layer which reinstates the
key layers of the cable being jointed. The joint bodies are installed onto the cables using grease to ensure a tight fit over
the critical layers of the cable insulation.
The joints can be configured for a range of single and three core cable type and are available with a number of outer
protection options.

Features:

 Tested to CENELEC HD 629.1.S2, IEC 60502-4


 Quick and easy installation using no heat source or special tools
 No shelf life restrictions when stored at correct temperature
 One piece design with integrated central Faraday cage, insulation and outer screening
 Short parking distance required means compact joint bay area
 Silicon Rubber material for excellent electrical insulation properties
 Kits for armoured and unarmoured type cables can be supplied
 Choice of outer protection materials

1 core armoured and tape screen polymeric cable joint for 12kV with heat shrink outer protection tube
Example Product Code: RPMJA-12X 95-185-1/H

3 core armoured and tape screen polymeric cable joint for 12kV with resin encapsulation outer protection
Example Product Code: RPMJA-12X 95-185-3/R

Technical Details for RPMJ Cold Shrinkable Jointing System


Voltage Class: 12kV 17.5kV 24kV 36kV
Cross Section Range (mm ) 2
50 - 1000 50 - 1000 35 - 1000 50 - 1000
Cable Insulation Diameter (mm) 15 - 46 17 - 48 18 - 50 24 - 55
Voltage Rating U0/U 6.35/11 8.7/15 12.7/22 19/33
(Um) kV (12) (17.5) (24) (36)
Basic Impulse Level (BIL) kV 95 95 125 194
Partial Discharge at 1.73U° (pC) <10 <10 <10 <10
AC Voltage Withstand , 1 min (kV) >25.5 >35 >51 >76
AC Voltage Withstand , 5 min (kV) >28.5 >39 >57 >85.5
DC Voltage Withstand , 15min (kV) >38 >52 >76 >114

Power Accessories Catalogue Page 73 ©REPL 2019


Medium Voltage Push On Jointing System

RPMJ-(12-36)X
Conductor Cross
Section
Cable Kit Number Kit Number
Construction Single Core Joint Three Core Joint
(mm2)
Push On Straight Cable Joint for Polymeric Insulated cables rated at Um= 12kV
No armour RPMJU-12X 25-70-1 RPMJU-12X 25-70-3
25 - 70 Armoured RPMJA-12X 25-70-1 RPMJA-12X 25-70-3
No armour RPMJU-12X 95-120-1 RPMJU-12X 95-120-3
95 - 120
12 kV

Armoured RPMJA-12X 95-120-1 RPMJA-12X 95-120-3


No armour RPMJU-12X 150-240-1 RPMJU-12X 150-240-3
150 - 240 Armoured RPMJA-12X 150-240-1 RPMJA-12X 150-240-3
No armour RPMJU-12X 300-400-1 RPMJU-12X 300-400-3
300 - 400 Armoured RPMJA-12X 300-400-1 RPMJA-12X 300-400-3
No armour RPMJU-12X 500-1 -
500 Armoured RPMJA-12X 500-1 -
Push On Straight Cable Joint for Polymeric Insulated cables rated at Um= 17.5kV
No armour RPMJU-17X 25-70-1 RPMJU-17X 25-70-3
25 - 70 Armoured RPMJA-17X 25-70-1 RPMJA-17X 25-70-3
17.5 kV

No armour RPMJU-17X 95-120-1 RPMJU-17X 95-120-3


95 - 120 Armoured RPMJA-17X 95-120-1 RPMJA-17X 95-120-3
No armour RPMJU-17X 150-240-1 RPMJU-17X 150-240-3
150 - 240 Armoured RPMJA-17X 150-240-1 RPMJA-17X 150-240-3
No armour RPMJU-17X 300-400-1 RPMJU-17X 300-400-3
300 - 400 Armoured RPMJA-17X 300-400-1 RPMJA-17X 300-400-3
No armour RPMJU-17X 400-630-1 -
400 - 630 Armoured RPMJA-17X 400-630-1 -
Push On Straight Cable Joint for Polymeric Insulated cables rated at Um= 24kV
No armour RPMJU-24X 25-70-1 RPMJU-24X 25-70-3
25 - 70 Armoured RPMJA-24X 25-70-1 RPMJA-24X 25-70-3
No armour RPMJU-24X 95-120-1 RPMJU-24X 95-120-3
24 kV

95 - 120 Armoured RPMJA-24X 95-120-1 RPMJA-24X 95-120-3


No armour RPMJU-24X 150-240-1 RPMJU-24X 150-240-3
150 - 240 Armoured RPMJA-24X 150-240-1 RPMJA-24X 150-240-3
No armour RPMJU-24X 300-400-1 RPMJU-24X 300-400-3
300 - 400 Armoured RPMJA-24X 300-400-1 RPMJA-24X 300-400-3
No armour RPMJU-24X 400-630-1 -
400 - 630 Armoured RPMJA-24X 400-630-1 -
Push On Straight Cable Joint for Polymeric Insulated cables rated at Um= 36kV
No armour RPMJU-36X 25-70-1 RPMJU-36X 25-70-3
50 - 95 Armoured RPMJA-36X 25-70-1 RPMJA-36X 25-70-3
36 kV

No armour RPMJU-36X 95-120-1 RPMJU-36X 95-120-3


120 - 150 Armoured RPMJA-36X 95-120-1 RPMJA-36X 95-120-3
No armour RPMJU-36X 150-240-1 RPMJU-36X 150-240-3
185 - 240 Armoured RPMJA-36X 150-240-1 RPMJA-36X 150-240-3
No armour RPMJU-36X 300-400-1 RPMJU-36X 300-400-3
300 - 400 Armoured RPMJA-36X 300-400-1 RPMJA-36X 300-400-3
No armour RPMJU-36X 400-630-1 -
400 - 630 Armoured RPMJA-36X 400-630-1 -

For full product code selection, see Page 72

Power Accessories Catalogue Page 74 ©REPL 2019


Notes

Power Accessories Catalogue Page 75 ©REPL 2019


Notes

Power Accessories Catalogue Page 76 ©REPL 2019


Tube, Sleeves and Tape Components

REPL manufacture a wide range of tube components for Cable applications.

Heat Shrinkable Tubes are a popular choice for


protection, harnessing, identification and
general sealing applications. REPL offer a range
of tube thickness in standard insulating grades.
In addition, we offer Cold Shrinkable Tubes for
insulation and protection as alternative for
areas where no heat can be used.

Heat Shrinkable Wraparound Sleeves can be


used for cable sheath repair, or general joint
protection when it is not possible to use a tube.

Heat Shrinkable Bus-Bar insulation tubes and tapes provide insulation enhancement for live metal when there are
reduced clearances where flashover is possible.

Our range of mastic tapes can be used for various sealing and insulating applications within cable joints and
terminations.

Part Code Description Page


Thin Wall Heat Shrinkable Tubing –
RITT Adhesive Lined / Unlined 78
Medium Wall Heat Shrinkable
RIMT Tubing – Adhesive Lined/ Unlined 82
Heavy Wall Heat Shrinkable Tubing –
RIHT Adhesive Lined/ Unlined 84
Silicon Rubber Cold Shrinkable
SCST Tubing 86
EPDM Rubber Cold Shrinkable
ECST Tubing 87
Bus-Bar Insulation Heat Shrinkable
RIBT Tubing 88
Bus-Bar Insulation Heat
RTBM Shrinkable Tape 91
RMBK Black Sealing/Contouring Mastic 93
RMRD Red Sealing/Anti-tracking Mastic 93
Wraparound Heat Shrinkable Repair
RWRS Sleeve 94
Reinforced Wraparound Heat
RTSF Shrinkable Repair Sleeve 95

Power Accessories Catalogue Page 77 ©REPL 2019


Tube, Sleeves and Tape Components

RITT is designed for all general purpose applications where thick or medium wall
tubing is not required.
Typical applications include cable marking, colour coding, insulation and light
RITTU
weight harness jacketing.

Features:

 Unlimited shelf life


 Flame Retardant
 Excellent resistance to chemicals and solvents
 Excellent electrical properties
 Continuous operating temperature: 50°C to 125°C
 Available in long spool lengths
 Various colours available for unlined versions
 Conforms to specifications: IEC 60684-3, ENATS 09-11, RoHS
2011/65/EU & 2015/863/EU Compliant

Product Types:

 RITTU 2:1 - Unlined , Shrink Ratio of 2:1


 RITTU 3:1 - Unlined , Shrink Ratio of 3:1
 RITTA 3:1 - Hot melt adhesive lining , Shrink Ratio of 3:1
 RITTA 4:1 - Hot melt adhesive lining , Shrink Ratio of 4:1

ØR ØE
Recovered I.D. Expanded I.D.
(As supplied)
T
Recovered Wall Thickness = 0.3 to 1.5mm

Material Properties Value Test Method


Minimum Shrink Temperature 125°C -
Density 1 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505
Water Absorption <0.2% IEC 60684-2 /ASTM D-570
Tensile Strength >15 MPa IEC 60684-2 /ASTM D-412
Ultimate Elongation >300% IEC 60684-2 /ASTM D-412
Low Temperature Flexibility No cracking after 4h @- 40°C IEC 60684-2
Tensile Strength after heat ageing
>10 MPa IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Ultimate Elongation after heat ageing
>200% IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Hardness 43 +/-5 Shore D ISO 868 / ASTM D-2240
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength >20Kv/mm IEC 60243 / ASTM D-149
Dielectric Constant >5 IEC 60250/ ASTM D-150

Power Accessories Catalogue Page 78 ©REPL 2019


Thin Wall Heat Shrinkable Tubing 2:1 Unlined

RITTU 2:1 Shrink Ratio - Unlined RITTU 2:1


ØE ØR T Standard Reel
Product Code Thickness Length
Expanded Recovered
Recovered
mm mm mm +/-20% m
RITTU 2:1 0.6/0.3 0.6 0.3 0.3 200
RITTU 2:1 0.8/0.4 0.8 0.4 0.3 200
RITTU 2:1 1.0/0.5 1.0 0.5 0.3 200
RITTU 2:1 2.0/1.0 2.0 1.0 0.3 200
RITTU 2:1 3.0/1.50 3.0 1.5 0.4 200
RITTU 2:1 4.0/2.0 4.0 2.0 0.5 200
RITTU 2:1 5.0/2.5 5.0 3.5 0.5 100
RITTU 2:1 6.0/3.0 6.0 3.0 0.5 100
RITTU 2:1 7.0/3.5 7.0 3.5 0.5 100
RITTU 2:1 8.0/4.0 8.0 4.0 0.5 100
RITTU 2:1 9.0/4.5 9.0 4.5 0.6 100
RITTU 2:1 10.0/5.0 10.0 5.0 0.6 100
RITTU 2:1 11.0/5.5 11.0 5.5 0.6 100
RITTU 2:1 12.0/6.0 12.0 6.0 0.6 100
RITTU 2:1 13.0/6.5 13.0 6.5 0.7 100
RITTU 2:1 14.0/7.0 14.0 7.0 0.7 100
RITTU 2:1 15.0/7.5 15.0 7.5 0.7 100
RITTU 2:1 16.0/8.0 16.0 8.0 0.7 100
RITTU 2:1 17/8.5 17.0 8.5 0.7 100
RITTU 2:1 18.0/9.0 18.0 9.0 0.7 100
RITTU 2:1 20.0/10.0 20.0 10.0 0.8 100
RITTU 2:1 22.0/11.0 22.0 11.0 0.8 100
RITTU 2:1 25.0/12.5 25.0 12.5 0.9 50
RITTU 2:1 28/14 28.0 14.0 0.9 50
RITTU 2:1 30/15 30.0 15.0 1.0 50
RITTU 2:1 35/17.5 35.0 17.5 1.0 50
RITTU 2:1 38/19 38.0 19.5 1.0 50
RITTU 2:1 45.0/22.5 45.0 22.5 1.1 25
RITTU 2:1 50.0/25.0 50.0 25.0 1.2 25
RITTU 2:1 60.0/30.0 60.0 30.0 1.2 25
RITTU 2:1 70.0/35.0 70.0 35.0 1.3 25
RITTU 2:1 80.0/40.0 80.0 40.0 1.3 25
RITTU 2:1 90.0/45.0 90.0 45.0 1.3 25
RITTU 2:1 100/50 100.0 50.0 1.4 25
RITTU 2:1 120/60 120.0 60.0 1.5 25

Colour Options:
BK = Black (standard) BL = Blue Y = Yellow
CL = Clear GR = Grey *other colours are available
GY = Green/Yellow GN = Green
BR = Brown RD = Red

Power Accessories Catalogue Page 79 ©REPL 2019


Thin Wall Heat Shrinkable Tubing 3:1 Unlined

RITTU 3:1
RITTU 3:1 Shrink Ratio - Unlined
The 3:1 shrink ratio means it is ideal for irregular shapes with widely varying dimensions.

ØE ØR T Standard Reel
Product Code Thickness Length
Expanded Recovered
Recovered
mm mm mm +/-20% m
RITTU 3:1 1.5/0.5 1.5 0.5 0.3 200
RITTU 3:1 3.0/1.0 3.0 1.0 0.4 200
RITTU 3:1 4.5/1.5 4.5 1.5 0.5 100
RITTU 3:1 6.0/2.0 6.0 2.0 0.6 100
RITTU 3:1 9/3 9.0 3.0 0.7 50
RITTU 3:1 12/4 12.0 4.0 0.8 50
RITTU 3:1 15/5 15.0 5.0 0.8 50
RITTU 3:1 18/6 18.0 6.0 0.9 50
RITTU 3:1 24/8 24.0 8.0 1.2 25
RITTU 3:1 28/10 28.0 10.0 1.2 25
RITTU 3:1 30/10 30.0 10.0 1.25 25
RITTU 3:1 39/13 39.0 13.0 1.25 25
RITTU 3:1 50/16 50.0 16.0 1.3 1.22/pc
RITTU 3:1 60/20 60.0 20.0 1.3 1.22/pc
RITTU 3:1 70/23 70.0 23.0 1.4 1.22/pc
RITTU 3:1 80/26 80.0 26.0 1.4 1.22/pc
RITTU 3:1 90/30 90.0 30.0 1.5 1.22/pc
RITTU 3:1 100/33 100.0 33.0 1.5 1.22/pc

Colour Options:
BK = Black (standard) BL = Blue Y = Yellow
CL = Clear GR = Grey *other colours are available
GY = Green/Yellow GN = Green
BR = Brown RD = Red

Power Accessories Catalogue Page 80 ©REPL 2019


Thin Wall Heat Shrinkable Tubing Adhesive Lined

RITTA 3:1
RITTA 3:1 Shrink Ratio
Hot Melt Adhesive Lined
For applications requiring moisture tight environmental sealing, the adhesive will flow during shrinking and fill
all voids to form a water tight seal.

ØE ØR T Standard Reel
Product Code Thickness Length
Expanded Recovered
Recovered
mm mm mm +/-20% m
RITTA 3:1 03/01 3 1 0.5 200
RITTA 3:1 4.8/1.5 4.8 1.5 0.5 100
RITTA 3:1 6/2 6 2 0.5 100
RITTA 3:1 9/3 9 3 0.5 50
RITTA 3:1 12/04 12 4 0.8 25/1.22pc
RITTA 3:1 15/5 15 5 0.8 25/1.22pc
RITTA 3:1 19/06 19 6 0.8 25/1.22pc
RITTA 3:1 25/08 25 8 1.0 25/1.22pc
RITTA 3:1 30/10 30 10 1.0 25/1.22pc
RITTA 3:1 39/13 39 13 1.0 25/1.22pc

Colour Options:
BK = Black (standard)

RITTA 4:1 Shrink Ratio RITTA 4:1


Hot Melt Adhesive Lined
Ideal for applications with irregular shapes or widely varying dimensions.

ØE ØR T Standard Reel
Product Code Thickness Length
Expanded Recovered
Recovered
mm mm mm +/-20% m
RITTA 4:1 04/01 4 1 0.5 200
RITTA 4:1 6/1.5 6 1.5 0.5 100
RITTA 4:1 8/2 8 2 0.5 100
RITTA 4:1 12/3 12 3 0.6 25/1.22pc
RITTA 4:1 16/4 16 4 0.8 25/1.22pc
RITTA 4:1 20/5 20 5 0.8 25/1.22pc
RITTA 4:1 24/6 24 6 1.0 25/1.22pc
RITTA 4:1 32/8 32 8 1.0 25/1.22pc
RITTA 4:1 52/13 52 13 1.0 25/1.22pc

Colour Options:
BK = Black (standard)

Power Accessories Catalogue Page 81 ©REPL 2019


Medium Wall Heat Shrinkable Tubing

REPL Heat Shrinkable Medium Wall Heat Shrinkable Tubes (RIMT)


provide environmental protection to the cable cores of plastic and
RIMT
paper insulated cable terminations, and the primary insulation
over the connector area in cable joints rated up to 1.2kV.
The insulating tubes are made from thermally stabilized, cross
linked, weather resistant polymeric material.

Features:

 Unlimited shelf life


 Excellent resistance to chemicals and solvents
 Excellent electrical properties
 Continuous operating temperature: -50°C to 125°C
 Available in long spool lengths (RIMTU version only)
 Conforms to specifications: IEC 60684-3, ENATS 09-11, RoHS 2011/65/EU &
2015/863/EU Compliant

Product Types:
 RIMTU - Unlined , Shrink Ratio of 3:1
 RIMTA - Lined with Hot Melt Adhesive , Shrink Ratio of 3:1

ØE
ØR RIMT Expanded I.D.
Recovered
(As supplied)
I.D.
T
Recovered Wall Thickness = 1.9 – 3.6mm

Material Properties Value Test Method


Minimum Shrink Temperature 120 C
o
-
Density 1.19 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505
Water Absorption <0.5% IEC 60684-2 /ASTM D-570
Tensile Strength >14.5 MPa IEC 60684-2 /ASTM D-412
Ultimate Elongation >500% IEC 60684-2 /ASTM D-412
Low Temperature Flexibility No cracking after 4h @40°C IEC 60684-2
Tensile Strength after heat ageing
>12 MPa IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Ultimate Elongation after heat ageing
>300% IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Hardness 43 +/-3 Shore D ISO 868 / ASTM D-2240
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149
Dielectric Constant 5 IEC 60250/ ASTM D-150

Power Accessories Catalogue Page 82 ©REPL 2019


Medium Wall Heat Shrinkable Tubing

RIMTU 3:1 Shrink Ratio - Unlined RIMTU


For applications such as environmental protection of cable cores in terminations, or insulation of low voltage
connectors.

ØE ØR T Standard
Product Code Thickness Lengths
Expanded Recovered
Recovered
mm mm mm +/-20% m
RIMTU 09/03 9 3 1.90 100
RIMTU 12/04 12 4 2.20 50
RIMTU 22/06 22 6 2.50 50
RIMTU 30/08 30 8 2.60 50
RIMTU 40/12 40 12 2.80 25 / 1.0 / 1.2 pc
RIMTU 52/16 52 16 3.00 25 / 1.0 / 1.2 pc
RIMTU 63/19 63 19 3.20 25 / 1.0 / 1.2pc
RIMTU 80/22 80 22 3.20 25 / 1.0 / 1.2 pc
RIMTU 100/30 100 30 3.30 1.0 or 1.2 pc
RIMTU 120/34 120 34 3.30 1.0 or 1.2 pc
RIMTU 140/40 140 40 3.40 1.0 or 1.2 pc
RIMTU 160/50 160 50 3.60 1.0 or 1.2 pc
RIMTU 180/60 180 60 3.60 1.0 or 1.2 pc

RIMTA 3:1 Shrink Ratio RIMTA


Hot Melt Adhesive Lined
For applications requiring a moisture tight seal

ØE ØR T Coating Standard
Product Code Thickness Type Lengths
Expanded Recovered
Recovered
mm mm mm +/-20% m
RIMTA 09/03 9 3 1.90 Smooth 1.0 or 1.2 pc
RIMTA 12/04 12 4 2.20 Smooth 1.0 or 1.2 pc
RIMTA 22/06 22 6 2.50 Smooth 1.0 or 1.2 pc
RIMTA 30/08 30 8 2.60 Smooth 1.0 or 1.2 pc
RIMTA 40/12 40 12 2.80 Smooth 1.0 or 1.2 pc
RIMTA 52/16 52 16 3.00 Smooth 1.0 or 1.2 pc
RIMTA 63/19 63 19 3.20 Smooth 1.0 or 1.2 pc
RIMTA 80/22 80 22 3.20 Spiral 1.0 or 1.2 pc
RIMTA 100/30 100 30 3.30 Spiral 1.0 or 1.2 pc
RIMTA 120/34 120 34 3.30 Spiral 1.0 or 1.2 pc
RIMTA 140/40 140 40 3.40 Spiral 1.0 or 1.2 pc
RIMTA 160/50 160 50 3.60 Spiral 1.0 or 1.2 pc
RIMTA 180/60 180 60 3.60 Spiral 1.0 or 1.2 pc

Colour Options:
BK = Black

Power Accessories Catalogue Page 83 ©REPL 2019


Heavy Wall Heat Shrinkable Tubing

REPL Heat Shrinkable Heavy Wall Heat Shrinkable Tubes (RIHT) provide
environmental protection for power cable joints up to 42kV and insulating
medium for use up to 1.2kV.
RIHT
The insulating tubes are made from thermally stabilized, cross linked, weather
resistant polymeric material.

Features:

 Unlimited shelf life


 Excellent resistance to chemicals and solvents
 Excellent electrical properties
 Continuous operating temperature: 50°C to 125°C
 Conforms to specifications: IEC 60684-3, ENATS 09-11,
RoHS 2011/65/EU & 2015/863/EU Compliant

Product Types:
 RIHTU - Unlined , Shrink Ratio of 3:1
 RIHTA - Lined with Hot Melt Adhesive , Shrink Ratio of 3:1

ØR RIHT ØE
Expanded I.D.
Recovered I.D.
(As supplied)

T
Recovered Wall Thickness = 2.5 – 4.5mm

Material Properties Value Test Method


Minimum Shrink Temperature 120°C
Density 1.19 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505
Water Absorption <0.5% IEC 60684-2 /ASTM D-570
Tensile Strength >14.5 MPa IEC 60684-2 /ASTM D-412
Ultimate Elongation >500% IEC 60684-2 /ASTM D-412
Low Temperature Flexibility No cracking after 4h @ -40°C IEC 60684-2
Tensile Strength after heat ageing
>12 MPa IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Ultimate Elongation after heat ageing
>300% IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Hardness 43 +/-3 Shore D ISO 868 / ASTM D-2240
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149
Dielectric Constant 5 IEC 60250/ ASTM D-150
Fungus Resistance No Growth ASTM G-21
ISO 175
24hrs immersion at room temperature
Chemical Resistance Good
in NaOH 40% strength, Toluene,
Acetone and H2SO4 3% strength

Power Accessories Catalogue Page 84 ©REPL 2019


Heavy Wall Heat Shrinkable Tubing

RIHTU 3:1 Shrink Ratio - Unlined


RIHTU
ØE ØR T Standard
Product Code Thickness Lengths
Expanded Recovered
Recovered
mm mm mm +/-20% m
RIHTU 12/04 12 4 2.50 1.0 or 1.2 pc
RIHTU 16/05 16 5 2.80 1.0 or 1.2 pc
RIHTU 20/06 20 6 3.20 1.0 or 1.2 pc
RIHTU 30/08 30 8 3.20 1.0 or 1.2 pc
RIHTU 40/12 40 12 4.00 1.0 or 1.2 pc
RIHTU 55/16 55 16 4.10 1.0 or 1.2 pc
RIHTU 80/22 80 22 4.20 1.0 or 1.2 pc
RIHTU 100/30 100 30 4.40 1.0 or 1.2 pc
RIHTU 120/34 120 34 4.40 1.0 or 1.2 pc
RIHTU 140/37 140 37 4.50 1.0 or 1.2 pc
RIHTU 160/50 160 50 4.50 1.0 or 1.2 pc
RIHTU 180/60 180 60 4.50 1.0 or 1.2 pc

RIHTA 3:1 Shrink Ratio


RIHTA
Hot Melt Adhesive Lined
For applications requiring a moisture tight seal

ØE ØR T Standard
Thickness Coating
Product Code Expanded Recovered Type
Lengths
Recovered
mm mm mm +/-20% m
RIHTA 12/04 12 4 2.50 Smooth 1.0 or 1.2 pc
RIHTA 16/05 16 5 2.80 Smooth 1.0 or 1.2 pc
RIHTA 20/06 20 6 3.20 Smooth 1.0 or 1.2 pc
RIHTA 30/08 30 8 3.20 Smooth 1.0 or 1.2 pc
RIHTA 40/12 40 12 4.00 Spiral 1.0 or 1.2 pc
RIHTA 55/16 55 16 4.10 Spiral 1.0 or 1.2 pc
RIHTA 80/22 80 22 4.20 Spiral 1.0 or 1.2 pc
RIHTA 100/30 100 30 4.40 Spiral 1.0 or 1.2 pc
RIHTA 120/34 120 34 4.40 Spiral 1.0 or 1.2 pc
RIHTA 140/37 140 37 4.50 Spiral 1.0 or 1.2 pc
RIHTA 160/50 160 50 4.50 Spiral 1.0 or 1.2 pc
RIHTA 180/60 180 60 4.50 Spiral 1.0 or 1.2 pc

Colour Options:
BK = Black

Power Accessories Catalogue Page 85 ©REPL 2019


Silicon Rubber Cold Shrinkable Tubing

SCST
The REPL SCST range of Cold Shrinkable tubing is made from silicon rubber
material and can be used for a number of applications such as core or
connector insulation in low voltage cable joints, moisture sealing, diameter
build up or outer joint protection.
The tubes are pre-expanded onto a plastic spiral core and can be easily shrunk
onto cables / pipes etc. by simply pulling out the spiral tape – no heat or tools
are necessary.

 Suitable for indoor and outdoor applica�ons.


 Good mechanical strength
 Weatherproof
 Excellent electrical insula�on proper�es
 Ozone and UV resistant
 Resistant to acids and alkalis
 Good Thermal stability – opera�ng range of -50°C to 250°C
 Resists fire – will not support flame
 Range covers applica�on diameters from 13mm to 140mm

T
Recovered Tube ØR
L

Expanded Tube
(As supplied)
ØE

Application Range ØE ØR T Standard


Thickness Colour
Product Code Ø Expanded Recovered Lengths*
Recovered
mm mm mm mm +/-20% mm m
SCST 25/12 13 - 20 25 12 2.5 220 Grey
SCST 40/15 20 - 30 40 15 3.0 220 / 450 Grey
SCST 50/20 25 - 40 50 20 3.0 220/ 450 Grey
SCST 65/20 25 - 55 65 20 4.5 600 / 700 Black
SCST 80/24 25 - 70 80 24 4.5 600 / 700 Black
SCST 90/27 30 - 80 90 27 4.5 600 / 700 Black
SCST 150/50 55 - 140 150 50 4.5 650 Black

*Other lengths available upon request

Material Properties Value Test Method


Hardness >45 Shore A ASTM D 2240
Tensile Strength >8 MPa ASTM D 412 / BS 903ptA2
Elongation at Break 700% ASTM D 412 / BS 903ptA2
Dielectric Strength >20MV/m ASTM D 149 / BS 2918pt2
Weather Resistance (5000hr) Pass ASTM G 154

Power Accessories Catalogue Page 86 ©REPL 2019


EPDM Rubber Cold Shrinkable Tubing

ECST
The REPL ECST range of Cold Shrinkable tubing is made from EPDM rubber
material and can be used for a number of applications such as providing a
tough, weatherproof seal over cable joints.
The tubes are pre-expanded onto a plastic spiral core and can be easily
shrunk onto cables / pipes etc. by simply pulling out the spiral tape – no
heat or tools are necessary.

 Suitable for indoor, outdoor and direct buried applications.


 Good mechanical strength to withstand backfill operations
 Waterproof
 Excellent electrical insulation properties
 Ozone and UV resistant
 Resistant to acids and alkalis
 Good Thermal stability
 Range covers application diameters from 32mm to 110mm

T
Recovered Tube ØR
L

Expanded Tube (as received) ØE

Application Range ØE ØR T Standard


Product Code Ø Thickness Lengths*
Expanded Recovered
Recovered
mm mm mm mm +/-20% mm
ECST 70/35 32 - 63 70 35 3.5 600
ECST 90/45 43 - 80 90 45 3.5 600
ECST 104/45 43 - 94 100 45 3.5 250 / 600
ECST 120/52 54 - 110 120 52 3.5 250 / 600

*Other lengths available upon request

Material Properties Value Test Method


Colour Black -
Hardness >38 Shore A ASTM D 2240
Tensile Strength 8MPa ASTM D 412 / BS 903ptA2
Elongation at Break 700% ASTM D 412 / BS 903ptA2
Tear Strength 32KN/m ASTM D 624C / BS 903ptA26
Dielectric Strength 19MV/m ASTM D 149 / BS 2918pt2
Weather Resistance (5000hr) Pass ASTM G 154

Power Accessories Catalogue Page 87 ©REPL 2019


Bus-Bar Insulation Heat Shrinkable Tubing

RIBT
The REPL RIBT Heat Shrinkable Bus-Bar Insulation Tubing is used to
insulate copper and aluminium bus-bars, preventing flashovers and
accidentally induced discharge. It can be used in confined spaces to
reduce the clearance necessary between bus-bar phases.
The tubes are made from thermally stabilized, cross linked,
weather resistant polymeric material with a nominal shrink ratio of
3:1 and an unlimited shelf life when stored at normal warehouse
temperatures.
It is available in two grades of wall thickness and can be used on all
bus-bar systems, as long as minimum clearances are maintained as
shown in the accompanying tables.

 Unlimited shelf life


 Halogen free
 UV & weather resistant
 Shrink ratio: 3:1
 Continuous operating temperature: 50°C to 125°C
 Conforms to specifications: IEC 60684-3 / ENATS 09-13, RoHS
2011/65/EU & 2015/863/EU Compliant
 Colour: Flame red (RAL 3000)

Product Types:
 RIBT - Medium Wall thickness, Shrink Ratio of 3:1
 RIBT-T - Heavy Wall thickness, Shrink Ratio of 3:1

Material Properties Value Test Method


Minimum Shrink Temperature 120°C -
Density 1.19 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505
Water Absorption <01% IEC 60684-2 /ASTM D-570
Tensile Strength >14 MPa IEC 60684-2 /ASTM D-412
Ultimate Elongation >300% IEC 60684-2 /ASTM D-412
Low Temperature Flexibility No cracking after 4h @40°C IEC 60684-2
Heat Shock No cracking or flow IEC 60684-2
Tensile Strength after heat ageing
>10 MPa IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Ultimate Elongation after heat ageing
>200% IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Hardness 45 +/-3 Shore D ISO 868 / ASTM D-2240
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149
Dielectric Constant <3.5 IEC 60250 / ASTM D-150
Fungus Resistance No Growth ASTM G-21
ISO 175
24hrs immersion at room temperature in
Chemical Resistance Good
NaOH 40% strength, Toluene, Acetone
and H2SO4 3% strength

IMPORTANT – Please refer to the information on the following pages regarding the recommended minimum
clearances to be used for distance between each phases and phase to earth.

Power Accessories Catalogue Page 88 ©REPL 2019


Bus-Bar Insulation Heat Shrinkable Tubing

RIBT
ØR
Recovered I.D.
ØE
RIBT Expanded I.D.
(As supplied)

T=
Recovered Wall Thickness = 2.5-2.8mm for RIBT
Recovered Wall Thickness = 4.00mm for RIBT-T

RIBT 3:1 Shrink Ratio


Medium Wall Bus-Bar insulating Tubing

ØE ØR T Standard Reel
Product Code Thickness Lengths
Expanded Recovered
Recovered
mm mm mm +/-20% m
RIBT 015/006 15 6 2.5 30
RIBT 020/008 20 8 2.5 30
RIBT 025/010 25 10 2.5 30
RIBT 030/012 30 12 2.5 30
RIBT 040/016 40 16 2.5 30
RIBT 050/020 50 20 2.8 15
RIBT 060/024 60 24 2.8 15
RIBT 070/028 70 28 2.8 15
RIBT 080/032 80 32 2.8 15
RIBT 100/040 100 40 2.8 15
RIBT 120/048 120 48 2.8 15

RIBT-T 3:1 Shrink Ratio


Thick Wall Bus-Bar insulating Tubing

ØE ØR T Standard Reel
Product Code Thickness Lengths
Expanded Recovered
Recovered
mm mm mm +/-20% m
RIBT-T 030/012 30 12 4.0 30
RIBT-T 040/016 40 16 4.0 30
RIBT-T 050/020 50 20 4.0 15
RIBT-T 060/024 60 24 4.0 15
RIBT-T 070/028 70 28 4.0 15
RIBT-T 080/032 80 32 4.0 15
RIBT-T 100/040 100 40 4.0 15
RIBT-T 120/048 120 48 4.0 15

Power Accessories Catalogue Page 89 ©REPL 2019


Bus-Bar Insulation Heat Shrinkable Tubing

Application Range Guidance


REPL RIBT Heat Shrinkable Bus-Bar Insulating Tubing is suitable for round or
rectangular section Bus-Bars.
RIBT
The table below gives a guide to the application range for each size of tube.
For rectangular sections, add the bus-bar height and width together – for round
sections use diameter of Bus-Bar – the values in the table indicate the tube to use
based on the Bus-Bar dimensions
Rectangular Round Section
Section Bus-Bar Bus-Bar
(Height + Width) (Diameter Range)
Product Code

Min Max Min Max


Width *R = 0.8mm
(mm) (mm) (mm) (mm)
RIBT 015/006 12 18 6.5 12
RIBT 020/008 15 24 9 16
RIBT 025/010 19 31 11 20

Height
RIBT-(T) 030/012 22 38 13.5 25
RIBT-(T) 040/016 29 50 18 34
RIBT-(T) 050/020 36 63 22 42
RIBT-(T) 060/024 43 76 26 51 *Note – for rectangular section
RIBT-(T) 070/028 50 89 31 60 bus-bar it is recommended that
RIBT-(T) 080/032 57 102 35 69 the edges have a minimum
RIBT-(T) 100/040 70 130 44 86 rounded edge of 0.8mm
RIBT-(T) 120/048 70 156 44 100

Clearance Reduction Guidance


The table below gives recommendations on the potential reduction in clearances that can be achieved by using
the RIBT or RIBT-T tubing on bus-bar sections.
However, they are intended for guidance only and the user should satisfy themselves through testing of the
suitability for a specific application.

Rectangular Section Bus-Bar


System Without
(Air Clearance) With one layer of RIBT With one layer of RIBT-T
Voltage IEC 60071.2
kV Phase-Phase Phase-Phase Phase-Earth Phase-Phase Phase-Earth
12 120mm 65mm 75mm 35mm 45mm
17.5 160mm 85mm 105mm 55mm 55mm
24 220mm 115mm 150mm 70mm 70mm
36 320mm 200mm 285mm 140mm 140mm

Round Section Bus-Bar


System Without
(Air Clearance) With one layer of RIBT With one layer of RIBT-T
Voltage IEC 60071-2
kV Phase-Phase Phase-Phase Phase-Earth Phase-Phase Phase-Earth
12 120mm 30mm 40mm 30mm 40mm
17.5 160mm 45mm 60mm 45mm 60mm
24 220mm 60mm 90mm 60mm 90mm
36 320mm 100mm 160mm 100mm 160mm

Power Accessories Catalogue Page 90 ©REPL 2019


Bus-Bar Insulation Heat Shrinkable Tape

RTBM
REPL Bus-Bar Insulating Tape RTBM is a dual layer tape combining a heat
shrinkable outer tape with excellent insulating and weathering properties
with an inner hot melt adhesive layer, to provide moisture tight sealing.

It is used to provide insulation enhancement and protection for copper or


aluminium bus-bar sections where tube products cannot easily be applied
such as junctions and bends.

When installed, the outer tape shrinks and the inner adhesive layer forms a
tight bond between the layers.
A single layer of RTBM applied at ⅔ overlap will provide AC withstand of a
flashover up to 17.5kV. Double layers will increase withstand level up to
36kV.
It is suitable for both indoor and outdoor applications.

 Continuous operating temperature up to 90°C


 Can be used in ambient temperatures down to -40°C
 Suitable for indoor and outdoor use
 Unlimited shelf life when stored at <50°C
 Available in rolls of 25/50 and 100mm width
 Colour: Flame Red RAL 3000

Material Properties Value Test Method


Minimum Shrink Temperature 120°C -
Density 1.1g/cm3 +/-10% IEC 60684-2 / ASTM D-1505
Water Absorption <1% IEC 60684-2 / ASTM D-570
Tensile Strength >11 MPa IEC 60684-2 / ASTM D-412
Ultimate Elongation >500% IEC 60684-2 / ASTM D-412
Low Temperature Flexibility No cracking after 4h @40°C IEC 60684-2
Heat Shock No cracking or flow IEC 60684-2
Tensile Strength after heat ageing
>10 MPa IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Ultimate Elongation after heat ageing
>450% IEC 60684-2 / ASTM D-412
(1500C for 168hrs)
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149
Dielectric Constant <3 IEC 60250 / ASTM D-150
Fungus Resistance No Growth ASTM G-21
ISO 175
24hrs immersion at room temperature in
Chemical Resistance Good
NaOH 40% strength, Toluene, Acetone
and H2SO4 3% strength

As As Supplied
Pack Size Pack Size
Product Supplied Wall
5 metre Roll 10 metre Roll
Width Thickness
Code Roll dimensions Roll weight Roll dimensions Roll weight
mm mm
Ø x W (mm) (kgs) Ø x W (mm) (kgs)
RTBM-25 25 1.0 +/-0.1 78 x 25 0.15 110 x 25 0.29
RTBM-50 50 1.0 +/-0.1 78 x 50 0.29 115 x 50 0.60
RTBM-100 100 1.0 +/-0.1 80 x 100 0.30 Not Available

Power Accessories Catalogue Page 91 ©REPL 2019


Bus-Bar Insulation Heat Shrinkable Tape

Application Range Guidance


RTBM
REPL RTBM Heat Shrinkable Bus-Bar Insulating Tape is suitable for round or rectangular
section Bus-Bars.
It should be applied around the Bus-Bar with an overlap of 2/3 tape width for optimum
performance.

W ⅓W ⅓W ⅓W
Tape Width

Select the required tape width according to the diameter or width of bus-bar section in the table below.

Rectangular Section Bus-Bar Round Section Bus-Bar

Product Code
Length of Tape per metre of Length of Tape per metre of
Diameter Range bus-bar section to be covered Diameter Range bus-bar section to be covered
@ 2/3 overlap @ 2/3 overlap
(mm) m (mm) m
RTBM-25 8 - 15 5 <25 10
RTBM-50 15 - 50 5 - 10 25 - 100 5 - 15
RTBM-100 50 - 100 5 - 10 100 - 200 5 - 15

Clearance Reduction Guidance


The table below gives recommendations on the potential reduction in clearances that can be achieved by using the
RTBM tape on bus-bar sections.
However, they are intended for guidance only and the user should satisfy themselves through testing of the
suitability for a specific application.

It should be noted that any sharp edges and unusual geometries will affect the performance of the tape.

Rectangular Section Round section


Bus-Bar Bus-Bar
System Without
(Air Clearance)
Voltage IEC 60071.2

With one layer of RBTM at 2/3 With one layer of RBTM at 2/3
overlap overlap
kV Phase-Phase Phase-Phase Phase-Earth Phase-Phase Phase-Earth
12 120mm 65 75 55 65
17.5 160mm 85 105 70 85
24 220mm 115 150 95 125
36 320mm 200 285 150 205

Power Accessories Catalogue Page 92 ©REPL 2019


Mastic Sealing Tapes

Black Mastic Contouring/Sealing Tape


RMBK is a black mastic sealing tape of approx. 2mm thickness which can be
RMBK
used to fill voids and cover irregular shapes and sharp edges of armour and
other metallic parts and provide a smoothing cushion for Heat Shrinkable
materials.
It can also be used for moisture/dust sealing and corrosion protection in cable
joints.
It offers excellent adhesion and sealing characteristics to metals, rubbers,
polymeric cable insulations and sheaths.
It is supplied in short lengths interleaved with release paper.

Product Thickness Length Width


Code mm mm mm
RMBK2 1.9 200 34
RMBK4 1.9 400 34
RMBK5 1.9 500 34

Material Properties Value Test Method


Colour Black -
Operating Temperature Range 0°C - 100°C -
Density 1.2g/cm3 ISO 1183
Water Absorption <0.5% ISO 62
Tensile Strength >2.0MPa ASTM D-638
Ultimate Elongation >200% ASTM D-638
Volume Resistivity ≥1x1014 Ωcm IEC 60093
Dielectric Strength >13kV/mm IEC 60243
Permittivity 3.0 - 4.0 IEC 60250

Red Mastic Anti-Track Sealing Tape


RMRD is a red tracking resistant mastic sealing tape. It can be used between
RMRD
Heat Shrinkable components and cable sheaths in terminations.
It is supplied in short lengths or 25m rolls interleaved with release paper.

Product Thickness Length Width


Code mm mm mm
RMRD3 0.8 300 25
RMRD25 0.8 25m roll 25

Material Properties Value Test Method


Colour Red -
Operating Temperature Range 0°C - 120°C -
Density 1.18g/cm3 ISO 1183
Water Absorption <0.1% ISO 62
Tensile Strength >0.1MPa ASTM D-638
Ultimate Elongation >300% ASTM D-638
Volume Resistivity ≥1x1014 Ωcm IEC 60093
Dielectric Strength >15kV/mm IEC 60243
Permittivity 2.5 - 5.0 IEC 60250

Power Accessories Catalogue Page 93 ©REPL 2019


Wraparound Heat Shrinkable Repair Sleeve

REPL RWRS Heat Shrinkable Wrap-Around Sleeves are mainly used for
repairing outer/inner sheath of cables.
These sleeves are also used for providing corrosion protection to the metallic
RWRS
screens of cables that are exposed to polluted environment and for
telecommunication cable joints outer protection
The Wrap-Around Sleeve is made from a thermally stabilised, cross linked,
weather resistant, polymeric material. The Sleeves are coated internally with
hot melt adhesive to ensure moisture tight sealing.
The sleeve is held whilst shrinking with a stainless steel rail system.
The outer surface of the sleeves have the option of being coated with
thermos-chromatic paint.

Features:

 Unlimited shelf life


L T
 Excellent resistance to chemicals and solvents H
 Continuous operating temperature: 50°C to 90°C
 Available in a range of sizes to cover diameters from 12 to
150mm
 Conforms to specifications: IEC 60684-3, ENATS 09-11, W
RoHS 2011/65/EU & 2015/863/EU Compliant

Application
Product Thickness Width Overlap Length* *other lengths can be supplied
Range
T W H L upon request
Code ØD
mm mm mm mm mm
RWRS 43/08 12 - 25 1.2 145+/-5 20 1000/1200
RWRS 52/10 15 - 35 1.2 175+/-5 20 1000/1200
RWRS 82/22 20 - 50 1.2 260+/-5 20 1000/1200
RWRS 100/30 30 - 70 1.2 350+/-5 30 1000/1200
RWRS 139/38 40 - 90 1.2 460+/-5 30 1000/1200
RWRS 185/55 60 - 120 1.2 576+/-5 30 1000/1200
RWRS 210/55 80 - 150 1.2 630+/-5 30 1000/1200

Material Properties Value Test Method


Density 1.19 g/cm3 +/-10% ISO 1183 Method A
Water Absorption <0.1% ISO 62 Method 1
Tensile Strength >17.5 MPa ISO 37 / ASTM D-412
Ultimate Elongation >300% ISO 37 / ASTM D-412
Low Temperature Flexibility No cracking after 4h @ -40°C ASTM D2671 Procedure C
Tensile Strength after heat ageing
>15 MPa ISO 37 / ASTM D-412
(1500C for 168hrs)
Ultimate Elongation after heat ageing
>200% ISO 37 / ASTM D-412
(1500C for 168hrs)
Dielectric Strength >12kV/mm IEC 60243 / ASTM D-149
ISO 175
24hrs immersion at room temperature in NaOH
Chemical Resistance Good
40% strength, Toluene, Acetone and H2SO4 3%
strength

Power Accessories Catalogue Page 94 ©REPL 2019


Reinforced Wraparound Heat Shrinkable Repair Sleeve

REPL’s Reinforced Heat Shrinkable Splice Closure System (RTSF) is


designed to provide excellent split resistance, and environmental and
mechanical protection for telecom and power cable joints.
RTSF
The RTSF sleeves are made from a composite laminate material
consisting of reinforcing glass fibres, polyethylene layers, an aluminium
layer for moisture vapour transmission and hot melt adhesive on the
inner surface. The sleeves are supplied in wraparound form along with
stainless steel channels to make the sleeves cylindrical prior to shrinking.
The outer surface of the sleeves are coated with thermos-chromatic paint
which changes colour to indicate optimum shrinking. On application of
heat, the inner adhesive layer melts and bonds to the cable surface to
provide a waterproof seal.

Application
Product Thickness Width Overlap Length*
Range
T W H L
Code ØD
mm mm mm mm mm
RTSF 42/08 12 - 25 1.5 180 ± 10 12 Up to 1500
RTSF 75/15 20 - 50 1.5 275 ± 10 12 Up to 1500
RTSF 92/25 30 - 60 1.5 330 ± 10 20 Up to 1500
RTSF 122/30 40 - 80 1.5 430 ± 15 20 Up to 1500
RTSF 160/42 60 - 100 1.5 560 ± 15 20 Up to 1500
RTSF 200/50 70 - 140 1.5 685 ± 15 20 Up to 1500
*lengths can be customised upon request

Material Properties Value Test Method


Water Absorption <0.1% ISO 62 Method 1
Bursting Strength >1800 N ISO 3303
Corrosion Effect No Cracks ASTM D-2671
Low Temperature Flexibility No cracking after 4h -40°C ASTM D2671 Procedure C
Dielectric Strength >12kV/mm IEC 60243 / ASTM D-149
ISO 175
24hrs immersion at room temperature in
Chemical Resistance Good
NaOH 40% strength, Toluene, Acetone
and H2SO4 3% strength
Temperature Indicating Paint
Colour Conversion Range No Change in colour Visual
150°C for 30 Minutes
250°C for 5 Minutes Change in colour Visual

Power Accessories Catalogue Page 95 ©REPL 2019


Notes

Power Accessories Catalogue Page 96 ©REPL 2019


Moulded Components

REPL manufacture a wide range of moulded components for Cable


applications.

Cable End caps in both Heat Shrinkable and Cold Shrinkable are available
for quick and convenient end sealing of cables ends after cutting to prevent
moisture ingress.

Cable Breakouts provide a seal at the crutch position of multicore cables.

Part Code Description Page

Heat Shrinkable
EC Cable End Cap
98

Conductive Heat
ECC Shrinkable Cable 99
End Cap

Cold Shrinkable
CSEC Cable End Cap
100

Heat Shrinkable
EB Cable Breakout
101

Power Accessories Catalogue Page 97 ©REPL 2019


Heat Shrinkable Cable End Cap

Heat Shrinkable End Caps are used to provide a moisture tight seal on all types of cables
or cylindrical pipes. EC
The caps are lined with a hot melt adhesive to provide a moisture tight seal. The end cap
is made from thermally stabilised, cross linked polymer and are suitable for use in
temperatures between -30°C and +110°C, and with internal pressures up to 0.05MPa.

 Can be fitted over all types of plastic, metal and other materials
 Resistant to moisture
 UV resistant - Unlimited Shelf life
 Quick and easy installation
 Standard Colour: Black
 Conforms to specifications: IEC 62329-3, ENATS 09-11, RoHS 2011/65/EU &
2015/863/EU Compliant

Ø max-min
ØE ØR T L L
Product Application Thickness Length
Range Expanded Recovered
Code Recovered Recovered*
ØR
mm mm mm mm +/-20% mm +/-10%
EC/008/03/025 3-6 8 3 2.0 25 T
Recovered
EC/012/03/038 3 - 10 12 3 2.3 38
EC/016/06/045 6 - 14 16 6 2.5 45 Expanded (as supplied)
EC/042/15/105 15 - 38 42 15 3.2 105
EC/062/25/105 25 - 58 62 25 4.2 105 ØE
EC/075/34/105 34 - 70 75 34 3.5 105
EC/100/59/160 59 - 95 100 59 4.0 110
EC/170/59/200 59 - 165 170 59 4.0 200
Hot melt adhesive

*Due to REPL flexible manufacturing process, we can offer variations in the standard lengths, or other sizes of caps –
please contact your local sales office

Material Properties Value Test Method


Minimum Shrink Temperature 125°C -
IEC 62329-2/ ASTM D-
Density 1 g/cm3 +/-10%
1505
Water Absorption <0.2% IEC 62329-2 / ASTM D-570
Tensile Strength >21 MPa IEC 62329-2 / ASTM D-412
Ultimate Elongation 500% IEC 62329-2 / ASTM D-412
Low Temperature Flexibility No cracking after 4h @ -40°C IEC 62329-2
Tensile Strength after heat ageing
>18 MPa IEC 62329-2 / ASTM D-412
(150°C for 168hrs)
Ultimate Elongation after heat ageing
>200% IEC 62329-2 / ASTM D-412
(150°C for 168hrs)
Hardness 43 +/-5 Shore D ISO 868 / ASTM D-2240
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength ≥12kV/mm IEC 60243 / ASTM D-149
Dielectric Constant >5 IEC 60250 / ASTM D-150

Power Accessories Catalogue Page 98 ©REPL 2019


Conductive Heat Shrinkable Cable End Cap

Conduc�ve End Caps perform the same func�on as a standard Heat Shrinkable End
Cap, but with added feature of neutralising any poten�al induced voltages from
nearby live power cables or sta�c charges within the cable cores.
ECC
The caps are lined with a hot melt adhesive to provide a moisture �ght seal and also
have a conduc�ve mas�c coa�ng in the base of the cap to ensure contact with the
cable metallic parts.
The end caps are made from thermally stabilised, cross linked conduc�ve polymer
and is suitable for use in temperatures between -30° C and +110° C, and internal
pressures up to 0.05MPa. They can be fi�ed over all types of plas�c, metal and other
materials

 Resistant to moisture
 UV resistant - unlimited shelf life
 Quick and easy installation
 Standard colour: Black
 Conforms to specifications: IEC 62329-3, ENATS 09-11, RoHS 2011/65/EU &
2015/863/EU Compliant

Ø max-min
ØE ØR T L ØR
Product Application Thickness Length
Range Expanded Recovered
Code Recovered Recovered* Recovered T
mm mm mm mm +/-20% mm +/-10%
Expanded (as supplied)
ECC/042/15/105 15 - 38 42 15 3.2 105
ECC/055/25/145 25 - 50 55 25 4.2 145
ECC/075/34/160 34 - 70 75 34 3.5 160 ØE
ECC/105/45/160 45 - 100 105 45 3.5 160
Conductive
*Due to REPL flexible manufacturing process, we can offer variations in the standard lengths, or other sizes of caps – Mastic
Hot melt
please contact your local sales office
adhesive

Material Properties Value Test Method


Minimum Shrink Temperature 125°C -
Density 1 g/cm3 +/-10% IEC 62329-2/ ASTM D-1505
Water Absorption <1 % IEC 62329-2 / ASTM D-570
Tensile Strength > 18 MPa IEC 62329-2 / ASTM D-412
Ultimate Elongation 300% IEC 62329-2 / ASTM D-412
Low Temperature Flexibility No cracking after 4h @- 40°C IEC 62329-2
Tensile Strength after heat ageing
>15 MPa IEC 62329-2 / ASTM D-412
(150°C for 168hrs)
Ultimate Elongation after heat ageing
>250% IEC 62329-2 / ASTM D-412
(150°C for 168hrs)
Hardness 40 +/-5 Shore D ISO 868 / ASTM D-2240
Volume Resistivity <1x106 Ωcm ISO 3915 / ASTM D-229

Power Accessories Catalogue Page 99 ©REPL 2019


Cold Shrinkable Cable End Cap

Cold Shrinkable End Caps are a convenient method to provide a moisture


tight seal on all types of cable or conduits without the use of a heat
source or special tools.
The caps are supplied pre-expanded on a removable core which is easily
CSEC
removed when the cap is placed in position by pulling out the spiral core
and allowing the elastomeric end cap to shrink down to its original
memory.

 Can be fitted over all types of plastic, metal and other materials
 Resistant to moisture
 UV resistant
 Quick and easy installation using no heat source or tools
 Easily removed
 Standard Colour : Black
 Range of sizes covers diameters between 12mm and 75mm
 Conforms to specifications: RoHS 2011/65/EU & 2015/863/EU
Compliant

ØM ØE
Moulded T Expanded (as supplied)
Dimension

Ø max-min
ØE ØM T L
Product Application Thickness Length
Range Expanded Moulded
Code Moulded Moulded*
mm mm mm mm +/-20% mm +/-10%
CSEC 20/12 12 - 17 20 12 2.5 100
CSEC 28/16 18 - 24 28 16 2.5 100
CSEC 55/23 25 - 45 55 23 2.5 100
CSEC 80/46 46 - 76 80 46 2.8 100

Material Properties Value Test Method


Density 1.1 g/cm3 +/-10% ISO 2781 / ASTM D-1505
Water Absorption <2% ISO 62 / ASTM D-570
Tensile Strength >9 MPa ISO 37 / ASTM D-412 87
Ultimate Elongation 750% ISO 37 / ASTM D-412 87
Tensile Strength after heat
>6 MPa ISO 37 / ASTM D-412
ageing (150°C for 168hrs)
Ultimate Elongation after heat
>600% ISO 37 / ASTM D-412
ageing (150°C for 168hrs)
Hardness 40 +/-5 Shore C ISO 48 / ASTM D-2240
Volume Resistivity ≥1x1010 Ωcm ISO 60093 / ASTM-D-229
Dielectric Strength ≥10kV/mm ISO 60243 / ASTM-D-149
Dielectric Constant >4 ISO 60250 / ASTM-D-150

Power Accessories Catalogue Page 100 ©REPL 2019


Heat Shrinkable Cable Breakouts

Heat Shrinkable Cable Breakouts provide an environmental and mechanical seal to the
crutch of plastic and paper insulated cables, rated up to 1.2kV.
The Breakout is made from thermally stabilised, cross linked, polymeric material and are
EB
internally coated with hot melt adhesive for a weathertight seal between cable sheaths
and the insulated cores.
The breakouts are available in 2 - 5 core versions for power cables with or without
armouring and also as a special 6 way type for cables with 3 main cores and 3 smaller
control or auxiliary cores.

 Can be fitted over all types of cable


 Resistant to moisture
 UV resistant - Unlimited Shelf life
 Quick and easy installation
 Standard Colour: Black
 Conforms to specifications: IEC 62329-3, ENATS 09-11, RoHS 2011/65/EU &
2015/863/EU Compliant

EB2 EB3 EB4 EB5 EB6


2-way breakout 3-way breakout 4-way breakout 5-way breakout 6-way breakout

FOR PRODUCT DIMENSIONS, SEE TABLES OVERLEAF

Material Properties Value Test Method


Minimum Shrink Temperature 125°C -
Density 1 g/cm3 +/-10% IEC 62329-2 / ASTM D-1505
Water Absorption <0.2% IEC 62329-2 / ASTM D-570
Tensile Strength >21 MPa IEC 62329-2 / ASTM D-412
Ultimate Elongation 500% IEC 62329-2 / ASTM D-412
Low Temperature Flexibility No cracking after 4h @ -40°C IEC 62329-2
Tensile Strength after heat ageing
>18 MPa IEC 62329-2 / ASTM D-412
(150°C for 168hrs)
Ultimate Elongation after heat ageing
>200% IEC 62329-2 / ASTM D-412
(150°C for 168hrs)
Hardness 43 +/-5 Shore D ISO 868 / ASTM D-2240
Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229
Dielectric Strength ≥12kV/mm IEC 60243 / ASTM D-149
Dielectric Constant >5 IEC 60250 / ASTM D-150

Power Accessories Catalogue Page 101 ©REPL 2019


Heat Shrinkable Cable Breakouts

EB
L
TF
Ø Finger Ø E = Expanded (As supplied)
Ø R = After free recovery

Hot melt adhesive F TB


Hot melt adhesive

Main Body Cable Finger


*Cable
2 – way Conductor L
Product
ØE ØR TB ØE ØR TF F
Code
mm2 mm mm mm mm mm mm mm mm
+/-20% +/-20% +/-10% +/-10%
EB2/030/08 4 - 25 30 8 1.5 12 3 1.0 17 90
EB2/050/24 35 - 150 50 24 3.0 21 7 2.5 27 121
EB2/090/45 185 - 300 90 45 2.2 43 15 2.2 65 195
EB2/115/40 >300 115 40 2.5 53 15 2.5 70 185
Main Body Cable Finger
*Cable
3 – way Conductor L
Product ØE ØR TB ØE ØR TF F
Code
mm2 mm mm mm mm mm mm mm mm
+/-20% +/-20% +/-10% +/-10%
EB3/028/09 4 - 25 28 9 2.5 9 3 1.8 16 72
EB3/035/15 35 - 70 35 15 2.5 13 4 1.8 21 102
EB3/055/23 70 - 95 55 23 3.3 25 8 2.5 36 177
EB3/075/28 120 - 150 75 28 3.5 35 13 3.0 45 215
EB3/110/35 185 - 300 110 35 4.0 50 17 3.5 52 210
EB3/135/56 400 135 56 4.0 70 21 3.5 52 220
EB3/170/56 >400 170 56 3.8 81 27 2.8 58 220
Main Body Cable Finger
*Cable
4 – way Conductor L
Product
ØE ØR TB ØE ØR TF F
Code
mm2 mm mm mm mm mm mm mm mm
+/-20% +/-20% +/-10% +/-10%
EB4/028/09 4 - 35 28 9 2.2 8 2 1.7 16 80
EB4/035/15 50 -70 35 15 2.5 13 4 1.8 22 100
EB4/047/23 70 -120 47 23 3.0 20 8 3.0 36 170
EB4/060/25 120 - 150 60 25 4.2 20 8 3.0 43 190
EB4/078/36 185 - 240 78 36 3.9 30 12 3.0 50 220
EB4/095/36 240 - 300 95 36 3.5 35 14 3.0 50 220
EB4/150/55 400 150 55 3.0 46 14 3.0 50 220

Power Accessories Catalogue Page 102 ©REPL 2019


Heat Shrinkable Cable Breakouts

EB
Main Body Cable Finger
*Cable
5 – way Conductor L
Product
ØE ØR TB ØE ØR TF F
Code
mm2 mm mm mm mm mm mm mm mm
+/-20% +/-20% +/-10% +/-20%
EB5/035/15 4 - 50 35 15 2.5 20 4 1.8 20 90
EB5/070/15 70 - 150 70 15 2.0 20 4 2.0 24 100

6 Way Version
This version has three larger diameter fingers for main power cores, and three smaller
diameter fingers equally spaced to accommodate control/pilot cables.

Main Body Main Cable Finger Small Finger


6 – way L
Product
Code
ØE ØR TB ØE ØR TF F ØE ØR
mm mm mm +/- mm mm mm +/- mm mm mm mm
20% 20% +/-10% +/-10%
EB6/115/54 115 54 4.3 54 20 3.0 60 31 13 190

*Cable Conductor diameter is guide only – check actual cable OD with armour etc. to ensure correct selection

All dimensions in the tables are based on full free recovery of moulding, except for Ø E

Power Accessories Catalogue Page 103 ©REPL 2019


Notes

Power Accessories Catalogue Page 104 ©REPL 2019


Cable Data

The tables in the following pages give dimensional data on typical cable constructions to enable selection of the
correct accessory.
However, it must be stressed that this can only be used as a general guide – cable constructions can vary
considerably in different territories and networks and between manufacturers.

The types and number of layers of screen, the arrangement and material of conductor and the general thickness of
respective layers will all affect the dimensions of the cable.
Therefore, the final selection of accessory should be based on the actual cables to be sure of correct selection.

The main information which is needed when selecting accessories:

Øcond = Overall diameter of conductor


This is needed to ensure any connector or lug will correctly fit – the tables are based on typical Class 2 stranded
conductors – but variations such as solid conductor or water-blocking materials can influence the dimensions.
(Normally the cable cross sectional area is quoted rather than the conductor diameter).

Øins = Overall diameter of insulation


This is very important in medium voltage systems (>3.6kV), as the accessory needs to be a very tight fit around the
critical parts at the screen cut. The information in the tables is based on cables with insulation thickness based on
CENELEC HD620.A3, however it should be noted that there are regional variations in insulation wall thickness and
also some manufacturer’s tolerance can affect the actual values.

ØUA = Diameter under armour


When making a good connection from cable armours , it is necessary to use a support ring under the armour and
therefore the diameter which the support collar needs to fit over is important.

ØOD = Diameter over the outer jacket


The overall diameter of cables can dictate if tubing or other materials can be used without problems with
clearances.

Øcond

Øins
ØUA
ØUA

ØOD ØOD

Single Core with Single Core with Three Core with Three Core with
wire screen tape screen and wire screen tape screen and
(Unarmoured) armour screen (Unarmoured) armour screen

Power Accessories Catalogue Page 105 ©REPL 2019


Cable Data

0.6/1 (1.2) kV
Single Core Two Core Three Core Four Core Five Core
IEC 60502-1 Part1
Armoured Armoured Armoured Armoured Armoured
Conductor Cross Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø
Section UA OD UA OD UA OD UA OD UA OD
mm2 mm mm mm mm mm mm mm mm mm mm
2.5 - - 8.5 13.6 9.1 14.1 10.0 15.0 11.7 16.1
4 - - 9.7 11.6 10.4 15.3 11.5 16.4 13.0 17.8
6 - - 10.7 12.6 11.5 16.6 12.7 18.7 14.5 20.0
10 - - 12.7 18.0 13.7 19.5 15.1 21.1 17.2 22.9
16 - - 14.5 20.0 15.5 21.2 17.2 22.9 20.0 26.6
25 - - 18.4 24.1 20.1 26.7 22.3 28.9 24.7 31.5
35 - - 21.3 28.0 22.8 29.6 25.3 32.1 27.8 34.8
50 - - 19.0 25.8 21.7 28.5 25.0 32.0 32.4 40.4
70 14.7 20.0 22.0 29.0 25.2 32.2 29.5 37.7 - -
95 16.3 21.6 25.1 33.1 28.8 37.0 33.3 41.7 - -
120 17.9 23.2 27.9 36.1 32.0 40.4 37.5 47.1 - -
150 19.8 25.8 30.9 39.3 35.9 45.5 41.6 51.4 - -
185 22.0 28.0 34.9 44.7 40.0 49.8 46.4 56.6 - -
240 24.5 30.5 39.0 59.0 44.9 55.1 52.6 63.0 - -
300 27.3 33.5 43.3 53.5 49.8 60.2 58.0 68.8 - -
400 30.2 37.4 48.4 59.0 55.4 66.6 64.8 78.1 - -
500 33.3 40.7 - - - - - - -
630 37.3 44.9 - - - - - - - -
800 45.8 54.8 - - - - - - - -
1000 49.2 58.4 - - - - - - - -

1.9/3.3 (3.6) kV
IEC 60502-1 Part1 Single Core Armoured Three Core Armoured
Conductor Cross Section Ø UA Ø OD Ø UA Ø OD
mm2 mm mm mm mm
16 - - 22.1 29.0
25 - - 25.4 32.2
35 - - 28.0 35.0
50 12.7 17.5 26.7 34.7
70 14.7 20.2 29.8 38.0
95 16.6 22.3 33.0 41.4
120 18.5 24.2 36.1 45.7
150 20.8 27.4 38.7 48.5
185 23.2 30.0 41.9 51.9
240 26.0 32.8 46.7 56.9
300 28.6 35.6 50.8 61.2
400 32.4 40.4 55.8 66.6
500 36.0 44.2 - -
630 40.4 48.8 - -
800 45.6 55.4 - -
1000 50.6 60.6 - -

Power Accessories Catalogue Page 106 ©REPL 2019


Cable Data

3.6/6 (7.2) kV
3.8/6.6 (7.2) kV
CENELEC HD620 A3
2.5–3.2mm nominal insulation thickness Single Core Single Core Three Core Three Core Armoured
Unarmoured Armoured Unarmoured
Conductor
Cross Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD
Section
mm2 mm mm mm mm mm mm mm mm
50 8.4 14.4 20.0 18.9 25.7 40.5 38.8 49.0
70 9.9 15.9 22.0 20.7 27.5 44.0 42.5 52.5
95 11.6 17.6 23.7 22.4 29.4 48.0 46.2 56.5
120 13.0 19 25.5 23.9 30.9 51.0 49.6 60.0
150 14.5 20.5 26.8 25.2 32.4 54.5 53.0 63.5
185 16.1 22.1 28.8 27.0 35.0 58.0 56.0 67.0
240 18.4 24.4 31.2 29.4 37.6 64.0 61.4 73.0
300 20.6 26.6 34.2 32.4 40.8 70.0 68.0 81.0
400 23.7 29.7 37.7 35.5 44.1 78.0 75.1 89.0
500 26.6 32.6 41.3 39.0 49.0 - - -
630 29.8 35.8 44.9 42.6 52.8 - - -
800 33.6 39.6 49.0 45.0 56.0 - - -
1000 37.6 43.6 52.8 49.9 60.0 - - -

6/10 (12) kV
6.35/11 (12) kV CENELEC
HD620 A3
3.4mm nominal insulation thickness Single Core Single Core Three Core Three Core Armoured
Unarmoured Armoured Unarmoured
Conductor Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD
Cross
Section
mm2 mm mm mm mm mm mm mm mm
50 8.4 17.0 23.7 24.7 27.7 41.6 39.1 53.1
70 9.9 18.8 25.7 26.7 29.7 45.6 43.1 57.1
95 11.6 20.5 27.4 28.4 31.4 49.7 47.2 61.2
120 13.0 22.0 29.2 30.1 33.1 53.5 51.0 65.0
150 14.5 23.3 30.5 32.4 35.4 56.5 54.0 68.0
185 16.1 25.1 32.5 34.2 37.2 60.8 58.3 72.3
240 18.4 27.3 34.9 36.8 39.8 66.0 63.0 79.0
300 20.6 29.6 37.2 39.3 42.3 71.5 68.5 84.5
400 23.7 32.3 40.1 42.2 45.2 77.9 74.9 90.9
500 26.6 35.2 43.2 46.5 49.5 - - -
630 29.8 38.6 46.9 50.3 53.3 - - -
800 33.6 37.9 45.9 48.1 51.1 - - -
1000 37.6 41.9 50.1 52.5 55.5 - - -

Power Accessories Catalogue Page 107 ©REPL 2019


Cable Data

8.7/15 (17.5) kV
CENELEC HD620 A3
4.5mm nominal insulation thickness Single Core Single Core Three Core Three Core
Unarmoured Armoured Unarmoured Armoured
Conductor
Cross Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD
Section
mm2 mm mm mm mm mm mm mm mm
50 8.4 18.2 27.5 28.7 33.0 50.9 48.2 59.0
70 9.9 19.7 29.0 30.2 35.0 55.0 52.1 62.9
95 11.6 21.4 31.0 32.2 37.0 59.0 56.0 67.0
120 13.0 22.8 32.5 33.7 39.0 62.4 59.4 70.6
150 14.5 24.3 34.0 35.2 41.0 65.4 62.2 73.6
185 16.1 25.9 35.5 36.7 42.0 69.5 66.3 79.4
240 18.4 28.2 38.0 39.2 45.0 74.6 71.2 84.7
300 20.6 30.4 40.5 41.7 47.0 80.1 76.4 90.1
400 23.7 33.5 44.0 45.2 52.0 86.3 82.4 96.7
500 26.6 36.4 47.4 48.6 57.0 - - -
630 29.8 39.6 50.2 51.4 59.0 - - -
800 33.6 43.4 54.2 55.4 66.0 - - -
1000 37.6 47.4 58.4 59.6 71.0 - - -

12/20 (24) kV
12.7/22 (24) kV
CENELEC HD620 A3
5.5mm nominal insulation thickness Single Core Single Core Three Core
Three Core Armoured
Unarmoured Armoured Unarmoured
Conductor Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD
Cross
Section
mm2 mm mm mm mm mm mm mm mm
50 8.4 21.6 27.4 27.8 35.0 59.0 56.2 67.0
70 9.9 23.4 28.8 30.8 38.0 63.0 60.2 71.0
95 11.6 25.1 30.6 32.8 40.0 67.0 64.2 75.0
120 13.0 26.6 32.5 33.8 41.0 70.0 67.6 80.0
150 14.5 27.9 34.0 35.8 43.0 74.0 72.2 83.0
185 16.1 31.9 35.5 37.8 45.0 78.0 77.2 88.0
240 18.4 34.2 37.3 39.4 47.0 84.0 80.8 94.0
300 20.6 36.9 39.7 43.4 51.0 89.0 85.8 99.0
400 23.7 39.8 42.2 46.4 54.0 95.0 92.8 106.0
500 26.6 43.2 45.6 49.4 57.0 - - -
630 29.8 45.8 48.5 53.4 61.0 - - -
800 33.6 50.0 53.2 60.4 68.0 - - -
1000 37.6 54.1 57.3 65.4 73.0 - - -

Power Accessories Catalogue Page 108 ©REPL 2019


Cable Data

18/30 (36) kV
19/33 (36) kV
CENELEC HD620 A3
8.0mm nominal insulation thickness Single Core Single Core Three Core
Three Core Armoured
Unarmoured Armoured Unarmoured
Conductor
Cross Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD
Section
mm2 mm mm mm mm mm mm mm mm
50 8.4 25.4 34.0 33.5 42.0 74.0 66.7 81.0
70 9.9 26.9 36.0 34.5 43.0 78.0 70.7 85.0
95 11.6 28.6 38.0 36.5 45.0 82.0 74.7 89.0
120 13.0 30.0 40.0 38.5 47.0 85.0 78.7 93.0
150 14.5 31.5 41.0 41.5 50.0 89.0 81.7 96.0
185 16.1 33.1 43.0 43.5 52.0 93.0 85.7 100.0
240 18.4 35.4 46.0 45.5 54.0 98.0 91.7 106.0
300 20.6 37.6 48.0 48.5 57.0 104.0 97.7 112.0
400 23.7 40.7 51.0 51.5 60.0 111.0 103.7 118.0
500 26.6 43.6 54.0 54.5 63.0 - - -
630 29.8 46.8 58.0 58.5 67.0 - - -
800 33.6 50.6 65.0 65.5 74.0 - - -
1000 37.6 54.6 70.0 70.5 79.0 - - -

20.8/36 (42) kV
CENELEC HD620 A3
8.8mm nominal insulation thickness Single Core Unarmoured Single Core Armoured
Conductor
Cross Ø Cond Ø Ins Ø OD Ø UA Ø OD
Section
mm2 mm mm mm mm mm
50 8.4 26.4 35.6 34.8 43.8
70 9.9 27.9 37.6 35.8 44.8
95 11.6 29.6 39.6 37.8 46.8
120 13.0 31.0 41.6 39.8 48.8
150 14.5 32.5 42.6 42.8 51.8
185 16.1 34.1 44.6 44.8 53.8
240 18.4 36.4 47.6 45.8 55.8
300 20.6 38.6 49.6 48.8 58.8
400 23.7 41.7 52.6 51.8 61.8
500 26.6 44.6 55.6 54.8 64.8
630 29.8 47.8 59.6 58.8 68.8
800 33.6 51.6 66.6 65.8 75.8
1000 37.6 55.6 71.6 70.8 80.8

Power Accessories Catalogue Page 109 ©REPL 2019


Notes

Power Accessories Catalogue Page 110 ©REPL 2019


Product Index

Product
Section Description Page No.
Code
RHT - (1-3) Low Voltage Termination For Cables 6
RHT - (6-42) Medium Voltage Termination For Cables 10
RCST - (6-36) Medium Voltage Cold Shrinkable Terminations 20
RPMT - (12-36) Medium Voltage Push On Terminations 24
Cable Terminating

RPAE Plug-In Screened Elbow For Interface A 250A Bushing 30


RPAS Plug-In Screened Straight Connector For Interface A 250A Bushing 31
RPCT Bolted Screened Connector For Interface C 630/1250A Bushing 32
RUSK Unscreened Termination For Interface C 630A Bushing 39
RFCB Flexible Insulating Bushing Boot 40
RHRB/RHSB Heat Shrink Insulating Boots (Straight/Right-Angled) 41
RBG Bolted Cable Glands 42
RHSCG Heat Shrink Cable Glands 43
RSEK Solderless Earth Kit For Copper Tape Screens 44
RSAK Earth Connection Kit For SWA/AWA Cables 44
RHTK Trifurcating Sealing Kit For 3 Core MV Cables 44
RINS/ISB Pole Mounted Termination Support Bracket And Insulators 46
RHJ - (1-3) Low Voltage Heat Shrinkable Cable Joint System 51
Cable Jointing

RHES Voltage Proof End Seal For LV Cables 55


Low Voltage Heat Shrink Cable Shorting Kit (For Cable
RHEK 56
Abandonment)
RHJ - (6-42) Medium Voltage Heat Shrinkable Cable Joint System 60
RHTJ Medium Voltage Heat Shrinkable Trifurcating Joint 66
RCSJ Medium Voltage Cold Shrinkable Joint System 68
RPMJ Medium Voltage Push On Joint System 72
RITT Thin Wall Heat Shrinkable Tubing – Adhesive Lined / Unlined 78
RIMT Medium Wall Heat Shrinkable Tubing – Adhesive Lined / Unlined 82
Tubing Tapes and

RIHT Heavy Wall Heat Shrinkable Tubing – Adhesive Lined/ Unlined 84


SCST Silicon Rubber Cold Shrinkable Tubing 86
Sleeves

ECST Epdm Rubber Cold Shrinkable Tubing 87


RIBT Bus-Bar Insulation Heat Shrinkable Tubing 88
RTBM Bus-Bar Insulation Heat Shrinkable Tape 91
RMBK Black Sealing/Contouring Mastic 93
RMRD Red Sealing/Anti-Tracking Mastic 93
RWRS Wraparound Heat Shrinkable Sheath Repair Sleeve 94
RTSF Reinforced Wraparound Heat Shrinkable Sleeve 95
EC Heat Shrinkable Cable End Cap 98
Moulded ECC Conductive Heat Shrinkable End Cap 99
Components CSEC Cold Shrinkable Cable End Cap 100
EB Heat Shrinkable Cable Breakouts 101
REPL International Ltd.
www.repl.com

The products shown in this catalogue represent our standard


product ranges.

REPL flexible manufacturing capabilities mean we can adapt for


special products to suit particular applications if required.
Please contact your local REPL sales office to discuss any
application.

REPL reserve the right to update the information contained in this document at any time without notice.
It is the user’s responsibility to ensure it is suitable for the intended application. Any implied warranty relating to fitness for a particular purpose are
explicitly excluded unless agreed in writing by REPL.
©REPL 2019

V2

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