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CSP Isc 7 - I0r0

This document is the Illustrated Structures Catalog from McDonnell Douglas Helicopter Systems (MDHS) containing structural information for their Model 369D/E/FF and Model 500N helicopters. It includes detailed illustrations and descriptions to aid in the procurement of helicopter structures. The document contains a table of contents listing figures and their corresponding titles and pages, as well as an introduction outlining the scope, contents, and use of the catalog.

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Jose daniel
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© © All Rights Reserved
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0% found this document useful (0 votes)
126 views138 pages

CSP Isc 7 - I0r0

This document is the Illustrated Structures Catalog from McDonnell Douglas Helicopter Systems (MDHS) containing structural information for their Model 369D/E/FF and Model 500N helicopters. It includes detailed illustrations and descriptions to aid in the procurement of helicopter structures. The document contains a table of contents listing figures and their corresponding titles and pages, as well as an introduction outlining the scope, contents, and use of the catalog.

Uploaded by

Jose daniel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CSP−ISC−7

MDHS MODEL HELICOPTERS


MODEL 369D/E/FF
MODEL 500N

ILLUSTRATED STRUCTURES CATALOG

(CSP–ISC–7)

McDonnell Douglas Helicopter Systems


5000 East McDowell Road
Mesa, Arizona 85215−9797
CSP−ISC−7

MDHS MODEL HELICOPTERS


MODEL 369D/E/FF
MODEL 500N

ILLUSTRATED STRUCTURES CATALOG

(CSP–ISC–7)

McDonnell Douglas Helicopter Systems


5000 East McDowell Road
Mesa, Arizona 85215−9797

Issued: March 31, 1995


MD HELICOPTER, INC.
TECHNICAL MANUAL RECOMMENDED CHANGE REPORT
This manual has been prepared and distributed by the Technical Publications Department and is
intended for use by personnel responsible for the maintenance of MDHI Helicopters. Periodic revision
of this manual will be made to incorporate the latest information. If, in the opinion of the reader, any
information has been omitted or requires clarification, please direct your comments to this office via
this form (or a duplicate). An endeavor will be made to include such information in future revisions.
MD Helicopters, Inc.
Bldg 615 M/S G048
4555 East McDowell Road
Mesa, AZ 85215–9734
Telephone: (800) 310–8539
Technical Publications Order Desk: (480) 346–6372; FAX: (480) 346–6821
Technical Publications Changes: (480) 346–6212; FAX: (480) 346–6809

Date:

Originator:

Address:

E–Mail:
Manual Title: Page Number(s):
Chapter Title: Paragraph Number(s):
ATA Section Number: Step Number(s):
Issue Date:
Figure Number(s):
Revision No. and Date:
Table Number(s):

Remarks / Instructions:

Page CRi/(CRii blank)


MDHS ILLUSTRATED STRUCTURES CATALOG CSP−ISC−7

LIST OF EFFECTIVE PAGES

INSERT LATEST CHANGE PAGES, DESTROY SUPERSEDED PAGES


* The asterisk indicates pages Changed, Added or Deleted by the Current Change.
Date of original and change pages are:
Original . . . . . . . . . . . . . . . . . . . . 31 March 1995

Page Issue Page Issue


*Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . Original 53−00−20
*Title Page . . . . . . . . . . . . . . . . . . . . . . . Original *1 thru 4 . . . . . . . . . . . . . . . . . . . . . . . . . Original
*CR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Original 53−00−30
LOEP *1 thru 8 . . . . . . . . . . . . . . . . . . . . . . . . . Original
*A/(Bblank) . . . . . . . . . . . . . . . . . . . . . . Original 53−10−00
TABLE OF CONTENTS *1 thru 10 . . . . . . . . . . . . . . . . . . . . . . . Original
*i thru i/(ii blank) . . . . . . . . . . . . . . . . . Original 53−20−00
INTRODUCTION *1 thru 12 . . . . . . . . . . . . . . . . . . . . . . . Original
*1 thru 7/(8 blank) . . . . . . . . . . . . . . . . Original INDEX
52−00−00 *1 thru 15/(16 blank) . . . . . . . . . . . . . Original
*1 thru 3/(4 blank) . . . . . . . . . . . . . . . . Original
52−10−00
*1 thru 15/(16 blank) . . . . . . . . . . . . . Original
52−50−00
*1 thru 7/(8 blank) . . . . . . . . . . . . . . . . Original
53−00−00
*1 thru 19/(20 blank) . . . . . . . . . . . . . Original

Page A/(B blank)


MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

TABLE OF CONTENTS

Para Title Page Para Title Page


52 DOORS AND ACCESS PANELS 53−00−20
52−00−00 Figure 1. Fuselage Structure, Model 369E and 369FF
Unique (Sheet 1 of 2) . . . . . . . . . . . . . . . 1
Figure 1. Fuselage Structure
(Pilot and Passenger
Door Installations) . . . . . . . . . . . . . . . . . 1
53−00−30
Figure 1. Fuselage Structure, Model 500N
52−10−00 Unique (Sheet 1 of 4) . . . . . . . . . . . . . . . 1
Figure 1. Pilot Door Assembly (Sheet 1 of 2) . . . 1 Figure 2. Fuselage Structure Complete,
Figure 2. Passenger Door Assembly (Sheet 1 of 2) . . 500N Unique (Bypass Door Cable
5 Assembly, Fan Hub and Transmission
Figure 3. Door Frame Assembly (Sheet 1 of 2) . 9 Cover Fairing Assembly) . . . . . . . . . . . . 7
Figure 4. Cargo Door Frame Assembly
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . 13
53−10−00

52−50−00 Figure 1. Fuselage Structure (FWD Section)


Panel Assembly, Canopy . . . . . . . . . . . . . 1
Figure 1. Fuselage Structure Complete Figure 2. Canopy Installation . . . . . . . . . . . . . . . 4
(Internal Door and Cover Assemblies)
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . 1 Figure 3. Fuselage Structure Forward Section Instal*
lation (D Model) . . . . . . . . . . . . . . . . . . . 6
Figure 4. Canopy Installation (369D) . . . . . . . . . 8
53 FUSELAGE
53−00−00
53−20−00
Figure 1. Fuselage Structure Complete . . . . . . . . 1
Figure 2. Fuselage Structure (Transmission Seal, Air Figure 1. Fuselage Structure (Lower Section) . . 1
Baffle, Shroud Drain and Firewall Sound* Figure 2. Fuselage Structure (Lower Section)
proofing Installation) (Sheet 1 of 3) . . . 4 (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3. Fuselage Structure (Engine Air Inlet Fair* Figure 3. Beam Assembly (Center) (Sheet 1 of 2) 9
ing) (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . 10
Figure 4. Fuselage Structure (Transmission Compart* INDEX
ment Cover, Control Tunnel Cover, and
Main Rotor Mast Installation) INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . 15

EFFECTIVITY: ALL
March 31, 1995

Contents Page i/(ii blank)


MDHS ILLUSTRATED STRUCTURES CATALOG CSP−ISC−7

INTRODUCTION
DESCRIPTION AND OPERATION
1. SCOPE 7. TABLE OF CONTENTS
This Illustrated Structures Catalog (ISC) contains The Table of Contents lists all material contained
information on MDHS 500D (369D), 500E (369E), in this manual by figure number, title and page
530FF (369FF) and 500N helicopters, manufac) location.
tured by McDonnell Douglas Helicopter Systems,
Mesa, Arizona. The information is provided to aid 8. INTRODUCTION
the user, by means of text and detail illustrations,
for structures procurement only. This ISC should The Introduction contains essential information
not be used for maintenance purposes. concerning the scope, contents and manner of data
presentation utilized in this manual.
NOTE
In order to fully utilize data contained in the 9. GROUP ASSEMBLY PARTS LISTS
manual, it is necessary to understand the meth) The Group Assembly Parts Lists contain illustra)
ods used for presenting spare parts information. tions and parts lists starting with the complete
Please read carefully. helicopter and proceeding through the various in)
stallation, major assembly, subassembly, detail
2. INTRODUCTORY INFORMATION and component parts breakdowns.
The introductory portion of this ISC contains the Following are typical examples of Group Assembly
Title Page, List of Effective Pages, Table of Con) Parts List subdivisions:
tents, and the Introduction.
3. ATA NUMBER Installation: The forward section of the
fuselage
The ATA number is a six−digit number showing
the breakdown of an Assembly, Sub−Assembly and Major Assembly: The complete canopy
a Detailed Part as shown below: assembly
32−10−10 Subassembly: The canopy panel assembly
32 = Landing Gear System Detail Assembly: The skin assembly
10 = Landing Gear
10 = Landing Gear Damper The rivets of major structural items are listed as
the first items of the figure. Attaching hardware
4. TITLE PAGE items precede the items which they attach. Major
The title page lists the helicopter models covered installations or assemblies are used as headings
by this publication. Included on the title page is for each individual Group Assembly Parts Lists
the date of the currently effective Change or Reis) pages. Major assemblies and subassemblies are
sue. Information is given indicating whether the cross−referenced to either the next higher assem)
contents are a change of a previous issue or a reis) bly (NHA) or to another figure showing the assem)
sue of the entire publication. bly breakdown.
5. LIST OF EFFECTIVE PAGES
10. ILLUSTRATIONS
The ‘‘A’’ page lists the page number and issue date
of all pages. A new Title Page and List of Effective Three dimensional (isometric) views of the various
Pages is provided as part of each ISC Change or installation breakdowns are provided. Each illus)
Reissue. tration is exploded to the extent necessary to show
all available parts and their relationship to each
6. CHANGE METHODS other and is identified by an ata number, figure
This ISC is periodically updated by one of two number and title.
methods: CHANGES are replacement pages to be Each significant item shown on the illustration is
added and inserted at designated locations. identified by an index number. The parts (index
Changes are issued on a periodic basis. REIS) number) sequence is not necessarily that which
SUES are completely new ISC replacing the prior would be used when physically disassembling the
issue and all related Changes. item.

1
CSP−ISC−7 MDHS ILLUSTRATED STRUCTURES CATALOG

DO NOT USE ISC ILLUSTRATIONS AS A are indented to the right of their next assembly
SOURCE OF MAINTENANCE OR ASSEMBLY listing. A period (.) preceding the item name iden)
INFORMATION, AS THEY ARE INTENDED tifies each indenture level.
FOR PARTS IDENTIFICATION PURPOSES
NOTE
ONLY. Not all parts listed and illustrated are
necessarily available as spare parts. Assemblies are not usually identified with an il)
lustration index number. In such cases it is nec)
11. PARTS LIST CONTENT essary to obtain the assembly part number by
The Group Assembly Parts List page format is reading up the detail parts listings to their next
standard throughout this ISC, providing the fol) higher assembly listing, which will appear im)
lowing information for each exploded view il) mediately above and one indenture level to the
lustration. left of its detail parts. All detail parts listed are
considered to be components of all assemblies to
12. FIGURE AND INDEX NUMBER
which they are indented, unless usable on codes
The figure number and title are repeated at the or additional nomenclature entries limit the
bottom of each illustration. The figure number is application of the individual line item.
listed once at the beginning of each parts list page.
Following the figure number is a dash and a col) 15. QUANTITY PER ASSEMBLY
umn of consecutive numbers starting with one: The number shown in the quantity per assembly
these are the index numbers corresponding to column represents the quantity required for one
those shown on the companion illustration. Index assembly only. When attaching parts are shown as
numbers are not normally assigned to assemblies; attaching two or more items, the quantities are
(Ref. DESCRIPTION). those necessary to attach all of the items. Alpha)
betic symbols used in this column are as follows:
13. PART NUMBER
MDHS parts are identified in one of three ways: AR As required; quantity is variable.
(1), by the prefix 369, 500 and one to three let) REF Reference; indicates that the prime list)
ter(s), A thru Z, also followed by four, five or six ing of the item is elsewhere in the manu)
digits, plus a dash and additional digits if neces) al and the required quantity per assem)
sary for further identification. Odd dash numbers, bly is provided with another listing as
i.e., −1, −3, −501, −901, etc., are always utilized referenced in the description field. The
unless conditions exist that involve the usage of entry is provided for information pur)
symmetrically opposite parts. In these conditions, poses only.
even dash numbers are assigned to the parts in) In many cases the same part is used for other
stalled in the right hand locations on the aircraft. applications. In order to obtain the total quantity
All parts identified by even dash numbers must be used on the aircraft it is necessary to add the indi)
an exact mirror image of the part with the odd vidual quantities.
number immediately preceding it, unless other
16. AIRCRAFT SERIAL NUMBERS
wise stated in the description field: (2), by the pre)
fix HS and additional digits identifying Hughes− The columns located at the right hand side of the
Standard items: (3), by the prefix M100, M300, or Group Assembly Parts List pages indicate the ef)
M500 and two additional digits used to identify fectivity of factory installed parts by Aircraft Mod)
modification or parts kits and certain component el and Serial Number. Only the first column entry
parts. or entries will be coded, and all other detail en)
Government Standard part numbers are usually tries shall be considered to have the same coding,
identified with the prefix AF, AN, MS or NAS. unless other wise specified.
Vendor part numbers are assigned by the equip) When a factory authorized change is shown in the
ment manufacturers and do not conform to any Group Assembly Parts List, the code shown in the
uniform system. Model Column will apply to those particular Air)
craft only. When a code is D, this only applies to D
14. DESCRIPTION Model Aircraft. If the code is E,F,N; this would
The description column includes the item name or apply to these models for parts usage on the Air)
nomenclature, followed by additional explanatory craft, and there would be no part or parts usage
information concerning each item or its applica) on the D Model Aircraft. The reverse would also
tion. Detail parts of an installation or assembly apply.

2
MDHS ILLUSTRATED STRUCTURES CATALOG CSP−ISC−7

The only Group Assembly Parts List to have a 19. CABLE: ‘‘TELECOPTER"
code with every entry, will be the first several fig)
Wir Bitten, all telegraphischen Bestellugen wegen
ures found at the beginning of the Group Assem)
eventuell vorkommenden Verstummelgun brie)
bly Parts List.
flich zu bestatigen.
Information relating to spares replacement parts
Nous vous prions de confirmer toutes commandes
will be found in the description column only. The
telegraphiques par lettre, afin d’eviter toutes er)
following example explains the significance of Air)
reurs.
craft Serial Numbers.
Vi preghiamo, a scopo di sicurezza di confermare
Serial number 12 2−2599 per lettera tuttle le ordinazioni telegraphiche.
Para evitar possiveis erros ou omissoes, solicita)
Month of manufactureE(December) mos confirmar por escritor todos os pedidos cabo)
Year of manufactureE(1982) graficos.
2599th aircraftE(December) Les rogamos confirmen por carta todos los pedidos
telegraficos en evitacion de posibles errores que
pudieran surgir.
17. ALPHA−NUMERICAL INDEX
The Alpha−Numerical Index lists all part numbers
contained in the part number column of the 20. OPTIONAL ACCESSORIES AND KITS
369/500 Series (Model 369/500N) ISC only. The Separate illustrations and Group Assembly Parts
part number sequence starts with part numbers Lists are provided for kit and accessory items in
which begin with alphabetic characters and prog) each applicable optional equipment manual. Ref.
resses through the alphabet to those with numeri) CSP−HMI−2.
cal characters. The ATA #, Figure # and Index col)
umn listings refer to the location(s) of the item 21. STANDARD ABBREVIATION
within the Group Assembly Parts List(s). DEFINITIONS:
The following definitions apply to abbreviations
18. PARTS ORDERING INSTRUCTIONS used throughout this IPC:
Only authorized Service Centers, Distributors and
Sales Companies should order parts directly from AFT Opposite of Forward
the factory. Orders received at the factory from ALUM Aluminum
other sources, in most instances and at the discre) AMP Ampere
tion of the factory, will be referred to the Service AR As required
Center, Distributor, or Sales Company closest to ASSY Assembly
the requestor. When ordering parts, include the BKDN Breakdown
following information as applicable: FIG Figure
FWD Forward
a. Complete part number
INSTL Installation
b. Complete description INTRCH Interchangeable with
c. Quantity required L.E. Leading Edge
LH Left−hand
d. For accessories, kits, etc., furnish aircraft MAG Magnesium
model and serial number NHA Next Higher Assembly
e. Your complete address PAREN Parenthesis
PCT Percent
f. Consignee’s address
QTY Quantity
g. Desired mode of transportation REF Reference
h. Written confirmation of all cable and telephone RH Right−hand
orders STA Station
SUBS Subsequent
NOTE T.E. Trailing Edge
IMPORTANT: To avoid misunderstanding, you THRU Through
are requested to confirm all cabled orders by let) W/ With
ter. W/O Without

3
CSP−ISC−7 MDHS ILLUSTRATED STRUCTURES CATALOG

22. STANDARD PHRASE DEFINITIONS: FOR Is used when the original


REF/SEE FIG The Next Higher Assem) REPLACEMENT part has been obsoleted or
FOR NHA bly or Assemblies are lo) ORDER replaced by a different
cated in another figure or (REPLACED BY −) part. In all cases the re)
chapter placement part is one−
way interchangeable with
REF/SEE FIG The Next Higher Assem)
the replaced part.
AND FOR NHA bly or Assemblies are Lo)
cated in two separate fig) COMPONENT Is used to denote the effec)
ures. OF tivity of factory installed
parts when serial num)
SEE FIG Details of the Assembly
bers don’t adequately dif)
FOR BKDN are provide in another fig)
ferentiate between the
ure.
usage of two or more items
SEE FIG AND Details of the assembly or the individual part is
_______ FOR BKDN are provide in two sepa) not applicable to all next
rate figures. higher assemblies to
which it is indented.
SEE FIG THRU Details of the assembly
FOR BKDN are provided in three or INSTALLED Is used to denote individu)
more figures. WITH al item(s) that must be in)
stalled in association with
INTRCH Is used when more than
the subject item.
one part may be used for a
specific application. The NOT Is used to denote that only
first listed item is pre) PROCURABLE the components of an in)
ferred for spares replace) stallation assembly or the
ment. In all cases , the next higher assembly of a
parts are two−way inter) detail part are available
changeable. as replacement spare
parts.
SPARES Is used when a part not
REPLACEMENT utilized in production of
FOR aircraft is made available
for spares to support air)
craft in the field only. This
part will have no serial
number entries but will
automatically be usable
on all aircraft that uti)
lized the replaced part.

4
MDHS ILLUSTRATED STRUCTURES CATALOG CSP−ISC−7

① GROUP ASSEMBLY PARTS LIST NEXT HIGHER ASSEMBLY (NHA).


② FIGURE AND INDEX NUMBER

③ PART NUMBER.
④ DESCRIPTION.
⑤ CROSS REFERENCE FOR ASSEMBLY BREAKDOWN (NLA).


② ⑤


② ⑩

⑧ ⑨

⑥ GROUP ASSEMBLY PARTS LIST NEXT LOWER ASSEMBLY (NLA).

⑦ CROSS REFERENCE TO NHA FIGURE.

⑧ DETAIL PART (TO SHOW RELATION TO NLA OR NHA).

⑨ QUANTITY PER ASSEMBLY.

⑩ AIRCRAFT EFFECTIVITY.

56–045–1

Figure 1. How to Use the Illustrated Structures Catalog

5
CSP−ISC−7 MDHS ILLUSTRATED STRUCTURES CATALOG

Figure 2. How to Use the Illustrated Structures Catalog

6
MDHS ILLUSTRATED STRUCTURES CATALOG CSP−ISC−7


WHEN THE PART NUMBER


IS NOT KNOWN

① DETERMINE THE FUNCTION AND APPLICATION


OF THE PART REQUIRED. TURN TO THE TABLE
OF CONTENTS AND SELECT THE MOST AP-
PROPRIATE TITLE. NOTE THE ILLUSTRATION
PAGE NUMBER.

② TURN TO THE PAGE INDICATED AND LOCATE


THE DESIRED PART ON THE ILLUSTRATION.

③ FROM THE ILLUSTRATION, OBTAIN THE INDEX


NUMBER ASSIGNED TO THE PART DESIRED.
REFER TO THE ACCOMPANYING DE-
SCRIPTION FOR THE SPECIFIC INFORMATION
REGARDING THE PART.

56–045–3

Figure 3. How to Use the Illustrated Parts Catalog

7/(8 blank)
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

52
DOORS AND
ACCESS PANELS
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

52–00–00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

2
4

6
6
8

S52−001

Figure 1. Fuselage Structure


(Pilot and Passenger Door Installations)
EFFECTIVITY: ALL
Page 1
52−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 2
March 31, 1995 52−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 3/(4 blank)
52−00−00 March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

52–10–00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

2 4
3

6
4 5
VIEW ROTATED

VIEW ROTATED

1
8

S52−004−1

Figure 1. Pilot Door Assembly


(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 1
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

11 9
11

10
11

11
10
9

14
12 13
11

15
11

10 11

10

23
11

22 20
16
22 19
11
19 9
21
11

10

11

17 11
10
9

S52−004−2

Figure 1.Pilot Door Assembly


(Sheet 2 of 2)

EFFECTIVITY: ALL
Page 2
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 3
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 4
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

2
3
ROTATED
3

12 11
10
11 4
9

ROTATED

S52−006−1

Figure 2. Passenger Door Assembly


(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 5
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

11

11 10 9

14 11
11
13 3 10

11 15
11
10
10 16
11
11
10
9

11
9
17
19

18 11

10
22

21 18

20

S52−006−2

Figure 2. Passenger Door Assembly Assembly


(Sheet 2 of 2)

EFFECTIVITY: ALL
Page 6
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 7
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 8
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

6
22
14
6

14
6

6 14 22
10

26

14

6
7 6 14

11
6
6
12
6

6
S52−007−1

Figure 3. Door Frame Assembly


(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 9
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

33
36
2

32
13 35

34 4
22

37 31
22 38 1
3

25

28

14 30
5
27
24
26 2 4

22
23
29 1
30 3

6 13 6
13 18 13
6

19 14
15

13 21
16
20 17

S52−007−2

Figure 3. Door Frame Assembly


(Sheet 2 of 2)

EFFECTIVITY: ALL
Page 10
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 11
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 12
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

8
12
8

13 8
11

10

S52−005−1

Figure 4. Cargo Door Frame Assembly


(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 13
52−10−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

14
3 6

15
16
2

17

4 6
1

6
6
4

5 1 7

1
2

S52−005−2

Figure 4. Cargo Door Frame Assembly


(Sheet 2 of 2)

EFFECTIVITY: ALL
Page 14
March 31, 1995 52−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 15/(16 blank)
52−10−00 March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

52–50–00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

9
8

3 2

1 4

?
6

5
24
20

21

23 20

22

19
13
18 19
13
12
19 10
18 14
17
15 15
16
19
11

12
15

S52−003−1

Figure 1. Fuselage Structure Complete (Internal Door and Cover Assemblies)


(Sheet 1 of 3)

EFFECTIVITY: ALL
Page 1
52−50−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

25

26

27

29
30

35 29
34 34

28 26

36
25

32
26

25

35 26
26
28

31

S52−003−2

Figure 1. Fuselage Structure Complete (Internal Door and Cover Assemblies)


(Sheet 2 of 3)

EFFECTIVITY: ALL
Page 2
March 31, 1995 52−50−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

43
47 52
25 55

47

54 49
44 53
39 46
38
50 26
37
51

48

26
25
45 42

41
40
46
47 26
57
26
56

64

63

58

65 61 26
58

59
26

60
45 62
44

S52−003−3

Figure 1. Fuselage Structure Complete (Internal Door and Cover Assemblies)


(Sheet 3 of 3)
EFFECTIVITY: ALL
Page 3
52−50−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 4
March 31, 1995 52−50−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 5
52−50−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 6
March 31, 1995 52−50−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 7/(8 blank)
52−50−00 March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

53
FUSELAGE
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

53–00–00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

S53−001

Figure 1. Fuselage Structure Complete


EFFECTIVITY: ALL
Page 1
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 2
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 3
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

1
2

S53−002−1

Figure 2. Fuselage Structure


(Transmission Seal, Air Baffle, Shroud Drain and Firewall Soundproofing Installation)
(Sheet 1 of 3)

EFFECTIVITY: ALL
Page 4
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

20

21
15 17
18 17
16
5 19

12 14
15
9 13

8 5 11 10
6 8
6

4
7
5
11
4 11
5
4

26

26 24

29

27

23
29 28
25

22

S53−002−2

Figure 2. Fuselage Structure


(Transmission Seal, Air Baffle, Shroud Drain and Firewall Soundproofing Installation)
(Sheet 2 of 3)
EFFECTIVITY: ALL
Page 5
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

30

32

31

38

36
37

35
33
VIEW ROTATED

34

S53−002−3

Figure 2. Fuselage Structure


(Transmission Seal, Air Baffle, Shroud Drain and Firewall Soundproofing Installation)
(Sheet 3 of 3)

EFFECTIVITY: ALL
Page 6
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 7
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 8
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 9
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

S53−0003−1

Figure 3. Fuselage Structure (Engine Air Inlet Fairing)


(Sheet 1 of 3)
EFFECTIVITY: ALL
Page 10
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

5
4

S53−0003−2

Figure 3. Fuselage Structure (Engine Air Inlet Fairing)


(Sheet 2 of 3)
EFFECTIVITY: ALL
Page 11
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

11
12

11
12

6
11

12

10

12

S53−0003−3

Figure 3. Fuselage Structure (Engine Air Inlet Fairing)


(Sheet 3 of 3)

EFFECTIVITY: ALL
Page 12
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 13
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 14
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

13

15
14
6
5

7 4

2
10
11
3

12 8

20
16

17

19

21
16
18

17
22

S53−0004−1

Figure 4. Fuselage Structure


(Transmission Compartment Cover, Control Tunnel Cover, and Main Rotor Mast Installation )
(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 15
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

23
28
23

26
30 26
27
25

37

27
36 27
35

26
25
32

26
24 33
34

29

27

23 31
27
26
27

37
27

27
27
36
35

26 32

25 34
33

26
24 S53−0004−2

Figure 4. Fuselage Structure


(Transmission Compartment Cover, Control Tunnel Cover, and Main Rotor Mast Installation )
(Sheet 2 of 2)

EFFECTIVITY: ALL
Page 16
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 17
53−00−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 18
March 31, 1995 53−00−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 19/(20 blank)
53−00−00 March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

53–00–20
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

1
3
1
1

1
1

1 2
1
2

7
6

4 11

10
12

S53−006−1

Figure 1. Fuselage Structure, Model 369E and 369FF Unique


(Sheet 1 of 2)
EFFECTIVITY: 369E/FF
Page 1
53−00−20 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

13 16
14 17

18
15

21

15
20

19

S53−006−2

Figure 1. Fuselage Structure, Model 369E and 369FF Unique


(Sheet 2 of 2)

EFFECTIVITY: 369E/FF
Page 2
March 31, 1995 53−00−20
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 369E/FF
Page 3
53−00−20 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 369E/FF
Page 4
March 31, 1995 53−00−20
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

53–00–30
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

12

14

15

13

3
1

2 18

17
16

S53−005−1

Figure 1. Fuselage Structure, Model 500N Unique


(Sheet 1 of 4)
EFFECTIVITY: 500N
Page 1
53−00−30 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

5
9
10
11

21
22

23

26
24
25

19

20

S53−005−2

Figure 1. Fuselage Structure, Model 500N Unique


(Sheet 2 of 4)
EFFECTIVITY: 500N
Page 2
March 31, 1995 53−00−30
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

31

35

27 28
29

29

30
33

43

32

34*
34* 27
28 29
29
34
30

41

39

38
40
44
42 37

38

36

S53−005−3
* SUPPLIED WITH ATTACHED ITEMS.

Figure 1. Fuselage Structure, Model 500N Unique


(Sheet 3 of 4)
EFFECTIVITY: 500N
Page 3
53−00−30 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

51

45
46

45
48

46

50

47

46
58
46 47

55
46 49
46 56

48

48

57

52

53
54

S53−005−4

Figure 1. Fuselage Structure, Model 500N Unique


(Sheet 4 of 4)

EFFECTIVITY: 500N
Page 4
March 31, 1995 53−00−30
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 500N
Page 5
53−00−30 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 500N
Page 6
March 31, 1995 53−00−30
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

4
5

10

12 11 8

7
VIEW ROTATED

S53−007

Figure 2. Fuselage Structure Complete, 500N Unique


(Bypass Door Cable Assembly, Fan Hub and Transmission Cover Fairing Assembly)

EFFECTIVITY: 500N
Page 7
53−00−30 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 500N
Page 8
March 31, 1995 53−00−30
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

53–10–00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

19
18

21

20

23

1
22 2

4 14

17 15
16

11
9

10

5
8

12

13
S53−009

Figure 1. Fuselage Structure (FWD Section)


Panel Assembly, Canopy
EFFECTIVITY: ALL
Page 1
53−10−00 March, 31 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 2
March, 31 1995 53−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 3
53−10−00 March, 31 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

1
3
2

9
4

S53−008

Figure 2. Canopy Installation


EFFECTIVITY: ALL
Page 4
March 31, 1995 53−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 5
53−10−00 March, 31 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

10 2
12

5 11
4

3 4 2 2
1

6 3

3
8
2
3
2
2

1
12
13
16

2 14

2
2 5

3
7

17 15

S53−010

Figure 3. Fuselage Structure Forward Section Installation


(D Model)
EFFECTIVITY: 369D
Page 6
March 31, 1995 53−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 369D
Page 7
53−10−00 March, 31 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

4
10
2 6
1 11
2 23

12
4
14

9 16
3
7
22
17
4 5

23 16
20
18
7

23
3
4 19 6 5

4 8 17
1
1 21
6

1
27 5

28 29 28
29

27

26 26
25
15
30 34 22 5
31 33 14
32
2
31 31
32 6 5
6
32 31 4
35
13 6
6 6
31 32
16
24 5

4
S53−011

Figure 4. Canopy Installation (369D)


EFFECTIVITY: 369D
Page 8
March 31, 1995 53−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 369D
Page 9
53−10−00 March, 31 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: 369D
Page 10
March, 31 1995 53−10−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Section

53–20–00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

15
17

16

20
18
19
28
21

22
23
24
25
27
26
29
30

31
32

5
4

6
13 11
8 12
9
7 14 1
10

S53−013

Figure 1. Fuselage Structure (Lower Section)


EFFECTIVITY: ALL
Page 1
53−20−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 2
March 31, 1995 53−20−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 3
53−20−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 4
March 31, 1995 53−20−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

21

13
14

15

24

25

30
3
2

5
ROTATED
1 12
7

19 6

21

20 16

18
10
17

S53−012−1

Figure 2. Fuselage Structure (Lower Section)


(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 5
53−20−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

27
28 11

ROTATED
29

26

10

22

8
23
9

S53−012−2

Figure 2.Fuselage Structure (Lower Section)


(Sheet 2 of 2)

EFFECTIVITY: ALL
Page 6
March 31, 1995 53−20−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 7
53−20−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 8
March 31, 1995 53−20−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

29 27
31
32

39
49 47
48
50
54
53
68
28
7 26
85
30
86

33
37

52 44
102
57
51
98 70

49
42
41 103

68 (REF) 38
43
85 (REF)
36
89 82
100 87 101
81 68 (REF)
78 40 35
77 45
91
88 80 77

77 72

73 79 63
27 34
74
70 (REF)
93
84
90 94 46

104
77

95
77 77
71 78
92 69
70 (REF) 63 S53−014−1

Figure 3. Beam Assembly (Center)


(Sheet 1 of 2)
EFFECTIVITY: ALL
Page 9
53−20−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

25 1
20

19

17
23 70
24 19 14
15

15 16
18 21

22

56
14
68 56
99
58
59
19 14
60
55
76
15
64
25
5 61 62
12 67
13 75
6 66
56
14 19

10 56
3
11
4
9 14
23 8
2 65
96
83
15

55
14 97
22
70 (REF)
S53−014−2

Figure 3.Beam Assembly (Center)(Sheet 1 of 2)

EFFECTIVITY: ALL
Page 10
March 31, 1995 53−20−00
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 11
53−20−00 March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

EFFECTIVITY: ALL
Page 12
March 31, 1995 53−20−00
MD Helicopters Inc.
ILLUSTRATED STRUCTURE CATALOG CSP–ISC–7

INDEX
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 1
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 2
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 3
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 4
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 5
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 6
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 7
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 8
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 9
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 10
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 11
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 12
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 13
March 31, 1995
CSP–ISC–7 MD Helicopters Inc.
ILLUSTRATED STRUCTURES CATALOG

Page 14
March 31, 1995
MD Helicopters Inc. CSP–ISC–7
ILLUSTRATED STRUCTURES CATALOG

Page 15/(16 blank)


March 31, 1995

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